Liner device for applying sealing compound

Abstract

A liner machine for applying sealing compound to can ends or lids includes a motor-driven, dual-sided turret system mounted on a table or platform surface. The two turrets rotate simultaneously or independently, simultaneously or alternately, in opposite directions. Each turret includes multiple work stations extending outward from each turret, facing in opposite directions. The work stations receive individual lids, which are fed from a downstacker via star wheels to each turret system. Each rotates in the opposite direction to the rotation of its respective turret system and the rotation of the other star wheel. A sealant injector within the turret system applies sealant to each lid as it rotates around each turret system.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

[0001] This application is an international application claiming the benefit of and priority to Provisional Patent Application No. 63 / 148,063, entitled "LINER MACHINE FOR APPLYING SEALING COMPOUND," filed on February 10, 2021, and Provisional Patent Application No. 63 / 118,851, entitled "LINER MACHINE FOR APPLYING SEALING COMPOUND," filed on November 27, 2020, the disclosures of which are incorporated herein by reference in their entireties. [Technical field]

[0002] FIELD OF THE DISCLOSURE This disclosure relates generally to a liner apparatus for applying sealing compound to articles, and more particularly to an apparatus for applying sealing compound to can ends. [Background technology]

[0003] Compound end liner machines are used in can production systems. In some examples, the liner machines are designed to operate beer and beverage ends, sanitary ends, and twist lids. The liner machines apply a sealant to the underside of the can end to facilitate hermetically attaching the end to the can container. When the end is attached to the upper flange of the can, the applied sealant seals the can rim to the can end, sealing the can.

[0004] The liner apparatus may include a turret that rotates on a vertical spindle. The turret has multiple work stations spaced about the spindle. Each work station may be adapted to support a can end. Each work station may be fitted with an applicator (or sealant dispensing gun) sprayer nozzle that is connected to a supply manifold fixed to the top of the turret. A supply source provides sealing compound to the supply manifold, which then supplies the sealing compound to the applicator. The sprayer nozzle applies the sealing compound to the can ends. The liner apparatus may include an applicator that applies water-based, solvent-based, or plastisol compounds, by way of example.

[0005] The can end is typically supported by a chuck member driven by a chuck drive, which positions the can end in a desired location adjacent to an applicator. The can end is then rotated at high speed by the chuck member while the applicator or sealant dispensing gun valve is opened to accurately and uniformly apply liquid sealant onto the underside of the can end. After application, the liquid sealant cures to form a ring of solidified elastomeric sealant material.

[0006] Can ends are fed to each workstation on one side of the turret and can be discharged at an exit chute located approximately 180° from the feed location. After the workstation clears the exit chute, a mechanical brush mechanism wipes against the injector nozzle to clean excess sealing compound from the injector nozzle surface. In some cases, the brush mechanism cannot adequately clean the injector nozzle. The injector nozzle can become dirty and become clogged, resulting in substantial downtime of the liner equipment as frequent replacement is required.

[0007] Finally, at least some compound end liner apparatus are large, bulky apparatus that may be difficult to maintain. For example, at least some compound end liner apparatus may have a table or platform surface with other equipment located in the center of the table or platform surface. The table or platform surface may be large enough to accommodate the size of the auxiliary and drive systems such that the equipment on the table or platform surface is inaccessible for maintenance. Summary of the Invention [Means for solving the problem]

[0008] The technology described herein includes methods, systems, devices, and apparatus for supporting a liner apparatus for applying sealing compound to articles. In general, the technology described provides a high performance, scalable turret liner apparatus for applying sealing compound to can ends, in which the turret and star wheels move with synchronized timing, and the turrets move in opposite directions from each star wheel and opposite each other.

[0009] In some implementations, the disclosed liner apparatus requires components manufactured specifically for the rotational orientation of each component part. For example, some of the components in a first turret system may require left-hand threads, while complementary components in a second turret system that rotates in the opposite direction may require right-hand threads. Other customized components are contemplated for each turret system in the liner apparatus to mirror the other turret systems.

[0010] In some implementations, a synchronized turret system includes a first turret and the star wheels of the first turret operating simultaneously with the second turret and the star wheels of the second turret. In other implementations, an independent turret system is configured in which the first turret and the star wheels of the first turret operate independently of the second turret. For example, the first turret and the star wheels of the first turret may be operating while the second turret and the star wheels of the second turret are not operating. This independent operation allows for access, downtime, and maintenance to one of the turrets and its respective system. In another implementation, the first turret and the star wheels of the first turret may be operating while the second turret and the star wheels of the second turret are operating, but each turret may or may not operate when the other turret is operating.

[0011] In some implementations, the disclosed technology includes a sealant liner machine having two motor-driven turret systems, each turret system driven in a direction opposite to the direction in which the other turret system is driven. Each turret system may have a plurality of spaced apart workstations extending outwardly from its circumference and adapted to receive individual can ends, at least one sealant applicator electronically controlled to apply sealant to at least one of the individual can ends, and two belt or gear driven downstackers, each downstacker including a respective star wheel, each star wheel driven in a direction opposite to the direction in which its respective turret system is driven. The first star wheel may rotate in a direction opposite to the second star wheel.

[0012] In some implementations, the downstackers are located at the corners of the liner equipment system of exit chutes on the same side of the system. For example, each downstacker can be located approximately ±45° from the central axis of each starwheel. In comparison, in other liner equipment systems, can ends may be fed from the downstackers to each workstation on one side of the turret and discharged at an exit chute located approximately 180° from the feed location (i.e., on the opposite side of the liner equipment system). The location of the downstackers in the disclosed liner equipment systems facilitates more travel distance from when the can ends are fed to where they are discharged, thereby increasing the lining time of each individual can end.

[0013] In some implementations, the encapsulant liner apparatus includes at least one chuck member that supports and rotates each individual can end for sealing compound application, and in some implementations, the encapsulant liner apparatus further includes two lower chuck drives, each lower chuck drive configured to rotate in an opposite direction to the other lower chuck drive.

[0014] This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. Other features, details, utilities, and advantages of the claimed subject matter will become apparent from the following more particularly described detailed description of various implementations, as further illustrated in the accompanying drawings and defined in the appended claims.

[0015] These and various other features and advantages will become apparent from a reading of the following detailed description. [Brief description of the drawings]

[0016] [Figure 1]FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Diagram 2] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Diagram 3] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 4] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Diagram 5] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 6] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 7] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 8] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 9] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 10] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 11] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 12] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 13] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 14] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 15] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 16] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 17] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 18] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 19] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 20] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 21] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 22] FIG. 1 illustrates an example of a turret liner apparatus system according to aspects of the present disclosure. [Figure 23] 1 is a flow chart of operations supporting a dual turret liner apparatus system, according to aspects of the present disclosure. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0017] In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention may be practiced without some of these specific details. For example, although various features are ascribed to specific embodiments, it should be understood that features described with respect to one implementation may also be incorporated in several implementations. Similarly, however, any single or multiple features of the described implementation should not be considered essential to the present invention, since other implementations of the present invention may omit such features.

[0018] The disclosed technology includes methods, systems, devices, and apparatus for supporting a liner apparatus that applies sealing compound to articles. In general, the described technology provides a turret liner apparatus for applying sealing compound to container closure members or can ends. In a turret liner apparatus, the turret and each star wheel move with synchronized timing, and the turrets move in opposite directions from each other and from each star wheel, or move independently. In a turret liner apparatus, each turret can move while the other turrets are moving or not moving.

[0019] Each turret may be connected to a downstacker. The downstacker is a supply unit that separates and supplies can ends or can lids (e.g., aluminum can lids) to each turret. In some implementations, the disclosed technology includes a dual turret liner apparatus that applies a sealing compound to the articles. More specifically, the dual turret liner apparatus applies a sealing compound to the can ends or can lids. The dual turret liner apparatus applies a sealant to the metal lids. Each metal lid is received from a supply conveyor and discharged to a discharge conveyor via an exit chute. In some implementations, the dual turret liner apparatus includes two turret systems driven by a single main drive motor. In some implementations, the liner apparatus technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and star wheels. The disclosed technology is directed to producing ends at high speeds and high volumes using a scalable system.

[0020] A turret system is also referred to herein as a system including a turret, multiple work stations, and an applicator having a nozzle for applying the sealant. Each turret system may be adapted to receive lids from a star wheel adapted to receive lids from a downstacker. The turret systems are mounted on a table or platform surface and can rotate in opposite directions from one another. Each turret system includes multiple work stations extending outwardly from each turret in opposite directions from one another.

[0021] Specifically, each individual workstation receives an individual lid from a downstacker. In a dual turret system, the liner apparatus includes two downstackers, each connected to each turret system. A starwheel adapted to deliver lids from the downstacker to a turret is rotatable in the opposite direction to its respective turret and in the opposite direction to the other starwheel. A sealant injector or applicator may be installed at the workstation to apply sealant to each metal lid as the lid rotates around each turret.

[0022] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, the downstacker is positioned at an outer corner edge of the liner equipment system, approximately ±45° from the central axis of the turret (indicated by the arrow and axis as shown in FIG. 2), rather than directly opposite the exit chute, to allow additional lining time for the can end.

[0023] When the lid or can end leaves the star wheel, the can end is in a lowered position. The star wheel rotates the lid into contact with the lower chuck. The lower chuck lifts the lid and the lift cam lifts the lower chuck to a workstation on the turret system. When the lift cam is in the raised position, it rises above the platform relative to the applicator and the lid is rotated approximately 150° in an upright position as the sealant is applied to the lid. In the disclosed technology, each lift cam is longer as a result of the position of each downstacker. The longer the lift cam length, the longer the lid or can end is allowed to be on the lift cam, thus allowing more sealant application time. In other liner apparatus technologies, the duration (of a 360° rotation) of the lift cam in the upright position is approximately 125° (not considering the up-tilt and down-tilt distances). In the disclosed technology, the lift cam is approximately 150° due to the distance from the downstacker to the exit chute.

[0024] As a result of the configuration, as well as the shared components and processes included in the disclosed system, there are lower labor costs (more EPM results in less stuffing), smaller equipment footprint (e.g., an exemplary equipment may be 18 sq ft operating at 5500epm compared to 12 sq ft operating at 2500epm; fewer machines require less user aisle space), lower power costs (requires less energy), increased lining time, easier maintenance, and a single compound supply for a particular system (e.g., 5550epm requires only one compound drop).

[0025] Aspects of the present disclosure are further illustrated by and described with reference to apparatus diagrams, system diagrams, and flow charts relating to a liner apparatus for applying a sealing compound to an article.

[0026] This description provides examples and is not intended to limit the scope, applicability, or configuration of the principles described herein. Rather, the following description provides one of ordinary skill in the art with possible illustrations for implementing various aspects of the principles described herein. As can be understood by one of ordinary skill in the art, various changes in the function and arrangement of elements are possible without departing from the present application.

[0027] FIG. 1 illustrates an example of a turret liner machine system 100 according to an embodiment of the present disclosure. Specifically, FIG. 1 illustrates a perspective view of a synchronized dual turret liner machine system 100 that applies a sealing compound to a can end or can lid 490 (illustrated in FIG. 4). The synchronized dual turret liner machine 100 applies a sealant (not shown) to metal lids. Each metal lid is received from a supply conveyor (not shown) and discharged via an exit chute (see, e.g., exit chutes 212a and 212b in FIG. 2) to a discharge conveyor (not shown). In the illustrated embodiment, the dual turret liner machine 100 includes two turret systems 102a and 102b driven by a single main drive motor 140. The main drive motor 140 located proximate to the first turret system may be configured to operate in conjunction with a main drive driven gear located proximate to the second turret system. In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and starwheels. The disclosed technology is intended to produce ends at high speed and volume with a scalable system.

[0028] Turret systems 102a and 102b may be referred to herein as systems including turrets 106a and 106b, multiple workstations 116, and applicators 114 having nozzles 122 for applying sealant. Each turret system may be adapted to receive lids from a star wheel (see, e.g., star wheels 520a and 520b in FIG. 5) that is adapted to receive lids from a downstacker (e.g., downstackers 104a and 104b). Turret systems 102a and 102b are mounted on a table or platform surface 118 and may rotate in opposite directions (as indicated by the arrows) relative to one another. Turret systems 102a and 102b each include multiple workstations 116 that extend outwardly from each turret system in opposite directions.

[0029] The workstation 116 receives individual lids from the downstackers. The dual turret system 100 has two downstackers 104a and 104b, each connected to a respective turret system 102a and 102b. The starwheels 520a and 520b adapted to deliver lids from each downstacker to each turret are rotatable in the opposite direction to each turret and opposite to the other starwheel 520b or 520a. A sealant injector or applicator 114 can be installed at the workstation to apply sealant to each metal lid as it rotates around each turret 106a and 106b.

[0030] 1, a rod cage (e.g., rod cage 110a or 110b) is attached to each downstacker 104a and 104b. In some implementations, rod cages 110a and 110b may not be used and can ends may be fed directly into the machine by a belt (not shown) or conveyor (not shown).

[0031] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can end, the downstacker is positioned at an outer corner edge of the liner equipment system, approximately ±45° from the central axis of the turrets 106a and 106b (as shown in more detail in FIG. 2 by the arrows and axis lines), rather than directly facing the exit chute (e.g., see exit chutes 212a and 212b in FIG. 2) on the other side of the table or platform.

[0032] As shown in FIG. 1, the turret liner apparatus system 100 includes two turret systems 102a and 102b operating in a single apparatus. The two turret systems 102a and 102b share multiple auxiliary systems that allow the turret liner apparatus system 100 to reduce complexity, reduce auxiliary systems, and reduce the overall footprint of the turret liner apparatus system 100. For example, the turret liner apparatus system 100 may include an electrical system (not shown), a compressed air system (not shown), an air cooler (not shown), an oil cooling system (not shown) including an oil cavity (not shown), and a sealant supply (not shown). The arrangement of the two turret systems 102a and 102b operating in a single apparatus allows the two turret systems 102a and 102b to share auxiliary systems, reducing complexity, reducing auxiliary systems, and reducing the overall footprint of the turret liner apparatus system 100.

[0033] FIG. 2 illustrates an example of a turret liner machine system 200 according to an embodiment of the present disclosure. Specifically, FIG. 2 illustrates a top view of a synchronized dual turret liner machine system 200 that applies sealing compound to can ends or can lids 490 (illustrated in FIG. 4). The dual turret liner machine 200 applies sealing material to metal lids. Each metal lid is received from a supply conveyor (not shown) and discharged via an exit chute, e.g., exit chute 212a and 212b, to a discharge conveyor (not shown). The dual turret liner machine 200 includes two turret systems 202a and 202b driven by a single main drive motor (see, e.g., main drive motor 140 in FIG. 1). In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and star wheels. The disclosed technology is directed to high speed and high volume end production using a scalable system.

[0034] Turret systems 202a and 202b may be referred to herein as systems including turrets 206a and 206b, multiple workstations 216, and applicators 214 having nozzles (see, e.g., nozzle 122 in FIG. 1) for applying sealant. Each turret system 202a and 202b may be adapted to receive lids from a star wheel (see, e.g., star wheels 520a and 520b in FIG. 5) adapted to receive lids from downstackers 204a and 204b. Turret systems 202a and 202b are mounted on a table or platform surface 218 and may rotate in opposite directions (as indicated by the arrows) from one another. Turret systems 202a and 202b each include multiple workstations 216 extending outwardly from each turret system in opposite directions.

[0035] The workstation 216 receives individual lids (not shown) from the downstackers. The dual turret system 200 has two downstackers 204a and 204b, each connected to a respective turret system 202a and 202b. A star wheel 520a and 520b adapted to deliver lids from each downstacker to each turret 206a and 206b is rotatable in the opposite direction to each turret 206a and 206b and in the opposite direction to the other star wheel 520b or 520a. A sealant injector or applicator 214 can be installed in the workstation 216 to apply sealant to each metal lid as it rotates around each turret.

[0036] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can ends, the downstackers 204a and 204b are positioned at an outer corner edge of the liner equipment system, approximately ±45° from the central axis of the turret (as indicated by the arrows and axis lines), rather than directly opposite the exit chutes 212a and 212b on the other side of the table or platform.

[0037] FIG. 3 illustrates an example of a turret liner machine system 300 according to an embodiment of the present disclosure. Specifically, FIG. 3 illustrates a side view of a synchronized dual turret liner machine system 300 that applies sealing compound to can ends or can lids 490 (illustrated in FIG. 4). The dual turret liner machine 300 applies sealing material to metal lids. Each metal lid is received from a supply conveyor (not shown) and discharged via an exit chute (see, for example, exit chutes 212a and 212b in FIG. 2) to a discharge conveyor (not shown). The dual turret liner machine 300 includes two turret systems 302a and 302b driven by a single main drive motor 340. In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and star wheels. The disclosed technology is directed to high speed and high volume end production using a scalable system.

[0038] Turret systems 302a and 302b may be referred to herein as systems including turrets 306a and 306b, multiple workstations 316, and applicator 314 with nozzles 322 for applying sealant. Each turret system (e.g., turret system 302a or 302b) may be adapted to receive lids from a star wheel (see, e.g., star wheels 520a and 520b in FIG. 5) adapted to receive lids from downstackers 304a and 304b. Turret systems 302a and 302b are mounted on a table or platform surface 318 and may rotate in opposite directions (as indicated by the arrows) relative to one another. Turret systems 302a and 302b each include multiple workstations 316 extending outwardly from each turret system in opposite directions.

[0039] The workstation 316 receives individual lids from the downstackers (e.g., downstackers 304a and 304b). The dual turret system 300 has two downstackers 304a and 304b, each of which is connected to a respective turret system 302a and 302b. The star wheels 520a and 520b adapted to deliver lids from each downstacker 304a and 304b to each turret 306a and 306b are rotatable in the opposite direction to each turret 306a and 306b and in the opposite direction to the other star wheel 520b or 520a. A sealant injector or applicator 314 can be installed in the workstation 316 to apply sealant to each metal lid as it rotates around each turret 306a and 306b.

[0040] When applying encapsulant to can ends or container closure members, it may be desirable to closely control the lining time of the can ends. It may be beneficial to maximize the application time of the encapsulant to the can ends to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can ends, the downstackers 304a and 304b are positioned at the outer corner edges of the liner equipment system, approximately ±45° from the central axis of the turret, rather than directly opposite the exit chute on the other side of the table or platform 318.

[0041] When the lid or can end leaves the star wheel 520a or 520b, the can end is in a lowered position. The star wheel 520a or 520b rotates the lid into contact with the lower chuck 324. Specifically, each turret 306a and 306b includes a plurality of lower chucks 324. The plurality of lower chucks 324 are configured to receive the lid and rotate the lid around the turret 306a and 306b, respectively, to rotate the lid as the sealing compound is applied to the lid. The lower chucks 324 lift the lid, and the lift cams 326a and 326b lift the lower chucks 324 to the workstation 316 on the turret systems 302a and 302b. Lift cam 324 includes a cam ring 350, and each lower chuck 324 includes a plurality of wheels 352 attached to each lower chuck 324 and configured to interface with cam ring 350. Cam ring 350 is sized and shaped to raise each lower chuck 324 when the lower chuck 324 receives a lid so that the lid is positioned proximate nozzle 322 to receive sealing compound. Additionally, cam ring 350 is sized and shaped to lower each lower chuck 324 when the lower chuck 324 unloads a lid into an exit chute (see, e.g., exit chutes 212a and 212b in FIG. 2). In the illustrated embodiment, cam ring 350 includes a race (not shown) having a variable height relative to table or platform surface 318. The wheels 352 roll on races to change the height of the lower chuck 324 as it rotates about the turrets 306a and 306b.

[0042] When the lift cam 326 is in the up position, it rises above the platform 318 relative to the applicator 314 and the lid is rotated about 150° in the upright position as the encapsulant is applied to the lid. In the disclosed technology, as a result of the position of each downstacker, each lift cam 326 is longer. The longer the lift cam 326, the longer the lid or can end can stay on the lift cam 326, and therefore the longer the encapsulant application time can be. In another liner apparatus technology, the duration (of a 360° rotation) of the lift cam in the upright position is about 125° (not considering the up and down tilt distances). In the disclosed technology, the lift cam 326 is about 150° because of the distance from the downstacker 304a or 304b to the exit chute 212a or 212b.

[0043] Further, the longer length of the lift cam 326 allows the turret systems 302a and 302b to rotate at a faster speed. Specifically, some can end machines rotate at only about 250 revolutions per minute (rpm). In contrast, the longer length of the lift cam 326 allows the turret systems 302a and 302b described herein to rotate at about 300 rpm, allowing more can ends or lids 490 to be processed by the turret systems 302a and 302b. In addition, the longer length of the lift cam 326 also allows the lid or can end 490 to rotate three times around the lower chuck 324 as the lid or can end 490 rotates around the lift cam 326. Rotating the lid or can end 490 three times around the lower chuck 324 also allows more sealant to be applied to the lid or can end 490. In contrast, at least some known end machines are capable of rotating the ends or ends only one or two times, and therefore the longer the length of the lift cam 326, the more sealant can be applied to the ends or ends 490 and the more ends or ends 490 the turret systems 302a and 302b can process.

[0044] FIG. 4 illustrates an example of a turret liner machine system 400 according to an embodiment of the present disclosure. Specifically, FIG. 4 illustrates a bottom view of a synchronized dual turret liner machine system 400 that applies sealing compound (not shown) to can ends or can lids 490. The dual turret liner machine 400 applies the sealant to metal lids. Each metal lid is received from a supply conveyor (not shown) and discharged via exit chutes 412a and 412b to a discharge conveyor (not shown). The dual turret liner machine 400 includes two turret systems 402a and 402b driven by a single main drive motor 440. In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and starwheels. The disclosed technology is directed to high speed and high volume end production using a scalable system.

[0045] Turret systems 402a and 402b may be referred to herein as systems including turrets 406a and 406b, a plurality of workstations (see, e.g., workstations 116, 216, and 316 in FIGS. 1-3), and applicators (see, e.g., ten applicators 114, 214, and 314 in FIGS. 1-3) having nozzles (see, e.g., nozzles 122, 222, and 322 in FIGS. 1-3) for applying encapsulant. Each turret system 402a and 402b may be adapted to receive lids from a star wheel (see, e.g., star wheels 520a and 520b in FIG. 5) adapted to receive lids from a downstacker (see, e.g., downstackers 404a and 404b). Turret systems 402a and 402b are mounted on a table or platform surface 418 and may rotate in opposite directions (as indicated by the arrows) relative to one another. Turret systems 402a and 402b each include multiple workstations (see, for example, workstations 116, 216, and 316 in FIGS. 1-3) extending outwardly from each turret system in opposing directions.

[0046] The workstation receives individual lids from the downstackers 404a and 404b. The dual turret system 400 has two downstackers 404a and 404b, each connected to a respective turret system 402a and 402b. A star wheel 520a and 520b adapted to deliver lids from each downstacker 404a and 404b to each turret is rotatable in the opposite direction to each turret and in the opposite direction to the other star wheel 520b or 520a. A sealant injector or applicator can be installed in the workstation to apply sealant to each metal lid as it rotates around each turret.

[0047] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can end, the downstackers 404a and 404b are positioned at the outer corner edges of the liner equipment system, approximately ±45° from the central axis of the turret, rather than directly opposite the exit chute on the other side of the table or platform.

[0048] The turrets 406a and 406b each include a turret gear (e.g., turret gear 430a or 430b), the main drive motor 440 includes a main drive gear 432, the turret liner apparatus system 400 includes two main drive driven gears 434a and 434b, the star wheels 520a and 520b each include a star wheel gear 436a and 436b, and the lower chuck 324 includes a lower chuck gear 438a and 438b, respectively. The turret gears 430a and 430b are configured to rotate the turrets 406a and 406b, the star wheel gears 436a and 436b are configured to rotate the star wheels 520a and 520b, and the lower chuck gears 438a and 438b are configured to rotate the lower chuck 324. In the illustrated embodiment, the main drive gear 432 is rotatably coupled to the turret gear 430b, which is rotatably coupled to the main drive driven gear 434b and the star wheel gear 436b, which is rotatably coupled to the main drive driven gear 434a, which is rotatably coupled to the turret gear 430a, and which is rotatably coupled to the star wheel gear 436b. In the illustrated embodiment, the lower chuck gears 438a and 438b are independently driven by a chuck gear motor (not shown). In alternative embodiments, the lower chuck gears 438a and 438b may be driven by the turret gears 430a and 430b, the star wheel gears 436a and 436b, the main drive gear 432, and / or the main drive driven gears 434a and 434b.

[0049] In operation, the main drive motor 440 rotates the main drive gear 432 which rotates the turret gear 430b. The turret gear 430b rotates the turret 406b, the main drive driven gear 434b, and the star wheel gear 436b. The star wheel gear 436b rotates the star wheel 520b. The main drive driven gear 434b rotates the main drive driven gear 434a which rotates the turret gear 430a. The turret gear 430a rotates the turret 406a and the star wheel gear 436a. The star wheel gear 436a rotates the star wheel 520a. Thus, in the illustrated embodiment, turret gears 430a and 430b, main drive gear 432, main drive driven gears 434a and 434b, star wheel gears 436a and 436b, and lower chuck gears 438a and 438b are configured to drive both turret systems 402a and 402b using a single main drive motor 440, reducing complexity, reducing auxiliary systems, and reducing the overall footprint of the turret liner apparatus system 400.

[0050] FIG. 5 illustrates an example of a turret liner machine system 500 according to an embodiment of the present disclosure. Specifically, FIG. 5 illustrates a top view of a synchronized dual turret liner machine system 500 that applies sealing compound to can ends or can lids 490 (shown in FIG. 4). The dual turret liner machine 500 applies sealing material to metal lids. Each metal lid is received from a feed conveyor (not shown) and discharged to a discharge conveyor (not shown) via an exit chute 512. The dual turret liner machine 500 includes two turret systems 502a and 502b that are driven by a single main drive motor (see, for example, main drive motor 440 in FIG. 4). In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and star wheels. The disclosed technology is directed to high speed and high volume end production using a scalable system.

[0051] The turret systems 502a and 502b may be referred to herein as systems including turrets 506a and 506b, multiple workstations 516, and an applicator 514 having a nozzle (see, for example, nozzle 122 in FIG. 1) for applying the sealant. Each turret system 502a and 502b may be adapted to receive lids from star wheels 520a and 520b, which are adapted to receive lids from downstackers 504a and 504b. The turret systems 502a and 502b are mounted on a table or platform surface 518 and may rotate in opposite directions (as indicated by the arrows) from one another. The turret systems 502a and 502b each include multiple workstations 516 that extend outwardly from each turret system in opposite directions.

[0052] The workstation 516 receives individual lids (not shown) from the downstackers 504a and 504b. The dual turret system 500 has two downstackers 504a and 504b, each connected to a respective turret system 502a and 502b. Starwheels 520a and 520b adapted to deliver lids from each downstacker to each turret 506a and 506b are rotatable in the opposite direction to each turret 506a and 506b and in the opposite direction to the other starwheel 520b or 520a. A sealant injector or applicator 514 can be installed in the workstation 516 to apply sealant to each metal lid as it rotates around each turret.

[0053] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can ends, the downstackers 504a and 504b are positioned at the outer corner edges of the liner equipment system, approximately ±45° from the central axis of the turret (as indicated by the arrows and axis lines), rather than directly opposite the exit chutes 512a and 512b on the other side of the table or platform.

[0054] FIG. 6 illustrates an example of a turret liner machine system 600 according to an embodiment of the present disclosure. Specifically, FIG. 6 illustrates a perspective view of a synchronized dual turret liner machine system 600 that applies sealing compound to can ends or can lids 790 (illustrated in FIG. 7). The synchronized dual turret liner machine 600 applies a sealant (not shown) to metal lids. Each metal lid is received from a supply conveyor (not shown) and discharged via an exit chute (see, e.g., exit chutes 712a and 712b in FIG. 7) to a discharge conveyor (not shown). In the illustrated embodiment, the dual turret liner machine 600 includes two turret systems 602a and 602b driven by a single main drive motor 640. The main drive motor 640 located proximate to the first turret system may be configured to operate in conjunction with a main drive driven gear located proximate to the second turret system. In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and starwheels. The disclosed technology is intended to produce ends at high speed and volume with a scalable system.

[0055] Turret systems 602a and 602b may be referred to herein as systems including turrets 606a and 606b, multiple workstations 616, and an applicator 614 having a nozzle 622 for applying sealant. Each turret system may be adapted to receive lids from a star wheel (see, e.g., star wheels 1020a and 1020b in FIG. 10 ) that is adapted to receive lids from a downstacker (e.g., downstackers 604a and 604b). Turret systems 602a and 602b are mounted on a table or platform surface 618 and may rotate in opposite directions (as indicated by the arrows) relative to one another. Turret systems 602a and 602b each include multiple workstations 616 that extend outwardly from each turret system in opposite directions.

[0056] The workstation 616 receives individual lids from the downstackers. The dual turret system 600 has two downstackers 604a and 604b, each connected to a respective turret system 602a and 602b. The starwheels 1020a and 1020b adapted to deliver lids from each downstacker to each turret are rotatable in the opposite direction to each turret and opposite to the other starwheel 1020b or 1020a. A sealant injector or applicator 614 can be installed at the workstation to apply sealant to each metal lid as it rotates around each turret 606a and 606b.

[0057] A rod cage 610a and 610b is attached to each downstacker 604a and 604b, as shown in Figure 6. In some implementations, rod cages 610a and 610b may not be used and can ends may be fed directly into the machine by a belt (not shown) or conveyor (not shown).

[0058] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can end, the downstacker is positioned at an outer corner edge of the liner equipment system, approximately ±45° from the central axis of the turrets 606a and 606b (as shown in more detail in FIG. 7 by the arrows and axis lines), rather than directly facing the exit chute (e.g., see exit chutes 712a and 712b in FIG. 7) on the other side of the table or platform.

[0059] As shown in FIG. 6, the turret liner apparatus system 600 includes two turret systems 602a and 602b operating in a single apparatus. The two turret systems 602a and 602b share multiple auxiliary systems that allow the turret liner apparatus system 600 to reduce complexity, reduce auxiliary systems, and reduce the overall footprint of the turret liner apparatus system 600. For example, the turret liner apparatus system 600 can include an electrical system (not shown), a compressed air system (not shown), an air cooler (not shown), an oil cooling system (not shown) including an oil cavity (not shown), and a sealant supply (not shown). The arrangement of the two turret systems 602a and 602b operating in a single apparatus allows the two turret systems 602a and 602b to share auxiliary systems, reducing complexity, reducing auxiliary systems, and reducing the overall footprint of the turret liner apparatus system 600.

[0060] FIG. 7 illustrates an example of a turret liner machine system 700 according to an embodiment of the disclosure. Specifically, FIG. 7 illustrates a top view of a synchronized dual turret liner machine system 700 that applies sealing compound to can ends or can lids 790. The dual turret liner machine 700 applies sealing material to metal lids. Each metal lid is received from a supply conveyor (not shown) and discharged to a discharge conveyor (not shown) via exit chutes 712a and 712b. The dual turret liner machine 700 includes two turret systems 702a and 702b driven by a single main drive motor (see, for example, main drive motor 640 in FIG. 6). In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and star wheels. The disclosed technology is directed to high speed and high volume end production using a scalable system.

[0061] Turret systems 702a and 702b may be referred to herein as systems including turrets 706a and 706b, multiple workstations 716, and applicators 714 having nozzles (see, e.g., nozzle 622 in FIG. 6) for applying sealant. Each turret system 702a and 702b may be adapted to receive lids from a star wheel (see, e.g., star wheels 1020a and 1020b in FIG. 10) adapted to receive lids from downstackers 704a and 704b. Turret systems 702a and 702b are mounted on a table or platform surface 718 and may rotate in opposite directions (as indicated by the arrows) relative to one another. Turret systems 702a and 702b each include multiple workstations 716 extending outwardly from each turret system in opposite directions.

[0062] The workstation 716 receives individual lids (not shown) from the downstackers 704a and 704b. The dual turret system 700 has two downstackers 704a and 704b, each connected to a respective turret system 702a and 702b. A star wheel 1020a and 1020b adapted to deliver lids from each downstacker to each turret 706a and 706b is rotatable in the opposite direction to each turret 706a and 706b and in the opposite direction to the other star wheel 1020b or 1020a. A sealant injector or applicator 14 can be installed in the workstation 716 to apply sealant to each metal lid as it rotates around each turret.

[0063] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can ends, the downstackers 704a and 704b are positioned at the outer corner edges of the liner equipment system, approximately ±45° from the central axis of the turret (as indicated by the arrows and axis lines), rather than directly opposite the exit chutes 712a and 712b on the other side of the table or platform.

[0064] FIG. 8 illustrates an example of a turret liner machine system 800 according to an embodiment of the present disclosure. Specifically, FIG. 8 illustrates a side view of a synchronized dual turret liner machine system 800 that applies sealing compound to can ends or can lids 790 (shown in FIG. 7). The dual turret liner machine 800 applies sealing material to metal lids. Each metal lid is received from a supply conveyor (not shown) and discharged via an exit chute (see, for example, exit chutes 712a and 712b in FIG. 7) to a discharge conveyor (not shown). The dual turret liner machine 800 includes two turret systems 802a and 802b driven by a single main drive motor 840. In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and star wheels. The disclosed technology is directed to high speed and high volume end production using a scalable system.

[0065] Turret systems 802a and 802b may be referred to herein as systems including turrets 806a and 806b, multiple workstations 816, and applicator 814 having nozzles 822 for applying sealant. Each turret system 802a and 802b may be adapted to receive lids from a star wheel (see, for example, star wheels 1020a and 1020b in FIG. 10) adapted to receive lids from downstackers 804a and 804b. Turret systems 802a and 802b are mounted on a table or platform surface 818 and may rotate in opposite directions (as indicated by the arrows) relative to one another. Turret systems 802a and 802b each include multiple workstations 816 extending outwardly from each turret system in opposite directions.

[0066] The workstation 816 receives individual lids from the downstackers 804a and 804b. The dual turret system 800 has two downstackers 804a and 804b, each connected to a respective turret system 802a and 802b. A star wheel 1020a or 1020b adapted to deliver lids from each downstacker 804a and 804b to each turret 806a and 806b is rotatable in the opposite direction to each turret 806a and 806b and in the opposite direction to the other star wheel 1020b or 1020a. A sealant injector or applicator 814 can be installed in the workstation 816 to apply sealant to each metal lid as it rotates around each turret 806a and 806b.

[0067] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can ends, the downstackers 804a and 804b are positioned at the outer corner edges of the liner equipment system, approximately ±45° from the central axis of the turret, rather than directly opposite the exit chute on the other side of the table or platform 818.

[0068] When the lid or can end leaves the star wheel 1020a or 1020b, the can end is in a lowered position. The star wheel 1020a or 1020b rotates the lid into contact with the lower chuck 824. Specifically, each turret 806a and 806b The lower chuck 824 includes a plurality of lower chucks 824. The plurality of lower chucks 824 are each configured to receive a lid and rotate the lid around the turrets 806a and 806b, rotating the lid as the sealing compound is applied to the lid. The lower chucks 824 lift the lid, and the lift cams 826a and 826b lift the lower chucks 824 to the workstation 816 on the turret systems 802a and 802b. The lift cams 824 include a cam ring 850, and each lower chuck 824 includes a plurality of wheels 852 attached to each lower chuck 824 and configured to align with the cam ring 850. The cam rings 850 are sized and shaped to lift each lower chuck 824 when the lower chucks 824 receive a lid, such that the lid is positioned proximate the nozzle 822 to receive the sealing compound. Additionally, cam ring 850 is sized and shaped to lower each lower chuck 824 as it unloads a lid into an exit chute (see, e.g., exit chutes 712a and 712b in FIG. 7). In the illustrated embodiment, cam ring 850 includes races (not shown) having a variable height relative to table or platform surface 818. Wheels 852 roll on the races to vary the height of lower chuck 824 as it rotates about turrets 806a and 806b.

[0069] When the lift cam 826 is in the up position, it rises above the platform 818 relative to the applicator 814 and the lid is rotated about 150° in the upright position as the sealant is applied to the lid. In the disclosed technology, as a result of the position of each downstacker, each lift cam 826 is longer. The longer the length of the lift cam 826, the longer the lid or end can stay on the lift cam 826, and therefore the longer the sealant application time can be. In another liner device technology, the duration (of a 360° rotation) of the lift cam in the upright position is about 125° (not considering the up and down tilt distances). In the disclosed technology, the lift cam 826 is about 150° because of the distance the lift cam 826 is from the downstackers 804a and 804b to the exit chutes 712a and 712b.

[0070] Further, the longer length of the lift cam 826 allows the turret systems 802a and 802b to rotate at a faster speed. Specifically, some can end machines rotate at only 250 revolutions per minute (rpm). In contrast, the longer length of the lift cam 826 allows the turret systems 802a and 802b described herein to rotate at approximately 300 rpm, allowing more can ends or can lids 790 to be processed by the turret systems 802a and 802b. In addition, the longer length of the lift cam 826 also allows the lid or can end 790 to rotate three times around the lower chuck 824 as the lid or can end 790 rotates around the lift cam 826. Rotating the lid or can end 790 three times around the lower chuck 824 also allows more sealant to be applied to the lid or can end 790. In contrast, at least some known end machines are capable of rotating the ends or ends only one or two times, and therefore the longer the length of the lift cam 826, the more sealant can be applied to the ends or ends 790 and the more ends or ends 790 the turret systems 802a and 802b can process.

[0071] FIG. 9 illustrates an example of a turret liner machine system 900 according to an embodiment of the present disclosure. Specifically, FIG. 9 illustrates a bottom view of a synchronized dual turret liner machine system 900 that applies sealing compound (not shown) to can ends or can lids 790 (shown in FIG. 7). The dual turret liner machine 900 applies sealing material to metal lids. Each metal lid is received from a supply conveyor (not shown) and discharged via exit chutes 912a and 912b to a discharge conveyor (not shown). The dual turret liner machine 900 includes two turret systems 902a and 902b driven by a single main drive motor 940. In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and star wheels. The disclosed technology is directed to high speed and high volume end production using a scalable system.

[0072] Turret systems 902a and 902b may be referred to herein as systems including turrets 906a and 906b, a plurality of workstations (see, e.g., workstations 616, 716, and 816 in FIGS. 6-8), and applicators (see, e.g., applicators 614, 714, and 814 in FIGS. 6-8) having nozzles for applying encapsulant (see, e.g., applicators 622, 722, and 822 in FIGS. 6-8). Each turret system 902a and 902b may be adapted to receive lids from a star wheel (see, e.g., star wheels 1020a and 1020b in FIG. 10) adapted to receive lids from a down stacker (see, e.g., down stackers 904a and 904b). Turret systems 902a and 902b may be mounted on a table or platform surface 918 and may rotate in opposite directions to each other (as indicated by the arrows). Turret systems 902a and 902b each include multiple workstations (see, for example, workstations 616, 716, and 816 in FIGS. 6-8) extending outwardly from each turret system in opposite directions.

[0073] The workstation receives individual lids from the downstackers 904a and 904b. The dual turret system 900 has two downstackers 904a and 904b, each connected to a respective turret system 902a and 902b. A star wheel 1020a and 1020b adapted to deliver lids from each downstacker 904a and 904b to each turret is rotatable in the opposite direction to each turret and in the opposite direction to the other star wheel 1020b or 1020a. A sealant injector or applicator can be installed in the workstation to apply sealant to each metal lid as it rotates around each turret.

[0074] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can end, the downstackers 904a and 904b are positioned at the outer corner edges of the liner equipment system, approximately ±45° from the central axis of the turret, rather than directly opposite the exit chute on the other side of the table or platform.

[0075] The turrets 906a and 906b include turret gears 930a and 930b, respectively, the main drive motor 940 includes a main drive gear 932, the turret liner apparatus system 900 includes a main drive driven gear 934, the star wheel 1020a or 1020b includes a star wheel gear 936a and 936b, respectively, and the lower chuck 824 includes a lower chuck gear 938a and 938b, respectively. The turret gears 930a and 930b are configured to rotate the turrets 906a and 906b, the star wheel gears 936a and 936b are configured to rotate the star wheel 1020a or 1020b, and the lower chuck gears 938a and 938b are configured to rotate the lower chuck 824. In the illustrated embodiment, the main drive gear 932 is rotatably coupled to turret gear 930b and main drive driven gear 934, turret gear 930b is rotatably coupled to star wheel gear 936b, main drive driven gear 934 is rotatably coupled to turret gear 930a, and turret gear 930a is rotatably coupled to star wheel gear 936b. In the illustrated embodiment, the lower chuck gears 938a and 938b are independently driven by a chuck gear motor (not shown). In alternative embodiments, the lower chuck gears 938a and 938b may be driven by the turret gears 930a and 930b, the star wheel gears 936a and 936b, the main drive gear 932, and / or the main drive driven gear 934.

[0076] In operation, the main drive motor 940 rotates the main drive gear 932 which rotates the turret gear 930b and the main drive driven gear 934. The turret gear 930b rotates the turret 906b, and the star wheel gear 936b rotates the star wheel 1020b. The main drive driven gear 934 rotates the turret gear 930a. The turret gear 930a rotates the turret 906a and the star wheel gear 936a. The star wheel gear 936a rotates the star wheel 1020a. Thus, in the illustrated embodiment, turret gears 930a and 930b, main drive gear 932, main drive driven gear 934, star wheel gears 936a and 936b, and lower chuck gears 938a and 938b are configured to drive both turret systems 902a and 902b using a single main drive motor 940, reducing complexity, reducing auxiliary systems, and reducing the overall footprint of the turret liner apparatus system 900.

[0077] FIG. 10 illustrates an example of a turret liner machine system 1000 according to an embodiment of the present disclosure. Specifically, FIG. 10 illustrates a top view of a synchronized dual turret liner machine system 1000 that applies sealing compound to can ends or can lids 790 (shown in FIG. 7). The dual turret liner machine 1000 applies sealing material to metal lids. Each metal lid is received from a feed conveyor (not shown) and discharged to a discharge conveyor (not shown) via an exit chute 1012. The dual turret liner machine 1000 includes two turret systems 1002a and 1002b driven by a single main drive motor (see, for example, main drive motor 940 in FIG. 9). In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and star wheels. The disclosed technology is directed to high speed and high volume end production using a scalable system.

[0078] The turret systems 1002a and 1002b may be referred to herein as systems including turrets 1006a and 1006b, multiple workstations 1016, and an applicator 1014 having a nozzle (see, for example, nozzle 622 in FIG. 6) for applying the sealant. Each turret system 1002a and 1002b may be adapted to receive lids from star wheels 1020a and 1020b, which are adapted to receive lids from downstackers 1004a and 1004b. The turret systems 1002a and 1002b are mounted on a table or platform surface 1018 and may rotate in opposite directions (as indicated by the arrows) relative to one another. The turret systems 1002a and 1002b each include multiple workstations 1016 extending outwardly from each turret system in opposite directions.

[0079] The workstation 1016 receives individual lids (not shown) from the downstackers 1004a and 1004b. The dual turret system 1000 has two downstackers 1004a and 1004b, each connected to a respective turret system 1002a and 1002b. Starwheels 1020a and 1020b adapted to deliver lids from each downstacker to each turret 1006a and 1006b are rotatable in the opposite direction to each turret 1006a and 1006b and in the opposite direction to the other starwheel 1020b or 1020a. A sealant injector or applicator 1014 can be installed in the workstation 1016 to apply sealant to each metal lid as it rotates around each turret.

[0080] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can ends, the downstackers 1004a and 1004b are positioned at the outer corner edges of the liner equipment system, approximately ±45° from the central axis of the turret (as indicated by the arrows and axis lines), rather than directly opposite the exit chutes 1012a and 1012b on the other side of the table or platform.

[0081] As shown in FIG. 10, the turret liner apparatus system 1000 includes two turret systems 1002a and 1002b operating in a single apparatus. The two turret systems 1002a and 1002b share multiple auxiliary systems that allow the turret liner apparatus system 1000 to reduce the complexity, reduce auxiliary systems, and reduce the overall footprint of the turret liner apparatus system 1000. For example, the turret liner apparatus system 1000 can include an electrical system (not shown), a compressed air system (not shown), an air cooler (not shown), an oil cooling system (not shown) including an oil cavity (not shown), and a sealant supply (not shown). The arrangement of the two turret systems 1002a and 1002b operating in a single apparatus allows the two turret systems 1002a and 1002b to share auxiliary systems, reducing the complexity, reducing auxiliary systems, and reducing the overall footprint of the turret liner apparatus system 1000.

[0082] FIG. 11 illustrates an example of a turret liner machine system 1100 according to an embodiment of the present disclosure. Specifically, FIG. 11 illustrates a perspective view of an asynchronous dual turret liner machine system 1100 that applies sealing compound to can ends or can lids 1290 (illustrated in FIG. 12). The asynchronous dual turret liner machine 1100 applies a sealant (not shown) to metal lids. Each metal lid is received from a supply conveyor (not shown) and discharged via an exit chute (see, e.g., exit chutes 1212a and 1212b in FIG. 12) to a discharge conveyor (not shown). In the illustrated embodiment, the dual turret liner machine 1100 includes two turret systems 1102a and 1102b driven by two independent main drive motors 1140a and 1140b. The main drive motors 1140a and 1140b located close to each turret system can be configured to operate independently of each other to ensure that if one of the turret systems requires maintenance or fails, the other turret system can continue to operate, increasing production time and increasing profits. In some implementations, the liner equipment technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and starwheels. The disclosed technology aims to produce ends at high speeds and high volumes with a scalable system.

[0083] 11-15 show an example of an asynchronous or independent turret liner equipment system according to an embodiment of the present disclosure. Specifically, FIGS. 11-15 show an independent turret liner equipment system. An independent turret system is configured such that a first turret and its respective star wheels operate independently from a second turret. For example, a first turret and its respective star wheels may be operating while a second turret and its respective star wheels are not operating. This independent operation allows for access, downtime, and maintenance to one of the turrets and its respective systems. In another embodiment, a first turret and its respective star wheels may be operating while a second turret and its respective star wheels are operating, but each turret has the ability to operate or not operate when the other turret is operating. The advantage of an independent turret liner equipment system is that if one system fails or is turned off for maintenance, the other system operates, resulting in less time and expense.

[0084] The turret systems 1102a and 1102b may be referred to herein as systems including turrets 1106a and 1106b, multiple workstations 1116, and an applicator 1114 having a nozzle 1122 for applying the sealant. Each turret system may be adapted to receive lids from a star wheel (see, e.g., star wheels 1520a and 1520b in FIG. 15 ) that is adapted to receive lids from a downstacker (e.g., downstackers 1104a and 1104b). The turret systems 1102a and 1102b are mounted on a table or platform surface 1118 and may rotate in opposite directions (as indicated by the arrows) from one another. The turret systems 1102a and 1102b each include multiple workstations 1116 that extend outwardly from each turret system in opposite directions.

[0085] The workstation 1116 receives individual lids from the downstackers. The dual turret system 1100 has two downstackers 1104a and 1104b, each connected to a respective turret system 1102a and 1102b. Starwheels 1520a and 1520b adapted to deliver lids from each downstacker to each turret are rotatable in the opposite direction to each turret and opposite to the other starwheel 1520b or 1520a. A sealant injector or applicator 1114 can be installed at the workstation to apply sealant to each metal lid as it rotates around each turret 1106a and 1106b.

[0086] As shown in Figure 11, a rod cage 1110a and 1110b is attached to each downstacker 1104a and 1104b. In some implementations, the rod cages 1110a and 1110b may not be used and a belt (not shown) or conveyor (not shown) may feed the can ends directly into the machine.

[0087] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can end, the downstacker is positioned at an outer corner edge of the liner equipment system, approximately ±45° from the central axis of the turrets 1106a and 1106b (as shown in more detail in FIG. 12 by the arrows and axis lines), rather than directly facing the exit chute (e.g., see exit chutes 1212a and 1212b in FIG. 12) on the other side of the table or platform.

[0088] FIG. 12 illustrates an example of a turret liner machine system 1200 according to an embodiment of the disclosure. Specifically, FIG. 12 illustrates a top view of an asynchronous dual turret liner machine system 1200 applying sealing compound to a can end or can lid 1290. The dual turret liner machine 1200 applies sealing material to metal lids. Each metal lid is received from a supply conveyor (not shown) and discharged via exit chutes 1212a and 1212b to a discharge conveyor (not shown). The dual turret liner machine 1200 includes two turret systems 1202a and 1202b driven by two main drive motors (see, for example, main drive motors 1140a and 1140b in FIG. 11). In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and star wheels. The disclosed technology aims to produce ends at high speed and in high volume using a scalable system.

[0089] The turret systems 1202a and 1202b may be referred to herein as systems including turrets 1206a and 1206b, multiple workstations 1216, and applicators 1214 having nozzles (see, e.g., nozzle 1122 in FIG. 11) for applying the sealant. Each turret system 1202a and 1202b may be adapted to receive lids from a star wheel (see, e.g., star wheels 1520a and 1520b in FIG. 15) adapted to receive lids from the downstackers 1204a and 1204b. The turret systems 1202a and 1202b are mounted on a table or platform surface 1218 and may rotate in opposite directions (as indicated by the arrows) from one another. Each turret system 1202a and 1202b includes multiple workstations 1216 extending outward from each turret system in opposite directions.

[0090] The workstation 1216 receives individual lids (not shown) from the downstackers 1204a and 1204b. The dual turret system 1200 has two downstackers 1204a and 1204b, each connected to a respective turret system 1202a and 1202b. A star wheel 1520a and 1520b adapted to deliver lids from each downstacker to each turret 1206a and 1206b is rotatable in the opposite direction to each turret 1206a and 1206b and in the opposite direction to the other star wheel 1520b or 1520a. A sealant injector or applicator 1214 can be installed in the workstation 1216 to apply sealant to each metal lid as it rotates around each turret.

[0091] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can ends, the downstackers 1204a and 1204b are positioned at an outer corner edge of the liner equipment system, approximately ±45° from the central axis of the turret (as indicated by the arrows and axis lines), rather than directly opposite the exit chutes 1212a and 1212b on the other side of the table or platform.

[0092] FIG. 13 illustrates an example of a turret liner machine system 1300 according to an embodiment of the disclosure. Specifically, FIG. 13 illustrates a side view of an asynchronous dual turret liner machine system 1300 that applies sealing compound to a can end or can lid 1290 (shown in FIG. 12). The dual turret liner machine 1300 applies a sealant to metal lids. Each metal lid is received from a supply conveyor (not shown) and discharged via an exit chute (see, for example, exit chutes 1212a and 1212b in FIG. 12) to a discharge conveyor (not shown). The dual turret liner machine 1300 includes two turret systems 1302a and 1302b driven by two main drive motors 1340a and 1340b. In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and star wheels. The disclosed technology aims to produce ends at high speed and in high volume using a scalable system.

[0093] The turret systems 1302a and 1302b may be referred to herein as systems including turrets 1306a and 1306b, multiple workstations 1316, and an applicator 1314 having a nozzle 1322 for applying the sealant. Each turret system 1302a and 1302b may be adapted to receive lids from a star wheel (see, for example, star wheels 1520a and 1520b in FIG. 15 ) adapted to receive lids from the downstackers 1304a and 1304b. The turret systems 1302a and 1302b are mounted on a table or platform surface 1318 and may rotate in opposite directions (as indicated by the arrows) from one another. The turret systems 1302a and 1302b each include multiple workstations 1316 that extend outwardly from each turret system in opposite directions.

[0094] The workstation 1316 receives individual lids from the downstackers 1304a and 1304b. The dual turret system 1300 has two downstackers 1304a and 1304b, each of which is connected to a respective turret system 1302a and 1302b. A star wheel 1520a or 1520b adapted to deliver lids from each downstacker 1304a and 1304b to each turret 1306a and 1306b is rotatable in the opposite direction to each turret 1306a and 1306b and in the opposite direction to the other star wheel 1520b or 1520a. A sealant injector or applicator 1314 can be installed in the workstation 1316 to apply sealant to each metal lid as it rotates around each turret 1306a and 1306b.

[0095] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can ends, the downstackers 1304a and 1304b are positioned at the outer corner edges of the liner equipment system, approximately ±45° from the central axis of the turret, rather than directly opposite the exit chute on the other side of the table or platform 1318.

[0096] When the lid or can end leaves the star wheel 1520a or 1520b, the can end is in a lowered position. The star wheel 1520a or 1520b rotates the lid into contact with the lower chuck 1324. Specifically, each turret 1306a and 1306b includes a plurality of lower chucks 1324. The plurality of lower chucks 1324 are configured to receive the lid and rotate the lid around the turret 1306a and 1306b, respectively, to rotate the lid as the sealing compound is applied to the lid. The lower chucks 1324 lift the lid, and the lift cams 1326a and 1326b lift the lower chucks 1324 to the workstation 1316 on the turret systems 1302a and 1302b. The lift cam 1324 includes a cam ring 1350, and each lower chuck 1324 includes a plurality of wheels 1352 attached to each lower chuck 1324 and configured to align with the cam ring 1350. The cam ring 1350 is sized and shaped to raise each lower chuck 1324 when the lower chuck 1324 receives a lid so that the lid is positioned proximate to the nozzle 1322 to receive the sealing compound. Additionally, the cam ring 1350 is sized and shaped to lower each lower chuck 1324 when the lower chuck 1324 unloads a lid into an exit chute (see, e.g., exit chutes 1212a and 1212b in FIG. 12). In the illustrated embodiment, the cam ring 1350 includes a race (not shown) having a variable height relative to the table or platform surface 1318. The wheels 1352 roll on races, causing the height of the lower chuck 1324 to change as it rotates around the turrets 1306a and 1306b.

[0097] When the lift cam 1326 is in the raised position, it rises above the platform 1318 relative to the applicator 1314 and the lid is rotated about 150° in the upright position as the sealant is applied to the lid. In the disclosed technology, as a result of the position of each downstacker, each lift cam 1326 is longer. The longer the length of the lift cam 1326, the longer the lid or can end can stay on the lift cam 1326, and therefore the longer the sealant application time. In another liner apparatus technology, the duration (of a 360° rotation) of the lift cam in the upright position is about 125° (not considering the up and down tilt distances). In the disclosed technology, the lift cam 1326 is about 150° because of the distance the lift cam 1326 is from the downstackers 1304a and 1304b to the exit chutes 1212a and 1212b.

[0098] Further, the longer length of the lift cam 1326 allows the turret systems 1302a and 1302b to rotate at a faster speed. Specifically, some can end machines rotate at only 250 revolutions per minute (rpm). In contrast, the longer length of the lift cam 1326 allows the turret systems 1302a and 1302b described herein to rotate at 300 rpm, allowing more can ends or can lids 1290 to be processed by the turret systems 1302a and 1302b. In addition, the longer length of the lift cam 1326 also allows the lid or can end 1290 to rotate three times around the lower chuck 1324 as the lid or can end 1290 rotates around the lift cam 1326. Rotating the lid or can end 1290 three times around the lower chuck 1324 also allows more sealant to be applied to the lid or can end 1290. In contrast, at least some known end machines are capable of rotating the ends or ends only one or two times, and therefore the longer the length of the lift cam 1326, the more sealant can be applied to the ends or ends 1290 and the more ends or ends 1290 the turret systems 1302a and 1302b can process.

[0099] FIG. 14 illustrates an example of a turret liner machine system 1400 according to an embodiment of the disclosure. Specifically, FIG. 14 illustrates a bottom view of an asynchronous dual turret liner machine system 1400 that applies sealing compound (not shown) to can ends or can lids 1290 (shown in FIG. 12). The dual turret liner machine 1400 applies sealant to metal lids. Each metal lid is received from a supply conveyor (not shown) and discharged via exit chutes 1412a and 1412b to a discharge conveyor (not shown). The dual turret liner machine 1400 includes two turret systems 1402a and 1402b driven by two main drive motors 1440a and 1440b. In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and star wheels. The disclosed technology aims to produce ends at high speed and in high volume using a scalable system.

[0100] Turret systems 1402a and 1402b may be referred to herein as systems including turrets 1406a and 1406b, a plurality of workstations (see, e.g., workstations 1116, 1216, and 1316 in FIGS. 11-13), and applicators (see, e.g., applicators 1114, 1214, and 1314 in FIGS. 11-13) having nozzles for applying encapsulant (see, e.g., applicators 1122, 1222, and 1322 in FIGS. 11-13). Each turret system 1402a and 1402b may be adapted to receive lids from a star wheel (see, e.g., star wheels 1520a and 1520b in FIG. 15) adapted to receive lids from a downstacker (see, e.g., downstackers 1404a and 1404b). Turret systems 1402a and 1402b are mounted on a table or platform surface 1418 and can rotate in opposite directions (as indicated by the arrows) relative to one another. Turret systems 1402a and 1402b each include multiple workstations (see, for example, workstations 1116, 1216, and 1316 in FIGS. 11-13) that face in opposite directions and extend outward from each turret system.

[0101] The workstation receives individual lids from the downstackers 1404a and 1404b. The dual turret system 1400 has two downstackers 1404a and 1404b, each connected to a respective turret system 1402a and 1402b. A star wheel 1520a and 1520b adapted to deliver lids from each downstacker 1404a and 1404b to each turret is rotatable in the opposite direction to each turret and in the opposite direction to the other star wheel 1520b or 1520a. A sealant injector or applicator can be installed in the workstation to apply sealant to each metal lid as it rotates around each turret.

[0102] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can ends, the downstackers 1404a and 1404b are positioned at the outer corner edges of the liner equipment system, approximately ±45° from the central axis of the turret, rather than directly opposite the exit chute on the other side of the table or platform.

[0103] The turrets 1406a and 1406b include turret gears 1430a and 1430b, respectively, the main drive motors 1440a and 1440b include main drive gears 1432a and 1432b, respectively, the star wheel 1520a or 1520b includes star wheel gears 1436a and 1436b, respectively, and the lower chuck 1324 includes lower chuck gears 1438a and 1438b, respectively. The turret gears 1430a and 1430b are configured to rotate the turrets 1406a and 1406b, the star wheel gears 1436a and 1436b are configured to rotate the star wheel 1520a or 1520b, and the lower chuck gears 1438a and 1438b are configured to rotate the lower chuck 1324. In the illustrated embodiment, the main drive gears 1432a and 1432b are rotatably coupled to the turret gears 1430a and 1430b, respectively. The turret gears 1430a and 1430b are rotatably coupled to the star wheel gears 1436a and 1436b, respectively. In the illustrated embodiment, the lower chuck gears 1438a and 1438b are independently driven by a chuck gear motor (not shown). In alternative embodiments, the lower chuck gears 1438a and 1438b may be driven by the turret gears 1430a and 1430b, the star wheel gears 1436a and 1436b, and / or the main drive gears 1432a and 1432b.

[0104] In operation, main drive motors 1440a and 1440b rotate turret gears 1432a and 1432b which rotate turret gears 1430a and 1430b, respectively. Turret gears 1430a and 1430b rotate turrets 1406a and 1406b, star wheel gears 1436a and 1436b. Star wheel gears 1436a and 1436b rotate star wheels 1520a and 1520b. Thus, in the illustrated embodiment, turret gears 1430a and 1430b, main drive gears 1432a and 1432b, star wheel gears 1436a and 1436b, and lower chuck gears 1438a and 1438b are configured to drive both turret systems 1402a and 1402b using two main drive motors 1440a and 1440b, increasing production time, increasing profits, and reducing the overall footprint of the turret liner apparatus system 1400.

[0105] FIG. 15 illustrates an example of a turret liner machine system 1500 according to an embodiment of the disclosure. Specifically, FIG. 15 illustrates a top view of an asynchronous dual turret liner machine system 1500 that applies sealing compound to can ends or can lids 1290 (shown in FIG. 12). The dual turret liner machine 1500 applies sealant to metal lids. Each metal lid is received from a supply conveyor (not shown) and discharged via an exit chute 1512 to a discharge conveyor (not shown). The dual turret liner machine 1500 includes two turret systems 1502a and 1502b driven by two main drive motors (see, for example, main drive motors 1440a and 1440b in FIG. 14). In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and star wheels. The disclosed technology aims to produce ends at high speed and in high volume using a scalable system.

[0106] 15-20 show an example of an asynchronous or independent turret liner equipment system according to an embodiment of the present disclosure. Specifically, FIGS. 15-20 show an independent turret liner equipment system. An independent turret system is configured such that a first turret and its respective star wheels operate independently from a second turret. For example, a first turret and its respective star wheels may be operating while a second turret and its respective star wheels are not operating. This independent operation allows for access, downtime, and maintenance to one of the turrets and its respective systems. In another embodiment, a first turret and its respective star wheels may be operating while a second turret and its respective star wheels are operating, but each turret has the ability to operate or not operate when the other turret is operating. An advantage of an independent turret liner equipment system is that if one system fails or is turned off for maintenance, the other system operates, resulting in less time and expense.

[0107] The turret systems 1502a and 1502b may be referred to herein as systems including turrets 1506a and 1506b, multiple workstations 1516, and an applicator 1514 having a nozzle (see, for example, nozzle 1122 in FIG. 11) for applying the sealant. Each turret system 1502a and 1502b may be adapted to receive lids from star wheels 1520a and 1520b adapted to receive lids from downstackers 1504a and 1504b. The turret systems 1502a and 1502b are mounted on a table or platform surface 1518 and may rotate in opposite directions (as indicated by the arrows) from one another. The turret systems 1502a and 1502b each include multiple workstations 1516 extending outwardly from each turret system in opposite directions.

[0108] The workstation 1516 receives individual lids (not shown) from the downstackers 1504a and 1504b. The dual turret system 1500 has two downstackers 1504a and 1504b, each connected to a respective turret system 1502a and 1502b. Starwheels 1520a and 1520b adapted to deliver lids from each downstacker to each turret 1506a and 1506b are rotatable in the opposite direction to each turret 1506a and 1506b and in the opposite direction to the other starwheel 1520b or 1520a. A sealant injector or applicator 1514 can be installed in the workstation 1516 to apply sealant to each metal lid as it rotates around each turret.

[0109] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can ends, the downstackers 1504a and 1504b are positioned at an outer corner edge of the liner equipment system, approximately ±45° from the central axis of the turret (as indicated by the arrows and axis lines), rather than directly opposite the exit chutes 1512a and 1512b on the other side of the table or platform.

[0110] As shown in FIG. 15, the turret liner apparatus system 1500 includes two turret systems 1502a and 1502b operating in a single apparatus. The two turret systems 1502a and 1502b share multiple auxiliary systems that allow the turret liner apparatus system 1500 to reduce the complexity, reduce auxiliary systems, and reduce the overall footprint of the turret liner apparatus system 1500. For example, the turret liner apparatus system 1500 can include an electrical system (not shown), a compressed air system (not shown), an air cooler (not shown), an oil cooling system (not shown) including an oil cavity (not shown), and a sealant supply (not shown). The arrangement of the two turret systems 1502a and 1502b operating in a single apparatus allows the two turret systems 1502a and 1502b to share auxiliary systems, reducing the complexity, reducing auxiliary systems, and reducing the overall footprint of the turret liner apparatus system 1500.

[0111] FIG. 16 illustrates an example of a turret liner machine system 1600 according to an embodiment of the present disclosure. Specifically, FIG. 16 illustrates a perspective view of an asynchronous dual turret liner machine system 1600 that applies sealing compound to can ends or can lids 1790 (illustrated in FIG. 17). The asynchronous dual turret liner machine 1600 applies a sealant (not shown) to metal lids. Each metal lid is received from a supply conveyor (not shown) and discharged via an exit chute (see, e.g., exit chutes 1712a and 1712b in FIG. 17) to a discharge conveyor (not shown). In the illustrated embodiment, the dual turret liner machine 1600 includes two turret systems 1602a and 1602b driven by two independent main drive motors 1640a and 1640b. The main drive motors 1640a and 1640b located close to each turret system may be configured to operate independently of each other to ensure that if one of the turret systems requires maintenance or fails, the other turret system can continue to operate, increasing production time and increasing profits. In some implementations, the liner equipment technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and starwheels. The disclosed technology is aimed at producing ends at high speeds and high volumes with a scalable system.

[0112] Turret systems 1602a and 1602b may be referred to herein as systems including turrets 1606a and 1606b, multiple workstations 1616, and an applicator 1614 having a nozzle 1622 for applying sealant. Each turret system may be adapted to receive lids from a star wheel (see, e.g., star wheels 2020a and 2020b in FIG. 20) that is adapted to receive lids from a downstacker (e.g., downstackers 1604a and 1604b). Turret systems 1602a and 1602b are mounted on table or platform surfaces 1618a and 1618b and may rotate in opposite directions to each other (as indicated by the arrows). In the illustrated embodiment, the table or platform surfaces 1618a and 1618b are separate to allow the turret systems 1602a and 1602b to be maintained or repaired separately, so that if one of the turret systems requires maintenance or fails, the other turret system can continue to operate, increasing production time and increasing profits. The turret systems 1602a and 1602b each include a number of workstations 1616 that extend outwardly from each turret system, facing in opposite directions from one another.

[0113] The workstation 1616 receives individual lids from the downstackers. The dual turret system 1600 has two downstackers 1604a and 1604b, each connected to a respective turret system 1602a and 1602b. Starwheels 2020a and 2020b adapted to deliver lids from each downstacker to each turret are rotatable in the opposite direction to each turret and opposite to the other starwheel 2020b or 2020a. A sealant injector or applicator 1614 can be installed at the workstation to apply sealant to each metal lid as it rotates around each turret 1606a and 1606b.

[0114] As shown in Figure 16, a rod cage 1610a and 1610b is attached to each downstacker 1604a and 1604b. In some implementations, the rod cages 1610a and 1610b may not be used and a belt (not shown) or conveyor (not shown) may feed the can ends directly into the machine.

[0115] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can end, the downstacker is positioned at an outer corner edge of the liner equipment system, approximately ±45° from the central axis of the turrets 1606a and 1606b (as shown in more detail in FIG. 17 by the arrows and axis lines), rather than directly facing the exit chute (e.g., see exit chutes 1712a and 1712b in FIG. 17) on the other side of the table or platform.

[0116] FIG. 17 illustrates an example of a turret liner machine system 1700 according to an embodiment of the disclosure. Specifically, FIG. 17 illustrates a top view of an asynchronous dual turret liner machine system 1700 that applies sealing compound to can ends or can lids 1790. The dual turret liner machine 1700 applies sealant to metal lids. Each metal lid is received from a supply conveyor (not shown) and discharged via exit chutes 1712a and 1712b to a discharge conveyor (not shown). The dual turret liner machine 1700 includes two turret systems 1702a and 1702b driven by two main drive motors (see, for example, main drive motors 1640a and 1640b in FIG. 16). In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and star wheels. The disclosed technology aims to produce ends at high speed and in high volume using a scalable system.

[0117] The turret systems 1702a and 1702b may be referred to herein as systems including turrets 1706a and 1706b, multiple workstations 1716, and applicators 1714 having nozzles (see, e.g., nozzle 1622 in FIG. 16) for sealant application. Each turret system 1702a and 1702b may be adapted to receive lids from a star wheel (see, e.g., star wheels 2020a and 2020b in FIG. 20) adapted to receive lids from downstackers 1704a and 1704b. The turret systems 1702a and 1702b are mounted on table or platform surfaces 1718a and 1782b and may rotate in opposite directions (as indicated by the arrows) from one another. The turret systems 1702a and 1702b each include multiple workstations 1716 that extend outwardly from each turret system in opposite directions from one another.

[0118] The workstation 1716 receives individual lids (not shown) from the downstackers 1704a and 1704b. The dual turret system 1700 has two downstackers 1704a and 1704b, each connected to a respective turret system 1702a and 1702b. Starwheels 2020a and 2020b adapted to deliver lids from each downstacker to each turret 1706a and 1706b are rotatable in the opposite direction to each turret 1706a and 1706b and to the other starwheel 2020b or 2020a. A sealant injector or applicator 1714 can be installed in the workstation 1716 to apply sealant to each metal lid as it rotates around each turret.

[0119] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can ends, the downstackers 1704a and 1704b are positioned at an outer corner edge of the liner equipment system, approximately ±45° from the central axis of the turret (as indicated by the arrows and axis lines), rather than directly opposite the exit chutes 1712a and 1712b on the other side of the table or platform.

[0120] FIG. 18 illustrates an example of a turret liner machine system 1800 according to an embodiment of the present disclosure. Specifically, FIG. 18 illustrates a side view of an asynchronous dual turret liner machine system 1800 that applies sealing compound to a can end or can lid 1790 (shown in FIG. 17). The dual turret liner machine 1800 applies a sealant to metal lids. Each metal lid is received from a supply conveyor (not shown) and discharged via an exit chute (see, for example, exit chutes 1712a and 1712b in FIG. 17) to a discharge conveyor (not shown). The dual turret liner machine 1800 includes two turret systems 1802a and 1802b driven by two main drive motors 1840a and 1840b. In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and star wheels. The disclosed technology aims to produce ends at high speed and in high volume using a scalable system.

[0121] The turret systems 1802a and 1802b may be referred to herein as systems including turrets 1806a and 1806b, multiple workstations 1816, and an applicator 1814 having a nozzle 1822 for applying the sealant. Each turret system 1802a and 1802b may be adapted to receive lids from a star wheel (see, for example, star wheels 2020a and 2020b in FIG. 20) adapted to receive lids from downstackers 1804a and 1804b. The turret systems 1802a and 1802b are mounted on table or platform surfaces 1818a and 1818b and may rotate in opposite directions (as indicated by the arrows) from one another. The turret systems 1802a and 1802b each include multiple workstations 1816 extending outwardly from each turret system in opposite directions.

[0122] The workstation 1816 receives individual lids from the downstackers 1804a and 1804b. The dual turret system 1800 has two downstackers 1804a and 1804b, each connected to a respective turret system 1802a and 1802b. A star wheel 2020a or 2020b adapted to deliver lids from each downstacker 1804a and 1804b to each turret 1806a and 1806b is rotatable in the opposite direction to each turret 1806a and 1806b and in the opposite direction to the other star wheel 2020b or 2020a. A sealant injector or applicator 1814 can be installed in the workstation 1816 to apply sealant to each metal lid as it rotates around each turret 1806a and 1806b.

[0123] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can end, the downstackers 1804a and 1804b are positioned at the outer corner edge of the liner equipment system, approximately ±45° from the central axis of the turret, rather than directly opposite the exit chute on the other side of the tables or platforms 1818a and 1818b.

[0124] When the lid or can end leaves the star wheel 2020a or 2020b, the can end is in a lowered position. The star wheel 2020a or 2020b rotates the lid into contact with the lower chuck 1824. Specifically, each turret 1806a and 1806b includes a plurality of lower chucks 1824, each configured to receive a lid and rotate the lid around the turret 1806a and 1806b, respectively, causing the lid to rotate as sealing compound is applied to the lid. The lower chucks 1824 lift the lid, and the lift cams 1826a and 1826b lift the lower chucks 1824 to the workstation 1816 on the turret systems 1802a and 1802b. The lift cam 1824 includes a cam ring 1850, and each lower chuck 1824 includes a plurality of wheels 1852 attached to each lower chuck 1824 and configured to align with the cam ring 1850. The cam ring 1850 is sized and shaped to raise each lower chuck 1824 when the lower chuck 1824 receives a lid so that the lid is positioned proximate to the nozzle 1822 to receive the sealing compound. Additionally, the cam ring 1850 is sized and shaped to lower each lower chuck 1824 when the lower chuck 1824 unloads the lid into an exit chute (see, e.g., exit chutes 1712a and 1712b in FIG. 17). In the illustrated embodiment, the cam ring 1850 includes a race (not shown) having a variable height relative to the table or platform surfaces 1818a and 1818b. The wheels 1852 roll on races, causing the height of the lower chuck 1824 to change as the lower chuck 1824 rotates about the turrets 1806a and 1806b.

[0125] When the lift cam 1826 is in the raised position, it rises above the platforms 1818a and 1818b relative to the applicator 1814 and the lid is rotated about 150° in the upright position as the sealant is applied to the lid. In the disclosed technology, as a result of the position of each downstacker, each lift cam 1826 is longer. The longer the length of the lift cam 1826, the longer the lid or can end can stay on the lift cam 1826, and therefore the longer the sealant application time. In another liner apparatus technology, the duration (of a 360° rotation) of the lift cam in the upright position is about 125° (not considering the up and down tilt distances). In the disclosed technology, the lift cam 1826 is about 150° because of the distance the lift cam 1826 is from the downstackers 1804a and 1804b to the exit chutes 1712a and 1712b.

[0126] Further, the longer length of the lift cam 1826 allows the turret systems 1802a and 1802b to rotate at a faster speed. Specifically, some can end equipment rotates at only 250 revolutions per minute (rpm). In contrast, the longer length of the lift cam 1826 allows the turret systems 1802a and 1802b described herein to rotate at 300 rpm, allowing more can ends or can lids 1790 to be processed by the turret systems 1802a and 1802b. In addition, the longer length of the lift cam 1826 also allows the lid or can end 1790 to rotate three times around the lower chuck 1824 as the lid or can end 1790 rotates around the lift cam 1826. Rotating the lid or can end 1790 three times around the lower chuck 1824 also allows more sealant to be applied to the lid or can end 1790. In contrast, at least some known end machines are only capable of rotating the ends or lids one or two times, and therefore the longer the length of the lift cam 1826, the more sealant can be applied to the ends or lids 1790 and the more ends or lids 1790 the turret systems 1802a and 1802b can process.

[0127] FIG. 19 illustrates an example of a turret liner machine system 1900 according to an embodiment of the disclosure. Specifically, FIG. 19 illustrates a bottom view of an asynchronous dual turret liner machine system 1900 that applies sealing compound (not shown) to can ends or can lids 1790 (shown in FIG. 17). The dual turret liner machine 1900 applies sealant to metal lids. Each metal lid is received from a supply conveyor (not shown) and discharged via exit chutes 1912a and 1912b to a discharge conveyor (not shown). The dual turret liner machine 1900 includes two turret systems 1902a and 1902b driven by two main drive motors 1940a and 1940b. In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and star wheels. The disclosed technology aims to produce ends at high speed and in high volume using a scalable system.

[0128] Turret systems 1902a and 1902b may be referred to herein as systems including turrets 1906a and 1906b, a plurality of workstations (see, e.g., workstations 1616, 1716, and 1816 in FIGS. 16-18), and applicators (see, e.g., applicators 1614, 1714, and 1814 in FIGS. 16-18) having nozzles for applying encapsulant (see, e.g., applicators 1622, 1722, and 1822 in FIGS. 16-18). Each turret system 1902a and 1902b may be adapted to receive lids from a star wheel (see, e.g., star wheels 2020a and 2020b in FIG. 20) adapted to receive lids from a down stacker (see, e.g., down stackers 1904a and 1904b). Turret systems 1902a and 1902b are mounted on table or platform surfaces 1918a and 1918b and can rotate in opposite directions (as indicated by the arrows) from one another. Turret systems 1902a and 1902b each include multiple workstations (see, for example, workstations 1616, 1716, and 1816 in FIGS. 16-18) that extend outwardly from each turret system in opposite directions.

[0129] The workstation receives individual lids from the downstackers 1904a and 1904b. The dual turret system 1900 has two downstackers 1904a and 1904b, each connected to a respective turret system 1902a and 1902b. A star wheel 2020a and 2020b adapted to deliver lids from each downstacker 1904a and 1904b to each turret is rotatable in the opposite direction to each turret and in the opposite direction to the other star wheel 2020b or 2020a. A sealant injector or applicator can be installed in the workstation to apply sealant to each metal lid as it rotates around each turret.

[0130] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can end, the downstackers 1904a and 1904b are positioned at the outer corner edges of the liner equipment system, approximately ±45° from the central axis of the turret, rather than directly opposite the exit chute on the other side of the table or platform.

[0131] The turrets 1906a and 1906b include turret gears 1930a and 1930b, respectively, the main drive motors 1940a and 1940b include main drive gears 1932a and 1932b, respectively, the star wheel 2020a or 2020b includes star wheel gears 1936a and 1936b, respectively, and the lower chuck 1824 includes lower chuck gears 1938a and 1938b, respectively. The turret gears 1930a and 1930b are configured to rotate the turrets 1906a and 1906b, the star wheel gears 1936a and 1936b are configured to rotate the star wheel 2020a or 2020b, and the lower chuck gears 1938a and 1938b are configured to rotate the lower chuck 1824. In the illustrated embodiment, the main drive gears 1932a and 1932b are rotatably coupled to the turret gears 1930a and 1930b, respectively. The turret gears 1930a and 1930b are rotatably coupled to the star wheel gears 1936a and 1936b, respectively. In the illustrated embodiment, the lower chuck gears 1938a and 1938b are independently driven by a chuck gear motor (not shown). In alternative embodiments, the lower chuck gears 1938a and 1938b may be driven by the turret gears 1930a and 1930b, the star wheel gears 1936a and 1936b, and / or the main drive gears 1932a and 1932b.

[0132] In operation, main drive motors 1940a and 1940b rotate 1932a and 1932b which rotate turret gears 1930a and 1930b, respectively. Turret gears 1930a and 1930b rotate turrets 1906a and 1906b and star wheel gears 1936a and 1936b, respectively. Star wheel gears 1936a and 1936b rotate star wheels 2020a and 2020b. Thus, in the illustrated embodiment, turret gears 1930a and 1930b, main drive gears 1932a and 1932b, star wheel gears 1936a and 1936b, and lower chuck gears 1938a and 1938b are configured to drive both turret systems 1902a and 1902b using two main drive motors 1940a and 1940b, increasing production time, increasing profits, and reducing the overall footprint of the turret liner apparatus system 1900.

[0133] FIG. 20 illustrates an example of a turret liner machine system 2000 according to an embodiment of the disclosure. Specifically, FIG. 20 illustrates a top view of an asynchronous dual turret liner machine system 2000 that applies sealing compound to can ends or can lids 1790 (shown in FIG. 17). The dual turret liner machine 2000 applies sealant to metal lids. Each metal lid is received from a feed conveyor (not shown) and discharged via an exit chute 2012 to a discharge conveyor (not shown). The dual turret liner machine 2000 includes two turret systems 2002a and 2002b driven by two main drive motors (see, e.g., main drive motors 1940a and 1940b in FIG. 19). In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and star wheels. The disclosed technology aims to produce ends at high speed and in high volume using a scalable system.

[0134] The turret systems 2002a and 2002b may be referred to herein as systems including turrets 2006a and 2006b, multiple workstations 2016, and an applicator 2014 having a nozzle (see, for example, nozzle 1622 in FIG. 16) for applying the sealant. Each turret system 2002a and 2002b may be adapted to receive lids from star wheels 2020a and 2020b, which are adapted to receive lids from downstackers 2004a and 2004b. The turret systems 2002a and 2002b are mounted on table or platform surfaces 2018a and 2018b and may rotate in opposite directions (as indicated by the arrows) from one another. The turret systems 2002a and 2002b each include multiple workstations 2016 extending outwardly from each turret system in opposite directions.

[0135] The workstation 2016 receives individual lids (not shown) from the downstackers 2004a and 2004b. The dual turret system 2000 has two downstackers 2004a and 2004b, each connected to a respective turret system 2002a and 2002b. Starwheels 2020a and 2020b adapted to deliver lids from each downstacker to each turret 2006a and 2006b are rotatable in the opposite direction to each turret 2006a and 2006b and to the other starwheel 2020b or 2020a. A sealant injector or applicator 2014 can be installed in the workstation 2016 to apply sealant to each metal lid as it rotates around each turret.

[0136] When applying a sealant to a can end or container closure member, it may be desirable to closely control the lining time of the can end. It may be beneficial to maximize the application time of the sealant to the can end to ensure comprehensive coverage. In the disclosed technology, to allow additional lining time for the can ends, the downstackers 2004a and 2004b are positioned at an outer corner edge of the liner equipment system, approximately ±45° from the central axis of the turret (as indicated by the arrows and axis lines), rather than directly opposite the exit chutes 2012a and 2012b on the other side of the table or platform.

[0137] FIG. 21 illustrates an example of a turret liner machine system 2100 according to an embodiment of the present disclosure. Specifically, FIG. 21 illustrates a perspective view of a dual turret liner machine system 100-2000 that applies sealing compound to can ends or can lids 490, 790, 1290, and 1790, and the turret liner machine system 2100 is an example of a superstructure 2160 of the dual turret liner machine system 100-2000. The turret liner machine 2100 applies a sealant (not shown) to the metal lids. Each metal lid is received from a supply conveyor (not shown) and discharged via an exit chute (see, e.g., exit chutes 2112a and 2112b) to a discharge conveyor (not shown). In the illustrated embodiment, the dual turret liner machine 2100 includes two turret systems 2102a and 2102b driven by two main drive motors (not shown) or a single main drive motor (not shown), as described above. A main drive motor(s) located proximate to each turret system may be configured to operate both turret systems 2102a and 2102b, increasing production time and increasing profits. In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and star wheels. The disclosed technology is directed to producing ends at high speed and high volume using a scalable system.

[0138] The superstructure 2160 includes a frame 2162, a panel 2164 attached to the frame 2162, tank systems 2166a and 2166b attached to each turret system 2102a and 2102b, and at least one door 2168 attached to the frame 2162. The superstructure 2160 is configured to mount to the table or platform surface 2118a and 2118b, support the tank systems 2166a and 2166b, and protect an operator and the turret systems 2102a and 2102b during use. Specifically, as described above, the turret systems 2102a and 2102b are configured to rotate at high speeds (i.e., 3,000 rpm), and the superstructure 2160 is configured to prevent an operator and / or other objects from interfering with that rotation. More specifically, the panels 2164 and doors 2168 are configured to protect the turret systems 2102a and 2102b and the operators by preventing operators and / or other objects from interfering with the rotation of the turret systems 2102a and 2102b. In the illustrated embodiment, the upper structure 2160 includes four doors 2168a, 2168b, 2268c (shown in FIG. 22), and 2268d (shown in FIG. 22). The doors 2168 are configured to selectively allow access to the turret systems 2102a and 2102b when the turret systems 2102a and 2102b are not operating.

[0139] The tank systems 2166a and 2166b include tanks 2170a and 2170b, respectively, and mounting mechanisms 2172a and 2172b attached to the tanks 2170a and 2170b. The tanks 2170a and 2170b are configured to contain the sealant solution to be applied to the can lids 490, 790, 1290, and 1790 by the turret systems 2102a and 2102b, respectively. Specifically, the tanks 2170a and 2170b are configured to direct the sealant solution to the nozzles 122-2022 described above for application to the can lids 490, 790, 1290, and 1790. The tanks 2170a and 2170b are configured to rotate with the respective turret systems 2102a and 2102b, and the mounting mechanisms 2172a and 2172b are configured to mount the tanks 2170a and 2170b to the frame 2162 and provide structural support to the tanks 2170a and 2170b. The mounting mechanisms 2172a and 2172b remain stationary and are configured to support the tanks 2170a and 2170b as they rotate.

[0140] The turret liner equipment system 2100 further includes a shell 2174, a skirt 2176, and a control panel 2178. The shell 2174 is attached to the table or platform surfaces 2118a and 2118b and extends below the table or platform surfaces 2118a and 2118b and is configured to protect the internal components of the turret liner equipment system 2100. The skirt 2176 is attached to the shell 2174 and extends below the shell 2174 and is also configured to protect the internal components of the turret liner equipment system 2100. The skirt 2176 has a plurality of holes 2180 defined therein to allow air to flow to and air cool the internal components of the turret liner equipment system 2100. The control panel 2178 is attached to the shell 2174 and allows an operator to operate the turret liner equipment system 2100.

[0141] FIG 22 illustrates an example of a turret liner equipment system 2200 according to an embodiment of the present disclosure. Specifically, FIG 22 illustrates a perspective view of a dual turret liner equipment system 100-2000 for applying sealing compound to can ends or can lids 490, 790, 1290, and 1790, where the turret liner equipment system 2200 illustrates an upper structure 2260 of the dual turret liner equipment system 100-2000. The turret liner equipment 2200 applies a sealant (not shown) to metal lids, which are received from a supply conveyor (not shown) and discharged via an exit chute (see, e.g., exit chutes 2112a and 2112b shown in FIG 21) to a discharge conveyor (not shown). In the illustrated embodiment, the dual turret liner machine 2200 includes two turret systems 2202a and 2202b driven by two main drive motors (not shown) or a single main drive motor (not shown), as described above. A main drive motor(s) located proximate to each turret machine may be configured to operate both turret systems 2202a and 2202b, increasing production time and increasing profits. In some implementations, the liner machine technology can incorporate any number of turrets, drives, motors, chucks, chuck drives, downstackers, and star wheels. The disclosed technology is directed to producing ends at high speed and high volume using a scalable system.

[0142] The upper structure 2260 includes a frame 2262, a panel 2264 attached to the frame 2262, tank systems 2266a and 2266b attached to each turret system 2202a and 2202b, and at least one door 2268 attached to the frame 2262. The upper structure 2260 is attached to the table or platform surface 2218a and 2218b and is configured to support the tank systems 2266a and 2266b and to protect an operator and the turret systems 2202a and 2202b during use. Specifically, as described above, the turret systems 2202a and 2202b are configured to rotate at high speed (i.e., 3,000 rpm) and the upper structure 2260 is configured to prevent an operator and / or other objects from impeding that rotation. More specifically, the panel 2264 and the door 2268 are configured to protect the turret systems 2202a and 2202b and the operators by preventing operators and / or other objects from interfering with the rotation of the turret systems 2202a and 2202b. In the illustrated embodiment, the upper structure 2260 includes four doors 2168a, 2168b, 2268c (shown in FIG. 22), and 2268d (shown in FIG. 22). The door 2268 is configured to allow selective access to the turret systems 2202a and 2202b when the turret systems 2202a and 2202b are not operating.

[0143] The tank systems 2266a and 2266b each include a tank 2270a and 2270b and a mounting mechanism 2272a and 2272b mounted to the tank 2270a and 2270b. The tanks 2270a and 2270b are configured to contain a sealant solution to be applied to the can ends 490, 790, 1290, and 1790 by the turret systems 2202a and 2202b, respectively. In particular, the tanks 2270a and 2270b are configured to direct the sealant solution to the nozzles 122-2022 described above for application to the can ends 490, 790, 1290, and 1790. The tanks 2270a and 2270b are configured to rotate with the respective turret systems 2202a and 2202b, and the mounting mechanisms 2272a and 2272b are configured to mount the tanks 2270a and 2270b to the frame 2262 and provide structural support to the tanks 2270a and 2270b. The mounting mechanisms 2272a and 2272b are configured to remain stationary and to support the tanks 2270a and 2270b as they rotate.

[0144] The turret liner equipment system 2200 further includes a shell 2274, a skirt 2276, and a control panel 2278. The shell 2274 is attached to and extends below the table or platform surfaces 2218a and 2218b and is configured to protect the internal components of the turret liner equipment system 2200. The skirt 2276 is attached to and extends below the shell 2274 and is also configured to protect the internal components of the turret liner equipment system 2200. The skirt 2276 defines a plurality of holes 2280 that allow air to flow to the internal components of the turret liner equipment system 2200 and allow the internal components to cool. The control panel 2278 is attached to the shell 2274 and allows an operator to operate the turret liner equipment system 2200. FIG. 23 illustrates a flow chart of operations 2300 for supporting a dual turret liner equipment system according to an embodiment of the present disclosure. In some implementations, there may be one or more than two turrets in a liner equipment system. In the example described in operation 2300, a dual turret system may be supported by one main drive. In other implementations supporting more turrets, it is contemplated that more than two main drives may be required. The turret liner equipment systems disclosed herein are scalable.

[0145] Operation 2302 drives a first turret system in a first direction. Operation 2304 drives a second turret system in a second direction. The second turret system can rotate in a direction opposite to that of the first turret system. They counter-rotate with respect to each other.

[0146] Operation 2306 receives a first plurality of lids from a first in-feed conveyor connected to a first downstacker in a first turret system via a first star wheel. The first star wheel may rotate in a direction opposite to the direction of rotation of the first turret system. Similarly, operation 2308 receives a second plurality of lids from a second in-feed conveyor connected to a second downstacker in a second turret system via a second star wheel. The second star wheel may rotate in a direction opposite to the direction of rotation of the second turret system. In some implementations, the first star wheel can rotate in a direction opposite to the direction of rotation of the second star wheel.

[0147] In operation 2310, a sealant is applied to the first plurality of lids and the second plurality of lids. In some implementations, the sealant is applied via an applicator or nozzle of a sealant gun to individual workstations located in the first turret system and the second turret system.

[0148] In operation 2312, the first and second plurality of lids with encapsulant are discharged onto a first and second discharge conveyor, respectively.

[0149] In some implementations, the liner apparatus system includes at least one lower chuck drive. For example, there may be a first lower chuck drive connected to a first turret system and a second lower chuck drive connected to a second turret system. The first lower chuck drive may rotate in a direction opposite to the direction in which the second lower chuck drive rotates.

[0150] It should be noted that these methods describe examples of implementations, and that the operations and steps may be rearranged or modified, and other implementations are possible. In some examples, aspects from two or more methods may be combined. For example, each aspect of the method may include steps or aspects of other methods, or other steps or techniques described herein. Thus, aspects of the present disclosure may provide a consumer preference and maintenance interface.

[0151] The description given herein in conjunction with the accompanying drawings describes the configuration of an embodiment and does not represent all embodiments that may be implemented or fall within the scope of the claims. The term "exemplary" as used herein means "serving as an example, instance or illustration" and does not mean "preferred" or "advantageous over other examples." The detailed description includes specific details for the purpose of providing an understanding of the described technology. However, these techniques may be implemented without these specific details. In the accompanying drawings, similar components or shapes may have the same reference labels.

[0152] The description of this specification is provided to enable any person skilled in the art to make or use the present disclosure. Various modifications to the present disclosure will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other variations without departing from the scope of the present disclosure. Thus, the present disclosure is not limited to the embodiments and designs described herein, but should be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. a two motor driven turret system comprising a first turret system and a second turret system, the first turret system rotating in a direction opposite to the direction the second turret system rotates; a single main drive motor driving said two motor driven turret systems; a plurality of work stations located on each of the two motor driven turret systems spaced apart and extending outwardly from a circumference, each of the plurality of work stations adapted to receive an individual can end; two downstackers positioned adjacent one of said two motor driven turret systems for supplying individual can ends to individual work stations of said plurality of work stations and adjacent an exit chute for discharging said individual can ends from said one of said two motor driven turret systems; at least one sealant applicator mounted to each respective one of the plurality of workstations, the at least one sealant applicator being electronically controlled to apply sealant to each respective one of the can ends; Equipped with the single main drive motor is configured to drive the first turret system; The encapsulant liner apparatus, wherein the first turret system is configured to drive the second turret system.

2. 2. The encapsulant liner apparatus of claim 1, further comprising a star wheel adapted to receive the individual can ends and feed the individual can ends to the individual turret systems of the two motor driven turret systems, the star wheel rotating in a direction opposite to a direction in which the individual turret systems of the two motor driven turret systems rotate.

3. 2. The sealant liner apparatus of claim 1, wherein the star wheel includes a first star wheel and a second star wheel, the first star wheel rotating in a direction opposite to that of the second star wheel.

4. The encapsulant liner apparatus of claim 1 , wherein the two downstackers are located approximately ±45° from a respective central axis of each of the two motor-driven turret systems.

5. Further comprising a lift cam, the length of the lift cam being about 150°. The encapsulant liner apparatus of claim 1 .

6. 6. The encapsulant liner apparatus of claim 5, wherein a first of said two downstackers is positioned proximate to a first exit chute and said individual can ends rotate in a clockwise direction around a turret system of said two motor driven turret systems.

7. 6. The encapsulant liner apparatus of claim 5, wherein a second of said two downstackers is disposed adjacent a second exit chute and said individual can ends rotate in a counterclockwise direction around a turret system of said two motor driven turret systems.

8. and further comprising two lower chuck drives, each of the two lower chuck drives configured to rotate in a direction opposite to a direction in which the other of the two lower chuck drives rotates. The encapsulant liner apparatus of claim 1 .

9. The exit chute includes a first exit chute, the encapsulant liner apparatus further comprising a second exit chute; the first turret system is configured to feed the individual can ends to the first exit chute; the second turret system is configured to feed the individual can ends to the second exit chute; both the first exit chute and the second exit chute are positioned on a first side of the encapsulant liner apparatus and deliver the individual can ends to the first side of the encapsulant liner apparatus; The encapsulant liner apparatus of claim 1 .

10. a plurality of turret systems, each turret system of the plurality of turret systems rotating on a vertical spindle in a direction opposite to a direction in which adjacent turret systems of the plurality of turret systems rotate; Each of the plurality of turret systems comprises: a plurality of work stations spaced apart about said vertical spindle, each of said plurality of work stations adapted to support a can end and including an applicator having an injector nozzle for applying sealing compound to said can end; a single main drive motor for driving said multiple turret systems; a supply manifold secured to the top of each of the plurality of turret systems for receiving the sealing compound from a supply source and for supplying the sealing compound to the injector nozzles; a plurality of downstackers, each downstacker of the plurality of downstackers located adjacent to a respective turret system of the plurality of turret systems and including a star wheel driven in a direction opposite to a direction of each turret system of the plurality of turret systems; the single main drive motor is configured to drive a first turret system; the first turret system is configured to drive at least one other turret system; Liner application system.

11. A liner application system as described in claim 10, wherein each downstacker of the plurality of downstackers is positioned adjacent to an exit chute, and each star wheel receives a can end and rotates it away from the exit chute.

12. A liner application system as described in claim 10, wherein each downstacker of the plurality of downstackers is positioned approximately ±45° from a central axis of each turret system of the plurality of turret systems to increase lining time of the can end.

13. Further comprising a lift cam, the length of the lift cam being about 150°. The liner application system of claim 10.

14. At least one chuck member, a chuck member for supporting the can end and rotating the can end to apply sealing compound; The liner application system of claim 10 further comprising:

15. further comprising two lower chuck drives, each lower chuck drive of the two lower chuck drives configured to rotate in a counter-rotating direction relative to the other lower chuck drive of the two lower chuck drives; The liner application system of claim 14.

16. A method for driving a first turret system in a first direction by a single main drive motor; driving a second turret system with the first turret system in a second direction opposite to the first direction relative to the first turret system; receiving a first plurality of lids from a first in-feed conveyor connected to a first downstacker in the first turret system via a first star wheel; receiving a second plurality of lids from a second in-feed conveyor connected to a second downstacker in the second turret system via a second starwheel; applying a sealant to the first plurality of lids and the second plurality of lids; and discharging the first plurality of lids and the second plurality of lids along with an encapsulant onto a discharge conveyor. method.

17. driving the first downstacker in a direction opposite to the first starwheel system; driving the second downstacker in an opposite direction to the second starwheel system.

17. The method of claim 16.

18. further comprising driving the first downstacker in an opposite direction to the second downstacker.

17. The method of claim 16.

19. driving a first lower chuck drive connected to the first turret system; and driving a second lower chuck drive connected to the second turret system, the first lower chuck drive moving in an opposite direction from a direction of the second lower chuck drive.

17. The method of claim 16.

20. and further comprising simultaneously driving the first turret system and the second turret system.

17. The method of claim 16.

21. and driving the first turret system and the second turret system in an alternating manner.

17. The method of claim 16.

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