Pressure Sensors
Patent Information
- Application Number
- JP2024016356
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2024-02-06
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2040-12-23
AI Technical Summary
【0011】 本発明に係る圧力センサによれば、電界遮断部材の遮蔽部におけるセンサチップに接続された配線材の接続端の配列方向に沿った少なくとも一方の端部が、配線材の接続端の真上の位置よりもセンサチップの中央部に近接した位置に配置されるのでセンサチップの信号処理電子回路部に対する不所望な電界を遮断するためにシールド部材としての電界遮断部材を液封室内に設け、しかも、液封室内に充填されるシリコーンオイルの容積をさらに減少させることができる。その結果として、シリコーンオイル実質充填容積を、即ち、シリコーンオイルなどの圧力伝達媒体の封入量を減らすことができるので、周囲温度の変化に基づくシリコーンオイルの膨張、収縮による金属製ダイヤフラムの変位量の変化に起因した圧力センサの出力特性の変化が抑制でき、圧力センサの出力における温度特性を向上させることができる。
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Abstract
Description
[Technical field]
[0001] The present invention relates to a pressure sensor. [Background technology]
[0002] As shown in Patent Document 1, for example, the sensor unit built into the liquid-sealed semiconductor pressure sensor is composed of the following main elements: a metal diaphragm that separates the pressure chamber communicating with the port of the coupling member from a liquid-sealed chamber described later, a liquid-sealed chamber formed above the metal diaphragm on the inner periphery of a cylindrical housing and storing silicone oil as a pressure transmission medium, a sensor chip disposed within the liquid-sealed chamber and detecting pressure fluctuations in the silicone oil via the metal diaphragm, a sensor chip mounting member that supports the sensor chip, hermetic glass that seals the periphery of the sensor chip mounting member on the inner periphery of the above-mentioned housing, and a group of input / output terminals that are fixed by the hermetic glass and send output signals from the sensor chip and supply power to the sensor chip.
[0003] In addition, in the above-mentioned configuration, as shown in FIG. 1 of Patent Document 1, a shielding member is provided in the liquid-sealed chamber to block undesired electric fields to the signal processing electronic circuit of the sensor chip. A predetermined gap is formed between the end face of the sensor chip and the portion of the shielding member having a gate-shaped cross section that covers the entire sensor chip. Two fixed ends of the shielding member having a gate-shaped cross section are joined to one end face of a disc-shaped conductive plate in close proximity to the outer periphery of the sensor chip and are electrically connected. The potential of the shielding member and the conductive plate is the same as that of the electronic circuit mounted on the sensor chip.
[0004] In such a configuration, the shielding member having a gate-shaped cross section covers the entire sensor chip, so the volume of the liquid-sealed chamber becomes relatively large, and the volume of silicone oil that can be filled in the liquid-sealed chamber may become relatively large. In such a case, there is a risk of causing a change in the output characteristics of the pressure sensor due to the change in the metal diaphragm caused by the expansion and contraction of the silicone oil based on the change in the ambient temperature. Therefore, as shown in Patent Document 2, for example, in order to suppress the change in the output characteristics of the pressure sensor caused by the change in the metal diaphragm caused by the expansion and contraction of the silicone oil based on the change in the ambient temperature, an annular member joined to the conductive plate is provided in the liquid-sealed chamber so that the volume of the silicone oil filled in the liquid-sealed chamber is relatively small. In other words, the volume of the silicone oil filled in the liquid-sealed chamber is smaller than the total internal volume of the liquid-sealed chamber formed by the inner periphery of the housing where the annular member is not arranged, due to the shielding member and the annular member. [Prior art documents] [Patent documents]
[0005] [Patent Document 1] JP 2019-100807 A [Patent Document 2] JP 2019-100808 A [Patent Document 3] JP 2017-194401 A Summary of the Invention [Problem to be solved by the invention]
[0006] In order to further suppress changes in the output characteristics of the pressure sensor caused by changes in the ambient temperature, it is desired to further reduce the volume of the silicone oil filled in the liquid chamber.
[0007] However, as shown in Patent Document 1, in a configuration in which a fixed end of a shielding member disposed in a liquid-sealed chamber is fixed to an end surface of a conductive plate supported by one end surface of a hermetic glass, the entire sensor chip is covered with the shielding member from above the bonding wires, so the liquid-sealed chamber needs to be made deeper, and the spatial volume inside the liquid-sealed chamber tends to become large. In addition, the structures shown in Patent Documents 1 and 2 require a conductive plate for fixing the shielding member, and furthermore, the liquid-sealed chamber needs to be made deeper, so there is a limit to further reducing the internal dimension of the liquid-sealed chamber along the axial direction of the input / output terminals while ensuring a predetermined gap between the metal diaphragm and the shielding member.
[0008] In consideration of the above problems, the present invention aims to provide a pressure sensor in which a shielding member is provided inside a liquid-sealed chamber to block undesirable electric fields from being applied to the signal processing electronic circuit section of the sensor chip, and which can further reduce the volume of silicone oil filled in the liquid-sealed chamber. [Means for solving the problem]
[0009] In order to achieve the above-mentioned object, the pressure sensor of the present invention comprises a sensor unit including a sensor chip that detects pressure and sends out a detection output signal, a diaphragm that separates a liquid-sealed chamber in which the sensor chip is disposed and a pressure chamber facing the liquid-sealed chamber, and a group of input / output terminals electrically connected to the sensor chip, a spacer member arranged to surround the sensor chip in the liquid-sealed chamber, an electric field blocking member arranged between one end face of the sensor chip in the liquid-sealed chamber and the diaphragm and blocking the electric field acting on the sensor chip, a terminal connection substrate, and a relay terminal that relays the terminal connection substrate and the electric field blocking member, and is characterized in that the electric potential of the electric field blocking member is set to the same potential as the potential of any one of the input / output terminals in the group of input / output terminals.
[0010] In the pressure sensor according to the present invention, the electric field blocking member is electrically connected to the input / output terminal group via the terminal connection board and the relay terminal. Effect of the Invention
[0011] According to the pressure sensor of the present invention, at least one end of the electric field blocking member along the arrangement direction of the connection end of the wiring material connected to the sensor chip in the shielding portion of the electric field blocking member is located closer to the center of the sensor chip than the position directly above the connection end of the wiring material, so that the electric field blocking member is provided in the liquid-sealed chamber as a shield member to block undesired electric fields to the signal processing electronic circuit part of the sensor chip, and the volume of the silicone oil filled in the liquid-sealed chamber can be further reduced. As a result, the actual filling volume of the silicone oil, that is, the amount of the pressure transmission medium such as silicone oil, can be reduced, so that the change in the output characteristics of the pressure sensor caused by the change in the displacement amount of the metal diaphragm due to the expansion and contraction of the silicone oil based on the change in the ambient temperature can be suppressed, and the temperature characteristics of the output of the pressure sensor can be improved. [Brief description of the drawings]
[0012] [Figure 1] 1A is a partial cross-sectional view showing a main part of a sensor unit used in an example of a pressure sensor according to the present invention, together with a joint member, and FIG. 1B is a view of an electric field shielding member disposed in a liquid-sealed chamber, as viewed from the direction indicated by arrow IB in FIG. 1A. [Diagram 2] 1(B) is a cross-sectional view showing another example of a diaphragm used in the sensor unit shown in FIG. 1(A) together with a main part of the sensor unit. FIG. [Diagram 3] 1A and 1B are cross-sectional views showing still another example of a diaphragm used in the sensor unit shown in FIG. 1A, together with a main part of the sensor unit. [Figure 4] 13(A), (B), and (C) each show an example of a chip mounting portion of a sensor chip / terminal fixing member. [Diagram 5]5(A) is a cross-sectional view showing a main part of a sensor unit used in another example of a pressure sensor according to the present invention, and FIG. 5(B) is an arrow view of an electric field shielding member disposed in a liquid-sealed chamber as viewed from the direction indicated by the arrow VB shown in FIG. 5(A). [Figure 6] 6(A) is a cross-sectional view showing a main part of a sensor unit used in yet another example of a pressure sensor according to the present invention, and FIG. 6(B) is an arrow view of an electric field shielding member arranged in a liquid-sealed chamber as viewed from the direction indicated by arrow VIB in FIG. 6(A). DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0013] 1(A) and (B) show a main part of a sensor unit used in an example of a pressure sensor according to the present invention.
[0014] The pressure sensor includes a coupling member 2, as shown in Patent Document 1, which is connected to a pipe through which a fluid whose pressure is to be detected is guided, and a sensor unit accommodating section which is connected to a base plate 4 of the coupling member 2 by brazing or the like, accommodates a sensor unit described later, and supplies a detection output signal from the sensor chip to a specified pressure measuring device.
[0015] 1(A), the metal joint member 2 has a female thread 2fs on the inside thereof that is screwed into the male thread of the connection part of the above-mentioned pipe. The female thread 2fs is connected to a port 2a of the joint member 2 that guides the fluid supplied from the direction indicated by the arrow P to a pressure chamber 4A (described later). One open end of the port 2a opens toward the pressure chamber 4A formed between the base plate 4 of the joint member 2 and the diaphragm 32 of the sensor unit.
[0016] The outer shell of the sensor unit accommodation section is formed by a cylindrical waterproof case 6 serving as a cover member. An opening is formed at the bottom end of the resin waterproof case 6. The peripheral edge of the base plate 4 of the joint member 2 engages with a stepped portion 6S on the inner periphery of the opening. Fluid pressure is introduced into the pressure chamber 4A through the port 2a of the joint member 2. The bottom end surface of the housing 12 of the sensor unit is connected to the peripheral edge of the base plate 4 by welding.
[0017] As shown in FIG. 1(A), the sensor unit detects the pressure in a pressure chamber 4A formed between a base plate 4 and a diaphragm 32 described later and sends out a detection output signal. The sensor unit is composed of the following main elements: a metallic cylindrical housing 12, a metallic diaphragm 32 that isolates the above-mentioned pressure chamber 4A from the inner periphery of the housing 12, a sensor chip 16 having a plurality of pressure detection elements and a signal processing electronic circuit unit that processes signals from the pressure detection elements, and a sensor chip / terminal fixing member 14 that supports the sensor chip 16 via an adhesive layer 50 in a concave chip installation portion 14G and fixes an input / output terminal group 40ai (i=1 to 8) electrically connected to the sensor chip 16, and an oil filling pipe 44 (see FIG. 1(B)) to the inner periphery of the housing 12.
[0018] The diaphragm 32 is supported on one of the lower end surfaces of the housing 12 facing the pressure chamber 4A. A diaphragm protection cover 34 that protects the diaphragm 32 disposed in the pressure chamber 4A has a plurality of communication holes. The periphery of the diaphragm protection cover 34 is joined to the lower end surface of the housing 12 by welding together with the periphery of the diaphragm 32. The housing 12, the diaphragm 32, the base plate 4, and the joint member 2 are connected and conductive, and therefore have the same potential. The input / output terminal group 40ai is held insulated from the housing 12 via a sensor chip / terminal fixing member 14 (insulating material). The sensor chip / terminal fixing member 14 is formed of any one of resin materials such as PPS and POE, hermetic glass, and ceramics.
[0019] The liquid-sealed chamber 13 formed between the metallic diaphragm 32 and the end faces of the sensor chip 16 and the sensor chip / terminal fixing member 14 facing each other is filled with a pressure transmission medium PM, such as a predetermined amount of silicone oil or a fluorine-based inert liquid, via an oil filling pipe 44. One end of the oil filling pipe 44 is crushed and closed after filling with oil.
[0020] The input / output terminal group 40ai (i=1 to 8) is composed of two power supply terminals (one is a GND terminal: a terminal of zero (V)), one output terminal, and five adjustment terminals. Both ends of each terminal protrude from one end surface of the sensor chip / terminal fixing member 14 toward the liquid sealed chamber 13 along the central axis of the sensor chip / terminal fixing member 14, or protrude outward from the other end surface of the sensor chip / terminal fixing member 14. Note that only four terminals out of the eight terminals are shown in FIG. 1(A). The input / output terminal group 40ai and the sensor chip 16 described later are connected by bonding wires Wi as wiring materials.
[0021] The sensor chip 16 has a plurality of pressure detection elements forming a bridge circuit on the upper part of the silicon diaphragm part, and is configured to include, for example, a semiconductor strain gauge part formed of silicon in a substantially rectangular shape, and an electronic circuit part formed around the pressure detection elements on the upper end face of the semiconductor strain gauge part and integrating an amplifier circuit for processing the output signal of the bridge circuit, a linear correction circuit, a temperature correction circuit, and a correction data holding circuit. Note that the above-mentioned semiconductor strain gauge part and the above-mentioned electronic circuit part may each be independent elements.
[0022] As shown in a partially enlarged view in FIG. 4(C), the sensor chip 16 is bonded, for example, to the bottom of the chip installation portion 14G in the sensor chip / terminal fixing member 14, which is inside the liquid sealed chamber 13, via an adhesive layer 50. At this time, one end face of the sensor chip 16 protrudes from the chip installation portion 14G toward the liquid sealed chamber 13 beyond the end face of the sensor chip / terminal fixing member 14. The depth of the chip installation portion 14G is set to, for example, about 0.3 mm. The protruding height Ha of one end of the input / output terminal group 40ai connected by the bonding wire Wi protrudes, for example, about 0.2 mm. As a result, one end face of the input / output terminal group 40ai is closer to the end face of the sensor chip / terminal fixing member 14 than the end face of the sensor chip 16.
[0023] 1(B), a shield member 20 serving as an electric field blocking member is provided between one end face of the sensor chip 16 and the diaphragm 32 in the liquid-sealed chamber 13. The shield member 20 blocks undesirable electric fields from being applied to the signal processing electronic circuit section of the sensor chip 16. The shield member 20 is made in a strip shape from a conductive metal material such as stainless steel, copper, or aluminum.
[0024] As shown in FIG. 1B, the belt-shaped shielding member 20 is composed of a shielding portion 20A located directly above the signal processing electronic circuit of the sensor chip 16, a fixed end portion 20B connected to one end of the shielding portion 20A, and a fixed end portion 20C connected to the other end of the shielding portion 20A. The width of the shielding portion 20A is set to a dimension slightly smaller than one side of the sensor chip 16. As shown in a partially enlarged view in FIG. 4C, the shielding portion 20A is disposed between one ends of a plurality of bonding wires Wi connected to the sensor chip 16 that face each other in the width direction of the shielding portion 20A, and is close to the surface of the sensor chip 16 with a predetermined gap therebetween. The predetermined gap is set to, for example, at least about 0.1 mm in order to prevent contact between the bonding wires Wi in the pressure transmission medium PM described later, the sensor chip 16, and the shielding portion 20A.
[0025] Regarding the relative positional relationship between the shield member 20, the input / output terminal group 40ai, and the sensor chip 16 relative to the sensor chip / terminal fixing member 14, the position of the surface of the sensor chip 16 facing the shielding portion 20A of the shield member 20 is closer to the shielding portion 20A than the position of the end face of the input / output terminal group 40ai protruding parallel to the central axis of the sensor chip 16 from the end face of the sensor chip / terminal supporting member 14.
[0026] As in Patent Document 1, in the past, the shielding member covered the sensor chip 16 so as to straddle the bonding wire Wi so as not to interfere with the bonding wire Wi that is wired from the periphery of the sensor chip 16 to the sensor chip 16. In contrast, in this structure, the position of the shielding portion 20A of the shielding member 20 is located closer to the center of the sensor chip 16 than the apex Wit of the curved portion of the bonding wire Wi, as shown in an enlarged view in FIG. 4(C), that is, located at a position that covers the sensor chip 16 corresponding to the inside of the curved portion of the opposing bonding wire Wi. The position of the end of the shielding portion 20A of the shielding member 20 in the width direction is more preferably located at a position that is closer to the center of the sensor chip 16 than the apex Wit of the curved portion of the bonding wire Wi and close to the connection end Wie of the curved portion of the bonding wire Wi.
[0027] As a result, the shielding portion 20A is disposed at a position closer to the surface of the sensor chip 16 than the position of the apex Wit of the curved portion of the bonding wire Wi.
[0028] In addition, when the bonding wire Wi is wired on the surface of the sensor chip 16 in a gate-shaped state, the position of the end of the shielding portion 20A may be positioned closer to the connection end spaced away from the center of the sensor chip 16 than the apex located directly above the connection end of the bonding wire Wi.
[0029] An oil filling pipe 44 is inserted into the hole formed in the fixed end 20B. The fixed end 20C is soldered and fixed to one end of a conductor pattern 22 (described later) formed on the end surface of the sensor chip / terminal fixing member 14 so as to be located between two adjacent terminals of the input / output terminal group 40ai. The fixed end 20B is soldered and fixed to the other end of the conductor pattern 22. As shown in FIG. 1B, the conductor pattern 22 having a predetermined film thickness is formed by, for example, plating or metallizing between the arrangement of one end of the input / output terminal group 40ai along the circumferential direction of the sensor chip / terminal fixing member 14 and the inner circumferential surface 12a of the housing 12 in accordance with the arrangement of one end of the input / output terminal group 40ai. The conductor pattern 22 is connected and conductive via a bonding wire Wib connected to one of the input / output terminal groups 40ai, for example, a GND terminal (zero (V) terminal). The GND terminal is connected to the sensor chip 16 via a bonding wire Wia. As a result, the shield member 20 has the same potential as the signal processing electronic circuit mounted on the sensor chip 16. Therefore, by disposing the shield member 20, which has the same potential as the sensor chip 16, between the diaphragm 32 and the signal processing electronic circuit of the sensor chip 16, the electric field acting on the sensor chip 16 caused by the potential difference between the diaphragm 32, which has the same potential as the primary power supply (not shown) of the unit, and the control circuit (not shown) side is blocked by the shield member 20. In addition, since the potential of the shield member 20 and the potential of the sensor chip 16 are the same potential, no electric field is generated between them. Therefore, the potential difference generated between the sensor chip 16 and the diaphragm 32 does not act on the sensor chip 16, so that it is possible to prevent the influence on the signal processing electronic circuit in the sensor chip 16. Furthermore, there is no conductive plate disposed in the liquid sealed chamber 13 as shown in Patent Document 1 and Patent Document 2, and the shielding portion 20A of the shield member 20 is disposed at a position closer to the surface of the sensor chip 16 than the position of the curved portion of the bonding wire Wi.As a result, the diaphragm 32 can be brought even closer to the sensor chip 16 arranged in the recessed chip installation portion 14G, and the depth along the central axis of the sensor chip / terminal fixing member 14 in the liquid-sealed chamber 13 formed in the inner periphery of the housing 12 can be made shallower. This makes it possible to reduce the amount of pressure transmission medium PM filled in the liquid-sealed chamber 13, thereby improving the temperature characteristics in the output of the pressure sensor. The same effect can be obtained by simply covering at least the semiconductor strain gauge portion of the sensor chip 16 with the shield member 20 (shielding portion 20A).
[0030] In the above example, one end face of the sensor chip 16 protrudes from the chip mounting portion 14G toward the liquid-sealed chamber 13 beyond the end face of the sensor chip / terminal fixing member 14, but the present invention is not limited to such an example. For example, as shown in FIG. 4(B), the depth of the chip mounting portion 24G of the sensor chip / terminal fixing member 24 may be set so that one end face of the sensor chip 16 is flush with the end face of the sensor chip / terminal fixing member 24. The fixed end of the shielding member 20 is connected to the conductor pattern COL formed around the chip mounting portion 24G. This allows the depth of the sensor chip / terminal fixing member 24 along the central axis in the liquid-sealed chamber 13 formed on the inner periphery of the housing 12 to be made shallower.
[0031] 4(A), the depth of chip mounting portion 43G of sensor chip / terminal fixing member 43 may be set so that one end face of sensor chip 16 is positioned lower than the end face of sensor chip / terminal fixing member 43 and the entire sensor chip 16 is buried in the chip mounting portion. In addition, in FIG. 4(A), each fixed end (not shown) of shielding member 20 is connected to conductor pattern COL formed around chip mounting portion 43G of sensor chip / terminal fixing member 43. In other words, each fixed end of shielding member 20 is formed on the same plane as shielding portion 20A.
[0032] This makes it possible to make the depth along the central axis of the sensor chip / terminal fixing member 14 shallower in the liquid-sealed chamber 13 formed on the inner periphery of the housing 12, and also simplifies the configuration of the shielding member 20, since the shielding portion and the fixing end portion of the shielding member can be formed on a common plane. Note that in Figures 4(A) and (B), the same components as those in the example shown in Figure 4(C) are denoted by the same reference numerals, and redundant explanations will be omitted.
[0033] In the example shown in Figures 4(A), (B), and (C), the input / output terminal group 40ai is arranged at predetermined intervals along the circumferential direction of the entire periphery of the sensor chip 16, and is electrically connected to bonding pads formed in multiple numbers on each end of the sensor chip 16 by each bonding wire Wi.
[0034] Without being limited to such an example, for example, when the input / output terminal group is arranged only around one end of the sensor chip 16, that is, for example, when arranged within a range of 180° around the sensor chip 16, the input / output terminal group may be electrically connected to bonding pads formed in multiple numbers only on one end of the sensor chip 16 by each bonding wire Wi.
[0035] In such a case, as a first variant, for example, the position of the other end facing each bonding pad of the sensor chip 16 in the shielding portion of the cantilevered shield member, which has a fixed end at one end that is fixed to the sensor chip / terminal fixing member, may be set as close as possible to the connection ends of each bonding wire Wi that is connected to each bonding pad of the sensor chip 16 without contacting each bonding pad.
[0036] Furthermore, as a second modified example, each fixed end portion formed integrally with each short side perpendicular to the long side of the shielding portion of the shielding member along the arrangement direction of the bonding pads of the sensor chip 16 may be fixed to, for example, a sensor chip / terminal fixing member. In such a case, the position of the end portion of the long side of the shielding portion of the shielding member facing each bonding pad of the sensor chip 16 in the shielding portion of the shielding member may be set as close as possible to the connection end of each bonding wire Wi connected to each bonding pad of the sensor chip 16 without contacting each bonding pad.
[0037] In the example shown in Fig. 1(A), the concentrically gently undulating unevenness in the cross section of the diaphragm 32 is formed relatively small, but the present invention is not limited to such an example. For example, as shown in Fig. 2, a relatively large undulating unevenness may be formed so as to protrude concentrically toward the liquid-sealed chamber 13 around a flat portion facing the shielding portion 20A of the shield member 20 in the cross section of the diaphragm 42. That is, the unevenness of the diaphragm 42 has a larger protrusion amount toward the liquid-sealed chamber 13 side than toward the pressure chamber 4A side with respect to a virtual plane formed by the outer periphery of the diaphragm 42. Desirably, the unevenness is formed so as to protrude toward the liquid-sealed chamber 13 side and not toward the pressure chamber 4A side. The shape of the unevenness of the diaphragm 42 is such that it does not interfere with the components (sensor chip, bonding wire, input / output terminal group, shield member, etc.) inside the liquid-sealed chamber 13 when protruding toward the liquid-sealed chamber 13 side.
[0038] As a result, the volume of the pressure transmission medium PM filled in the liquid-sealed chamber 13 is further reduced compared to the volume of the pressure transmission medium PM filled in the liquid-sealed chamber 13 in the example shown in Fig. 1(A). Note that in Fig. 2, the same components as those in the example shown in Fig. 1(A) are denoted by the same reference numerals, and duplicated explanations will be omitted.
[0039] 3(A), the position of the outer circumferential edge of the diaphragm 52 bonded to the housing 12 may be set to a position closer to the end face of the sensor chip / terminal fixing member 14 in the liquid-sealed chamber 13 than the position of the flat portion facing the shielding portion 20A of the shielding member 20 in the cross section of the diaphragm 52. Furthermore, for example, as shown in FIG. 3(B), the outer circumferential edge of the diaphragm 53 bonded to the housing 12 may be formed so as to be connected to the flat portion 53B by a conical surface 53F continuing to the flat portion 53B facing the shielding portion 20A of the shielding member 20 in the cross section of the diaphragm 53.
[0040] This allows the thickness of the housing 12 along the central axis of the sensor chip / terminal fixing member 14 to be made thinner.
[0041] In addition, in FIGS. 3(A) and (B), the same components as those in the example shown in FIG. 1(A) are denoted by the same reference numerals, and duplicated explanations will be omitted.
[0042] 5(A) and (B) show the main part of another example of a sensor unit used in an example of a pressure sensor according to the present invention. In FIG. 5(A) and (B), the same components as those in the example shown in FIG. 1(A) and (B) are denoted by the same reference numerals, and duplicated explanations are omitted.
[0043] The sensor unit, which detects the pressure in the pressure chamber formed between the above-mentioned base plate and diaphragm 32 and sends out a detection output signal, is composed of the following main elements: a metallic cylindrical housing 12, a metallic diaphragm 32 that isolates the pressure chamber from the inner periphery of the housing 12, a sensor chip 16 having a plurality of pressure detection elements and a signal processing electronic circuit section that processes signals from the pressure detection elements, a metallic chip mount member 18 that supports the sensor chip 16 at one end via an adhesive layer 50, a group of input / output terminals 40ai (i=1 to 8) electrically connected to the sensor chip 16, and hermetic glass 19 that fixes the group of input / output terminals 40ai and the oil filling pipe 44 between the outer periphery of the chip mount member 18 and the inner periphery of the housing 12.
[0044] In the liquid-sealed chamber 13 formed between the end faces of the sensor chip 16 and the hermetic glass 19 facing the metallic diaphragm 32, a shield member 21 as an electric field blocking member is disposed between one end face of the sensor chip 16 and the diaphragm 32. The outer periphery of the shield member 21 is joined to one end face of the spacer member 17 described later. The shield member 21 blocks undesirable electric fields for the signal processing electronic circuit of the sensor chip 16. The disk-shaped shield member 21 is made of a conductive metal material such as stainless steel, copper, aluminum, etc. The outer periphery of the shield member 21 is joined to one end face of the spacer member 17 described later, but is not limited to this example. For example, the outer periphery of the shield member 21 may be supported in a recess formed in one end of the spacer member 17.
[0045] 5(B), the shield member 21 has a hole 21a at a position corresponding to one of the input / output terminals 40ai, for example, a GND terminal (zero (V) terminal). This allows the pressure transmission medium PM (for example, silicone oil) filled in the liquid-sealed chamber 13 to flow between the inner periphery of the spacer member 17 covered by the shield member 21 and the portion formed between the diaphragm 32 and the shield member 21 through the hole 21a in response to the displacement of the diaphragm 32.
[0046] The shield member 21 is grounded via a bonding wire Wib connected to one of the input / output terminals 40ai, for example, a GND terminal (zero (V) terminal). The GND terminal (zero (V) terminal) is connected to the sensor chip 16 via a bonding wire Wia. The shape of the shield member 21 is not limited to a disk shape, and may be, for example, a band shape or an oval shape as shown in FIG. 1(B).
[0047] In addition to the hole 21a, the shield member 21 may have a hole or a groove or other communication passage formed in the spacer member 17 that connects the inner surface of the spacer member 17 covered by the shield member 21 to the portion formed between the diaphragm 32 and the shield member 21.
[0048] The spacer member 17 is formed of an insulating material, such as a resin material, a rubber material, or a ceramic, that has a lower coefficient of thermal expansion than the pressure transmission medium PM. This eliminates the need for a conductive plate arranged in the liquid sealed chamber 13 to fix the shielding member as shown in Patent Documents 1 and 2, and allows the depth along the central axis of the input / output terminal group 40ai in the liquid sealed chamber 13 formed on the inner periphery of the housing 12 to be made shallower. This allows the internal spatial volume of the liquid sealed chamber 13, i.e., the amount of the pressure transmission medium PM enclosed, to be reduced, improving the temperature characteristics of the output of the pressure sensor.
[0049] In addition, when the cross-sectional shape of the internal space of the sensor device is a rectangular cross-section as shown in, for example, Fig. 1 of Patent Document 3, the above-mentioned spacer member 17 does not need to be an annular member, and the spacer member may have, for example, a rectangular cylindrical cross-section. Furthermore, the shape of the spacer member can be any shape as long as the spacer member does not interfere with the sensor chip 16, the bonding wire Wi, the diaphragm 32, etc. inside the liquid-sealed chamber 13 and can fill the internal space volume of the liquid-sealed chamber 13 to the maximum.
[0050] When arranging the shield member 21 in the liquid-sealed chamber 13, first, for example, the input / output terminal group 40ai and the sensor chip 16 are connected via bonding wires, and then the spacer member 17 is fixed to the inner periphery 12a of the housing 12 by adhesion or welding, and the shield member 21 is joined to one end face of the spacer member 17, so that the spacer member 17 and the shield member 21 are integrated. Next, the shield member 21 is connected to the GND terminal (zero (V) terminal) via the bonding wire Wib.
[0051] 6(A) and (B) show the main part of yet another example of a sensor unit used in an example of a pressure sensor according to the present invention. In Fig. 6(A) and (B), the same components as those in the example shown in Fig. 5(A) and (B) are denoted by the same reference numerals, and duplicated explanations are omitted.
[0052] In the example shown in Figures 5(A) and (B), the shielding member 21 is connected to the GND terminal (terminal of zero (V)) via a bonding wire Wib, but instead, in the example shown in Figures 6(A) and (B), the shielding member 31 is connected to the GND terminal (terminal of zero (V)) by a terminal connection board 30 and a relay terminal 62 that is connected to the GND terminal (terminal of zero (V)) via the conductor pattern of the terminal connection board 30.
[0053] The sensor unit, which detects the pressure in the pressure chamber formed between the above-mentioned base plate and diaphragm 32 and sends out a detection output signal, is composed of the following main elements: a metallic cylindrical housing 12, a metallic diaphragm 32 that isolates the pressure chamber from the inner periphery of the housing 12, a sensor chip 16 having a plurality of pressure detection elements and a signal processing electronic circuit section that processes signals from the pressure detection elements, a metallic chip mount member 18 that supports the sensor chip 16 at one end via an adhesive layer 50, a group of input / output terminals 40ai (i=1 to 8) electrically connected to the sensor chip 16, and hermetic glass 19 that fixes the group of input / output terminals 40ai and the oil filling pipe 44 between the outer periphery of the chip mount member 18 and the inner periphery of the housing 12.
[0054] In the liquid-sealed chamber 13 formed between the end face of the sensor chip 16 and the hermetic glass 19 facing the metallic diaphragm 32, a shield member 31 as an electric field blocking member is arranged between one end face of the sensor chip 16 and the diaphragm 32. The outer periphery of the shield member 31 is joined to one end face of the spacer member 17. The shield member 31 blocks undesirable electric fields for the signal processing electronic circuit of the sensor chip 16. The disk-shaped shield member 31 is made of a conductive metal material such as stainless steel, copper, or aluminum. As shown in FIG. 6(B), the shield member 31 has through holes 31a and 31b at two locations facing each other. As a result, the pressure transmission medium PM (e.g., silicone oil) filled in the liquid-sealed chamber 13 flows between the inner periphery of the spacer member 17 covered by the shield member 31 and the part formed between the diaphragm 32 and the shield member 31 through the through holes 31a and 31b in response to the displacement of the diaphragm 32. The shape of the shield member 31 is not limited to a disk shape, and may be, for example, a band shape or an oval shape as shown in Fig. 1(B). In such a case, the above-mentioned through hole is unnecessary. Also, instead of the through holes 31a and 31b of the shield member 31, a communication passage that communicates between the inner periphery of the spacer member 17 covered by the shield member 31 and the portion formed between the diaphragm 32 and the shield member 31 may be formed in the spacer member 17.
[0055] The shielding member 31 is fixed by soldering to the lower end of the relay terminal 62. The relay terminal 62 is disposed between two adjacent terminals of the input / output terminal group 40ai, and is fixed by the hermetic glass 19. The relay terminal 62, the input / output terminal group 40ai (i=1 to 8), and the oil filling pipe 44 are each fixed within the hermetic glass 19 at equal intervals along the circumferential direction of the hermetic glass 19.
[0056] The upper end of the relay terminal 62 is soldered to one end of the conductor pattern of the terminal connection board 30. The other end of the conductor pattern of the terminal connection board 30 is connected to one of the input / output terminal group 40ai, for example, the GND terminal (zero (V) terminal). The terminal connection board 30 has a hole through which the upper end of the relay terminal 62 penetrates, and a plurality of holes through which the input / output terminal group 40ai and the oil filling pipe 44 penetrate, spaced at predetermined intervals along the circumferential direction. The terminal connection board 30 has a conductor pattern formed between the periphery of the hole through which the upper end of the relay terminal 62 penetrates and the periphery of the hole through which the GND terminal (zero (V) terminal) penetrates.
[0057] When placing the shielding member 31 in the liquid-sealed chamber 13, first, for example, the input / output terminal group 40ai and the sensor chip 16 are connected via bonding wires, and then the spacer member 17 is fixed within the inner periphery 12a of the housing 12 by bonding or welding, and the shielding member 31 is joined to one end face of the spacer member 17. After that, one end of the conductor pattern of the shielding member 31 and the terminal connection board 30 are soldered and fixed to both ends of the relay terminal 62, respectively.
[0058] As a result, the shield member 31 has the same potential as the signal processing electronic circuit mounted on the sensor chip 16 via the relay terminal 62 and the conductor pattern of the terminal connection board 30. Therefore, by disposing the shield member 31, which has the same potential as the sensor chip 16, between the diaphragm 32 and the signal processing electronic circuit part of the sensor chip 16, the electric field acting on the sensor chip 16 caused by the potential difference between the diaphragm 32, which has the same potential as the primary power supply (not shown) of the unit, and the control circuit (not shown) side is blocked by the shield member 31. In addition, since the potential of the shield member 31 and the potential of the sensor chip 16 are the same potential, no electric field is generated between them. Therefore, the potential difference generated between the sensor chip 16 and the diaphragm 32 does not act on the sensor chip 16, and therefore it is possible to prevent the influence on the signal processing electronic circuit in the sensor chip 16.
[0059] Furthermore, in the configuration of this embodiment, as in the above-mentioned example, the outer peripheral edge of the shield member 31 is directly joined to one end face of the spacer member 17 without an intervening conductive plate. Since there is no conductive plate arranged in the liquid-sealed chamber 13 to fix the shield member as shown in Patent Documents 1 and 2, the depth along the central axis of the input / output terminal group 40ai in the liquid-sealed chamber 13 formed on the inner peripheral part of the housing 12 can be made shallower. This makes it possible to reduce the internal spatial volume of the liquid-sealed chamber 13, i.e., the amount of the pressure transmission medium PM enclosed, and therefore improves the temperature characteristics of the output of the pressure sensor. [Explanation of symbols]
[0060] 12. Housing 14 Sensor chip / terminal fixing material 16 Sensor Chip 17 Spacer member 18 Chip mounting material 19 Hermetic Glass 20, 21, 31 Shielding material 30 Terminal connection board 32, 42, 52 diaphragm 40ai input / output terminal group 14G, 24G, 44G chip installation area 62 Relay terminal Wi, Wia, Wib Bonding Wire Wie connection end
Claims
1. a sensor unit including a sensor chip that detects pressure and outputs a detection output signal, a diaphragm that separates a liquid-sealed chamber in which the sensor chip is disposed and a pressure chamber facing the liquid-sealed chamber, and a group of input / output terminals that are electrically connected to the sensor chip; a sensor housing that houses the sensor unit; a hermetic glass sealing the periphery of the sensor chip in the sensor housing; an electric field blocking member disposed between one end face of the sensor chip and the diaphragm in the liquid-sealed chamber, for blocking an electric field acting on the sensor chip; a spacer member disposed within a region defined by an inner circumferential surface of the sensor housing, the electric field shielding member, and the hermetic glass so as to surround the sensor chip in the liquid-sealed chamber; A terminal connection board; a relay terminal that relays the terminal connection board and the electric field blocking member; Equipped with A pressure sensor characterized in that the electric potential of the electric field interruption member is set to the same potential as the potential of any one of the input / output terminals of the group of input / output terminals, and the spacer member has a shape that does not interfere with the sensor chip and the diaphragm inside the liquid-sealed chamber and can fill the internal spatial volume of the liquid-sealed chamber to the maximum extent.
2. 2. The pressure sensor according to claim 1, wherein the electric field blocking member is electrically connected to the input / output terminal group via the terminal connection board and the relay terminal.
Citation Information
Patent Citations
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