Warehouse storage management system, method and recording medium
Patent Information
- Application Number
- JP2023527118
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2020-11-05
- Filing Date
- 2021-09-09
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2041-09-09
Smart Images

Figure 0007645997000001 
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Abstract
Description
[Technical field]
[0001] This application relates to the field of warehousing technology, and in particular to a warehousing management system. 、 method and recording medium Regarding. [Background technology]
[0002] With the rapid development of e-commerce, e-commerce plays an increasingly important role in consumers' lives, and the number of orders from users increases many times each year, which puts the processing capacity of warehousing management under severe testing.
[0003] In existing warehouse management systems, a rack transport robot or a tote transport robot is selected based on the order task, and the corresponding rack or tote is shuttled within the storage area. In this case, collisions sometimes occur; for example, a rack corresponding to a tote hit by a tote transport robot is hit by a rack transport robot serving another order, resulting in a queuing phenomenon and reducing the efficiency of warehouse storage management.
[0004] Therefore, how to improve the efficiency of warehouse storage management has become an issue that engineers must urgently address. Summary of the Invention [Problem to be solved by the invention]
[0005] In view of this, embodiments of the present application provide a warehousing management system and method to solve the technical deficiencies existing in the existing technology.
[0006] According to a first aspect of an embodiment of the present application, there is provided a warehouse storage management system, the system including a control server, a first storage area, a second storage area, a first inventory container transport device, a second inventory container transport device, and an order container transport device, wherein first inventory containers and a first workstation are distributed in the first storage area, and second inventory containers and a second workstation are distributed in the second storage area, and the first inventory container transport device and the second inventory container transport device are communicatively connected to the control server, the control server is configured to, when it is determined based on the order task that an order parcel in the order task hits a first inventory container in the first storage area and a second inventory container in the second storage area at the same time, split the order into a first sub-order and a second sub-order, allocate the first sub-order to a first workstation located in the first storage area, and send a first transport command to the first inventory container transport device, allocate the second sub-order to a second workstation located in the second storage area, and send a second transport command to the second inventory container transport device, and when it is determined that a pick-up task corresponding to one of the two sub-orders has been completed, send a third transport command to the order container transport device; the first inventory container transport device is configured to transport a designated first inventory container from the first storage area to the first workstation in response to the first transport command when the first suborder is allocated to a first workstation in the first storage area; the second inventory container transport device is configured to transport a designated second inventory container from the second storage area to the second workstation in response to the second transport command when the second suborder is allocated to a second workstation in the second storage area; The order container transport equipment is configured to transport an order container picked up at the first workstation to the second workstation, or to transport an order container picked up at the second workstation to the first workstation, in response to the third transport command.
[0007] Optionally, the first inventory container is a movable inventory rack and the first inventory container transport device is a rack transport robot; The rack-transport robot is further configured to transport a designated movable inventory rack from the first storage area to the first workstation in response to the first transport command.
[0008] Optionally, the second inventory container is an inventory tote and the second inventory container transport device is a tote transport robot; The tote transport robot is further configured to transport a designated inventory tote from the second storage area to the second workstation in response to the second transport command.
[0009] Optionally, the order receptacle is a movable order rack or an order tote, and the order rack is where the order tote is placed.
[0010] Optionally, the order container transport device is a rack transport robot or a tote transport robot.
[0011] Optionally, the rack transport robot is configured to transport a movable order rack picked up at the first workstation to the second workstation; or The tote transport robot is configured to transport an order tote picked up at the second workstation to the first workstation.
[0012] According to a second aspect of an embodiment of the present application, there is provided a warehouse storage management system, the system including a control server, a first storage area, a second storage area, a first inventory container transport device, a second inventory container transport device, and an order container transport device, wherein first inventory containers and a first workstation are distributed in the first storage area, and second inventory containers and a second workstation are distributed in the second storage area, and the first inventory container transport device and the second inventory container transport device are communicatively connected to the control server, the control server is configured to, when it is determined based on the order task that an order parcel in the order task hits a first inventory container in the first storage area and a second inventory container in the second storage area at the same time, split the order into a first sub-order and a second sub-order, allocate the first sub-order to a first workstation located in the first storage area, and send a first transport command to the first inventory container transport device, allocate the second sub-order to a second workstation located in the second storage area, and send a second transport command to the second inventory container transport device, and when it is determined that a pick-up task corresponding to one of the two sub-orders has been completed, send a third transport command to the order container transport device; the first inventory container transport device is configured to transport a designated first inventory container from the first storage area to the first workstation in response to the first transport command when the first suborder is allocated to a first workstation in the first storage area; the second inventory container transport device is configured to transport a designated second inventory container from the second storage area to the second workstation in response to the second transport command when the second suborder is allocated to a second workstation in the second storage area; The order container transport equipment is configured to, in response to the third transport command, transport the order container picked up at the first workstation and the order container picked up at the second workstation to a designated merging location to complete the merging of the orders.
[0013] Optionally, the first inventory container is a movable inventory rack and the first inventory container transport device is a rack transport robot; The rack-transport robot is further configured to transport a designated movable inventory rack from the first storage area to the first workstation in response to the first transport command.
[0014] Optionally, the second inventory container is an inventory tote and the second inventory container transport device is a tote transport robot; The tote transport robot is further configured to transport a designated inventory tote from the second storage area to the second workstation in response to the second transport command.
[0015] Optionally, the order receptacle is a movable order rack and an order tote, with the order rack housing the order tote.
[0016] Optionally, the order container transport equipment is a rack transport robot and a tote transport robot.
[0017] Optionally, the rack transport robot is configured to transport the movable order rack picked up at the first workstation to a designated meeting place to complete the meeting of the order; The tote transport robot is configured to transport the order tote picked up at the second workstation to a designated meeting location to complete the order meeting.
[0018] According to a third aspect of an embodiment of the present application, there is provided a warehouse storage management system, the system including a control server, a first storage area, a second storage area, a first inventory container transport device, and a second inventory container transport device, the first storage area having first inventory containers distributed therein and the second storage area having second inventory containers distributed therein, the first storage area and the second storage area sharing a workstation, the first inventory container transport device and the second inventory container transport device being communicatively connected to the control server, the control server is configured to allocate the inventory task to one workstation, send a first transport command to the first inventory container transport device, and send a second transport command to the second inventory container transport device when it is determined based on the inventory task that a load in the inventory task simultaneously hits a first inventory container in the first storage area and a second inventory container in the second storage area; the first inventory container transport device is configured to transport a designated first inventory container from the first storage area to the workstation in response to the first transport command; The second inventory container transport device is configured to transport a designated second inventory container from the second storage area to the workstation in response to the second transport command.
[0019] Optionally, the inventory tasks include at least one of a racking task and an ordering task.
[0020] Optionally, the first inventory container is a movable inventory rack and the first inventory container transport device is a rack transport robot; The rack-transport robot is further configured to transport a designated movable inventory rack from the first storage area to the workstation in response to the first transport command.
[0021] Optionally, the second inventory container is an inventory tote and the second inventory container transport device is a tote transport robot; The tote transport robot is further configured to transport a designated inventory tote from the second storage area to the workstation in response to the second transport command.
[0022] Optionally, the control server is further configured, when the inventory task is a racking task, to separate the rack-mounted cargo into a first type of rack-mounted cargo to be racked in the first storage area and a second type of rack-mounted cargo to be racked in the second storage area according to a preset cargo classification rule, to divide the racking task into a first subtask for racking the first type of rack-mounted cargo and a second subtask for racking the second type of rack-mounted cargo, and to allocate the first subtask and the second subtask to the workstations.
[0023] Optionally, the control server is further configured to divide the luggage to be racked into a first type of luggage to be racked and a second type of luggage to be racked based on at least one of luggage shape information, popularity information, and relevance information.
[0024] According to a fourth aspect of an embodiment of the present application, there is provided a warehouse storage management system, the system including a control server, a first storage area, a second storage area, a first inventory container transport device, and a second inventory container transport device, the first inventory containers and a first workstation are distributed in the first storage area, the second inventory containers and a second workstation are distributed in the second storage area, the first inventory container transport device and the second inventory container transport device are each communicatively connected to the control server, the control server is configured to, based on the racking task, classify the loads to be racked into a first load to be racked and a second load to be racked according to a preset load classification rule, divide the racking task into a first subtask and a second subtask, allocate the first subtask to a first workstation located in the first storage area, send a first transport command to the first inventory container transport device, allocate the second subtask to a second workstation located in the second storage area, and send a second transport command to the second inventory container transport device; the first inventory container transport device is configured to transport a designated first inventory container from the first storage area to the first workstation in response to the first transport command when the first subtask is allocated to the first workstation in the first storage area; The second inventory container transport equipment is configured to transport a designated second inventory container from the second storage area to the second workstation in response to the second transport command when the second subtask is allocated to a second workstation in the second storage area.
[0025] Optionally, the control server is further configured to send a third transport command to the first inventory container transport device after the first subtask is completed, and to send a fourth transport command to the second inventory container transport device after the second subtask is completed; the first inventory container transport device is further configured to transport the designated first inventory container from the first workstation to a designated location in the first storage area in response to the third transport command; The second inventory container transport device is further configured to transport the designated second inventory container from the second workstation to a designated location in the second storage area in response to the fourth transport command.
[0026] Optionally, the control server is further configured to divide the luggage to be placed on the rack into luggage to be placed on a first rack and luggage to be placed on a second rack based on at least one of luggage shape information, popularity information, and relevance information.
[0027] According to a fifth aspect of an embodiment of the present application, there is provided a method for warehousing management, the method comprising: When the control server determines based on the order task that the order parcel in the order task hits a first inventory container in a first storage area and a second inventory container in a second storage area at the same time, the control server divides the order into a first sub-order and a second sub-order, allocates the first sub-order to a first workstation located in the first storage area, and sends a first transport command to a first inventory container transport device, allocates the second sub-order to a second workstation located in the second storage area, and sends a second transport command to a second inventory container transport device, and when the control server determines that a pick-up task corresponding to one of the two sub-orders has been completed, sends a third transport command to an order container transport device; the first inventory container transport device transports a designated first inventory container from the first storage area to the first workstation in response to the first transport command when the first suborder is allocated to the first workstation in the first storage area; the second inventory container transport device transports a designated second inventory container from the second storage area to the second workstation in response to the second transport command when the second suborder is allocated to a second workstation in the second storage area; The order container transport equipment includes a step of transporting an ordered container picked up at the first workstation to the second workstation, or transporting an ordered container picked up at the second workstation to the first workstation, in response to the third transport command.
[0028] Optionally, the first inventory container is a movable inventory rack and the first inventory container transport device is a rack transport robot; The rack transport robot responds to the first transport command by transporting a designated movable inventory rack from the first storage area to the first workstation.
[0029] Optionally, the second inventory container is an inventory tote and the second inventory container transport device is a tote transport robot; The tote transport robot responds to the second transport command by transporting a designated inventory tote from the second storage area to the second workstation.
[0030] Optionally, the order container is a movable order rack or an order tote, and the order tote is placed on the order rack. The order container transport device is a rack transport robot or a tote transport robot. the rack transport robot transports a movable order rack picked up at the first workstation to the second workstation; or The tote transport robot transports the order tote picked up at the second workstation to the first workstation.
[0031] According to a sixth aspect of an embodiment of the present application, there is provided a warehousing management method, the method comprising: When the control server determines based on the order task that the order parcel in the order task hits a first inventory container in a first storage area and a second inventory container in a second storage area at the same time, the control server divides the order into a first sub-order and a second sub-order, allocates the first sub-order to a first workstation located in the first storage area, and sends a first transport command to a first inventory container transport device, allocates the second sub-order to a second workstation located in the second storage area, and sends a second transport command to a second inventory container transport device, and when the control server determines that a pick-up task corresponding to one of the two sub-orders has been completed, sends a third transport command to an order container transport device; the first inventory container transport device transports a designated first inventory container from the first storage area to the first workstation in response to the first transport command when the first suborder is allocated to the first workstation in the first storage area; the second inventory container transport device transports a designated second inventory container from the second storage area to the second workstation in response to the second transport command when the second suborder is allocated to a second workstation in the second storage area; The order container transport equipment, in response to the third transport command, transports the order container picked up at the first workstation and the order container picked up at the second workstation to a designated merging location to complete the merging of the orders.
[0032] Optionally, the first inventory container is a movable inventory rack and the first inventory container transport device is a rack transport robot; The rack transport robot responds to the first transport command by transporting a designated movable inventory rack from the first storage area to the first workstation.
[0033] Optionally, the second inventory container is an inventory tote and the second inventory container transport device is a tote transport robot; The tote transport robot responds to the second transport command by transporting a designated inventory tote from the second storage area to the second workstation.
[0034] Optionally, the order receptacle is a movable order rack and an order tote, with the order rack housing the order tote.
[0035] Optionally, the order container transport equipment is a rack transport robot and a tote transport robot.
[0036] Optionally, the rack transport robot transports the movable order rack picked up at the first workstation to a designated meeting place to complete the order meeting; The tote transport robot transports the ordered tote picked up at the second workstation to a designated meeting place to complete the order meeting.
[0037] According to a seventh aspect of an embodiment of the present application, there is provided a warehousing management method, the method comprising: When the control server determines based on the inventory task that the package in the inventory task hits the first inventory container in the first storage area and the second inventory container in the second storage area at the same time, the control server distributes the inventory task to one workstation, sends a first transport command to the first inventory container transport device, and sends a second transport command to the second inventory container transport device; the first inventory container transport device transporting a designated first inventory container from the first storage area to the workstation in response to the first transport command; and a step in which the second inventory container transport device transports a designated second inventory container from the second storage area to the workstation in response to the second transport command.
[0038] Optionally, the inventory tasks include at least one of a racking task and an ordering task.
[0039] According to an eighth aspect of an embodiment of the present application, there is provided a warehouse storage management method, the method comprising: The control server divides the cargo to be racked into a first cargo to be racked and a second cargo to be racked according to a preset cargo classification rule based on the racking task, divides the racking task into a first subtask and a second subtask, allocates the first subtask to a first workstation located in a first storage area, sends a first transport command to a first inventory container transport device, allocates the second subtask to a second workstation located in a second storage area, and sends a second transport command to a second inventory container transport device; the first inventory container transport device transports a designated first inventory container from the first storage area to the first workstation in response to the first transport command when the first subtask is allocated to the first workstation in the first storage area; The second inventory container transport equipment includes a step of transporting a designated second inventory container from the second storage area to the second workstation in response to the second transport command when the second subtask is allocated to a second workstation in the second storage area.
[0040] Optionally, the control server transmits a third transport command to the first inventory container transport device after the first subtask is completed, and transmits a fourth transport command to the second inventory container transport device after the second subtask is completed; the first inventory container transport device, in response to the third transport command, transports the designated first inventory container from the first workstation to a designated location in the first storage area; The second inventory container transport device, in response to the fourth transport command, transports the designated second inventory container from the second workstation to a designated location in the second storage area.
[0041] Optionally, the control server divides the items to be placed on the rack into items to be placed on a first rack and items to be placed on a second rack based on at least one of item shape information, popularity information, and relevance information.
[0042] Optionally, the control server divides the items to be placed on the rack into items to be placed on a first rack and items to be placed on a second rack based on at least one of item shape information, popularity information, and relevance information. According to a ninth aspect of the present application, a computer-readable recording medium having a computer program stored thereon is provided, which, when executed by a computer, causes the computer to execute a warehouse storage management method described in any one of the fifth to eighth aspects of the present application. [Brief description of the drawings]
[0043] [Figure 1] 1 is a schematic configuration diagram of a warehouse storage management system provided by an embodiment of the present application. [Diagram 2] FIG. 2 is a schematic configuration diagram of a warehouse storage management system provided by another embodiment of the present application. [Diagram 3] FIG. 1 is a schematic configuration diagram of a warehouse storage management system provided by another embodiment of the present application. [Figure 4] 13 is a schematic flowchart of a warehousing management method provided by a seventh embodiment of the present application. [Diagram 5] 13 is a schematic flowchart of a warehouse storage management method according to an eighth embodiment of the present application. [Figure 6] 13 is a schematic flowchart of a warehouse storage management method provided by a ninth embodiment of the present application. [Figure 7] 16 is a schematic flowchart of a warehousing management method provided by a tenth embodiment of the present application. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0044] In order to facilitate a thorough understanding of the present application, numerous specific details are set forth in the following description. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar applications without departing from the spirit of the present application, and therefore the present application is not limited to the specific embodiments disclosed below.
[0045] The terms used in one or more embodiments of the present application are merely for the purpose of describing a particular embodiment and are not intended to limit one or more embodiments of the present application. The singular forms "a type," "said," and "the" used in one or more embodiments of the present application and the accompanying claims are also intended to include the plural forms unless the context clearly indicates otherwise. In addition, the term "and / or" used in one or more embodiments of the present application refers to any or all possible combinations of one or more associated listed items.
[0046] In one or more embodiments of the present application, terms such as "first" and "second" may be used to describe various information, but it should be understood that such information should not be limited to these terms. These terms are merely used to distinguish between information of the same type. For example, a "first" may be referred to as a "second," and similarly, a "second" may be referred to as a "first," without departing from one or more embodiments of the present application. Depending on the context, the word "if" as used herein may be interpreted as "when" or "in the case of" or "responsive to a determination."
[0047] This application provides a warehousing management system and method, which will be described in detail one by one in the following embodiments.
[0048] FIG. 1 is a schematic configuration diagram of a warehouse storage management system provided by an embodiment of the present application, which includes a control server 110, a first storage area 120, a second storage area 130, a first inventory container transport equipment 140, a second inventory container transport equipment 150, and a workstation 160, in which first inventory containers are distributed in the first storage area 120 and second inventory containers are distributed in the second storage area 130.
[0049] The control server 110 is wirelessly connected to the first inventory container transport equipment 140 and / or the first inventory container transport equipment 150, and an operator operates the control server 110 via an operator console 114, and the control server 110 is a software system having data storage and information processing capabilities that runs on a server and is wirelessly connectable to the software systems of the first inventory container transport equipment 140, the second inventory container transport equipment 150 and the workstation 160, etc., and the control server 110 may be one or more servers, a centralized control architecture or a distributed computing architecture, and the control server 110 has a processor 111 and a memory 112, and the memory 112 may have an order pool 113, and order information is stored in the order pool 113.
[0050] Workstation 160 is a manual pick-up area, where after a parcel is delivered to workstation 160, an operator or manipulator at the workstation follows an inventory task to place the parcel to be racked into a corresponding inventory container, or place a parcel in an inventory container into an order container.
[0051] The first storage area 120 and the second storage area 130 may be dense storage areas or non-dense storage areas, the first storage area 120 has a plurality of first inventory containers, the second storage area 130 has a plurality of second inventory containers, the first storage area 120 operates a first inventory container transport device 140 for transporting the first inventory containers in the first storage area 120, and the second storage area 130 operates a second inventory container transport device 150 for transporting the second inventory containers in the second storage area 130, and in practical application, the first storage area 120 may be a movable inventory rack storage area or an inventory tote storage area. and the second storage area 130 may be a movable inventory rack storage area or an inventory tote storage area, where the storage types of the first storage area 120 and the second storage area 130 are different, such that if the first storage area 120 is a movable inventory rack storage area, the second storage area 130 is an inventory tote storage area and the corresponding first inventory container is a movable inventory rack and the second inventory container is an inventory tote, and if the first storage area 120 is an inventory tote storage area, the second storage area 130 is a movable inventory rack storage area, the corresponding first inventory container is an inventory tote and the second inventory container is a movable inventory rack.
[0052] The first inventory container transport equipment 140 performs the tasks of retrieving, transporting, and storing the first inventory container under the control of the control server 110, and if the first storage area is a movable inventory rack storage area, the first inventory container transport equipment 140 is a rack transport equipment, which may be a rack transport robot, and if the first storage area is an inventory tote storage area, the first inventory container transport equipment 140 is a tote transport equipment, which may be a tote transport robot.
[0053] The second inventory container transport equipment 150 performs the tasks of retrieving, transporting, and storing the second inventory container under the control of the control server 110, and if the second storage area is a movable inventory rack storage area, the second inventory container transport equipment 150 is a rack transport equipment, which may be a rack transport robot, and if the second storage area is an inventory tote storage area, the second inventory container transport equipment 150 is a tote transport equipment, which may be a tote transport robot.
[0054] Example 1 In a specific example 1 provided by the present application, the first storage area 120 is a movable inventory rack storage area, and the second storage area 130 is an inventory tote storage area, for example, the corresponding first inventory container transport equipment 140 is a rack transport robot, and the corresponding second inventory container transport equipment 150 is a tote transport robot.
[0055] Based on the order task, the control server 110 determines a target inventory rack 121 in the inventory rack storage area 120, a target inventory tote 131 in the inventory tote storage area 130, a rack transport robot 140 for transporting the target inventory rack 121, and a tote transport robot 150 for transporting the target box 131, and the control server 110 sends a first transport command to the rack transport robot 140, sends a second transport command to the tote transport robot 150, and sends the order task to a workstation 160.
[0056] The rack transport robot 140 is configured to transport a target inventory rack 121 from the inventory rack storage area 120 to a workstation 160 in response to a first transport command.
[0057] The tote transport robot 150 is configured to transport the target inventory tote 131 from the inventory tote storage area 130 to a workstation 160 in response to a second transport command.
[0058] The workstation 160 is configured to pick up the packages in the target inventory rack 121 and the target box 131 into the order container in response to an order task, and the specific pick-up method may be manual pick-up or manipulator pick-up.
[0059] In the warehouse storage management system provided by the embodiments of the present application, the storage area is divided into a first storage area and a second storage area, and when the luggage in the order task is located in the first storage area and the second storage area, the inventory containers in the first storage area and the second storage area are carried to the workstation to pick up the luggage, thereby avoiding the dangers caused by the mixing of humans and machines and effectively improving the efficiency of warehouse storage management.
[0060] Optionally, the control server is further configured, when the inventory task is a racking task, to separate the cargo to be racked into a first type of cargo to be racked in the first storage area and a second type of cargo to be racked in the second storage area according to a preset cargo classification rule, to divide the racking task into a first subtask for racking the first type of cargo to be racked and a second subtask for racking the second type of cargo to be racked, and to allocate the first subtask and the second subtask to the workstations.
[0061] Optionally, the control server is further configured to divide the luggage to be racked into a first type of luggage to be racked and a second type of luggage to be racked based on at least one of luggage shape information, popularity information, and relevance information.
[0062] There are multiple preset luggage classification rules, and an example will be given where luggage to be placed on a first rack is luggage that needs to be placed on a rack, and luggage to be placed on a second rack is luggage that needs to be placed in a tote. Cargo with an irregular shape or that exceeds the size of a box can be classified as luggage to be placed on the first rack, luggage that matches the size of the box and has a regular shape can be classified as luggage to be placed on the second rack, luggage whose popularity level is greater than a preset threshold based on the popularity of the luggage information is classified as luggage to be placed on the first rack, luggage whose information popularity level is equal to or less than a preset threshold is classified as luggage to be placed on the second rack, luggage whose relevance level is greater than a preset threshold based on the luggage relevance is classified as luggage to be placed on the first rack, and luggage whose relevance level is less than the preset threshold is classified as luggage to be placed on the second rack.
[0063] At a workstation, a first load to be racked is racked into a first inventory container, a second load to be racked is racked into a second inventory container, the first load to be racked is bound to the first inventory container, and the second load to be racked is bound to the second inventory container.
[0064] Example 2 In a specific example 2 provided by the present application, the first storage area 120 is a movable inventory rack storage area, and the second storage area 130 is an inventory tote storage area, for example, the corresponding first inventory container transport equipment 140 is a rack transport robot, and the corresponding second inventory container transport equipment 150 is a tote transport robot.
[0065] Based on the rack loading task, the control server 110 divides the luggage to be loaded on the rack into luggage to be loaded on a first rack and luggage to be loaded on a second rack according to a preset luggage classification rule, divides the rack loading task into a first subtask and a second subtask, and allocates the first subtask and the second subtask to the workstation 160. It determines a target inventory rack 121 in the inventory rack storage area 120, a target inventory tote 131 in the inventory tote storage area 130, a rack transport robot 140 for transporting the target inventory rack 121, and a tote transport robot 150 for transporting the target box 131. The control server 110 sends a first transport command to the rack transport robot 140 and a second transport command to the tote transport robot 150.
[0066] The rack transport robot 140 is configured to transport a target inventory rack 121 from the inventory rack storage area 120 to a workstation 160 in response to a first transport command.
[0067] The tote transport robot 150 is configured to transport the target inventory tote 131 from the inventory tote storage area 130 to a workstation 160 in response to a second transport command.
[0068] The workstation 160 is configured to place the cargo to be loaded on the first rack on the rack transport robot 140 and place the cargo to be loaded on the second rack on the tote transport robot 150 in response to the first subtask, and a specific pick-up method may be manual pick-up or manipulator pick-up.
[0069] Referring to FIG. 2, FIG. 2 is a schematic configuration diagram of a warehouse storage management system provided by another embodiment of the present application, the system including a control server 210, a first storage area 220, a second storage area 230, a first workstation 221 corresponding to the first storage area, and a second workstation 231 corresponding to the second storage area, a first inventory container transport equipment 240 operates in the first storage area 220, a second inventory container transport equipment 250 operates in the second storage area 230, and an order container transport equipment 260 operates for transporting transport order containers between the first workstation and the second workstation.
[0070] The first storage area 220 and the second storage area 230 may be dense storage areas or non-dense storage areas, the first storage area 220 has a plurality of first inventory containers, the second storage area 230 has a plurality of second inventory containers, the first storage area 220 operates with a first inventory container transport device 240 for transporting the first inventory containers in the first storage area 220, and the second storage area 230 operates with a second inventory container transport device 250 for transporting the second inventory containers in the second storage area 230, and in practical application, the first storage area 220 is a movable inventory rack storage area or an inventory tote storage area. and the second storage area 230 may be an inventory tote storage area or a movable inventory rack storage area, where the storage types of the first storage area 220 and the second storage area 230 are different, and if the first storage area 220 is a movable inventory rack storage area, the second storage area 230 is an inventory tote storage area, the corresponding first inventory container is an inventory rack, and the second inventory container is an inventory tote, and if the first storage area 220 is an inventory tote storage area, the second storage area 230 is a movable inventory rack storage area, the corresponding first inventory container is an inventory tote, and the second inventory container is an inventory rack.
[0071] When it is determined based on the order task that the order cargo in the order task hits a first inventory container in the first storage area and a second inventory container in the second storage area at the same time, the control server 210 is configured to split the order into a first sub-order and a second sub-order, distribute the first sub-order to a first workstation 221 located in the first storage area and distribute the second sub-order to a second workstation 231 located in the second storage area, while sending a first transport command to a first inventory container transport equipment 240, sending a second transport command to the second inventory container transport equipment 250, and sending a third transport command to the order container transport equipment 260.
[0072] When the first sub-order is allocated to the first workstation 221 in the first storage area, the first inventory container transport equipment 240 transports the first inventory container from the first storage area 220 to the first workstation 221 in response to the first transport command, and if the first inventory container is an inventory rack, the first inventory container transport equipment 240 is a rack transport equipment, specifically a rack transport robot, and if the first inventory container is an inventory tote, the first inventory container transport equipment 240 is a tote transport equipment, specifically a tote transport robot.
[0073] When the second sub-order is allocated to the second workstation 231 in the second storage area, the second inventory container transport equipment 250 transports the specified second inventory container from the second storage area 230 to the second workstation 231 in response to the second transport command, and if the second inventory container is an inventory rack, the second inventory container transport equipment 250 is a rack transport equipment, specifically a rack transport robot, and if the second inventory container is an inventory tote, the second inventory container transport equipment 250 is a tote transport equipment, specifically a tote transport robot.
[0074] In a specific embodiment provided by the present application, a first sub-order is fulfilled at a first workstation 221, and the parcel in the first inventory container is picked up into the order container, and after the execution of the first sub-order is completed, the order container transport equipment 260 transports the order container located at the first workstation 221 to a second workstation 231 in response to a third transport command, fulfills a second sub-order at the second workstation 231, and picks up the parcel in the second inventory container into the order container.
[0075] In another specific embodiment provided by the present application, after the second workstation 231 fulfills the second sub-order and picks up the parcel in the second inventory container into the order container, and the execution of the second sub-order is completed, the order container transport equipment 260 responds to a third transport command to transport the order container located at the second workstation 231 to the first workstation 221, fulfills the first sub-order at the first workstation 221, and picks up the parcel in the first inventory container into the order container.
[0076] In addition, the order container may be a movable order rack or an order tote positioned on an order rack, and when the order container is an order rack, the order container transport equipment is a rack transport robot, and when the order container is an order tote, the order container transport equipment is a tote transport robot.
[0077] Note that the types of containers stored in the first storage area 220 and the second storage area 230 are different, and when the first storage area 220 is a movable inventory rack storage area, the second storage area 230 is an inventory tote storage area, the corresponding first inventory container is an inventory rack, the first inventory container transport device is a rack transport device, the second inventory container is an inventory tote, and the second inventory container transport device is a tote transport device, and when the first storage area 220 is an inventory tote storage area, the second storage area 230 is a movable inventory rack storage area, the corresponding first inventory container is an inventory tote, the first inventory container transport device is a tote transport device, the second target container is an inventory rack, and the second inventory container transport device is a rack transport device. The above rack transport device may be a rack transport robot, and the tote transport device may be a tote transport robot.
[0078] In practical applications, the rack transport robot, tote transport robot, and order box transport robot can perform operations of loading, unloading, and transporting racks, boxes, and order boxes according to instructions sent from a control server, and can use any one navigation method or a combination of multiple navigation methods, such as two-dimensional code, simultaneous localization and mapping (SLAM), etc. The robots include at least one downward-facing camera, and when navigating by a two-dimensional code identifier, they can move forward based on the two-dimensional code information (which may be another floor identifier) captured by the downward-facing camera.
[0079] Example 3 In a third specific embodiment provided by the present application, for example, the first storage area 220 is a movable inventory rack storage area, and the second storage area 230 is an inventory tote storage area, the corresponding first inventory container transport equipment 240 is a rack transport robot, the second inventory container transport equipment 250 is a tote transport robot, the order container is an order tote, and the order container transport equipment is a tote transport robot.
[0080] When the control server 210 determines, based on the order task, that the order parcels in the order task simultaneously hit an inventory rack in the inventory rack storage area and an inventory tote in the inventory tote storage area, the control server 210 is configured to split the order into a first suborder and a second suborder, allocate the first suborder to a first workstation located in the inventory rack storage area, allocate the second suborder to a second workstation located in the inventory tote storage area, send a first transport command to the rack transport robot 240, send a second transport command to the tote transport robot 250, and send a third transport command to the tote transport robot 260.
[0081] The tote transport robot 250 receives a second transport command, and in response to the second transport command, transports the designated inventory tote to a second workstation, performs a pickup task for a second suborder at the second workstation, and picks up parcels in the inventory tote to the order tote until pickup of the second suborder is completed.
[0082] The tote transport robot 260 receives a third transport command and, after picking up the second suborder is completed, transports the order tote from the second workstation to the first workstation in response to the third transport command.
[0083] The rack transport robot 240 receives a first transport command, and in response to the first transport command, transports a specified inventory rack to a first workstation, and after the tote transport robot 260 transports the order tote to the first workstation, performs a pickup task for a first sub-order and picks up parcels in the inventory rack to the order tote until pickup of the first sub-order is completed.
[0084] With this, all order tasks are completed, and the tote transport robot 260 transports the order tote to a specified position and performs packaging processing.
[0085] Example 4 In a fourth specific embodiment provided by the present application, for example, the first storage area 220 is a movable inventory rack storage area, and the second storage area 230 is an inventory tote storage area, the corresponding first inventory container transport equipment 240 is a rack transport robot, the second inventory container transport equipment 250 is a tote transport robot, the order container is an order rack, and the order container transport equipment is a rack transport robot.
[0086] When it is determined based on the order task that the order parcels in the order task simultaneously hit an inventory rack in the inventory rack storage area and an inventory tote in the inventory tote storage area, the control server 210 is configured to split the order into a first suborder and a second suborder, allocate the first suborder to a first workstation located in the inventory rack storage area, allocate the second suborder to a second workstation located in the inventory tote storage area, send a first transport command to the rack transport robot 240, send a second transport command to the tote transport robot 250, and send a third transport command to the rack transport robot 260.
[0087] The rack transport robot 240 receives a first transport command, and in response to the first transport command, transports a specified inventory rack to a first workstation, performs a pickup task for a first sub-order, and picks up parcels in the inventory rack to an order rack until pickup of the first sub-order is completed.
[0088] The rack transport robot 260 receives a third transport command, and after completing pickup of the first sub-order, transports the order rack from the first workstation to a second workstation in response to the third transport command.
[0089] The tote transport robot 250 receives a second transport command and transports the specified inventory tote to a second workstation in response to the second transport command, and after the rack transport robot 260 transports the order rack to the second workstation, performs luggage pickup for a second sub-order and picks up luggage in the inventory tote to the order rack until pickup of the second sub-order is completed.
[0090] With this, all the order tasks are completed, and the rack transport robot 260 transports the ordered rack to a specified position and performs packaging processing.
[0091] In the warehouse storage management system provided by Examples 3 and 4, when the cargo of an order request is located in a first storage area and a second storage area, the control server divides the order request into two order subtasks, executes the first order subtask at the first workstation corresponding to the first storage area, and then moves the order container to the second workstation by the order container transport equipment to execute the second order subtask; or executes the second suborder task at the second workstation corresponding to the second storage area, and moves the order container to the first workstation by the order container transport equipment to execute the second order subtask. By utilizing the coordination between the first inventory container transport equipment, the second inventory container transport equipment and the order container transport equipment through the method of order relay, the accuracy rate of the order request is improved, the dangers caused by the mixing of human power and machines are avoided, and the efficiency of warehouse storage management is effectively improved.
[0092] Example 5 In a specific example 5 provided by the present application, the first storage area 220 is a movable inventory rack storage area, and the second storage area 230 is an inventory tote storage area, for example, the corresponding first inventory container transport equipment 240 is a rack transport robot, and the corresponding second inventory container transport equipment 250 is a tote transport robot.
[0093] Based on the rack loading task, the control server 210 divides the luggage to be loaded on the rack into luggage to be loaded on a first rack and luggage to be loaded on a second rack according to a preset luggage classification rule, divides the rack loading task into a first subtask and a second subtask, allocates the first subtask to a first workstation 221 located in a first storage area 220, allocates the second subtask to a second workstation 231 located in a second storage area 230, sends a first transport command to the rack transport robot 240, and sends a second transport command to the tote transport robot 250.
[0094] In response to the first transport command, the rack transport robot 240 transports 221 the specified inventory rack to the first workstation, executes a luggage rack loading task at the first workstation 221, and places the luggage to be loaded on the first rack on the inventory rack.
[0095] In response to the second transport command, the tote transport robot 250 transports the specified inventory tote to the second workstation 231, executes a luggage rack loading task at the second workstation 231, and places the luggage to be loaded on the second rack in the inventory tote.
[0096] In addition, while the first workstation 221 places the item to be loaded on the first rack on the inventory rack, and the second workstation 231 places the item to be loaded on the second rack on the inventory tote, the specific pickup method may be manual pickup or manipulator pickup.
[0097] The warehouse storage management system provided by the fifth embodiment of the present application divides luggage to be placed on a rack into luggage to be placed on a first rack and luggage to be placed on a second rack, a first workstation is provided corresponding to the first storage area, a second workstation is provided corresponding to the second storage area, the luggage to be placed on the first rack is transported to the first workstation, the luggage to be placed on the second rack is transported to the second workstation, a control server controls a first inventory container device to transport an empty first inventory container to the first workstation, and a second inventory container transport device to transport an empty second inventory container to the second workstation, the first workstation completes the racking task of the luggage to be placed on the first rack, and the second workstation completes the racking task of the luggage to be placed on the second rack, classifies the luggage, realizes the classification of the luggage according to a preset luggage classification rule, and further places the classified luggage on a rack, thereby improving the efficiency of luggage racking.
[0098] Referring to FIG. 3, FIG. 3 is a schematic configuration diagram of a warehouse storage management system provided by another embodiment of the present application, the system includes a control server 310, a first storage area 320, a second storage area 330, a first workstation 321 located in the first storage area, and a second workstation 331 located in the second storage area, a first inventory container transport device 340 operates in the first storage area 320, a second inventory container transport device 350 operates in the second storage area 330, a first order container transport device 360 for transporting a first order container of the first workstation 321, a second order container transport device 370 for transporting a second order container of the second workstation 331, and an order consolidation workstation 380 for performing order consolidation processing of the first order container and the second order container, and the first order container and the second order container can be collectively referred to as an order container.
[0099] When the control server 310 determines based on the order task that the order cargo in the order task simultaneously hits a first inventory container in the first area 320 and a second inventory container in the second storage area 330, the control server 310 is configured to split the order into a first sub-order and a second sub-order, allocate the first sub-order to a first workstation 321 located in the first storage area 320, allocate the second sub-order to a second workstation 331 located in the second storage area 330, send a first transport command to a first inventory container transport equipment 340, send a second transport command to a second inventory container 350, and send a third transport command to a first order container transport equipment 360 and a second order container transport equipment 370.
[0100] The first inventory container transport equipment 340 is configured to, in response to the first transport command, transport the first inventory container from the first storage area 320 to the first workstation 321, fulfill the first sub-order at the first workstation 321, and pick up the load in the first inventory container to the first order container.
[0101] The second inventory container transport equipment 350 is configured to, in response to the second transport command, transport the second inventory container from the second storage area 330 to the first workstation 331, fulfill the second sub-order at the second workstation 331, and pick up the load in the second inventory container to the second order container.
[0102] In response to the third transport command, the first order container transporting equipment 360 transports the first order container picked up at the first workstation 321 to the order consolidation workstation 380, and the second order container transporting equipment 370 transports the second order container picked up at the second workstation 331 to the order consolidation workstation 380 in response to the third transport command.
[0103] At the order consolidation workstation 380, after both the first order container and the second order container arrive at the order consolidation workstation 380, the packages in the first order container and the second order container are packed and merged.
[0104] Example 6 In a sixth embodiment provided by the present application, the first storage area 320 is an inventory tote storage area, and the second storage area 330 is a movable inventory rack storage area, for example, the corresponding first inventory container transport device 340 is a tote transport robot, the first inventory container is an inventory tote, the second inventory container transport device 350 is a rack transport robot, and the second inventory container is an inventory rack. The first order container is an order tote, and the second order container is an order rack, and correspondingly, the first order container transport device 360 is a tote transport robot, and the second order container transport device 370 is a rack transport robot.
[0105] The control server 320 is configured to split the order into a first sub-order and a second sub-order based on the order task, allocate the first sub-order to the first workstation 321, and allocate the second sub-order to the second workstation 331, while sending a first transport command to the tote transport robot 340, sending a second transport command to the rack transport robot 350, and sending a third transport command to the tote transport robot 360 and the rack transport robot 370.
[0106] The tote transport robot 340 is configured to respond to the first transport command by transporting a designated inventory tote from the inventory tote storage area 320 to a first workstation 321, fulfilling a first sub-order at the first workstation 321, and picking up parcels in the inventory tote to an order tote until the pickup task for the first sub-order is completed.
[0107] The rack transport robot 350 is configured to respond to the second transport command by transporting a specified inventory rack from the inventory rack storage area 330 to a second workstation 331, executing a second sub-order at the second workstation 331, and picking up parcels in the inventory rack to an order rack until the pickup task of the second sub-order is completed.
[0108] In response to the third transport command, the tote transport robot 360 transports the order tote picked up at the first workstation 321 to the order integration workstation 380, and the rack transport robot 370 transports the order rack picked up at the second workstation 331 to the order integration workstation 380 in response to the third transport command.
[0109] After both the order tote and the order rack arrive at the order consolidation workstation 380, the order tote and the order rack are packed and merged.
[0110] In the warehouse storage management system provided by this embodiment, when the parcels in the order task hit the first stock container in the first storage area and the second stock container in the second storage area at the same time, the control server divides the order task into two sub-orders, executes the first sub-order at the first target workstation corresponding to the first storage area, executes the second sub-order at the second target workstation corresponding to the second storage area, transports the first order container corresponding to the first target workstation and the second order container corresponding to the second target workstation to the order consolidation workstation, performs order consolidation processing on the parcels in the two order containers, and completes the final pick-up work. Through the cooperation between the first stock container transport device, the second stock container transport device, the first order container transport device, and the second order container transport device, the hit rate of the order request is improved, the danger caused by the mixing of manpower and machines is avoided, and the efficiency of warehouse storage management is effectively improved.
[0111] Example 7 FIG. 4 is a schematic flowchart of a warehouse storage management method provided by an embodiment of the present application, in which the application scene includes at least a workstation, a first storage area and a second storage area, the first storage area and the second storage area store different types of inventory containers, the inventory containers may be racks, trays or totes, etc., and the trays or totes may be placed on the racks, and the warehouse storage management method includes the following steps:
[0112] Step 402: If the control server determines based on the inventory task that the luggage in the inventory task simultaneously hits a first inventory container in a first storage area and a second inventory container in a second storage area, the control server allocates the inventory task to one workstation, sends a first transport command to the first inventory container transport device, and sends a second transport command to the second inventory container transport device.
[0113] Step 404: The first inventory container transport device transports the designated first inventory container from the first storage area to the workstation in response to the first transport command.
[0114] Step 406, the second inventory container transport device transports the designated second inventory container from the second storage area to the workstation in response to the second transport command.
[0115] Optionally, the inventory tasks include at least one of a racking task and an ordering task.
[0116] The warehouse storage management method provided by the embodiments of the present application divides a storage area into a first storage area and a second storage area, and when the luggage in an order task is located in the first storage area and the second storage area, the inventory containers in the first storage area and the second storage area are transported to a shared workstation to pick up the luggage, thereby avoiding the dangers caused by the mixing of humans and machines and effectively improving the efficiency of warehouse storage management.
[0117] Example 8 FIG. 5 is a schematic flowchart of a warehouse storage management method provided by an embodiment of the present application, in which the application scene includes at least a first workstation, a second workstation, a first storage area and a second storage area, the first storage area and the second storage area store different types of inventory containers, the inventory containers may be racks, trays or totes, etc., and the trays or totes may be placed on the racks, and the warehouse storage management method includes the following steps:
[0118] Step 502: if the control server determines based on the order task that the order cargo in the order task simultaneously hits a first inventory container in a first storage area and a second inventory container in a second storage area, it splits the order into a first sub-order and a second sub-order, allocates the first sub-order to a first workstation located in the first storage area, and sends a first transport order to a first inventory container transport equipment, allocates the second sub-order to a second workstation located in the second storage area, and sends a second transport order to a second inventory container transport equipment, and if it determines that a pickup task corresponding to one of the two sub-orders has been completed, it sends a third transport order to the order container transport equipment.
[0119] Step 504: The first inventory container transport equipment transports a designated first inventory container from the first storage area to the first workstation in response to the first transport command when the first suborder is allocated to the first workstation in the first storage area.
[0120] Step 506: The second inventory container transport equipment transports a designated second inventory container from the second storage area to the second workstation in response to the second transport command when the second suborder is allocated to a second workstation in the second storage area.
[0121] Step 508: In response to the third transport command, the order container transport equipment transports the order container picked up at the first workstation to the second workstation, or transports the order container picked up at the second workstation to the first workstation.
[0122] Optionally, the first inventory container is a movable inventory rack and the first inventory container transport device is a rack transport robot; The rack transport robot responds to the first transport command by transporting a designated movable inventory rack from the first storage area to the first workstation.
[0123] Optionally, the second inventory container is an inventory tote and the second inventory container transport device is a tote transport robot; The tote transport robot responds to the second transport command by transporting a designated inventory tote from the second storage area to the second workstation.
[0124] Optionally, the order container is a movable order rack or an order tote, and the order tote is placed on the order rack. The order container transport device is a rack transport robot or a tote transport robot. the rack-transporting robot transports a movable order rack picked up at the first workstation to the second workstation; or The tote transport robot transports the order tote picked up at the second workstation to the first workstation.
[0125] In the warehouse storage management method provided by the embodiment of the present application, when the parcels of an order request are located in a first storage area and a second storage area, the control server divides the order request into two order subtasks, executes the first order subtask at a first workstation corresponding to the first storage area, and then moves the ordered container to the second workstation by an order container transport device to execute the second order subtask; or executes the second suborder task at a second workstation corresponding to the second storage area, and moves the ordered container to the first workstation by an order container transport device to execute the second order subtask; and utilizes the coordination between the first inventory container transport device, the second inventory container transport device and the order container transport device through an order relay method, thereby improving the accuracy of the order request, avoiding the dangers caused by the mixing of humans and machines, and effectively improving the efficiency of warehouse storage management.
[0126] Example 9 FIG. 6 is a schematic flowchart of a warehouse storage management method provided by an embodiment of the present application, in which the application scene includes at least a first workstation, a second workstation, a first storage area and a second storage area, the first storage area and the second storage area store different types of inventory containers, the inventory containers may be racks, trays or totes, etc., and the trays or totes may also be placed on the racks. The warehouse storage management method includes the following steps:
[0127] Step 602: if the control server determines based on the order task that the order cargo in the order task simultaneously hits a first inventory container in a first storage area and a second inventory container in a second storage area, it splits the order into a first sub-order and a second sub-order, allocates the first sub-order to a first workstation located in the first storage area, and sends a first transport order to a first inventory container transport equipment, allocates the second sub-order to a second workstation located in the second storage area, and sends a second transport order to a second inventory container transport equipment, and if it determines that a pickup task corresponding to one of the two sub-orders has been completed, it sends a third transport order to the order container transport equipment.
[0128] Step 604: The first inventory container transport equipment transports a designated first inventory container from the first storage area to the first workstation in response to the first transport command when the first suborder is allocated to the first workstation in the first storage area.
[0129] Step 606: The second inventory container transport equipment transports a designated second inventory container from the second storage area to the second workstation in response to the second transport command when the second suborder is allocated to a second workstation in the second storage area.
[0130] Step 608: In response to the third transport command, the order container transport equipment transports the order container picked up at the first workstation and the order container picked up at the second workstation to a designated merging location to complete the merging of the orders.
[0131] Optionally, the first inventory container is a movable inventory rack and the first inventory container transport device is a rack transport robot; The rack transport robot responds to the first transport command by transporting a designated movable inventory rack from the first storage area to the first workstation.
[0132] Optionally, the second inventory container is an inventory tote and the second inventory container transport device is a tote transport robot; The tote transport robot responds to the second transport command by transporting a designated inventory tote from the second storage area to the second workstation.
[0133] Optionally, the order receptacle is a movable order rack and an order tote, with the order rack housing the order tote.
[0134] Optionally, the order container transport equipment is a rack transport robot and a tote transport robot.
[0135] Optionally, the rack transport robot transports the movable order rack picked up at the first workstation to a designated meeting place to complete the order meeting; The tote transport robot transports the ordered tote picked up at the second workstation to a designated meeting place to complete the order meeting.
[0136] In the warehouse storage management method provided by this embodiment, when the parcels in the order task hit the first stock container in the first storage area and the second stock container in the second storage area at the same time, the control server divides the order task into two sub-orders, executes the first sub-order at the first target workstation corresponding to the first storage area, executes the second sub-order at the second target workstation corresponding to the second storage area, transports the first order container corresponding to the first target workstation and the second order container corresponding to the second target workstation to the order consolidation workstation, performs order consolidation processing on the parcels in the two order containers, and completes the final pick-up work. Through the cooperation between the first stock container transport device, the second stock container transport device, the first order container transport device, and the second order container transport device, the hit rate of the order request is improved, the danger caused by the mixing of manpower and machines is avoided, and the efficiency of warehouse storage management is effectively improved.
[0137] Example 10 FIG. 7 is a schematic flowchart of a warehouse storage management method provided by an embodiment of the present application, in which the application scene includes at least a first workstation, a second workstation, a first storage area and a second storage area, where the first storage area and the second storage area store different types of inventory containers, the inventory containers may be racks, trays or totes, etc., and the trays or totes may also be placed in the racks. The warehouse storage management method includes the following steps:
[0138] In step 702, based on the racking task, the control server divides the cargo to be racked into a first cargo to be racked and a second cargo to be racked according to a preset cargo classification rule, divides the racking task into a first subtask and a second subtask, allocates the first subtask to a first workstation located in a first storage area, sends a first transport command to a first inventory container transport equipment, allocates the second subtask to a second workstation located in a second storage area, and sends a second transport command to a second inventory container transport equipment.
[0139] Step 704: The first inventory container transport equipment transports a designated first inventory container from the first storage area to the first workstation in response to the first transport command when the first subtask is allocated to the first workstation in the first storage area.
[0140] Step 706: The second inventory container transport equipment transports a designated second inventory container from the second storage area to the second workstation in response to the second transport command when the second subtask is allocated to a second workstation in the second storage area.
[0141] Optionally, the control server transmits a third transport command to the first inventory container transport device after the first subtask is completed, and transmits a fourth transport command to the second inventory container transport device after the second subtask is completed; the first inventory container transport device, in response to the third transport command, transports the designated first inventory container from the first workstation to a designated location in the first storage area; The second inventory container transport device, in response to the fourth transport command, transports the designated second inventory container from the second workstation to a designated location in the second storage area.
[0142] Optionally, the control server divides the items to be placed on the rack into items to be placed on a first rack and items to be placed on a second rack based on at least one of item shape information, popularity information, and relevance information.
[0143] The warehouse storage management method provided by the embodiment of the present application divides luggage to be placed on a rack into luggage to be placed on a first rack and luggage to be placed on a second rack, a first workstation is provided corresponding to the first storage area, a second workstation is provided corresponding to the second storage area, the luggage to be placed on the first rack is transported to the first workstation, the luggage to be placed on the second rack is transported to the second workstation, a control server controls a first inventory container device to transport an empty first inventory container to the first workstation, and a second inventory container transport device to transport an empty second inventory container to the second workstation, the first workstation completes the racking task of the luggage to be placed on the first rack, and the second workstation completes the racking task of the luggage to be placed on the second rack, classifies the luggage, realizes the classification of the luggage according to a preset luggage classification rule, and further places the classified luggage on a rack, thereby improving the efficiency of luggage racking.
[0144] Above, specific examples of the present application have been described. Other examples are within the scope of the following claims. In some cases, the actions or steps recited in the claims can be performed in a different order than in the examples and still achieve desirable results. Also, the processes depicted in the figures do not necessarily require the particular order or sequential order depicted to achieve desirable results. In some embodiments, multitasking and parallel processing may also be possible or advantageous.
[0145] In addition, for ease of explanation, the above method embodiments are described as a combination of a series of operations, but according to the present application, some steps can be performed in other orders or simultaneously, and therefore, those skilled in the art will recognize that the present application is not limited to the order of operations described. Next, those skilled in the art will recognize that all the embodiments described herein belong to preferred embodiments, and related operations and modules are not necessarily essential to the present application.
[0146] In the above embodiments, emphasis is placed on the description of each embodiment, and the details of some embodiments are not included, and the descriptions of other embodiments can be referred to.
[0147] The preferred embodiments of the present application disclosed above are only for facilitating the description of the present application. The selected embodiments do not describe all the details, and do not limit the present invention to the specific embodiments described above. Obviously, various modifications and variations are possible based on the contents of the present application. The present application selects and describes these embodiments in detail to better explain the principles and practical applications of the present application, and to enable those skilled in the art to better understand and utilize the present application. The present application is limited only by the claims and all scopes and equivalents thereof.
Claims
1. A warehouse storage management system, the warehouse storage management system including a control server, a first storage area, a second storage area, a first inventory container transport device, a second inventory container transport device, and an order container transport device, wherein first inventory containers and first workstations are distributed in the first storage area, and second inventory containers and second workstations are distributed in the second storage area, the first inventory container transport device and the second inventory container transport device are communicatively connected to the control server, the control server is configured to, when it is determined based on the order task that the order cargo in the order task is simultaneously selected from a first inventory container in the first storage area and a second inventory container in the second storage area, split the order into a first suborder and a second suborder, allocate the first suborder to a first workstation located in the first storage area, and send a first transport command to the first inventory container transport device, allocate the second suborder to a second workstation located in the second storage area, and send a second transport command to the second inventory container transport device, and when it is determined that a pick-up task corresponding to any of the two suborders is completed, send a third transport command to the order container transport device; the first inventory container transport device is configured to transport a designated first inventory container from the first storage area to the first workstation in response to the first transport command when the first suborder is allocated to a first workstation in the first storage area; the second inventory container transport device is configured to transport a designated second inventory container from the second storage area to the second workstation in response to the second transport command when the second suborder is allocated to a second workstation in the second storage area; the order receptacle transport device is configured to transport an order receptacle containing an order load picked up at the first workstation to the second workstation, or to transport an order receptacle containing an order load picked up at the second workstation to the first workstation, in response to the third transport command; the order receptacle is a movable order rack and an order tote placed on the order rack, or the order receptacle is only an order tote; When the order containers are a movable order rack and an order tote placed on the order rack, the order container transport device is a rack transport robot, and when the order containers are only order totes, the order container transport device is a tote transport robot. A warehouse storage management system characterized by:
2. the first inventory container is a movable inventory rack, and the first inventory container transport device is a rack transport robot; the first inventory container transport device is further configured to transport a designated movable inventory rack from the first storage area to the first workstation in response to the first transport command; or the second inventory container is an inventory tote, and the second inventory container transport device is a tote transport robot; the second inventory container transport device is further configured to transport a designated inventory tote from the second storage area to the second workstation in response to the second transport command.
2. The warehouse storage management system according to claim 1 .
3. The rack transport robot as the order container transport device is configured to transport a movable order rack picked up at the first workstation to the second workstation, or The tote transport robot as the order container transport device is configured to transport an order tote picked up at the second workstation to the first workstation.
3. The warehouse storage management system according to claim 1 or 2.
4. A warehouse storage management system, the warehouse storage management system including a control server, a first storage area, a second storage area, a first inventory container transport device, a second inventory container transport device, and an order container transport device, wherein first inventory containers and first workstations are distributed in the first storage area, and second inventory containers and second workstations are distributed in the second storage area, the first inventory container transport device and the second inventory container transport device are communicatively connected to the control server, the control server is configured to, when it is determined based on the order task that the order cargo in the order task is simultaneously selected from a first inventory container in the first storage area and a second inventory container in the second storage area, split the order into a first suborder and a second suborder, allocate the first suborder to a first workstation located in the first storage area, and send a first transport command to the first inventory container transport device, allocate the second suborder to a second workstation located in the second storage area, and send a second transport command to the second inventory container transport device, and when it is determined that a pick-up task corresponding to any of the two suborders is completed, send a third transport command to the order container transport device; the first inventory container transport device is configured to transport a designated first inventory container from the first storage area to the first workstation in response to the first transport command when the first suborder is allocated to a first workstation in the first storage area; the second inventory container transport device is configured to transport a designated second inventory container from the second storage area to the second workstation in response to the second transport command when the second suborder is allocated to a second workstation in the second storage area; the order container transport device is configured to transport the order container containing the order baggage picked up at the first workstation and the order container containing the order baggage picked up at the second workstation to a designated merging location in response to the third transport command, thereby completing the merging of the orders; The order receptacles include a first order receptacle and a second order receptacle, the first order receptacle being a movable order rack and an order tote placed on the order rack, and the second order receptacle being an order tote; A warehouse storage management system, characterized in that the order container transport equipment is a rack transport robot and a tote transport robot.
5. the first inventory container is a movable inventory rack, and the first inventory container transport device is a rack transport robot; the first inventory container transport device is further configured to transport a designated movable inventory rack from the first storage area to the first workstation in response to the first transport command; or the second inventory container is an inventory tote, and the second inventory container transport device is a tote transport robot; the second inventory container transport device is further configured to transport a designated inventory tote from the second storage area to the second workstation in response to the second transport command.
5. The warehouse storage management system according to claim 4.
6. The rack transport robot as the order container transport device is configured to transport a movable order rack picked up at the first workstation to a designated junction location to complete the junction of orders; The tote transport robot as the order container transport device is configured to transport the order tote picked up at the second workstation to a designated meeting place to complete the order meeting.
6. The warehouse storage management system according to claim 4 or 5.
7. A warehouse storage management system comprising a control server, a first storage area, a second storage area, a first inventory container transport device, and a second inventory container transport device, first inventory containers are distributed in the first storage area, second inventory containers are distributed in the second storage area, the first storage area and the second storage area share a workstation, the first inventory container transport device and the second inventory container transport device are communicatively connected to the control server, the control server is configured to allocate the inventory task to one workstation, send a first transport command to the first inventory container transport device, and send a second transport command to the second inventory container transport device when it is determined based on the inventory task that the loads in the inventory task are simultaneously selected from a first inventory container in the first storage area and a second inventory container in the second storage area; the first inventory container transport device is configured to transport a designated first inventory container from the first storage area to the workstation in response to the first transport command; the second inventory container transport device is configured to transport a designated second inventory container from the second storage area to the workstation in response to the second transport command; the inventory tasks include at least one of a racking task and an ordering task; the control server is configured, when the inventory task is a racking task, to classify the racking target cargo into a first type of racking target cargo to be racked in the first storage area and a second type of racking target cargo to be racked in the second storage area according to a preset cargo classification rule, to divide the racking task into a first subtask for placing the first type of racking target cargo on the rack and a second subtask for placing the second type of racking target cargo on the rack, and to allocate the first subtask and the second subtask to the workstations. A warehouse storage management system characterized by:
8. the first inventory container is a movable inventory rack, and the first inventory container transport device is a rack transport robot; the rack-transport robot is further configured to transport a designated movable inventory rack from the first storage area to the workstation in response to the first transport command; or the second inventory container is an inventory tote, and the second inventory container transport device is a tote transport robot; the tote transport robot is further configured to transport a designated inventory tote from the second storage area to the workstation in response to the second transport command. The warehouse storage management system according to claim 7 .
9. The control server is further configured to divide the parcels to be racked into a first type of parcels to be racked and a second type of parcels to be racked based on at least one of parcel shape information, order popularity information, and parcel relevance information. The warehouse storage management system according to claim 8 .
10. A warehouse storage management system, the warehouse storage management system including a control server, a first storage area, a second storage area, a first inventory container transport device, and a second inventory container transport device, wherein first inventory containers and first workstations are distributed in the first storage area, and second inventory containers and second workstations are distributed in the second storage area, and the first inventory container transport device and the second inventory container transport device are each communicatively connected to the control server, The control server is configured to, based on the racking task, classify the cargo to be racked into a first type of cargo to be racked in the first storage area and a second type of cargo to be racked in the second storage area according to a preset cargo classification rule, divide the racking task into a first subtask and a second subtask, allocate the first subtask to a first workstation located in the first storage area, send a first transport command to the first inventory container transport equipment, allocate the second subtask to a second workstation located in the second storage area, and send a second transport command to the second inventory container transport equipment; the first inventory container transport device is configured to transport a designated first inventory container from the first storage area to the first workstation in response to the first transport command when the first subtask is allocated to a first workstation in the first storage area; the second inventory container transport device is configured to transport a designated second inventory container from the second storage area to the second workstation in response to the second transport command when the second subtask is allocated to a second workstation in the second storage area. A warehouse storage management system characterized by:
11. the control server is further configured to send a third transport command to the first inventory container transport equipment after the first subtask is completed, and to send a fourth transport command to the second inventory container transport equipment after the second subtask is completed; the first inventory container transport device is further configured to transport the designated first inventory container from the first workstation to a designated location in the first storage area in response to the third transport command; the second inventory container transport device is further configured to transport the designated second inventory container from the second workstation to a designated location in the second storage area in response to the fourth transport command. The warehouse storage management system according to claim 10 .
12. The control server is further configured to divide the parcels to be racked into a first type of parcels to be racked and a second type of parcels to be racked based on at least one of parcel shape information, order popularity information, and parcel relevance information. The warehouse storage management system according to claim 10 .
13. A warehouse storage management method, comprising: When the control server determines based on the order task that the order cargo in the order task is simultaneously selected from a first inventory container in a first storage area and a second inventory container in a second storage area, the control server divides the order into a first suborder and a second suborder, distributes the first suborder to a first workstation located in the first storage area, and sends a first transport command to a first inventory container transport device, distributes the second suborder to a second workstation located in the second storage area, and sends a second transport command to a second inventory container transport device, and when the control server determines that a pick-up task corresponding to one of the two suborders is completed, sends a third transport command to the order container transport device; the first inventory container transport device transports a designated first inventory container from the first storage area to the first workstation in response to the first transport command when the first suborder is allocated to the first workstation in the first storage area; the second inventory container transport device transports a designated second inventory container from the second storage area to the second workstation in response to the second transport command when the second suborder is allocated to a second workstation in the second storage area; the order receptacle transport device transports an order receptacle containing an order load picked up at the first workstation to the second workstation, or transports an order receptacle containing an order load picked up at the second workstation to the first workstation, in response to the third transport command; the order receptacle is a movable order rack and an order tote placed on the order rack, or the order receptacle is only an order tote; A warehouse storage management method, characterized in that when the order containers are a movable order rack and an order tote placed on the order rack, the order container transport equipment is a rack transport robot, and when the order containers are only order totes, the order container transport equipment is a tote transport robot.
14. 1. A method for warehousing management, the method comprising: When the control server determines based on the order task that the order cargo in the order task is simultaneously selected from a first inventory container in a first storage area and a second inventory container in a second storage area, the control server divides the order into a first suborder and a second suborder, distributes the first suborder to a first workstation located in the first storage area, and sends a first transport command to a first inventory container transport device, distributes the second suborder to a second workstation located in the second storage area, and sends a second transport command to a second inventory container transport device, and when the control server determines that a pick-up task corresponding to one of the two suborders is completed, sends a third transport command to the order container transport device; the first inventory container transport device transports a designated first inventory container from the first storage area to the first workstation in response to the first transport command when the first suborder is allocated to the first workstation in the first storage area; the second inventory container transport device transports a designated second inventory container from the second storage area to the second workstation in response to the second transport command when the second suborder is allocated to a second workstation in the second storage area; and a step of: in response to the third transport command, the order container transport device transports the order container containing the order baggage picked up at the first workstation and the order container containing the order baggage picked up at the second workstation to a designated merging location to complete the merging of the orders; The order receptacles include a first order receptacle and a second order receptacle, the first order receptacle being a movable order rack and an order tote placed on the order rack, and the second order receptacle being an order tote; The warehouse storage management method according to claim 1, wherein the order container transport equipment is a rack transport robot and a tote transport robot.
15. A warehouse storage management method, comprising: When the control server determines based on the inventory task that the loads in the inventory task are simultaneously selected from a first inventory container in a first storage area and a second inventory container in a second storage area, the control server allocates the inventory task to one workstation, sends a first transport command to a first inventory container transport device, and sends a second transport command to a second inventory container transport device; the first inventory container transport device transporting a designated first inventory container from the first storage area to the workstation in response to the first transport command; and wherein the second inventory container transport device transports a designated second inventory container from the second storage area to the workstation in response to the second transport command; the inventory tasks include at least one of a racking task and an ordering task; A warehouse storage management method characterized in that, when the inventory task is a racking task, the control server separates the cargo to be racked into a first type of cargo to be racked in the first storage area and a second type of cargo to be racked in the second storage area in accordance with a predetermined cargo classification rule, divides the racking task into a first subtask for placing the first type of cargo to be racked on the rack and a second subtask for placing the second type of cargo to be racked on the rack, and allocates the first subtask and the second subtask to the workstations.
16. A warehouse storage management method, comprising: The control server divides the luggage to be racked into a first luggage to be racked and a second luggage to be racked according to a preset luggage classification rule based on the racking task, divides the racking task into a first subtask and a second subtask, allocates the first subtask to a first workstation located in a first storage area, sends a first transport command to a first inventory container transport device, allocates the second subtask to a second workstation located in a second storage area, and sends a second transport command to a second inventory container transport device; the first inventory container transport device transports a designated first inventory container from the first storage area to the first workstation in response to the first transport command when the first subtask is allocated to the first workstation in the first storage area; the second inventory container transport device transporting a designated second inventory container from the second storage area to the second workstation in response to the second transport command when the second subtask is allocated to the second workstation in the second storage area. A warehouse storage management method comprising:
17. A computer-readable recording medium having a computer program stored therein, the computer program being executed by a computer to cause the computer to execute the warehouse storage management method according to any one of claims 13 to 16. A computer-readable recording medium.
Citation Information
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