Immune globulin A preparations
Stabilized formulations of IgA, comprising a pH buffer and additional stabilizers, address the challenges of chemical and physical degradation in the gastrointestinal tract, enhancing the therapeutic efficacy and stability of IgA.
Patent Information
- Application Number
- JP2021513259
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2018-12-17
- Filing Date
- 2019-09-05
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2039-09-05
AI Technical Summary
Current formulations of immunoglobulin A (IgA) face challenges in maintaining stability under harsh acidic and proteolytic conditions in the gastrointestinal tract, leading to chemical and physical degradation, which affects their therapeutic efficacy.
Development of stabilized formulations of IgA that include a pH buffer at a pH of 5 to 8, combined with a nonionic surfactant and additional stabilizers, which enhance the storage and handling stability of IgA and protect it from acid and proteolytic degradation.
The stabilized formulations of IgA maintain physical, chemical, and proteolytic stability, ensuring the integrity of IgA during storage, handling, and delivery to the gastrointestinal tract, thereby improving therapeutic efficacy and patient compliance.
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Abstract
Description
REFERENCE TO RELATED APPLICATIONS
[0001] This application claims priority to U.S. Provisional Application No. 62 / 727,345, entitled "STABLE FORMULATIONS OF IMMUNOGLOBULIN A," filed September 5, 2018, and U.S. Provisional Application No. 62 / 780,544, entitled "ORAL FORMULATIONS OF IMMUNOGLOBULIN A," filed December 17, 2018, the entire disclosures of which are hereby incorporated by reference.
[0002] Sequence Listing The following application contains a sequence listing in computer readable form (CRF) that was submitted as an ASCII text file entitled "Sequence Listing" created on September 4, 2019 as 22 KB. The contents of the CRF are incorporated herein by reference. [Technical field]
[0003] FIELD OF THEINVENTION The present invention focuses on novel formulations of Immunoglobulin A (IgA), including secretory Immunoglobulin A (sIgA), and other therapeutic proteins that have improved storage and / or oral stability. [Background technology]
[0004] Protein molecules undergo chemical degradation under various stress conditions, e.g., harsh acidic and basic pH conditions encountered during elution and neutralization steps. In addition, certain types of excipients and / or salts present in buffers can affect the chemical degradation of proteins. Common chemical modifications and causes of degradation of protein molecules include deamidation, racemization, hydrolysis, oxidation, beta-elimination, and disulfide exchange (i.e., disulfide scrambling), as well as proteolysis. Apart from pH, elevated temperature during storage, transportation, and handling can promote chemical degradation. Taken together, our knowledge base on chemical modifications has increased significantly over the last decade. Several studies have shown that deamidation is the major degradation pathway involving hydrolysis of Asn and Gln side chain amides, resulting in altered charge profiles and fragmentation. Such chemical modifications can cause loss of functional activity, induce immunogenicity, and result in physical instability.
[0005] Protein molecules are generally sensitive to stress conditions, such as heat stress, shear stress, water-air interface stress, and pH-induced stress (i.e., stress induced by suboptimal acidic / basic environment), all of which can lead to aggregation, denaturation, and precipitation. Physical instability is often associated with soluble or insoluble aggregation of protein molecules, which can induce immunogenicity, development of anti-drug antibodies, and loss of activity and / or therapeutic efficacy. For example, protein molecules are exposed to physical stress during the manufacturing process, such as filtration / diafiltration (UF / DF), and purification (e.g., affinity chromatography), which often involves high / low pH shifts during elution and neutralization steps. In addition to the manufacturing process, exposure of protein molecules to elevated temperatures during transportation, storage, or administration can lead to physical aggregation and ultimately to loss of efficacy. Therefore, there is a need to have stable liquid formulations at all stages of development of biological therapeutics, including preclinical and clinical trials.
[0006] For therapeutic efficacy, protein-based drugs and biologics must maintain their structural and functional integrity not only during manufacture and storage, but also during administration and systemic or local delivery into the body. Stability during delivery is crucial for treating diseases of the digestive tract, including, for example, inflammatory bowel disease, autoimmune disorders, irritable bowel syndrome, and infectious diseases, all of which cause significant morbidity and mortality. There is a critical need for localized and effective treatment of digestive diseases using formulations with minimal side effects. Protein molecules encounter physical, chemical, and proteolytic degradation during delivery to target sites in the digestive tract. The harsh acidic pH of the stomach, along with proteolysis by high concentrations of pepsin, creates a formidable initial challenge for the oral delivery of biological therapeutics, e.g., proteins. This step is followed by the transition from the stomach to the small intestine, which has a near-basic pH and contains proteolytic enzymes such as trypsin, chymotrypsin, and amylase, among others, that break down proteins into small peptides. Similarly, bacterial-derived proteases degrade orally delivered proteins after transit from the small to the large intestine.
[0007] Immunoglobulin A (IgA) antibodies play an essential role in mucosal immune function, protecting against pathogenic microorganisms and antigens by limiting access to the mucosal barrier. In some instances, IgA interacts directly with pathogenic microorganisms and neutralizes their pathogenic potential. IgA also plays a role in colonizing the gastrointestinal tract with beneficial microorganisms, which has been shown to result in improved health outcomes in mammals.
[0008] IgA comprises four polypeptide chains, two alpha (α) heavy chains and two kappa (κ) light chains (SEQ ID NO: 1-2), interconnected by disulfide bonds. Representative sequences are disclosed herein. Immunoglobulin A (IgA) comprises the subclasses IgA1 (SEQ ID NO: 3-4, variable and constant) and IgA2 (IgA2m1 (SEQ ID NO: 5), IgA2m2 (SEQ ID NO: 6), and IgA2n (SEQ ID NO: 7), which are allotypes distinguished by different α heavy chains), produced from different sources. Immunoglobulin A can represent a single component or a mixture of monomeric, dimeric, and secretory IgA. The J chain (SEQ ID NO: 8) and secretory component (SC) (SEQ ID NO: 9) form intermolecular disulfides that link monomeric IgA into larger aggregates called dimeric and secretory IgA. The dimeric form of IgA comprises two IgA monomers linked together by a single J chain, but lacks the secretory component. Dimeric IgA can bind to a single copy of the secretory component to form sIgA1 and sIgA2 (including sIgA2m1, sIgA2m2 and IgA2n allotypes). As mentioned above, based on biosynthetic, environmental and stress conditions, IgA molecules can contain different post-translational modifications, such as glycosylated and non-glycosylated variants, deamidation, oxidation, phosphorylation, glycation and other chemical modifications and micromutations.
[0009] The contribution of IgA in maintaining homeostasis is mediated through immunological clearance, anti-inflammatory properties, and commensal homeostasis. This is highlighted by the fact that IgA is present at high levels in breast milk and protects against bacterial infections in newborns. IgA in human milk is estimated to be composed of 70% IgA1 and 30% IgA2 subclasses. The sIgA types that are highly concentrated at mucosal surfaces of the human body are particularly important due to their likely robustness in the mucosal environment, their potentially high therapeutic efficacy, their potentially favorable pharmacological profile, and their ability to activate immune response pathways that are inaccessible to other immunoglobulins. Since many pathogenic infectious agents and diseases engage the human body at the mucosa, the development of sIgA as a therapeutic agent that can be delivered in suitable doses is an area of great interest. However, such efforts are significantly hindered by the lack of stable IgA formulations.
[0010] In general, oral delivery of therapeutic agents is more convenient than infusion or injection and offers improved safety by targeted delivery of therapeutic agents directly to the gastrointestinal (GI) tract. However, stability of therapeutic amounts of IgA under gastric and intestinal conditions has been challenging due to the harsh acidic and proteolytic environment of the GI tract. The need for stable oral formulations capable of delivering IgA to the GI tract for the treatment of disease will be important for the advancement of therapy against infectious diseases, autoimmune diseases, inflammatory diseases, metabolic syndrome, obesity, microbiome-mediated diseases, and other pathologies. Furthermore, therapeutic IgA may play an important role for establishing or re-establishing a healthy GI microbiome as a primary or supportive treatment for such pathologies.
[0011] Formulations that protect IgA from chemical and enzymatic degradation are therefore highly required to effectively deliver therapeutic doses for the treatment of various diseases in the intestine and colon. Oral delivery of IgA is beneficial because it provides local delivery and treatment of infections and inflammation with minimal potential side effects without causing systemic immunosuppression. Furthermore, due to its large molecular weight (380 kDa), systemic absorption of orally delivered IgA into the bloodstream is unlikely to occur, and IgA is sequestered in the luminal compartment or surface of the gastrointestinal tract. Thus, a superior safety profile is expected compared to current standard therapeutic delivery methods, such as infusion, subcutaneous injection, or related delivery modes. Summary of the Invention
[0012] The formulations described herein retain the native structure / conformation and prevent aggregation, fragmentation, and precipitation of IgA during storage. The formulations described provide stability against heat stress, freeze-thawing, and / or agitation. Furthermore, certain formulations described herein are specifically designed to prevent acid and proteolytic degradation of IgA, for example, in the gastrointestinal tract. The present invention details formulations of IgA that are comprised of a pH buffer in combination with one or more additional stabilizers that purposefully improve the storage and handling stability of IgA and further improve stability in the gastrointestinal tract. Improved stability is expected to improve patient convenience by reducing the frequency of administration and the therapeutic dose required for treatment, resulting in improved patient compliance.
[0013] The formulations developed herein improve the physical, chemical, and proteolytic stability of IgA while maintaining its functional activity. Overall, the IgA described herein is used to treat infectious and inflammatory diseases known to involve significant damage to the digestive tract. Such diseases include ulcerative colitis, celiac disease, and Crohn's disease (inflammatory bowel disease), bacterial and viral infectious diseases, and related pathologies known to cause substantial health problems. Furthermore, oral delivery of IgA targeted to the establishment or re-establishment of a healthy gut microbiome would be a novel application of the technology.
[0014] In one aspect, described herein is a stabilized prophylactic and / or therapeutic formulation comprising IgA dispersed in a pH buffer at a pH of about 5 to about 8, the formulation further comprising a non-ionic surfactant and one or more additional stabilizers such that the formulation exhibits physical and chemical stability after mechanical agitation and / or freeze / thaw cycles. Preferably, the formulation further exhibits oral stability.
[0015] In one aspect, methods of using such formulations for prophylactic and / or therapeutic treatment methods are also described herein. The methods include oral delivery of neutralizing immunoglobulins. In one or more embodiments, such immunoglobulins bind and neutralize infectious pathogens (and / or their virulence factors, surface antigens, or host attachment factors), inflammatory cytokines or their receptors, growth factors / mitogens or their receptors, integrins, cell attachment and binding proteins, tumor antigens, biomarkers and proteins, and the like, inhibiting and / or reducing the symptoms or severity of various pathologies and diseases. Furthermore, emerging research suggests that many pathologies propagate from the gastrointestinal tract to other regions of the body, such as the brainstem, along parasympathetic and sympathetic pathways, resulting in various pathologies previously thought to be unrelated to the gastrointestinal tract. For example, aggregation of alpha-synuclein to form insoluble fibrils is a feature of many synucleinopathies, such as Parkinson's disease, dementia with Lewy bodies, and multiple system atrophy. However, such and other gastrointestinal symptoms can be detected decades before the diagnosis of the disease, and thus the orally stable formulations described herein have promising uses as disease-modifying therapies that target the early pathology of such conditions in the gastrointestinal tract, for example, by inhibiting the aggregation of alpha-synuclein. [Brief description of the drawings]
[0016] [Figure 1] The recovery of Ven-A under the tested pH and buffer conditions after 10 days of incubation at 40°C was measured by denaturing SEC. The control (100%) was a fresh unstressed stock sample of Ven-A in citrate-phosphate buffer pH 3.7 used to prepare the samples tested under stress conditions. The recovered Ven-A was expressed as a percentage of the total area under the SEC chromatogram. [Diagram 2]The recovery of Ven-A under the tested pH and buffer conditions after 10 days of incubation at 40°C and 60% RH was measured by native SEC. The control (100%) was from an unstressed stock sample of Ven-A in citrate-phosphate buffer pH 3.7 used to prepare the samples tested under stress conditions. The recovered Ven-A was expressed as a percentage of the total area under the SEC chromatogram. [Diagram 3] The degree of modification of Ven-A under the tested pH and buffer conditions after incubation at 40° C. and 60% RH for 10 days was measured by CEX. The recovered Ven-A was expressed as a percentage of the total area under the CEX chromatogram. [Figure 4] The effect of pH on the thermal stability of Ven-A (Ven-A denaturation temperature, Tm) after incubation at 40°C and 60% RH for 10 days was measured by differential scanning microcalorimetry (DSC). [Diagram 5] Effect of pH on the potency of Ven-A in an L929 cell-based assay with hTNF-α after 10 days of incubation at 40°C. Positive control – Adalimumab IgG, Isotype control – sIgA, Control – Ven-A reference standard. [Figure 6] Effect of pH on the potency of Ven-A in an L929 cell-based assay with mTNF-α after 10 days of incubation at 40°C. Positive control – Adalimumab IgG, Isotype control – sIgA, Control – Ven-A reference standard. [Figure 7] The recovery of Ven-A under different buffer conditions after incubation at 40° C. for 10 days was measured by SEC. The recovered Ven-A was expressed as a percentage of the total area under the SEC chromatogram. [Figure 8] Effect of buffer (pH 6) on the denaturation temperature (Tm °C) of Ven-A by DSC. Ven-A was incubated under different buffer conditions at 40 °C for 10 days. [Figure 9]The effect of stabilizers on the recovery of Ven-A in potassium phosphate buffer at pH 6.0 after 10 days of incubation at 40° C. was measured by SEC. The recovered Ven-A was expressed as a percentage of the total area under the SEC chromatogram. Precipitation (ppt) was observed in the formulations containing tartrate during sample preparation and further analysis was not performed. [Figure 10] The effect of stabilizers on the aggregation of HMWS and fragmentation of LMWS of Ven-A in potassium phosphate buffer at pH 6.0 after 10 days of incubation at 40° C. was measured by SEC. Precipitation (ppt) was observed in the formulations containing tartrate during sample preparation and further analysis was not performed. [Figure 11] The effect of stabilizers on the recovery of Ven-A in potassium phosphate buffer at pH 6.0 after 10 days of incubation at 40° C. was measured by UV-VIS. Precipitation (ppt) was observed in the tartrate-containing formulations during sample preparation and further analysis was not performed. [Figure 12] The effect of stabilizers on the recovery of Ven-A in potassium phosphate buffer at pH 6.0 after incubation at 40° C. for 10 days was measured by SEC. The recovered Ven-A was expressed as a percentage of the total area under the SEC chromatogram. [Figure 13] The effect of stabilizers on the recovery of Ven-A in potassium phosphate buffer at pH 6.0 after incubation at 40°C for 10 days was measured by UV-VIS. [Figure 14] The effect of stabilizers on the percent recovery of Ven-A after freeze-thaw was determined by SEC. [Figure 15] The effect of the stabilizers on the percent recovery of Ven-A after stirring was determined by SEC. [Figure 16] The effect of stabilizers on the recovery of Ven-A after freeze-thawing was measured by UV-VIS. [Figure 17] The effect of the stabilizer on the recovery of Ven-A after stirring was measured by UV-VIS. [Figure 18]Effect of Polysorbate 80 on Recovery of Ven-A. The effect of Polysorbate 80 on the recovery (%) of Ven-A was measured by UV-VIS. [Figure 19] The effect of polysorbate 80 on the percent recovery of Ven-A was determined by SEC. [Figure 20] The percent recovery of Ven-A in selected formulations was determined by UV-VIS. [Figure 21] The potency of Ven-A in selected formulations was measured using an L929 cell-based assay with mTNF-α. [Figure 22] The potency of Ven-A in selected formulations was measured using an L929 cell-based assay with hTNF-α. [Figure 23] The recovery of high concentration formulations of Ven-A in selected formulations after freeze-thaw and agitation was measured by UV-VIS. [Figure 24] Stability of IgA formulations (Table 5) in SIF. Stabilizer proteins were added to the formulation to stabilize IgA. [Diagram 25] Stability of IgA formulations (Table 5) in SGF. Stabilizer proteins were added to the formulation to stabilize the IgA. [Figure 26] Stability of IgA formulations (Table 6) in SGF. A surfactant was added to the formulation to stabilize the IgA. [Figure 27] Stability of IgA formulations (Table 6) in SIF. A surfactant was added to the formulation to stabilize the IgA. [Figure 28] Stability of IgA formulations (Table 7) in SGF. Buffers of different strengths and pH were tested to prevent proteolytic degradation of IgA. [Figure 29] Stability of IgA formulations (Table 8) in simulated gastric fluid (SGF) and simulated intestinal fluid (SIF). Expression system extracts with intact IgA were used to prevent proteolytic degradation of the IgA formulations. [Diagram 30] Clinical efficacy in an in vivo model. Orally administered stabilized sIgA(Ven-B) formulation compared to a control formulation. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0017] Detailed Description The present invention relates to stabilized formulations of IgA, particularly for oral administration or other routes of delivery of the drug to the site of action (the gastrointestinal tract), such as rectally, intravenously and subcutaneously. The formulations generally comprise a biotherapeutic protein (e.g., IgA) dispersed in a pH buffer at a pH of about 5 to about 8, along with a non-ionic surfactant and one or more optional stabilizers.
[0018] The formulations according to embodiments of the present invention may be used to stabilize monomeric IgA, dimeric IgA, sIgA, glycosylated or non-glycosylated forms of IgA, chemical variants, recombinant forms, minor mutants thereof, or combinations / mixtures thereof. Preferably, monoclonal IgA is used in the formulations. Unless otherwise noted, the terms "IgA" or "immunoglobulin A" are used to facilitate reference to encompass any of the aforementioned forms. IgA protein sequences may be modified for targeting use by altering the variable regions of the constituent kappa (κ) light chains and alpha (α) heavy chains to be specific for a particular target. The specific sequences that differ between IgA molecules with different targets are generally confined to the complementarity determining regions ("CDRs") of the variable subregions of the alpha heavy chains and the kappa light chains. These target-specific sequence differences are understood to be distinct from those that distinguish different allotypes or subtypes of IgA, e.g., IgA1, IgA2m1, IgA2m2, and IgA2n. The latter sequence differences are located in the constant subregion of each alpha heavy chain.
[0019] For example, Ven-alpha ("Ven-A") is a recombinant human monoclonal sIgA molecule that specifically binds human TNF-α. Ven-A consists of four specific alpha (α) heavy chains, four specific kappa (κ) light chains, one connecting chain and one secretory component chain. Mature Ven-A consists of a total of 3363 amino acids, which accounts for approximately 375 kDa to its total molecular mass. Each of the four kappa (κ) light chains is 214 amino acids in length and has a molecular weight (MW) of approximately 23 kDa. Each of the four alpha (α) heavy chains is of the allotype α1, is 474 amino acids in length and has a protein MW of approximately 51 kDa. The connecting chain contains 137 amino acids and has a calculated protein MW of approximately 16 kDa. Finally, the Ven-A secretory component chain contains 585 amino acids and has a protein MW of approximately 64 kDa. Since each pair of heavy and light chains forms one binding site for TNF-α, the complete Ven-A sIgA assembly likely binds up to four individual TNF-α monomers. Binding of Ven-A to TNF-α sterically occludes the interface of TNF-α, through which TNF-α interacts with its cell surface receptor (TNF-α receptor or TNFR), thus preventing TNF-α from initiating proinflammatory signaling pathways.
[0020] Similarly, Ven-beta ("Ven-B") comprises a set of recombinant human monoclonal sIgA molecules of allotype IgA1 or IgA2m1 that specifically target the surface antigen and micropilus component cfaE of enterotoxigenic Escherichia coli (ETEC). The different allotypes are characterized by having different alpha (α) heavy chain sequences in their antigen-binding regions, as well as allotype-specific sequence differences. However, all Ven-B IgA molecules target the ETEC cfaE antigen protein, which mediates binding between pathogenic ETEC bacteria and the epithelial cells of the host (human) intestine, allowing the bacteria to colonize the intestine. Each of the individual mature Ven-B types is composed of a total of 3315-3375 amino acids, which accounts for approximately 372-377 kDa relative to their total molecular mass. Each of the four kappa (κ) light chains is 214 amino acids in length and has a molecular weight (MW) of approximately 23 kDa. Each of the four alpha (α) heavy chains is 473-477 (allotype α1) or 462 (allotype α2m1) amino acids in length, with a protein MW of approximately 50-51 kDa. By definition, the connecting and secretory chains are identical to those of VenA or other types of sIgA molecules. Binding of Ven-B to ETEC cfaE is intended to block attachment of ETEC bacteria to the human intestinal epithelium.
[0021] Ven-A and Ven-B are particularly preferred forms of sIgA produced by recombinant DNA technology in plant expression systems, preferably monocotyledonous plants, most preferably rice, barley, wheat, oats, rye, corn (maize), millet, triticale, and sorghum, as described in U.S. Patent Nos. 6,642,437 and 6,991,824, which are incorporated herein by reference. As with other recombinant proteins produced in plant expression systems, IgA / sIgA expressed in plants is likely to be characterized as having a simple (not complex) glycosylation profile and being homogenously or uniformly glycosylated, compared to native IgA and IgA expressed in mammalian expression systems. Specifically, the N-linked glycosylation of recombinant proteins expressed in plants consists primarily of fairly uniform and homogenous core glycosylation with relatively small biantennary and triantennary high mannose type oligosaccharides. Similarly, native mammalian IgA has an O-glycosylation site on the alpha-1 allotype heavy chain, but recombinant proteins expressed in plant systems have a characteristic absence of O-glycosylation. Thus, native sIgA or sIgA produced in mammalian cell cultures exhibits complex and diverse structurally heterogeneous glycoforms potentially involving both N-linked and O-linked glycosylation, whereas a uniform, homogenous core or simple N-linked glycosylation pattern would be characteristic of sIgA produced in plants.
[0022] In one or more embodiments, raw extracts derived from such plant expression systems preferably comprise a mixture of different forms of IgA (e.g., a mixture of recombinant sIgA and monomeric IgA). That is, the four types of chains that assemble into sIgA are present and co-expressed in the plant system used to produce the recombinant sIgA. That is, the chains do not reconstitute with each other after extraction / purification, but rather are co-expressed and IgA and sIgA assembly occurs in vivo in the expressing plant cells. Since the assembly pathway for sIgA necessarily involves IgA as a precursor, the plant cells express both IgA and sIgA, resulting in a mixture of forms based on the efficiency of incorporation of the connecting and secretory chains into IgA. These IgA types can be separated from each other during production and purification, or can be kept together to take advantage of various characteristics. Such characteristics include different levels of activation of downstream immune pathways and different interactions with the natural microflora, and different interactions with antigens.
[0023] Furthermore, IgA expressed in plants is accompanied by a number of plant host proteins that are specific to a particular host expression system. An area of substantial interest in the production of immunoglobulins, including sIgA and IgA, is the control of host cell (expression system specific) proteins (HCPs) during the manufacturing process. Increasingly, attempts are being made to control the exact amount and identity of HCPs in the final purified and formulated immunoglobulin product. sIgA produced in plants is also characterized by the presence of plant host / plant expression system specific HCPs, such as seed storage proteins. Other plant components, including structural proteins and carbohydrates, that are present at high levels in plant materials, may also be present in such samples. It should be noted that grains are classified as GRAS (Generally Recognized as Safe) by the Food and Drug Administration, so such HCPs and other plant host macromolecules do not pose a health or safety hazard during oral therapeutic administration.
[0024] In contrast, recombinantly expressed sIgA and IgA in animal cell culture systems may be accompanied by host cell proteins, lipids or glycans / oligosaccharides specific to these systems, as well as by adventitious pathogens of these systems. In particular, mycoplasmas, eukaryotic parasites (e.g., T.gondii, T.cruzii, C.parvum, Leishmania sp.) and especially animal viruses (including some highly pathogenic viruses that can infect humans) are known potential contaminants of mammalian cell cultures. Such pathogens or their components may be present in samples of recombinant sIgA / IgA produced from animal cell cultures. Natural IgA / sIgA or serum IgA obtained directly from an organism, for example from bovine or human colostrum, may similarly be expected to contain HCPs and potentially contain adventitious pathogens, parasites, or viruses known to infect the organism of origin. Pathogens of animal origin include those associated with transmissible spongiform encephalopathies (TSEs), also known as prion diseases. TSEs are degenerative brain disorders characterized by small holes that give the brain a "spongy" appearance, including Creutzfeldt-Jakob disease (CJD), kuru, fatal familial insomnia, and Gerstmann-Straussler-Scheinker disease (GSS). CJD has been reported in Great Britain and several other European countries, and is believed to have been the result of consuming beef from cattle with a TSE disease called bovine spongiform encephalopathy (BSE), also known as "mad cow disease." Other TSEs recognized in animals include scrapie, which affects sheep and goats; chronic wasting disease, which affects elk and deer; and others. These examples are likely due to contaminated food / feed. CJD and other TSEs can also be experimentally transmitted to mice and other animals in laboratories. TSEs are caused by abnormal forms of proteins called prions. The prions that cause TSEs can be transmitted through contact with infected tissue, body fluids, or contaminated medical equipment. Routine sterilization does not prevent the transmission of TSEs, and prion contamination cannot be detected without a post-mortem brain tissue sample.It will be appreciated that IgA expressed in plants has the advantage of being free of animal components, animal-origin materials, or other derivatives of animal origin (eg, proteins, metabolic waste products, and zoonotic pathogen contaminants).
[0025] Notwithstanding the foregoing, it will be appreciated that the inventive approaches to stabilizing therapeutic proteins described herein are also applicable to formulations of IgA and sIgA produced in other expression systems such as CHO, yeast, tobacco, algae, etc. Furthermore, it will be appreciated that the present invention applies to formulations of IgA and sIgA for administration to therapeutic targets other than simply those in the gastrointestinal tract.
[0026] It will be further appreciated that the underlying (platform) stabilized formulations described herein can also be used for other biological therapeutics, such as immunoglobulin G and immunoglobulin M, or any other biological products known to be proteolytically degraded under gastric and intestinal conditions. Overall, the platform formulations described herein provide stability during manufacture, storage, handling, and delivery of the administered biological products in the stomach, small intestine, and colon, respectively. The formulations are designed to target disease, for example, by neutralizing infectious agents or virulence factors in the intestine and colon, and can be taken before and / or after meals, preferably on an empty stomach at least 30 minutes before a meal for superior therapeutic effect.
[0027] The formulations of the present invention are "stabilized", meaning that the IgA in the formulation remains stable under typical processing, storage, and / or handling stressors, such as mechanical stress, heat stress, and / or freeze-thaw stress. In general, the formulation remains stable under long-term storage at a particular temperature; after freeze-thaw cycles; and / or after agitation. In general, a "stable" protein is one that exhibits minimal (or no) changes in secondary and tertiary structure, minimal (or no) degradation or aggregation, minimal (or no) signs of fragmentation, and / or chemical modification (e.g., oxidation, reduction, deamidation), etc., and maintains the integrity of the protein primary structure so as to retain its physical and chemical stability and biological activity during storage, even when subjected to stressors. In one or more embodiments, the stability criteria applied herein means that the IgA in the formulation does not change by more than 60%, preferably more than 50%, and most preferably more than 20% of its total mass compared to its initial mass before storage, freeze-thaw cycles, or agitation stress testing. In other words, preferably no more than 60%, preferably no more than 50%, more preferably no more than 20% of the protein in the formulation is degraded during storage and under stress conditions as measured by HPLC.
[0028] The term "oral stability" as used herein is more specific to oral / rectal stability upon administration, i.e., stability under GI conditions. For ease of reference, "oral" stability is generally referred to herein, which includes rectal modes of administration, unless otherwise specified. In particular, "orally stable" formulations herein refer to formulations that exhibit stability in simulated gastric fluid (SGF) for at least 15 minutes and in simulated intestinal fluid (SIF) for at least 30 minutes when incubated at 37°C. In general, an orally "stable" protein is one that exhibits minimal (or no) changes in secondary and tertiary structure, minimal (or no) degradation or aggregation, minimal (or no) signs of fragmentation, and / or chemical modification (e.g., oxidation), and maintains the integrity of the protein primary structure such that it retains its physical and chemical stability and in vivo biological activity as measured using physiologically relevant in vitro conditions, including SGF and SIF conditions, as described herein. For oral stability testing in SGF and SIF, degradation can be monitored using size exclusion chromatography. In one or more embodiments, the stability criteria applied herein for "oral stability" means that the percentage of intact IgA recovered after digestion (tested by exposure to SGF and SIF conditions) is greater than 35%, preferably greater than 55%, more preferably greater than 80% compared to the starting amount of IgA. Percent recovery can be measured using standard analytical methods for protein quantification, including but not limited to chromatography, mass spectrometry, spectroscopy, biolayer interferometry, electrophoresis, immunoassays, or other in vitro and in vivo assays. In other words, preferably 65% or less, preferably 45% or less, preferably 20% or less of the protein in the formulation is degraded during digestion, as measured using SGF and / or SIF in vitro testing.
[0029] In one or more embodiments, the stabilized formulation of the present invention comprises IgA dispersed in a pharma- ceutically acceptable pH buffer at a pH of 5 to 8. As used herein, the term "pharma-ceutically acceptable" means that it is not biologically or otherwise undesirable in that it may be administered to a subject without causing excessive toxicity, irritation, or allergic response, and that it does not cause unacceptable biological effects or interact in a deleterious manner with any of the other components of the composition in which it is included. A pharma-ceutically acceptable pH buffer would naturally be selected to minimize any degradation of the IgA or other agent, and to minimize any adverse side effects in the subject, as would be known to one of skill in the art. Pharmaceutically acceptable components include those acceptable for veterinary and human pharmaceutical use, and will depend on the route of administration (oral, rectal, etc.).
[0030] Preferred pH buffers for use in the stabilized formulations are those with a buffering capacity of a target pH range of about 5 to about 8 (e.g., compounds with a pKa of 5 to 8), preferably about 5.5 to about 7.5, more preferably about 5 to about 7, even more preferably about 6 (+ / -0.2). Thus, the stabilized formulation will have a pH of about 5 to about 8, preferably about 5.5 to about 7.5, more preferably about 5 to about 7, even more preferably about 6 (+ / -0.2). In one or more embodiments, the stabilized formulation will have a pH of 5 to 6. In one or more embodiments, the stabilized formulation will have a pH of about 7 (+ / -0.2). In one or more embodiments, the stabilized formulation will have a pH of about 8 (+ / -0.2). The pH of the formulation can be adjusted using any pharma- ceutically acceptable acidifier or base, such as, for example, phosphoric acid or potassium hydroxide, and by increasing the concentration of the buffer system.
[0031] Suitable pH buffering agents are selected from the group consisting of potassium phosphate, citrate, histidine, acetate, bicarbonate (sodium), and combinations thereof, with potassium phosphate and histidine being particularly preferred. The buffer concentration in the stabilized formulation may vary depending on the buffer selected, the other components in the formulation, and their relative concentrations. It will be appreciated that if one or more additional stabilizers are included in the formulation, a lower buffer concentration may be necessary to confer stability and maintain the pH in the target range. Broadly contemplated buffer concentrations are from about 10 mM to about 1,000 mM. Preferred formulations comprise a buffer concentration of at least about 50 mM, preferably at least about 100 mM, more preferably from about 100 mM to about 500 mM, and even more preferably from about 100 mM to about 300 mM. In one or more embodiments, the stabilized formulation comprises a single buffer. In one or more embodiments, a mixture of buffers may be used. pH buffers can be prepared by dissolving the compound (generally in its base form) in purified water (e.g., distilled water, deuterated water, ultrapure water, deionized water) and titrating the pH to the specified value with an appropriate acid. pH buffers are also commercially available and / or can be stored in solution or as dry compounds that can be reconstituted for use when needed.
[0032] In one or more embodiments, the initial stabilized formulation comprises at least one pH buffer and a small amount of a non-ionic surfactant for physical stability, to which other stabilizers can be added along with IgA. An exemplary non-ionic surfactant for use in the formulation is one selected from the group consisting of polysorbates, such as polysorbate 80 (polyoxyethylene (20) sorbitan monooleate), polysorbate 20 (polyoxyethylene (20) sorbitan monolaurate), and combinations thereof, in an amount sufficient to physically stabilize the composition and avoid precipitation or separation of components. In particular, non-ionic surfactants are included at low levels to reduce non-specific interactions and aggregation of the therapeutic protein in the formulation and adjust the surface charge to increase solubility. When present, non-ionic surfactants are used in the formulation at levels of less than 1% (w / v), preferably less than 0.5% (w / v). More preferably, the level of non-ionic surfactant in the formulation is in the range of about 0.01% (w / v) to 0.5% (w / v), more preferably about 0.025% (w / v) to about 0.2% (w / v), more preferably about 0.03% (w / v) to about 0.1% (w / v), and even more preferably about 0.05% (w / v) (+ / - 0.02%).
[0033] Advantageously, the stabilized formulation will further comprise at least one stabilizer selected from the group consisting of amino acids, sugars / polyols, chloride salts, carboxylic acids, detergents, natural proteins, protein expression extracts, and mixtures thereof. In one or more embodiments, the stabilizer is preferably of plant, mammalian, yeast, or fungal origin. In one or more embodiments, the preferred formulation is free of components of insect origin.
[0034] Exemplary amino acids for use in the formulations are selected from the group consisting of L-glutamine, glycine, lysine, L-arginine, and combinations thereof, with L-glutamine and glycine being particularly preferred. When present, amino acids are used in the formulations at levels up to about 500 mM, preferably from about 50 mM to about 500 mM, and more preferably from about 50 mM to about 100 mM.
[0035] Exemplary sugars / polyols for use in the formulations are selected from the group consisting of sorbitol, mannitol, trehalose, and combinations thereof. When present, sugars / polyols are used in the formulations at levels up to about 10% weight / volume (w / v), from about 1% (w / v) to about 10% (w / v), more preferably from about 5% (w / v) to about 10% (w / v). In one or more embodiments, the formulation is preferably substantially free of sucrose.
[0036] Exemplary chloride salts for use in the formulation are selected from the group consisting of sodium chloride, magnesium chloride, potassium chloride, calcium chloride, and combinations thereof. When present, monovalent chloride salts are used in the formulation at levels up to about 150 mM, preferably about 50 mM to about 150 mM, more preferably about 50 mM to about 100 mM. When present, divalent chloride salts are used in the formulation at levels up to about 15 mM, preferably about 5 mM to about 15 mM, more preferably about 5 mM to about 10 mM.
[0037] Exemplary carboxylic acids for use in the formulation are selected from the group consisting of succinate, lactic acid, malic acid, and combinations thereof. When present, the carboxylic acid is used in the formulation at a level of up to about 150 mM, preferably about 50 mM to about 150 mM, more preferably about 50 mM to about 100 mM. In one or more embodiments, the formulation is preferably substantially free of tartrate.
[0038] In one or more embodiments, one or more additional stabilizers can be used to increase stability against proteolytic degradation, for example for orally administered formulations, as follows:
[0039] Exemplary detergents for use in the formulations are zwitterionic detergents, such as sulfobetaines selected from the group consisting of caprylyl sulfobetaine, lauryl sulfobetaine, myristyl sulfobetaine, stearyl sulfobetaine, and combinations thereof. When present, detergents are used in the formulations at a level of at least 0.8% (w / v), preferably about 0.8% (w / v) to about 2% (w / v). In one or more embodiments, the formulation is preferably substantially free of Pluronic F68.
[0040] Exemplary natural proteins for use in the formulation include albumin, alpha-lactalbumin, casein, whey, lactoferrin, lysozyme, tryptone, and combinations thereof. When present, natural proteins are used in the formulation at a level of at least 1% w / w, preferably from about 1% w / w to about 99% w / w, more preferably from about 60% w / w to about 96% w / w, and even more preferably from about 80% w / w to about 96% w / w.
[0041] In one or more embodiments, a protein extract derived from the host expression system is included in the formulation as an oral stabilizer. That is, instead of (or in addition to) purified IgA, the formulation includes a host expression system extract that contains expressed IgA (among other components) extracted from the expression system. In one or more embodiments, a plant-based expression system is used to produce IgA, for example, from wheat (Triticum sps.), rice (Oryza sps.), barley (Hordeum sps.), oats (Avena sps.), rye (Secale sps.), corn (maize) (Zea sps.), and cereals including millet (Pennisettum sps.), triticale, and sorghum (Sorghum bicolor).
[0042] Exemplary protein extracts for use in the formulation may be derived from various plant tissues, including seeds, grains, leaves, roots, stems or fruits that express IgA. Other expression systems include algae, yeast, CHO (Chinese Hamster Ovary Cell Line), etc., which can be engineered to express IgA. Protein expression extracts derived from these systems will contain other components, including proteins, fats, starches / carbohydrates, fibers, etc., that are endogenous to the host system. Without wishing to be bound by theory, it is believed that these other components provide an additional layer of protection for IgA from degradation under gastric and intestinal conditions when included in the formulation in their unpurified form.
[0043] Regardless of the expression system used, the resulting expression products have been extracted from the host expression system for use in the formulation using techniques suitable for each type of expression system. It will be appreciated that the extraction method is preferably carried out under non-denaturing conditions so that there is minimal damage to the expressed protein or proteins. Solvents can be used for solubilization and / or extraction of the proteins without loss of activity. In the case of plant-based expression systems, the transformed cells as described above are used to regenerate plants, which are allowed to mature through cultivation practices. As a result, heterologous / recombinant biological therapeutic proteins are produced in the plant tissue. The plant tissue can then be treated as necessary to facilitate the extraction of the proteins. These proteins can be extracted under defined extraction conditions, which may include denaturing and non-denaturing conditions. Plant processing procedures can include grinding, filtration, heating, pressing, salt extraction, evaporation, etc. For example, a portion of the host expression system plant material can be mechanically treated to form a flour, powder, paste, meal, or other ground form, which is then contacted with an aqueous and / or organic extraction liquid. Optionally, the extract can be further processed to partially concentrate the extract and / or remove undesired components. In a preferred method, grains or seeds, such as rice seeds, are processed or milled into a flour, powder, paste, or homogenate, and the resulting processed host expression system material is then suspended in an extraction medium or media, such as an aqueous solution, phosphate buffered saline, ammonium bicarbonate buffer, ammonium acetate buffer, Tris buffer, acetate buffer, chloride salt solution, ammonium bicarbonate, ammonium acetate, etc.
[0044] In one or more embodiments, the expression system extract is not purified (e.g., via chromatography) for use in the formulation. However, it may be concentrated (e.g., by centrifugation) or otherwise filtered by large-scale filtration (to about 20 μm to 0.2 μm) methods, if desired. Typically, using the rice expression system described herein, about 0.7% of the extract obtained comprises protein (including IgA). Thus, in the formulation, the extract itself, apart from the protein, is present in the formulation at a level of up to about 99.3% w / w, preferably about 60% w / w to about 99.3% w / w, more preferably about 80% w / w to about 99.3% w / w.
[0045] The formulation is prepared by dispersing IgA in a pH buffer. In one or more embodiments, the extracted IgA may first be separated from its extraction medium, for example, by repeatedly diluting and concentrating with a selected buffer system to isolate IgA for formulation. The IgA may be further purified before use in the formulation. In addition, the IgA may be lyophilized and reconstituted before use in the formulation. The IgA may also be stored in solution and then thawed before use in the formulation. Nevertheless, the IgA is dispersed in a pH buffer at a selected pH value together with a non-ionic surfactant. One or more additional stabilizers described herein may be dispersed in the formulation together with the IgA.
[0046] The formulations can be prepared according to a suitable format for the desired route of administration, and can be liquid suspensions and / or dry (lyophilized) powders, among other forms. Exemplary dosage forms include hard or soft shell powder-filled uncoated or enteric coated capsules, dissolving tablets, caplets, loose or encapsulated mini-tablets, multiparticulates, lozenges, pastilles, granules, microparticles, nanoparticles, injectable solutions, liquid boluses, oral solutions, oral suspensions, syrups, elixirs, gels, bulk emulsions, spray mist, aerosols, micro- or nano-emulsions, liposomes, or suppositories, etc. Furthermore, these formulations can be prepared as powders that are suspended in liquids when administered. These formulations can be administered directly, or can be prepared to be added to the subject's food or drink, for example, dietary supplements, for example, in infant formula or nutritional drinks for children.
[0047] Additionally, the formulations described herein may comprise pharma- ceutically acceptable preservatives / antibacterial agents (e.g., benzoic acid), antioxidants, flavoring agents, coloring agents, chelating agents, sweeteners, suspending agents, diluents, glidants, lubricants, etc. Additionally, the formulations may be dispersed or suspended or compressed using a number of inert carriers, fillers, or extenders, such as starches, cyclodextrins, salts, osmolytes, metals, and the like.
[0048] The formulation may contain a single biotherapeutic protein (e.g., IgA) or, optionally, may include a combination of biotherapeutic proteins. Additionally, additional therapeutic and / or prophylactic agents may be included with the formulation as part of a combination therapy.
[0049] In one or more embodiments, the stabilized formulation remains stable during manufacture, purification, and storage, and has at least 50% recovery of stable IgA (compared to starting IgA levels) after being subjected to stressors, such as agitation and / or freeze-thaw.
[0050] In one or more embodiments, the stabilized formulation remains stable and has at least 35% recovery of stable IgA (compared to starting IgA levels) after being subjected to GI conditions (e.g., either SGF and / or SIF).
[0051] In one or more embodiments, an exemplary stabilized formulation comprises (consists essentially of or even consists of) IgA, a histidine pH buffer, polysorbate 80, and potassium chloride.
[0052] In one or more embodiments, an exemplary stabilized formulation comprises (consists essentially of or even consists of) IgA, potassium phosphate pH buffer, L-glutamine, sorbitol, sodium chloride, and succinate.
[0053] In one or more embodiments, an exemplary stabilized formulation comprises (consists essentially of or even consists of) IgA, potassium phosphate pH buffer, sorbitol, sodium chloride, and succinate.
[0054] In one or more embodiments, an exemplary stabilized formulation comprises (consists essentially of or even consists of) IgA, potassium phosphate pH buffer, sorbitol, and sodium chloride.
[0055] In one or more embodiments, an exemplary stabilized formulation comprises IgA, optional potassium phosphate pH buffer, and about 0.025% (w / v) to about 0.2% (w / v) polysorbate 80, preferably about 0.05% to about 0.1% polysorbate 80, and more preferably about 0.05% (w / v) to about 0.025% (w / v) polysorbate 80.
[0056] In one or more embodiments, an exemplary stabilized formulation comprises (consists essentially of or even consists of) IgA, potassium phosphate pH buffer, polysorbate 80, and alpha-lactalbumin.
[0057] In one or more embodiments, an exemplary stabilized formulation comprises (consists essentially of or even consists of) IgA, potassium phosphate pH buffer, polysorbate 80, and myristyl sulfobetaine.
[0058] In one or more embodiments, an exemplary stabilized formulation comprises (consists essentially of, or even consists of) IgA in a host-expressed extract, potassium phosphate or histidine pH buffer, and polysorbate 80 (about 0.05% w / v).
[0059] In one or more embodiments, an exemplary stabilized formulation comprises (consists essentially of, or even consists of) IgA, an optional histidine pH buffer, and about 0.025% (w / v) to about 0.2% (w / v) polysorbate 80, preferably about 0.05% to about 0.1% polysorbate 80, more preferably about 0.05% (w / v) polysorbate 80. Preferred is about 1000 mM histidine pH 6.0 and about 0.05% (w / v) polysorbate 80.
[0060] In one or more embodiments, an exemplary stabilized formulation comprises (consists essentially of, or even consists of) IgA and bicarbonate (sodium) buffer, up to 2 grams per dose.
[0061] Regardless of the embodiment, the stabilized formulation will comprise a therapeutically effective amount of IgA dispersed in the formulation. In some embodiments, the formulation will comprise up to about 200 mg / ml IgA, preferably up to about 170 mg / ml IgA, more preferably from about 1 mg / ml to about 200 mg / ml IgA as described herein, even more preferably from about 1 mg / ml to about 100 mg / ml IgA. As used herein, the term "therapeutically effective" refers to an amount and / or duration that induces a biological or medical response in a tissue, system, animal, or human being under investigation by a researcher or clinician, in particular, that induces some desired therapeutic effect. For example, in one or more embodiments, a therapeutically effective amount and duration is an amount and duration that delivers an effective amount of IgA representing a daily dose of about 10 μg per kilogram of body weight to about 100 mg per kilogram of body weight in a patient. One of ordinary skill in the art will recognize that an amount or duration can be considered "therapeutically effective" even if the condition is only partially ameliorated, but not completely prevented or eradicated.
[0062] In some embodiments, the formulation is substantially free of any other components other than those mentioned, with the term "substantially free" meaning that the component is not intentionally added or is not part of the formulation, although it is recognized that residual or incidental amounts or impurities may be present in small amounts (e.g., less than about 0.1% by weight, preferably less than about 0.01% by weight, based on the total weight of the formulation taken as 100% by weight). For example, in one or more embodiments, the stabilized formulation is substantially free of protease / peptidase inhibitors, such as trypsin inhibitors, puromycin dihydrochloride, aprotinin, and N-acetylcysteine. In one or more embodiments, the stabilized formulation is substantially free of animal-derived components.
[0063] The formulations according to embodiments disclosed herein are useful in the treatment, mitigation and / or prevention of various diseases and / or conditions that can be treated using antibody-based therapy, such as immune deficiencies, systemic conditions, inflammation or disorders affecting mucous membranes, cardiovascular conditions, metabolic syndrome, obesity, osteoporosis, neuropathy, cancer, infectious diseases (bacterial, viral or fungal), gastrointestinal disorders, microbiome-mediated health conditions, and conditions such as chronic or acute diarrhea, Crohn's disease, colitis, celiac disease, inflammatory bowel disease, infectious diseases, etc. The formulations may also be used as immunoglobulin supplements, such as colostrum supplements for nursing infants and newborns, such as in infant formula. Immunoglobulin supplements are also useful for addressing leaky gut or are part of a probiotic formulation to treat, repair or establish / re-establish the microbiome in a subject. Thus, the embodiments described herein have therapeutic and / or prophylactic use, and in particular can be used for the prophylactic treatment of various immunoglobulin-mediated conditions, particularly IgA deficiency.
[0064] Generally, stabilized preparations are administered prophylactically, i.e., before the subject shows observable clinical symptoms of disorder.Alternatively, stabilized preparations can be administered to the subject who has already shown observable clinical symptoms of disorder.In either case, these stabilized IgA preparations can be used to reduce the incidence or severity of the clinical symptoms and / or effects of disorder, and / or to reduce the duration of symptoms / effects in the subject.
[0065] The method comprises administering the stabilized formulation orally or rectally to a subject in need thereof. Other suitable routes of administration include parenteral and mucosal delivery methods, as well as systemic routes of administration, including but not limited to sublingual, topical, nasal, buccal, ocular, intravaginal, inhalation, intravenous, subcutaneous, intramuscular, injection, or direct injection or application to a tissue area of a subject.
[0066] The formulation advantageously remains stable during processing, compounding, packaging, storage, transportation and administration to deliver the active form of IgA to subjects.The formulation is specially designed to be stable when subjected to stress conditions, such as shaking or stirring, high temperature and freeze-thaw cycles.The formulation can be used in the processing and manufacture of active ingredients and final finished formulations for patient treatment, as well as in preclinical and clinical testing.
[0067] The formulations are preferably stable under storage conditions of about 25° C. and 60% RH for up to about 6 months, about 40° C. and 60% RH for up to about 3 months, about 4° C. for at least about 12 months, about −20° C. for at least about 24 months, and about −80° C. for at least about 60 months.
[0068] Oral formulations advantageously remain stable during digestion (e.g., under gastric and intestinal conditions) to deliver an active form of IgA to the subject's digestive tract. These formulations are specifically designed to be stable under such conditions.
[0069] Further advantages of various embodiments of the present invention will be apparent to those skilled in the art with reference to the disclosure herein and the following examples. It will be understood that the various embodiments described herein are not necessarily mutually exclusive, unless otherwise specified herein. For example, the features described or shown in one embodiment may be included in other embodiments, but are not necessarily included. Thus, the present invention encompasses various combinations and / or integrations of the specific embodiments described herein.
[0070] As used herein, the phrase "and / or" when used in a list of two or more items means that any one of the listed items can be used alone, or any combination of two or more of the listed items can be used.For example, if a composition is described as containing or excluding components A, B, and / or C, the composition can contain or exclude A alone; B alone; C alone; a combination of A and B; a combination of A and C; a combination of B and C; or a combination of A, B, and C.
[0071] This specification also uses numerical ranges to quantify certain parameters related to various embodiments of the present invention. When numerical ranges are presented, it should be understood that such ranges are interpreted as providing literal support for claim limitations that recite only the lower limit of the range and for claim limitations that recite only the upper limit of the range. For example, a disclosed numerical range of about 10 to about 100 provides literal support for claims that recite "greater than about 10" (without upper limit) and claims that recite "less than about 100" (without lower limit). The present invention is as follows. [1] A stabilized prophylactic and / or therapeutic formulation comprising a therapeutically effective amount of an immunoglobulin dispersed in a pH buffer of about pH 5 to about 8, said formulation further comprising an optional non-ionic surfactant and one or more optional stabilizers, said formulation exhibiting physical and chemical stability after mechanical agitation and / or freeze / thaw cycles. [2] The stabilized prophylactic and / or therapeutic formulation according to [1] above, wherein the formulation remains stable during manufacture, purification, and storage and has a stable immunoglobulin recovery rate of at least 50%. [3] The stabilized prophylactic and / or therapeutic formulation according to [2] above, wherein the formulation has a stable immunoglobulin recovery of at least 50% under storage conditions of about 25°C and 60% RH for up to about 6 months. [4] The stabilized prophylactic and / or therapeutic formulation according to [1] above, wherein the formulation exhibits stability of the immunoglobulin under gastrointestinal conditions. [5] The stabilized prophylactic and / or therapeutic formulation described in [1] above, wherein the immunoglobulin is IgA. [6] The stabilized prophylactic and / or therapeutic formulation according to [5] above, wherein the formulation comprises up to about 200 mg / ml of IgA. [7] The stabilized prophylactic and / or therapeutic formulation according to [5] above, wherein the IgA is monomeric IgA, dimeric IgA, sIgA, glycosylated or non-glycosylated forms of IgA, chemical variants, recombinant forms, minor mutants thereof, or combinations thereof. [8] The stabilized prophylactic and / or therapeutic formulation according to [7] above, wherein the IgA is sIgA. [9] The stabilized prophylactic and / or therapeutic formulation described in [8] above, wherein the sIgA is recombinant sIgA.
[10] The stabilized prophylactic and / or therapeutic formulation described in [9] above, wherein the recombinant sIgA is expressed in a plant system.
[11] The stabilized prophylactic and / or therapeutic formulation according to
[10] above, wherein the formulation comprises a combination of recombinant sIgA and monomeric IgA expressed in the plant system.
[12] The stabilized preventive and / or therapeutic formulation described in
[10] above, wherein the plant system is a monocotyledonous plant.
[13] The stabilized preventive and / or therapeutic formulation according to
[10] above, wherein the plant system is selected from the group consisting of wheat (Triticum sps.), rice (Oryza sps.), barley (Hordeum sps.), oats (Avena sps.), rye (Secale sps.), corn (maize) (Zea sps.), and millet (Pennisettum sps.), triticale, and sorghum.
[14] A stabilized prophylactic and / or therapeutic formulation according to the above [1], having a pH of 5 to 7.
[15] A stabilized prophylactic and / or therapeutic formulation according to the above [1], having a pH of 6+ / -0.2.
[16] The stabilized prophylactic and / or therapeutic formulation according to [1] above, wherein the pH buffer is selected from the group consisting of potassium phosphate, citrate, histidine, acetate, bicarbonate, and combinations thereof.
[17] The stabilized prophylactic and / or therapeutic preparation according to the above
[16] , wherein the concentration of the pH buffer is about 50 mM to 300 mM.
[18] The stabilized prophylactic and / or therapeutic formulation according to [1] above, wherein the nonionic surfactant is present and is selected from the group consisting of polysorbate 80 (polyoxyethylene (20) sorbitan monooleate), polysorbate 20 (polyoxyethylene (20) sorbitan monolaurate), and combinations thereof.
[19] The stabilized prophylactic and / or therapeutic formulation according to
[18] above, wherein the nonionic surfactant is used in the formulation at a level of less than 1% (w / v).
[20] The stabilized prophylactic and / or therapeutic formulation according to
[18] above, wherein the nonionic surfactant is used in the formulation at a level of about 0.01% (w / v) to 0.5% (w / v).
[21] The stabilized prophylactic and / or therapeutic formulation according to [1] above, wherein the formulation further comprises at least one stabilizer selected from the group consisting of amino acids, sugars / polyols, chloride salts, carboxylic acids, detergents, natural proteins, protein expression extracts, and mixtures thereof.
[22] The stabilized prophylactic and / or therapeutic formulation according to
[21] above, wherein the amino acid for use in the formulation is selected from the group consisting of L-glutamine, glycine, lysine, L-arginine, and combinations thereof.
[23] The stabilized prophylactic and / or therapeutic formulation according to
[22] above, wherein the amino acid is used in the formulation at a level of about 50 mM to about 500 mM.
[24] The stabilized prophylactic and / or therapeutic formulation according to
[21] above, wherein the sugar / polyol for use in the formulation is selected from the group consisting of sorbitol, mannitol, trehalose, and combinations thereof.
[25] The stabilized prophylactic and / or therapeutic formulation according to
[24] above, wherein the sugar / polyol is used in the formulation at a level of about 10% weight / volume (w / v).
[26] The stabilized prophylactic and / or therapeutic formulation according to
[21] above, wherein the chloride salt for use in the formulation is selected from the group consisting of sodium chloride, magnesium chloride, potassium chloride, calcium chloride, and combinations thereof.
[27] The stabilized prophylactic and / or therapeutic formulation according to
[26] above, wherein the monovalent chloride salt is used in the formulation at a level of up to about 150 mM.
[28] The stabilized prophylactic and / or therapeutic formulation according to
[26] above, wherein the divalent chloride salt is used in the formulation at a level of up to about 15 mM.
[29] The stabilized prophylactic and / or therapeutic formulation according to
[21] above, wherein the carboxylic acid for use in the formulation is selected from the group consisting of succinate, lactic acid, malic acid, and combinations thereof.
[30] The stabilized prophylactic and / or therapeutic formulation according to
[29] above, wherein the carboxylic acid is used in the formulation at a level of up to about 150 mM.
[31] The stabilized preventive and / or therapeutic formulation according to
[21] above, wherein the detergent for use in the formulation is a zwitterionic detergent selected from the group consisting of caprylyl sulfobetaine, lauryl sulfobetaine, myristyl sulfobetaine, stearyl sulfobetaine, and combinations thereof.
[32] The stabilized prophylactic and / or therapeutic formulation according to
[31] above, wherein the detergent is used in the formulation at a level of at least 0.8% (w / v).
[33] The stabilized prophylactic and / or therapeutic formulation according to
[21] above, wherein the natural protein for use in the formulation is selected from the group consisting of albumin, alpha-lactalbumin, casein, whey, lactoferrin, lysozyme, tryptone, and combinations thereof.
[34] The stabilized prophylactic and / or therapeutic formulation according to
[33] above, wherein the native protein is used in the formulation at a level of about 60% w / w to about 96% w / w.
[35] The stabilized prophylactic and / or therapeutic formulation of
[21] above, wherein the immunoglobulin is a recombinant IgA expressed in a host system, and the protein expression extract comprises the IgA and a protein extract derived from extraction of the IgA from the host system.
[36] The stabilized prophylactic and / or therapeutic formulation according to
[35] above, wherein the protein expression extract is not purified.
[37] The stabilized prophylactic and / or therapeutic formulation according to
[35] above, wherein the formulation comprises up to about 99.3% w / w of the protein expression extract.
[38] The stabilized prophylactic and / or therapeutic formulation according to
[35] above, wherein the protein expression extract further comprises one or more of proteins, fats, starches / carbohydrates, fibers, etc., endogenous to the host system.
[39] The stabilized prophylactic and / or therapeutic formulation according to
[35] above, wherein the host system is selected from the group consisting of wheat (Triticum sps.), rice (Oryza sps.), barley (Hordeum sps.), oats (Avena sps.), rye (Secale sps.), corn (maize) (Zea sps.), and millet (Pennisettum sps.), triticale, and sorghum.
[40] The stabilized prophylactic and / or therapeutic formulation according to [1] above, wherein the formulation is substantially free of sucrose, tartrate, and / or Pluronic F68.
[41] The stabilized prophylactic and / or therapeutic formulation according to [1] above, comprising IgA, potassium phosphate buffer, polysorbate 80, and α-lactalbumin.
[42] The stabilized prophylactic and / or therapeutic formulation according to [1] above, comprising IgA, a potassium phosphate buffer, polysorbate 80, and myristyl sulfobetaine.
[43] The stabilized prophylactic and / or therapeutic formulation according to [1] above, comprising recombinant IgA in a protein expression extract, potassium phosphate or histidine buffer, and polysorbate 80.
[44] The stabilized prophylactic and / or therapeutic formulation according to [1] above, comprising IgA, a histidine buffer pH 6.0+ / -0.2, and polysorbate 80.
[45] The stabilized prophylactic and / or therapeutic formulation according to [1] above, comprising IgA, a histidine buffer pH 6+ / -0.2, a monovalent chloride salt, and polysorbate 80.
[46] The stabilized prophylactic and / or therapeutic formulation according to [1] above, in a unit dosage form selected from the group consisting of liquid suspensions, (lyophilized) powders, hard or soft shell powder filled uncoated or enteric coated capsules, dissolving tablets, caplets, loose or encapsulated mini-tablets, multiparticulates, lozenges, pastilles, granules, microparticles, nanoparticles, injectable solutions, liquid boluses, oral solutions, oral suspensions, syrups, elixirs, gels, bulk emulsions, spray mists, aerosols, micro- or nano-emulsions, liposomes, or suppositories, and combinations thereof.
[47] The stabilized prophylactic and / or therapeutic formulation according to [1] above, further comprising one or more pharma- ceutically acceptable preservatives / antibacterial agents, antioxidants, flavoring agents, coloring agents, chelating agents, sweetening agents, suspending agents, diluents, glidants, lubricants, inert carriers, fillers, or extenders.
[48] A prophylactic or therapeutic method comprising administering a therapeutically effective amount of a stabilized prophylactic and / or therapeutic formulation according to any one of [1] to
[47] above to a subject in need thereof.
[49] The method according to
[48] above, wherein the preparation reduces the incidence or severity of clinical symptoms and / or effects of a disorder or disease and / or reduces the duration of symptoms / effects in a subject.
[50] The method of
[48] above, wherein the formulation is administered via a route of administration selected from the group consisting of oral, rectal, parenteral and mucosal delivery methods, as well as systemic routes of administration, including but not limited to sublingual, topical, nasal, buccal, ocular, intravaginal, inhalation, intravenous, subcutaneous, intramuscular, and injection, or direct injection or application to a tissue region of interest.
[51] The method of
[48] above, wherein the formulation is administered as part of a unit dosage form.
[52] The method according to
[51] above, wherein the unit dosage form is selected from the group consisting of liquid suspensions, (lyophilized) powders, hard or soft shell powder filled uncoated or enteric coated capsules, dissolving tablets, caplets, loose or encapsulated mini-tablets, multiparticulates, lozenges, pastilles, granules, microparticles, nanoparticles, injectable solutions, liquid boluses, oral solutions, oral suspensions, syrups, elixirs, gels, bulk emulsions, spray mists, aerosols, micro- or nano-emulsions, liposomes, or suppositories, and combinations thereof.
[53] The method according to
[48] above, wherein the formulation is administered at a total therapeutic dose level of about 10 μg / kg to about 100 mg / kg of body weight of the subject per day.
[54] The method according to
[48] above, wherein the formulation is administered to the subject on an empty stomach at least 30 minutes prior to a meal.
[55] The method according to
[48] above, wherein the formulation is administered at a total therapeutic dose level of 1 mg / day to about 5 grams / day to an average adult.
[56] The method of
[48] above, wherein at least 35% of the immunoglobulin is delivered to the subject's gastrointestinal tract in a therapeutically active form following said administration.
[57] The method according to
[48] above for use in the treatment, alleviation and / or prevention of diseases and / or conditions that can be treated using antibody-based therapy, such as immune deficiencies, systemic conditions, inflammation or disorders affecting the mucosa, cardiovascular conditions, metabolic syndrome, obesity, osteoporosis, neuropathy, cancer, infectious diseases, gastrointestinal disorders, microbiome-mediated health conditions, and conditions such as chronic or acute diarrhea, Crohn's disease, colitis, celiac disease, inflammatory bowel disease, infectious diseases, etc.
[58] The method of
[57] above, wherein the immunoglobulin is a recombinant IgA that specifically binds to an infectious agent or virulence factor, surface antigen, or host attachment factor thereof; an inflammatory cytokine or its receptor; a growth factor / mitogen or its receptor; an integrin; a cell attachment and binding protein; a tumor antigen; a biomarker; or a protein, thereby treating, alleviating and / or preventing a disease and / or condition.
[59] The method according to
[48] above, wherein the formulation is administered repeatedly to the subject.
[60] The method of
[48] above, wherein the formulation is administered as a dietary supplement, for example in infant formula or as a probiotic supplement. EXAMPLES
[0072] The following examples illustrate methods according to the present invention. However, it should be understood that these examples are provided by way of illustration and that nothing therein should be construed as limiting the overall scope of the invention.
[0073] Materials and Methods Immunoglobulin A Experiments were performed with plant-expressed IgA from Ventria Bioscience's ExpressTec™ platform, free from contamination from any by-products of animal, human, or microbial origin.
[0074] Size Exclusion Chromatography (SEC) The experiments were carried out using an Agilent 1290 Infinity II LC System equipped with a temperature-controlled autosampler conditioned at 4 °C and detection wavelengths set at 280 nm-215 nm. An Agilent AdvanceBio SEC 300 Å, 2.7 μm, 7.8 × 300 mm column with a corresponding AdvanceBio SEC 300 Å, 7.8 × 50 mm, 2.7 μm LC guard column was used for characterization. The column was first equilibrated for 20 CV with a mobile phase containing 150 mM sodium phosphate, pH 7.0 and a constant flow rate of 0.2 mL / min. The column oven temperature was set at 25 °C. Samples prepared at 1 mg / mL were injected in a volume of 10 μL and the run was monitored for 30 min. Using a similar method and column, samples were also analyzed with a mobile phase containing 1% trifluoroacetic acid (TFA), 1% formic acid, 20% acetonitrile (ACN). Data were processed with Open LAB CDS ChemStation edition Rev. C.01.08
[0210] or Rev. C.01.07 SR3
[0465] .
[0075] Cation exchange chromatography The experiments were carried out using an Agilent 1290 Infinity II LC System equipped with a temperature-controlled autosampler conditioned at 4 °C and set at a detection wavelength of 280 nm - 215 nm. An Agilent Bio MAb, NP5, 5 μm 4.6 × 250 mm column with a corresponding Agilent Bio MAb, NP5, 5 μm, non-porous 4.0 × 10 mm LC guard column was used for characterization. Samples were analyzed with a step gradient from 10 mM sodium phosphate, 10 mM sodium bicarbonate, pH 5.0 (mobile phase A) to 10 mM sodium phosphate, 10 mM sodium bicarbonate, pH 9.5 (mobile phase B). The column was equilibrated for 20 CV with mobile phase A at a flow rate of 0.8 mL / min. The step gradient of mobile phase A was maintained at 100% for 5 min and then decreased from 10% to 0% within 40 min. Finally, 0% was maintained for 10 min. The column oven temperature was set at 30° C. Samples prepared at 1 mg / mL were injected in a volume of 10 μL and the run was monitored for 60 min. Data were analyzed using Open LAB CDS ChemStation edition Rev. C.01.08
[0210] or Rev. C.01.07 SR3
[0465] .
[0076] Sample preparation and stress conditions Formulation samples of 1 mg / ml were prepared from the stock solutions by extensive diafiltration and buffer exchange with the desired formulation composition using Amicon ultracentrifugal 0.5 ml filters (3000 MWCO, Merck Millipore ltd).
[0077] Heat stress: Formulated samples were incubated at 40°C and 60% relative humidity (RH) for 10 days.
[0078] Freeze-thaw conditions: Formulation samples were subjected to 5 cycles of freeze-thaw with a hold time of 10 minutes at 37°C and 2 hours at -80°C.
[0079] Agitation: The formulated samples were subjected to agitation on a rotary mixer at 30 rpm for 16 hours at room temperature.
[0080] UV-Vis spectrophotometer: Samples were centrifuged at 5000 rpm for 5 min. The absorbance was measured at 280 nm and the specific extinction coefficient (d) used for sIgA was d 0.1% 280nm = 1.375(L×g -1 ×cm -1 The molecular weight of sIgA is approximately 380 kDa.
[0081] High Concentration Formulations: Samples for high concentration formulation testing were prepared at concentrations above 5 mg / ml.
[0082] Screening pH conditions for stable formulation of Ven-A Developing stable formulations of biological therapeutics requires in-depth knowledge of both physicochemical and physiochemical characteristics. Because pH can have a profound effect on chemical degradation, it is important to understand the pH range in which the protein of interest is chemically and physically stable. Examples of pH-dependent chemical degradation / modifications are deamidation, oxidation, proteolysis, beta-elimination, and disulfide scrambling.
[0083] Ven-A was formulated at pH 2 to pH 10 and incubated at 40 °C at 60% RH for 10 days. Samples were analyzed using native SEC-HPLC and denaturing SEC-HPLC to compare the effect of pH on the formation of high molecular weight species (HMWS) and low molecular weight species (LMWS) during incubation. The data obtained were used to identify the most stable pH range for formulation development. Cation exchange HPLC (CEX-HPLC) was used to identify acidic and basic species of Ven-A generated due to chemical degradation.
[0084] The formulation conditions resulting in the highest Ven-A recovery (%) were selected. Ven-A formulations in 20 mM citrate pH 2, pH 3, and pH 4 yielded recoveries (total area under the curve, TAUC) of 66%, 39%, and 16%, respectively (Figure 1). Unstressed control samples were prepared from the stock solution and used to prepare samples in different pH conditions. The control samples showed a recovery of 98% (TAUC) and contained less than 2% LMWS. Similarly, formulations in 20 mM citrate pH 6, pH 7, and pH 8 yielded recoveries of 75%, 85%, and 85%, respectively (Figure 1). The data showed relatively high chemical stability in the pH range of pH 6 to pH 8. For this reason, Ven-A should be formulated in this pH region for optimal chemical stability. Ven-A was also formulated in Tris 20 mM pH 8, pH 9, and pH 10, resulting in recoveries of 85%, 89%, and 89%, respectively (Figure 1). Overall, data collected from denaturing SEC showed that the optimal pH regions for the formulation were pH 6, pH 7, pH 8, and pH 9, preferably pH 6, pH 7, and pH 8 (Figure 1).
[0085] Due to the complex nature of proteins, formulation development requires orthogonal analytical methods for the selection and identification of factors affecting stability. Therefore, in addition to denaturing SEC-HPLC, native SEC-HPLC was used to screen and identify optimal pH conditions. The control sample (unstressed) used to prepare formulations of different pH showed 99% monomer species with LMWS less than 1% (Figure 2). After storage at 40 °C and 60% RH, samples formulated at pH 2, pH 3, pH 4, and pH 5 showed 0%, 0%, 6% and 5% monomer species (i.e., poor formulation pH), respectively (Figure 2). In contrast, formulations at pH 6, pH 7, and pH 8 showed 85%, 65% and 81% (Figure 2). The native SEC data showed that pH 6, pH 7, and pH 8 were good formulation pH conditions (Figure 2). The formulations at pH 6 and pH 8 with the highest area % of the main peak were selected (Figure 2). Also, formulations in 20 mM Tris pH 9 and pH 10 showed 55% and 50% of the main peak, respectively. The data showed that Ven-A was more stable at pH values above pH 6, rather than at more acidic pH. Overall, listed from most stable to relatively least stable, formulations were pH 6 > pH 8 > pH 7.
[0086] Ideally, protein molecules should not be chemically modified at the selected pH for formulation. Prior to storage in the formulation buffer, protein molecules may be chemically modified during the manufacturing process. This is not surprising given the myriad of processes that proteins may encounter, such as harsh pH conditions during the elution and neutralization steps in affinity chromatography that ultimately lead to deamidation and fragmentation if not performed in a gentle manner. To gather further information on the modifications leading to the degradation of Ven-A, cation exchange chromatography (CEX) was used to monitor the acidic and basic species generated after the samples were subjected to stress. CEX is a powerful analytical method that separates acidic and basic species of protein molecules. Acidic species (those eluting before the main peak) are more negatively charged (e.g., due to deamidation), while basic species (those after the main peak) are more positively charged compared to the main peak. The change in the charge profile of the main unmodified peak on the CEX chromatogram is pH dependent and correlates with the chemical stability or lack thereof of the protein. Therefore, CEX was used to identify the pH region in which there was minimal modification that maintained the highest area % of the main peak (unmodified).
[0087] The control sample showed 5% acidic and 6% basic species, with the area% of the main peak being 89% of TAUC (Figure 3). The chemical modification of the control was likely generated during manufacturing. In formulations from pH 2 to pH 5, the unmodified peak was absent (0% TAUC, poor formulation pH), indicating significant degradation and further clarifying this unstable pH range. The majority of species observed from pH 2 to pH 5 were acidic species, likely due to deamidation as the major pathway of degradation. The sample formulated at pH 6 showed 72% main peak (i.e., unmodified), 19% acidic species, and 9% basic species (Figure 3). These data indicated significant chemical stability at pH 6 compared to lower pH values under the selected stress conditions. Similarly, the sample formulated at pH 7 showed 58% main peak, 42% acidic species, and 0% basic species (Figure 3). The pH 7, pH 8, and pH 9 formulations showed 79%, 74%, and 82% recovery of Ven-A, respectively, with the main peak being largely unmodified, all of which indicate relatively stable solution conditions. Collectively, these observations indicate that Ven-A is chemically stable at pH > 6, preferably pH 6.0 and 8, with the optimal formulation conditions (pH 6 > pH 8 > pH 7).
[0088] The conformational stability of Ven-A from pH 2 to 10 was evaluated using differential scanning calorimetry (DSC). Solution pH is a known contributor to the stability of protein tertiary conformations, which is a prerequisite for functional activity. Therefore, monitoring conformational stability is an essential part of formulation development. In general, pH conditions that result in low protein denaturation temperature (Tm) values are not favorable for formulation unless certain attributes, such as high stability, solubility, and minimal aggregation, are observed using a range of analytical methods. No transition was observed at pH 2, indicating a perturbed tertiary conformation (unstable conformation), suggesting that pH 2 is unsuitable for formulation. Formulation conditions at pH 3, pH 4, and pH 5 showed Tm equal to 61 °C, 67 °C, and 71 °C, respectively (Figure 4). A gradual trend of increasing Tm values with increasing pH values was observed, indicating further conformational stability (Figure 4). At pH 6, pH 7, pH 8 and pH 9, the Tm values remained stable at 72°C, favoring formulation (Figure 4). This exceptionally similar Tm value indicates a stable conformation of Ven-A as the pH changes, which is favorable for formulation development. No thermal transition was observed at pH 10 (poor formulation pH), likely due to perturbed tertiary structure or conformational instability. Formulations at pH 7 and 8 provide good stability, but the pH 6 formulation is preferred (Figure 4).
[0089] Samples were subjected to stress at 40°C, 60% and tested for their functional activity using an L929 cell-based bioassay (Figures 5 and 6). In addition to measuring potency, bioassays can help confirm the structural integrity of protein therapeutics. Samples formulated at pH 2-pH 5 showed low binding affinity, suggesting loss of potency (Figure 4), likely due to loss of structural integrity as indicated by SEC, DSC, and CEX (Figures 1, 2, 3, and 4). Also, samples formulated above pH 6 showed high binding affinity, suggesting structural integrity was maintained after stress conditions (Figures 5 and 6). Overall, the trends observed in the potency assay with mouse tumor necrosis factor alpha (mTNF-α) were remarkably similar to the analytical characterization. However, when the L929 mouse (C3H / An) fibroblast immortalized cell line was incubated with human tumor necrosis factor alpha (hTNF-α), no differences were evident (FIG. 6).
[0090] Screening buffer for stable formulation of Ven-A Based on native size-exclusion high performance liquid chromatography (SEC-HPLC), denaturing SEC-HPLC, cation exchange high performance liquid chromatography (CEX-HPLC) and differential scanning calorimetry (DSC) data, pH 6 was selected for optimal stability (Figure 1, Figure 2, Figure 3, and Figure 4). The next step in formulation development was to select a buffer that would maintain conformational stability with minimal chemical and physical degradation. Potential formulation buffers at pH 6 included 20 mM acetate, 20 mM potassium phosphate, 20 mM citrate, and 20 mM histidine. Formulations were subjected to stress at 40°C, 60% RH for 10 days and analyzed using SEC, DSC, and visually inspected for solution clarity. This allows for the selection of potential formulation buffers for optimal stability of Ven-A. Formulations at pH 6 in 20 mM acetate, 20 mM citrate, and 20 mM histidine demonstrated greater than 87% recovery of Ven-A (Figure 7). Similarly, 20 mM potassium phosphate pH 6 showed a main peak of >91% with LMWS <9%, indicating suitability as a formulation buffer (Figure 7). Clear solutions were observed in acetate and potassium phosphate buffers, with associated turbidity observed in histidine and citrate buffers. Additionally, citrate, phosphate and histidine formulations showed Tm values >72°C, indicating high thermal stability (Figure 8). Potential formulation buffers are citrate, histidine and potassium phosphate. However, potassium phosphate was selected for further formulation optimization. Overall, the order from most preferred to least preferred is potassium phosphate > citrate > histidine. No thermal transitions were observed when acetate buffer was used in the formulation (poor formulation buffer).
[0091] Formulation of Ven-A containing stabilizers Stabilizers can stabilize the native conformation of proteins and inhibit aggregation due to interactions with proteins, water, air-water interfaces, and container surfaces. However, some stabilizers are also known to destabilize proteins. Therefore, screening of stabilizers is very important for the development of stable formulations of proteins. The stabilizers were added to 20 mM potassium phosphate, pH 6.0, and the formulations were subjected to stress at 40°C and 60% RH for 10 days.
[0092] Preparations containing amino acids Amino acids can stabilize proteins by preferential exclusion, direct protein binding, and provide buffering and antioxidant properties. For example, arginine reduces viscosity and increases protein solubility. Four amino acids were screened, including lysine, L-arginine, L-glutamine, and glycine. The concentration of stabilizers was adjusted to 100 mM. Formulations containing lysine and arginine showed 82% and 87% recovery of Ven-A, respectively (Figure 9). Similarly, both formulations containing L-glutamine and glycine showed a main peak of more than 90% with no obvious HMWS (Figure 9). Overall, formulations with lysine, L-arginine, and L-glutamine provided Ven-A recovery (Figure 9). However, two formulations with L-glutamine and glycine as stabilizers in 20 mM potassium phosphate pH 6.0 were found to be optimal (Figure 9). After evaluating % recovery, HMWS, and LMWS, the ranking of stabilizers is L-glutamine > glycine > arginine > lysine.
[0093] Preparations containing sugars and polyols The term "sugar" refers to monosaccharides, disaccharides, and polysaccharides. Examples of sugars include, but are not limited to, sucrose, glucose, dextrose, and the like. Similarly, the term "polyol" refers to an alcohol containing multiple hydroxyl groups. Examples of polyols include, but are not limited to, mannitol, sorbitol, and the like. Monosaccharides (sugars) exhibit repulsive interactions with proteins and are preferentially removed from the protein surface favoring the native conformational state. The repulsive interactions create a shell of water around the protein, stabilizing the native state while also reducing the tendency and rate of aggregation. Four formulations of Ven-A containing monosaccharides and polyols at 10% concentration were prepared. Stabilizers including sucrose, trehalose, mannitol, and sorbitol were examined after 10 days of incubation at 40 °C and 60% RH. The formulation containing sucrose showed a recovery of Ven-A of 70% with 30% being LMWS (Figures 9-10). The high level of LMWS produced after stress indicates the destabilizing effect of sucrose. The formulation containing 10% trehalose showed 92% recovery of Ven-A with low level of LMWS, suggesting a stabilizing effect on Ven-A (Figures 9-10). Similarly, the formulations containing 10% mannitol and 10% sorbitol both showed 92% recovery of Ven-A, respectively (Figures 9-10). Thus, trehalose, mannitol, and sorbitol as stabilizers showed optimal stabilization of Ven-A in the formulations. The ranking order is sorbitol, trehalose, mannitol > sucrose. Overall, sucrose showed the lowest recovery compared to other polyols and sugars.
[0094] Preparations containing salts Formulations containing salts may exhibit repulsive interactions with proteins and are preferentially excluded from the protein surface. With preferential exclusion, salts modulate protein solubility and aggregation. The effect of salts on protein stability depends on the pH of the solution and the type of ion used. Therefore, screening of salts to optimize the formulation is necessary. In this study, common salts including sodium chloride and magnesium chloride were tested. The formulation of Ven-A containing 100 mM sodium chloride showed a stabilizing effect with a main peak of 94% and minimal LMWS (Figure 9). Similar results were observed with 10 mM magnesium chloride (Figure 9). Thus, both sodium chloride and magnesium chloride were good stabilizers, indicating excellent stability of Ven-A in the formulation (Figure 9). Measurement of protein recovery using UV-VIS showed 84% and 93% for formulations containing 100 mM sodium chloride and 10 mM magnesium chloride, respectively (Figure 11). In summary, formulations containing magnesium chloride or sodium chloride showed optimal stability.
[0095] Preparations containing carboxylic acids Formulations of Ven-A in 10 mM lactate and malate showed 86% and 90% Ven-A recovery, respectively (Figure 9). Formulations of Ven-A in 100 mM tartrate showed precipitation and were not further analyzed (insufficient stabilizer). Formulations containing 100 mM succinate showed 91% recovery, indicating excellent stabilization effect (Figure 9). Recovery was measured using UV-VIS for formulations containing lactate, malate, and succinate, showing 72%, 64%, and 90% Ven-A recovery, respectively (Figure 11). Thus, based on UV-VIS and SEC data, succinate showed the best stabilization effect for Ven-A formulations. Lactate and malate showed HMWS, whereas succinate did not show obvious HMWS. The ranking order is succinate > lactate and malate. Tartrates are poor stabilizers and are generally not preferred.
[0096] Preparations containing surfactants Non-ionic surfactants were used to stabilize the protein by suppressing aggregation and assisting protein folding (i.e., acting as chaperones). Surfactants were also used to protect the protein from aggregation induced by mechanical stress (e.g., shaking) and to stabilize the protein during the freezing and lyophilization process. Ven-A formulations containing 0.2% (w / v) polysorbate 80, polysorbate 20, and Pluronic F-68 in 20 mM potassium phosphate pH 6.0 were examined. Polysorbate 20 showed the best stability with 86% Ven-A recovery (Figure 9). Similarly, polysorbate 20 and Pluronic F-68 showed 77.4% and 49% Ven-A recovery by SEC-HPLC (Figure 9). The recoveries of Ven-A measured using UV-VIS for polysorbate 80, polysorbate 20, and Pluronic F-68 (a poor stabilizer) were 97%, 62%, and 27%, respectively (Figure 11). Formulations containing polysorbate 80 showed excellent recovery and stability. Preferred formulations include: Polysorbate 80 > Polysorbate 20 > Pluronic F68. Precipitation was observed in formulations containing Pluronic F-68. Thus, Pluronic F-68 is a poor stabilizer.
[0097] Formulations containing a combination of stabilizers L-glutamine, sorbitol, sodium chloride, and succinate were selected for further formulation optimization (Figure 12). Combining multiple stabilizers in one formulation may have a positive or negative effect on protein stability. Therefore, designing and screening different formulation combinations is necessary to confirm protein stability. Polysorbate 80, a surfactant, was selected for further formulation optimization. At high concentrations, surfactants destabilize proteins, but at low concentrations, they may not sufficiently increase protein stability. Therefore, it is essential to determine the target concentration of surfactants that stabilize proteins. Since no significant chemical degradation was observed in the presence of the selected stabilizers from the prior study (i.e., screening), formulation optimization focused on physical stability. The formulations were subjected to agitation and freeze-thaw as stress conditions to identify the stabilizer combination that provided optimal recovery and stability. The formulations were designed using a full factorial experimental design (DOE, JMP14.0.0). Sixteen formulations were investigated using the four selected stabilizer combinations. A formulation without stabilizer (F9) was studied as a control. The symbols (-) and (+) indicate the absence and presence of stabilizer in the formulation, respectively (Table 1). The formulations were prepared in the order generated from the full factorial DOE.
[0098] [Table 1]
[0099] Formulation F1 showed 54% and 31% recovery of main peak Ven-A after freeze-thaw and agitation, respectively, as measured using SEC (Figures 14-15). Formulations F5, F6, F8, F10, F11, and F16 showed greater than 80% Ven-A recovery, indicating greater stability during agitation (Figure 15). Additionally, these formulations showed greater than 85% recovery based on UV-VIS characterization (Figures 14-15). Similarly, formulations F1, F2, F3, F5, F6, F8, F10, F11, F11, F13, and F16 showed greater than 80% Ven-A recovery based on UV-VIS (Figure 16), indicating favorable formulation conditions for manufacturing and processing. After five freeze-thaw cycles, F5 and F10 showed better than 83% Ven-A recovery (Figures 16-17), indicating stable formulation conditions. Formulations F2, F3, F8, and F16 showed better than 65% Ven-A recovery (Figures 16-17), indicating relatively stable formulation conditions. Also, F3, F5, and F10 showed better than 81% Ven-A recovery by UV-VIS method (Figures 16-17), and were identified as desirable formulation conditions. The formulation without the stabilizer 20 mM potassium phosphate pH 6.0 (F9) showed the lowest Ven-A recovery after agitation and freeze-thaw (Figures 14-17). Overall, most of the stabilizer combinations showed some degree of stabilizing effect on the Ven-A formulation (Figures 14-17).
[0100] Polysorbate 80 was formulated at concentrations of 0.025%, 0.05%, 0.1%, and 0.2% (w / v). Formulations containing 0.05% (w / v) polysorbate 80 showed greater than 97% Ven-A recovery after freeze-thaw and 87% Ven-A recovery after agitation, measured using UV-VIS (Figure 18). Similarly, 0.05% (w / v) polysorbate 80 in 20 mM potassium phosphate showed 95% Ven-A recovery after freeze-thaw and 65% Ven-A recovery after agitation, measured using SEC-HPLC (Figure 19). In general, all concentrations of polysorbate 80 showed a stabilizing effect. Optimal recovery and stability of Ven-A was achieved at a concentration of 0.05% (w / v) polysorbate 80 in the formulation (Figures 18-19). Overall, polysorbate 80 showed stabilization at concentrations between 0.025% and 0.2% (w / v), with the ranking order being 0.05% > 0.025%, 0.1% > 0.2% (w / v).
[0101] Four formulations were selected that showed superior recovery rates after being subjected to stress conditions of agitation and freeze-thaw. The combination of stabilizers showed synergistic stabilization effects when compared to the formulations without stabilizers (Figure 20 and Table 2).
[0102] [Table 2]
[0103] The potency of Ven-A in selected formulations was investigated using L929 cell-based bioassays with mouse TNF-α (mTNF-α) and human TNF-α (hTNF-α). Overall, Ven-A showed high potency in all selected formulations (Figures 21-22). Ven-A was formulated at high concentrations (5-20 mg / ml) in the selected formulations. The data showed high recovery (>90%), indicating stable formulation conditions (Figure 20).
[0104] Proteolysis of immunoglobulin A in SGF To prepare simulated gastric fluid (SGF), 0.2 g of sodium chloride (NaCl) was dissolved in approximately 0.9 L of purified water. The buffer was then adjusted to pH 1.6 with 1 N hydrochloric acid. To complete the preparation (see Table 3 below), 0.12 g of fasting simulated gastric fluid powder was dissolved in 1 liter of the buffer previously adjusted to pH 1.6 (producing a 2x concentration of FaSSGF).
[0105] IgA preparations were prepared at a concentration of 4 mg / ml in HCl buffer pH 1.6 and mixed with 2x FaSSGF to a final concentration of 2 mg / ml. Similarly, a control was prepared consisting of IgA at a concentration of 2 mg / mL in SGF without pepsin. Samples were incubated at 37°C for 15 minutes and analyzed using denaturing size exclusion chromatography (SEC).
[0106] [Table 3]
[0107] Proteolysis of immunoglobulin A in SIF In approximately 0.9 L of purified water, add 0.42 g of sodium hydroxide pellets (NaOH), 3.95 g of sodium dihydrogen phosphate monohydrate (NaH 2 PO 4 .H 2 0), and 6.19 g of sodium chloride (NaCl). The buffer was then adjusted to pH 6.5 with 1 N sodium hydroxide or 1 N hydrochloric acid. To prepare fasting SIF (FaSSIF-V1), 4.48 g of powder (i.e., 2x FaSSIF-V1) was dissolved in 1 liter of phosphate buffer pH 6.5. Pancreatin was added to the liquid to a final concentration of 20 mg / ml (2x).
[0108] Unless otherwise stated, IgA preparations at a concentration of 4 mg / ml were prepared in an appropriate buffer (e.g., 20 mM potassium phosphate buffer) pH 6.0, 0.05% polysorbate 80, and mixed with an artificial solution containing pancreatin (2x) to a final concentration of 2 mg / ml. The final concentration of pancreatin in the digestion was 10 mg / ml.
[0109] [Table 4]
[0110] Similarly, a control IgA sample was prepared at a concentration of 4 mg / mL in 20 mM potassium phosphate buffer pH 6.0, 0.05% polysorbate 80 and mixed with pancreatin-free SIF (2x) to a final concentration of 2 mg / mL. Similarly, a control IgA was prepared at a concentration of 2 mg / mL in pancreatin-free SIF. Samples were incubated at 37°C for 30 minutes and analyzed using denaturing size exclusion chromatography (SEC).
[0111] Proteolysis of Immunoglobulin A in SIF Containing Stabilizers IgA preparations at a concentration of 2 mg / ml were digested for 1 hour in SIF containing stabilizers. Samples were also digested in SIF without stabilizers as controls. The peak areas of the SEC chromatograms of intact IgA were monitored during digestion for all stabilizers.
[0112] Proteolysis of immunoglobulin A in SGF containing stabilizers. IgA preparations at a concentration of 2 mg / mL were digested in SGF containing stabilizers for 15 min. Samples without stabilizers were also used as controls and were measured using denaturing size-exclusion chromatography. Digestion of intact protein was monitored using denaturing SEC.
[0113] Protein L affinity chromatography Preparations containing IgA and host expression system extracts, with or without digestion, were purified using Protein L chromatography. HPLC analysis was performed using a Shimadzu HPLC instrument with a column packed in house with 1 ml Toyopearl AF-rProtein L-650F resin, a flow rate of 1 ml / min, and UV detection at 280 nm. Briefly, the column was equilibrated with 10 column volumes (CV) of 10 mM sodium phosphate pH 7.0. Prior to loading, the sample was adjusted to pH 7 and 200 μl was injected onto the column. A step gradient was used with 100% 10 mM sodium phosphate pH 7.0 from 0 to 5 min, and 100% 10 mM sodium phosphate, 0.5 M NaCl, pH 7.0 from 5 to 10 min. The mobile phase was switched to 100% loading buffer from 10 to 15 min to remove high salt. Finally, IgA was eluted with 20 mM sodium phosphate pH 2.0 from 15 to 22 min, 1 ml fractions were collected and concentrated for further analysis by SEC, and the column was equilibrated with 10 CV loading buffer for the subsequent run.
[0114] Formulations of immunoglobulin A containing natural proteins as stabilizers A base formulation containing purified IgA, 0.05% polysorbate 80, and 20 mM potassium phosphate buffer pH 6.0 was tested in SIF and SGF with various natural proteins as stabilizers, namely albumin, α-lactalbumin, casein, whey, lactoferrin, and lysozyme. Tryptone was also used for stabilization of IgA in both solutions. The concentrations of lactoferrin, α-lactalbumin, lysozyme, and tryptone used in the formulations were 50 mg / ml. Similarly, the concentrations of albumin, whey, and casein in the formulations were 18 mg / ml, 25 mg / ml, and 10 mg / ml, respectively. The IgA concentration in all formulations tested for stability was maintained at 2 mg / ml, and the digestion time was 15 minutes in SGF and 30 minutes in SIF. The stability of IgA was monitored using SEC.
[0115] [Table 5]
[0116] Immunoglobulin A preparations containing surfactants A base formulation containing purified IgA, 0.05% polysorbate 80, and 20 mM potassium phosphate buffer pH 6.0 was combined with various surfactants, namely caprylyl sulfobetaine, lauryl sulfobetaine, myristyl sulfobetaine, and stearyl sulfobetaine. A stock solution with a concentration of 6.25% (w / v) was prepared for each surfactant. The formulations were prepared to contain 2 mg / ml IgA and 2% (w / v) surfactant. Samples were digested for 15 min in SGF and 30 min in SIF. Proteolysis of IgA was monitored using size exclusion chromatography.
[0117] [Table 6]
[0118] Formulations of immunoglobulin A containing buffer solutions Formulations of purified IgA with 0.05% (w / v) polysorbate 80 (unless otherwise stated) were prepared using different buffer systems. IgA was prepared at 4 mg / ml in 20 mM phosphate buffer pH 6.0, 250 mM potassium phosphate buffer pH 6.0, 250 mM histidine buffer pH 6.0, 1000 mM histidine buffer pH 6.0, 1000 mM histidine buffer pH 5.0, and 1000 mM histidine buffer pH 4.0. The stability of the formulations was tested in SGF.
[0119] [Table 7]
[0120] Formulation of Immunoglobulin A with Host Expression System Extract Unpurified IgA extract from the host recombinant expression system (rice) was dissolved in 20 mM potassium phosphate buffer pH 6.0 and 0.05% (w / v) polysorbate 80 and tested in SGF.
[0121] [Table 8]
[0122] Favorable stabilization of sIgA (Ven-A) in animal models The efficacy of orally delivered Ven-A is analyzed in a dextran sulfate sodium (DSS)-induced inflammatory bowel disease (IBD) animal model. A stabilized formulation, F41, containing 250 mM histidine pH 6.0, 0.05% w / v polysorbate 80, 50 mM potassium chloride can be used. Ten groups of C57BL / 6 female, 6-8 week old mice are used for this study, with 10 mice per group. Groups are classified as follows: 1. C57BL / 6 mice, no DSS 2. C57BL / 6 mice, fed 1.25% DSS ad libitum 3. C57BL / 6 mice, 1.25% DSS ad libitum, treated with formulations such as F41, no Ven-A, 200 μL oral gavage, daily 4. C57BL / 6 mice, fed 1.25% DSS ad libitum, treated with 50 mg / kg cyclosporine A in 8% Cremophor EL, 5% EtOH in water, 200 μL oral gavage, daily 5. C57BL / 6 mice, fed 1.25% DSS ad libitum, treated with 5 mg / kg Humira (adalimumab), IP every 3 days 6. C57BL / 6 mice, fed 1.25% DSS ad libitum, treated with 1000 μg recombinant albumin in 50 mM Tris, 150 mM NaCl, 0.1% Tween-20; pH 7.5, 200 μL oral gavage, daily 7. C57BL / 6 mice, fed 1.25% DSS ad libitum, treated with 1000 μg recombinantly formulated Ven-A in e.g. F41, 200 μL oral gavage, daily 8. C57BL / 6 mice, fed 1.25% DSS ad libitum, treated with 300 μg recombinantly formulated Ven-A in e.g. F41; pH 7.5, 200 μL oral gavage, daily 9. C57BL / 6 mice, fed 1.25% DSS ad libitum, treated with 100 μg recombinantly formulated Ven-A in e.g. F41, 200 μL oral gavage, daily 10. C57BL / 6 mice, fed 1.25% DSS ad libitum, treated with 30 μg recombinantly formulated Ven-A in e.g. F41, 200 μL oral gavage, daily
[0123] On day 0, mice are treated with DSS (1.25% w / v) in drinking water for the next 6 days. Fresh DSS solution is replaced on day 3, midway through the study. Additionally, starting on day 0, DSS-treated groups receive daily gavage of cyclosporine, sham buffer or control, or Ven-A at the same time as each dosing day. An additional control, adalimumab, is delivered intraperitoneally every 3 days. On day 6, DSS solution is replaced with drinking water. Mice are monitored for weight loss and fecal blood content until day 10. Mice are then sacrificed immediately prior to blood collection by cardiac puncture and allowed to clot. Serum is saved for serum chemistry analysis and quantification of systemic Ven-A levels. Additionally, feces and luminal contents are collected for measurement of Ven-A. Additionally, spleen, mesenteric lymph nodes, and colon tissue are excised for further inflammation profiling by leukocyte flow cytometry analysis.
[0124] Postmortem histological examination is performed, including H&E staining, Alcian blue staining, and immunohistochemical evaluation of lymphocytic infiltration of intestinal and colonic tissues. The latter includes specific staining for CD3+ T lymphocytes, CD8+ T lymphocytes, CD68+ monocytes / macrophages, and neutrophilic granulocytes (myeloperoxidase marker). Histological parameters including infiltration, crypt destruction, and goblet cell loss are measured. In addition, a scoring system is applied to grade multiple histological parameters, such as: severity of inflammation (0–3: none, mild, moderate, severe), degree of injury (0–3: none, mucosal, mucosal and submucosal, transmural), and crypt damage (0–4: none, 1 / 3 of basement damaged, 2 / 3 of basement damaged, only surface epithelium intact, total loss of crypts and epithelium). Multiply the score for each parameter by a coefficient reflecting the percentage of tissue involvement (×1: 0–25%, ×2: 26–50%, ×3: 51–75%, ×4: 76–100%). The maximum possible score is 40. Record further non-histological parameters, including weight loss, colon length, reduction in spleen size, and the degree of intestinal bleeding.
[0125] Pharmacokinetic profiling is performed on samples collected from the cecum and small intestine. After opening and collecting the entire cecal contents, the contents are weighed, resuspended in collection buffer (PBS+0.5M EDTA, 0.1 mg / mL soybean trypsin inhibitor, PMSF), and homogenized. Intestinal contents are collected by washing with collection buffer, centrifuged, and filtered to remove bacterial contaminants. Fecal samples are similarly weighed, resuspended in collection buffer, homogenized, and centrifuged. All collected samples are stored at -20°C for further analysis.
[0126] For flow cytometry analysis, cells are isolated from lymph nodes, spleens, and colonic lamina propria. Mesenteric lymph nodes are pressed through a 70 μm cell strainer for cell collection. For colonic cell collection, the colon is opened along the mesentery, luminal contents are rinsed off, and tissue is cut into 1 cm sections in PBS+15 mM HEPES / 1 mM EDTA. Tissue is vortexed and passed through a 70 μm tissue strainer. The remaining tissue is digested with 1 mg / mL collagenase type VIII, filtered again through a 70 μm cell strainer, and used for cell counting. Colonic CD4 + Cells are isolated by positive selection for flow cytometry. Cells from all three compartments are characterized using flow cytometry-certified fluorescent antibodies against CD4, interferon-gamma, CD25 and FoxP3.
[0127] Favorable stabilization of sIgA(Ven-B) in animal model studies Preclinical animal model studies were performed following a protocol similar to that described above. To test whether formulations such as those described above have beneficial effects in an in vivo context, a preferred form of sIgA, Ven-B, was formulated in a variant of F32 named F41 (250 mM histidine pH 6.0, 0.05% w / v polysorbate 80, 50 mM potassium chloride). As described above, Ven-B comprises a set of recombinant human monoclonal sIgA molecules of allotype IgA1 or IgA2m1 that specifically target surface antigens of enterotoxigenic Escherichia coli (ETEC), which mediate binding between pathogenic ETEC bacteria and host intestinal epithelial cells, allowing the bacteria to colonize the intestine. Binding of either Ven-B antibody to ETEC cfaE is intended to block ETEC bacteria from attaching to the human intestinal epithelium and prevent ETEC-induced diarrhea and associated symptoms. Members of the Ven-B antibody set were formulated in F41 and in a control formulation of 1x phosphate buffered saline (F42) and tested in a preclinical experimental animal model of ETEC infection. Ven-B formulated in F41 was orally administered at a dose of 10 mg / kg body weight of each animal and was highly clinically effective (100%) in this preclinical animal (mouse) model (Figure 30), meaning that ETEC-induced diarrhea and related symptoms were prevented in 100% of treated mice. In comparison, Ven-B formulated in the control F42 formulation showed a substantially poor clinical efficacy score. ETEC challenge was performed simultaneously with administration of the test formulation.
[0128] [Table 9]
[0129] Consideration Natural proteins as stabilizers Natural proteins were selected as stabilizers to stabilize IgA under intestinal and gastric conditions. Such stabilizers tested include albumin, casein, α-lactalbumin, lactoferrin, lysozyme, whey and tryptone. The stabilizers were tested for their stabilizing effect under intestinal and gastric conditions. Formulations without stabilized natural proteins were tested as controls. The degradation of IgA in SIF and SGF without natural protein stabilizers was fast, illustrating harsh proteolytic conditions. However, formulations containing natural proteins showed significant stability after 30 and 15 minutes of digestion in intestinal and gastric fluids, respectively. Stability differences were observed between formulations comprising stabilizers. The percentage of intact IgA recovered after digestion was as follows (Figure 24): formulations containing α-lactalbumin showed more than 87%, formulations containing lactoferrin, lysozyme and whey showed more than 80%, while formulations containing tryptone and casein showed more than 72% and 60%, respectively. Those formulations comprising natural proteins can also contain additional stabilizers, such as surfactants and buffers, to provide further stabilization. Overall, the ranking order of natural proteins in stabilizing IgA is α-lactalbumin > lactoferrin > lysozyme and whey > tryptone > casein.
[0130] The stability of formulations containing native proteins was also tested under gastric conditions. A formulation of IgA without stabilizing native proteins rapidly degraded within 15 minutes and showed 9% intact IgA by size exclusion chromatography. This data indicated the need to design formulations to stabilize IgA for effective treatment of disease. Formulations containing albumin, α-lactalbumin, casein, lactoferrin, lysozyme, whey, and tryptone were tested and showed >68% intact IgA measured by size exclusion chromatography (Figure 25). A formulation containing lactoferrin showed >59% intact IgA after digestion. The rank order of stabilizers in stabilizing IgA is as follows: α-lactalbumin > casein > whey, tryptone and albumin > lysozyme > lactoferrin (Figure 25). Two or more native proteins can be used in a single formulation. These native proteins can also be used with other stabilizers, such as surfactants and buffers, to deliver stable IgA for treatment in the intestine and colon. The concentration of the native proteins in the formulation can be greater than 1 mg / ml, preferably greater than 10 mg / ml, and even more preferably greater than 36 mg / ml. High levels of casein have shown precipitation in the formulation, but high concentrations of these native proteins are known to be safe for humans.
[0131] Surfactant Stabilizer Pharmaceutically acceptable surfactants were used to stabilize IgA in gastric and intestinal fluids. Such surfactants include caprylyl sulfobetaine, lauryl sulfobetaine, myristyl sulfobetaine, and stearyl sulfobetaine. The concentration of surfactants used was greater than 2% (w / v). The percentage of surfactant in the formulation can be greater than 2% (w / v), preferably greater than 0.05% (w / v), and more preferably greater than 1% (w / v). After 15 minutes of digestion under gastric conditions, the formulations containing caprylyl sulfobetaine and stearyl sulfobetaine showed a percent of intact (recovered) IgA greater than 42% and 51%, respectively (Figure 26). The formulations containing lauryl sulfobetaine and myristyl sulfobetaine showed 82% and 89% intact IgA, respectively. The ranking order of surfactants in stabilizing IgA is as follows: myristyl sulfobetaine > lauryl sulfobetaine > stearyl sulfobetaine > caprylyl sulfobetaine (Figure 26).
[0132] The formulations containing surfactants were also tested for their stability under intestinal conditions. Significant stability was observed in the formulations containing surfactants when compared to the same formulations without stabilizers. Formulations containing stearyl sulfobetaine and myristyl sulfobetaine showed more than 78% and 77% intact IgA, respectively (Figure 27). Similarly, formulations comprising caprylyl sulfobetaine and lauryl sulfobetaine showed 68% and 51% intact IgA, respectively. The ranking order of surfactants in stabilizing IgA is as follows: stearyl sulfobetaine > myristyl sulfobetaine > caprylyl sulfobetaine > lauryl sulfobetaine (Figure 27). Two or more surfactants can be used with other stabilizers, such as natural proteins and stabilizing buffers.
[0133] In general, precipitation was observed with sodium dodecyl sulfate, and low concentrations (<0.8%) of the surfactant provided insufficient protection.
[0134] stabilizing buffer Several different buffers were used to stabilize IgA, including 10 mM bicarbonate, 20 mM potassium phosphate pH 6.0, 250 mM potassium phosphate, and 250 mM histidine pH 6.0. After 15 minutes of digestion in SGF, the formulation containing 20 mM potassium phosphate pH 6.0 showed 62% intact IgA, while 10 mM bicarbonate at pH 9 (without polysorbate 80) showed 37% intact IgA (Table 7; Figure 28). The formulation containing 250 mM potassium phosphate pH 6.0 showed nearly 100% intact IgA, as did the formulations containing 250 mM histidine, pH 6.0 and 1000 mM histidine, pH 6.0. The 1000 mM histidine buffer was mixed 1:9 (v / v) with the SGF medium. The concentration of IgA prepared was 20 mg / ml, which was mixed with SGF to a final concentration of 2 mg / ml. In comparison, 1000 mM histidine, pH 5.0, 1000 mM histidine, pH 4.0 showed approximately 69% and 17% intact IgA, respectively, after 15 minutes of digestion in SGF (i.e., 1:9 (v / v)) (Figure 28). These results indicated high stability of IgA in the developed formulation buffered at pH 6.0. Overall, the formulations are ranked as follows: 1000 mM histidine pH 6.0, 250 mM potassium phosphate pH 6.0, 250 mM histidine pH 6.0, >20 mM potassium phosphate pH 6.0, >10 mM bicarbonate buffer pH 9 (Figure 28). Other equivalent buffers are citrate, acetate, Tris, glycine and arginine prepared at concentrations greater than 5 mM, preferably greater than 50 mM, and more preferably greater than 500 mM.
[0135] Protein Expression System Extracts Instead of using purified IgA from a rice expression system, as in the previous formulations, raw IgA extract from a host expression system can be used in the oral stable formulation. In the examples, the extract included an aqueous protein extract from a rice expression system and associated soluble fractions containing IgA extracted from the expression system. It will be appreciated that the extract may also include starch / carbohydrates, fat, fiber, and other proteins depending on the expression system used. The extract may be filtered or concentrated, but is preferably used in its raw / unprocessed state. The extract includes water, salts, and / or a suitable buffer system.
[0136] Formulations containing the expression extract digested in SIF showed nearly 100% recovery of intact IgA after 30 minutes of digestion in SIF (Figure 29). This data demonstrated the stability of IgA when formulated in plant extracts, a potential therapeutic application. When further formulated in 20 mM potassium phosphate pH 6.0, and 0.05% polysorbate 80, the formulation showed over 81% intact protein (Figure 29). Without a buffer system, recovery was only 30% in SGF.
[0137] Inhibitors for stabilization Various inhibitors as stabilizers were tested in simulated intestinal and gastric fluids. The stabilizers tested included trypsin inhibitor, puromycin dihydrochloride, aprotinin, and N-acetylcysteine. The concentration of stabilizer used in the formulation was 0.1 mg / mL. The formulation containing the inhibitor did not show a detectable main peak, indicating significant proteolysis and unstable composition. For this reason, the inhibitor was not explored further. Compared to other classes of stabilizers, the inhibitor does not provide protection for IgA under simulated intestinal and gastric conditions.
[0138] Stabilization of sIgA by formulations during therapeutic delivery As described, a preferred example of sIgA, Ven-B, was formulated in formulation F41 (containing histidine pH 6.0, 0.05% polysorbate 80 and potassium chloride) for testing by oral administration in an experimental preclinical animal model of enterotoxigenic Escherichia coli (ETEC) infection. The same sIgA in a control solution, phosphate buffered saline, was ineffective, whereas the orally delivered stabilized formulation of Ven-B showed high clinical efficacy (Figure 30). These data demonstrated stability and preservation of function, including likely antigen binding, in a context that closely approximates the therapeutic application of sIgA. Notably, the data are consistent with the stability of sIgA during oral delivery.
[0139] It will be understood that this and other formulations described are intended to stabilize sIgA in other therapeutic applications as well. For example, Ven-A described above is a recombinant human monoclonal sIgA molecule that specifically binds to human TNF-α. This preferred sIgA may be formulated in F41 or other described stabilized formulations for oral administration in experimental animal models of diseases characterized by chronic inflammation of the digestive system, particularly the small and large intestines. Such diseases include inflammatory bowel disease, colitis, and Crohn's disease. Stabilization of Ven-A during oral delivery appears to increase sIgA survival and resistance to proteolysis in the stomach and intestine, and increased delivery of active Ven-A to sites of inflammation and TNF-α deposition in the intestinal lining (lamina propria and intima). Increased survival and delivery of Ven-A to the site of action would provide the benefit of facilitating more effective anti-inflammatory effects, as well as therapeutic treatment with lower sIgA doses and fewer side effects, compared to the typical standard of care intravenous or IV infused antibodies. The development of orally active antibodies targeting inflammatory cytokines has so far remained elusive due to the rapid degradation of target antibodies in the gastrointestinal tract.
Claims
1. 1. A stabilized prophylactic and / or therapeutic formulation comprising a therapeutically effective amount of immunoglobulin A (IgA) dispersed in a pH buffer of about 6 to about 8 selected from potassium phosphate, histidine, or a combination thereof, said formulation further comprising polysorbate 80 (polyoxyethylene (20) sorbitan monooleate) and one or more stabilizers selected from potassium chloride, alpha-lactalbumin, myristyl sulfobetaine, or a protein expression extract, said formulation exhibiting physical and chemical stability following mechanical agitation and / or freeze / thaw cycles.
2. 2. The stabilized prophylactic and / or therapeutic formulation of claim 1, wherein the formulation remains stable during manufacture, purification, and storage and has at least 50% recovery of stable immunoglobulin.
3. 3. The stabilized prophylactic and / or therapeutic formulation of claim 2, wherein the formulation has at least 50% recovery of stable immunoglobulin under storage conditions at about 25° C. and 60% RH for up to about 6 months.
4. 2. The stabilized prophylactic and / or therapeutic formulation of claim 1, wherein the formulation exhibits stability of the immunoglobulin under gastrointestinal conditions.
5. 2. The stabilized prophylactic and / or therapeutic formulation of claim 1, wherein the formulation comprises up to about 200 mg / ml IgA.
6. 2. The stabilized prophylactic and / or therapeutic formulation of claim 1, wherein the IgA is monomeric IgA, dimeric IgA, sIgA, glycosylated or non-glycosylated forms of IgA, chemical variants, recombinant forms, minor mutants thereof, or combinations thereof.
7. The stabilized prophylactic and / or therapeutic formulation of claim 6, wherein the IgA is sIgA.
8. The stabilized prophylactic and / or therapeutic formulation of claim 7, wherein said sIgA is recombinant sIgA.
9. The stabilized prophylactic and / or therapeutic formulation of claim 8, wherein the recombinant sIgA is expressed in a plant system.
10. 10. The stabilized prophylactic and / or therapeutic formulation of claim 9, wherein said formulation comprises a combination of recombinant sIgA and monomeric IgA expressed in said plant system.
11. 10. The stabilized prophylactic and / or therapeutic formulation according to claim 9, wherein the plant system is a monocotyledonous plant.
12. 10. The stabilized prophylactic and / or therapeutic formulation of claim 9, wherein the plant system is selected from the group consisting of wheat (Triticum sps.), rice (Oryza sps.), barley (Hordeum sps.), oats (Avena sps.), rye (Secale sps.), corn (maize) (Zea sps.), and millet (Pennisettum sps.), triticale, and sorghum.
13. 2. The stabilized prophylactic and / or therapeutic formulation of claim 1, wherein the immunoglobulin is a recombinant IgA expressed in a host system and the protein expression extract comprises the IgA and a protein extract derived from extraction of the IgA from the host system.
14. The stabilized prophylactic and / or therapeutic formulation of claim 13, wherein the protein expression extract is not purified.
15. 14. The stabilized prophylactic and / or therapeutic formulation of claim 13, wherein the protein expression extract further comprises one or more of proteins, fats, starches / carbohydrates, fibers, etc., endogenous to the host system.
16. 14. The stabilized prophylactic and / or therapeutic formulation of claim 13, wherein the host system is selected from the group consisting of wheat (Triticum sps.), rice (Oryza sps.), barley (Hordeum sps.), oats (Avena sps.), rye (Secale sps.), corn (maize) (Zea sps.), and millet (Pennisettum sps.), triticale, and sorghum.
17. 2. The stabilized prophylactic and / or therapeutic formulation of claim 1, wherein the formulation is substantially free of sucrose, tartrate, and / or Pluronic F68.
18. 2. The stabilized prophylactic and / or therapeutic formulation of claim 1, comprising IgA, potassium phosphate buffer, polysorbate 80, and either alpha-lactalbumin or myristyl sulfobetaine.
19. 2. The stabilized prophylactic and / or therapeutic formulation of claim 1, comprising recombinant IgA in a protein expression extract, potassium phosphate or histidine buffer, and polysorbate 80.
20. 2. The stabilized prophylactic and / or therapeutic formulation of claim 1, comprising IgA, histidine buffer pH 6.0+ / -0.2, polysorbate 80, and potassium chloride.
21. 2. The stabilized prophylactic and / or therapeutic formulation according to claim 1, in a unit dosage form selected from the group consisting of liquid suspensions, (lyophilized) powders, hard or soft shell powder filled uncoated or enteric coated capsules, dissolving tablets, caplets, loose or encapsulated mini-tablets, multiparticulates, lozenges, pastilles, granules, microparticles, nanoparticles, injectable solutions, liquid boluses, oral solutions, oral suspensions, syrups, elixirs, gels, bulk emulsions, spray mists, aerosols, micro- or nano-emulsions, liposomes, or suppositories, and combinations thereof.
22. A stabilized prophylactic and / or therapeutic formulation according to any one of claims 1 to 21 for use as a medicament.
23. 23. The stabilized prophylactic and / or therapeutic formulation of claim 22 for use in the treatment, alleviation and / or prevention of diseases and / or conditions that can be treated using antibody-based therapy, such as immune deficiencies, systemic conditions, inflammation or disorders affecting the mucosa, cardiovascular conditions, metabolic syndrome, obesity, osteoporosis, neuropathy, cancer, infectious diseases, gastrointestinal disorders, microbiome-mediated health conditions, and conditions such as chronic or acute diarrhea, Crohn's disease, colitis, celiac disease, inflammatory bowel disease, infectious diseases.
24. A stabilized prophylactic and / or therapeutic formulation according to any one of claims 1 to 21 for use as a dietary supplement, for example in infant formula or as a probiotic supplement.
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