Packaging material and packaging unit including same
The packaging material improves workability by changing posture and moving within the packaging box to ensure correct alignment and stable holding of items, addressing the challenges of positioning existing materials.
Patent Information
- Application Number
- JP2022029622
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-02-28
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2042-02-28
AI Technical Summary
Existing packaging materials with concave grooves and convex ridges can be difficult to position correctly, leading to poor workability in packaging operations.
A packaging material that changes posture and moves from a first position to a second position within the packaging box when the item is pushed towards the bottom, allowing for improved alignment and stability.
Enhances the workability of packaging operations by allowing for easy correction of misalignment and stable holding of items, even with slight shifts in the packaging material.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to a packaging material for packaging an object to be packaged, and a packaging unit including the same. [Background technology]
[0002] Conventionally, when transporting an object to be packed, the object is packed in a packing material and then housed in a packing box for transport (see, for example, Patent Document 1). Such a packing material includes a bottom packing material for packing the bottom of the object to be packed, and a pair of top packing materials for packing the top of the object to be packed.
[0003] In the packaging material described in Patent Document 1, a pair of concave grooves or a pair of convex strips are provided in the bottom packaging material to position the periphery that forms the contour of the bottom of the packaged item. The distance between the pair of concave grooves or the pair of convex strips is set to be the same as the width of the packaged item. This allows the packaged item to be easily positioned relative to the bottom packaging material by arranging the periphery of the bottom of the packaged item along the inner edges of the pair of concave grooves or the pair of convex strips. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Utility Model Registration No. 3187439 Summary of the Invention [Problem to be solved by the invention]
[0005] However, in the packaging material described in Patent Document 1, the pair of concave grooves or the pair of convex ridges may be located in a position that is difficult for workers to see, making it difficult to place the packaged item and the packaging material in the appropriate position inside the packaging box, and it is difficult to say that the workability of the packaging work is good.
[0006] The present invention has been made in consideration of the above-mentioned points, and an object of the present invention is to provide a packaging material that can improve the workability of packaging work, and a packaging unit equipped with the same. [Means for solving the problem]
[0007] In consideration of the above problems, the packaging material of the present invention is a packaging material that holds a packaged object inserted from an opening of a packaging box toward the bottom at the bottom, and is characterized in that when the packaged object is pushed toward the bottom, the packaging material moves while changing its posture at the bottom of the packaging box from a first posture before holding the packaged object to a second posture in which the packaged object is held.
[0008] According to the packaging material of the present invention, when the object to be packed is pushed toward the bottom of the packaging box, the packaging material moves while changing its posture from a first posture to a second posture at the bottom of the packaging box. That is, when the object to be packed is pushed toward the bottom, the packaging material moves to a position where it can hold the object, and the packaging material in the second posture at that position can hold the object. In this way, in the present invention, the packaging of the object to be packed using the packaging material is premised on the change in posture and movement of the packaging material by pushing the object to the bottom of the packaging box. Therefore, for example, even if the packaging material in the first posture is slightly deviated from the appropriate position with respect to the bottom of the packaging box, the posture of the packaging material can be changed to the second posture by pushing the object to correct the deviation and move to the appropriate posture and position where the object can be held. In this way, the workability of the packaging work of the object to be packed can be improved.
[0009] In a preferred embodiment, when in the first position, a position maintaining section is formed which abuts against the bottom and maintains the first position relative to the bottom, and a receiving section is formed which receives a load from the packaged item toward the bottom, and when in the second position, a holding section is formed which holds the packaged item, and when the packaged item with the load applied to the receiving section is pushed toward the bottom, it moves along the bottom while rotating relative to the bottom, and the packaged item is held by the holding section.
[0010] According to this aspect, the packaging material has a posture maintaining portion that maintains the first posture relative to the bottom, so that the packaging material can be easily set to the first posture and the posture can be easily stabilized. After that, the packaged object, which applies a load to the receiving portion, is pushed into the bottom side of the packaging box, so that the packaging material rotates relative to the bottom, changing its posture to the second posture, and the packaging material is moved along the bottom to a position where it can hold the packaged object. The packaged object can be held by the packaging material in the second posture at this position. In this way, in order to complete the posture change and movement of the packaging material, it is only necessary to push the packaged object toward the bottom side, and the packaging work is simplified. Therefore, the workability of the packaging work for the packaged object can be improved.
[0011] In a preferred embodiment, a bottom abutment portion is formed that abuts the bottom when in the second posture, and the bottom abutment portion is formed inside the packaging box in a direction along the bottom of the packaging box, further inside than the posture maintaining portion, so that a rotation space is formed between the bottom abutment portion and the bottom when in the first posture, allowing the packaging material to be rotated to the second posture, and when changing posture from the first posture to the second posture, the packaging material is moved along the bottom while rotating so that the bottom abutment portion collapses the rotation space.
[0012] According to this aspect, when changing the position from the first position to the second position, the packaging material rotates so that the bottom contact portion closes the rotation space. Therefore, when the change in position and movement of the packaging material is completed, the bottom contact portion can be brought into contact with the bottom of the packaging box. Therefore, the packaging material can be stably positioned on the bottom of the packaging box, and the packaged item can be stably held by the packaging material.
[0013] In a preferred embodiment, the posture maintaining portion, in the first posture, has a protruding portion that protrudes toward the bottom from an opposing surface facing the bottom and makes linear or point contact with the bottom, and when the packaged item, with a load applied to the receiving portion, is pushed toward the bottom, the protruding portion moves along the bottom of the packaging box while the packaging material is rotated relative to the bottom.
[0014] According to this aspect, when the packaged object with a load applied to the receiving portion is pushed toward the bottom side of the packaging box, the protruding portion moves along the bottom of the packaging box, and the packaging material moves to a position where it can hold the packaged object. While moving in this manner, the packaging material rotates relative to the bottom, and as a result, the packaging material changes its posture to the second posture at a position where it can hold the packaged object. Because the protruding portion is in line or point contact with the bottom, it is possible to reduce the frictional resistance at the bottom during the movement of the protruding portion. Therefore, even when the load applied to the receiving portion is smaller, the packaging material can be moved to a position where it can hold the packaged object while changing to the second posture, thereby improving the workability of the packaging work.
[0015] In a preferred embodiment, the receiving portion includes a first receiving portion that receives a load from the packaged item toward the bottom when inserted from the first position, and a second receiving portion that receives a load from the packaged item toward the bottom when inserted from a position between the first position and the second position, and the second receiving portion is formed between the first receiving portion and the position maintaining portion in a direction along the bottom of the packaging box in a position between the first position and the second position.
[0016] According to this aspect, the packaged object, which has applied a load to the first receiving portion, is pushed toward the bottom side of the packaging box, and the packaging material moves along the bottom while changing the first posture. That is, the first posture is changed by the load applied to the first receiving portion (that is, the packaging material rotates). Here, in a posture between the first posture and the second posture, the second receiving portion is formed between the first receiving portion and the posture maintaining portion, and therefore, by continuing to push the packaged object toward the bottom side of the packaging box, the load acting on the packaging material from the packaged object is transferred from the first receiving portion to the second receiving portion. In this way, the packaging material can receive the load through the first receiving portion, and then continue to receive the load from the packaged object through the second receiving portion. Therefore, by pushing the packaged object, the packaging material can continue to correct its own position, and can move while changing its posture to the second posture to a posture and position where it can hold the packaged object. Therefore, the packaged object can be stably held by the packaging material while improving the workability in the packaging work.
[0017] The present application further discloses a packaging unit comprising the packaging material and the packaging box.
[0018] According to the packaging unit of the present invention, even if the worker's hand touches the packaging material or the packaging box when inserting the object to be packaged into the packaging box and the packaging material contained in the packaging box moves from the correct position, the packaging material can be moved to the correct position and position where it can hold the object by pushing in the object to correct the deviation while changing the attitude of the packaging material to the second attitude. In this way, the workability of the packaging work of the object to be packaged can be improved. Effect of the Invention
[0019] According to the packaging material of the present invention and the packaging unit provided with the same, the workability of packaging work can be improved. [Brief description of the drawings]
[0020] [Figure 1] FIG. 1 is a schematic exploded perspective view for explaining a packaging material according to a first embodiment of the present invention. [Diagram 2] 2 is a perspective view showing a packaging unit in which an object to be packaged is packaged using the packaging material shown in FIG. 1 and housed in a packaging box. FIG. [Diagram 3] FIG. 2 is a perspective view showing the packaging material shown in FIG. 1, where (a) is a perspective view seen from one direction, and (b) is a perspective view seen from another direction. [Figure 4] 2A to 2C are schematic cross-sectional views illustrating how the posture and position of the packaging material shown in FIG. 1 are changed, where (a) shows a first posture and position of the packaging material, and (b) shows a second posture and position of the packaging material. [Diagram 5] 2A to 2C are schematic diagrams illustrating the packaging procedure for an object to be packaged using the packaging material shown in FIG. 1, where (a) shows the packaging material placed in a packaging box, (b) shows the object to be packaged inserted into the packaging box, and (c) shows the object packaged in the packaging material. [Figure 6] 5A and 5B are schematic diagrams showing a packaging material according to a second embodiment of the present invention, where (a) is an oblique view seen from one direction, and (b) is a side view showing a first posture of the packaging material placed in a packaging box. [Figure 7] 5A and 5B are schematic diagrams showing a packaging material according to a third embodiment of the present invention, where (a) is an oblique view seen from one direction, (b) is a side view showing a first attitude and its position of the packaging material placed in a packaging box, (c) is a side view showing a second attitude and its position of the packaging material placed in a packaging box, (d) is an arrow view seen from direction D shown in (c), and (e) is an arrow view seen from direction E shown in (c). [Figure 8] 8A to 8C are schematic cross-sectional views illustrating how the posture of the packaging material shown in FIG. 7 is changed, where (a) shows a first posture and its position of the packaging material, (b) shows a posture and its position of the packaging material between the first posture and the second posture, and (c) shows the second posture and its position of the packaging material. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0021] Hereinafter, a packaging material according to an embodiment of the present invention and a packaging unit using the same will be described with reference to the drawings.
[0022] First Embodiment FIG. 1 is a schematic exploded perspective view for explaining a packaging material according to a first embodiment of the present invention. FIG. 2 is a perspective view showing a packaging unit in a state in which an object to be packaged is packaged using the packaging material shown in FIG. 1 and the packaged unit is housed in a packaging box. FIG. 3 is a schematic perspective view showing the packaging material shown in FIG. 1, where (a) is a perspective view seen from one direction, and (b) is a perspective view seen from another direction. FIG. 4 is a schematic cross-sectional view showing a state in which the attitude and position of the packaging material shown in FIG. 1 are changed, where (a) shows a first attitude and its position of the packaging material, and (b) shows a second attitude and its position of the packaging material. The bottom side packaging material 10A shown in FIG. 4 is seen in the AA cross section of FIG. 3. FIG. 5 is a schematic view showing a procedure for packaging an object to be packaged using the packaging material shown in FIG. 1, where (a) shows a state in which the packaging material is placed in the packaging box, (b) shows a state in which the object to be packaged is inserted into the packaging box, and (c) shows a state in which the object to be packaged is packaged by the packaging material.
[0023] 1 and 2, the packaging unit 100 includes a packaging box 50 and a plurality of packaging materials 10, 10, ... for packaging an object to be packed M contained in the packaging box 50. The packaging materials 10 include two bottom side packaging materials 10A that are held at the bottom 52 of the packaging box 50, and two opening side packaging materials 10B that are held at the opening 51 side of the packaging box 50, respectively. The "packaging material" in this invention corresponds to the bottom side packaging material 10A.
[0024] The packaging box 50 is formed by a bottom 52 having a rectangular shape in a plan view and a side 53 standing upright from the periphery of the bottom 52. The packaging box 50 has an opening 51 at the inner periphery of the end face of the side 53 opposite to the bottom 52. The packaged object M is inserted from the opening 51 of the packaging box 50 toward the bottom 52. In a state in which the packaged object M is packaged by the bottom side packaging material 10A and the opening side packaging material 10B, the bottom side packaging material 10A and the opening side packaging material 10B are abutted against and restrained by the side 53 of the packaging box 50. In this embodiment, the packaging box 50 is illustrated in a state in which the opening 51 faces upward, but the orientation of the opening 51 of the packaging box 50 is not limited thereto, and for example, the packaging box 50 may be arranged so that the opening 51 faces horizontally.
[0025] The bottom side packaging material 10A and the opening side packaging material 10B are molded bodies made of foamed resin, and may be, for example, in-mold foamed bodies molded with foam beads. The material of the bottom side packaging material 10A and the opening side packaging material 10B may be a thermoplastic resin. Examples of the thermoplastic resin include polystyrene resin, polyolefin resin (e.g., polypropylene resin, polyethylene resin), polyester resin (e.g., polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, or polylactic acid), or polycarbonate resin. The bottom side packaging material 10A and the opening side packaging material 10B may be made of beads method expanded polystyrene (EPS), beads method expanded polypropylene (EPP), or expanded polyethylene (EPE). As shown in FIG. 1 and FIG. 3, the bottom side packaging material 10A is a long packaging material extending in the longitudinal direction L and arranged along one side of the rectangular bottom 52.
[0026] As shown in FIG. 3 and FIG. 4(a), the bottom side packaging material 10A is formed with a position maintaining portion 11 that contacts the bottom 52 and maintains the first position P1 with respect to the bottom 52 when in the first position P1. The first position P1 is the position of the bottom side packaging material 10A before holding the packaged object M. The position maintaining portion 11 contacts the bottom 52 and maintains the first position P1 when the packaging box 50 is placed so that the opening 51 faces upward. Specifically, the position maintaining portion 11 has an opposing surface 11a that faces the bottom 52 in the first position P1 and extends in the longitudinal direction L. That is, the position maintaining portion 11 is in surface contact with the bottom 52 at the opposing surface 11a in the first position P1, thereby maintaining the first position P1.
[0027] When the bottom-side packaging material 10A is housed in the packaging box 50, the posture maintaining part 11 has an inner edge RC located inside the packaging box 50 in the direction along the bottom 52, and an outer edge RD located outside the packaging box 50 in the direction along the bottom 52, in the first posture P1. The inner edge RC and the outer edge RD are edges of the opposing surface 11a of the posture maintaining part 11. Because the opposing surface 11a of the bottom-side packaging material 10A is in surface contact with the bottom 52, it is easy to set the bottom-side packaging material 10A in the first posture P1, and the posture is easy to stabilize.
[0028] As shown in FIG. 3 and FIG. 4(a), the bottom side packaging material 10A is formed with a receiving portion 16 that receives a load from the packaged object M toward the bottom 52 in the first posture P1. The receiving portion 16 is an edge of the holding portion 15, which will be described later, that is located inside the packaging box 50 in the direction along the bottom 52 in the first posture P1. The receiving portion 16 is located inside the posture maintaining portion 11 in the direction along the bottom 52 of the packaging box 50 in the first posture P1. Specifically, the receiving portion 16 is located inside the inner edge RC of the posture maintaining portion 11 in the first posture P1. In this embodiment, the receiving portion 16 is illustrated as extending in the longitudinal direction L of the bottom side packaging material 10A, but the receiving portion 16 may be formed only at both ends in the longitudinal direction L of the bottom side packaging material 10A, or may be formed only in the center in the longitudinal direction L.
[0029] As shown in FIG. 3 and FIG. 4(b), the bottom side packaging material 10A is formed with a holding portion 15 that holds the packaged object M when in the second position P2. The second position P2 is the position of the bottom side packaging material 10A that holds the packaged object M. In this embodiment, the holding portion 15 has a surface parallel to the bottom 52 of the packaging box 50 and a surface parallel to the side 53 of the packaging box 50 when in the second position P2 of the bottom side packaging material 10A. In the second position P2 of the bottom side packaging material 10A, the holding portion 15 is in surface contact with the packaged object M from the bottom 52 side and the side 53 side of the packaging box 50. Therefore, the packaged object M can be stably held by the bottom side packaging material 10A. The holding portion 15 may be any one that can be in surface contact with the packaged object M, and may not be a surface that is parallel to the bottom 52 and the side 53, for example, depending on the outer shape of the packaged object M.
[0030] As shown in Fig. 3 and Fig. 4(b), the bottom-side packaging material 10A is formed with a bottom abutment portion 13 that abuts against the bottom 52 when in the second posture P2. The bottom abutment portion 13 is formed on the inside of the packaging box 50 in the direction along the bottom 52 of the packaging box 50, more than the posture maintaining portion 11, so that a rotation space RS for rotating the bottom-side packaging material 10A to the second posture P2 is formed between the bottom abutment portion 13 and the bottom 52 when in the first posture P1 (particularly Fig. 4(a)). Specifically, the bottom abutment portion 13 is greatly separated from the bottom 52 from the inner edge RC of the posture maintaining portion 11 toward the inside of the packaging box 50 when in the first posture P1. In this embodiment, the bottom abutment portion 13 is a surface that extends diagonally (diagonally upward in the figure) from the inner edge RC of the posture maintaining portion 11 toward the inside of the packaging box 50 when in the first posture P1, and is a surface that comes into surface contact with the bottom 52 of the packaging box 50 when in the second posture P2.
[0031] As shown in Fig. 3 and Fig. 4(b), the bottom side packaging material 10A is formed with a side abutment portion 14 that abuts against the side portion 53 of the packaging box 50 in the second posture P2. The side abutment portion 14 is formed on the outside of the packaging box 50 in the direction along the bottom portion 52 of the packaging box 50, rather than the posture maintaining portion 11, so that a movement space RT for moving the bottom side packaging material 10A to the side portion 53 is formed between the side abutment portion 14 and the side portion 53 in the first posture P1 (particularly Fig. 4(a)). Specifically, the side abutment portion 14 is greatly separated from the bottom portion 52 from the outer edge RD of the posture maintaining portion 11 toward the outside of the packaging box 50 in the first posture P1. In this embodiment, the side abutment portion 14 is a surface that extends diagonally (diagonally upward in the figure) from the outer edge RD of the posture maintaining portion 11 toward the outside of the packaging box 50 when in the first posture P1, and is a surface that comes into surface contact with the side portion 53 of the packaging box 50 when in the second posture P2.
[0032] As shown in FIG. 3, the bottom packaging material 10A has a longitudinal abutment portion 19 formed at both ends in the longitudinal direction L. The inner faces 19b of the longitudinal abutment portions 19 facing each other abut the packaged object M, and the outer faces 19a facing each other abut the side portion 53 of the packaging box 50. The packaged object M abuts against the inner faces 19b of the longitudinal abutment portions 19 and is held in the longitudinal direction L, so that the packaged object M can be stably held in the longitudinal direction L in the second attitude P2 of the bottom packaging material 10A. In addition, the bottom packaging material 10A abuts against the side portion 53 of the packaging box 50 at the outer faces 19a of the longitudinal abutment portions 19 and is held in the longitudinal direction L, so that the bottom packaging material 10A can be stably positioned on the side portion 53 of the packaging box 50. So far, the configuration of the bottom side packaging material 10A according to this embodiment has been described, but since the opening side packaging material 10B has the same configuration as the bottom side packaging material 10A, a description thereof will be omitted.
[0033] The packaging procedure using the bottom-side packaging material 10A will be described. As shown in FIG. 5(a), two bottom-side packaging materials 10A are inserted into the internal space of the packaging box 50 from the opening 51 toward the bottom 52, and are arranged along one side extending parallel to each other at the bottom 52 of the packaging box 50. Specifically, the outer surface 19a of the bottom-side packaging material 10A is moved along the side 53 of the packaging box 50 until the opposing surface 11a of the posture maintaining unit 11 contacts the bottom 52. As a result, the bottom-side packaging material 10A is arranged on the bottom 52 of the packaging box 50 in the first posture P1. At this time, since the opposing surface 11a of the posture maintaining unit 11 is in surface contact with the bottom 52, it is easy to set the bottom-side packaging material 10A to the first posture P1.
[0034] Next, as shown in Fig. 4(a) and Fig. 5(b), the packaged object M is inserted from the opening 51 of the packaging box 50 toward the bottom 52. Specifically, the packaged object M is inserted into the packaging box 50 until the packaged object M contacts the receiving portion 16 of the bottom side packaging material 10A. After that, the packaged object M is pushed toward the bottom 52. As shown in Fig. 4(a) and Fig. 4(b), when the packaged object M is pushed toward the bottom 52, the bottom side packaging material 10A is moved while changing its posture from the first posture P1 to the second posture P2 at the bottom 52 of the packaging box 50. Here, in the state of Fig. 5(a), the bottom side packaging material 10A may be positioned slightly out of position relative to the bottom 52 of the packaging box 50. Even in such a case, the bottom packaging material 10A is moved to an appropriate position and posture to hold the packaged item M while correcting the misalignment by pushing in the packaged item M, and the posture of the bottom packaging material 10A is changed to the second posture P2 (FIGS. 4(b) and 5(c)). In this way, the workability of packaging the packaged item M can be improved.
[0035] The change in position and movement of the bottom-side packaging material 10A due to the pushing of the packaged object M will be described in detail. As shown in Fig. 4(a) and Fig. 4(b), when the packaged object M with a load applied to the receiving portion 16 is pushed toward the bottom portion 52, the bottom-side packaging material 10A moves along the bottom portion 52 while rotating with respect to the bottom portion 52, and the packaged object M is held by the holding portion 15. As shown in Fig. 4(b), when the packaged object M is pushed toward the bottom portion 52, the bottom-side packaging material 10A rotates with respect to the bottom portion 52, changing its position to the second position P2, and the bottom-side packaging material 10A moves toward the side portion 53 along the bottom portion 52 to a position where the packaged object M can be held. In this way, in order to complete the change in position and movement of the bottom-side packaging material 10A, it is only necessary to push the packaged object M toward the bottom portion 52, and the packaging work is simplified. Therefore, the workability of the packaging work of the packaged object M can be improved.
[0036] The change in position and movement of the bottom side packaging material 10A due to the pushing of the packaged object M will be described in more detail. As shown in Figures 4(a) and 4(b), when the position is changed from the first position P1 to the second position P2, the bottom side packaging material 10A moves along the bottom 52 while the bottom contact portion 13 rotates to crush the rotation space RS. When the packaged object M is pushed toward the bottom 52 side, the bottom side packaging material 10A moves toward the side 53 of the packaging box 50 while crushing the rotation space RS by rotating in the direction of the arrow RR. As shown in Figures 5(b) and 5(c), when the packaged object M is pushed toward the bottom 52 side, the two bottom side packaging materials 10A simultaneously move toward the side 53 of the packaging box 50 while crushing the rotation space RS.
[0037] As a result, the bottom-side packaging material 10A abuts against the bottom 52 at the bottom abutment portion 13 and against the side portion 53 at the side abutment portion 14, and in this state, the change in position and movement of the bottom-side packaging material 10A is completed. At this time, the packaged object M is held by the holding portion 15 from the bottom 52 side and the side 53 side of the packaging box 50. In this way, in a state in which the change in position and movement of the bottom-side packaging material 10A is completed, the bottom abutment portion 13 can be abutted against the bottom 52 and the side abutment portion 14 can be abutted against the side portion 53, and further, the packaged object M can be held by the holding portion 15 from two directions, the bottom 52 side and the side 53 side. Therefore, the bottom-side packaging material 10A can be stably positioned on the bottom 52 of the packaging box 50 without using tape or the like, and further, the packaged object M can be stably held to the bottom-side packaging material 10A.
[0038] In this embodiment, in the first position P1, a rotation space RS is formed between the bottom contact portion 13 and the bottom 52, and the bottom-side packaging material 10A moves along the bottom 52 while rotating so that the bottom contact portion 13 collapses the rotation space RS. However, the bottom-side packaging material may be formed in a cylindrical shape whose axis coincides with the rotation center, and a part of its circumferential surface may be cut out to function as a receiving portion. In this case, the bottom-side packaging material receives a load from the packaged object M at the receiving portion, and moves along the bottom 52 on the circumferential surface of the cylinder while rotating around the rotation center (i.e., rotating around the axis) relative to the bottom 52 without collapsing the rotation space. As a result, the position change and movement of the bottom-side packaging material can be completed.
[0039] After the packaging of the object M in the bottom-side packaging material 10A is completed, the object M is packaged in the opening-side packaging material 10B from the opening 51 side. The opening-side packaging material 10B holds the object M from the opening 51 side with a holding portion (corresponding to the holding portion 15 of the bottom-side packaging material 10A).
[0040] <Second embodiment> Next, a bottom-side packaging material 10C as a packaging material according to a second embodiment of the present invention will be described. FIG. 6 is a diagram showing a packaging material according to a second embodiment of the present invention, where (a) is a perspective view seen from one direction, and (b) is a side view showing a first posture of the packaging material placed in a packaging box. The bottom-side packaging material 10C according to this embodiment differs from the bottom-side packaging material 10A according to the first embodiment in the configuration of the posture retaining part 11. Hereinafter, the configuration having the same or similar function as the bottom-side packaging material 10A according to the first embodiment will be denoted by the same reference numerals and the description thereof will be omitted, and the different parts will be described.
[0041] As shown in Fig. 6(a) and Fig. 6(b), the position maintaining part 11 has a protruding part 11b that protrudes from the facing surface 11a facing the bottom 52 toward the bottom 52 in the first position P1 and makes linear or point contact with the bottom 52. As shown in Fig. 6(b), the protruding part 11b is provided on the edge of the facing surface 11a along the longitudinal direction L of the bottom side packaging material 10A in the first position P1 of the bottom side packaging material 10C. A plurality of protruding parts 11b (three each in Fig. 6(a)) are provided along the longitudinal direction L of the bottom side packaging material 10C. The protruding parts 11b are tapered from the facing surface 11a side toward the tip, so that the protruding parts 11b make linear or point contact with the bottom 52. In this embodiment, protruding portion 11b has a shape obtained by cutting off the end of a cylinder along a plane intersecting the axis of the cylinder, and protruding portion 11b has an arc-shaped ridgeline that corresponds to part of the periphery (arc) of the end face of the cylinder, and this ridgeline comes into line contact with bottom 52. Note that the tip of protruding portion 11b that comes into contact with bottom 52 may be needle-shaped, and in this case, protruding portion 11b comes into point contact with bottom 52.
[0042] In the bottom-side packaging material 10C according to this embodiment, when the packaged object M with a load applied to the receiving portion 16 is pushed toward the bottom portion 52, the protruding portion 11b moves along the bottom portion 52 of the packaging box 50, and the bottom-side packaging material 10C is moved to a position where the packaged object M can be held. The bottom-side packaging material 10C rotates relative to the bottom portion 52 while moving in this manner, and as a result, the posture of the bottom-side packaging material 10C is changed to the second posture P2 at a position where the packaged object M can be held. Since the protruding portion 11b is in line contact or line contact with the bottom portion 52, the frictional resistance at the bottom portion 52 during the movement of the protruding portion 11b can be reduced. Therefore, even if the load applied to the receiving portion 16 is smaller, the bottom-side packaging material 10C can be moved to a position where the packaged object M can be held, and the workability of the packaging work can be improved.
[0043] <Third embodiment> Next, a bottom-side packaging material 10D as a packaging material according to a third embodiment of the present invention will be described. FIG. 7 is a diagram showing a packaging material according to a third embodiment of the present invention, where (a) is a perspective view seen from one direction, (b) is a side view showing a first attitude and its position of the packaging material installed in the packaging box, (c) is a side view showing a second attitude and its position of the packaging material installed in the packaging box, (d) is an arrow view seen from the direction D shown in (c), and (e) is an arrow view seen from the direction E shown in (c). FIG. 8 is a schematic cross-sectional view explaining how the attitude of the packaging material shown in FIG. 7 is changed, where (a) shows the first attitude and its position of the packaging material, (b) shows an attitude between the first attitude and the second attitude and its position of the packaging material, and (c) shows the second attitude and its position of the packaging material. The bottom-side packaging material 10D shown in FIG. 8 is seen in the BB cross section of FIG. 7(a).
[0044] The bottom-side packaging material 10D according to this embodiment differs from the bottom-side packaging material 10A according to the first embodiment in the configuration of the receiving portion 16 and in that a first inclined surface 21 and a second inclined surface 23 are provided. Below, components having the same or similar functions as the bottom-side packaging material 10A according to the first embodiment are given the same reference numerals and their description is omitted, and only different parts will be described.
[0045] 7 and 8, the receiving portion 16 includes a first receiving portion 16a (particularly FIG. 8(a)) that receives a load from the packaged object M toward the bottom portion 52 when inserted from the first position P1, and a second receiving portion 16b (particularly FIG. 8(b)) that receives a load from the packaged object M toward the bottom portion 52 when inserted from a position between the first position P1 and the second position P2. In this embodiment, the receiving portion 16 (i.e., the first receiving portion 16a and the second receiving portion 16b) is illustrated as extending in the longitudinal direction L of the bottom side packaging material 10D, but the receiving portion 16 may be formed along the longitudinal direction L at both ends of the bottom side packaging material 10D in the longitudinal direction L, or may be formed only in the center of the bottom side packaging material 10D in the longitudinal direction L.
[0046] As shown in FIG. 8(a), the first receiving portion 16a is located inside the inner edge RC of the position maintaining portion 11 in the first position P1, and is located closest to the opening 51 of the bottom side packaging material 10D. As a result, when the packaged object M is inserted into the packaging box 50, the first receiving portion 16a first receives a load from the packaged object M. The second receiving portion 16b is formed inside the bottom side packaging material 10D from the first receiving portion 16a. The second receiving portion 16b is an edge of the holding portion 15, which is described later, located inside the packaging box 50 in the direction along the bottom 52 in the first position P1. As shown in FIG. 8(b), the second receiving portion 16b is formed between the first receiving portion 16a and the inner edge RC of the position maintaining portion 11 in the direction along the bottom 52 of the packaging box 50 in a position between the first position P1 and the second position P2. As a result, by continuing to push the packaged object M toward the bottom 52 side of the packaging box 50, the load acting on the bottom side packaging material 10D from the packaged object M is transferred from the first receiving portion 16a to the second receiving portion 16b.
[0047] Therefore, the bottom-side packaging material 10D receives a load through the first receiving portion 16a, and then continues to receive a load from the packaged object M through the second receiving portion 16b. Therefore, by pushing in the packaged object M, the bottom-side packaging material 10D can continue to correct its own position while changing its posture to the second posture P2 and moving to a posture and position where it can hold the packaged object M. Therefore, the packaged object M can be stably held by the bottom-side packaging material 10D while improving the workability in the packaging operation.
[0048] 7(a), the bottom packaging material 10D is formed with a holding portion 15 that holds the packaged item M when in the second posture P2. The holding portion 15 extends in the longitudinal direction L. Therefore, the packaged item M can be stably held by the holding portion 15 along the longitudinal direction of the bottom packaging material 10D.
[0049] As shown in FIG. 7, both ends of the bottom side packaging material 10D in the longitudinal direction L are shaped such that, in the second posture P2, the gap D2 between the bottom 52 (FIG. 7(e)) and the gap D1 between the side 53 (FIG. 7(d)) become larger as the bottom side packaging material 10D moves toward the outer surface 19a along the longitudinal direction L of the bottom side packaging material 10D. Specifically, as shown in FIG. 7, the bottom side packaging material 10D has a first inclined surface 21 that connects the surface of the bottom abutment portion 13 that abuts against the bottom 52 and the outer surface 19a of the longitudinal abutment portion 19 in the second posture P2. As shown in FIG. 7(e), the first inclined surface 21 moves away from the bottom 52 as the bottom abutment portion 13 moves toward the outer surface 19a of the longitudinal abutment portion 19 in the second posture P2 along the longitudinal direction L. This forms the gap D2.
[0050] 7, the bottom packaging material 10D has a second inclined surface 23 that connects the surface of the side contact portion 14 that contacts one side portion 53 and the outer surface 19a of the long-side contact portion 19 in the second posture P2. As shown in FIG. 7(d), in the second posture P2, the second inclined surface 23 moves away from the side portion 53 from the surface of the side contact portion 14 to the outer surface 19a of the long-side contact portion 19 along the long-side direction L. This forms a gap D1.
[0051] By having the first inclined surface 21 and the second inclined surface 23, the area of the outer surface 19a of the long side abutment portion 19 can be made smaller than that of the bottom side packaging material 10A according to the first embodiment. Therefore, when the bottom side packaging material 10D is inserted into the packaging box 50, the frictional resistance between the outer surface 19a of the bottom side packaging material 10D and the side portion 53 of the packaging box 50 can be reduced. In addition, when the bottom side packaging material 10D is changed in position and moved by pushing in the packed object M, the frictional resistance between the outer surface 19a of the bottom side packaging material 10D and the side portion 53 of the packaging box 50 can be reduced. Therefore, the packaging work can be smoothly carried out, and the workability of the packaging work can be improved.
[0052] The packaging procedure using the bottom-side packaging material 10D will be described. As shown in FIG. 8(a), the packaged object M is inserted from the opening 51 of the packaging box 50 until it contacts the first receiving portion 16a of the bottom-side packaging material 10D arranged on the bottom 52 of the packaging box 50. After that, the packaged object M is pushed toward the bottom 52. As shown in FIG. 8(b), when the packaged object M is pushed toward the bottom 52, the first attitude P1 of the bottom-side packaging material 10D is changed (i.e., the packaging material 10D rotates), and the first receiving portion 16a is separated from the packaged object M. When the packaged object M continues to be pushed toward the bottom 52, the packaged object M applies a load to the second receiving portion 16b of the bottom-side packaging material 10D. In other words, the bottom-side packaging material 10D receives a load from the packaged object M via the second receiving portion 16b. The bottom-side packaging material 10D is continuously loaded by the object M via the first receiving portion 16a and the second receiving portion 16b, and is moved at the bottom 52 of the packaging box 50 while changing its posture from the first posture P1 to the second posture P2. As a result, the object M is held by the holding portion 15. In this manner, by pushing in the object M, the bottom-side packaging material 10D can continue to correct its own position while changing its posture to the second posture P2 and moving to a posture and position where the object M can be held. This improves the workability of the packaging operation, and allows the bottom-side packaging material 10D to stably hold the object M.
[0053] Although the preferred embodiment of the present invention has been described above, the present invention is not limited to the bottom packaging materials 10A, 10C, and 10D according to the above-mentioned embodiments, and the packaging unit 100 including the same, but includes all aspects included in the concept of the present invention and the scope of the claims. In addition, each configuration may be appropriately and selectively combined to achieve the above-mentioned problems and effects. For example, the shape, material, arrangement, size, etc. of each component in the above-mentioned embodiment may be appropriately changed according to the specific aspect of the present invention.
[0054] For example, in the above embodiment, the long bottom packaging materials 10A, 10C, and 10D are arranged along one side of the rectangular bottom 52. However, four short bottom packaging materials 10A, 10C, and 10D arranged at the four corners of the bottom 52 of the packaging box 50 may be prepared. In the above embodiment, a pair of bottom packaging materials 10A, 10C, and 10D arranged along one side of the rectangular bottom 52 change position and move simultaneously when the packaged object M is pushed in. However, only one of the pair of bottom packaging materials 10A, 10C, and 10D, the bottom packaging material 10A, may change position and move when the packaged object M is pushed in. [Explanation of symbols]
[0055] 10A, 10C, 10D: bottom side packaging material (packaging material), 11: position maintaining portion, 11a: opposing surface, 11b: protruding portion, 13: bottom abutment portion, 15: holding portion, 16: receiving portion, 16a: first receiving portion, 16b: second receiving portion, 50: packaging box, 51: opening, 52: bottom, 100: packaging unit, M: packaged item, P1: first position, P2: second position, RS: rotation space
Claims
1. A packaging material that holds an object inserted from an opening of a packaging box toward a bottom at the bottom, When the object to be packed is pushed toward the bottom side, the packaging material is moved while changing its posture at the bottom of the packaging box from a first posture before holding the object to a second posture holding the object, a position-maintaining portion that comes into contact with the bottom portion and maintains the first position against the bottom portion when the container is in the first position, and a receiving portion that receives a load from the object toward the bottom portion, When the container is in the second position, a holding portion that holds the object to be packed is formed, This packaging material is characterized in that when the packaged item is pushed toward the bottom side with a load applied to the receiving portion, the packaged item moves along the bottom while rotating relative to the bottom, and the packaged item is held by the holding portion.
2. When the second position is taken, a bottom contact portion that contacts the bottom portion is formed, the bottom contact portion is formed on the inside of the packaging box in a direction along the bottom of the packaging box relative to the posture maintaining portion so that a rotation space for rotating the packaging material to the second posture is formed between the bottom contact portion and the bottom when the packaging material is in the first posture, The packaging material according to claim 1, characterized in that, when changing its position from the first position to the second position, the packaging material is moved along the bottom while rotating so that the bottom abutment portion collapses the rotation space.
3. the position maintaining portion has a protruding portion that protrudes from a surface facing the bottom portion toward the bottom portion in the first position and that makes linear or point-like contact with the bottom portion; The packaging material according to claim 1 or 2, characterized in that when the packaged item with a load applied to the receiving portion is pushed toward the bottom portion, the packaging material is rotated relative to the bottom portion while the protruding portion moves along the bottom portion of the packaging box.
4. the receiving portion includes a first receiving portion that receives a load from the object to be packaged toward the bottom portion when the object is inserted from the first position; a second receiving portion that receives a load from the object to be packed toward the bottom portion when the object is inserted from a position between the first position and the second position, The packaging material according to any one of claims 1 to 3, characterized in that, in a position between the first position and the second position, the second receiving portion is formed between the first receiving portion and the position maintaining portion in a direction along the bottom of the packaging box.
5. The packaging material according to any one of claims 1 to 4, A packaging unit comprising the packaging box.
Citation Information
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