Vehicle battery mounting structure

Abstract

To improve protective function for an on-vehicle battery and a passenger, and achieve structure simplification.SOLUTION: An on-vehicle battery fitting structure, which is fitted below a rear seat, comprises: at least one battery module spaced apart on the left and right respectively; a storage case for accommodating the battery module; and a battery frame to which the battery module and the storage case are fitted in a suspended state, and which is fixed to a vehicle body. The rear seat is fitted to the battery frame. Consequently, in the unlikely event of a collision and so on, load onto the on-vehicle battery and a passenger is reduced by the battery frame, and since both of the on-vehicle battery and the rear seat are fitted to the battery frame, protective function for the on-vehicle battery and the passenger can be improved, and structure simplification can be achieved.SELECTED DRAWING: Figure 10

Description

[Technical field]

[0001] The present invention relates to a technical field relating to a mounting structure for an on-board battery mounted in a vehicle such as an automobile. [Background technology]

[0002] 2. Description of the Related Art Various vehicles such as automobiles are equipped with on-board batteries for supplying power to motors and various electrical components (see Patent Documents 1 and 2).

[0003] 2. Description of the Related Art In recent years, vehicles such as electric vehicles and hybrid electric vehicles have become more widespread, and these electrically powered vehicles are equipped with on-board batteries that have a high power storage function.

[0004] An in-vehicle battery is provided with a storage case and a battery module stored in the storage case. The battery module is configured by arranging a plurality of battery cells (secondary batteries) such as nickel-metal hydride batteries or lithium-ion batteries.

[0005] The vehicle battery described in Patent Document 1 is attached to the vehicle body below the rear seat and is surrounded by a tower-shaped structure made of multiple joined pipes. The rear seat is attached to the upper side of the tower-shaped structure.

[0006] The vehicle battery described in Patent Document 2 is disposed between a pair of seats, and the storage case is attached to a cross member or the like that constitutes part of the vehicle body. [Prior art documents] [Patent documents]

[0007] [Patent Document 1] JP 2020-23277 A [Patent Document 2] JP 2004-345447 A Summary of the Invention [Problem to be solved by the invention]

[0008] In vehicles, it is necessary to improve the protection function for the vehicle battery and passengers in the event of a collision or the like.

[0009] Furthermore, in the case of on-board batteries installed in electric vehicles and the like, multiple battery modules may be arranged in a storage case to ensure high power storage capacity, and when multiple battery modules are arranged, the weight is particularly likely to increase, which may result in reduced fuel efficiency, etc. Therefore, in the case of vehicles, it is also necessary to simplify the structure in order to suppress the increase in weight.

[0010] SUMMARY OF THE PRESENT DISCLOSURE An object of the present invention is to improve the protection function for an on-vehicle battery and passengers while simplifying the structure. [Means for solving the problem]

[0011] The mounting structure for an in-vehicle battery according to the present invention is a mounting structure for an in-vehicle battery disposed under a rear seat, and includes at least one battery module positioned separately on the left and right sides, a storage case for storing the battery modules, and a storage case for storing the battery modules and the storage case. each The battery frame is attached in a suspended state and fixed to the vehicle body, and the rear seat is attached to the battery frame. Effect of the Invention

[0012] According to the present invention, in the event of a collision or the like, the load on the vehicle battery and passengers is reduced by the battery frame, and since both the vehicle battery and the rear seat are attached to the battery frame, the protection function for the vehicle battery and passengers can be improved and the structure can be simplified. [Brief description of the drawings]

[0013] [Figure 1] 2 to 12 show an embodiment of an in-vehicle battery mounting structure of the present invention, and these figures are diagrams showing the configuration of a vehicle. [Diagram 2] FIG. [Diagram 3] FIG. 2 is a perspective view showing an in-vehicle battery and a battery frame with the cover separated. [Figure 4] FIG. 2 is an enlarged perspective view showing a part of the battery frame, etc. [Diagram 5] FIG. 2 is a perspective view showing a battery frame and an in-vehicle battery. [Figure 6] FIG. 2 is a plan view showing the internal structure of the vehicle battery. [Figure 7] FIG. 2 is a perspective view showing a state in which a battery module is attached to a battery frame. [Figure 8] 1 is a front view, partially in cross section, showing a state in which a battery frame having an in-vehicle battery attached thereto is fixed to a vehicle body. FIG. [Figure 9] 1 is a perspective view showing a state in which a battery frame to which an in-vehicle battery is attached is fixed to a vehicle body. FIG. [Figure 10] 1 is a side view, partly in cross section, showing a state in which a rear seat is attached to a battery frame having an in-vehicle battery attached thereto and fixed to a vehicle body. FIG. [Figure 11] A side view showing a configuration in which a water shield is attached to a storage case, with a portion in cross section. [Figure 12] FIG. 13 is a perspective view showing a configuration in which a different cross member is used. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0014] <Vehicle Overview> First, a schematic configuration of a vehicle on which an on-board battery according to the present invention is mounted will be described (see FIG. 1).

[0015] The vehicle 100 is, for example, a hybrid vehicle that runs on at least one of fuel (gasoline) power and electrical power, but the vehicle 100 may also be an electric vehicle that runs only on electrical power.

[0016] The vehicle 100 is equipped with a power source 110, an accelerator opening sensor 120, a speed sensor 130, a control unit 140, and an on-board battery 1.

[0017] The power source 110 includes an engine 111 (internal combustion engine) and a drive motor 112 (electric motor). Therefore, the vehicle 100 can have two drive modes: a hybrid drive mode using both the engine 111 and the drive motor 112 as power sources, and a motor drive mode using only the drive motor 112 as power sources, and the two drive modes can be switched depending on the driving conditions, etc. However, the vehicle 100 may also be able to have an engine drive mode using only the engine 111 as power sources.

[0018] The accelerator opening sensor 120 detects the accelerator opening corresponding to the driving force of the vehicle 100 required by the driver, that is, the amount of depression of the accelerator pedal by the driver. The accelerator opening detected by the accelerator opening sensor 120 is output to the control unit 140 as a detection signal.

[0019] The speed sensor 130 detects the speed of the vehicle 100. The speed of the vehicle 100 detected by the speed sensor 130 is output to the control unit 140 as a detection signal.

[0020] The control unit 140 has the function of comprehensively controlling the operation of each unit in the vehicle 100 and performing various arithmetic processing. The control unit 140 has a microprocessor that performs calculations, a ROM (Read Only Memory) that stores programs and the like for causing the microprocessor to execute each process, a RAM (Random Access Memory) that stores various data such as the results of calculations, and an interface for inputting or outputting data.

[0021] The control unit 140 includes an engine control unit 141 that controls the engine 111 , a motor control unit 142 that controls the drive motor 112 , and a mode switching unit 143 .

[0022] The engine control unit 141 is a part that operates as an ECU (Engine Control Unit). The motor control unit 142 has a function of controlling, for example, the driving operation of the wheels of the vehicle 100 by the drive motor 112 and the regenerative operation of the drive motor 112. The mode switching unit 143 switches between two types of driving modes, a hybrid driving mode in which both the engine 111 and the drive motor 112 are powered, and a motor driving mode in which only the drive motor 112 is powered, based on the speed, acceleration, etc. of the vehicle 100.

[0023] The in-vehicle battery 1 has a battery module that stores power used in the vehicle 100, for example, power used in the drive motor 112, as well as power used in the control unit 140, various parts of the vehicle 100 that are operated by power, and various lights provided in the vehicle 100. For example, secondary batteries such as nickel-metal hydride batteries and lithium-ion batteries are used as the batteries in the battery module. In addition to power obtained by charging from outside the vehicle 100 (charging power), the in-vehicle battery 1 stores regenerative power supplied from the drive motor 112, for example.

[0024] <Body outline> Next, a schematic configuration of the lower rear side of the vehicle body 50 will be described (see FIG. 2).

[0025] The vehicle body 50 has a floor pan 51, a front floor panel 52, a rear floor panel 53, side frames 54, 54 and side sills 55, 55.

[0026] The floor pan 51 is a portion located below the rear seat, which will be described later. The floor pan 51 has a mounting recess 56 that is open forward and upward, and is formed by a bottom surface portion 57 that faces substantially in the vertical direction and a peripheral surface portion 58 that is continuous with the periphery of the bottom surface portion 57. The floor pan 51 has an upper portion 59 that is continuous with the upper edge of the peripheral surface portion 58. The center portion of the bottom surface portion 57 in the left-right direction is provided as a protruding portion 57a ​​that protrudes upward, and the protruding portion 57a ​​is formed in a tunnel shape having a space that is open downward and in the front and rear directions. Therefore, spaces are formed on the left and right of the protruding portion 57a ​​in the mounting recess 56, and these spaces are formed as a first portion 56a and a second portion 56b, respectively.

[0027] The front floor panel 52 is provided continuous with the front side of the floor pan 51, and its central portion in the left-right direction is provided as a protruding portion 52a that protrudes upward. The protruding portion 52a is formed in a tunnel shape having a space that is open downward and to the front and rear, and its rear end is connected to the front end of a protruding portion 57a ​​on the bottom surface portion 57. The vehicle body 50 is provided with a tunnel-shaped raised portion 60 constituted by the protruding portions 52a and 57a, and the internal space of the raised portion 60 is formed as an arrangement space 60a.

[0028] The rear floor panel 53 is provided contiguous to the rear side of the floor pan 51 and is continuous with an upper portion 59 of the floor pan 51 .

[0029] The side frames 54 , 54 are positioned on the left and right sides of the floor pan 51 and the rear floor panel 53 , respectively, and are continuous with both left and right side edges of the floor pan 51 and both left and right side edges of the rear floor panel 53 .

[0030] The side sills 55, 55 are positioned on the left and right sides of the front floor panel 52 and the side frames 54, 54, respectively, and are continuous with both left and right side edges of the front floor panel 52 and the outer side edges of the side frames 54, 54.

[0031] Cross members 61, 61 are fixed to the left and right at the portion where the floor pan 51 and the side frames 54, 54 are connected to the front floor panel 52, spaced apart from each other. The cross member 61 has a base portion 62 provided as an outer end portion in the left-right direction, and a case front portion 63 that protrudes laterally from the lower end portion of the base portion 62, extends left and right, and is positioned in front of a storage case for the vehicle battery 1, which will be described later. The upper surface of the base portion 62 is higher than the upper surface of the case front portion 63. The cross members 61, 61 are respectively positioned between the protruding portion 57a ​​of the floor pan 51 and the side sills 55, 55, and are fixed to the floor pan 51, the side frames 54, 54, etc. by welding or the like with the base portions 62, 62 positioned in front of the side frames 54, 54, respectively.

[0032] The vehicle 100 is provided with a power transmission mechanism (not shown) including a propeller shaft for transmitting power from the engine 111 to the wheels. At least a portion of the propeller shaft is disposed in the arrangement space 60a of the raised portion 60 on the underside of the vehicle body 50. Also disposed in the arrangement space 60a of the raised portion 60 is an exhaust pipe (not shown) for discharging gas emitted when the vehicle 100 is running, for example.

[0033] <Mounting structure for vehicle batteries, etc.> Next, the mounting structure of the vehicle battery 1 will be described (see Figs. 3 to 8).

[0034] The vehicle battery 1 is attached to and held by a battery frame 30 (see FIG. 3). The battery frame 30 is made of a high-strength metal material, and has a first frame bar 31 extending left and right, a second frame bar 32 extending left and right, a third frame bar 33, 33, ... extending front and rear, and connecting portions 34, 34, ... that connect the third frame bar 33, 33, ... to the second frame bar 32.

[0035] The first frame bar 31 and the second frame bar 32 are positioned at a distance from each other in the front-rear direction, with the front first frame bar 31 positioned slightly lower than the rear second frame bar 32. The left and right ends of the first frame bar 31 and the second frame bar 32 are provided as fixed portions 31a, 31a, 32a, 32a, respectively.

[0036] The third frame bars 33, 33, ... are spaced apart from each other on the left and right sides, for example, four of them are provided, and the leftmost and rightmost third frame bars 33, 33 are defined as end bars 33X, 33X, and the third frame bars 33, 33 other than the end bars 33X, 33X are defined as central bars 33Y, 33Y.

[0037] The third frame bar 33 has a front end connected to a connecting portion 34 and a rear end connected to the first frame bar 31. Seat brackets 35, 35 are connected to the side portions of the central bars 33Y, 33Y, respectively (see Figures 3 and 4). The seat bracket 35 has a mounting hole 35a that penetrates vertically.

[0038] The connecting portion 34 has an upper end connected to the lower end of the third frame bar 33 and a lower end connected to the upper end of the first frame bar 31 (see FIG. 3).

[0039] In the battery frame 30, fixed portions 31a, 31a, 32a, 32a of the first frame bar 31 and the second frame bar 32 protrude laterally (outwardly) from the end bars 33X, 33X, respectively.

[0040] The upper ends of connecting brackets 36, 36 are connected to the portions of the first frame bar 31 located below the front surfaces of the connecting portions 34, 34 to which the central bars 33Y, 33Y are connected. The connecting bracket 36 is formed in a shape that extends vertically, and is located in the same position in the left-right direction as the central bars 33Y, 33Y.

[0041] The vehicle battery 1 has a storage case 2 formed into a horizontally elongated box shape that is open at the top, a cover 3 that covers the internal space of the storage case 2 from above, and various necessary parts arranged inside and outside the storage case 2 (see Figures 3 and 5).

[0042] The storage case 2 has battery storage sections 4, 4 spaced apart on the left and right sides and an intermediate section 5 located between the battery storage sections 4, 4, with the intermediate section 5 continuing to the upper ends of the battery storage sections 4, 4. Therefore, a recessed section 2a that is open forward, backward, and downward is formed below the intermediate section 5 in the storage case 2.

[0043] A terminal arrangement recess 2b is formed at one end in the left-right direction on the front side of the storage case 2. The terminal arrangement recess 2b is formed by bending the front part 6 of the storage case 2, and is formed as a space that is open outward at the front and sides.

[0044] The storage case 2 is attached in a suspended state to the battery frame 30 by bolts or the like (not shown).

[0045] The cover 3 has a top surface portion 7 facing in the vertical direction and an outer peripheral surface portion 8 protruding downward from the outer periphery of the top surface portion 7, with notches 8a, 8a formed at the rear end portions of portions positioned on both the left and right sides of the outer peripheral surface portion 8. Insertion holes 7a, 7a penetrating vertically are formed at the front end portion of the top surface portion 7 at a distance from each other on the left and right.

[0046] The cover 3 is attached to the battery frame 30 with the second frame bar 32 inserted from below into the cutouts 8a, 8a (see FIG. 5). Therefore, when the cover 3 is attached to the battery frame 30, the cover 3 covers the battery frame 30 except for the fixed portions 32a, 32a of the second frame bar 32 and the third frame bars 33, 33, ....

[0047] In this way, the cover 3 is attached to the battery frame 30 with the second frame bar 32 inserted into the cutouts 8a, 8a, so that the cover 3 is closer to the storage case 2 in the vertical direction, thereby making it possible to reduce the size of the vehicle battery 1 in the vertical direction.

[0048] When the cover 3 is attached to the battery frame 30, the insertion holes 7a, 7a formed in the top surface 7 of the cover 3 are positioned directly above the mounting holes 35a, 35a of the seat brackets 35, 35 fixed to the central bars 33Y, 33Y, respectively.

[0049] Each of the battery storage sections 4, 4 of the storage case 2 stores, for example, two battery modules 9, 9, ... (see Figs. 3 and 6). The battery modules 9 store a plurality of secondary batteries such as nickel-metal hydride batteries or lithium-ion batteries inside the case, and are stored in the battery storage section 4, for example, in two tiers, one above the other. The number of battery modules 9 stored in the storage case 2 is arbitrary, and it is sufficient that at least one battery module 9 is stored in each of the battery storage sections 4, 4 formed in the storage case 2, spaced apart from each other on the left and right.

[0050] Battery brackets 10, 10 are attached to both the left and right ends of the two-tiered battery modules 9, 9, and the upper ends of the battery brackets 10, 10 are attached to third frame bars 33, 33 of the battery frame 30 (see FIG. 7). Therefore, the battery modules 9, 9 are attached in a suspended state to the battery frame 30 via the battery brackets 10, 10.

[0051] A battery control unit 11 is disposed in the middle section 5 of the storage case 2 (see Figs. 3 and 6). The battery control unit 11 is a control device that controls each part of the vehicle-mounted battery 1, and is attached so as to straddle the two battery brackets 10, 10.

[0052] A cooling fan 12 is attached to the inner surface of the front part 6 of the battery storage section 4 of the storage case 2, and a cooling air intake hole 6a is formed in the front part 6 at the part where the cooling fan 12 is attached (see Figs. 3, 6 and 8). The cooling air intake hole 6a is a hole for taking in cooling air from the outside of the storage case 2, and is covered by a filter (not shown) attached to the front part 6. Therefore, the cooling air intake hole 6a also serves as a work target part for performing the work of attaching a filter.

[0053] A cooling duct 13 is connected to the cooling fan 12. The cooling duct 13 passes through the underside of the battery control unit 11 and branches to the left and right, and each branch is connected to the battery modules 9, 9, .... Therefore, the cooling air taken in from the cooling air intake hole 6a is caused by the cooling fan 12 to flow through the cooling duct 13 toward the battery modules 9, 9, ..., cools the batteries of the battery modules 9, 9, ..., and is discharged to the outside of the storage case 2 through a cooling air exhaust hole (not shown). At this time, a part of the cooling air passing through the cooling duct 13 is blown onto other parts of the battery control unit 11, etc., and the blown cooling air also cools the other parts of the battery control unit 11, etc.

[0054] A service plug 14 is attached to the inner surface of the front part 6 of the battery storage section 4 of the storage case 2, and a plug operation hole 6b is formed in the front part 6 at the portion where the service plug 14 is attached. The service plug 14 has a function of disconnecting or connecting a high-voltage circuit to prevent electric shock to workers, etc., during inspection and maintenance of the vehicle 100 or in the event of a collision with the vehicle 100. The service plug 14 is pulled out and removed during inspection and maintenance of the vehicle or in the event of a collision with the vehicle, and by removing the service plug 14, the high-voltage circuit is disconnected and electric shock to workers, etc. is prevented.

[0055] The plug work hole 6b is a work hole for performing work on the service plug 14, and also serves as a work target for performing work on the service plug 14. The plug work hole 6b is covered by a plug cover (not shown) that is attached to the front surface portion 6.

[0056] A junction box 15 is disposed on the inner surface side of the battery storage section 4 of the storage case 2, and a connector 16 is disposed in the terminal arrangement recess 2b of the storage case 2. The connector 16 is connected to the junction box 15 and functions as a connection terminal section of the junction box 15. The junction box 15 functions as a control device that controls the battery modules 9, 9, ..., etc.

[0057] The connector 16 is a part to which a connection wire (not shown) is connected, and also serves as a work target part for performing the work of connecting the connection wire.

[0058] <Fixing state of the battery frame to the vehicle body> In the battery frame 30 to which the vehicle-mounted battery 1 configured as described above is attached, the fixed portions 31a, 31a, 32a, 32a of the first frame bar 31 and the second frame bar 32 are fixed to the vehicle body 50 by bolts or the like (see FIG. 9). The front fixed portions 31a, 31a are fixed to the front end portion of the side frame 54 or to a base portion 62 of the cross member 61, and the rear fixed portions 32a, 32a are fixed to the side frame 54. In addition, the center portion of the first frame bar 31 in the left-right direction of the battery frame 30 is also fixed to the upper surface portion 60b of the raised portion 60 by bolts or the like.

[0059] The lower ends of the connecting brackets 36, 36 each connected to the battery frame 30 are fixed to the case front parts 63, 63 of the cross member 61 by bolts or the like. Therefore, the battery frame 30 is fixed to the cross members 61, 61 that form part of the vehicle body 50 via the connecting brackets 36, 36.

[0060] In this way, the battery frame 30 is fixed to the cross members 61, 61 via the connecting brackets 36, 36 that are located at the same positions as the central bars 33Y, 33Y in the left-right direction, thereby improving the efficiency of transmission of the load applied to the battery frame 30 to the vehicle body 50 in the event of a collision, particularly in a front-rear collision. Therefore, it is possible to improve safety in the event of a collision, particularly in a front-rear collision.

[0061] With the battery frame 30 fixed to the vehicle body 50 as described above, the vehicle battery 1 is inserted and positioned in a placement recess 56 formed in the floor pan 51. The vehicle battery 1 is positioned with the raised portion 60 inserted into the recessed portion 2a of the storage case 2, the battery storage portions 4, 4 of the storage case 2 are respectively positioned in first portions 56a, 56a of the placement recess 56 formed in the floor pan 51, and the middle portion 5 of the storage case 2 is positioned directly above the raised portion 60 in the second portion 56b of the placement recess 56 formed in the floor pan 51.

[0062] With the battery frame 30 fixed to the vehicle body 50, the storage case 2 of the vehicle-mounted battery 1 attached to the battery frame 30 is positioned above and spaced apart from the bottom surface 57 of the floor pan 51 (see FIG. 10). At this time, the cooling air intake hole 6a, plug operation hole 6b, and connector 16 of the vehicle-mounted battery 1, which function as work targets, are positioned above the case front parts 63, 63 of the cross member 61 (see FIG. 8). Spaces are formed between the first frame bar 31 of the battery frame 30 and the case front parts 63, 63 of the cross members 61, 61, respectively, and these spaces are called access spaces 70, 70.

[0063] The access spaces 70, 70 communicate with the cooling air intake hole 6a, the plug operation hole 6b, and the connector 16, which function as the target parts of the work, respectively, so that the worker can perform various types of work through the access spaces 70, 70. For example, the worker can install or replace a filter that covers the cooling air intake hole 6a. The worker can also install or replace a plug cover that covers the plug operation hole 6b, and can perform various types of work on the service plug 14. Furthermore, the worker can connect or replace a connection line to the connector 16, for example.

[0064] With the battery frame 30 fixed to the vehicle body 50 as described above, the rear seat 40 is attached to the battery frame 30 and the vehicle body 50 (see FIG. 10). The rear seat 40 has a seat cushion 41 on which a passenger sits and a backrest 42 that functions as a backrest.

[0065] The seat cushion 41 is provided with front attachment portions 41a, 41a protruding downward from the underside at a position near the front end, spaced apart from each other on the left and right, and rear attachment portions 41b, 41b protruding approximately rearward at the rear end, spaced apart from each other on the left and right. The vehicle body 50, for example, the side frames 54, 54 are provided with attachment pieces 64, 64, respectively, and the front attachment portions 41a, 41a of the rear seat 40 are inserted through the insertion holes 7a, 7a of the cover 3 and inserted into and engaged with the attachment holes 35a, 35a of the seat brackets 35, 35 fixed to the central bars 33Y, 33Y, and the rear attachment portions 41b, 41b are engaged with the attachment pieces 64, 64, respectively.

[0066] In this way, the rear seat 40 is attached to the battery frame 30 and the vehicle body 50 by the front mounting portions 41a, 41a being inserted into and engaged with the mounting holes 35a, 35a of the seat brackets 35, 35, respectively, and the rear mounting portions 41b, 41b being engaged with the mounting pieces 64, 64, respectively. Therefore, the battery frame 30 functions as a mounting portion for the vehicle battery 1 to which the vehicle battery 1 is attached, and also functions as a mounting portion for the rear seat 40 to which the rear seat 40 is attached.

[0067] When the rear seat 40 is attached to the battery frame 30 and the vehicle body 50, the vehicle battery 1 is disposed below the seat cushion 41 of the rear seat 40.

[0068] <Summary> As described above, the mounting structure for the vehicle-mounted battery 1 comprises at least one battery module 9 arranged below the rear seat 40 and positioned spaced apart on the left and right sides, a storage case 2 for storing the battery modules 9, and a battery frame 30 to which the battery module 9 and storage case 2 are attached in a suspended state and fixed to the vehicle body 50, and the rear seat 40 is attached to the battery frame 30.

[0069] Therefore, the vehicle-mounted battery 1 and the rear seat 40 are attached to the battery frame 30 fixed to the vehicle body 50, and in the event of a collision, the load on the vehicle-mounted battery 1 and passengers is reduced by the battery frame 30, and since both the vehicle-mounted battery 1 and the rear seat 40 are attached to the battery frame 30, the protection function for the vehicle-mounted battery 1 and passengers can be improved and the structure can be simplified.

[0070] In addition, since the battery frame 30 has the function of mounting both the vehicle-mounted battery 1 and the rear seat 40, there is no need to provide separate components for mounting the vehicle-mounted battery 1 and the rear seat 40, which results in a reduction in weight, and the reduction in weight of the vehicle 100 can improve fuel efficiency.

[0071] In a configuration in which the vehicle battery 1 is disposed below the rear seat 40, if a passenger or the like spills water in the vehicle compartment, the spilled water may flow below the rear seat 40 and reach the vehicle battery 1. If the water that flows below the rear seat 40 reaches the vehicle battery 1 and flows into the storage case 2 or adheres to the connector 16, etc., it may interfere with the normal operation of the vehicle battery 1, so it is also necessary to ensure good waterproofing performance for the vehicle battery 1.

[0072] Therefore, in the mounting structure of the vehicle battery 1, as described above, the vehicle battery 1 is suspended from the battery frame 30, which makes it possible to position the vehicle battery 1 at a distance above the bottom surface 57 of the floor pan 51, making it difficult for moisture to adhere to the vehicle battery 1, ensuring good waterproofing performance for the vehicle battery 1 and ensuring the normal operating condition of the vehicle battery 1.

[0073] In addition, a raised portion 60 that protrudes upward is provided in the center of the vehicle body 50 in the left-right direction, and at least one battery module 9 is positioned on each side of the raised portion 60, and a battery frame 30 is fixed to the raised portion 60.

[0074] Therefore, since the battery frame 30 is fixed to the raised portion 60 and the battery module 9 is positioned so as not to interfere with the raised portion 60, the strength of the battery frame 30 can be increased and the space for arranging the battery module 9 can be effectively utilized.

[0075] Furthermore, the left and right ends of the battery frame 30 are fixed to a pair of side frames 54, 54, respectively.

[0076] Therefore, since the battery frame 30 is fixed to both the left and right ends of the vehicle body 50, the battery frame 30 reinforces the vehicle body 50 in the left-right direction, thereby protecting the passengers and the vehicle battery 1 when an impact is received from the side.

[0077] Furthermore, the vehicle battery 1 is formed with a work target area for performing work on each part, and an access space 70 communicating with the work target area is formed between the rear seat 40 and the cross member 61.

[0078] Therefore, it is possible to perform work on each part formed on the vehicle battery 1 via the access space 70 and the work target part without removing the rear seat 40 or the battery frame 30 from the vehicle body 50, etc., thereby improving workability and maintainability.

[0079] In addition, the cross member 61 is positioned in front of the storage case 2, and the portion of the cross member 61 positioned in front of the work target area is provided as case front parts 63, 63, and the upper surfaces of the case front parts 63, 63 are positioned below the work target area.

[0080] Therefore, moisture that flows into the lower side of the storage case 2 is allowed to flow forward, over the front sides 63, 63 of the case without reaching the work target area, thereby effectively preventing moisture from adhering to the work target area and moisture from entering the interior of the storage case 2.

[0081] Furthermore, by configuring the upper surface of the case front part 63 of the cross member 61 for reinforcing the vehicle body 50 to be positioned below the work target area, waterproofing of the vehicle-mounted battery 1 is ensured, so there is no need to provide a dedicated component for ensuring waterproofing of the vehicle-mounted battery 1, and good waterproofing of the vehicle-mounted battery 1 can be ensured while simplifying the structure and reducing manufacturing costs.

[0082] Furthermore, if the case front portion 63 of the cross member 61 is configured to be positioned below the work target area, the height of the case front portion 63 will be reduced, which may reduce the strength of the vehicle body 50. However, in the vehicle 100, as described above, the central portion in the left-right direction of the first frame bar 31 provided on the battery frame 30 is fixed to the upper surface portion 60b of the raised portion 60 by a bolt or the like.

[0083] Therefore, even if the height of the case front portion 63 is reduced and the strength of the vehicle body 50 is reduced, the strength of the vehicle body 50 is increased by the first frame bar 31, ensuring sufficient strength of the vehicle body 50 and improving safety in the event of a collision.

[0084] <Other> Since vibrations occur when the vehicle 100 is traveling, there is a risk that moisture that has flowed into the lower side of the storage case 2 may jump up and adhere to the storage case 2 when the vehicle attempts to climb over the case front part 63 of the cross member 61. In order to prevent such moisture from jumping up and adhering to the storage case 2, the storage case 2 may be provided with a water shielding plate 17 that protrudes forward from the front part 6 (see FIG. 11). It is desirable to provide the water shielding plate 17, for example, below the cooling air intake hole 6a, plug operation hole 6b, and connector 16, which are the areas to be worked on.

[0085] By providing such a water shielding plate 17, it is possible to more effectively prevent moisture from adhering to the work target portion and moisture from entering the inside of the storage case 2.

[0086] Furthermore, in the vehicle 100, it is possible to use a cross member 61A in which both ends in the left-right direction are provided as base portions 62, 62 instead of the cross member 61 (see FIG. 12).

[0087] The cross member 61A has both ends in the left-right direction formed as base portions 62, 62, and the portion between the base portions 62, 62 formed as the case front portion 63, with the upper surfaces of the base portions 62, 62 being higher than the upper surface of the case front portion 63, and the base portions 62, 62 being at approximately the same height.

[0088] When the cross members 61A, 61A are used, the first frame bar 31 of the battery frame 30 is fixed to the base portions 62, 62 adjacent to the raised portion 60 by bolts or the like. In this case, the center portion in the left-right direction of the first frame bar 31 provided on the battery frame 30 may be fixed to the upper surface portion 60b of the raised portion 60 by bolts or the like. Therefore, when the cross members 61A, 61A are used, the portions of the first frame bar 31 other than the fixed portions 31a, 31a are fixed to the vehicle body 50 at two or three locations.

[0089] When cross members 61A, 61A are used in this manner, the strength of the vehicle body 50 is increased by the base portions 62, 62, so that there is no need to provide a connecting bracket 36, and the strength of the vehicle body 50 can be improved while reducing the number of parts.

[0090] Furthermore, in a structure in which the cross member 61A is used, by constructing the structure so that the base portions 62, 62 adjacent to the raised portion 60 are connected, it is possible to manufacture the cross member 61A as a single part, thereby reducing the number of parts and lowering manufacturing costs. [Explanation of symbols]

[0091] 50 Body 54 Side frame 60 Ridges 61 Cross member 63 Case front 1. Car battery 2 Storage Case 6a Cooling air intake hole (work area) 6b Plug work hole (work target area) 9 Battery Module 16 Connector (working part) 40 Rear seat 30 Battery Frame 70 Access Space 61A Cross member

Claims

1. A mounting structure for an in-vehicle battery disposed under a rear seat, At least one battery module disposed on each of the left and right sides at a distance from each other; a storage case for storing the battery module; a battery frame to which the battery module and the storage case are attached in a suspended state and which is fixed to a vehicle body; The rear seat is attached to the battery frame. Mounting structure for vehicle battery.

2. A pair of side frames are provided on the vehicle body at a distance from each other on the left and right sides, The left and right ends of the battery frame are fixed to the pair of side frames, respectively.

2. The vehicle battery mounting structure according to claim 1.

3. The vehicle body is provided with a protruding portion protruding upward in a central portion in a left-right direction, At least one of the battery modules is located on each of the left and right sides of the raised portion, The battery frame is fixed to the raised portion.

3. The vehicle battery mounting structure according to claim 1 or 2.

4. The vehicle body is provided with a cross member, At least the storage case is formed with a work target portion for performing work on each part arranged therein, An access space communicating with the work target portion is formed between the battery frame and the cross member.

4. The mounting structure for an in-vehicle battery according to claim 1, 2 or 3.

5. The cross member is located in front of the storage case, A portion of the cross member that is located in front of the work target portion is provided as a case front portion, The upper surface of the front part of the case is positioned below the work target part.

5. The vehicle battery mounting structure according to claim 4.

Images