Cartridges for vaporizer devices
The vaporizer cartridge design with selectively damageable seals addresses the issues of expensive and ineffective secondary packaging in vaporizer devices, maintaining shelf life and preventing leakage while enabling controlled vaporization.
Patent Information
- Application Number
- JP2021523937
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2018-11-05
- Filing Date
- 2019-11-05
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2039-11-05
AI Technical Summary
Existing vaporizer devices and cartridges face challenges with secondary packaging being expensive and ineffective in maintaining the shelf life of vaporizable materials, as well as preventing leakage when removed from packaging.
The proposed solution involves a vaporizer cartridge design with a reservoir housing, an air flow tube, and first and second seals that are impermeable to fluids. The seals are configured to be damaged selectively, allowing access to the vaporizable material for vaporization, while maintaining the material's shelf life and preventing leakage.
This design effectively maintains the shelf life of vaporizable materials by preventing exposure to the environment and reduces the risk of leakage, while allowing controlled access to the material for vaporization.
Smart Images

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Abstract
Description
[Technical field]
[0001] CROSS-REFERENCE TO RELATED APPLICATIONS This application claims priority to U.S. Provisional Patent Application No. 62 / 755,962, filed November 5, 2018, entitled "Cartridges For Vaporizer Devices," the disclosure of which is incorporated herein by reference in its entirety and to the extent permitted by law.
[0002] Technical Field The subject matter described herein relates to a vaporizer device that includes a vaporizer cartridge.
[0003] Background technology Vaporizer devices, which may also be referred to as vaporizers, electronic vaporizer devices, or e-vaporizer devices, can be used to deliver an aerosol (e.g., a substance in vapor phase and / or condensed phase suspended in a stationary or moving mass of air or some other gaseous carrier) containing one or more active ingredients, via inhalation of the aerosol by a user of the vaporizer device. For example, electronic nicotine delivery systems (ENDS) include a type of vaporizer device that is battery powered and can be used to simulate the experience of smoking, but without the combustion of tobacco or other substances. Vaporizers have become increasingly popular in both prescribed medical applications in the delivery of medicines and in the consumption of tobacco, nicotine, and other plant-based materials. Vaporizer devices can be portable, self-contained, and / or convenient to use.
[0004] In using a vaporizer device, a user inhales an aerosol, colloquially referred to as "vapor," which may be generated by a heating element that vaporizes (e.g., causes a liquid or solid to transition at least partially to a gas phase) a vaporizable material, which may be a liquid, solution, solid, paste, wax, and / or any other form compatible for use with a particular vaporizer device. The vaporizable material used with a vaporizer device may be provided within a cartridge (e.g., a separable portion of the vaporizer device that contains the vaporizable material) that includes an outlet (e.g., a mouthpiece) for inhalation of the aerosol by the user.
[0005] To receive the inhalable aerosol generated by the vaporizer device, a user may, in certain instances, activate the vaporizer device by making a puff, by pressing a button, and / or by some other approach. A puff, as used herein, refers to an inhalation by a user that draws a volume of air into the vaporizer device, whereby the combination of the vaporized vaporizable material and the air volume generates an inhalable aerosol.
[0006] An approach by which a vaporizer device produces an inhalable aerosol from a vaporizable material includes heating the vaporizable material in a vaporization chamber (e.g., a heater chamber) to convert the vaporizable material to a gas (or vapor) phase. A vaporization chamber can refer to a region or volume within a vaporizer device. Within that region or volume, a heat source (e.g., a conductive, convective, and / or radiative heat source) heats the vaporizable material to produce a mixture of air and vaporized material, forming a vapor through which a user of the vaporization device inhales the vaporizable material.
[0007] In some embodiments, the vaporizable material may be drawn from the reservoir into the vaporization chamber via a wicking element (e.g., a wick). The suction of the vaporizable material into the vaporization chamber may be at least partially due to capillary action. The capillary action is provided by the wick as it draws the vaporizable material along the wick toward the vaporization chamber.
[0008] The vaporizer device may be controlled by one or more on-board controllers, electronic circuitry (e.g., sensors, heating elements), and / or the like, and may communicate wirelessly with an external controller (e.g., a computing device such as a smartphone).
[0009] The vaporizable material used with the vaporizer device may be provided in a vaporizer cartridge. Once the vaporizer cartridge is fabricated and filled with the vaporizable material, it is then typically placed in a secondary package, such as a blister pack, for protection until later use with the vaporizer device. The secondary packaging material used for the vaporizer cartridge generally inhibits chemical degradation of the vaporizable material (e.g., by preventing exposure to the atmospheric environment) and extends the shelf life of the vaporizable material. Additionally, the secondary packaging material inhibits leakage of the vaporizable material that would occur prior to use.
[0010] However, the secondary packaging material itself can be expensive, and a significant amount would be required to effectively package the cartridge. Furthermore, once the vaporizer cartridge is removed from the secondary packaging material, the vaporizable material is exposed to atmospheric conditions outside the cartridge, and if exposed for a significant amount of time prior to use, degradation of the vaporizable material may begin. As a result, the shelf life of the vaporizable material may be significantly reduced if removed too soon from the secondary packaging. Furthermore, potential leakage of the vaporizable material may occur once the vaporizer cartridge is removed.
[0011] Therefore, improved vaporizer devices and / or vaporizer cartridges that ameliorate or overcome these problems are desirable.
[0012] overview Aspects of the present subject matter relate to vaporizer devices and cartridges for use in vaporizer devices.
[0013] In some variations, one or more of the following features may be included as options in any operable combination.
[0014] In one embodiment, a cartridge for a vaporizer device is provided, the cartridge including a reservoir housing having a first housing end and a second housing end opposite the first housing end, an air flow tube extending through the reservoir housing, and first and second seals, each substantially impermeable to a fluid. The reservoir housing is configured to hold a vaporizable material. The air flow tube defines an air flow passageway through the air flow tube. The first seal is substantially secured to the first housing end and the second seal is substantially secured to the second housing end, the first seal and the second seal being configured to be selectively damaged to allow access to the vaporizable material in the reservoir housing for vaporization into a vaporized material.
[0015] In some embodiments, the first seal can be configured to be pierced or removed from the first housing end.
[0016] In some embodiments, the second seal can be configured to be removed from the second housing end.
[0017] In some embodiments, the cartridge includes a cap. The cap can have a hollow cap body that can be configured to receive the second housing end. The cap can be secured to the second seal such that the second seal can be removed from the second housing end of the reservoir housing when the cap is removed from the reservoir housing.
[0018] In some embodiments, the fluid may be at least one of a gas and a liquid.
[0019] In some embodiments, the first and second seals can hermetically seal the reservoir housing.
[0020] The air flow tube can have a variety of configurations. For example, in some embodiments, the air flow tube can include a wicking element in communication with the reservoir chamber. The wicking element can be configured to substantially draw at least a portion of the vaporizable material from the reservoir chamber into the air flow passage for vaporization.
[0021] In some embodiments, the cartridge can include a mouthpiece defining a hollow body and a hollow pin. The hollow body can include a first body end and a second body end opposite the first body end, the first body end can include an orifice therethrough, and the second body end can be configured to receive the first housing end. The hollow pin can extend distally from the first body end and can be in communication with the orifice. The mouthpiece and reservoir housing can be configured to selectively slide relative to one another such that the distal end of the hollow pin penetrates the first seal and the orifice is in communication with the airflow passage.
[0022] In some embodiments, a compressive force applied to at least one of the mouthpiece and the reservoir housing causes the hollow pin to move toward the first seal and a distal end of the hollow pin to penetrate the first seal. In such embodiments, the cartridge can include a locking mechanism configured to lock the mouthpiece to the reservoir housing, thereby preventing the mouthpiece and the reservoir housing from sliding relative to each other until the compressive force exceeds a predetermined threshold force.
[0023] In some examples, the cartridge can include a locking mechanism that can be configured to substantially secure the mouthpiece to the reservoir housing when a predetermined length of the hollow pin is received within the airflow tube.
[0024] The hollow pin can have a variety of configurations, for example, in some embodiments, the hollow pin can be axially aligned with the air flow tube and positioned inside at least a portion of the air flow tube by penetrating the first seal.
[0025] In another embodiment, a vaporizer device is provided, the vaporizer device including a vaporizer body and a cartridge selectively coupled to and removable from the vaporizer body. The cartridge includes a reservoir housing having a first housing end and a second housing end opposite the first housing end, an air flow tube extending through the reservoir housing, and first and second seals, each substantially impermeable to fluid. The reservoir housing is configured to hold a vaporizable material. The air flow tube defines an air flow passageway through the air flow tube. The first seal is substantially secured to the first housing end and the second seal is substantially secured to the second housing end, the first seal and the second seal are configured to be selectively damaged to allow access to the vaporizable material in the reservoir housing for vaporization into a vaporized material.
[0026] In some embodiments, the vaporizer body can include a power source.
[0027] The cartridge can have a variety of configurations. For example, in some embodiments, the cartridge can include a mouthpiece defining a hollow body and a hollow pin. The hollow body can include a first body end and a second body end opposite the first body end, the first body end can include an orifice therethrough, and the second body end can be configured to receive the first housing end. The hollow pin can extend distally from the first body end and can be in communication with the orifice. The mouthpiece and reservoir housing can be configured to selectively slide relative to one another such that the distal end of the hollow pin penetrates the first seal and the orifice is in communication with the airflow passage.
[0028] In some embodiments, a compressive force applied to at least one of the mouthpiece and the reservoir housing can cause the hollow pin to move toward the first seal and a distal end of the hollow pin to penetrate the first seal. In such embodiments, the cartridge can include a locking mechanism configured to lock the mouthpiece to the reservoir housing to prevent the mouthpiece and the reservoir housing from sliding relative to each other until the compressive force exceeds a predetermined threshold force.
[0029] In some examples, the cartridge can include a locking mechanism that can be configured to substantially secure the mouthpiece to the reservoir housing when a predetermined length of the hollow pin is received within the airflow tube.
[0030] The hollow pin can have a variety of configurations, for example, in some embodiments, the hollow pin can be axially aligned with the air flow tube such that puncturing of the first seal causes the hollow pin to be disposed within at least a portion of the air flow tube.
[0031] Details of one or more variations of the subject matter described herein are set forth in the accompanying drawings and the description below. Other features and advantages of the subject matter described herein will be apparent from the description and drawings, and from the claims. The claims following this disclosure are intended to define the scope of protected subject matter.
[0032] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate certain aspects of the subject matter disclosed herein and, together with the description, serve to explain certain principles related to the disclosed embodiments. [Brief description of the drawings]
[0033] [Figure 1A] FIG. 2 is a block diagram of a vaporizer device. [Figure 1B] FIG. 2 is a top view of an embodiment of a vaporizer device showing the vaporizer cartridge separated from the vaporizer device body. [Figure 1C] FIG. 1C is a top view of the vaporizer device of FIG. 1B showing the vaporizer cartridge coupled to the vaporizer device body. [Figure 1D] FIG. 1D is a perspective view of the vaporizer device of FIG. [Figure 1E] FIG. 1C is a perspective view of the vaporizer cartridge of FIG. [Figure 1F] FIG. 1F is another perspective view of the vaporizer cartridge of FIG. 1E. [Diagram 2] 1 is a schematic cross-sectional view of another embodiment of a vaporizer cartridge, showing the vaporizer cartridge in a pre-activated state. [Diagram 3] 3 is a schematic cross-sectional view of the vaporizer cartridge of FIG. 2, showing the cartridge in an intermediate operating position. [Figure 4] 3 is a schematic cross-sectional view of the cartridge of FIG. 2 showing the vaporizer cartridge in a fully operational position.
[0034] In the embodiments, like reference numbers indicate like structures, features, or elements.
[0035] Detailed Description The embodiments of the present subject matter include methods, apparatus, articles of manufacture, and systems related to vaporization of one or more materials for inhalation by a user. Exemplary embodiments include a vaporizer device and a system including a vaporizer device. The term "vaporizer device" as used in the following description and claims means any self-contained device, a device including two or more separable parts (e.g., a vaporizer body including a battery and other hardware, and a cartridge including a vaporizable material), and / or the like. As used herein, a "vaporizer system" can include one or more components, such as a vaporizer device. Examples of vaporizer devices consistent with the embodiments of the present subject matter include electronic vaporizers, electronic nicotine delivery systems (ENDS), and / or the like. In general, such vaporizer devices are handheld devices that heat a vaporizable material (e.g., by convection, conduction, radiation, and / or some combination thereof) to provide an inhalable dose of material.
[0036] The vaporizable material used with the vaporizer device can be provided in a cartridge (e.g., a portion of the vaporizer device that contains the vaporizable material in a reservoir or other container), which can be refillable when empty, or can be disposable so that a new cartridge containing additional vaporizable material of the same or different type can be used. The vaporizer device can be a vaporizer device that uses a cartridge, a vaporizer device without a cartridge, or a multi-use vaporizer device that can be used with or without a cartridge. For example, the vaporizer device can include a heating chamber configured to contain the vaporizable material directly within the heating chamber (e.g., an oven or other area where the material is heated by a heating element), and / or a reservoir for containing the vaporizable material, etc.
[0037] In some embodiments, the vaporizer device can be configured for use with liquid vaporizable material (e.g., a carrier solution in which active and / or inactive ingredients are suspended or held in solution, or a liquid form of the vaporizable material itself). The liquid vaporizable material can be allowed to be completely vaporized. Alternatively, at least a portion of the liquid vaporizable material can remain after all of the material suitable for inhalation has been vaporized.
[0038] 1A, the vaporizer device 100 can include a power source 112 (e.g., a battery, which may be a rechargeable battery) and a controller 104 (e.g., a processor capable of executing logic, circuitry, etc.) for controlling the supply of heat to an atomizer 141 for converting the vaporizable material 102 from an condensed form (e.g., a liquid, a solution, a suspension, a portion of at least partially unprocessed plant material, etc.) to a gas phase. The controller 104 can be part of one or more printed circuit boards (PCBs) consistent with certain embodiments of the present subject matter.
[0039] After conversion of the vaporizable material 102 to the gas phase, at least a portion of the vaporizable material 102 in the gas phase may condense to form particulate matter that is at least partially in local equilibrium with the gas phase as part of the aerosol. The aerosol may form part or all of the inhalable amount provided by the vaporizer device 100 while a user puffs or inhales on the vaporizer device 100. It should be understood that the interaction between the gas phase and the condensed phase in the aerosol generated by the vaporizer device 100 may be complex and dynamic due to factors that may affect one or more physical parameters of the aerosol, such as ambient temperature, relative humidity, chemistry, flow conditions in the airflow path (both inside the vaporizer device and inside the airway of a human or other animal), and / or mixing of the vaporizable material 102 in the gas or aerosol phase with other airflows. In some vaporizer devices, particularly those configured for delivery of volatile vaporizable materials, the inhalable amount may exist primarily in the gas phase (e.g., formation of condensed phase particles may be very limited).
[0040] The atomizer 141 in the vaporizer device 100 can be configured to vaporize the vaporizable material 102. The vaporizable material 102 can be a liquid. Examples of the vaporizable material 102 include a neat liquid, a suspension, a solution, a mixture, and / or the like. The atomizer 141 can include a wicking element (e.g., a wick) configured to transport a predetermined amount of the vaporizable material 102 to a portion of the atomizer 141 that includes a heating element (not shown in FIG. 1A ).
[0041] For example, the wicking element can be configured to draw the vaporizable material 102 from a reservoir 140 configured to contain the vaporizable material 102. Thus, the vaporizable material 102 can be vaporized by heat provided by the heating element. The wicking element can also optionally allow air to enter the reservoir 140 to replace the volume of vaporizable material 102 that has been removed. In some embodiments of the present subject matter, capillary action can draw the vaporizable material 102 into the wick for vaporization by the heating element, and air can return through the wick to the reservoir 140 to at least partially equalize the pressure within the reservoir 140. Other ways in which air can be returned to the reservoir 140 to equalize pressure are also within the scope of the present subject matter.
[0042] As used herein, the term "wick" or "wicking element" includes any material capable of inducing fluid movement via capillary pressure.
[0043] The heating element may include one or more of a conductive heater, a radiative heater, and / or a convective heater. One type of heating element is a resistive heating element, which may include a material (e.g., a metal or alloy, such as a nickel-chromium alloy, or a non-metallic resistor) configured to dissipate power in the form of heat when an electric current is passed through one or more resistive segments of the heating element. In some embodiments of the present subject matter, the atomizer 141 may include a heating element including a resistive coil or other heating element wrapped around the wicking element, disposed within the wicking element, integrated into the bulk shape of the wicking element, pressed into thermal contact with the wicking element, or otherwise positioned to transfer heat to the wicking element, such that the vaporizable material 102 is drawn from the reservoir 140 by the wicking element and vaporized into a gas phase and / or condensed phase (e.g., aerosol particles or droplets) for subsequent inhalation by the user. Other wicking element, heating element, and / or atomizer assembly configurations are also possible.
[0044] The heating element may be activated with a user puffing (e.g., inhaling, suction, etc.) on the mouthpiece 130 of the vaporizer device 100. The puff causes air to flow along an air flow path from an air inlet through the atomizer 141 (i.e., the wicking element and the heating element). Optionally, the air may flow from the air inlet through one or more condensation regions or chambers to an air outlet in the mouthpiece 130. Incoming air flowing along the air flow path passes through or through the atomizer 141 where the vaporizable material 102 in the gas phase is entrained in the air. The heating element may be activated via a controller 104, which may optionally be part of the vaporizer body 110 as described herein. The controller 104 passes current from the power source 112 to a circuit that includes the resistive heating element. The resistive heating element is optionally part of the vaporizer cartridge 120 as described herein. As described herein, the mixed gas-phase vaporizable material 102 may condense as it passes through the remainder of the air flow path, thereby allowing an inhalable amount of vaporizable material 102 in aerosol form to be delivered from the air outlet (e.g., mouthpiece 130) for inhalation by the user.
[0045] Activation of the heating element may also be accomplished by automatic detection of a puff based on one or more signals generated by one or more sensors 113. These sensors 113 and signals generated by sensors 113 may include one or more pressure sensors positioned to detect pressure along the airflow path relative to ambient pressure (or optionally to measure changes in absolute pressure), one or more motion sensors (e.g., accelerometers) of the vaporizer device 100, one or more flow sensors of the vaporizer device 100, a capacitive lip sensor of the vaporizer device 100, detection of a user interaction with the vaporizer device 100 via one or more input devices 116 (e.g., buttons on the vaporizer device 100, or other tactile control devices), receiving a signal from a computing device in communication with the vaporizer device 100, and / or other approaches for determining that a puff is occurring or about to occur.
[0046] As described herein, a vaporizer device 100 consistent with embodiments of the present subject matter may be configured to connect (e.g., wirelessly or via a wired connection) to a computing device (or optionally two or more devices) that communicates with the vaporizer device 100. To this end, the controller 104 may include communications hardware 105. The controller 104 may also include memory 108. The communications hardware 105 may include firmware and / or may be controlled by software to implement one or more encryption protocols for communications.
[0047] The computing device may be a component of a vaporizer system that also includes the vaporizer device 100 and may include specific hardware for communication capable of establishing a wireless communication channel with the communication hardware 105 of the vaporizer device 100. For example, a computing device used as part of a vaporizer system may include a general-purpose computing device (e.g., a smartphone, tablet, personal computer, other portable device such as a smart watch, etc.). The general-purpose computing device executes software that generates a user interface to allow a user to interact with the vaporizer device 100. In other embodiments of the present subject matter, such a device used as part of a vaporizer system may be a dedicated piece of hardware, such as a remote control or other wireless or wired device with one or more physical or soft (i.e., configurable on a screen or other display device and selectable via user interaction with a touch panel or other input device such as a mouse, pointer, trackball, cursor buttons, etc.) interface controls. The vaporizer device 100 may also include one or more outputs 117 or devices for providing information to a user. For example, the output 117 may include one or more light emitting diodes (LEDs) configured to provide feedback to a user based on the status and / or operational mode of the vaporizer device 100.
[0048] In examples where a computing device provides signals related to activation of a resistive heating element, or in other examples where the vaporizer device 100 is coupled to a computing device for performing various control or other functions, the computing device executes one or more sets of computer instructions to provide a user interface and underlying data processing. In one example, detection by the computing device of user interaction with one or more user interface elements causes the computing device to send a signal to the vaporizer device 100 to activate the heating element and reach an operating temperature for generating an inhalable dose of vapor / aerosol. Other functions of the vaporizer device 100 may be controlled by user interaction with a user interface on a computing device in communication with the vaporizer device 100.
[0049] The temperature of the resistive heating element of the vaporizer device 100 may depend on several factors, including the amount of power provided to the resistive heating element and / or the duty cycle at which power is provided, conductive heat transfer to other parts of the electronic vaporizer device 100 and / or the environment, latent heat losses across the wicking element and / or atomizer 141 due to the vaporization of the vaporizable material 102, and convective heat losses due to airflow (i.e., air moving across the heating element or atomizer 141 when a user inhales on the vaporizer device 100). As described herein, to ensure activation of the heating element or to heat the heating element to a desired temperature, in some embodiments of the present subject matter, the vaporizer device 100 may utilize a signal from a sensor 113 (e.g., a pressure sensor) to determine the time the user is inhaling. The sensor 113 may be located in the air flow path and / or may be connected (e.g., by a passageway or other flow path) to an air flow path that includes an inlet for air entering the vaporizer device 100 and an outlet for the user to inhale the resulting vapor and / or aerosol. In this way, the sensor 113 detects changes (e.g., pressure changes) associated with the flow of air from the air inlet to the air outlet through the vaporizer device 100. In some embodiments of the present subject matter, the heating element may be activated in conjunction with a user's puff, for example, by automatic detection of the puff, or by the sensor 113 detecting a change (such as a pressure change) in the air flow path.
[0050] The sensor 113 may be disposed on the controller 104 (e.g., a printed circuit board assembly or other type of circuit board) or may be coupled (i.e., electrically or electronically connected via a physical or wireless connection) to the controller 104. To perform measurements accurately and maintain the durability of the vaporizer device 100, it may be beneficial to provide a seal 127 that is sufficiently resilient to isolate the air flow path from other portions of the vaporizer device 100. The seal 127, which may be a gasket, may be configured to at least partially surround the sensor 113, thereby isolating the connection of the sensor 113 to the internal circuitry of the vaporizer device 100 from the portion of the sensor 113 exposed to the air flow path. In an example of a cartridge-based vaporizer device, the seal 127 may also isolate a portion of one or more electrical connections between the vaporizer body 110 and the vaporizer cartridge 120. Such placement of the seal 127 within the vaporizer device 100 may help mitigate potentially destructive effects on the vaporizer components due to interactions with environmental factors, such as water in the vapor or liquid phase or other fluids, such as the vaporizable material 102, and / or may help reduce air leakage from certain air flow paths within the vaporizer device 100. Unwanted air, liquid, or other fluids passing through and / or contacting the circuitry of the vaporizer device 100 may cause various undesirable effects, such as changes in pressure readings, and / or may result in the accumulation of undesirable materials, such as moisture, excess vaporizable material 102, and the like, on portions of the vaporizer device 100, which may result in poor pressure signals, degradation of the sensor 113 or other components, and / or reduced life span of the vaporizer device 100. Leaks at the seal 127 may also result in a user inhaling air that contains or flows through portions of the vaporizer device 100 that may be undesirable to inhale.
[0051] In some embodiments, the vaporizer body 110 includes the controller 104, the power source 112 (e.g., a battery), one or more sensors 113, charging contacts (e.g., for charging the power source 112), a seal 127, and a cartridge receptacle 118. The cartridge receptacle 118 is configured to receive a vaporizer cartridge 120 that couples with the vaporizer body 110 via one or more various attachment structures. In some examples, the vaporizer cartridge 120 includes a reservoir 140 for containing the vaporizable material 102 and a mouthpiece 130 having an aerosol outlet for delivering an inhalable dose to a user. The vaporizer cartridge 120 can include an atomizer 141 having a wicking element and a heating element. Alternatively, one or both of the wicking element and the heating element can be part of the vaporizer body 110. In embodiments in which any portion of the atomizer 141 (i.e., the heating element and / or the wicking element) is part of the vaporizer body 110, the vaporizer device 100 may be configured to supply vaporizable material 102 from a reservoir 140 in the vaporizer cartridge 120 to one or more portions of the atomizer 141 contained in the vaporizer body 110.
[0052] In an embodiment of the vaporizer device 100 in which the power source 112 is part of the vaporizer body 110 and the heating element is disposed within the vaporizer cartridge 120 and configured to be coupled to the vaporizer body 110, the vaporizer device 100 can include a number of electrical connection features (e.g., means for completing a circuit) that complete a circuit that includes the controller 104 (e.g., a printed circuit board, a microcontroller, etc.), the power source 112, and the heating element (e.g., a heating element within the atomizer 141). These electrical connection features may include one or more contacts on the underside of the vaporizer cartridge 120 (referred to herein as cartridge contacts 124a and 124b) and at least two contacts located near the base of the cartridge receptacle 118 of the vaporizer device 100 (referred to herein as receptacle contacts 125a and 125b), which electrically connect with the cartridge contacts 124a and 124b and the receptacle contacts 125a and 125b when the vaporizer cartridge 120 is inserted and mated into the cartridge receptacle 118. The electrical connections complete a circuit that allows electrical current to be supplied to the heating element and may be utilized for additional functions, such as measuring the resistance of the heating element for use in determining and / or controlling the temperature of the heating element based on the thermal coefficient of resistivity of the heating element.
[0053] In some embodiments of the present subject matter, the cartridge contacts 124a and 124b and the receptacle contacts 125a and 125b may be configured to be electrically connected in either of at least two orientations. In other words, one or more circuits required for operation of the vaporizer device 100 may be completed by inserting the vaporizer cartridge 120 into the cartridge receptacle 118 in a first rotational orientation (about an axis along which the vaporizer cartridge 120 is inserted into the cartridge receptacle 118 of the vaporizer body 110), such that the cartridge contacts 124a are electrically connected to the receptacle contacts 125a and the cartridge contacts 124b are electrically connected to the receptacle contacts 125b. Additionally, one or more circuits required for operation of the vaporizer device 100 may be completed by inserting the vaporizer cartridge 120 into the cartridge receptacle 118 in a second rotational orientation, such that the cartridge contacts 124a are electrically connected to the receptacle contacts 125b and the cartridge contacts 124b are electrically connected to the receptacle contacts 125a.
[0054] For example, the vaporizer cartridge 120, or at least the insertable end 122 of the vaporizer cartridge 120, may be symmetrical when rotated 180 degrees about the axis along which the vaporizer cartridge 120 is inserted into the cartridge receptacle 118. In such a configuration, the circuitry of the vaporizer device 100 may support the same operation regardless of which symmetric orientation of the vaporizer cartridge 120 occurs.
[0055] In one example of an attachment structure for coupling the vaporizer cartridge 120 to the vaporizer body 110, the vaporizer body 110 includes one or more detents (e.g., indentations, protrusions, etc.) that protrude inwardly from an inner surface of the cartridge receptacle 118, additional material (e.g., metal, plastic, etc.) formed to include a portion that protrudes into the cartridge receptacle 118, and / or the like. One or more exterior surfaces of the vaporizer cartridge 120 may include corresponding recesses (not shown in FIG. 1A ) that may fit and / or otherwise snap onto such detents or protrusions when the vaporizer cartridge 120 is inserted into the cartridge receptacle 118 on the vaporizer body 110. When the vaporizer cartridge 120 and vaporizer body 110 are coupled (e.g., by inserting the vaporizer cartridge 120 into the cartridge receptacle 118 of the vaporizer body 110), detents or protrusions of the vaporizer body 110 may fit and / or be otherwise retained within recesses in the vaporizer cartridge 120 to hold the position of the vaporizer cartridge 120 during assembly. Such an assembly may provide sufficient support to hold the vaporizer cartridge 120 in a position that ensures good contact between the cartridge contacts 124a, 124b and the receptacle contacts 125a, 125b, while allowing the vaporizer cartridge 120 to disengage from the vaporizer body 110 when a user applies a moderate amount of force to pull on the vaporizer cartridge 120 to remove it from the cartridge receptacle 118.
[0056] In some embodiments, the vaporizer cartridge 120, or at least the insertable end 122 of the vaporizer cartridge 120 configured for insertion into the cartridge receptacle 118, can have a non-circular cross-section transverse to an axis along which the vaporizer cartridge 120 is inserted into the cartridge receptacle 118. For example, the non-circular cross-section can be an approximately rectangular shape, an approximately elliptical shape (i.e., an approximately oval shape), a non-rectangular shape having two sets of parallel or nearly parallel opposing sides but that is not rectangular (i.e., has a shape like a parallelogram), or other shape with at least two-fold symmetry. In this context, approximately shaped indicates that the sides of the shape in question need not be perfectly straight and the apexes need not be perfectly sharp. Rounding of the edges and / or apexes of the cross-sectional shape is accounted for as any non-circular cross-section referred to herein.
[0057] The cartridge contacts 124a, 124b and receptacle contacts 125a, 125b can take a variety of forms. For example, one or both sets of contacts can include conductive pins, tabs, terminals, receiving holes for pins or terminals, or the like. Some types of contacts can include springs or other features to facilitate better physical and electrical connections between the contacts on the vaporizer cartridge 120 and the contacts on the vaporizer body 110. The electrical contacts can optionally be gold plated and / or include other materials.
[0058] 1B-1D show an embodiment of a vaporizer body 110 having a cartridge receptacle 118 into which a vaporizer cartridge 120 can be removably inserted. FIGS. 1B and 1C show plan views of the vaporizer device 100, respectively, showing the vaporizer cartridge 120 positioned for insertion into the vaporizer body 110 and inserted into the vaporizer body 110. FIG. 1D shows the reservoir 140 of the vaporizer cartridge 120 formed in whole or in part from a translucent material such that the fill level of the vaporizable material 102 is visible through a window 132 (e.g., a translucent material) along the vaporizer cartridge 120. The vaporizer cartridge 120 can be configured such that the window 132 remains visible when insertably received by the vaporizer cartridge receptacle 118 of the vaporizer body 110. For example, in one exemplary configuration, the window 132 may be located between a lower edge of the mouthpiece 130 and an upper edge of the vaporizer body 110 when the vaporizer cartridge 120 is coupled to the cartridge receptacle 118 .
[0059] FIG. 1E shows an example of an air flow passage 134 formed while a user puffs on the vaporizer device 100. The air flow passage 134 can direct air to a vaporization chamber 150 (see FIG. 1F) contained within the wick housing, where the air mixes with the inhalable aerosol delivered to the user via the mouthpiece 130. The mouthpiece 130 can be part of the vaporizer cartridge 120. For example, when a user puffs on the vaporizer device 100, air can flow between an exterior surface of the vaporizer cartridge 120 (e.g., the window 132 shown in FIG. 1D) and an interior surface of the cartridge receptacle 118 on the vaporizer body 110. The air is then drawn into the insertable end 122 of the vaporizer cartridge 120, passes through the vaporization chamber 150, which includes or houses a heating element and a wick, and exits through an outlet 136 in the mouthpiece 130 to deliver the inhalable aerosol to the user.
[0060] As shown in FIG. 1E, this configuration allows air to flow down around the insertable end 122 of the vaporizer cartridge 120 into the cartridge receptacle 118 and then back in the opposite direction around the insertable end 122 of the vaporizer cartridge 120 (e.g., the end opposite the end containing the mouthpiece 130) as it enters the cartridge body toward the vaporization chamber 150. At this time, the air flow passage 134 passes through the interior of the vaporizer cartridge 120, for example, via one or more tubes or internal passages (such as the cannula 128 shown in FIG. 1F), and through one or more outlets (such as the outlet 136) formed in the mouthpiece 130. The mouthpiece 130 may be a separable component of the vaporizer cartridge 120 or may be integrally formed with other components of the vaporizer cartridge 120 (e.g., formed as a unitary structure with the reservoir 140 and / or the like).
[0061] FIG. 1F illustrates additional features that may be included in a vaporizer cartridge 120 consistent with embodiments of the present subject matter. For example, the vaporizer cartridge 120 may include a plurality of cartridge contacts (such as cartridge contacts 124a, 124b) disposed at the insertable end 122. The cartridge contacts 124a, 124b may optionally each be part of a single metal piece forming a conductor structure (such as conductor structure 126) connected to one of two ends of a resistive heating element. The conductor structure may optionally be formed on the opposite side of the heating chamber and may function as a heat shield and / or heat sink to reduce heat transfer to the exterior wall of the vaporizer cartridge 120. Also illustrated in FIG. 1F is a cannula 128 within the vaporizer cartridge 120. The cannula defines a portion of an air passageway 134 between the heating chamber formed between the conductor structure 126 and the mouthpiece 130.
[0062] As mentioned above, secondary packaging may be used to enclose an existing vaporizer cartridge and prevent chemical decomposition of vaporizable material disposed therein and leakage of the vaporizable material. However, secondary packaging may be expensive. Furthermore, when the vaporizer cartridge is removed from the secondary packaging, the vaporizable material is exposed to the environment. As a result, decomposition of the vaporizable material may begin prior to use of the cartridge, thereby shortening the shelf life of the vaporizable material and potentially negatively impacting the user experience. Furthermore, when the vaporizer cartridge is removed from the secondary packaging, the vaporizable material may potentially leak from the cartridge, causing soiling or damage to the user's clothing or belongings (e.g., wallet, etc.) adjacent to the leaking cartridge. Various features and devices that improve or overcome these problems are described below. For example, various features are described herein that provide an integral cartridge seal that inhibits exposure of the vaporizable material to the environment prior to use without the need for existing secondary packaging.
[0063] The vaporizer cartridges described herein employ a barrier seal that inhibits premature breaking of the seal before the cartridge is intended to be used. In any example, the barrier seal is used in combination with an actuation mechanism. The actuation mechanism described herein can maintain the seal before the vaporizer cartridge is intended to be used. The mechanism maintains the shelf life of the vaporizable material and inhibits potential leakage. The actuation mechanism can also break the barrier seal in a controlled manner upon user activity, allowing the vaporizable material contained therein to be vaporized as needed. Additionally, the actuation mechanism is easy to use and child resistant, providing a level of safety comparable to secondary packaging.
[0064] The vaporizer cartridge generally includes a reservoir housing, an air flow tube, and first and second seals that are secured to the reservoir housing. In use, the first and second seals are breached through an interface between the vaporizer cartridge and the vaporizer body to allow access to the vaporizable material within the reservoir housing for vaporization into a vaporized material.
[0065] The reservoir housing has a first housing end and a second housing end opposite the first housing end. The reservoir housing is configured to hold a vaporizable material. The reservoir housing may be formed from a variety of materials having barrier properties sufficient to at least inhibit the escape of the vaporizable material. The reservoir housing material may also inhibit the ingress of water vapor and / or other gases (e.g., air) into the interior. Non-limiting examples of suitable reservoir housing materials include one or more polymers and copolymers. For example, the reservoir material may include one or more cyclic olefin copolymers, such as TOPAS, etc.
[0066] The air flow tube extends through the reservoir housing and defines an air flow passage therethrough. The air flow tube can have a variety of configurations (e.g., sizes, shapes, such as cylindrical, rectangular, and the like). Other air flow configurations are contemplated herein.
[0067] The air flow tube may include a wicking element in communication with the reservoir chamber. The wicking element is configured to substantially draw at least a portion of the vaporizable material from the reservoir chamber into the air flow passage for vaporization. Additionally, the wicking element may be configured to be selectively bulk heated to vaporize at least a portion of the vaporizable material contained within the wicking element. The wicking element may be formed from any suitable material capable of substantially drawing liquid vaporizable material into the air flow passage of the air flow tube. Thus, the wicking element is substantially porous. Non-limiting examples of suitable materials for the wicking element may include one or more ceramic materials, one or more cottons, and one or more polymers. Such drawing of vaporizable material into the air flow tube may be at least partially due to capillary action provided by the wicking element. The capillary action draws the vaporizable material along the wick in the direction of the air flow tube.
[0068] Each of the first and second seals is substantially impermeable to fluid. The fluid may be a gas and / or a liquid. In one embodiment, the first and second seals hermetically seal the reservoir housing. The first and second seals may be formed from any material that prevents the passage of fluid. For example, the first and second seals may be formed from a material with sufficient barrier properties to prevent the inflow of water vapor and / or other gases into the reservoir housing as well as the outflow of vaporizable material from the reservoir housing. Non-limiting examples of suitable materials for the first and second seals include films, polymers, and the like. The first and second seals may be formed from the same material or different materials. The first and second seals may be single layer or multi-layer. Additionally, the first and second seal materials are compatible with the reservoir housing material (e.g., one or more cyclic olefin copolymers).
[0069] The first and second seals are substantially secured to the reservoir housing. The first seal may be substantially secured to a first housing end and the second seal may be substantially secured to a second housing end. The first and second seals may be substantially secured to the reservoir housing using a variety of methods, such as heat sealing, adhesives, etc.
[0070] The first and second seals may be substantially secured to the reservoir housing to prevent the inflow of material into the reservoir housing and to prevent the escape of the vaporizable material contained therein. That is, the first and second seals are substantially secured to the reservoir housing to substantially insulate the vaporizable material from an ambient environment until the cartridge is intended for use. In doing so, the first and second seals may also substantially seal an airflow passage of the cartridge, the airflow passage being defined at least in part through the reservoir housing.
[0071] As discussed above, the first and second seals are configured to be damaged to allow access to the vaporizable material disposed within the reservoir housing. For example, a user may peel the first seal and / or the second seal from the previous housing immediately prior to use of the cartridge. In some embodiments, the cartridge may include a cap having a hollow cap body configured to receive the second housing end. The cap may be secured (e.g., by heat sealing or gluing) to the second seal, and removing the cap from the reservoir housing removes the second seal from the second housing end of the reservoir housing.
[0072] Alternatively or additionally, a user can actuate a movable mechanism of the cartridge to puncture the first seal. For example, the cartridge can include a mouthpiece with an orifice through the cartridge and a hollow pin extending from the mouthpiece. The mouthpiece and reservoir housing can be configured to selectively slide relative to one another such that a distal end of the hollow pin pierces the first seal and the orifice communicates with the airflow passage of the airflow tube. Thus, in use, a user can apply a compressive force to at least one of the mouthpiece and the reservoir housing, causing the hollow pin to move toward the first seal and the distal end of the hollow pin to pierce the first seal.
[0073] The mouthpiece can have a variety of configurations. In some embodiments, the mouthpiece defines a hollow body. The hollow body can include a first body end and a second body end opposite the first body end. The first body end can include a mouthpiece orifice extending therethrough, and the second body end can be configured to receive the first housing end of the reservoir housing. The orifice is configured to allow at least a portion of the air and vaporized material to flow through the orifice and out of the mouthpiece. The orifice can have a variety of configurations (e.g., size, shape, etc.). In some embodiments, the mouthpiece can include two or more orifices.
[0074] The hollow pin is in communication with the orifice. The hollow pin can have a variety of configurations (e.g., sizes, shapes, etc.). The distal end of the hollow pin is configured to at least partially pierce and penetrate the first seal. For example, in some embodiments, the distal end can have a c-shaped configuration. In other embodiments, the distal end can be linearly tapered. In one embodiment, the hollow pin is axially aligned with the air flow tube, and piercing the first seal positions the hollow pin inside at least a portion of the air flow tube. In this method, the pierced film is folded back and substantially pressed between the hollow pin and the air flow tube.
[0075] In some embodiments, the cartridge can include a locking mechanism (first locking mechanism) configured to lock the mouthpiece to the reservoir housing, thereby preventing the mouthpiece and the reservoir housing from sliding relative to each other until the compressive force exceeds a predetermined threshold force. In this manner, the locking mechanism can function as a safety mechanism (e.g., child-resistant). The locking mechanism can have various configurations. In one embodiment, the locking mechanism can include at least one tab extending between the reservoir housing and the mouthpiece (e.g., between a side wall of the housing and an inner surface of the hollow body). The at least one tab can be sufficiently rigid to withstand a compressive force below the predetermined threshold force. Then, once the predetermined threshold force is reached, the at least one tab breaks or bends to allow the hollow pin to move toward and penetrate the first seal. In another embodiment, the locking mechanism can include male and female elements (or vice versa) located on the reservoir housing and on the mouthpiece, respectively. These elements can be configured to disengage when a user applies a compressive force equal to or greater than the predetermined threshold force. Other suitable configurations for the locking mechanism are also contemplated herein.
[0076] Alternatively or additionally, the cartridge may include a locking mechanism (second locking mechanism). The locking mechanism is configured to substantially secure the mouthpiece to the reservoir housing when a predetermined length of the hollow pin is received within the airflow tube. In this manner, the second locking mechanism, when engaged, may substantially prevent the hollow pin from retracting from the reservoir housing once the first seal is pierced. The second locking mechanism may have various configurations. In some embodiments, the second locking mechanism may include a first locking element on the reservoir housing and a second locking element on the mouthpiece. The first and second locking elements are initially disengaged and engage once a predetermined length of the hollow pin is received within the airflow tube. For example, in one embodiment, the reservoir housing may have two protrusions extending from the reservoir housing (e.g., from opposing side walls of the reservoir housing), and the hollow body may include two corresponding recesses configured to engage the two protrusions as the mouthpiece (or the reservoir housing) slides in response to actuation by the user.
[0077] In some embodiments, the cartridge can include a heating element configured to vaporize at least a portion of the vaporizable material drawn from the reservoir housing into the airflow passage through the wicking element. For example, in some embodiments, the heating element can be included in the airflow tube and wrapped around the wicking element, disposed within the wicking element, integrated into the bulk shape of the wicking element, press-fitted into thermal contact with the wicking element, or otherwise disposed to transfer heat to the wicking element. In this manner, when the first and second seals are breached, at least a portion of the vaporizable material drawn by the wicking element into the airflow passage from the reservoir housing can be vaporized into vaporized material. The vaporized material can then mix with air flowing through the airflow passage and be carried out of the airflow tube by the air.
[0078] 2-4 show an example vaporizer cartridge 200. The vaporizer cartridge 200 can be selectively coupled to and detached from a vaporizer body, such as the vaporizer body 110 shown in FIGS. 1A-1D. More specifically, the vaporizer cartridge 200 includes a reservoir housing 202, an airflow tube 210 that extends through the reservoir housing 202, first and second seals 214, 216, a mouthpiece 222, and a hollow pin 228 extending from the mouthpiece. An example of an actuation sequence using the exemplary actuation mechanism is shown in FIGS. 2-4. In this actuation sequence, the vaporizer cartridge 200 is in a pre-actuation position in FIG. 2, an intermediate actuation position in FIG. 3, and a fully actuated position in FIG. 4. For simplicity, some components of the vaporizer cartridge 200 are not shown.
[0079] As shown, the reservoir housing 202 contains a vaporizable material 204. The reservoir housing 202 is defined by two opposing ends (two opposing housing ends) 206a, 206b and two opposing side walls 208a, 208b. Although the reservoir housing 202 can have a variety of shapes and sizes, the reservoir housing 202 as shown in FIGS. 2-4 is substantially rectangular in shape. Other shapes and sizes of the reservoir housing 202 are contemplated herein.
[0080] Although the air flow tube 210 is shown generally concentric about a longitudinal axis (L) passing through the center of gravity of the reservoir housing 202, such location is not required. Thus, other locations of the air flow tube 210 within the reservoir housing 202 are contemplated herein. Additionally, other airflow configurations through the reservoir housing 202 are contemplated herein.
[0081] The air flow tube 210 can have a variety of configurations. For example, as shown in FIGS. 2-4, the air flow tube 210 has a length (L 2 ) from a first end 210a to a second end 210b. A) and is defined by curved sidewalls 212. Additionally, air flow tube 210 defines an air flow passage 218 therethrough. Air flow passage 218, i.e., air flow tube 210, is configured to contain vaporizable material 204. As discussed above, vaporizable material 204 that enters air flow passage 218 is then vaporized to form vaporized material.
[0082] 2-4, air flow tube 210 includes wicking element 220. As discussed above, wicking element 220 is configured to draw a portion of vaporizable material 204 from reservoir housing 202 into air flow tube 210 for vaporization. Additionally, as discussed above, wicking element 220 may also be further configured to be selectively bulk heated, for example, by a heating element (not shown), to vaporize a portion of vaporizable material 204.
[0083] Although the wicking element 220 can have a variety of configurations, the wicking element 220 is substantially rectangular. The wicking element 220 extends substantially laterally across the air flow tube 210 (e.g., the length (L) of the air flow tube 210). A ) so that first and second opposing ends 220a, 220b of the wicking element 220 are located within the reservoir housing 202. The wicking element 220 is therefore in fluid communication with the reservoir housing 202.
[0084] Further, as shown in FIGS. 2-4, the vaporizer cartridge 200 includes a heating element 221 disposed within the airflow tube 210. The heating element 221 is configured to vaporize at least a portion of the vaporizable material drawn from the reservoir housing 202 into the wicking element 220. The heating element 221 may be or may include one or more of a conductive heater, a radiative heater, and a convective heater. As mentioned above, one type of heating element is a resistive heating element, such as a resistive coil. A resistive heating element may be composed of or at least include a material (e.g., a metal or alloy, such as a nickel-chromium alloy, or a non-metallic resistor) configured to dissipate electrical power in the form of heat when an electrical current is applied to one or more resistive segments of the heating element. As shown in FIGS. 2-4, the heating element 221 is in the form of a resistive coil.
[0085] In some embodiments, the vaporizer cartridge 200 includes two or more cartridge contacts, such as a first cartridge contact 223a and a second cartridge contact 223b. The two or more cartridge contacts can be configured to couple to, for example, the socket contacts 125a and 125b to form one or more electrical connections with the vaporizer body 110. These electrical connections complete a circuit that can provide electrical current to the heating element 221. The circuit can provide additional functionality, such as measuring the resistance of the heating element 221 for use in determining and / or controlling the temperature of the heating element 221 based on the thermal coefficient of resistivity of the heating element 221.
[0086] As shown in FIG. 2, the first and second seals 214, 216 are substantially fixed to the two opposing housing ends 206a, 206b. That is, the first seal 214 is substantially fixed to the first housing end 206a, and the second seal 216 is substantially fixed to the second housing end 206b. The first and second seals 214, 216 extend across the first and second housing ends 206a, 206b to substantially seal the airflow passage 218. As mentioned above, the first and second seals 214, 216 are substantially impermeable to fluids. Thus, when the first and second seals 214, 216 are substantially intact and substantially fixed to the reservoir housing 202, the vaporizable material 204 is insulated from the environment outside the vaporizer cartridge 200 and is substantially prevented from inadvertently leaking out of the vaporizer cartridge 200.
[0087] 2, the mouthpiece 222 is initially coupled to the vaporizer cartridge 200 via a first locking mechanism. While the first locking mechanism can have a variety of configurations, in the illustrated embodiment, the first locking mechanism includes a first tab 217a extending between the mouthpiece 222 and the sidewall 208a of the reservoir housing 202 and a second tab 217b extending between the mouthpiece 222 and the sidewall 208b of the reservoir housing 202. The first tab 217a and the second tab 217b are each configured to secure the mouthpiece 222 to the reservoir housing 202 until a compressive force exceeding a predetermined threshold force is applied to the mouthpiece. That is, the first tab 217a and the second tab 217b each have sufficient rigidity to withstand a compressive force less than the predetermined threshold force. Then, once a predetermined threshold force is reached, the compressive force breaks the first tab 217a and the second tab 217b, as shown in Figure 3. This allows the hollow pin to move further towards and penetrate the first seal.
[0088] 2-4, the mouthpiece 222 includes a hollow body 224. The hollow body 224 has a first body end 224a and a second body end 224b. The first body end 224a includes an orifice 226 extending therethrough. The mouthpiece 222 and the reservoir housing 202 may be coupled to one another using a first locking mechanism as described above.
[0089] While the hollow pin 228 can have a variety of configurations, as shown in Figures 2-4, the hollow pin 228 extends from the first body end 224a. Thus, the hollow pin 228 is in communication with the orifice 226. In this illustrated embodiment, the hollow pin 228 has a substantially cylindrical shape and includes a linearly tapered distal end 228a. As discussed above, the distal end 228a is configured to penetrate at least a portion of the first seal 214. In use, when the distal end 228a penetrates at least a portion of the first seal 214, the hollow pin 228, and thus the orifice 226 of the mouthpiece 222, is in fluid communication with the airflow passage 218. In this illustrated embodiment, the hollow pin 228 is also shown axially aligned with the airflow tube 210.
[0090] Additionally, the vaporizer cartridge 200 includes a second locking mechanism. The second locking mechanism includes two protrusions 230a, 230b extending outwardly from two opposing side walls 208a, 208b of the reservoir housing 202 and two corresponding recess passages 232a, 232b extending toward the interior of the hollow body 224. The location of the second locking mechanism depends at least on the predetermined length of the hollow pin 228 to be received within the air flow tube 210 and the structural configuration of the mouthpiece 222. Other configurations of suitable second locking mechanisms are also contemplated herein.
[0091] As shown in Figs. 2 to 4, the compressive force (C F3. When pressure (e.g., by a user) is applied to the mouthpiece 222, the mouthpiece 222 slides in a distal direction (D) along the reservoir housing 202, thereby directing the hollow pin 228 towards the first seal 214. This causes the hollow pin 228 to begin to penetrate the first seal 214, as shown in FIG. 3. As a result, the hollow pin 228, and thus the orifice 226 of the mouthpiece 222, is then in fluid communication with the airflow passage 218.
[0092] Compressive force (C F It should be appreciated that the second seal 216 may be removed from the second housing end 206b before, during, or after application of the compressive force (C F 3-4. The second seal 216 may be removed in a variety of ways. In the illustrated embodiment, the cap 229 is selectively coupled to and removable from the vaporizer cartridge 200. In this example, the cap 229 is secured to the second seal 216 via an adhesive 229a. Thus, in use, the cap 229 is removed from the reservoir housing 202 (e.g., by grasping the cap 229 and pulling the cap 229 away from the vaporizer cartridge 200) while simultaneously removing the second seal 216 from the second housing end 206b of the reservoir housing 202.
[0093] As shown in Figure 4, the compressive force (C F As pressure (C ) continues to be applied (e.g., by a user) to the mouthpiece 222 (e.g., even as the first body end 224a of the hollow body 224 contacts the remainder of the first seal 214), the hollow pin 228 continues to puncture the first seal 214 until a predetermined length of the hollow pin 228 within the air flow tube 210 is reached. The user also receives tactile feedback in response to engagement of the second locking mechanism, indicating that the compression force (C F) may be stopped. As shown in FIG. 4, after activation is complete, the pierced flake 214a is pinned between the hollow pin 228 and the airflow tube 210. Additionally, as shown in FIG. 4, maximum fluid communication between the orifice 226 and the airflow passage 218 has been achieved. Maximum communication is desirable, but not required, for effective use of the vaporizer cartridge 200. That is, it is desirable, but not required, for the activation mechanism to be fully actuated to expose the vaporizable material 204 to the environment and ultimately allow the vaporizable material 204 to be vaporized.
[0094] term For purposes of describing and defining the present teachings, unless otherwise indicated, it should be noted that the term "substantially" is used herein to express the degree of inherent uncertainty that may result from any quantitative comparison, value, measurement, or other representation. The term "substantially" is also used herein to express the degree to which a quantitative representation may vary from the stated basis without resulting in a change in the basic functionality of the subject matter in question.
[0095] When a feature or element is referred to herein as being "on" another feature or element, the feature or element can be directly on the other feature or element, or there may be intervening features and / or elements. In contrast, when a feature or element is referred to as being "directly on" another feature or element, there are no intervening features or elements. Also, when a feature or element is referred to as being "connected," "attached," or "coupled" to another feature or element, it will be understood that the feature or element can be directly connected, attached, or coupled to the other feature or element, or there may be intervening features or elements. In contrast, when a feature or element is referred to as being "directly connected," "directly attached," or "directly coupled" to another feature or element, there are no intervening features or elements.
[0096] Although described or illustrated with respect to one embodiment, the features and elements so described or illustrated may be applicable to other embodiments, and those skilled in the art will understand that references to structures or features being located "adjacent" to another feature may also have overlapping or underlying portions of the adjacent feature.
[0097] The terminology used herein is used for the purpose of describing particular examples and embodiments only and is not intended to be limiting. For example, the singular indefinite and definite articles used herein are intended to include the plural forms as well, unless the context clearly dictates otherwise.
[0098] In the above description and in the claims, phrases such as "at least one of" or "one or more of" may appear following a conjunctive list of elements or features. The term "and / or" may also appear in a list of two or more elements or features. Unless otherwise implicitly or explicitly contradicted by the context in which it is used, such phrases are intended to mean any of the listed elements or features individually, or any of the listed elements or features in combination with any of the other listed elements or features. For example, the phrases "at least one of A and B," "one or more of A and B," and "A and / or B" are intended to mean "A only, B only, or both A and B," respectively. A similar interpretation is intended for lists containing more than two items. For example, the phrases "at least one of A, B, and C," "one or more of A, B, and C," and "A, B, and / or C" are intended to mean "A only, B only, C only, both A and B, both A and C, both B and C, or both A, B, and C," respectively. Use of the term "based on" in the description above and in the claims is intended to mean "based at least in part on," allowing for unrecited features or elements.
[0099] Spatially relative terms such as "forward," "backward," "downward," "below," "lower," "upper," "above," and the like may be used herein to facilitate description to describe the relationship of one element or feature to another element or feature as shown in the figures. It will be understood that the spatially relative terms are intended to encompass various orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures were inverted, then an element described as "downward" or "directly below" another element or feature would be oriented "above" the other element or feature. Thus, the exemplary term "downward" can encompass both an upward and downward orientation. The device may be otherwise oriented (rotated 90 degrees or in other orientations) and the spatially relative descriptions used herein may be interpreted accordingly. Similarly, the terms "upward," "downward," "vertically," "horizontally," and the like are used herein for descriptive purposes only, unless specifically indicated otherwise.
[0100] Although the terms "first" and "second" may be used herein to describe various features / elements (including steps), these features / elements are not intended to be limited by these terms unless the context dictates otherwise. These terms may be used to distinguish one feature / element from another. Thus, a first feature / element described below may be referred to as a second feature / element, and similarly, a second feature / element described below may be referred to as a first feature / element, without departing from the teachings provided herein.
[0101] Unless otherwise specified, including when used in the examples, all numbers used in the specification and claims can be read as if they are preceded by the words "about" or "approximately", even if these terms are not explicitly present. When describing a size and / or location, these words "about" or "approximately" may be used to indicate that the stated value and / or location is within a reasonable expected range of the value and / or location. For example, a numerical value may include values such as + / -0.1% of a given value (or range of values), + / -1% of a given value (or range of values), + / -2% of a given value (or range of values), + / -5% of a given value (or range of values), + / -10% of a given value (or range of values), etc. Any numerical value given herein should be understood to include values near or about that value, unless otherwise specified by context. For example, if the value "10" is disclosed, then "about 10" is also disclosed. Any numerical ranges recited herein are intended to include all subranges subsumed therein. It is also understood that where a value is disclosed, "less than or equal to" that value, "more than or equal to" that value, and possible ranges between those values are also disclosed, as would be understood by one of ordinary skill in the art. For example, if a value "X" is disclosed, "less than or equal to X" as well as "more than or equal to X" (e.g., X is a number) are also disclosed. It is also understood that throughout this application, data is provided in many different formats, and that this data represents end points and starting points, and ranges for any combination of those data points. For example, if a specific data point "10" and a specific data point "15" are disclosed, it is understood that greater than 10 and 15, greater than or equal to 10 and 15, less than 10 and 15, less than or equal to 10 and 15, and equal to 10 and 15 are also considered to be disclosed, as is the range between 10 and 15. It is also understood that each unit between two specific units is also disclosed. For example, if 10 and 15 are disclosed, then 11, 12, 13, and 14 are also disclosed.
[0102] Although various exemplary embodiments have been described above, any of a number of modifications may be made to the various embodiments without departing from the teachings herein. For example, the order in which the various method steps described are performed may often be changed in alternative embodiments, and in other alternative embodiments, one or more method steps may be skipped entirely. Optional features of the various device and system embodiments may be included in some embodiments and not included in others. Thus, the foregoing description has been provided primarily for illustrative purposes and should not be construed as limiting the scope of the claims.
[0103] One or more aspects or features of the subject matter described herein may be implemented in digital electronic circuitry, integrated circuits, specially designed application specific integrated circuits (ASICs), field programmable gate arrays (FPGAs), computer hardware, firmware, software, and / or combinations thereof. These various aspects or features may include implementation in one or more computer programs executable and / or interpretable on a programmable system including at least one programmable processor, which may be special or general purpose, coupled to receive and transmit data and instructions from a storage system, at least one input device, and at least one output device. The programmable system or computing system may include clients and servers. Clients and servers are generally remote from each other and typically interact through a communications network. The relationship of client and server arises by virtue of computer programs running on respective computers and having a client-server relationship to each other.
[0104] These computer programs, which may also be referred to as programs, software, software applications, applications, components, or codes, contain machine instructions for a programmable processor and may be implemented in high-level procedural languages, object-oriented programming languages, functional programming languages, logic programming languages, and / or assembly / machine languages. As used herein, the term "machine-readable medium" refers to any computer program product, apparatus, and / or device, such as, for example, magnetic disks, optical disks, memories, and programmable logic devices (PLDs), used to provide machine instructions and / or data to a programmable processor, including a machine-readable medium that receives machine instructions as a machine-readable signal. The term "machine-readable signal" refers to any signal used to provide machine instructions and / or data to a programmable processor. The machine-readable medium may store such machine instructions non-transiently, such as, for example, a non-transient solid-state memory or a magnetic hard drive or any equivalent storage medium. The machine-readable medium may alternatively or additionally store such machine instructions temporarily, such as, for example, a processor cache or other random access memory associated with one or more physical processor cores.
[0105] The examples and figures contained herein illustrate, by way of illustration and not by way of limitation, specific examples in which the subject matter may be practiced. As noted above, other embodiments may be utilized and derived therefrom, such that structural and logical substitutions and changes may be made without departing from the scope of the present disclosure. Such examples of the subject matter of the present invention may be referred to herein, individually or collectively, by the term "invention" for the sole convenience of the term if more than one is actually disclosed, and are not intended to spontaneously limit the scope of this application to any single invention or inventive concept. Thus, although specific embodiments have been illustrated and described herein, any arrangement calculated to achieve the same purpose may be substituted for the specific embodiment illustrated. The present disclosure is intended to cover any and all adaptations or variations of the various examples. Combinations of the above-mentioned examples with other examples not specifically described herein will be apparent to one of ordinary skill in the art upon review of the above description. The use of the term "based on" in the description and claims herein is intended to mean "based at least in part on," allowing for unrecited features or elements.
[0106] The subject matter described herein may be embodied in systems, devices, methods, and / or articles, depending on the desired configuration. The embodiments described in the foregoing description do not represent all embodiments consistent with the subject matter described herein. Rather, the embodiments described in the foregoing description are merely some examples consistent with aspects related to the subject matter described. Although some variations have been described in detail herein, other modifications or additions are possible. In particular, further features and / or variations may be provided in addition to those described herein. For example, the embodiments described herein may refer to various combinations and subcombinations of the disclosed features and / or combinations and subcombinations of some further features disclosed herein. Furthermore, the logic flows depicted in the accompanying drawings and / or described herein do not necessarily require the particular order or sequence shown to achieve desired results. Other embodiments may be within the scope of the following claims.
Claims
1. 1. A cartridge for a vaporizer device, said cartridge comprising: a reservoir housing having a first housing end and a second housing end opposite the first housing end, the reservoir housing configured to hold a vaporizable material; an air flow tube extending through the reservoir housing, the air flow tube defining an air flow passage therethrough; a first seal and a second seal, each substantially impermeable to a fluid, the first seal being substantially secured to the first housing end and the second seal being substantially secured to the second housing end; a mouthpiece defining a hollow body including a first body end and a second body end opposite the first body end, the first body end including an orifice therethrough, the second body end configured to receive the first housing end; a hollow pin extending distally from the first body end and in communication with the orifice; Equipped with the first seal and the second seal are configured to be selectively damaged to allow access to the vaporizable material within the reservoir housing for vaporization into a vaporized material; the mouthpiece and the reservoir housing are configured to selectively slide relative to one another such that a distal end of the hollow pin passes through the first seal and the orifice communicates with the airflow passage; a compressive force applied to at least one of the mouthpiece and the reservoir housing causes the hollow pin to move toward the first seal and a distal end of the hollow pin to penetrate the first seal; a first locking mechanism configured to lock the mouthpiece to the reservoir housing to prevent the mouthpiece and the reservoir housing from sliding relative to one another until the compressive force exceeds a predetermined threshold force; the first locking mechanism includes a connecting element that connects the mouthpiece and the reservoir housing; the threshold force is the force at which the compressive force breaks the connecting element; A cartridge for a vaporizer device, further comprising a second locking mechanism configured to substantially secure the mouthpiece to the reservoir housing when a predetermined length of the hollow pin is received within the airflow tube.
2. The cartridge of claim 1 , wherein the first seal is configured to be pierced or removed from the first housing end.
3. The cartridge of claim 1 , wherein the second seal is configured to be removed from the second housing end.
4. The cartridge of claim 1 , further comprising a cap having a hollow cap body configured to receive the second housing end.
5. 5. The cartridge of claim 4, wherein the cap is secured to the second seal such that the second seal is removed from the second housing end of the reservoir housing when the cap is removed from the reservoir housing.
6. The cartridge of claim 1 , wherein the fluid is at least one of a gas and a liquid.
7. The cartridge of claim 1 , wherein the first seal and the second seal hermetically seal the reservoir housing.
8. 2. The cartridge of claim 1, wherein the air flow tube includes a wicking element in communication with the reservoir housing, the wicking element configured to substantially draw at least a portion of the vaporizable material from the reservoir housing into the air flow passage for vaporization.
9. The cartridge of claim 1 , wherein the hollow pin is axially aligned with the air flow tube and is disposed inside at least a portion of the air flow tube by penetrating the first seal.
10. 1. A vaporizer device comprising: A vaporizer body; a cartridge selectively coupled to and removable from the vaporizer body; The cartridge comprises: a reservoir housing having a first housing end and a second housing end opposite the first housing end, the reservoir housing configured to hold a vaporizable material; an air flow tube extending through the reservoir housing, the air flow tube defining an air flow passage therethrough; a first seal and a second seal, each substantially impermeable to a fluid, the first seal being substantially secured to the first housing end and the second seal being substantially secured to the second housing end; a mouthpiece defining a hollow body including a first body end and a second body end opposite the first body end, the first body end including an orifice therethrough, the second body end configured to receive the first housing end; a hollow pin extending distally from the first body end and in communication with the orifice; the first seal and the second seal are configured to be selectively damaged to allow access to the vaporizable material within the reservoir housing for vaporization into a vaporized material; the mouthpiece and the reservoir housing are configured to selectively slide relative to one another such that a distal end of the hollow pin passes through the first seal and the orifice communicates with the airflow passage; a compressive force applied to at least one of the mouthpiece and the reservoir housing causes the hollow pin to move toward the first seal and a distal end of the hollow pin to penetrate the first seal; the cartridge further comprising a first locking mechanism configured to lock the mouthpiece to the reservoir housing to prevent the mouthpiece and the reservoir housing from sliding relative to one another until the compressive force exceeds a predetermined threshold force; the first locking mechanism includes a connecting element that connects the mouthpiece and the reservoir housing; the threshold force is the force at which the compressive force breaks the connecting element; A vaporizer device, wherein the cartridge further comprises a second locking mechanism configured to substantially secure the mouthpiece to the reservoir housing when a predetermined length of the hollow pin is received within the airflow tube.
11. The device of claim 10 , wherein the vaporizer body includes a power source.
12. The device of claim 10 , wherein the hollow pin is axially aligned with the air flow tube and the hollow pin is disposed inside at least a portion of the air flow tube by penetrating the first seal.
13. A cartridge for a device, the cartridge comprising: a reservoir housing having a first housing end and a second housing end opposite the first housing end, the reservoir housing configured to hold a vaporizable material; an air flow tube extending through said reservoir housing, said air flow tube defining an air flow passage therethrough; a first seal and a second seal, each substantially impermeable to a fluid, the first seal being substantially secured to the first housing end and the second seal being substantially secured to the second housing end, the first seal and the second seal being configured to be selectively damaged to allow access to the vaporizable material within the reservoir housing for vaporization into a vaporized material; a mouthpiece including an orifice extending therethrough; a hollow pin extending distally from the mouthpiece in communication with the orifice, the mouthpiece and the reservoir housing configured to selectively slide relative to one another such that the hollow pin penetrates the first seal and the orifice communicates with the airflow passage; a first locking mechanism that directly locks the mouthpiece to the reservoir housing in a first position until a compressive force applied to at least one of the mouthpiece and the reservoir housing exceeds a predetermined threshold force; Equipped with the first locking mechanism includes a connecting element that connects the mouthpiece and the reservoir housing; the threshold force is the force at which the compressive force breaks the connecting element; A cartridge for the device, further comprising a second locking mechanism configured to secure the mouthpiece to the reservoir housing in a second position when a predetermined length of the hollow pin is received within the airflow tube.
14. The cartridge for a device of claim 13 , wherein the second seal is configured to be removed from the second housing end.
15. The cartridge for a device of claim 13 , wherein the first seal and the second seal hermetically seal the reservoir housing.
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