Fluid aeration detection system and method

Abstract

[0003] Embodiments herein relate to systems and methods for detecting aeration characteristics of a fluid using a vibration sensor. One embodiment includes a system for monitoring fluid aeration having a vibration sensor configured to be mounted along a fluid flow path and control circuitry in signal communication with the vibration sensor. The control circuitry can be configured to evaluate signals received from the vibration sensor and calculate one or more aeration parameters based on the signals from the vibration sensor. Other embodiments are also included herein.

Description

[Technical field]

[0001] This application was filed as a PCT international patent application on July 2, 2020 in the names of Donaldson Company, Inc. (U.S. company, applicant in all designated countries) and Michael J. Cronin (U.S. citizen, inventor) and Xiaobin Wang (U.S. citizen, inventor), and claims priority to U.S. Provisional Patent Application No. 62 / 870,386, filed July 3, 2019, the contents of which are incorporated herein by reference in their entirety.

[0002] FIELD OF THE DISCLOSURE Embodiments herein relate to detecting aeration of a fluid, and more particularly, to systems and methods for detecting one or more aeration parameters of a fluid using a vibration sensor. [Background technology]

[0003] The entrapment of air in a fluid is known as "aeration". Aeration can include the total amount of air obtained from both free air (bubbles) and dissolved air. Pressure can affect the aeration of a fluid. For example, the saturation limit of a gas in a liquid varies with pressure, and all things being equal, as pressure increases, so does the saturation limit. As another example, cavitation is a phenomenon in which a change in pressure leads to the formation and subsequent implosion of bubbles, generating vibrations.

[0004] Aeration of fluids (e.g., hydraulic fluids, engine oils, fuels, etc.) within equipment can lead to a variety of challenges including oil degradation, accelerated wear of components (valves, pumps, etc.), reduced bulk modulus (leading to inaccurate control of hydraulic components), reduced engine performance, and various other inefficiencies. Cavitation can lead to damage to various components including valves, pumps, propellers, impellers, etc.

[0005] There are many potential causes of aeration. In some cases, air can leak through worn seals. In some cases, air can leak due to a leak in the suction line. In some cases, aeration can be caused by low fluid levels and / or working on a slope. In some cases, aeration can be caused by low residence time and / or high circulation rates in the reservoir. In some cases, aeration can be caused by agitation within the fluid reservoir. In some cases, free air aeration can be caused by cavitation. Summary of the Invention [Means for solving the problem]

[0006] Embodiments herein relate to systems and methods for detecting aeration parameters of a fluid using a vibration sensor. In one embodiment, a system for monitoring fluid aeration includes a vibration sensor configured to be mounted along a fluid flow path (e.g., in or along a fluid pipe or hose, in or on a fluid reservoir, in or on a pump or pump head, in or on a fluid filter housing, etc.) and control circuitry in signal communication with the vibration sensor. The control circuitry can be configured to evaluate signals received from the vibration sensor and determine signal content of interest, which may include overall amplitude, frequency of vibration, and magnitude of vibration at specific frequencies. The control circuitry can be further configured to calculate one or more aeration parameters based on the frequency and magnitude of vibration.

[0007] In one embodiment, a method for determining aeration of a fluid in a fluid flow path is included. The method may include detecting vibrations with a vibration sensor mounted along the fluid flow path. The method may also include transmitting a signal from the vibration sensor to a control circuit. The method may also include evaluating a signal received at the control circuit from the vibration sensor to determine a frequency of the vibrations and a magnitude of the vibrations at a particular frequency. The method may also include calculating one or more aeration parameters based on the frequency and magnitude of the vibrations.

[0008] In one embodiment, a system for tracking fluid aeration is included. The system may include a vibration sensor configured to be mounted along a fluid flow path generating a vibration signal. The system may include control circuitry in signal communication with the vibration sensor. The control circuitry may be configured to calculate a characteristic value of the vibration signal and estimate a fluid aeration value based on the calculated characteristic value.

[0009] In one embodiment, a method for determining aeration of a fluid in a fluid flow path is included, which may include detecting vibrations with a vibration sensor mounted along the fluid flow path, transmitting a signal from the vibration sensor to a control circuit, processing the signal received at the control circuit from the vibration sensor to calculate a characteristic value of the vibration signal, and estimating a fluid aeration value based on the calculated characteristic value.

[0010] This Summary is an overview of some of the teachings of the present application and is not intended to be an exclusive or exhaustive treatment of the present subject matter. Further details are set forth in the detailed description and appended claims. Other aspects will become apparent to those skilled in the art upon reading and understanding the following detailed description and viewing the drawings that form a part hereof, each of which is not to be construed in a limiting sense. The scope of the present specification is defined by the appended claims and their legal equivalents.

[0011] The aspects may be more fully understood in connection with the following figures. [Brief description of the drawings]

[0012] [Figure 1] FIG. 1 is a diagram of a device including a hydraulic system according to various embodiments herein. [Diagram 2] FIG. 1 is a schematic diagram of a hydraulic system according to various embodiments herein. [Diagram 3] 1 is a schematic diagram of elements of a monitoring system according to various embodiments herein. [Figure 4] FIG. 1 is a schematic diagram of a data communications environment of a filtration system, according to various embodiments herein. [Diagram 5] 1 is a flowchart of a method according to various embodiments herein. [Figure 6] 1 is a flowchart of a method according to various embodiments herein. [Figure 7] 1 is a graph of free air aeration versus detected vibration. [Figure 8] 1 is a graph showing the distribution of vibrations of different frequencies in response to aeration. [Figure 9] 1 is a graph showing a vibration signal over time. [Figure 10] 1 is a graph showing aeration over time. [Figure 11] 1 is a graph showing a frequency spectrogram over time. [Figure 12] 1 is a graph showing power density over time. [Figure 13] 1 is a graph showing the frequency of a particular spectral feature over time. [Figure 14] 1 is a graph showing the frequency of a particular spectral feature over time. [Figure 15] 1 is a graph showing aeration over time versus estimated aeration over time. [Figure 16] 1 is a graph showing a vibration signal over time. [Figure 17] 1 is a graph showing aeration over time. [Figure 18]1 is a graph showing a frequency spectrogram over time. [Figure 19] 1 is a graph showing power density over time. [Figure 20] 1 is a graph showing the frequency of a particular spectral feature over time. [Figure 21] 1 is a graph showing the frequency of a particular spectral feature over time. [Figure 22] 1 is a graph showing aeration over time versus estimated aeration over time. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0013] The embodiments are susceptible to various modifications and alternative forms, and will be shown and described in detail by way of examples and drawings. It should be understood, however, that the scope of the specification is not limited to the particular aspects described. On the contrary, the specification is intended to cover modifications, equivalents, and alternatives that are within the spirit and scope of the specification.

[0014] As discussed above, aeration of fluids (e.g., hydraulic fluids, engine oils, fuels, etc.) within equipment can lead to a variety of issues including oil degradation, accelerated wear on components (valves, pumps, etc.), reduced bulk modulus (leading to imprecise control of hydraulic components), reduced engine performance, and various other inefficiencies.

[0015] Thus, measurements of aeration can be important in the context of equipment operation and maintenance. In some cases, measurements of aeration can be used to trigger various actions if aeration rises above a threshold. For example, in some cases, detection of aeration above a threshold can be used to trigger actions to mitigate aeration. In some cases, detection of aeration above a threshold can be used to notify a vehicle operator or vehicle maintenance specialist to begin diagnosing the cause of the aeration. In some cases, detection of aeration, whether or not a threshold is exceeded, can be used to evaluate the condition of the equipment over time so that aeration trends can be evaluated and possible issues can be detected.

[0016] Various embodiments herein can be used to monitor aeration and / or measure or estimate one or more aeration parameters. In some embodiments, aeration measurements can be performed with relatively low cost components. In some embodiments, aeration measurements can be performed quickly and accurately, leading to a monitoring system that is practically useful in real-world situations (e.g., outside of a laboratory environment).

[0017] 1, a diagram of a heavy equipment 100 including a hydraulic system is shown, in accordance with various embodiments herein. The heavy equipment 100 may be, for example, a mobile heavy equipment such as a wheel loader, bulldozer, grader, or dump truck. However, it will be understood that the equipment herein may also include stationary equipment. In some cases, the equipment herein may include cooling systems, industrial water treatment systems, and the like. Many different equipment are contemplated herein.

[0018] The heavy equipment 100 may include an engine 102. In some cases, the engine 102 may specifically be a diesel engine. However, other types of engines are contemplated herein, including gasoline engines and electric motors. The heavy equipment 100 may include a hydraulic actuator including a hydraulic cylinder 108 as an example of a hydraulic application. In this case, the hydraulic cylinder 108 may be used to raise and lower a loader arm and bucket. However, it will be understood that a hydraulic cylinder may be used for a variety of tasks. The heavy equipment 100 may also include a hydraulic pump 104 for powering the hydraulic cylinder 108. A fluid aeration monitoring system 106 (or "monitoring system") may also be included, which will be described in more detail below.

[0019] 2, a schematic diagram of a hydraulic system according to various embodiments herein is shown. The hydraulic system 200 includes a tank 210 for containing hydraulic fluid. The hydraulic system 200 also includes a hydraulic pump 104 that transfers fluid from the tank 210 to one or more hydraulic applications, such as a hydraulic cylinder 108. Examples of hydraulic applications include hydraulic machines, hydraulic drive systems, hydraulic transmission systems, hydraulic brakes, and the like. Fluid flows from the tank 210 through an output line 212 to the hydraulic pump 104, and from the hydraulic pump 104 through an output line 222 to the hydraulic cylinder 108. The hydraulic pump 104 applies pressure to the fluid, such that the fluid in the output line 222 is under a higher pressure than the fluid in the tank 210 or the output line 212. The pressurized fluid can be used to perform work in the hydraulic cylinder 108. The fluid can be returned from the hydraulic cylinder 108 to the tank through a return line 232.

[0020] The fluid aeration monitoring system 106 may be used to detect aeration of the fluid moving through the hydraulic system. As described in more detail below, the fluid aeration monitoring system 106 may be used to calculate various aeration parameters. The hydraulic system 200 may include additional components, such as, for example, additional tanks, lines, pumps, gauges, controls, etc.

[0021] Optionally, in some embodiments, the hydraulic system 200 may include a deaerator 240. The deaerator 240 is constructed to remove at least a portion of gas dissolved or trapped in the fluid. The deaerator 240 may be located within the tank 210 as shown, or may be located elsewhere within the hydraulic system 200. For example, the deaerator 240 may be located in-line along the return line 232. According to one embodiment, the deaerator 240 is located in the flow path of the fluid flowing through or within the tank 210. For example, the deaerator 240 may be located in the flow path of the fluid draining from the return line 232 to the tank 210. The flow direction may be from top to bottom as shown in FIG. 2, where the fluid from the return line 232 flows into the tank 210 from above. At least a portion of the fluid from the return line 232 may enter the deaerator 240.

[0022] 3, a schematic diagram of elements of a system for monitoring fluid aeration (or "monitoring system") 106 is shown in accordance with various embodiments herein. It will be understood that various embodiments may include more or fewer components and this schematic diagram is merely illustrative. The monitoring system 106 may include a housing 302 and a control circuit 304.

[0023] The control circuitry 304 may include various electronic components, including, but not limited to, a microprocessor, a microcontroller, an FPGA (field programmable gate array) chip, an application specific integrated circuit (ASIC), or one or more digital signal processing chips.

[0024] In various embodiments, the monitoring system 106 may include a vibration sensor 308 and a vibration sensor channel interface 306. In various embodiments, the monitoring system 106 may include a temperature sensor 312 and a temperature sensor channel interface 310. In various embodiments, the monitoring system 106 may include a pressure sensor 316 and a pressure sensor channel interface 314. In various embodiments, the monitoring system 106 may include a flow sensor 320 and a flow sensor channel interface 318. The sensor may be configured and mounted to detect a condition of a fluid in the fluid flow path 340. In some cases, the fluid flow path 340 may form part of a device such as, for example, a pump, a valve, or a filter housing. In some embodiments, the fluid flow path 340 may include, among others, a hydraulic fluid conduit, a lubricant oil conduit, a brake fluid conduit, a refrigerant fluid conduit, a fuel supply conduit, or a water flow conduit.

[0025] In some cases, the sensor may be positioned to maximize its sensitivity. By way of example, in some embodiments, an accelerometer (1-axis, 2-axis, 3-axis, etc.) may be used as a vibration sensor and may be positioned such that at least one axis of sensitivity is aligned with an axis of motion of a component of the pump, such as its reciprocating component.

[0026] The channel interface may include various components, such as, for example, amplifiers, analog-to-digital converters (ADCs), digital-to-analog converters (DACs), digital signal processors (DSPs), filters (high-pass, low-pass, band-pass), etc. In some cases, the channel interface may not exist as a separate component, but rather may be integrated into the control circuitry 304.

[0027] As used herein, the term "vibration" refers to oscillation (periodic, random, or a combination thereof) of an object / structure and, unless the context indicates otherwise, also includes reference to pressure waves (or sound) that may be generated by or may induce vibration of an object / structure.

[0028] Some of the various types of sensors used in the embodiments herein may be high sample rate sensors, among others. High sample rate sensors may include those that sample at rates of 1,000, 1,500, 2,000, 2,500, 3,000, 5,000, 10,000, 15,000, 20,000 Hz or greater, or at rates within any ranges therebetween. In various embodiments, high speed pressure sensors may have response times of less than 10, 5, 2.5, 1, 0.5, 0.25, 0.1, 0.05, or 0.01 milliseconds, or within any ranges therebetween.

[0029] The vibration sensor herein may be of various types. By way of example, in some embodiments, the vibration sensor 308 may be an accelerometer. In some embodiments, the vibration sensor 308 may be specifically a multi-axis accelerometer, such as a three-axis accelerometer. The accelerometer may include both DC and AC response accelerometers. The accelerometer may include capacitive MEMS accelerometers, piezoresistive accelerometers, piezoelectric accelerometers (including charge mode piezoelectric accelerometers and voltage mode internal electronic piezoelectric (IEPE) accelerometers), and the like. In some embodiments, the vibration sensor may be an acoustic transducer, such as a microphone. The microphone may include, but is not limited to, a capacitor (including a diaphragm capacitor) microphone, a ribbon microphone, a dynamic (including an inductive coil) microphone, and the like. In some cases, the vibration sensor may also include a high-speed pressure sensor, such as those described below. Various vibration sensors are contemplated herein.

[0030] The temperature sensors herein can be of various types. In some embodiments, the temperature sensor 312 can be a thermistor, a resistive temperature device (RTD), a thermocouple, a semiconductor temperature sensor, or the like.

[0031] The pressure sensors herein may be of various types. The pressure sensor 316 may include, but is not limited to, strain gauge pressure sensors, capacitive pressure sensors, piezoelectric pressure sensors, and the like. In some embodiments, the pressure sensors herein may be MEMS-based pressure sensors. In various embodiments, the pressure sensors may be high-speed (e.g., high sample rate) pressure sensors. In various embodiments, the high-speed pressure sensors may sample at a rate of 1,000, 1,500, 2,000, 2,500, 3,000, 5,000, 10,000, 15,000, 20,000 Hz or greater, or at a rate within any of the foregoing ranges. In various embodiments, the high-speed pressure sensors may have a response time of less than 10, 5, 2.5, 1, 0.5, 0.25, 0.1, 0.05, or 0.01 milliseconds, or within any of the foregoing ranges.

[0032] The flow sensors herein may be of various types, including but not limited to turbine flow sensors, rotational speed sensors, swash plate flow sensors, electromagnetic flow sensors, thermal capacitance flow sensors, pressure-based flow sensors, vortex flow sensors, Coriolis flow sensors, and the like.

[0033] The processing power of the control circuitry 304 and its components may be sufficient to perform various operations on the signals / data from the sensors (such as sensors 308, 312, 316, and 320), including, but not limited to, averaging, time averaging, statistical analysis, normalization, aggregation, sorting, deleting, shifting, transforming, condensing (e.g., removing selected data and / or converting data to a less granular form), compressing (such as using a compression algorithm), combining, inserting, time stamping, filtering, discarding outliers, calculating trends and trend lines (linear, logarithmic, polynomial, power, exponential, moving average, etc.), normalizing the data / signals, etc. Fourier analysis can decompose a physical signal into a number of discrete frequencies or frequency spectra spanning a continuous range. In various embodiments herein, the operations on the signals / data may include a Fast Fourier Transformation (FFT) to convert the data / signals from the time domain to the frequency domain. Other operations on signals / data as used herein include spectral estimation, frequency domain analysis, root mean square acceleration values ​​(G RMS These may include calculating the root mean square acceleration value, calculating acceleration spectral density, calculating power spectral density, calculating a Fourier series, calculating a Z transform, resonant frequency determination, harmonic frequency determination, etc. It will be appreciated that while the various operations described herein (such as a fast Fourier transform) may be performed by a general purpose microprocessor, they may also be more efficiently performed by a digital signal processor (DSP), which in some embodiments may be integrated with the control circuitry 304, or may exist as separate discrete components.

[0034] Normalization operations performed by the control circuitry 304 may include, but are not limited to, adjusting one or more values ​​based on another value or set of values. In some embodiments herein, the normalization operation may specifically include normalizing the vibration sensor signal based on the pump operating speed or the operating speed of other equipment. As an example, a pump may have an operating frequency (speed). Characteristically, the vibration sensor of a system tends to record a significant amount of vibration at or near the operating frequency of the pump. Thus, normalizing the vibration sensor data / signal may include removing, canceling, attenuating, or taking into account the contributions to the frequency spectrum of vibration provided by the operating frequency of the pump or other equipment. In some cases, this may include eliminating or not using vibrations at or near the operating speed of the pump or other equipment. In some cases, this may include eliminating or not using vibrations in a band that includes the operating speed of the pump or other equipment. In some cases, this may include eliminating or not using vibrations in a band that includes the operating speed of the pump or other equipment and vibrations of other frequencies that represent harmonic frequencies of the operating speed of the pump or other equipment.

[0035] It will be appreciated that in some cases the operating speed of a pump or other equipment may vary. Thus, in some embodiments, the frequency, frequencies, or frequency range that is removed, eliminated, attenuated, or otherwise taken into account may be dynamic. In some embodiments, the monitoring system may receive a signal as an input indicative of the operating speed of a pump or other equipment, and then that frequency or frequency range may be targeted for removal, elimination, attenuation, or otherwise taken into account.

[0036] In some embodiments, the monitoring system itself can calculate the operating speed of a pump or other equipment by evaluating signal inputs, for example, a flow sensor in this case can generate a signal that can be evaluated to derive the operating speed of the pump.

[0037] In some embodiments, the range of operating speeds of a pump or other equipment may be programmed into the monitoring system and used to identify signal frequencies obtained from the pump or other equipment. For example, a given hydraulic pump may have an operating speed range of 85 Hz to 300 Hz. This information may be entered into the monitoring system and stored in its memory. During operation, the monitoring system evaluates vibrations detected in the operating speed range of 85 Hz to 300 Hz. If significant vibrations of a particular frequency are detected within that frequency range, it may be determined that the pump or other equipment is currently operating at that frequency, and that frequency may be targeted for removal, cancellation, attenuation, or other consideration.

[0038] The calculation of the aeration parameters herein may be performed in a variety of ways. As shown in the first example below, in some cases, aeration (particularly free air aeration) has a linear relationship with the magnitude of vibration at the dominant frequency. Thus, in some cases, calculating the aeration may involve identifying the dominant frequency and solving the equation x=(yb) / m, where x is the aeration (free air) rate, y is the magnitude of vibration at the dominant frequency (e.g., the frequency with the largest magnitude), and m is the slope of the linear relationship between the vibration magnitude and the aeration rate. In some embodiments, y as a rate is expressed as a root mean square acceleration value, i.e., "G RMS This can be measured as the acceleration spectral density (ASD) (G 2 It is the square root of the area under the frequency (Hz) versus frequency curve (Hz).

[0039] In some cases, the formula for calculating aeration based on frequency can take into account more parameters than just the magnitude of vibration at the dominant frequency. For example, as shown in the examples below, a relationship may exist between the bandwidth of the vibration response and the degree of aeration. Thus, in some embodiments, the bandwidth of the vibration response can be used to determine the aeration rate and / or other aeration parameters. In some embodiments, the relevant bandwidth can be determined as a band encompassing frequencies having a magnitude of at least a given percentage of the magnitude of the dominant frequency (e.g., the frequency having the largest magnitude). The given percentage can vary, but in some embodiments can be 40, 50, 60, 70, 80, 90, or 95 percent, or an amount within a range between any of the foregoing.

[0040] In some embodiments, the regression equation may be derived by evaluating experimental data (such as accelerometer signals) collected for a particular type of equipment. For example, in one operation of the methods herein, one or more vibration signals including one or more spatial components may be acquired and recorded. In one example, one, two, or three vibration signals may be acquired, although other various numbers of vibration signals may be used, including 4, 5, 6, 7, 8, 9, 10 or more, or numbers within a range between any of the foregoing. Various numbers of spatial components of the vibration signals may be acquired, recorded, and / or evaluated. In some embodiments, the spatial components of the vibration signals may include one or more of front-to-back, left-to-right, and vertical (e.g., relative to a vehicle or component thereof, such as a pump), which may be acquired, for example, from a three-axis accelerometer. However, in some embodiments, a single-axis or two-axis accelerometer may be used.

[0041] In another operation of the methods herein, a time-frequency analysis may be performed on the acquired vibration signal (in some cases a multi-dimensional vibration signal).

[0042] In another operation of the method herein, features may be extracted from a time-frequency signal (such as a multi-dimensional time-frequency signal). Various signal features may be extracted, including but not limited to centroid, spread, brightness, high frequency content, crest, falloff, entropy, flatness, irregularity, kurtosis, skewness, roll-off, flux, change, and the like. The operations to extract features may be performed using control circuitry or components thereof, such as, for example, a microprocessor, a microcontroller, an FPGA (field programmable gate array) chip, an application specific integrated circuit (ASIC), or one or more digital signal processing chips. In some embodiments, feature extraction may be performed using processing resources associated with a system or device herein. However, in some embodiments, signals and / or data derived thereby may be exported to an external or separate device for feature extraction.

[0043] The centroid feature value may be calculated in various manners. In some specific embodiments, the centroid value may be calculated according to the following formula:

number

[0044] The centroid feature value may be calculated in various manners. In some embodiments, the diffusion feature value may be calculated according to the following formula:

number

[0045] In another operation, the values ​​obtained above can be used to derive an aeration prediction regression equation. One example of an aeration prediction regression equation can take the following form: Aeration = b * Spectral feature - a.

[0046] It will be understood that the specific values ​​of b and a may vary based on the system and the particular spectral feature being used. However, in various embodiments, the spectral feature is the centroid, and "b" may be from about 0.0001 to about 0.010, and "a" may be from about 0 to 100. For example, b may have a value of about 0.0001, 0.0005, 0.001, 0.005, 0.010, or may have a value within a range between any of the aforementioned numbers. In some embodiments, a may have a value of about 0, 0.01, 0.05, 0.1, 0.5, 1, 2, 3, 4, 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 70, 80, 90, or 100, or may have a value within a range between any of the aforementioned numbers.

[0047] In some embodiments, machine learning algorithms may be used to derive the relationship between and / or the equation or model that defines the relationship between the vibration and the aeration parameters. Machine learning algorithms used herein may include, but are not limited to, supervised learning algorithms and unsupervised learning algorithms.

[0048] Machine learning algorithms used herein may include, but are not limited to, classification algorithms (supervised algorithms that predict category labels), clustering algorithms (unsupervised algorithms that predict category labels), ensemble learning algorithms (supervised meta-algorithms for combining multiple learning algorithms together), general algorithms for predicting arbitrarily structured sets of labels, multiple linear subspace learning algorithms (predict labels for multidimensional data using tensor representations), real-valued sequence labeling algorithms (predict sequences of real-valued labels), regression algorithms (predict real-valued labels), and sequence labeling algorithms (predict sequences of category labels).

[0049] The machine learning algorithms herein may also include parametric algorithms (such as linear discriminant analysis, quadratic discriminant analysis, and maximum entropy classifiers) and non-parametric algorithms (such as decision trees, kernel estimation, naive Bayes classifiers, neural networks, perceptrons, and support vector machines). The clustering algorithms herein may include categorical mixture models, deep learning methods, hierarchical clustering, K-means clustering, correlation clustering, and kernel principal component analysis. The ensemble learning algorithms herein may include boosting, bootstrap aggregation, ensemble averaging, and mixture of experts. The general algorithms for predicting arbitrarily structured label sets herein may include Bayesian networks and Markov random fields. The multilinear subspace learning algorithms herein may include multilinear principal component analysis (MPCA). The real-valued sequence labeling algorithms may include Kalman filters and particle filters. Regression algorithms herein may include both supervised (such as Gaussian process regression, linear regression, neural networks, and deep learning methods) and unsupervised (such as independent component analysis and principal component analysis) methods. Sequence labeling algorithms herein may include both supervised (such as conditional random fields, hidden Markov models, maximum entropy Markov models, and recurrent neural networks) and unsupervised (such as hidden Markov models and dynamic time warping) methods.

[0050] In various embodiments, the control circuitry can send a signal or alarm regarding aeration if a predetermined aeration threshold is exceeded. The signal can be sent to an ECU (e.g., via a CANBUS network), a system operator, a workshop manager, a fleet maintenance center, a fleet monitoring center, a cloud site, or the like.

[0051] In some embodiments, the threshold may be preset to be about 0.25, 0.5, 0.75, 1, 1.25, 1.5, 1.75, 2, 2.25, 2.5, 2.75, 3, 3.25, 3.5, 4, 4.5, or 5 percent aeration, or an amount within a range between any of the foregoing. In other embodiments, the threshold may be entered into the system by a user and then stored. In some embodiments, the threshold may be a percentage change in calculated aeration. In some embodiments, the threshold may be a total amount of calculated aeration over a predefined period of time.

[0052] In some cases, it may be useful to mount a vibration sensor (such as an accelerometer or microphone) on the monitoring system 106 so that the vibration sensor receives vibrations from the pump or other equipment with minimal attenuation of the vibrations in terms of frequency range and amplitude. In some embodiments, the vibration sensor may be positioned on or within the pump or other equipment such that vibrations incident on a contact surface of the pump or other equipment are attenuated by less than 50, 40, 30, 20, or 10 percent when incident on the vibration sensor.

[0053] In various embodiments, the monitoring system 106 may include a power supply circuit 322. In some embodiments, the power supply circuit 322 may include various components, including, but not limited to, a battery 324, a capacitor, a power receiver, such as a wireless power receiver, a transformer, a rectifier, and the like.

[0054] In various embodiments, the monitoring system 106 may include output devices 326. The output devices 326 may include various components for visual and / or audio output, including, but not limited to, lights (such as LED lights), display screens, speakers, etc. In some embodiments, the output devices may be used to provide notifications or alerts to a user of the system, such as, for example, the current system status, an indication of a problem, that user intervention is required, or an appropriate time to perform a maintenance action.

[0055] In various embodiments, the monitoring system 106 may include a memory 328 and / or a memory controller. The memory may include various types of memory components including dynamic RAM (D-RAM), read-only memory (ROM), static RAM (S-RAM), disk storage, flash memory, EEPROM, battery-backed RAM such as S-RAM or D-RAM, and any other type of digital data storage component. In some embodiments, the electronic circuit or electronic component includes volatile memory. In some embodiments, the electronic circuit or electronic component includes non-volatile memory. In some embodiments, the electronic circuit or electronic component may include transistors interconnected to provide positive feedback operating as a latch or flip-flop providing a circuit that has two or more metastable states and remains in one of these states until changed by an external input. Data storage may be based on circuits including such flip-flops. Data storage may also be based on storage of charge in a capacitor or other principles. In some embodiments, the non-volatile memory 328 may be integrated with the control circuit 304.

[0056] In various embodiments, the monitoring system 106 may include a clock circuit 330. In some embodiments, the clock circuit 330 may be integrated with the control circuit 304. Although not shown in FIG. 3, various embodiments herein may include, for example, 2 It will be appreciated that the interface may include a data / communications bus for providing transport of data between components, such as a Serial Peripheral Interface (SPI), a Universal Asynchronous Receiver / Transmitter (UART), or the like. In some embodiments, an analog signal interface may be included. In some embodiments, a digital signal interface may be included.

[0057] In various embodiments, the monitoring system 106 may include communications circuitry 332. In various embodiments, the communications circuitry may include components such as, for example, an antenna 334, an amplifier, a filter, a digital-to-analog converter, and / or an analog-to-digital converter. In some embodiments, the monitoring system 106 may also include a wired input / output interface 336 for wired communications with other systems / components, including, but not limited to, the vehicle's ECU, or a CANBUS network (Controller Area Network), etc.

[0058] 4, a schematic diagram of a data communication environment 400 of a filtration system is shown, according to various embodiments herein. The data communication environment 400 may include a heavy equipment 100, such as a wheel loader including a hydraulic system. In some embodiments, the heavy equipment 100 may be in a work environment 402. The work environment 402 may be a geographic area in which the heavy equipment 100 operates. The work environment 402 may be, for example, a work site, a workshop, a mine, a shipping or distribution center, a manufacturing facility, a material storage yard, or a dump site.

[0059] In some embodiments, wireless signals from heavy equipment 100 may be exchanged with a wireless communication tower 420 (or antenna array), which may be a cellular tower or other wireless communication tower. Wireless communication tower 420 may be connected to a data network 422, such as the Internet or another type of public or private data network, a packet-switched network, or others.

[0060] The data network can provide one-way or two-way communication with other components outside of the work environment 402. For example, the server 424 or other processing device can receive electronic signals containing data from one or more components, such as the heavy equipment 100. The server 424 can interface with a database 426 to store the data. In some embodiments, the server 424 (or a device that is part of the server system) can interface with a user device 428 that can allow a user to query the data stored in the database 426. The server 424 and / or the database 426 can be in another physical location or in the cloud.

[0061] method Many different methods are contemplated herein, including but not limited to methods of making, methods of using, etc. Aspects of the operation of the systems / devices described elsewhere herein may be implemented as operations of one or more methods according to various embodiments herein.

[0062] 5, a flow chart of a method according to various embodiments herein is shown. In one embodiment, a method for determining aeration of a fluid in a fluid flow path may include detecting 502 vibrations with a vibration sensor mounted along the fluid flow path. The method may also include transmitting 504 a signal from the vibration sensor to a control circuit. The method may also include evaluating 506 a signal received at the control circuit from the vibration sensor to determine a frequency of the vibrations and a magnitude of the vibrations at a particular frequency. The method may also include calculating 508 one or more aeration parameters based on the frequency and magnitude of the vibrations.

[0063] In various embodiments, the aeration parameters may include at least one of aeration volume, aeration ratio, bubble size, and bubble size categories. By way of example, in some contexts, bubbles having a size of 250 μm or less may be classified as a "fine" size and, based on size, appear to arise from nucleation by dissolved air. Bubbles having a size of more than 200-250 μm may be classified as a "coarse" size and, based on size, appear to arise from a type of air leak / injection and / or suction leak (waterfall effect) related to the pump and / or poor tank design. Thus, the size categories have diagnostic value. It will be appreciated that the particular sizes referenced above are provided by way of example only and that thresholds may be set for size categories appropriate to the situation, such as 50, 100, 150, 200, 250, 300, 350, 400, 500, 750, or 1000 μm, or values ​​within ranges between any of the foregoing. In some embodiments, more than one threshold for size divisions may be used (e.g., there may be more than two size categories). In various embodiments herein, aeration parameters that may be calculated may include the average size of bubbles, along with the proportion or ratio of bubbles that fall into different size categories, such as those identified as "fine" and those identified as coarse.

[0064] In various embodiments, the method may further include normalizing the vibration sensor signal based on the pump operating speed, aspects of normalization being described in more detail above.

[0065] In various embodiments, the method may further include transmitting a signal regarding the aeration when the calculated aeration exceeds a predetermined threshold. By way of example, the signal may be transmitted to an ECU and / or a system operator.

[0066] In one embodiment, the method may further include transmitting a signal regarding aeration when the rate of change of the calculated aeration exceeds a predetermined threshold. In one embodiment, the method may further include transmitting a signal regarding aeration when the total amount of calculated aeration over a predefined period of time exceeds a predefined threshold. This approach may be useful to screen out what are only very transient occurrences of aeration. The defined period of time may vary. In some embodiments, the defined period of time may be about 30 seconds, 1 minute, 5 minutes, 10 minutes, 20 minutes, 30 minutes, 1 hour, 3 hours, 12 hours, 24 hours, 48 ​​hours, etc., or a period within a range between any of the foregoing.

[0067] Referring now to Figure 6, a flow chart of a method according to various embodiments herein is shown. Figure 6 is generally similar to Figure 5, however, in the embodiment shown in Figure 6, inputs from other sensors are also used. In one embodiment, the method may further include sensing a temperature 602 of the fluid in the fluid flow path with a temperature sensor. In one embodiment, the method may further include evaluating a signal received from the temperature sensor and calculating one or more aeration parameters based on the signal received from the temperature sensor along with the signal received from the vibration sensor.

[0068] In one embodiment, the method may further include sensing a pressure 604 of the fluid in the fluid flow path with a pressure sensor. In one embodiment, the method may further include evaluating a signal received from the pressure sensor and calculating one or more aeration parameters based on the signal received from the pressure sensor along with the signal received from the vibration sensor.

[0069] In one embodiment, the method may further include sensing a flow rate 606 of the fluid in the fluid flow path with a flow sensor. In one embodiment, the method may further include evaluating a signal received from the flow sensor and calculating one or more aeration parameters based on the signal received from the flow sensor along with the signal received from the vibration sensor.

[0070] Aspects may be better understood with reference to the following examples, which are intended to illustrate particular embodiments, but are not intended to limit the overall scope of the embodiments herein. EXAMPLES

[0071] Example 1: Detecting aeration in hydraulic lines of mobile equipment A tri-axis accelerometer was mounted on the housing of the hydraulic pump of the equipment (CNH Wheel Loader 1021G). An air line was connected to the hydraulic line upstream from the hydraulic pump. Definitive measurements of free air aeration were made using an AIR-X sensor from Delta Services Industriels, Froyennes, Belgium. Aeration was measured using a sample pump drawing from the inlet / suction side of the fan / brake pump. Air was injected at 0.5 LPM at 100 PSI upstream of the hydraulic pump over a period of 9:35 (min:sec) after warming the oil to 50°C. The vehicle was stationary but had the bucket rig raised and lowered throughout.

[0072] Different amounts of air were then injected into the hydraulic lines and the amount of free air aeration was determined using the AIR-X sensor (0% being no free air) and the vibrations from the accelerometer were recorded and evaluated. The accelerometer was operated at a sampling rate of 20,000 Hz and the x-ray attenuation device was operated at a sample rate of 0.1 Hz. Therefore, the accelerometer data was averaged over a 10 second period to match the sampling rate of the x-ray attenuation device.

[0073] FIG. 7 is a graph of measured free air aeration versus detected vibration on a wheel loader. In FIG. 7, 0% indicates no free air aeration. In the present application, it was found that there was minimal change in vibration up to about 1.4% free air aeration. Above that level, vibration has a linear relationship with free air aeration (correlation coefficient 0.55), allowing calculation of the free air aeration ratio. This example shows that aeration parameters can be calculated based on the vibration sensor signal.

[0074] Because the hydraulic fluid in this example was not degassed, it can be assumed that the total dissolved air was approximately at its solubility limit for the pressure of the fluid in the line at the time the aeration was measured. Since total aeration is the sum of dissolved air and free air aeration, total aeration can be measured by treating and adding the dissolved air portion as a constant amount or an amount adjusted based on the determined solubility limit based on evaluation of the vibration sensor signal.

[0075] The detected vibration was further analyzed based on the frequency of different machines. Figure 8 is a graph showing the distribution of vibration at different times over the frequency range of 0-5000 Hz in response to aeration, measured on a skid steer (CAT 272D SSL with mulcher equipment). Time "A" is before air injection begins and shows the normal operating vibration frequency of a hydraulic pump. Time "B" is during air injection, aeration is increased, and the degree of aeration is medium (0.4%) (0.25 CFH at 95 PSI downstream of the aeration measurement sample point and upstream of the charge pump inlet). Time "C" is during air injection, when the amount of air is increased and aeration is high (4.1%).

[0076] As shown, at time "A", the vibrations at all frequencies are relatively small, with some vibration detected at approximately 85 Hz, the operating speed of the pump. At time "B", the magnitude of the vibrations shows a noticeable increase within a particular range 802. At time "C", the magnitude of the vibrations increases significantly compared to time "B", showing considerable intensity across range 804, which is wider in width and magnitude than range 802, and is also slightly higher in frequency.

[0077] This example shows that the width and magnitude of the vibration range varies with the degree of aeration, and that parameters of the detected vibration, including but not limited to range and magnitude, can be used herein to calculate parameters of aeration.

[0078] Example 2: Extraction of features from multi-dimensional time-frequency signals and construction of aeration prediction equations A triaxial accelerometer was installed on the housing of each hydraulic pump (charge pump, implement pump, and transmission pump in the hydraulic circuit) of a CAT 272D SSL equipped with a mulcher. Vibrations from the accelerometer were recorded and evaluated. The accelerometers were operated at a sampling rate of 20,000 Hz. Definitive measurements of free air aeration were made using an AIR-X sensor from Delta Services Industriels, Froyennes, Belgium, with a sample pump pulling from the charge pump inlet / suction side.

[0079] In the first test situation, with the skid steer stationary, the minimum hydraulic fluid tank volume was used, and then with the mulcher in operation, the tanks were almost completely emptied by raising the equipment very high, causing significant aeration.

[0080] Figure 9 is a graph showing the vibration signal over time for the vertical component of the vibration signal from an accelerometer attached to the implement pump. Figure 10 is a graph showing the aeration (%) over time (e.g., interpreted as a definitive measurement of actual aeration) determined using an x-ray attenuation densitometer. Figure 11 is a graph showing the frequency spectrogram (Hz) of the vibration signal over time. Figure 12 is a graph showing the power density of the vibration signal over time.

[0081] Signal features were then extracted from the vibration signal. In particular, centroid features were extracted. Figure 13 shows a graph of the frequency (Hz) of the extracted centroid features over time. Figure 14 shows a graph of the frequency (Hz) of the extracted centroid features over time.

[0082] The extracted centroid features and the actual aeration values ​​were then used in a regression analysis to determine a regression equation that can be used to estimate aeration. The equation determined is: Aeration = 0.0054 * Spectral feature 1-11.74.

[0083] 15 is a graph showing actual aeration (%) over time (solid line) versus estimated aeration using the centroid features and the determined equation (dashed line). The close correlation between the two lines indicates that aeration can be accurately estimated using this technique.

[0084] In the second test situation, the CAT 272D SSL with the mulcher equipment was driven back and forth, lifting the equipment slightly while the mulcher was in operation to cause aeration. A similar procedure was then repeated as described for the first test situation. Thus, FIG. 16 is a graph showing the vibration signal over time for the vertical component of the vibration signal from an accelerometer attached to the implement pump. FIG. 17 is a graph showing the aeration (%) over time (e.g., interpreted as a definitive measurement of actual aeration) determined using an x-ray attenuation densitometer. FIG. 18 is a graph showing the frequency spectrogram (Hz) over time of the vibration signal. FIG. 19 is a graph showing the power density over time of the vibration signal.

[0085] Signal features were then extracted from the vibration signal. In particular, centroid features were extracted. Figure 20 shows a graph of the frequency (Hz) of the extracted centroid features over time. Figure 21 shows a graph of the frequency (Hz) of the centroid features over time.

[0086] The extracted centroid features and the actual aeration values ​​were then used in a regression analysis to determine a regression equation that can be used to estimate aeration. The equation determined is: Aeration = 0.0009 * Spectral feature 1-1.22.

[0087] 22 is a graph showing the aeration rate over time (solid line) versus the estimated aeration over time using the regression equation (dashed line). The close correlation between the two lines indicates that this technique can be used to accurately estimate aeration even in situations where the device / vehicle is in motion.

[0088] Further embodiments In a first aspect, a system for monitoring aeration of a fluid is included having a vibration sensor configured to be mounted along a fluid flow path and a control circuit in signal communication with the vibration sensor. The control circuit can be configured to evaluate signals received from the vibration sensor and determine a frequency of the vibration and a magnitude of the vibration at a particular frequency. The control circuit can be further configured to calculate one or more aeration parameters based on the frequency and magnitude of the vibration.

[0089] In addition to one or more of the preceding or following aspects or in place of some aspects, in a second aspect, the vibration sensor may include at least one of an accelerometer and an acoustic transducer.

[0090] In addition to one or more of the preceding or following aspects or in place of some aspects, in a third aspect, the vibration sensor may include an accelerometer measuring in at least one axis.

[0091] In addition to one or more of the preceding or following aspects, or in place of some aspects, in a fourth aspect, the control circuitry can be configured to send a signal regarding aeration when the calculated aeration exceeds a predetermined threshold.

[0092] In addition to one or more of the preceding or following aspects or in place of some aspects, in a fifth aspect, the signal is transmitted to at least one of an ECU and a system operator.

[0093] In addition to one or more of the preceding or following aspects, or in lieu of certain aspects, in a sixth aspect, the control circuit can be configured to send a signal regarding aeration when the rate of change of the calculated aeration exceeds a predetermined threshold.

[0094] In addition to one or more of the preceding or following aspects, or in lieu of certain aspects, in a seventh aspect, the control circuitry can be configured to send a signal regarding aeration when a total amount of calculated aeration over a predefined period of time exceeds a predetermined threshold.

[0095] In addition to one or more of the preceding or following aspects, or in place of some aspects, in an eighth aspect, the fluid flow path can include a pump, and the vibration sensor is configured to be mounted on or within the pump.

[0096] In addition to one or more of the preceding or following aspects, or in place of some aspects, in a ninth aspect, the control circuit may be further configured to normalize the signal of the vibration sensor based on an operating speed of the pump.

[0097] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a tenth aspect, the fluid flow path can include a filter housing, and the vibration sensor is configured to be mounted on or within the filter housing.

[0098] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in an eleventh aspect, the vibration sensor can include an accelerometer, and the vibration sensor is positioned such that at least one sensitivity axis is aligned with an axis of motion of a component of the pump.

[0099] In addition to one or more of the preceding or following aspects, or in place of some aspects, in a twelfth aspect, the fluid flow path can be selected from the group consisting of a hydraulic fluid conduit, a lubricating oil conduit, a brake fluid conduit, a refrigerant fluid conduit, and a fuel supply conduit.

[0100] In addition to one or more of the preceding or following aspects, or in place of some of the aspects, in a thirteenth aspect, the device may further include a communication circuit and an antenna.

[0101] In addition to one or more of the preceding or following aspects, or in lieu of certain aspects, in a fourteenth aspect, the aeration parameters may include at least one of an aeration amount, an aeration ratio, a bubble size, and a bubble size category.

[0102] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a fifteenth aspect, the device can further include a temperature sensor, the temperature sensor configured to detect a temperature of the fluid in the fluid flow path.

[0103] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a sixteenth aspect, the control circuit may be configured to evaluate a signal received from the temperature sensor and further configured to calculate one or more aeration parameters based on the signal received from the temperature sensor together with the signal received from the vibration sensor.

[0104] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a seventeenth aspect, the system can further include a pressure sensor, the pressure sensor configured to detect a pressure of the fluid in the fluid flow path.

[0105] In addition to or in lieu of one or more of the preceding or following aspects, in an eighteenth aspect, the control circuit may be configured to evaluate a signal received from the pressure sensor and further configured to calculate one or more aeration parameters based on the signal received from the pressure sensor together with the signal received from the vibration sensor.

[0106] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a nineteenth aspect, the system may further include a flow sensor, the flow sensor configured to detect a flow rate of fluid in the fluid flow path.

[0107] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a twentieth aspect, the control circuit is configured to evaluate a signal received from the flow sensor and further configured to calculate one or more aeration parameters based on the signal received from the flow sensor together with the signal received from the vibration sensor.

[0108] In addition to one or more of the preceding or following aspects or in place of any of the aspects, in a twenty-first aspect, the system or part thereof may be mounted on or in a mobile equipment having a hydraulic actuator.

[0109] In addition to one or more of the preceding or following aspects or in place of any of the aspects, in a twenty-second aspect, the system or part thereof may be mounted on or in a stationary equipment having a hydraulic actuator.

[0110] In a twenty-third aspect, a method for determining aeration of a fluid in a fluid flow path is included and may include detecting vibrations with a vibration sensor mounted along the fluid flow path, transmitting a signal from the vibration sensor to a control circuit, evaluating the signal received in the control circuit from the vibration sensor to determine a frequency of the vibration and a magnitude of the vibration at a particular frequency, and calculating one or more aeration parameters based on the frequency and magnitude of the vibration.

[0111] In addition to one or more of the preceding or following aspects or in place of certain aspects, in a twenty-fourth aspect, the method may further include normalizing a signal of the vibration sensor based on a pump operation speed.

[0112] In addition to one or more of the preceding or following aspects or in place of some aspects, in a twenty-fifth aspect, the vibration sensor may include at least one of an accelerometer and an acoustic transducer.

[0113] In addition to one or more of the preceding or following aspects or in place of some aspects, in a twenty-sixth aspect, the vibration sensor may include an accelerometer measuring in at least one axis.

[0114] In addition to one or more of the preceding or following embodiments, or in place of certain embodiments, in a twenty-seventh embodiment, the method may further include transmitting a signal regarding aeration when the calculated aeration exceeds a predetermined threshold.

[0115] In addition to one or more of the preceding or following aspects or in place of some aspects, in a twenty-eighth aspect, a signal may be transmitted to at least one of an ECU and a system operator.

[0116] In addition to one or more of the preceding or following embodiments, or in place of certain embodiments, in a twenty-ninth embodiment, the method may further include transmitting a signal regarding aeration when the rate of change of the calculated aeration exceeds a predetermined threshold.

[0117] In addition to one or more of the preceding or following aspects, or in lieu of certain aspects, in a thirtieth aspect, the method may further include sending a signal regarding aeration when a total amount of calculated aeration over a predefined period of time exceeds a predetermined threshold.

[0118] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a thirty-first aspect, the fluid flow path can include a pump, and the vibration sensor is configured to be mounted on or within the pump.

[0119] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a thirty-second aspect, the fluid flow path can include a filter housing, and the vibration sensor is configured to be mounted on or within the filter housing.

[0120] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a thirty-third aspect, the vibration sensor can include an accelerometer, and the vibration sensor is positioned such that at least one sensitivity axis is aligned with an axis of motion of a pump component.

[0121] In addition to one or more of the preceding or following embodiments, or in place of some embodiments, in a thirty-fourth embodiment, the fluid flow path can be selected from the group consisting of a hydraulic fluid conduit, a lubricating oil conduit, a brake fluid conduit, a refrigerant fluid conduit, and a fuel supply conduit.

[0122] In addition to one or more of the preceding or following aspects, or in lieu of certain aspects, in a thirty-fifth aspect, the aeration parameters may include at least one of an aeration amount, an aeration ratio, a bubble size, and a bubble size category.

[0123] In addition to one or more of the preceding or following aspects or in place of some aspects, in a thirty-sixth aspect, the method may further include sensing a temperature of the fluid in the fluid flow path with a temperature sensor.

[0124] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a thirty-seventh aspect, the method may further include evaluating a signal received from the temperature sensor and calculating one or more aeration parameters based on the signal received from the temperature sensor together with the signal received from the vibration sensor.

[0125] In addition to one or more of the preceding or following aspects, or in place of some aspects, in a thirty-eighth aspect, the method may further include sensing a pressure of the fluid in the fluid flow path with a pressure sensor.

[0126] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a thirty-ninth aspect, the method may further include evaluating a signal received from the pressure sensor and calculating one or more aeration parameters based on the signal received from the pressure sensor together with the signal received from the vibration sensor.

[0127] In addition to one or more of the preceding or following aspects or in the alternative to any of the following aspects, in a fortieth aspect, the method may further include sensing a flow rate of the fluid in the fluid flow path with a flow sensor.

[0128] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a forty-first aspect, the method may further include evaluating a signal received from the flow sensor and calculating one or more aeration parameters based on the signal received from the flow sensor together with the signal received from the vibration sensor.

[0129] In a forty-second embodiment, a system for tracking fluid aeration is included, comprising a vibration sensor configured to be mounted along a fluid flow path, the vibration sensor generating a vibration signal, and a control circuit in signal communication with the vibration sensor, the control circuit configured to calculate a characteristic value of the vibration signal and estimate a fluid aeration value based on the calculated characteristic value.

[0130] In addition to one or more of the preceding or following aspects or in the alternative to certain aspects, in a 43rd aspect, the feature value comprises a centroid value.

[0131] In addition to one or more of the preceding or following embodiments or in the alternative to certain embodiments, in a 44th embodiment, the characteristic value comprises a diffusion value.

[0132] In addition to one or more of the preceding or following aspects or in place of some aspects, in a forty-fifth aspect, the vibration sensor may include at least one of an accelerometer and an acoustic transducer.

[0133] In addition to one or more of the preceding or following aspects or in place of some aspects, in a forty-sixth aspect, the vibration sensor may include an accelerometer measuring in at least one axis.

[0134] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a 47th aspect, the control circuit is configured to send a signal regarding aeration when the calculated aeration exceeds a predetermined threshold.

[0135] In addition to one or more of the preceding or following aspects or in place of some aspects, in a 48th aspect, the signal is transmitted to at least one of an ECU and a system operator.

[0136] In addition to one or more of the preceding or following aspects or in lieu of certain aspects, in a 49th aspect, the control circuit is configured to send a signal regarding aeration when a rate of change of the calculated aeration exceeds a predetermined threshold.

[0137] In addition to one or more of the preceding or following embodiments or in lieu of certain embodiments, in a fiftieth embodiment, the control circuit is configured to send a signal regarding aeration when a total amount of calculated aeration over a predetermined period of time exceeds a predetermined threshold.

[0138] In addition to one or more of the preceding or following aspects or in lieu of some aspects, in a fifty-first aspect, the fluid flow path includes a pump, and the vibration sensor is configured to be mounted on or within the pump.

[0139] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a fifty-second aspect, the control circuit is further configured to normalize the signal of the vibration sensor based on an operating speed of the pump.

[0140] In addition to one or more of the preceding or following aspects or in lieu of some aspects, in a 53rd aspect, the fluid flow path includes a filter housing, and the vibration sensor is configured to be mounted on or within the filter housing.

[0141] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a 54th aspect, the vibration sensor includes an accelerometer, and the vibration sensor is positioned such that at least one sensitivity axis is aligned with an axis of motion of a pump component.

[0142] In addition to one or more of the preceding or following embodiments or in place of any of the following embodiments, in a fifty-fifth embodiment, the fluid flow path is selected from the group consisting of a hydraulic fluid conduit, a lubricating oil conduit, a brake fluid conduit, a refrigerant fluid conduit, and a fuel supply conduit.

[0143] In addition to one or more of the preceding or following aspects or in lieu of any of the following aspects, in a fifty-sixth aspect, the system may include a communication circuit and an antenna.

[0144] In addition to one or more of the preceding or following aspects, or in lieu of certain aspects, in a 57th aspect, the aeration parameters may include at least one of an aeration amount, an aeration ratio, a bubble size, and a bubble size category.

[0145] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a 58th aspect, the system may further include a temperature sensor, the temperature sensor configured to detect a temperature of the fluid in the fluid flow path.

[0146] In addition to one or more of the preceding or following aspects or in lieu of some aspects, in a fifty-ninth aspect, the control circuit may be configured to evaluate a signal received from the temperature sensor and further configured to calculate one or more aeration parameters based on the signal received from the temperature sensor together with the signal received from the vibration sensor.

[0147] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a sixtieth aspect, the system may further include a pressure sensor, the pressure sensor configured to detect a pressure of the fluid in the fluid flow path.

[0148] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a 61st aspect, the control circuit may be configured to evaluate a signal received from the pressure sensor and further configured to calculate one or more aeration parameters based on the signal received from the pressure sensor together with the signal received from the vibration sensor.

[0149] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a 62nd aspect, the system may further include a flow sensor, the flow sensor configured to detect a flow rate of fluid in the fluid flow path.

[0150] In addition to one or more of the preceding or following aspects, or in lieu of some aspects, in a 63rd aspect, the control circuit may be configured to evaluate a signal received from the flow sensor and further configured to calculate one or more aeration parameters based on the signal received from the flow sensor together with the signal received from the vibration sensor.

[0151] In addition to one or more of the preceding or following aspects or in place of any of the aspects, in a sixty-fourth aspect, the system can be mounted on or in a mobile equipment having a hydraulic actuator.

[0152] In addition to one or more of the preceding or following aspects or in place of any of the following aspects, in a sixty-fifth aspect, the system may be mounted on or in a stationary device having a hydraulic actuator.

[0153] In a sixty-sixth aspect, a method of determining aeration of a fluid in a fluid flow path is included, which may include detecting vibrations with a vibration sensor mounted along the fluid flow path, transmitting a signal from the vibration sensor to a control circuit, processing the signal received at the control circuit from the vibration sensor to calculate a characteristic value of the vibration signal, and estimating a fluid aeration value based on the calculated characteristic value.

[0154] It should be noted that as used in this specification and the appended claims, the singular forms "a," "an," and "the" include plural referents unless the context clearly dictates otherwise. It should also be noted that the term "or" is generally used in its sense including "and / or" unless the context clearly dictates otherwise.

[0155] It should also be noted that, as used herein and in the appended claims, the phrase "configured" describes a system, apparatus, or other structure that is constructed or arranged to perform a particular task or is in a particular configuration. The phrase "configured" may be used interchangeably with other similar phrases, such as, for example, arranged and configured, constructed and arranged, constructed, manufactured and arranged, etc.

[0156] All publications and patent applications in this specification are indicative of the level of ordinary skill in the art to which this invention pertains. All publications and patent applications are herein incorporated by reference to the same extent as if each individual publication or patent application was specifically and individually indicated by reference.

[0157] As used herein, the recitation of numerical ranges by endpoints is intended to include all numbers subsumed within that range (eg, 2 to 8 includes 2.1, 2.8, 5.3, 7, etc.).

[0158] The headings used herein are provided for consistency with suggestions under 37 CFR 1.77 or to provide organizational guidance. These headings are not to be construed as limiting or characterizing the inventions defined in any claims that may be issued from this disclosure. As an example, a heading may refer to "Field," but such claims should not be limited by the words selected in the heading to describe the so-called technical field. Furthermore, the description of a technology in the "Background" is not an admission that the technology is prior art to any invention in this disclosure. The "Summary" should also not be considered as characterizing the inventions defined in the claims that may be issued.

[0159] The embodiments described herein are not intended to be exhaustive or to limit the invention to the precise forms disclosed in the following detailed description. Rather, the embodiments have been chosen and described so that those skilled in the art can appreciate and understand the principles and techniques. Thus, aspects have been described with reference to various specific and preferred embodiments and techniques. However, it should be understood that many variations and modifications can be made while remaining within the spirit and scope of the present description.

Claims

1. a vibration sensor configured to be mounted along a fluid flow path; a control circuit in signal communication with the vibration sensor; Including, The control circuit evaluates a signal received from the vibration sensor; Vibration frequency and The magnitude of vibration at a particular frequency [0023] The method is configured to determine The control circuitry is further configured to calculate one or more aeration parameters based on the frequency and the magnitude of vibration; The system for monitoring fluid aeration, wherein the vibration sensor is configured to be mounted on or within one of a pipe, fluid reservoir, pump, or filter housing disposed along the fluid flow path, and the control circuit is further configured to normalize a vibration sensor signal based on an operating speed of the pump.

2. 10. The system of claim 1, wherein the control circuitry is configured to send a signal regarding aeration when the calculated aeration exceeds a predetermined threshold or when a rate of change of the calculated aeration exceeds a predetermined threshold rate of change.

3. The system of claim 1 or 2, wherein the vibration sensor is configured to be mounted on or within the pump.

4. 4. The system of claim 1, wherein the vibration sensor is configured to be mounted on or within the filter housing, the vibration sensor including an accelerometer, and the vibration sensor is positioned such that at least one sensitivity axis is aligned with an axis of motion of a pump component.

5. 5. The system of claim 1, further comprising a temperature sensor configured to detect a temperature of fluid in the fluid flow path, the control circuit configured to evaluate a signal received from the temperature sensor, and further configured to calculate one or more aeration parameters based on the signal received from the temperature sensor together with the signal received from the vibration sensor.

Images