Composite slab edge structure
The synthetic slab end structure addresses the challenge of maintaining heat insulation by using a crack direction control structure with an L-sculpture to prevent cracks from reaching the upper surface, thereby enhancing heat shielding properties.
Patent Information
- Application Number
- JP2021005840
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-01-18
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2041-01-18
AI Technical Summary
Conventional synthetic slab end structures face challenges in maintaining sufficient heat insulation when cracks occur, as cracks can reach the top surface of the synthetic slab, allowing heat to rise and potentially igniting flammable materials.
The synthetic slab end structure incorporates a crack direction control structure, featuring an L-sculpture with a horizontal long side and a downward-extending short side, which prevents cracks from moving upwards, thereby maintaining heat insulation.
The crack direction control structure effectively prevents cracks from reaching the upper surface of the synthetic slab, ensuring that the temperature of the upper surface does not rise due to heat insulation, thereby enhancing the heat shielding properties of the synthetic slab end structure.
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Abstract
Description
[Technical field]
[0001] The present invention relates to a composite slab edge structure. [Background technology]
[0002] A conventional composite slab end structure is described in Patent Document 1. This composite slab end structure includes a composite slab having a deck plate and concrete, and a beam connected to the end of the composite slab. Mesh-shaped crack prevention bars are arranged inside the composite slab. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2020-41348 A Summary of the Invention [Problem to be solved by the invention]
[0004] Here, the composite slab as described above may be designed as a fire-resistant structure. In this way, when designed as a fire-resistant structure, it is desirable to ensure sufficient heat insulation even if cracks occur in the composite slab. Heat insulation is an important performance for composite slab end structures, as the evaluation method is stipulated in the "Fire Resistance Testing and Evaluation Service Manual" of the General Building Research Corporation of Japan. This is to ensure that the temperature above the floor does not rise to the ignition temperature of combustible materials even if a fire occurs on the lower floor, and if cracks appear on the upper surface of the composite slab, the ignition temperature may be reached early. Heat insulation is an important indicator to prevent the spread of fire. However, in the above-mentioned composite slab end structure, cracks that occur on the beam side may reach the upper surface of the composite slab. In this case, when the lower surface side is heated, the temperature of not only the lower surface, which is the heated surface, but also the upper surface may rise.
[0005] The present invention has been made to solve such problems, and has an object to provide a composite slab end structure that can improve heat insulation properties. [Means for solving the problem]
[0006] The composite slab end structure of the present invention is a composite slab end structure comprising a composite slab having a deck plate and concrete, and a beam joined to the end of the composite slab on its underside, and a crack direction control structure is provided at the end of the composite slab to prevent cracks from moving toward the upper side of the composite slab.
[0007] In the composite slab end structure of the present invention, a crack direction control structure is provided at the end of the composite slab to prevent cracks from moving toward the upper side of the composite slab. Therefore, even if a crack occurs, the crack direction control structure controls the crack direction, preventing the crack from moving toward the upper side of the composite slab. Therefore, the crack is prevented from reaching the upper surface of the composite slab, and even if the lower surface of the composite slab becomes a heated surface, the temperature of the upper surface is prevented from rising through the crack. As a result, the thermal insulation properties of the composite slab end structure can be improved.
[0008] The crack direction control structure may include an L-shaped reinforcement provided inside the composite slab, the long side of the L-shaped reinforcement being arranged along the horizontal direction at least at a position higher than the deck plate, and the short side of the L-shaped reinforcement extending downward from the long side at the outer peripheral edge side of the composite slab. In this case, the long side reinforcement can suppress the progression of cracks toward the upper surface side by reinforcing the position higher than the deck plate. Furthermore, the short side reinforcement can reinforce the composite slab in the vertical direction near the outer peripheral edge of the composite slab. Therefore, the cracks guided by the long side toward the outer peripheral edge side can be suppressed from moving upward near the outer peripheral edge.
[0009] Inside the composite slab, crack prevention bars are installed above the deck plate, and the long side of the L-shaped bars may be placed on the crack prevention bars. In this case, the L-shaped bars can be positioned simply by placing the long side on the crack prevention bars, making construction easier.
[0010] Inside the composite slab, crack prevention bars are provided above the deck plate, and the long side of the L-shaped bars may be connected to the crack prevention bars below the crack prevention bars. In this case, the L-shaped bars can be easily positioned below the crack prevention bars.
[0011] The composite slab may have crack propagation prevention bars installed above the deck plate inside the composite slab, and the crack direction control structure may have mesh-shaped crack direction control bars installed inside the composite slab to control the direction of the cracks. In this case, the crack direction control bars reinforce the composite slab at a position different from the crack propagation prevention bars, thereby preventing the cracks from moving upward.
[0012] The crack direction control bar may be placed on the deck plate. In this case, the crack direction control bar can be positioned simply by placing it on the deck plate, which makes construction easier.
[0013] The crack direction control bar may be connected to the crack expansion prevention bar at a position below the crack expansion prevention bar. In this case, the crack direction control bar can be easily positioned at a position below the crack expansion prevention bar. Effect of the Invention
[0014] According to the present invention, it is possible to provide a composite slab end structure capable of improving heat insulation properties. [Brief description of the drawings]
[0015] [Figure 1] FIG. 2 is a view of a composite slab end structure according to an embodiment of the present invention as viewed from the width direction. [Diagram 2] This is a view of the composite slab end structure seen from the span direction. [Diagram 3] FIG. 13 is a view of a composite slab end structure according to a modified example, viewed from the width direction. [Figure 4] FIG. 1 is a view of a composite slab end structure according to a comparative example viewed from the width direction. [Diagram 5] FIG. 2 is a diagram showing the state of cracks in the composite slab end structure shown in FIG. 1. [Figure 6] FIG. 1 is a view of a composite slab end structure according to a comparative example viewed from the width direction. [Figure 7] FIG. 13 is a view of a composite slab end structure according to a modified example, viewed from the width direction. [Figure 8] FIG. 13 is a view of a composite slab end structure according to a modified example, viewed from the width direction. [Figure 9] FIG. 13 is a view of a composite slab end structure according to a modified example, viewed from the width direction. [Figure 10] FIG. 13 is a view of a composite slab end structure according to a modified example, viewed from the width direction. [Figure 11] FIG. 13 is a view of a composite slab end structure according to a modified example, viewed from the span direction. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0016] Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.
[0017] FIG. 1 is a view of a composite slab end structure 100 according to an embodiment of the present invention as viewed from the width direction D2. FIG. 2 is a view of the composite slab end structure 100 as viewed from the span direction. However, in FIG. 1, the cross section of the concrete 2 at an arbitrary position is shown so that the internal structure of the composite slab 1 is shown. As shown in FIG. 1, the composite slab end structure 100 includes a composite slab 1 having a deck plate 10 and concrete 2, and a beam 3 joined to the end 1a of the composite slab 1 at the lower surface 1d side. The composite slab 1 is a flat plate-like structure. The beam 3 supports the lower surface 1d of the end 1a of the composite slab 1 with its upper surface 3a.
[0018] As shown in Fig. 2, the deck plate 10 has a pair of peaks 10e protruding upward and a pair of grooves 10d between the peaks 10e. An upper end 10c of the peaks 10e spreads out like a flat plate. A lower end of the grooves 10d also spreads out like a flat plate. The lower surface of the grooves 10d is placed on the upper surface of the beam 3. The direction in which the peaks 10e and the grooves 10d extend is referred to as the span direction D1, and the direction in which the peaks 10e and the grooves 10d are aligned is referred to as the width direction D2.
[0019] The concrete 2 is filled into the groove 10d of the deck plate 10 up to a position higher than the upper end 10c of the peak 10e. The concrete 2 has an upper surface that spreads horizontally at a position spaced a predetermined distance upward from the upper end 10c of the deck plate 10. The upper surface 1b of the composite slab 1 is formed by the upper surface of the concrete 2. As shown in FIG. 1, the end of the concrete 2 in the span direction D1 is disposed on the outer periphery side of the end 10a of the deck plate 10 in the span direction D1. Therefore, the outer periphery 1c of the composite slab 1 is formed by the end of the concrete 2 in the span direction D1. The part of the concrete 2 on the outer periphery 1c side of the end 10a of the deck plate 10 is joined to the upper surface 3a of the beam 3.
[0020] The internal structure of the composite slab 1 will be described. Inside the composite slab 1, a stud 11 is provided extending upward from the upper surface 3a of the beam 3. The stud 11 has a shaft portion 11a extending in the vertical direction and a head portion 11b provided at the upper end of the shaft portion 11a. The head portion 11b is a portion formed with an outer diameter larger than that of the shaft portion 11a. The stud 11 is provided on the outer peripheral edge 1c side of the end portion 10a of the deck plate 10 in the span direction D1. In this embodiment, the stud 11 is provided in a position, for example, 4 cm inside from the beam end in the span direction D1 of the beam 3. The head portion 11b of the stud 11 is disposed at a position higher than the upper end 10c of the deck plate 10. The stud 11 is disposed at the center position of the groove portion 10d of the deck plate 10 in the width direction D2 (see FIG. 2).
[0021] Inside the composite slab 1, crack expansion prevention bars 12 are provided above the deck plate 10. The crack expansion prevention bars 12 are mesh-like members formed by crossing and joining a plurality of reinforcing bars 13 together. The crack expansion prevention bars 12 are members for preventing cracks from expanding when cracks occur in the concrete 2 of the composite slab 1. The crack expansion prevention bars 12 are the same as the "crack expansion prevention bars" disclosed on pages 26 and 27 of "Deck Plate Floor Structural Design and Construction Standards 2018 Revised in December 2018 by the Japan Steel Construction Association". The crack expansion prevention bars 12 are located higher than the upper end 10c of the deck plate 10 and extend in the span direction D1 and width direction D2 over almost the entire area of the concrete 2. In the figure, the crack expansion prevention bars 12 are located higher than the studs 11, but may be located lower than the heads 11b of the studs 11. The crack expansion prevention bars 12 are disposed at a position spaced downward from the top surface 1b of the composite slab 1 (although not limited to a position about 30 mm below the top surface 1b). The ends 12a of the crack expansion prevention bars 12 are disposed at a position closer to the outer peripheral edge 1c than the studs 11, and at a position spaced inward from the outer peripheral edge 1c (although not limited to a position about 30 mm inside the outer peripheral edge 1c).
[0022] A crack direction control structure 20 is provided at the end 1a of the composite slab 1 to suppress cracks from moving toward the upper side (top surface 1b side) of the composite slab 1. The crack direction control structure 20 controls the crack direction so that the cracks move toward the outer peripheral edge 1c and do not reach the top surface 1b. In this embodiment, the crack direction control structure 20 includes an L-shaped reinforcement 30 provided inside the composite slab 1.
[0023] The L-shaped bar 30 has a long side portion 31 and a short side portion 32. The short side portion 32 is shorter than the long side portion 31 and is joined so as to be perpendicular to the long side portion 31. The L-shaped bar 30 is formed by bending a single reinforcing bar. Alternatively, the L-shaped bar 30 may be formed by joining multiple reinforcing bars together using a joining method such as welding.
[0024] The long side 31 of the L-shaped reinforcement 30 is arranged along the horizontal direction at a position at least higher than the deck plate 10. The long side 31 extends parallel to the span direction D1. The horizontal dimension of the long side 31 may be 200 mm or more. The short side 32 of the L-shaped reinforcement 30 extends downward from the long side 31 on the outer peripheral edge 1c side of the composite slab 1. The short side 32 extends parallel to the up-down direction from the end of the long side 31 on the outer peripheral edge 1c side. The vertical dimension of the short side 32 may be 100 mm or more. In addition, the outer diameter of the reinforcing bar constituting the L-shaped reinforcement 30 may be D10 or more. In this embodiment, the L-shaped reinforcement 30 is arranged at the same position as the stud 11 in the width direction D2, but the position in the width direction D2 is not particularly limited.
[0025] In this embodiment, the long side 31 of the L-shaped reinforcement 30 is placed on the crack expansion prevention reinforcement 12. Therefore, the long side 31 is located between the upper surface 1b of the composite slab 1 and the crack expansion prevention reinforcement 12, directly above the crack expansion prevention reinforcement 12. The short side 32 is located in the area between the outer peripheral edge 1c of the composite slab 1 and the end 10a of the deck plate 10. Here, the short side 32 is located adjacent to the reinforcing bars 13 located closest to the outer peripheral edge 1c side among the reinforcing bars 13 extending in the width direction D2 of the crack expansion prevention reinforcement 12 on the outer peripheral edge 1c side. The lower end of the short side 32 is located at a position lower than the upper end 10c of the deck plate 10 and the head 11b of the stud 11, and is located at a position spaced upward from the upper surface 3a of the beam 3.
[0026] In the vertical direction, the long side portion 31 may be located between the crack expansion prevention bars 12 and the upper end 10c of the deck plate 10, or at a higher position than the crack expansion prevention bars 12. The long side portion 31 may be located at the same position as the head 11b of the stud 11 (long side portion 31 in FIG. 3) or at a higher position than the head 11b, or may be located at a lower position than the head 11b of the stud 11. In the horizontal direction, the short side portion 32 may be located at a position closer to the outer periphery 1c than the end 10a of the deck plate 10. In the horizontal direction, the short side portion 32 may be located at the same position as the stud 11 (short side portion 32 in FIG. 3) or at a position closer to the outer periphery 1c than the stud 11, or may be located closer to the end 10a than the stud 11. In addition, when the long side portion 31 is located below the crack expansion prevention bars 12 as in FIG. 3, it may be connected to the crack expansion prevention bars 12. The long side portion 31 may be connected to the crack expansion prevention bars 12 by being tied with a tie wire or the like.
[0027] Next, the action and effect of the composite slab end structure 100 according to this embodiment will be described.
[0028] First, a composite slab end structure 200 according to a comparative example will be described with reference to FIG. 4. The composite slab end structure 200 differs from the composite slab end structure 100 according to the present embodiment in that it does not have a crack direction control structure 20. As shown in FIG. 4(a), in the composite slab end structure 200, when a high load and a long span load are applied, a crack CR generated on the beam 3 side may reach the upper surface 1b of the composite slab 1. In this case, when the lower surface 1d side is heated, the temperature of not only the lower surface 1d, which is the heated surface, but also the upper surface 1b may rise. Thus, there is a problem that sufficient heat insulation cannot be ensured. In addition, in the composite slab end structure 200, a crack CR may occur that breaks the edge between the composite slab 1 and the beam 3, and in this case, there is a problem that the original rotational rigidity cannot be exhibited. To ensure the heat insulation and non-damage properties of the composite slab end structure 200, it is preferable that the joint between the composite slab 1 and the beam 3 is destroyed, as shown in Figure 4(b), or that the crack CR deviates to the outer peripheral edge 1c without reaching the upper surface 1b, as shown in Figure 4(c).
[0029] In contrast, in the composite slab end structure 100 according to this embodiment, a crack direction control structure 20 is provided at the end 1a of the composite slab 1 to suppress cracks from moving toward the upper surface 1b of the composite slab 1. Therefore, even if a crack occurs, the crack CR is prevented from moving toward the upper side of the composite slab 1 by controlling the crack direction by the crack direction control structure 20. Therefore, the crack CR is prevented from reaching the upper surface 1b of the composite slab, and even if the lower surface 1d of the composite slab 1 becomes a heated surface, the temperature of the upper surface 1b is prevented from rising through the crack CR. As a result, the thermal insulation properties of the composite slab end structure 100 can be improved.
[0030] The crack direction control structure 20 includes an L-shaped reinforcement 30 provided inside the composite slab 1, and the long side portion 31 of the L-shaped reinforcement 30 is arranged along the horizontal direction at a position at least higher than the deck plate 10, and the short side portion 32 of the L-shaped reinforcement 30 may extend downward from the long side portion 31 on the outer peripheral edge 1c side of the composite slab 1. In this case, the long side portion 31 can suppress the crack CR from progressing toward the upper surface 1b side by reinforcing the position higher than the deck plate 10. Furthermore, the short side portion 32 can reinforce the composite slab 1 in the vertical direction near the outer peripheral edge 1c of the composite slab 1. Therefore, the crack CR guided toward the outer peripheral edge 1c side by the long side portion 31 can be suppressed from moving upward near the outer peripheral edge 1c. Specifically, as shown in FIG. 5, the joint portion between the composite slab 1 and the beam 3 is destroyed, or even if the crack CR occurs, it is controlled so that it does not reach the upper surface 1b.
[0031] Inside the composite slab 1, crack expansion prevention bars 12 are provided above the deck plate 10, and the long side 31 of the L-shaped bars 30 may be placed on the crack expansion prevention bars 12. In this case, the L-shaped bars 30 can be positioned simply by placing the long side 31 on the crack expansion prevention bars 12, making construction easy.
[0032] Inside the composite slab 1, crack prevention bars 12 are provided above the deck plate 10, and the long side 31 of the L-shaped bars 30 may be connected to the crack prevention bars 12 at a position below the crack prevention bars 12. In this case, the L-shaped bars 30 can be easily positioned at a position below the crack prevention bars 12.
[0033] In the comparative example shown in Fig. 6(a)(b), the composite slab end structure 300 has a spacer 301 raised upward from the upper surface 3a of the beam 3. The lower end of the spacer 301 is fixed to the upper surface 3a of the beam 3 by welding or the like, and the upper end of the spacer 301 is connected to the crack expansion prevention bar 12 by a tie wire or the like. Such a structure in which the crack expansion prevention bar 12 is simply connected to the beam 3 is not included in the crack direction control structure 20 of this embodiment. The spacer 301 reinforces the end 1a of the composite slab 1, but functions to prevent cracks from occurring, and does not control the direction of the crack when a crack occurs. The crack direction control structure 20 of the present application is composed of a member (here, an L-shaped bar 30) arranged in the concrete 2 at a distance from the beam 3.
[0034] The present invention is not limited to the above-described embodiments.
[0035] For example, a composite slab end structure 400 as shown in Fig. 7 may be adopted. In the composite slab end structure 400, a crack direction control structure 20 is provided inside the composite slab 1, and has mesh-like crack direction control bars 50 that control the direction of cracks. The crack direction control bars 50 are composed of mesh-like members similar to the crack expansion prevention bars 12. The crack direction control bars 50 are disposed at a different height position from the crack expansion prevention bars 12. Moreover, the range in which the crack direction control bars 50 are provided in the planar direction is a partial region near the end 1a of the composite slab 1.
[0036] The rebar diameter and pitch of the crack direction control bar 50 may be 150 mm or less at φ6 mm, and 200 mm or less at D10. In addition, regarding the horizontal position of the crack direction control bar 50, the end 50a on the outer peripheral edge 1c side of the crack direction control bar 50 may be arranged closer to the outer peripheral edge 1c side than the end 10a of the deck plate 10. In addition, the opposite end 50b may be arranged at a position 200 mm or more away from the end 10a of the deck plate 10 toward the inner peripheral side. In addition, the crack direction control bar 50 may be provided in the same range as the crack expansion prevention bar 12 in the width direction D2. The crack direction control bar 50 may be arranged in a range of 30 mm or more from the upper surface 3a of the beam 3 in the vertical direction. In addition, the crack direction control bar 50 may be arranged at the same position as the upper end 10c of the deck plate 10 or at a higher position than the upper end 10c. In addition, the crack direction control reinforcement 50 may be placed at the same position as the crack expansion prevention reinforcement 12 or at a lower position than the crack expansion prevention reinforcement 12.
[0037] In the example shown in Fig. 7, the crack direction control bars 50 are placed on the deck plate 10. That is, the crack direction control bars 50 are placed on the upper end 10c of the deck plate 10 and are supported from below by the deck plate 10. The end portion 50a on the outer peripheral edge 1c side is located at approximately the same position as the crack expansion prevention bars 12 in the span direction D1.
[0038] According to such a composite slab end structure 400, the crack direction control structure 20 is provided inside the composite slab 1 and has mesh-like crack direction control bars 50 that control the direction of cracks. In this case, the crack direction control bars 50 reinforce the composite slab 1 at a position different from the crack expansion prevention bars 12, thereby preventing the crack from moving upward. For example, as shown in FIG. 7(b), a crack CR moving upward from the beam 3 is prevented from moving upward at a position reinforced by the crack direction control bars 50, and the crack CR deviates toward the outer peripheral edge 1c and reaches the outer peripheral edge 1c.
[0039] Also, the crack direction control bars 50 may be placed on the deck plate 10. In this case, the crack direction control bars 50 can be positioned simply by placing them on the deck plate 10, making construction easy.
[0040] The crack direction control bars 50 may also be arranged as shown in Fig. 8. That is, the crack direction control bars 50 may be connected to the crack expansion prevention bars 12 at a position below the crack expansion prevention bars 12. In this case, the crack direction control bars 50 can be easily positioned at a position below the crack expansion prevention bars 12. The connection method is not particularly limited, but the crack direction control bars 50 may be connected to the crack expansion prevention bars 12 with a tie wire.
[0041] In addition, in each of the above-described embodiments, the studs 11 are provided inside the concrete 2, but the studs 11 may be omitted, for example, as shown in Fig. 9. Fig. 9 illustrates an example in which the studs 11 are omitted from the structure in Fig. 1, but the studs 11 may be omitted from structures of other embodiments.
[0042] Also, the composite slab end structure 500 shown in FIG. 10 and FIG. 11 may be adopted. In the composite slab end structure 500, the crack direction control structure 20 is provided inside the composite slab 1 and has a U-shaped reinforcement 530 provided to extend in the vertical direction. In this case, the U-shaped reinforcement 530 can control the direction of the crack. The position of the U-shaped reinforcement 530 in the span direction is not particularly limited, but may be disposed closer to the outer peripheral edge 1c of the composite slab 1 than the end 10a of the deck plate 10. The length of the U-shaped reinforcement 530 may be set to the same length as the short side portion 32 of the L-shaped reinforcement 30, and may be set to, for example, 100 mm or more. The position of the U-shaped reinforcement 530 in the width direction is not particularly limited, and may be the same as the L-shaped reinforcement 30. The U-shaped reinforcement 530 may be provided to extend downward while straddling the crack expansion prevention reinforcement 12. The U-shaped bar 530 has side portions 531 and 532 extending downward and side by side, straddling one of the reinforcing bars of the crack expansion prevention bar 12. [Explanation of symbols]
[0043] 1...composite slab, 2...concrete, 3...beam, 10...deck plate, 12...crack prevention bars, 20...crack direction control structure, 30...L-shaped bars, 31...long side, 32...short side, 50...crack direction control bars, 100,400,500...composite slab end structure.
Claims
1. a composite slab having a deck plate and concrete; A composite slab end structure comprising an end of the composite slab and a beam joined at the underside, A crack direction control structure is provided at the end of the composite slab to suppress cracks from moving toward the upper side of the composite slab; The crack direction control structure includes an L-shaped reinforcement provided inside the composite slab, The long side of the L-shaped reinforcement extends parallel to the span direction of the deck plate and is disposed along the horizontal direction at least at a position higher than the deck plate, The short side of the L-shaped reinforcement extends downward from the long side on the outer periphery side of the composite slab, The horizontal dimension of the long side portion is 200 mm or more, the vertical dimension of the short side portion is 100 mm or more, and the outer diameter of the reinforcing bar constituting the L-shaped bar is D10 or more, A stud is provided inside the composite slab and extends upward from the beam; A composite slab end structure, wherein the L-shaped reinforcement is positioned at the same position as the stud in a horizontal direction perpendicular to the direction in which the long side portion extends.
2. Inside the composite slab, crack expansion prevention bars are provided above the deck plate, The composite slab end structure according to claim 1 , wherein the long side of the L-shaped reinforcement is placed on the crack expansion prevention reinforcement.
3. a composite slab having a deck plate and concrete; A composite slab end structure comprising an end of the composite slab and a beam joined at the underside, A crack direction control structure is provided at the end of the composite slab to suppress cracks from moving toward the upper side of the composite slab; The crack direction control structure includes an L-shaped reinforcement provided inside the composite slab, The long side of the L-shaped reinforcement extends parallel to the span direction of the deck plate and is disposed along the horizontal direction at least at a position higher than the deck plate, The short side of the L-shaped reinforcement extends downward from the long side on the outer periphery side of the composite slab, Inside the composite slab, crack expansion prevention bars are provided above the deck plate, A composite slab end structure in which the long side of the L-shaped reinforcement is connected to the crack expansion prevention reinforcement at a position below the crack expansion prevention reinforcement.
Citation Information
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