Semiconductor device and method for manufacturing the same
The semiconductor device integrates a silicon-based chip identification section with a protective film, addressing the inefficiencies in existing semiconductor manufacturing by combining the chip identification part formation with silicon residue removal, thereby reducing steps and preventing short circuits.
Patent Information
- Application Number
- JP2021044319
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-03-18
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2041-03-18
AI Technical Summary
The manufacture of semiconductor devices involves a high number of steps, particularly in forming chip identification units, which can lead to inefficiencies and potential short circuits due to silicon residues.
A semiconductor device design that incorporates a chip identification section composed of silicon particles embedded in an insulating film, with a protective film covering it, and a manufacturing method that combines the formation of the chip identification part with the removal of silicon residues in a single step, using different etching processes for metal wiring and silicon residues.
This approach reduces the number of manufacturing steps and minimizes the risk of short circuits by effectively forming the chip identification part while removing silicon residues, enhancing processing accuracy and efficiency.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to a semiconductor device and a method for manufacturing the semiconductor device. [Background technology]
[0002] 2. Description of the Related Art Conventionally, semiconductor devices equipped with a chip identification unit for identifying a chip have been known (see, for example, Patent Document 1). Patent Document 1: Japanese Patent Application Laid-Open No. 9-45593 Summary of the Invention [Problem to be solved by the invention]
[0003] In the manufacture of semiconductor devices, it is preferable to reduce the number of steps. [Means for solving the problem]
[0004] In order to solve the above problem, one aspect of the present invention provides a semiconductor device. The semiconductor device may include a semiconductor substrate. The semiconductor device may include an insulating film. The insulating film may be provided on the semiconductor substrate. The semiconductor device may include metal wiring. The metal wiring may be provided on the insulating film. The metal wiring may contain silicon elements. The semiconductor device may include a chip identification section. The chip identification section may be provided on the insulating film. The chip identification section may be mainly composed of silicon elements.
[0005] The chip identification portion may be a collection of silicon particles. In the chip identification portion, each silicon particle may be separated from the others. The silicon particles may be embedded in the upper surface of the insulating film.
[0006] The chip identification portion may include a metal element contained in the metal wiring. The height of the chip identification portion may be 60% or less of the height of the metal wiring.
[0007] The semiconductor device may include an adjacent portion. The adjacent portion may be provided adjacent to the metal wiring. The adjacent portion may be mainly composed of silicon elements. The adjacent portion may have the same height as the chip identification portion.
[0008] The chip identification portion may include polycrystalline silicon. The chip identification portion may include amorphous silicon.
[0009] The semiconductor device may include a protective film. The protective film may cover the chip identification portion.
[0010] The height of the metal wiring may be 0.5 μm or more and 5 μm or less. The mass percent concentration of silicon element contained in the metal wiring may be 0.5% or more and 10% or less.
[0011] In a second aspect of the present invention, there is provided a method for manufacturing a semiconductor device. The method for manufacturing a semiconductor device may include a step of forming an insulating film on a semiconductor substrate. The method for manufacturing a semiconductor device may include a step of forming a metal film containing silicon elements on the insulating film. The method for manufacturing a semiconductor device may include a step of etching the metal film to form metal wiring. The method for manufacturing a semiconductor device may include a step of etching silicon residue generated in the step of forming the metal wiring to form a chip identification part.
[0012] In the step of forming the chip identification part, the chip identification part may be formed in a state in which the metal wiring is protected by a resist.
[0013] In the step of forming the metal wiring, the metal film may be wet-etched, and in the step of forming the chip identification portion, the silicon residue may be dry-etched.
[0014] The above summary of the invention does not list all of the features of the present invention. Also, subcombinations of these features may also be inventions. [Brief description of the drawings]
[0015] [Figure 1] FIG. 1 is a diagram showing an example of a semiconductor device 100 according to an embodiment of the present invention. [Diagram 2] 2A to 2C are diagrams illustrating a part of a manufacturing method of the semiconductor device 100. [Diagram 3] FIG. 2 is a diagram showing an example of a semiconductor device 200 according to another embodiment of the present invention. [Figure 4] 2A to 2C are diagrams illustrating a part of a manufacturing method of the semiconductor device 200. [Diagram 5] FIG. 13 is a diagram showing an example of a semiconductor device 300 according to another embodiment of the present invention. [Figure 6] FIG. 4 is a diagram showing an example of a semiconductor device 400 according to another embodiment of the present invention. [Figure 7] FIG. 1 is a diagram showing an example of a semiconductor device 500 according to a comparative example. [Figure 8] 2A to 2C are diagrams illustrating a part of a manufacturing method of the semiconductor device 500. [Figure 9] 2A to 2C are diagrams illustrating a part of a manufacturing method of the semiconductor device 500. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0016] The present invention will be described below through the embodiments of the invention, but the following embodiments do not limit the invention according to the claims. In addition, not all of the combinations of features described in the embodiments are necessarily essential to the solution of the invention. In this specification and drawings, elements having substantially the same functions and configurations are given the same reference numerals to avoid repeated explanations, and elements not directly related to the present invention are not shown. In addition, in one drawing, elements having the same functions and configurations may be given the same reference numerals as representative elements, and the reference numerals may be omitted for the others.
[0017] In this specification, one side in a direction parallel to the depth direction of a semiconductor substrate is referred to as "upper" and the other side as "lower." Of the two main surfaces of a substrate, layer, or other member, one surface is referred to as the upper surface and the other surface is referred to as the lower surface. The directions of "upper" and "lower" are not limited to the direction of gravity or the directions when the semiconductor module is mounted.
[0018] In this specification, technical matters may be described using orthogonal coordinate axes of the X-axis, Y-axis, and Z-axis. The orthogonal coordinate axes merely identify the relative positions of components, and do not limit a specific direction. For example, the Z-axis does not limit the height direction relative to the ground. The +Z-axis direction and the -Z-axis direction are opposite directions. When the Z-axis direction is described without indicating positive or negative, it means a direction parallel to the +Z-axis and -Z-axis. In this specification, the orthogonal axes parallel to the upper and lower surfaces of the semiconductor substrate are the X-axis and the Y-axis. Also, the axis perpendicular to the upper and lower surfaces of the semiconductor substrate is the Z-axis. In this specification, the direction of the Z-axis may be referred to as the depth direction. Also, in this specification, the direction parallel to the upper and lower surfaces of the semiconductor substrate, including the X-axis and the Y-axis, may be referred to as the horizontal direction.
[0019] In this specification, when the term "same" or "equal" is used, it may include cases where there is an error due to manufacturing variations, etc. The error is, for example, within 10%.
[0020] Fig. 1 is a diagram showing an example of a semiconductor device 100 according to an embodiment of the present invention. In this example, the semiconductor device 100 includes a semiconductor substrate 10, an insulating film 20, metal wiring 30, and a chip identification unit 40. In Fig. 1, configurations of the semiconductor device 100 other than the semiconductor substrate 10, the insulating film 20, the metal wiring 30, and the chip identification unit 40 are omitted.
[0021] The semiconductor device 100 functions as a power conversion device such as an inverter, for example. The semiconductor device 100 may include an insulated gate bipolar transistor (IGBT), a diode such as an FWD (Free Wheel Diode), an RC (Reverse Conducting)-IGBT that combines these, and a MOS transistor, for example. The semiconductor device 100 functions as a pressure sensor, for example. The semiconductor device 100 is not limited to these examples.
[0022] The semiconductor substrate 10 is a substrate made of a semiconductor material. As an example, the semiconductor substrate 10 is a silicon substrate, but the material of the semiconductor substrate 10 is not limited to silicon.
[0023] The insulating film 20 is provided on the semiconductor substrate 10. The insulating film 20 may be a so-called interlayer insulating film. The insulating film 20 is, for example, a silicon oxide film. The insulating film 20 may contain boron or phosphorus. The insulating film 20 may have a contact hole that connects the semiconductor substrate 10 and the metal wiring 30. The upper surface of the insulating film 20 is referred to as an upper surface 21.
[0024] The metal wiring 30 is a wiring that is connected to the semiconductor substrate 10. The metal wiring 30 is provided on the insulating film 20. In this example, the metal wiring 30 is an aluminum silicon alloy (AlSi). That is, the metal wiring 30 contains silicon elements. The mass percent concentration of silicon elements contained in the metal wiring 30 is, for example, 0.5% or more and 1.5% or less. In this specification, the metal wiring 30 and the metal film are indicated by hatching. The upper surface of the metal wiring 30 is referred to as upper surface 31.
[0025] The chip identification section 40 may be patterned with identifiable characters, symbols, etc. in a top view. Identifiable characters, symbols, etc. include, for example, characters, regular shapes, straight lines, and curved lines. Specifically, the chip identification section 40 is patterned with numbers, etc., assigned to each semiconductor device 100 so that the multiple semiconductor devices 100 can be identified. For example, the chip identification section 40 may be patterned with numbers numbered for each semiconductor device 100. Furthermore, the chip identification section 40 may be patterned with numbers assigned to each type of the multiple semiconductor devices 100. The chip identification section 40 may be patterned with numbers assigned to each performance of the multiple semiconductor devices 100. By providing the chip identification section 40, the multiple semiconductor devices 100 can be identified.
[0026] The chip identification part 40 is provided on the insulating film 20. The chip identification part 40 may be provided in an area where the metal wiring 30 is not provided. The chip identification part 40 may be provided away from the metal wiring 30. The chip identification part 40 is composed of silicon particles 44, which will be described later.
[0027] 2 is a diagram illustrating a part of a manufacturing method of the semiconductor device 100. The manufacturing method of the semiconductor device 100 includes an insulating film forming step S101, a metal film forming step S102, a resist forming step S103 for metal wiring, a metal wiring forming step S104, a resist forming step S105 for a chip identification part, and a chip identification part forming step S106.
[0028] First, in the insulating film formation step S101, an insulating film 20 is formed on the semiconductor substrate 10. The insulating film 20 may be formed by wet chemical oxidation. The insulating film 20 may be formed by chemical vapor deposition. The insulating film 20 may be formed by thermal oxidation of silicon. The insulating film 20 may be formed by other known methods. Note that an IGBT, a MOS transistor, etc. may be formed on the semiconductor substrate 10 prior to the insulating film formation step S101.
[0029] Next, in the metal film formation step S102, a metal film 32 is formed on the upper surface 21 of the insulating film 20. In this example, the metal film 32 is formed by sputtering. An example of the metal film 32 is an aluminum silicon alloy (AlSi). That is, the metal film 32 is formed of the same material as the metal wiring 30. The metal film 32 may contain silicon elements. The metal wiring 30 is formed by processing the metal film 32. The thickness of the formed metal film 32 may be 1.0 μm or less. An example of the height (thickness) of the metal film 32 is 0.5 μm.
[0030] In the metal wiring resist formation step S103, photolithography is performed. That is, a pattern of resist 60 is formed on the upper surface 33 of the metal film 32. In the photolithography in the metal wiring resist formation step S103 of this example, a reduction mask is used. In this specification, a mask that reduces and exposes a mask pattern is referred to as a reduction mask. Specifically, the reduction mask is exposed with a lens reduction ratio of 5 times. That is, the mask pattern can be reduced to 1 / 5 and exposed. By using the reduction mask, fine metal wiring 30 can be formed. When a reduction mask is used, the wafer-shaped semiconductor substrate 10 may be exposed multiple times.
[0031] In the metal wiring formation step S104, the metal wiring 30 is formed. In this example, the metal film 32 is etched to form the metal wiring 30. In this example, in the metal wiring formation step S104, the metal film 32 is wet-etched. In this example, the solution used for the wet etching is acetic acid. The solution used for the wet etching is not limited to acetic acid. After the metal wiring 30 is formed, the resist 60 is removed.
[0032] The metal film 32 contains silicon elements. Therefore, by wet etching the metal film 32, silicon residues 42 are formed on the upper surface 21 of the insulating film 20. The silicon residues 42 are an aggregate of silicon particles 44. If the silicon residues 42 remain on the upper surface 21 of the insulating film 20, they may connect the metal wirings 30 and cause a short circuit between the metal wirings 30. Therefore, it is preferable to remove the silicon residues 42. The silicon residues 42 formed in the vicinity of the metal wirings 30 are referred to as silicon residues 42-1, and the silicon residues 42 in the region where the chip identification unit 40 is provided are referred to as silicon residues 42-2.
[0033] In the resist formation step S105 for chip identification parts, photolithography is performed. That is, a pattern of the resist 62 is formed on the silicon residue 42-2. In the photolithography in the resist formation step S105 for chip identification parts in this example, a normal mask is used. In this specification, a mask that is exposed with a lens reduction ratio of 1 is defined as a normal mask. Specifically, the normal mask is exposed with a lens reduction ratio of 1. That is, the mask pattern is exposed without being reduced. When a normal mask is used, a single exposure may be performed on the wafer-like semiconductor substrate 10. When a reduced mask is used, the chip recognition part is repeatedly formed for each exposure, so that chip recognition cannot be performed. By using a normal mask, individual chip recognition parts can be formed for multiple semiconductor devices 100 with a single exposure. In addition, in order to protect the metal wiring 30, a pattern of the resist 62 is also formed on the upper surface 31 of the metal wiring 30. On the other hand, in order to remove the silicon residue 42-1, the pattern of the resist 62 is not formed on the silicon residue 42-1.
[0034] Then, in chip identification part formation step S106, the chip identification part 40 is formed. In this example, the silicon residue 42-2 generated in the metal wiring formation step S104 is etched to form the chip identification part 40. In this example, in the chip identification part formation step S106, the silicon residue 42-2 is dry etched. The dry etching is performed using, for example, a gas or plasma containing fluorine or chlorine. The dry etching may be performed by a known method. After the chip identification part 40 is formed, the resist 62 is removed.
[0035] In the chip identification part formation step S106, the chip identification part 40 is formed in a state in which the metal wiring 30 is protected by the resist 62. By protecting the metal wiring 30 with the resist 62, it is possible to suppress damage to the metal wiring 30 due to dry etching. Furthermore, since the pattern of the resist 62 is not formed on the silicon residue 42-1, the silicon residue 42-1 can be removed.
[0036] In this example, in chip identification part formation step S106, the chip identification part 40 is formed by the silicon residue 42-2. Therefore, the formation of the chip identification part 40 and the removal of the silicon residue 42-1 between the metal films 32 can be performed in the same process. This makes it possible to reduce the number of processes. That is, in the process of removing the silicon residue 42-1 between the metal wirings 30, the chip identification part 40 can be formed by using the silicon residue 42-2.
[0037] After the chip identification part forming step S106, a heat treatment may be performed to activate the metal wiring 30. In addition, a passivation film such as an interlayer insulating film, a metal film, or a polyimide film may be provided on the metal wiring 30.
[0038] The chip identification portion 40 is formed by the silicon residue 42-2. Therefore, the chip identification portion 40 is mainly composed of silicon elements. The chip identification portion 40 being mainly composed of silicon elements may mean that the mass percent concentration of the chip identification portion 40 is 50% or more of silicon elements. The chip identification portion 40 being mainly composed of silicon elements may mean that the mass percent concentration of the chip identification portion 40 is 90% or more of silicon elements. Furthermore, the chip identification portion 40 being mainly composed of silicon elements may mean that the mass percent concentration of the chip identification portion 40 is 95% or more of silicon elements. In this example, the chip identification portion 40 is a collection of silicon particles 44. That is, the chip identification portion 40 is substantially entirely composed of silicon elements. As shown in FIG. 1, the silicon particles 44 are separated from each other. Some of the silicon particles 44 may be in contact with other silicon particles 44.
[0039] Furthermore, the chip identification portion 40 may contain a metal element contained in the metal wiring 30. In this example, the chip identification portion 40 may contain an aluminum element. As another example, the chip identification portion 40 may contain a copper element or other metal element constituting the metal wiring. The chip identification portion 40 is formed from the silicon residue 42-2, and therefore contains a metal element contained in the metal wiring 30.
[0040] The chip identification portion 40 may contain polycrystalline silicon (polysilicon). That is, the silicon residue 42 may contain polycrystalline silicon. The chip identification portion 40 may contain amorphous silicon (non-crystalline silicon). That is, the silicon residue 42 may contain amorphous silicon. Even when the silicon residue 42 is polycrystalline silicon or amorphous silicon, the chip identification portion 40 can be formed by appropriate etching. Furthermore, the formed silicon residue 42 may contain oxygen by being oxidized in a later process or oxidized at room temperature.
[0041] 1, the height T1 of the silicon residue 42 is smaller than the height T2 of the metal wiring 30. That is, the height T1 of the chip identification portion 40 may be smaller than the height T2 of the metal wiring 30. Here, the height T1 of the chip identification portion 40 may be the maximum height of the chip identification portion 40. Furthermore, the height T2 of the metal wiring 30 may be the maximum height of the metal wiring 30. The height T1 of the chip identification portion 40 may be 60% or less of the height T2 of the metal wiring 30. The height T1 of the chip identification portion 40 may be 10% or less of the height T2 of the metal wiring 30. The height T1 of the chip identification portion 40 may be 5% or less of the height T2 of the metal wiring 30. The height T1 of the chip identification portion 40 may be 1% or less of the height T2 of the metal wiring 30. Since the chip identification portion 40 is formed of the silicon residue 42, the height T1 of the chip identification portion is smaller than the height T2 of the metal wiring 30.
[0042] In this example, the height T2 of the metal film 32 (i.e., the metal wiring 30) has been described as 0.5 μm, but the height of the metal wiring 30 may be 1 μm or more. By increasing the height T2 of the metal wiring 30, the height T1 of the formed silicon residue 42 can be increased. By increasing the height T1 of the silicon residue 42, it becomes easier to recognize the chip identification portion 40. In this case, the height T2 of the metal wiring 30 is preferably 5 μm or less.
[0043] In this example, the mass percent concentration of silicon element contained in the metal wiring 30 has been described as being 0.5% or more and 1.5% or less, but the mass percent concentration of silicon element contained in the metal wiring 30 may be 2% or more. By increasing the mass percent concentration of silicon element contained in the metal wiring 30, the height T1 of the silicon residue 42 formed can be increased. Therefore, the chip identification portion 40 becomes easier to recognize. In addition, if the mass percent concentration of silicon element contained in the metal wiring 30 is made too large, the characteristics of the metal wiring 30 may deteriorate. Therefore, the mass percent concentration of silicon element contained in the metal wiring 30 is preferably 10% or less.
[0044] Fig. 3 is a diagram showing an example of a semiconductor device 200 according to another embodiment of the present invention. The semiconductor device 200 in Fig. 3 differs from the semiconductor device 100 in Fig. 1 in that it includes an adjacent portion 50. Other configurations of the semiconductor device 200 in Fig. 3 may be the same as those of the semiconductor device 100 in Fig. 1. Note that, for the sake of explanation, part of the metal wiring 30 is omitted from the semiconductor device 100 in Fig. 1 in the semiconductor device 200 in Fig. 3.
[0045] 2, it has been explained that the pattern of the resist 62 is formed on the upper surface 31 of the metal wiring 30, and the pattern of the resist 62 is not formed on the silicon residue 42-1. The metal wiring 30 is a fine pattern formed by a reduced mask, and if the pattern of the resist 62 is provided only on the upper surface 31 of the metal wiring 30 using a normal mask in the resist formation step S105 for the chip identification part, there is a possibility that the pattern of the resist 62 will be misaligned. If the pattern of the resist 62 is misaligned, the metal wiring 30 will be damaged during etching. Therefore, it is preferable that the resist 62 is also provided on the silicon residue 42-1 adjacent to the metal wiring 30.
[0046] In this example, the adjacent portion 50 is provided adjacent to the metal wiring 30. The adjacent portion 50 is preferably provided within a range where the distance from the metal wiring 30 is 5 μm or less. In other words, the maximum distance D1 between the adjacent portion 50 and the metal wiring 30 closest to the adjacent portion 50 is 5 μm or less. In this case, even if the distance D2 between the metal wirings 30 is 10 μm, for example, the adjacent portions 50 are not connected to each other, and it is possible to prevent short circuits between the metal wirings 30.
[0047] The adjacent portion 50 may be formed by the same process as the chip identification portion 40. That is, the adjacent portion 50 may also be formed of silicon residue 42. Therefore, the adjacent portion 50 may be mainly composed of silicon element. That is, the adjacent portion 50 may be a collection of silicon particles 44.
[0048] Furthermore, the height T3 of the adjacent portion 50 may be the same as the height T1 of the chip identification portion. The height T3 of the adjacent portion 50 may be the maximum height of the adjacent portion 50. Furthermore, the height T3 of the adjacent portion 50 and the height T1 of the chip identification portion being the same may include an error of 50% or more.
[0049] 4A to 4C are diagrams for explaining a part of the manufacturing method of the semiconductor device 200. In Fig. 4, another example of the chip identification portion resist forming step S105 in Fig. 2 is shown.
[0050] 2, the resist 62 is also formed on the silicon residue 42-1 adjacent to the metal wiring 30. By forming the resist 62 in this manner, the adjacent portion 50 can be provided.
[0051] Fig. 5 is a diagram showing an example of a semiconductor device 300 according to another embodiment of the present invention. The semiconductor device 300 in Fig. 5 differs from the semiconductor device 100 in Fig. 1 in that silicon particles 44 are embedded in the upper surface 21 of the insulating film 20. Other configurations of the semiconductor device 300 in Fig. 5 may be the same as those of the semiconductor device 100 in Fig. 1.
[0052] In this example, the silicon particles 44 penetrate into the upper surface 21 of the insulating film 20. As in this example, all of the silicon particles 44 forming the chip identification portion 40 may penetrate into the upper surface 21 of the insulating film 20. Alternatively, some of the silicon particles 44 forming the chip identification portion 40 may penetrate into the upper surface 21 of the insulating film 20, and other silicon particles 44 may be provided on the upper surface 21 of the insulating film 20 as shown in FIG.
[0053] Fig. 6 is a diagram showing an example of a semiconductor device 400 according to another embodiment of the present invention. The semiconductor device 400 in Fig. 6 differs from the semiconductor device 100 in Fig. 1 in that it includes a protective film 70 that covers the chip identification unit 40. Other configurations of the semiconductor device 400 in Fig. 6 may be the same as those of the semiconductor device 100 in Fig. 1.
[0054] In this example, the semiconductor device 400 includes a protective film 70 that covers the chip identification portion 40. The protective film 70 may cover the insulating film 20 and the metal wiring 30. The protective film 70 may include an opening that exposes a bonding pad portion (not shown) that is electrically connected to the metal wiring 30. The protective film 70 may be a polyimide film or the like. By including the protective film 70, it is possible to protect the chip identification portion 40. The protective film 70 may have projections and recesses that follow the shape of the chip identification portion 40. Furthermore, by including the protective film 70, it is possible to improve the visibility of the chip identification portion 40.
[0055] Fig. 7 is a diagram showing an example of a semiconductor device 500 according to a comparative example. The semiconductor device 500 in Fig. 7 differs from the semiconductor device 100 in Fig. 1 in that the chip identification part 80 is formed of a metal film 32 (the chip identification part 80 is shown by hatching). Other configurations of the semiconductor device 500 in Fig. 7 may be the same as those of the semiconductor device 100 in Fig. 1.
[0056] 8 and 9 are diagrams for explaining a part of the manufacturing method of the semiconductor device 500. The manufacturing method of the semiconductor device 500 includes an insulating film forming step S201, a metal film forming step S202, a resist forming step S203 for metal wiring, a metal wiring forming step S204, a resist forming step S205 for a chip identification part, a chip identification part forming step S206, a resist forming step S207 for removing silicon residue, and a silicon residue removing step S208. FIG. 8 shows the insulating film forming step S201, the metal film forming step S202, the resist forming step S203 for metal wiring, and the metal wiring forming step S204. FIG. 9 also shows the resist forming step S205 for the chip identification part, the chip identification part forming step S206, the resist forming step S207 for removing silicon residue, and the silicon residue removing step S208.
[0057] 8 may be the same as the insulating film forming step S101 in FIG 2. The metal film forming step S202 in FIG 8 may be the same as the metal film forming step S102 in FIG 2.
[0058] In the metal wiring resist forming step S203 of Fig. 8, photolithography is performed. That is, a pattern of resist 60 is formed on the upper surface 33 of the metal film 32. In the photolithography in the metal wiring resist forming step S203 of this example, a reduced mask is used. By using a reduced mask, fine metal wiring 30 can be formed. Also, in this example, unlike the metal wiring resist forming step S103 of Fig. 2, the region where the chip identification part 80 is to be formed is also covered with resist 60.
[0059] In the metal wiring formation step S204 of FIG. 8, the metal wiring 30 is formed. In this example, the metal film 32 is etched to form the metal wiring 30. In this example, the metal film 32 is wet-etched in the metal wiring formation step S204. In this example, the solution used for the wet etching is acetic acid. The solution used for the wet etching is not limited to acetic acid. In this example, unlike the metal wiring formation step S104 of FIG. 2, the metal film 32 is also provided in the region where the chip identification unit 80 is to be formed. In this example, the metal film 32 in the region where the chip identification unit 80 is to be formed is referred to as the metal film 32-1. After the metal wiring 30 is formed, the resist 60 is removed.
[0060] Photolithography is performed in the chip identification part resist formation step S205 of Fig. 9. In this example, a pattern of resist 62 is formed on the upper surface 33 of the metal film 32-1. In the photolithography in the chip identification part resist formation step S205 of this example, a mask is usually used. In addition, a pattern of resist 62 is also formed on the upper surface 31 of the metal wiring 30 to protect the metal wiring 30.
[0061] Then, in chip identification part formation step S206 of FIG. 9, the chip identification part 80 is formed. In this example, similar to metal wiring formation step S204, the metal film 32-1 is etched to form the metal wiring 30. In this example, in metal wiring formation step S206, the metal film 32-1 is wet-etched. In this example, the solution used for wet etching is acetic acid. The solution used for wet etching is not limited to acetic acid. After the chip identification part 80 is formed, the resist 62 is removed.
[0062] Photolithography is performed in chip identification part resist formation step S207 of Fig. 9. In this example, a pattern of resist 64 is formed on the upper surface 31 of the metal wiring 30 and the upper surface 41 of the chip identification part 80. In the photolithography in chip identification part resist formation step S207 of this example, a normal mask or a reduced mask is used.
[0063] In the silicon residue removal step S208, the silicon residue 42 generated in the metal wiring formation step S204 and the chip identification portion formation step S206 is etched. In this example, in the silicon residue removal step S208, the silicon residue 42 is dry etched. The dry etching is performed using, for example, a gas or plasma containing fluorine or chlorine. The dry etching may be performed by a known method.
[0064] Comparing the manufacturing method of the semiconductor device 100 with the manufacturing method of the semiconductor device 500, the manufacturing method of the semiconductor device 500 has a larger number of steps. This is because the manufacturing method of the semiconductor device 500 performs two photolithography steps to perform the chip identification part formation step S206 and the silicon residue removal step S208. On the other hand, in the manufacturing method of the semiconductor device 100, in the chip identification part formation step S106, the formation of the chip identification part 40 and the removal of the silicon residue 42 are performed in the same step. Therefore, it is possible to reduce the number of photolithography steps and cut down the number of steps.
[0065] If the metal wiring resist forming step S203 and the chip identification part resist forming step S205 are performed in the same process, the number of steps can be reduced. However, the pattern of the resist 60 is common to a plurality of semiconductor devices 100, whereas the pattern of the resist 62 is different for each semiconductor device 100. For this reason, a mask for the resist 60 and a mask for the resist 62 must be prepared and photolithography must be performed for each. In addition, the lens reduction ratios for exposure are different between the reduction mask used in the metal wiring resist forming step S203 and the normal mask used in the chip identification part resist forming step S205. Therefore, if the metal wiring resist forming step S203 and the chip identification part resist forming step S205 are performed in the same process using a normal mask, the processing accuracy of the metal wiring 30 will decrease. In the manufacturing method of the semiconductor device 100 of this example, the number of steps can be reduced without decreasing the processing accuracy of the metal wiring 30.
[0066] Although the present invention has been described above using the embodiments, the technical scope of the present invention is not limited to the scope described in the above embodiments. It is clear to those skilled in the art that various modifications and improvements can be made to the above embodiments. It is clear from the description of the claims that such modifications and improvements can also be included in the technical scope of the present invention. [Explanation of symbols]
[0067] 10 semiconductor substrate, 20 insulating film, 21 upper surface, 30 metal wiring, 31 upper surface, 32 metal film, 33 upper surface, 40, 80 chip identification portion, 41 upper surface, 42 silicon residue, 44 silicon particle, 50 adjacent portion, 60 resist, 62 resist, 64 resist, 70 protective film, 100 semiconductor device, 200 semiconductor device, 300 semiconductor device, 400 semiconductor device, 500 semiconductor device
Claims
1. A semiconductor substrate; an insulating film provided on the semiconductor substrate; a metal wiring including silicon element provided on the insulating film; a chip identification part formed on the insulating film and having a silicon element as a main component; Equipped with The chip identification portion is a collection of silicon particles. Semiconductor device.
2. In the chip identification portion, the silicon particles are separated from each other. The semiconductor device according to claim 1 .
3. The silicon particles penetrate into the upper surface of the insulating film.
3. The semiconductor device according to claim 1 or 2.
4. The chip identification portion includes a metal element contained in the metal wiring. The semiconductor device according to claim 1 .
5. The height of the chip identification portion is 60% or less of the height of the metal wiring. The semiconductor device according to claim 1 .
6. Further comprising an adjacent portion provided adjacent to the metal wiring and mainly composed of silicon element, The height of the adjacent portion is the same as the height of the chip identification portion. The semiconductor device according to claim 1 .
7. The chip identification portion includes polycrystalline silicon. The semiconductor device according to claim 1 .
8. The chip identification portion includes amorphous silicon. The semiconductor device according to claim 1 .
9. Further, a protective film is provided to cover the chip identification portion. The semiconductor device according to claim 1 .
10. The height of the metal wiring is 0.5 μm or more and 5 μm or less. The semiconductor device according to claim 1 .
11. The mass percent concentration of silicon element contained in the metal wiring is 0.5% or more and 10% or less. The semiconductor device according to claim 1 .
12. forming an insulating film on a semiconductor substrate; forming a metal film containing silicon on the insulating film; etching the metal film to form a metal wiring; forming a chip identification part by etching silicon residues generated in the step of forming the metal wiring; A method for manufacturing a semiconductor device comprising the steps of:
13. In the step of forming the chip identification part, the chip identification part is formed while the metal wiring is protected by a resist. The method for manufacturing a semiconductor device according to claim 12 .
14. In the step of forming the metal wiring, the metal film is wet-etched. The method for manufacturing a semiconductor device according to claim 12 or 13.
15. In the step of forming the chip identification part, the silicon residue is dry etched. The method for manufacturing a semiconductor device according to any one of claims 12 to 14.
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