Dry wall material and rainproof structure of the opening

Abstract

To prevent rainwater from entering a wall substrate from a space between a dry wall material and an opening such as a sash.SOLUTION: A long waste plate T having a substantially L-shaped cross section, a stop edge X having a substantially U-shaped cross section, and a decorative stop edge consisting of two members of a back batten plate M2 formed in a substantially L-shape from a fixing surface and a fitting part and a decorative cap formed in a substantially L-shape from a decorative surface and an engaging part are used. The waste plate T is fixed on an upper surface of an opening K via sealing. The back batten plate M2 is fixed on a lower surface and both side surfaces of the opening K via a gap B. The stop edge X on which a drainage hole is formed is fixed on the upper surface of the opening K. An opening corner packing P is formed on a fixed surface of a corner portion of the opening K. A dry wall material A is installed via the stop edge X of the opening K and the back batten plate M2. The decorative cap is fixed to the opening K by inserting and fixing the engaging part of the decorative cap to the fitting part of the back batten plate M2. Sealing is formed in the gap B between the opening K and the stop edge X. The gap B is formed at an upper surface portion of the opening K.SELECTED DRAWING: Figure 7

Description

Technical Field

[0001] The present invention relates to a dry wall material used for buildings and structures, a dry wall material for preventing rainwater from infiltrating from between openings such as sashes into the wall base, and a rain finishing structure for openings.

Background Art

[0002] Generally, when forming a wall using a dry wall material having a sandwich structure with a metal plate as the surface material, a synthetic resin foam as the core material, and a sheet-like material as the back material, or a dry wall material made of an inorganic material, a gap is formed by butting between the end of the dry wall material and an opening such as a sash. There are methods such as caulking material treatment for the gap, construction of a U-shaped cross-section stop edge, and storing through an L-shaped water drainage.

Prior Art Documents

Patent Documents

[0003]

Patent Document 1

Patent Document 2

Patent Document 3

Summary of the Invention

Problems to be Solved by the Invention

[0004] However, in Documents 1 and 2, a backup agent and a joint material are filled in the gap, and water leakage due to deterioration of the material cannot be avoided. Further, in Document 3, a drainage member is formed on the back side (upper part of the sash) of the structure of Document 1, but there is a risk that rainwater flowing on the side surface of the sash may infiltrate into the wall base from the side surface side.

[0005] In order to solve such drawbacks, in the rain finishing structure of openings such as dry wall materials and sashes used for buildings and structures, a vertical plane-shaped fixing surface and the lower end of the fixing surface are folded back to the outdoor side Waterproof surfaceA long disposable plate formed in a substantially L-shaped cross-section, a vertical planar fixing piece, a side piece obtained by folding back one end of the fixing piece at approximately 90 degrees, and a decorative piece protruding from the tip of the side piece substantially parallel to the fixing piece, and a stop edge formed therefrom, a joint surface, and a fitting part, substantially L A grooved plate formed in a substantially L -shaped form, and a decorative edge composed of two members of a decorative cap formed in a substantially Of the opening -shaped form are used. A sealing is formed continuously on the upper surface of the opening, and the waterproof surface of the disposable plate is placed and fixed via the sealing. The grooved plate is fixed to the lower surface and both side surfaces of the opening with a gap therebetween. A stop edge with a drain hole formed by partially cutting away the side piece that becomes the lower surface via a gap on the upper surface of the opening is fixed. An opening corner packing is formed on the fixing surface at the corner portion of each of the four openings. A drywall material cut according to the opening is constructed via the stop edge and the grooved plate of the opening. Fixing The decorative cap is fixed to the opening by inserting and fixing the engaging portion of the decorative cap into the fitting portion of the grooved plate provided on the side surface and the lower surface. A sealing is formed in the gap between the opening and the stop edge, and on the upper surface portion of the opening And between the opening and the decorative edge there is A gap was left between the upper surface and the edge provided a rainproof structure for a drywall material and an opening, which is characterized by the above.

Advantages of the Invention

[0006] According to the rainproof structure for a drywall material and an opening according to the present invention (hereinafter simply referred to as the rainproof i structure), (1) Since a drain hole is formed in the stop edge on the upper surface of the opening and a gap is formed on the upper surface of the opening, rainwater flowing from the surface of the drywall material can be quickly drained to the outside. (2) Since triangular opening corner packings are adhesively fixed at four corner portions formed in the opening, infiltration of rainwater from the corner portions into the wall base can be prevented. (3) Since a plurality of notches are formed in the stop edge at the lower part of the opening, even when the external pressure increases due to wind and rain, the internal pressure inside the stop edge also increases, making it difficult for rainwater to infiltrate inside. (4) Waterproofing construction from the surface side using a caulking material after construction can be eliminated, resulting in improved workability, improved appearance design, and no deterioration of the caulking material due to ultraviolet rays. etc. There are such features and effects.

Brief Description of the Drawings

[0007]

Figure 1

Figure 2

Figure 3

Figure 4

Figure 5

Figure 6

Figure 7

Figure 8

Figure 9

Figure 10

Figure 11

Figure 12

Figure 13

Figure 14

Figure 15

Figure 16

Figure 17

Figure 18

Figure 19

Figure 20

Mode for Carrying Out the Invention

Example

[0008] Hereinafter, representative examples of the rain storage structure according to the present invention will be described in detail with reference to the drawings. FIGS. 1 to 10 are explanatory views for explaining the construction sequence of the rain storage structure according to the present invention. As shown in FIG. 1, it is a structure composed of an opening K such as a wall base α and a sash. Although not shown, a waterproof sheet is provided on the wall base α to achieve waterproofing. Note that the wall base α is an existing wall base or a newly constructed wall base.

[0009] First, a sealing S is continuously constructed above the upper surface K2 of the opening K. Then, as shown by the arrow a, the disposable board T is constructed as shown in FIG. 2. Note that the disposable board T is composed of a fixing surface 1 and a waterproof surface 2. Note that the sealing material S is a caulking material made of a silicone-based, modified silicone-based, polyurethane-based, etc., or a material made of ethylene propylene rubber (EPDM), etc.

[0010] Next, the side surface K1, the lower surface K3The decorative edge M1 to be constructed is as shown in FIGS. 5(a) to 5(c). FIG. 5(a) shows the joint board M2, which is formed in a long shape from a vertical planar fixing surface 8, a fitting portion 9 protruding to the outdoor side of the fixing surface 8, a concave fitting groove 10 formed in the fitting portion 9, and a fitting piece 11 protruding into the fitting groove 10.

[0011] FIG. 5(b) shows the decorative cap M3, which is formed in a long shape from a vertical planar decorative surface 12, an engaging portion 13 with one end of the decorative surface 12 protruding to the indoor side, and an engaging piece 14 with the tip of the engaging portion 13 folded back and inclined to the indoor side. Further, a step 12a is formed at the tip of the decorative surface 12 to absorb the gap between the decorative surface 12 and the dry wall material A.

[0012] As shown in FIGS. 2 and 3, the joint board M2 as shown in FIG. 5(a) is processed to a length corresponding to the width of the opening K, and the fixing surface 8 is fixed to the wall base α with a fixture β such as a nail to the lower surface K3 of the opening K via a 10-mm gap B as shown by the arrow a. Note that 9a is a notch.

[0013] Next, as shown in FIGS. 3 and 4, the joint board M2 as shown in FIG. 5(a) is processed to a length corresponding to the height of the opening K, and the fixing surface 8 is fixed to the side surfaces K1 of the opening K with a fixture β such as a nail to the wall base α via a 10-mm gap B as shown by the arrow a.

[0014] FIG. 5(c) is a cross-sectional view showing the construction state of the decorative edge M1. After the fixing piece 8 of the joint board M2 is fixed to the wall base α, the engaging portion 13 of the decorative cap M3 is constructed in the fitting portion 10 of the joint board M2 to cover the end portion of the dry wall material A. Small end It is to cover the end.

[0015] When the construction of the joint board M2 is completed, an edge X processed to a length corresponding to the width of the opening K composed of the fixing 3, the side piece 4, the decorative piece 5, and the space 6 composed of the fixing 3, the side piece 4, and the decorative piece 5 is constructed on the upper surface of the opening K. Piece 3, side piece 4, decorative piece 5, fixing Piece 3, the side piece 4, and the decorative piece 5 is constructed on the upper surface of the opening K. K2 to be constructed.

[0016] Also, for the edge X constructed on the upper surface K2, a decorative piece 5 is cut out, and an insertion piece X1 is formed by folding the side piece 4 at 90 degrees. As shown in FIGS. 3, 4, and 6, the insertion piece X1 is formed along the fitting portion 9 surface of the laying board M2 on the side surface K1 Fixing and the edge X is fixed to the wall base α by a fixture β. Also, for the edge X constructed on the upper surface K2, drainage holes 4a are formed at regular intervals in the side piece 4 as shown in FIG. 2.

[0017] Note that 4 as shown in the figure, a sealing S is formed before the construction of the edge X to prevent the lateral flow of rainwater from between the back surface of the disposable board T and the edge X and the intrusion into the wall base α.

[0018] After the construction of the edge X is completed, triangular opening corner packings P are adhesively fixed to four corner portions at the ends of each edge X as shown in FIG. 6. The opening corner packing P is constructed for the purpose of preventing the intrusion of rainwater from the corner portion.

[0019] After the construction of the opening corner packing P is completed, a long drywall material A as shown in FIG. 8(a) is Figure 7, Figure 9 processed as shown in the figure, and the edge X is constructed above, below, left, and right of the opening K And the grooved plate M2 via the edge X. At that time, four locations are fixed from the surface of the drywall material A at the corner portion of the edge X by a fixture β. Of course, the portion of the fixture β is embedded with the sealing S to achieve waterproofing. And between the grooved plate M2 and between the grooved plates M2 As an example of the drywall material A, as shown in the cross-sectional view of the drywall material A in FIG. 8(a) and the cross-sectional view of the construction state in FIG. 8(b), a core material 18 is sandwiched between a metal surface material 16 and a back surface material 17 made of a thin metal plate, and a concave portion 19 formed at the lower end in the width direction, a convex portion 20 formed at the upper end, an upper end concave portion 20a formed by folding the back surface of the convex portion 20 upward, and a fixing portion 21 form a long sandwich panel.

[0020] ​

[0021] Note that P1 is a packing formed to enhance waterproofness, wind resistance, airtightness, and heat insulation.

[0022] Dry wall materials A are fixed onto the wall base α by fixtures β as shown in Fig. 8(b) by connecting the concave portions 19 to the convex portions 20.

[0023] The dry wall material A is formed from a metal siding material, a ceramic siding material, ceramic, etc. As an example of the metal siding material, the metal surface material 16 is a metal thin plate, such as iron, aluminum, copper, stainless steel, titanium, an aluminum-zinc alloy plated steel sheet, a galvalume steel sheet (registered trademark), a hollow steel sheet, a clad steel sheet, a laminated steel sheet (such as a vinyl chloride steel sheet), a sandwich steel sheet (such as a vibration damping steel sheet), a vinyl chloride resin, a polycarbonate resin, etc. (of course, including color plates painted in various colors). It is formed by embossing roll forming or press forming one of these. Also, as the back material 17, it may be made of one kind, or two or more kinds laminated, such as aluminum vapor deposition paper, kraft paper, asphalt felt, metal foil (Al, Fe, Pb, Cu), synthetic resin sheet, rubber sheet, cloth sheet, gypsum paper, aluminum hydroxide paper, glass fiber non-woven fabric, etc., or a sheet-like material that has been waterproofed or flame-retardant treated.

[0024] The core material 18 is made of a synthetic resin foam such as polyurethane foam, polyisocyanurate foam, phenolic foam, vinyl chloride foam, polyethylene foam, polystyrene foam, urea foam, etc. It is discharged onto the back side of the metal surface material 16 or the back material 17, heated, and reacted, foamed, and cured to integrally form the metal surface material 1 and the back material 2. Also, various lightweight aggregates (perlite grains, glass beads, gypsum slag, talc stone, shirasu balloon, aluminum hydroxide, etc.) and fibrous materials (glass wool, rock wool, carbon fiber, graphite, etc.) can be mixed in the core material 18 to improve fire resistance and fireproofness.

[0025] Once the construction of the dry wall material A at the opening K part is completed, a decorative cap M3 shown in Fig. 5(b) cut according to the width and height of the opening K is constructed by inserting the engaging part 13 of the decorative cap M3 into the fitting part 9 of the joint plate M2.

[0026] Once the construction of the stop edge X and the decorative stop edge M1 is completed, a stop edge corner cap H is constructed at the corner part as shown in Figs. 9 and 10.

[0027] Once the construction of the stop edge corner cap H is completed, as shown in Figs. 9 to 14, at the opening K between the stop edge X and Between the opening K and the decorative edge M1 a packing P1 and a sealing S are constructed in the gap B. At that time, the packing P1 and the sealing S are not constructed in the gap B part between the upper surface K2 and the stop edge X, and it is formed so that the rainwater that has penetrated into the stop edge X from the gap B can be discharged from the gap B.

[0028] Note that Figs. 11 to 14 are explanatory diagrams and cross-sectional views showing the mechanism of the rain finishing structure according to the present invention.

[0029] In Fig. 11, it shows the rain finishing structure of the upper surface K2 part of the opening K. Even if rainwater W penetrates from the stop edge X or the stop edge corner cap H, the penetration into the wall base α is prevented by the opening corner packing P and the discard plate T formed on the left and right, and the rainwater is drained to the outside from the notch X1 part formed in the stop edge X through the gap B.

[0030] In Fig. 12, it shows the rain finishing structure of the left and right side surface K1 parts of the opening K. Even if rainwater W penetrates from the fixing surface 8 of the joint plate M2 or the stop edge corner cap H, the penetration into the wall base α is prevented by the opening corner packing P and the sealing S formed on the left and right, and the rainwater is discharged to the surface side of the dry wall material A.

[0031] Fig. 13 is (a), (b) is the opening K Lower surfaceIt shows the rainproof structure of the K3 part. Figure (a) shows the case where no notch 12b (see Fig. 16) is formed in the decorative cap M3. When the external pressure increases due to wind and rain, the internal pressure inside the decorative edge M1 decreases, and due to this pressure difference, rainwater is likely to penetrate inside. In contrast, Figure (b) shows the case where a plurality of notches 12b (see Fig. 16) are formed in the decorative cap M3 of the decorative edge M1. Even when the external pressure increases due to wind and rain, the internal pressure inside the decorative edge M1 also increases, so it becomes difficult for rainwater to penetrate inside.

[0032] Fig. 14, (a) and (b) are for the opening K Lower surface It shows the rainproof structure of the K3 part. Figure (a) shows the case where no notch 12b (see Fig. 16) is formed in the decorative cap M3. When the external pressure increases due to wind and rain, the internal pressure inside the decorative edge M1 decreases, and due to this pressure difference, rainwater is likely to penetrate inside. In contrast, Figure (b) shows the case where a dry wall material A with a plurality of grooves 16a formed on the surface of the metal surface material 16 as shown in Fig. 15 is constructed. Due to the grooves 16a of the dry wall material A, even when the external pressure increases due to wind and rain, the internal pressure inside the decorative edge M1 also increases, so it becomes difficult for rainwater to penetrate inside.

[0033] Also, when constructing the dry wall material A as shown in Figs. 8 and 15, as shown in Fig. 17, a sealing S is applied between the fixing part 21 of the fitting part of the dry wall material A and the fixing surface 8 of the joint board M2 to strengthen the waterproof performance.

[0034] The decorative cap M3 shown in Fig. 16 forms notches 12b obtained by cutting off the step 12a part at regular intervals. These notches 12b make the internal pressure inside the space of the decorative edge M1 formed on the lower surface K3 part after construction the same as the external pressure, and prevent rainwater from penetrating inside. 15 inside the same as the external pressure, and prevent rainwater from penetrating inside.

[0035] Note that FIGS. 18(a) to (c) to FIGS. 20(a) to (c) are explanatory diagrams showing a stop edge used for a general part, a joint plate M2 used as a chamfered corner, and a decorative cap M3.

Explanation of Signs

[0036] A Drywall material a Arrow B Gap H Stop edge corner cap K Opening K1 Side K2 Upper surface K3 Lower surface M Joint part M1 Decorative stop edge M2 Joint plate M3 Decorative cap P Opening corner packing P1 Packing S Sealing T Scrap board W Rainwater X Stop edge X1 Insertion piece α Wall base β Fixture 1 Fixing surface 2 Waterproof surface 3 Fixing Piece 4 Side piece 4a Drain hole 5 Decorative piece 6 Space 7 Notch 8 Fixing surface 9 Fitting part 9a Notch 10 Fitting groove 11 Fitting piece 12 Decorative surface 12a Step 12b Notch 13 Engaging part 14 Engaging piece 15 Space 16 Metal surface material 16a Groove 17 Back surface material 18 Core material 19 Recess 20 convex part 20a upper end concave part 21 fixing part

Claims

【Claim 1】 In a rainproof structure for an opening such as a dry wall material and a sash used in a building or a structure, a long-shaped discard plate formed in a substantially L-shaped cross section from a vertical planar fixing surface and a waterproof surface by folding back the lower end of the fixing surface to the outdoor side, a vertical planar fixing piece, a side piece obtained by folding back one end of the fixing piece at approximately 90 degrees, and a decorative edge formed from a decorative piece having a tip protruding substantially parallel to the fixing piece, a joint plate formed in a substantially L-shaped cross section from the fixing surface and the fitting portion, and a decorative cap formed in a substantially L-shaped cross section from the decorative surface and the engaging portion. A decorative edge composed of two members is used. A sealing is formed continuously on the upper surface of the opening, and the waterproof surface of the discard plate is placed and fixed via the sealing. The joint plate is fixed to the lower surface and both side surfaces of the opening with a gap therebetween. A stop edge having a drain hole formed by partially cutting off the side piece that becomes the lower surface via a gap on the upper surface of the opening is fixed. Opening corner packings are formed on the fixing surfaces at the corner portions of each of the four openings. The dry wall material cut according to the opening is constructed via the stop edge and the joint plate of the opening. The decorative cap is fixed to the opening by inserting and fixing the engaging portion of the decorative cap into the fitting portion of the joint plate fixed to the side surface and the lower surface of the opening. A sealing is formed in the gaps between the opening and the stop edge and between the opening and the decorative edge, and a gap is left between the upper surface and the stop edge on the upper surface portion of the opening. A rainproof structure for a dry wall material and an opening is characterized by this.

Images