Wet oxidation pore formation method for vertical cavity surface emitting laser devices

By forming circular wet oxidation pits in 650 nm VCSELs through controlled furnace processes, the method addresses structural limitations, enhancing stability and reliability of these devices.

JP7738130B2Active Publication Date: 2025-09-11TAIWAN ASIA SEMICONDUCTOR CORPORATION
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Patent Information

Application Number
JP2024092141
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2023-10-02
Filing Date
2024-06-06
Publication Date
2025-09-11
Estimated Expiration
2044-06-06

AI Technical Summary

Technical Problem

Conventional methods fail to form circular wet oxidation pits in the epitaxial layer of 650 nm vertical cavity surface-emitting laser elements due to differences in structure and growth characteristics, limiting the stability, reliability, and durability of these devices.

Method used

A method involving controlled temperature and gas introduction in a wet oxidation furnace forms substantially circular wet oxidation pits by adjusting parameters such as temperature and gas flow rates, including steps like evacuating the furnace, introducing N2 and H2O gases, and maintaining specific temperature ranges to achieve oxidation.

Benefits of technology

The method enhances the stability, reliability, and durability of 650 nm vertical cavity surface-emitting laser devices by forming circular oxidation pits, improving their operational performance.

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Abstract

To form a wet oxidation aperture shape of an epitaxial layer of a vertical resonator type surface emitting laser device to be substantially circular.SOLUTION: A method for forming a wet oxidation aperture shape of a vertical resonator type surface emitting laser device includes the steps of: placing a vertical resonator type surface emitting laser wafer having a circular vertical resonator type surface emitting laser mesa with a diameter of 25-30 μm into a wet oxidation furnace; vacuumizing the wet oxidation furnace; ramping up the temperature of the wet oxidation furnace to 250-350°C, maintaining the temperature, and introducing N2 gas and H2O gas; ramping up the temperature to 350-450°C while introducing N2 gas and H2O gas into the wet oxidation furnace, and maintaining the temperature; ramping up the temperature to 400-450°C while introducing N2 gas and H2O gas, and maintaining the temperature; maintaining the temperature at 400-450°C to initiate oxidation of the vertical resonator type surface emitting laser wafer; introducing N2 gas to cool the temperature down to 150°C; and taking out the vertical resonator type surface emitting laser wafer.SELECTED DRAWING: Figure 1
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Description

[Technical Field]

[0001] The present invention relates to a vertical cavity surface emitting laser element, and more particularly to a method for forming wet oxidation pores (pores formed by wet oxidation treatment) in a vertical cavity surface emitting laser element. [Background technology]

[0002] BACKGROUND ART In recent years, vertical cavity surface emitting laser (VCSEL) elements have been widely used as light sources in electronic devices (for example, virtual reality (VR) sensing devices).

[0003] The wet oxidation pits in the epitaxial layer of conventional 650 nm vertical cavity surface-emitting laser elements are diamond-shaped or shield-shaped, and rarely circular. In the prior art, only the wet oxidation pits in the epitaxial layer of 940 nm vertical cavity surface-emitting laser elements were approximately circular. However, because the structures and growth characteristics of the epitaxial layers of 650 nm and 940 nm vertical cavity surface-emitting laser elements are essentially different, it is not possible to form the wet oxidation pits in the epitaxial layer of 650 nm vertical cavity surface-emitting laser elements in an approximately circular shape, as is the case with the epitaxial layer of 940 nm vertical cavity surface-emitting laser elements.

[0004] In view of the above circumstances, how to form circular wet oxidation holes in the epitaxial layer of a 650 nm vertical cavity surface emitting laser element has become an urgent issue for the industry. Summary of the Invention

[0005] The objective of the present invention is to improve the stability, reliability, and durability of 650 nm vertical cavity surface emitting laser devices. By adjusting the operating parameters of a wet oxidation furnace, the wet oxidation pits in the epitaxial layers of 650 nm vertical cavity surface emitting laser devices are formed in a substantially circular shape.

[0006] To achieve the above object, the present invention discloses a method for forming wet oxidation holes in a vertical cavity surface-emitting laser device, the method comprising the steps of: placing a vertical cavity surface-emitting laser wafer having a circular vertical cavity surface-emitting laser mesa with a diameter of 25 μm to 30 μm in a wet oxidation furnace; evacuating the wet oxidation furnace; increasing the temperature of the wet oxidation furnace to 250 to 350°C and maintaining that temperature for a first period; introducing N2 gas and H2O gas into the wet oxidation furnace during the first period; and increasing the temperature of the wet oxidation furnace to 350 to 400°C while introducing N2 gas and H2O gas into the wet oxidation furnace. 400 and maintaining the temperature during a second period; and increasing the temperature of the wet oxidation furnace to 400-450°C while introducing N2 gas and H2O gas into the wet oxidation furnace and maintaining the temperature during a third period; and maintaining the temperature of the wet oxidation furnace at 400-450°C to form the vertical cavity surface emitting laser wafer. of oxidation Continue after the oxidation of the vertical cavity surface-emitting laser wafer is completed, introducing N2 gas into the wet oxidation furnace to reduce the temperature to 150°C, and removing the vertical cavity surface-emitting laser wafer from the wet oxidation furnace after cooling to 150°C.

[0007] In an embodiment of the present invention, the method further includes the steps of: before placing the vertical cavity surface-emitting laser wafer in the wet oxidation furnace, introducing N gas and H O gas into the wet oxidation furnace in a standby state of a wet oxidation treatment device and checking whether the flow rates of N gas and H O gas are normal; and after checking that the flow rates of N gas and H O gas are normal, placing the vertical cavity surface-emitting laser wafer in the wet oxidation furnace.

[0008] In an embodiment of the present invention, the N2 gas is introduced into the wet oxidation furnace at a rate of 10 liters / minute (L / min).

[0009] In an embodiment of the present invention, H2O gas is introduced into the wet oxidation furnace at 2 grams per hour (g / h).

[0010] In an embodiment of the present invention, the temperature of the wet oxidation furnace is increased to 250 to 350°C at a rate of 10 to 40°C / min.

[0011] In an embodiment of the present invention, the first period is 6 to 8 minutes.

[0012] In an embodiment of the present invention, the wet oxidation furnace is 400 The temperature increase to °C is carried out at 10-30 °C / min.

[0013] In an embodiment of the present invention, the second period of time is 1 to 2 minutes.

[0014] In an embodiment of the present invention, the temperature of the wet oxidation furnace is increased to 400 to 450°C at a rate of 10 to 25°C / min.

[0015] In an embodiment of the present invention, the third period is 1 to 2 minutes.

[0016] In an embodiment of the present invention, the method further includes removing the vertical cavity surface emitting laser wafer from the wet oxidation furnace and allowing the vertical cavity surface emitting laser wafer to cool naturally at room temperature.

[0017] Those skilled in the art can understand other objects of the present invention, as well as the technical means and embodiments of the present invention, by referring to the drawings and the embodiments described below. [Brief explanation of the drawings]

[0018] [Figure 1] 1 is a flowchart showing a method for forming wet oxidation holes in a vertical cavity surface emitting laser device according to the present invention. [Figure 2] A top view showing a vertical cavity surface emitting laser wafer of the present invention having a circular vertical cavity surface emitting laser mesa with a diameter of 25 um to 30 um. DETAILED DESCRIPTION OF THE INVENTION

[0019] The present invention will be described below through examples. Note that the examples of the present invention are merely examples of embodiments and are not intended to limit the present invention to the environments, applications, or specific aspects described in the examples. Therefore, the explanation of the examples is intended to explain the present invention, but does not limit the present invention. Note that components not directly related to the present invention are omitted and not shown in the embodiments and drawings. The dimensional relationships between the components in the drawings are intended to facilitate understanding and do not limit the actual dimensions.

[0020] In an embodiment of the present invention, FIG. 1 is a flow chart illustrating a method 100 for forming wet oxidation holes in a vertical cavity surface emitting laser device.

[0021] First, in step S101, a vertical-cavity surface-emitting laser (VCSEL) wafer is placed in a wet oxidation furnace. The vertical-cavity surface-emitting laser wafer has a circular vertical-cavity surface-emitting laser mesa with a diameter of 25 μm to 30 μm. In this embodiment, the vertical-cavity surface-emitting laser wafer is a 4-inch wafer. For example, FIG. 2 is a top view showing a VCSEL wafer 200 of the present invention. The vertical-cavity surface-emitting laser wafer 200 shown in FIG. 2 has a circular vertical-cavity surface-emitting laser mesa with a diameter D of 25 μm to 30 μm. The vertical-cavity surface-emitting laser mesa is a structure formed by epitaxial layer growth, masking, exposure and development, and etching in the manufacturing process of a 650 nm VCSEL, and therefore a description thereof will be omitted because it will be understood by those skilled in the art to which the present invention pertains.

[0022] Next, in step S103, the wet oxidation furnace is evacuated. In step S105, the temperature of the wet oxidation furnace is increased to 250 to 350°C and maintained at that temperature for a first period. During the first period, N2 gas and H2O gas are introduced into the wet oxidation furnace. In step S107, while introducing N2 gas and H2O gas into the wet oxidation furnace, the temperature of the wet oxidation furnace is increased to 350 to 400°C. 400 In step S105, the temperature of the wet oxygen furnace is increased to 400-450°C while introducing N2 gas and H2O gas into the wet oxygen furnace, and the temperature is maintained during a third period. In step S105, introducing N2 gas and H2O gas during the first period means introducing N2 gas and H2O gas under constant temperature conditions. In steps S107 and S109, introducing N2 gas and H2O gas means introducing N2 gas and H2O gas under elevated and constant temperature conditions.

[0023] Next, in step S111, the temperature of the wet oxidation furnace is maintained at 400 to 450° C., and the vertical cavity surface emitting laser wafer is of oxidation Continue Specifically, oxidation begins when the temperature of the wet oxidation furnace reaches 400 to 450°C, which is the temperature required for oxidation. Then, in step S113, after the oxidation of the vertical cavity surface-emitting laser wafer is completed, N2 gas is introduced into the wet oxidation furnace and the temperature is lowered to 150°C. Specifically, after the vertical cavity surface-emitting laser wafer is oxidized and the wet oxidation holes reach a predetermined shape, N2 gas for cooling is introduced to terminate the oxidation. In practice, it takes about one hour to cool to 150°C in step S113. In step S115, after cooling to 150°C, the vertical cavity surface-emitting laser wafer is removed from the wet oxidation furnace.

[0024] In an embodiment of the present invention, before step S101, method 100 further includes the steps of: introducing N2 gas and H2O gas into the wet oxidation furnace in a standby state of the wet oxidation treatment device, and checking whether the flow rates of N2 gas and H2O gas are normal; and, after checking that the flow rates of N2 gas and H2O gas are normal, loading the VCSEL wafer into the wet oxidation furnace. In this way, the wet oxidation process can achieve desirable results. The wet oxidation treatment device is an apparatus including a wet oxidation furnace for the wet oxidation process.

[0025] In an embodiment of the present invention, N2 gas is preferably introduced into the wet oxidation furnace at 10 liters per minute (L / min).

[0026] In an embodiment of the present invention, H2O gas is preferably introduced into the wet oxidation furnace at 2 grams per hour (g / h).

[0027] In the embodiment of the present invention, the temperature increase in the wet oxidation furnace to 250 to 350°C is preferably carried out at a rate of 10 to 40°C / min.

[0028] In an embodiment of the present invention, the first period is preferably 6 to 8 minutes.

[0029] In the embodiment of the present invention, the temperature increase in the wet oxidation furnace to 350 to 450°C is preferably carried out at a rate of 10 to 30°C / min.

[0030] In an embodiment of the present invention, the second period is preferably 1 to 2 minutes.

[0031] In the embodiment of the present invention, the temperature increase in the wet oxidation furnace to 400 to 450°C is preferably carried out at a rate of 10 to 25°C / min.

[0032] In an embodiment of the present invention, the third period is preferably 1 to 2 minutes.

[0033] The above parameters, such as the period and the temperature rise rate, are shown as preferred examples for forming substantially circular wet oxidation holes in the epitaxial layer of a 650 nm vertical cavity surface emitting laser device, but adjustments to these parameters made by a person skilled in the art based on the steps of the method of the present invention are within the scope of protection of the present invention.

[0034] In an embodiment of the present invention, after step S115, the method 100 further includes removing the vertical cavity surface-emitting laser wafer from the wet oxidation furnace and allowing the vertical cavity surface-emitting laser wafer to cool naturally at room temperature. In another embodiment of the present invention, after removing the vertical cavity surface-emitting laser wafer from the wet oxidation furnace, the vertical cavity surface-emitting laser wafer can be cooled in an environment other than room temperature to increase the cooling rate.

[0035] As described above, the present invention provides a method for forming wet oxidation pits in a vertical cavity surface-emitting laser device. The present invention adjusts the operating parameters of a wet oxidation furnace to form substantially circular wet oxidation pits in the epitaxial layer of a 650 nm vertical cavity surface-emitting laser device. Therefore, the present invention can effectively improve the stability, reliability, and durability of the 650 nm vertical cavity surface-emitting laser device.

[0036] The above examples are intended to explain embodiments of the present invention and to explain the characteristic configurations of the present invention. The present invention is not limited to the above examples. Modifications or equivalent arrangements that can be easily made by those skilled in the art are also within the scope of the present invention. The scope of protection of the rights of the present invention is based on the claims. [Explanation of symbols]

[0037] 100 ways 200 Vertical Cavity Surface Emitting Laser Wafer D diameter S101~S115 steps

Claims

1. A method for forming wet oxidation holes in a 650 nm vertical cavity surface emitting laser element, comprising: placing a vertical cavity surface emitting laser wafer having a circular vertical cavity surface emitting laser mesa with a diameter of 25 um to 30 um into a wet oxidation furnace; applying a vacuum to the wet oxidation furnace; The temperature of the wet oxidation furnace is increased to 250-350°C and maintained at the increased temperature throughout a first period, and N 2 Gas and H 2 introducing O gas into the wet oxidation furnace; After the first period has ended, N 2 Gas and H 2 increasing the temperature of the wet oxidation furnace to 350-400°C while introducing O gas, and maintaining the increased temperature throughout a second period; After the second period has ended, N 2 Gas and H 2 increasing the temperature of the wet oxidation furnace to 400-450°C while introducing O gas, and maintaining the increased temperature throughout a third period; After the third period has ended, the temperature of the wet oxidation furnace is maintained at 400 to 450° C. to continue oxidizing the vertical cavity surface emitting laser wafer; After the oxidation of the vertical cavity surface emitting laser wafer is completed, the wet oxygen furnace is filled with N 2 introducing gas and reducing the temperature to 150°C; and removing the vertical cavity surface emitting laser wafer from the wet oxidation furnace after cooling to 150°C.

2. Before the vertical cavity surface emitting laser wafer is placed in the wet oxidation furnace, In the standby state of the wet oxidation treatment device, N 2 Gas and H 2 O gas was introduced, and N 2 Gas flow rate and H 2 checking whether the flow rate of O gas is normal; N 2 Gas flow rate and H 2 2. The method of claim 1, further comprising: placing the vertical cavity surface emitting laser wafer in the wet oxidation furnace after confirming that the flow rate of O gas is normal.

3. The N 2 10. The method of claim 1, wherein gas is introduced into the wet oxidation furnace at 10 liters per minute (L / min).

4. The H 2 2. The method of claim 1, wherein O gas is introduced into the wet oxidation furnace at 2 grams per hour (g / h).

5. 2. The method of claim 1, wherein the temperature increase in the wet oxidation furnace to 250-350°C is performed at 10-40°C / min.

6. 2. The method of claim 1, wherein the first period of time is between 6 and 8 minutes.

7. 2. The method of claim 1, wherein the temperature increase in the wet oxidation furnace to 350-400°C is performed at 10-30°C / min.

8. 2. The method of claim 1, wherein the second period of time is between 1 and 2 minutes.

9. 2. The method of claim 1, wherein the temperature increase in the wet oxidation furnace to 400-450°C is performed at 10-25°C / min.

10. 2. The method of claim 1, wherein the third period of time is between 1 and 2 minutes.

11. 10. The method of claim 1, further comprising removing the vertical cavity surface emitting laser wafer from the wet oxidation furnace and allowing the vertical cavity surface emitting laser wafer to cool naturally at room temperature.

Citation Information

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