Tape application edge surface processing device and tape application edge surface processing method
The tape application edge surface processing device addresses the challenges of attaching tape to paper container edges with high speed and precision, ensuring efficient and defect-free edge treatment for paper containers.
Patent Information
- Application Number
- JP2025508110
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2023-03-22
- Filing Date
- 2023-09-21
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2043-09-21
AI Technical Summary
Existing edge treatment methods for paper containers, such as paper cups, face challenges in attaching tape to side edges with high speed and precision, leading to defects like wrinkling and curling, and require complex mechanisms for folding the tape back, resulting in low production efficiency and versatility.
A tape application edge surface processing device and method that includes a conveying mechanism, blank heating mechanism, tape bonding mechanism, tape folding mechanism, and welding mechanism, which apply, fold, and weld tape to the edges of blanks with synchronized motion, ensuring high precision and efficiency.
The device allows for high-speed, defect-free application of tape to paper container edges, preventing exposure of base paper and ensuring water resistance, with improved production efficiency and versatility by adapting to varying blank specifications.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to a technology for waterproofing the end faces of blanks for forming paper containers such as paper cups, and more particularly to a tape-applying end face processing device and a tape-applying end face processing method for covering the end faces of blanks with tape. [Background technology]
[0002] Conventionally, the material for paper containers such as paper cups has been a paper laminate, in which a resin layer is laminated as a water-blocking layer on the surface of the base paper (paper substrate) that faces the inside of the container, because base paper alone has poor water resistance and gas barrier properties. The inverted truncated cone-shaped body of a paper cup is formed by rolling up a blank punched into a fan shape, overlapping it so that one side edge (the adhesive edge) is on the inside and the other side edge is on the outside, and gluing them together liquid-tightly.However, it is known that the edge surface of one side edge of the blank that will be on the inside side is treated so that the base paper is not exposed and water resistance is ensured.
[0003] Examples of edge treatments include skive hemming, in which the outer surface of the side edge of the blank is cut out to approximately half its thickness, and the remaining approximately half-thick portion is folded back to the outer surface and glued to the cut-out portion without any gaps (see, for example, Patent Document 1); a covering process in which a film the length of the length is prepared, cut into short pieces, and attached to upper and lower sealing bars, and the blank is inserted into the narrow gap and heat-sealed from above and below; and a covering process in which a resin film is laminated on the surface of the base paper as a waterproof layer, and this is cut with the selvedge protruding from the side edge of the base paper, and then folded back and attached to the back surface (see, for example, Patent Documents 2 and 3).
[0004] However, when skive hemming is performed, new hygiene problems may arise, such as the generation of paper dust and glue stains. Furthermore, in a coating process in which a blank is sandwiched between upper and lower seal bars and heat-sealed while a film is adsorbed thereto, problems arise in that films of different widths are required for each blank size to be processed, and that high-speed processing is difficult due to the complex mechanism. Furthermore, in a coating process in which a resin film is laminated on the base paper and folded back, it is necessary to cut out a resin film that is larger than the size of the base paper, which results in an additional punching process and reduced productivity, and in a lack of versatility due to the need for dedicated processing processes and blanks.
[0005] On the other hand, another edge treatment that does not cause these problems is an edge treatment in which separately prepared strips of water-resistant tape are attached to both the front and back sides of the side edges of the blank to cover the edge surfaces (see, for example, Patent Documents 4 to 6). [Prior art documents] [Patent documents]
[0006] [Patent Document 1] Japanese Patent Application Laid-Open No. 2003-312636 [Patent Document 2] Japanese Patent Application Laid-Open No. 2012-020769 [Patent Document 3] Japanese Patent Application Publication No. 52-138280 [Patent Document 4] Japanese Patent Application Publication No. 57-063241 [Patent Document 5] Japanese Patent Application Publication No. 11-157526 [Patent Document 6] Patent No. 5211849 Summary of the Invention [Problem to be solved by the invention]
[0007] However, when performing edge processing in which strips of tape are attached to the side edges of blanks as disclosed in Patent Documents 4 to 6, it is difficult to attach the strips of tape to the surface of the side edges of the blanks at high speed and with high precision, and attachment defects such as wrinkling or curling of the tape may occur. Furthermore, even if the tape is attached to the surface of the side edges of the blanks, folding it back to the back side to cover the edge of the blank requires a complex mechanism and a lot of time, so it is difficult to say that the device structure has been sufficiently simplified or the production time has been shortened.
[0008] The present invention solves the above-mentioned problems, and its object is to provide a tape application edge surface processing device and a tape application edge surface processing method that have a simple structure, can prevent bonding defects such as wrinkling and curling of the tape even when processing the edge surface of a blank at high speed, and can automatically fold the tape back to the back side of the blank while transporting the blank, thereby enabling edge surface processing using tape to be performed in a short time and with a high yield, thereby achieving high production efficiency. [Means for solving the problem]
[0009] The tape application edge surface processing device of the present invention is a tape application edge surface processing device that applies a long tape to an adhesive end portion of a blank to cover the end surface of the adhesive end portion of the blank, a conveying mechanism that conveys the blank along a conveying path; a blank heating mechanism, a tape bonding mechanism, a tape folding mechanism, and a welding mechanism are arranged along the transport path from the upstream side; the blank heating mechanism is configured to heat the adhesive edge of the blank; the tape joining mechanism is configured to supply the tape cut to a length corresponding to the adhesive end of the blank so that the longitudinal direction of the tape coincides with the blank transport direction, and to join the tape to the adhesive end region on one side of the blank while transporting the blank in a state where the tape protrudes from the adhesive end edge of the blank; the tape folding mechanism is configured to fold back a protruding portion of the tape attached to the blank along an adhesive edge of the blank; The welding mechanism is configured to attach the folded tape to an adhesive edge region on the other side of the blank. 、 the welding mechanism includes a first welding unit having a lower seal bar that can move up and down and welds the free end of the folded-back tape to a part of the adhesive end region on the other side of the blank, and a second welding unit having a lower seal bar that welds the entire surface of the folded-back tape to the adhesive end region on the other side of the blank while the free end of the folded-back tape is temporarily fastened by the first welding unit, the first welding portion includes a tape correction guide fixedly provided to maintain the folded tape in a folded state in which the folded tape is forcibly brought close to the other surface side of the blank, The tape correction guide is disposed adjacent to the lower seal bar of the first welded portion. It is characterized by:
[0010] In the tape application edge surface processing apparatus of the present invention, it is preferable that the tape application mechanism pays out the tape in synchronization with the transport speed of the blank by the transport mechanism.
[0011] In the tape application edge surface processing device of the present invention, the tape folding mechanism has an insertion passage with one side open through which the adhesive end of the blank passes while conveying the blank, The insertion passage may have a folded wall whose angle with respect to the blank plane continuously decreases as the blank advances in the blank conveying direction.
[0012] In addition, in the tape application edge surface processing device of the present invention, it is preferable that the tape folding mechanism is folded in such a way that a space is formed between the end surface of the adhesive end of the blank and the tape.
[0013] In addition, the tape application edge surface processing device of the present invention can be configured to have a tape temporary fastening mechanism between the tape application mechanism and the tape folding mechanism, which welds the tape to at least a portion of the adhesive end region on one side of the blank on the upstream side in the blank transport direction.
[0015] The tape application end surface processing method of the present invention is a tape application end surface processing method for covering an end surface of an adhesive end of a blank by applying a long tape to the adhesive end of the blank, a blank heating step of heating the adhesive end portion of the blank conveyed along a conveyance path; a tape joining step of supplying the tape cut to a length corresponding to the adhesive end of the blank so that the longitudinal direction of the tape coincides with the blank conveyance direction, and adhering the tape to the adhesive end region on one side of the blank while conveying the blank in a manner that protrudes from the adhesive end edge of the blank; a tape folding step of folding back a portion of the tape attached to the blank that protrudes from the blank along the adhesive edge of the blank; and a welding step of attaching the folded tape to the adhesive end region on the other side of the blank. 、 The welding step includes a first welding step of welding the free end of the folded tape to a part of the adhesive end region on the other side of the blank, and a second welding step of welding the entire surface of the folded tape to the adhesive end region on the other side of the blank while the free end of the folded tape is temporarily fastened in the first welding step. In the first welding step, the folded tape is forcibly brought close to the other side of the blank by a tape correction guide, and the folded tape is maintained in a folded state, and the free end of the folded tape is welded by a lower seal bar disposed adjacent to the tape correction guide. It is characterized by: [Effects of the Invention]
[0016] The tape application edge surface processing device and tape application edge surface processing method of the present invention include a blank heating mechanism that preheats the adhesive edge of the blank, a tape application mechanism that applies the tape to one side of the blank so that it protrudes from the adhesive edge, a tape folding mechanism that folds the protruding portion of the tape to the other side, and a welding mechanism that applies the folded tape to the blank. Essentially, the tape is applied to both the front and back sides of the adhesive edge of the blank, covering the edge surface, preventing exposure of the base paper at the edge surface and ensuring the desired water resistance. Furthermore, the simple structure allows these processes to be performed continuously, automatically, and with high precision, even when blank edge surface processing is performed at high speed. This prevents the occurrence of application defects such as wrinkling or curling of the tape, and allows the tape to be folded back to the back side of the blank while the blank is being transported. As a result, edge surface processing using tape can be performed in a short time and with a high yield, resulting in high production efficiency. Furthermore, since the tape is cut to a length corresponding to the adhesive end of the blank in the tape joining mechanism, even when the blank specifications change, tape of a length corresponding to the blank can be supplied. This eliminates the need to change the width size of the tape when the blank specifications change, resulting in high versatility.
[0017] Furthermore, in a tape application end surface processing device in which the tape application mechanism is configured to unwind the tape in synchronization with the blank transport speed, the blank is transported in a preheated state while the tape is supplied in synchronization with this, so that the blank and the tape come into contact while moving at the same speed, and the tape T is applied to the blank B, and therefore this can be done with high precision without causing wrinkles in the tape even under high-speed operation.
[0018] Furthermore, with a tape application end face processing device having a folding wall whose angle with respect to the blank plane continuously decreases as the tape advances in the blank transport direction and a tape folding mechanism with an insertion passage open on one side, simply by passing the tape through the insertion passage with the tape attached to the adhesive end area on one side of the blank while the blank is being transported, the tape can be folded back nearly 180 degrees to the other side of the blank, allowing the tape to be folded back reliably with a simple configuration.As a result, the tape can be attached to the adhesive end area on the other side of the blank with high precision, further improving production efficiency.
[0019] In addition, in a tape application edge surface processing device in which the tape folding mechanism folds the tape so that a space is formed between the adhesive end of the blank and the tape, the space formed between the blank end and the tape allows for variations in the blank end position and the tape folding accuracy. Furthermore, when the blanks are assembling into a final product, the excess tape is melted and can be used as a resin material to fill the gaps that inevitably form between the blanks.
[0020] Furthermore, a tape application end surface processing device having a tape temporary fastening mechanism that welds tape to at least a portion of the adhesive end region on one side of the blank upstream in the blank transport direction can reliably temporarily fasten at least the leading edge of the supplied tape in the blank transport direction to one side of the blank, and can reliably prevent the occurrence of wrinkles or misalignment of the tape when the tape is folded back in the tape folding mechanism, thereby allowing the end surface of the blank to be processed with tape with greater precision.
[0021] In addition, with a tape application edge processing device configured to have a first welding section that partially welds the tape to the adhesive end area on the other side of the blank, and a second welding section that welds almost the entire surface of the tape, the tape can be securely temporarily fastened to the other side of the blank by the first welding section, and then almost the entire surface of the tape can be welded by the second welding section.This reliably prevents wrinkles, misalignment, etc. from occurring when the entire surface of the tape is welded, and therefore allows the edge processing of the blank with tape to be performed with even greater precision.
[0022] Furthermore, according to a tape application edge processing device configured such that the first welding section is equipped with a tape correction guide, the folded state of the tape can be reliably maintained by the tape correction guide while the tape can be welded to the adhesive edge area on the other side of the blank, so the tape can be reliably temporarily fixed in the desired position without any misalignment, and therefore the edge processing of the blank with tape can be performed with even greater precision. Furthermore, if there is no component, such as a tape correction guide, that maintains or corrects the folded state of the tape by external force, etc., there is a risk that the elasticity of the tape will cause it to return to its original state or to an angle halfway thereto after being ejected from the tape folding mechanism. [Brief explanation of the drawings]
[0023] [Figure 1A] 1 is a schematic diagram (plan view) showing an example of the configuration of a blank and a tape whose edge is treated by a tape-applying edge-face treating device of the present invention. [Figure 1B]1 is a schematic diagram (X-ray cross-sectional view) showing an example of the configuration of a blank and tape whose edge surfaces are treated by a tape-applying edge surface treatment device of the present invention. [Figure 2] 1 is a perspective view showing an example of the configuration of a taping edge surface processing apparatus according to an embodiment of the present invention; [Figure 3A] 3 is a perspective view showing a blank heating mechanism of the taping edge surface processing apparatus of FIG. 2. FIG. [Figure 3B] 3 is a cross-sectional view showing a blank heating mechanism of the tape-applying edge surface processing apparatus of FIG. 2. FIG. [Figure 4A] FIG. 10 is a schematic diagram (plan view) showing a state in which tape has been adhered to the front surface side of the blank by the tape adhering mechanism. [Figure 4B] 10 is a schematic diagram (Y-line cross-sectional view) showing a state in which tape has been adhered to the front surface of the blank by the tape adhering mechanism. FIG. [Figure 5A] 3 is a perspective view showing a tape joining mechanism of the taping edge surface processing apparatus of FIG. 2. FIG. [Figure 5B] 3 is a side view showing a tape joining mechanism of the taping edge surface processing apparatus of FIG. 2. FIG. [Figure 5C] 3 is a partially enlarged side view showing a tape joining mechanism of the taping edge surface processing apparatus of FIG. 2. FIG. [Figure 6A] 3 is a perspective view showing a temporary tape fastening mechanism of the taping edge surface processing apparatus of FIG. 2. FIG. [Figure 6B] 3 is a side view showing a temporary tape fastening mechanism of the taping edge surface processing apparatus of FIG. 2. FIG. [Figure 7] 10 is a schematic plan view showing a state in which tape is temporarily fastened to the front surface side of the blank by the tape temporary fastening mechanism. FIG. [Figure 8] 3 is a side view showing a tape folding mechanism of the taping edge surface processing apparatus of FIG. 2. FIG. [Figure 9] 3A to 3C are cross-sectional views showing respective cross sections of a tape folding mechanism of the taping edge surface processing apparatus of FIG. 2. [Figure 10A] 3 is a perspective view showing a first welding part of the taping edge surface processing device of FIG. 2. FIG. [Figure 10B]3 is a cross-sectional view showing a first welding part of the tape-applying edge surface processing device of FIG. 2. FIG. [Figure 11A] 3 is a perspective view showing a second welding part of the taping edge surface processing device of FIG. 2. FIG. [Figure 11B] 3 is a cross-sectional view showing a second welding part of the tape-applying edge surface processing device of FIG. 2. FIG. DETAILED DESCRIPTION OF THE INVENTION
[0024] The present invention will be described in detail below with reference to the drawings.
[0025] The tape-applied edge treatment device of the present invention is a device for continuously and automatically performing edge treatment by covering the edge of a blank, which is the material for a paper container such as a paper cup, with a long, strip-shaped tape. The purpose of such edge treatment is to prevent the base paper from being exposed at the adhesive end of the blank, which will be located on the inner surface of the container, thereby suppressing liquid penetration from the blank edge and ensuring high water resistance of the container. A blank B, which is the object to be processed by the tape application edge surface processing device of the present invention, is used to form the body of a paper cup, for example, and is fan-shaped in plan view as shown in Fig. 1A. A fan shape is a shape obtained by cutting a single ring by two straight lines that extend radially from a center point (the center of the fan) and form an acute angle with each other, and in the tape application edge surface processing device 100 of this embodiment, a strip of tape T is applied to a side edge (adhesive edge) formed by the straight lines.
[0026] 〔blank〕 The blank B can be obtained by punching a predetermined shape from the paper laminate 1. There are no particular limitations on the punching method, and it can be carried out using, for example, various known punching devices. As shown in Figure 1B, the paper laminate 1 is formed by forming resin layers 3, 3, which serve as water-stopping layers, on both surfaces of the base paper 2, which is the main material. From the viewpoint of ensuring water resistance in the paper container finally manufactured by assembling the blank B, this resin layer 3 only needs to be formed on the side that will become the inner surface of the container. The paper laminate 1 may also have a laminated structure of three or more layers, and each resin layer 3 may be made of a different resin material. Furthermore, for example, a barrier layer made of a metal vapor deposition layer, a printed layer, an adhesive layer, etc. may also be provided.
[0027] The thickness of the blank B (thickness of the paper laminate 1) is, for example, 150 to 450 μm. Furthermore, the thickness of the resin layer 3 is a thickness that exhibits heat sealing properties when the blanks B are thermally bonded together to assemble the paper container, and can be, for example, in the range of 10 to 80 μm, and the thickness can be set according to the target areas to be bonded.
[0028] As the base paper 2, various known base papers can be used depending on the shape of the paper container, the desired strength, etc. Base paper 2 has a basis weight of 150 to 330 g / m 2 It is preferable to use one in the range of
[0029] Various known water-resistant resin materials can be used as the resin material for forming the resin layer 3. Also preferred are materials that combine water resistance and heat-sealing properties, such as polyolefin resins such as polyethylene and polypropylene, polyvinyl alcohol resins, acrylic acid resins, methacrylic acid resins, vinyl chloride resins, polyvinylidene chloride resins, vinyl acetate resins, polyurethane resins, polyester resins such as polyethylene terephthalate, polyamide resins such as nylon 6 and nylon 6,6, polystyrene resins, phenolic resins, and mixtures thereof. Among these, polyethylene resins are preferred from the viewpoints of water resistance, heat-sealing properties, glass transition temperature, and the like.
[0030] 〔tape〕 The tape T to be attached to the side edge of the blank B is made of a film having a surface layer of a resin with heat-sealing properties that allows it to be welded to the blank B, and may be of a single-layer structure or a multi-layer structure. The thickness of the tape T is preferably, for example, 50 to 100 μm, taking into consideration the folding property and durability. An example of the layer structure of the tape T is a polyethylene resin layer (thickness 20 μm) / polyethylene terephthalate resin layer (thickness 12 μm) / polyethylene resin layer (thickness 20 μm). The tape T is supplied to a tape joining mechanism 120, which will be described in detail later, as a roll of uncut, long, narrow tape wound up. The width of the tape T is, for example, 5 to 20 mm, and preferably 10 mm. If the width of the tape T is too large, the tape folding mechanism will have to be large, and if the width of the tape T is too small, it may not be possible to reliably weld the tape T to the front and back sides of the side edges of the blank B.
[0031] [Tape-applying edge processing device] A tape application edge surface processing apparatus 100 according to one embodiment of the present invention performs edge surface processing by applying a long tape T to a side edge (adhesion edge) of a blank B to cover an edge surface E of the side edge. As shown in FIG. 2 , the apparatus includes a conveying mechanism 101 that conveys the blank B along a conveying path, a blank heating mechanism 110 that performs a blank heating step of heating the side edge of the blank B, and a tape applying mechanism 120 that performs a tape applying step of applying a half (hereinafter referred to as the “left half”) T1 of the tape T, which is approximately half in the width direction and has been cut in advance, to an adhesive edge region A1 of the side edge on the surface (one side) of the blank B. The apparatus is equipped with a tape temporary fastening mechanism 130 that performs a tape temporary fastening process of welding the tape T to a portion of the adhesive end region A1 on the upstream side in the blank conveying direction, a tape folding mechanism 140 that performs a tape folding process of folding back the remaining half (hereinafter referred to as the "right half") T2 of the tape T protruding from the side edge F on the front side of the blank B to the back side (other side) along the side edge (adhesive end edge) F of the blank B, a first welding unit 150 that performs a first welding process of temporarily fastening the folded tape T to the adhesive end region A2 on the other side of the blank B, and a second welding unit 160 that performs a second welding process of welding the entire surface of the folded tape T.
[0032] The blank heating mechanism 110, tape joining mechanism 120, tape temporary fastening mechanism 130, tape folding mechanism 140, first welding unit 150, and second welding unit 160 are arranged from the upstream side along a linear transport path, and each step of the tape joining edge face processing method is performed at each location as the blank B is transported. Furthermore, the blank heating mechanism 110, tape joining mechanism 120, tape temporary fastening mechanism 130, tape folding mechanism 140, first welding unit 150, and second welding unit 160 are controlled to operate in conjunction with each other during intermittent transport by the transport mechanism 101. This allows the tape joining edge face processing device 100 to continuously perform edge face processing by covering the edge face E of the side end of the blank B with tape T. The speed at which the end face of the blank B is processed by the tape application end face processing device 100 of the present invention is 120 to 180 sheets / min, and preferably 150 sheets / min or more, for example.
[0033] [Transport mechanism] The conveying mechanism 101 conveys the blanks B continuously and intermittently in one direction, specifically conveying the blanks B linearly so that the longitudinal direction (direction in which the side edges F extend) of the end faces E of the side ends of the blanks B that are to undergo end face processing coincides with the conveying direction. The conveying mechanism 101 also has a conveying lane 102, and preferably supports the center of the blanks B when conveying them so that the side ends of the blanks B that are to undergo end face processing are suspended in midair (see FIG. 3B), for example, so that 35 to 50 mm from the end faces E of the blanks B protrude outward from the conveying lane 102. The transport mechanism 101 of the tape application edge surface processing device 100 according to this embodiment employs a transport method using a belt conveyor with vacuum suction, but the specific transport method is not particularly limited as long as it can achieve the intermittent transport required by the present invention, and various known configurations can be employed. For example, a transport method in which the substrate is clamped by a clamping member may be employed.
[0034] [Blank heating mechanism] The blank heating mechanism 110 heats the front and back surfaces of the side end portions of the blank B, thereby increasing the temperature of the entire blank B and melting the resin layer 3 on the front and back surfaces of the side end portions of the blank B. 3A and 3B, the blank heating mechanism 110 is specifically configured to include a heating unit 111 that heats the front side of the side edge of the blank B, and a heating unit 116 that heats the back side of the side edge of the blank B, both of which are provided on the transport path of the side edge of the blank B. By simultaneously heating the front and back sides of the side edge of the blank B, a sufficient amount of heat is applied to the side edge of the blank B, even when the edge surface of the blank B is processed at high speed, so that the temperature of the blank B can be reliably increased, and the tape T can be reliably bonded to the blank B in the subsequent tape bonding mechanism 120. These heating sections 111, 116 are arranged on the conveying path at the side end of the blank B so as to be in a non-contact state with the blank B, thereby enabling the blank B to be heated simply by conveying it in the conveying direction and stopping it at a predetermined position. Specifically, the heating units 111, 116 are hot air heaters, and the hot air outlets 112, 117 from which hot air is blown are arranged 3 to 8 mm (5 mm in this embodiment) away from the front and back surfaces of the side end portions of the blank B. The hot air outlets 112, 117 in this embodiment are formed from a large number of tiny holes arranged along a length approximately equal to the longitudinal direction of the side end portions of the blank B, but the shape of the hot air outlet is not limited as long as it can heat the side end portions of the blank B. In the blank heating mechanism 110, the area including the adhesive end areas A1 and A2 on the front and back sides of the side end of the blank B where the tape T is attached is heated to a predetermined temperature, for example, the area 10 mm inward from the side edge F is heated. In this embodiment, the temperature of the hot air from the heating unit 111 facing the front surface of the blank B can be, for example, 440°C, and the temperature of the hot air from the heating unit 116 facing the back surface of the blank B can be, for example, 300°C. The temperatures of the heating units 111, 116 for the front and back surfaces of the blank B may be the same, but because the tape T is bonded to the front surface of the side edge of the blank B in the tape bonding mechanism 120 described below, it is preferable to set the temperature of the heating unit 111 facing the front surface of the blank B to be higher. If the temperatures of the heating units 111, 116 are excessively high, there is a risk that the resin forming the resin layer 3 will foam due to moisture in the base paper 2 of the blank B. The specific heating method of the blank B in the blank heating mechanism 110 is not limited to a method using hot air, and various known configurations can be adopted as long as it can heat the front and back surfaces of the side end portion of the blank B to a predetermined temperature. For example, a heating method using a direct flame plate may be adopted.
[0035] [Tape bonding mechanism] As shown in Figures 4A and 4B, the tape joining mechanism 120 supplies tape T cut to a length corresponding to the side end of blank B at joining point P (see Figures 5B and 5C) so that the longitudinal direction of tape T coincides with the blank transport direction, and while transporting blank B, joins the left half T1 of tape T to the adhesive end area A1 on the front side of blank B, and puts the right half T2 of tape T in a selvedge state in which it protrudes outward (to the right in Figures 4A and 4B) from the side end edge F of blank B. In this example, the width of the tape T is 10 mm, the left half T1 of the tape T is 4.7 mm wide, and the remaining right half T2 is 5.3 mm wide. Specifically, as shown in Figures 5A, 5B, and 5C, the tape bonding mechanism 120 has a tape transport unit 121 that unwinds uncut tape T from a tape roll (not shown) and transports it along a tape transport path while applying tension using a tension roll or the like as necessary, a tape cutting unit 122 that cuts the tape T in the tape width direction perpendicular to the tape transport direction on the tape transport path, and a bonding unit 123 that is arranged downstream of the tape cutting unit 122 on the tape transport path and bonds the cut tape T to the adhesive end area A1 on the front side of the blank B.
[0036] The tape transport unit 121 is not limited to a specific configuration as long as it can transport an extremely thin tape T without meandering, but for example, it can be configured to transport the tape T on a conveyor by a tape transport belt 125 that can adsorb the tape T. It may also be configured to have a groove in which the tape T is transported while fitted into the groove. The tape transport belt 125 is stretched over a plurality of tension rollers, and is driven to circulate in one direction (clockwise in FIG. 5B) by a drive roller among the rollers. The transport path of the tape T by the tape transport unit 121 also has a section in which the tape T is transported vertically downward. The tape transport unit 121 unwinds the tape T in synchronization with the transport speed of the blank B by the transport mechanism 101, and transports it to the joining point P. Therefore, the transport speed of the tape T and the transport speed of the blank B are the same at the joining point P of the joining unit 123, and the transport amounts of the blank B and the tape T are the same, so that the occurrence of wrinkles and misalignment in the tape T can be suppressed while the tapes are joined.
[0037] The tape cutting unit 122 is preferably positioned to cut the tape T in a section of the transport path by the tape transport unit 121 where the tape T is transported vertically downward. Since tension acts on the tape T in the longitudinal direction (vertically downward) of the tape due to its own weight when the tape is in a vertical position, the rigidity of the tape T increases and the stability of the transport of the tape T improves, thereby stabilizing the cutting of the tape T. After being cut, the tape T is adsorbed and held by the tape transport belt 125 by the tape transport unit 121 and transported to the bonding unit 123. The position where the tape T is cut is indicated by a solid black arrow in FIG. 5B. The tape T is cut in the tape width direction by the tape cutting unit 122, so the width of the original tape corresponds to the width of the tape T.
[0038] The bonding unit 123 is configured to include a drive roller 126, which is also a tension roller for the tape transport belt 125 of the tape transport unit 121, and a nip roller 127, which is arranged opposite the drive roller 126 and is driven to rotate so as to move in the same direction as the drive roller 126 at the bonding point in synchronization with the drive roller 126. In the tape bonding mechanism 120, the uncut tape T is fed in the longitudinal direction, cut in the width direction of the tape T, and the cut tape T is fed in the longitudinal direction as well, while being supplied along the side edge F of the blank B. The feed speed of the tape T is synchronized with the feed speed of the blank B, so that when the blank B heated by the blank heating mechanism 110 and the tape T are stacked together and sandwiched between the drive roller 126 and the nip roller 127, the left half T1 of the tape T comes into contact with the adhesive end region A1 on the front side of the blank B in the heated state at the bonding point P, and the resin layer 3 of the blank B is melted to a bondable state by pressure bonding, allowing the tape T to be bonded to this adhesive end region A1. Here, the positional relationship of the drive roller 126 and nip roller 127 relative to the thickness of the blank B and tape T will be explained. The thickness of the blank B is approximately 0.4 mm, the thickness of the tape T is approximately 0.05 mm, and the gap between the drive roller 126 and nip roller 127 is approximately 0.45 mm. In this embodiment, the positional relationship is such that a gap of a size corresponding to the thickness of the tape T is left between the nip rollers 127 and 127, but the nip roller 127 may be arranged in a state where it presses the drive roller 126 so as to apply an appropriate nip pressure.
[0039] The region where the tape is applied to the blank B by the tape application mechanism 120 is the central region of the side edge of the blank B, excluding the upstream and downstream ends in the blank transport direction. The edge regions where the tape T is not applied are regions with a length t1 in the blank transport direction of about 5 mm±1 mm, for example. In other words, the length h of the tape T cut by the tape cutting unit 122 is shorter than the length of the side edge of the blank B (e.g., 110 mm) and is a length (e.g., 100 mm) obtained by subtracting the length of the edge region where the tape T is not applied. If the positional accuracy of the lamination is low, the end face covering effect may not be properly obtained, curling may be hindered when assembling blank B, and the appearance may be impaired. The end regions are not exposed inside the container because they become the curled portion of the opening or the bottom portion when the blank B is assembled.
[0040] The specific amount of protrusion of the tape T outward from the adhesive end region A1 on the front side of the blank B varies slightly depending on the width of the tape T, but it is sufficient that the tape T is securely attached to the front and back sides of the side end of the blank B so that the end face E is covered.For example, it is preferably 20 to 80% of the width of the tape T after deducting the length of the end face E, and more preferably 50%.
[0041] The specific method of adhering the tape T to the blank B in the laminating unit 123 is not limited to the method of pressing with two rollers, and various known methods can be adopted. For example, a method using a seal bar (hot plate) or a method using ultrasonic waves may be adopted. Furthermore, depending on the welding method adopted, welding can be performed while the blank B is stationary, rather than while the blank B is being conveyed.
[0042] [Tape temporary fastening mechanism] As shown in FIG. 6A, the tape temporary fastening mechanism 130 is disposed between the tape joining mechanism 120 and the tape folding mechanism 140, and temporarily fastens the tape T to the surface side of the blank B in order to prevent the tape T from peeling off from the blank B in the tape folding mechanism 140 described below, or to improve the folding accuracy of the tape T. The tape T can be temporarily fastened by welding the left half T1 of the tape T to at least a portion of the upstream side in the blank conveyance direction (the blank leading edge side) of the adhesive end region A1 on the front side of the blank B. That is, at least the leading edge side in the blank conveyance direction of the left half T1 of the tape T can be welded to the blank leading edge side of the adhesive end region A1 on the front side of the blank B. Specifically, for example, an area extending 63 mm longitudinally from the leading edge (top end in FIG. 7) of the left half T1 of the tape T and spanning the entire width (5 mm) of the left half T1 of the tape T in the width direction can be welded to the blank B. The tape T may be temporarily fastened over the entire adhesive end region A1, that is, over the entire left half T1 of the tape T.
[0043] Specifically, as shown in Figure 6B, the tape temporary fastening mechanism 130 is configured to include an upper sealing bar 131 that can move up and down and heats the front side of the side end of the blank B, which is provided on the conveying path of the side end of the blank B, and a fixed lower sealing bar 136 that heats the back side of the side end of the blank B. As shown in FIG. 7, the upper seal bar 131 and the lower seal bar 136 each have a size corresponding to the area to be temporarily fastened on the left half T1 of the tape T (widthwise length of 5 mm, blank conveying direction length t2 of 63 mm). By lowering the upper seal bar 131 while the blank B is stopped in a predetermined position, a predetermined area where the tape T on the side edge of the blank B should be temporarily fastened is sandwiched between the upper seal bar 131 and the lower seal bar 136, thereby enabling the temporary fastening process. When the upper seal bar 131 is in the raised position, the space between the upper seal bar 131 and the lower seal bar 136 becomes a transport path for the side edge of the blank B, allowing the blank B to pass through. In this embodiment, the temperature of the upper seal bar 131 can be, for example, 130°C, and the temperature of the lower seal bar 136 can be, for example, 60°C. The temperatures of the upper seal bar 131 and the lower seal bar 136 are preferably set so that the temperature of the upper seal bar 131 is higher, since the tape T is temporarily fastened to the surface side of the side edge of the blank B. If the temperature of the lower seal bar 136 is excessively high, there is a risk that the blank B will stick to the lower seal bar 136. The temperatures of the upper seal bar 131 and the lower seal bar 136 may be set higher, as long as problems such as the tape T or blank B sticking to them do not occur. In this embodiment, the surfaces of the upper seal bar 131 and the lower seal bar 136 that come into contact with the blank B and the tape T are subjected to temperature control and surface treatment such as fluororesin processing to prevent the resin layers of the blank B and the tape T from sticking to these seal bars 131, 136. The specific method of welding the tape T to the blank B in the tape temporary fastening mechanism 130 is not limited to a method using a seal bar (hot plate), and various known configurations can be adopted as long as the tape T can be temporarily fastened to the blank B. For example, a pressure bonding method using a fixing roller or an ultrasonic method may be adopted. Furthermore, depending on the welding method adopted, welding can be performed while the blank B is being conveyed, rather than while the conveyance of the blank B is stagnant.
[0044] [Tape folding mechanism] As shown in FIG. 8, the tape folding mechanism 140 has an insertion passage 141 extending in the blank conveying direction, through which the side edge of the blank B passes while being conveyed. The insertion path 141 is open on one side (the front side in FIG. 8) along the blank conveying direction, allowing the side end of the blank B to pass through during conveyance. The insertion path 141 has a ceiling wall 142 arranged to face the front side (upper side in FIG. 8) of the blank B on the plane along which the conveyed blank extends (hereinafter referred to as the "blank plane"), a folding wall 143 whose angle with respect to the blank plane continuously decreases as the blank B is conveyed in the blank conveying direction, and a rear wall 144 connecting the ceiling wall 142 and the folding wall 143. In other words, the folding wall 143 has a different gradient depending on its position along the blank conveying direction, and the gradient of the wall surface changes continuously or stepwise as it moves in the blank conveying direction. The inner surface of the insertion passage 141 of the tape folding mechanism 140 in this embodiment, i.e., the surface that comes into contact with the blank B or the tape T, is subjected to a surface treatment such as a fluororesin processing treatment to ensure non-adhesion and low friction with the blank B or the tape T.
[0045] When the blank B with the left half T1 of the tape T attached to its surface and the right half T2 protruding from the side edge F is passed through the insertion passage 141, the tape T interferes with the rear wall 144 and the folding wall 143, causing the right half T2 of the tape T to automatically bend toward the back side of the blank B, and finally bends 180° so that it faces closely to the back side of the blank B.
[0046] Specifically, Figure 9(a) shows a cross section at a position 2 mm away from the entrance A of the insertion passage 141 in the blank conveying direction, where the ceiling wall 142 is not provided close to the entrance A, and the folding wall 143 is formed integrally with the rear wall 144 in a flat plate shape at an angle to the ceiling wall 142, but the folding wall 143 and the rear wall 144 are spaced apart enough so as not to come into contact with the tape T, and therefore the tape T cannot be folded. 9(b) shows a cross section at a position 10 mm away from the entrance A of the insertion passage 141 in the blank conveying direction, where the ceiling wall 142 is spaced, for example, 1.05 mm from the blank plane. The folding wall 143 at this position is formed as a flat plate integral with the rear wall 144, and is 0.68 mm horizontally from the end face E of the blank B and has a slope of 114° relative to the blank plane. The tape T is folded in one step along the rear wall 144 and the folding wall 143. 9(c) shows a cross section at a position 20 mm away from the entrance A of the insertion passage 141 in the blank conveying direction, where the ceiling wall 142 is provided very close to the blank plane (separation distance d1 = 0.05 mm), and the folding wall 143 at this position is formed as a flat plate integral with the rear wall 144, with a horizontal distance of 0.2 mm from the end face E of the blank B and a slope of 104° relative to the blank plane. The tape T is folded along the rear wall 144 and the folding wall 143. 9(d) shows a cross section at a position 30 mm away from the entrance A of the insertion passage 141 in the blank conveying direction, where the ceiling wall 142 is provided in the same position as in FIG. 9(c), and the folding wall 143 at this position is formed as a flat plate integral with the rear wall 144, with a horizontal distance d2 from the end face E of the blank B of 0.2 mm and an angle of 90° with respect to the blank plane. The tape T is folded along the rear wall 144 and the folding wall 143. 9(e) shows a cross section at a position 40 mm away from the entrance A of the insertion passage 141 in the blank conveying direction, and at this position the ceiling wall 142 is provided in the same position as in FIG. 9(c), and the rear wall 144 at this position has a horizontal distance of 0.2 mm from the end face E of the blank B, an angle of 90° with respect to the blank plane, and a vertical length (vertical length in FIG. 9) of 0.6 mm, and the folding wall 143 is continuous with the rear wall 144 and has a slope at an angle of 68° with respect to the blank plane. The tape T is folded in one step along the rear wall 144, and then folded in another step along the folding wall 143. 9(f) shows a cross section at a position 50 mm away from the entrance A of the insertion passage 141 in the blank conveying direction, where the ceiling wall 142 is provided in the same position as in FIG. 9(c), the rear wall 144 is provided in the same position as in FIG. 9(e), and the folding wall 143 is continuous with the rear wall 144 and has a slope of 37° with respect to the blank plane. The tape T is folded along the folding wall 143. 9(g) shows a cross section at a position 60 mm away from the entrance A of the insertion passage 141 in the blank conveying direction, where the ceiling wall 142 is provided in the same position as in FIG. 9(c), the rear wall 144 is provided in the same position as in FIG. 9(e), and the folding wall 143 is continuous with the rear wall 144 and has a slope of 9.5° with respect to the blank plane. The tape T is folded along the folding wall 143. Figure 9(h) shows a cross section at a position 68 mm away from the entrance A of the insertion passage 141 in the blank conveying direction, where the ceiling wall 142 is located in the same position as in Figure 9(c), and the rear wall 144 is located in the same position as in Figure 9(e). The folding wall 143 is continuous with the rear wall 144 and has a slope of 0° with respect to the blank plane, so that the tape T is folded further along the folding wall 143, resulting in a state where the left half T1 of the tape T attached to the surface side of the blank B is folded nearly 180°.
[0047] In the tape folding mechanism 140, the right half T2 of the tape T to be folded is bent along the rear wall 144 and the folding wall 143, so that the tape T folded along the rear wall 144, which is slightly spaced apart from the end face E of the blank B, is folded without coming into contact with the end face E of the side end of the blank B. Since the tape T is welded in this state, the resulting edge-processed blank B has a small space formed between the edge E of the blank B and the tape T. Here, "not contacting the edge E of the blank B" means that a space can be formed between the edge E and the folded-back tape T, and means that the length of the tape T from the side edge on the front side of the blank B to the side edge on the back side is greater than the length in the thickness direction of the edge E (i.e., the thickness of the blank B), and includes the case where a floating part of the tape T is in contact with the edge E. In the edge-processed blank B obtained by the tape application edge processing device 100 of this embodiment, the width of the left half T1 of the tape T welded to the adhesive edge area A1 on the front side of the side end of the blank B is 4.7 mm, and the width of the remaining right half T2 welded to the adhesive edge area A2 on the back side is 4.7 mm, and the width of the non-welded portion facing the edge E is 0.6 mm. The space formed between the end face E of the end face-treated blank B obtained by the tape application end face processing device 100 of this embodiment and the tape T is a very small space as described above, but this is not essential and the device may be configured to form a larger space.
[0048] In the tape folding mechanism 140 according to this embodiment, the folding of the tape T is achieved by a single insertion passage 141 whose internal wall structure changes continuously, but the specific configuration of the tape folding mechanism 140 is not limited to the above embodiment, and it may be configured to gradually fold the tape T using multiple stations, or may be configured to fold the tape T while the transport of the blank B is stopped rather than while the transport is in progress.
[0049] [First welded part] The tape application edge surface processing device 100 of this embodiment has a welding mechanism that attaches the folded tape T to the adhesive end area A2 on the back surface of the blank B, and this welding mechanism consists of a first welding section 150 that temporarily fastens the folded tape T to the adhesive end area A2 on the back surface of the blank B, and a second welding section 160 that welds the entire surface of the folded tape T to the adhesive end area A2 on the back surface of the blank B. The first welding part 150 is disposed near the exit of the insertion passage 141 of the tape folding mechanism 140, and temporarily fastens the folded tape T to the back side of the blank B, maintaining the folded state of the tape T, and then welds it to the second welding part 160. provide This is for the purpose. The tape T can be temporarily fastened to the back side of the blank B by welding a portion of the right half T2 of the tape T to an inner region in the width direction (left-right direction in FIG. 10B ) perpendicular to the blank conveyance direction in the adhesive end region A2 on the back side of the blank B. For example, a region 2.2 mm wide from the free end (the right end before being folded back) of the tape T folded back to the back side of the blank B, and extending from the leading end to the trailing end in the blank conveyance direction, can be welded to the adhesive end region A2 on the back side of the blank B.
[0050] Specifically, as shown in Figures 10A and 10B, the first welding section 150 is equipped with a tape correction guide 155 that supports areas of the tape T other than the temporary fastening area to the back side of the blank B and maintains the folded state in which the tape T folded by the tape folding mechanism 140 is forcibly brought close to the other side of the blank B, and is further equipped with a fixed upper seal bar 151 that is provided on the conveying path of the side end of the blank B and heats the front side of the side end of the blank B, and a lower seal bar 156 that can move up and down and heats the back side of the side end of the blank B. The tape correction guide 155 is made up of a non-heating bar that supports the tape T in a state where it pushes it upward from below, facing the upper seal bar 151, and a lower seal bar 156 is disposed adjacent to the tape correction guide 155 and facing the upper seal bar 151. The tape correction guide 155 and the lower seal bar 156 are spaced apart from each other by, for example, about 0.5 mm in the horizontal direction. In Figure 10B, the area indicated by fine diagonal lines within the upper seal bar 151 indicates the portion facing the left half T1 of the tape T (size: width length 4.7 mm, blank conveying direction length 100 mm), and the area indicated by fine diagonal lines within the lower seal bar 156 indicates the portion facing the area to be temporarily fastened on the right half T2 of the tape T (size: width length 2.2 mm, blank conveying direction length 100 mm). The tape correction guide 155 is fixedly provided, and the space between the outlet of the insertion passage 141 of the tape folding mechanism 140 and the upper seal bar 151 and tape correction guide 155 at the first welding portion 150 is substantially continuous, so that the blank B can be transported to the specified heating point while maintaining the folded state of the tape T. By using a non-heating bar as the tape correction guide 155, the tape T is prevented from contacting the seal bar for a long period of time, and thermal shrinkage of the tape T can be suppressed. The surfaces of the tape correction guide 155 in this embodiment that come into contact with the blank B or the tape T are subjected to a surface treatment such as a fluororesin processing treatment in order to prevent the resin layer of the blank B or the tape T from sticking to the tape correction guide 155.
[0051] By raising the lower seal bar 156 while the blank B is held in a predetermined position, the side edge of the blank B is sandwiched between the upper seal bar 151 and the lower seal bar 156, thereby enabling the temporary fastening process. After the temporary fastening process, the free end of the right half T2 of the tape T is welded to the back surface of the blank B, and the remainder of the right half T2 of the tape T is left floating without being welded to the blank B. On the other hand, when the lower seal bar 156 is in the lowered position, the space between the upper seal bar 151 and the lower seal bar 156 and the tape correction guide 155 forms a transport path for the side edge of the blank B, allowing the blank B to pass through. In this embodiment, the temperature of the upper seal bar 151 may be, for example, 115°C, and the temperature of the lower seal bar 156 may be, for example, 135°C. The temperatures of the upper seal bar 151 and the lower seal bar 156 are preferably set so that the temperature of the lower seal bar 156 is higher because tape T is temporarily fastened to the backside of the side edge of the blank B and because time has passed since the blank B was heated by the blank heating mechanism 110. On the other hand, the temperature of the upper seal bar 151 does not need to be raised as much as that of the lower seal bar 156 because the heat applied by the tape temporary fastening mechanism 130 remains. If the temperatures of the upper seal bar 151 and the lower seal bar 156 are excessively high, there is a risk that the tape T will stick to the upper seal bar 151 or the lower seal bar 156. The temperatures of the upper seal bar 151 and the lower seal bar 156 may be set higher as long as problems such as the tape T sticking to them do not occur. In this embodiment, the surfaces of the upper seal bar 151 and the lower seal bar 156 that come into contact with the blank B and the tape T are subjected to temperature control and surface treatment such as fluororesin processing in order to prevent the resin layers of the blank B and the tape T from sticking to these seal bars 151, 156. The specific welding method of the tape T to the blank B in the first welding section 150 is not limited to a method using a seal bar (hot plate), and various known configurations can be used as long as the tape T can be temporarily fastened to the blank B. For example, a pressure bonding method using a fixing roller or an ultrasonic method may be used. Furthermore, depending on the welding method used, welding can be performed while the blank B is being conveyed, rather than while the conveyance of the blank B is stagnant.
[0052] [Second welded part] The second welding section 160 welds substantially the entire surface of the folded tape T to the adhesive end region A2 on the back surface of the blank B. Because a portion of the right half T2 of the tape is temporarily fastened to the back surface of the blank B at the first welding section 150, the folded state of the tape T is maintained even without correction by the tape correction guide. In this embodiment, the welding of the tape T at the second welding section 160 is performed on the entire surface of the right half T2 of the tape T facing the back side of the blank B, but this is not limited to this, and it is sufficient if the floating area of the tape T that has not been welded to the back side of the blank B at the first welding section 150 is newly welded, and also, some floating may remain as long as it melts during the heat sealing process when assembling the blank B to form a paper container.
[0053] Specifically, as shown in Figures 11A and 11B, the second welding section 160 is configured to include a fixed upper sealing bar 161 that is provided on the conveying path of the side end of blank B and heats the front side of the side end of blank B, and a lower sealing bar 166 that can move up and down and heats the back side of the side end of blank B. In Figure 11B, the areas indicated by fine diagonal lines within the upper seal bar 161 and the lower seal bar 166 indicate the parts that face the parts to be welded of the left half T1 and the right half T2 of the tape T (size: width direction length 4.7 mm, blank conveying direction length 100 mm). By raising the lower seal bar 166 while the blank B is held in a predetermined position, the side edge of the blank B is sandwiched between the upper seal bar 161 and the lower seal bar 166, thereby enabling full-surface welding. After full-surface welding, the left half T1 of the tape T is welded to the front of the blank B and most of the right half T2 is welded to the back of the blank B, with the tape T affixed to both the front and back surfaces of the blank B by welding, and therefore the end face E is covered. Note that the tape T may be welded directly to the end face E of the blank B, or it may be covered by the tape T via a gap. When the lower seal bar 166 is in the lowered position, the space between the upper seal bar 161 and the lower seal bar 166 serves as a transport path for the side edge of the blank B, allowing the blank B to pass through. In this embodiment, the temperature of the upper seal bar 161 can be, for example, 40°C, and the temperature of the lower seal bar 166 can be, for example, 130°C. The temperatures of the upper seal bar 161 and the lower seal bar 166 are preferably set so that the temperature of the lower seal bar 166 is higher, since the tape T is to be welded to the unwelded portion of the adhesive end region A2 on the back side of the blank B. On the other hand, the temperature of the upper seal bar 161 does not need to be raised as much as that of the lower seal bar 166, since heat applied in the mechanism up to the previous process remains. If the temperatures of the upper seal bar 161 and the lower seal bar 166 are excessively high, there is a risk that the tape T will stick to the upper seal bar 161 or the lower seal bar 166. The temperatures of the upper seal bar 161 and the lower seal bar 166 may be set higher, provided that problems such as the tape T sticking to them do not occur. In this embodiment, the surfaces of the upper seal bar 161 and the lower seal bar 166 that come into contact with the blank B and the tape T are subjected to temperature control and surface treatment such as fluororesin processing to prevent the resin layers of the blank B and the tape T from sticking to these seal bars 161, 166. The specific welding method of the tape T to the blank B in the second welding section 160 is not limited to a method using a seal bar (hot plate), and various known methods can be used as long as the tape T can be temporarily fastened to the blank B. For example, a pressure bonding method using a fixing roller or an ultrasonic method may be used. Furthermore, depending on the welding method used, welding can be performed while the blank B is being conveyed, rather than while the conveyance of the blank B is stagnant.
[0054] The above describes a tape application edge surface processing device and a tape application edge surface processing method according to one embodiment of the present invention, but the present invention is not limited to the above embodiment, and various modifications can be made within the scope that does not change the gist of the present invention. For example, in the above embodiment, the case of covering the end faces of the side end portions of a sector-shaped blank was described, but the shape of the blank is not limited to this, and any straight edge portion can be treated in the same way. Note that slight meandering, arc-shaped bulges, notches, etc. of the edge are acceptable. For example, the tape-applying edge treatment device in the above embodiment has been described as performing edge treatment to ensure high water resistance in the paper container finally obtained from the blank, but it can also be applied to various purposes such as covering the edge by applying strips of tape to the front and back surfaces of the (straight) ends of a sheet-like blank. [Explanation of symbols]
[0055] 1 Paper laminate 2 Base paper 3 Resin layer 100 Tape-attaching edge processing device 101 Transport mechanism 102 Transport Lane 110 Blank heating mechanism 111,116 Heating section 112,117 Hot air vent 120 Tape bonding mechanism 121 Tape transport unit 122 Tape cutting unit 123 Laminating Unit 125 Tape conveyor belt 126 Drive roller 127 Nip roller 130 Tape temporary fastening mechanism 131 Upper seal bar 136 Lower seal bar 140 Tape folding mechanism 141 Passage 142 Ceiling Wall 143 Folding Wall 144 Back wall 150 1st welding part 151 Upper seal bar 155 Tape Correction Guide 156 Lower seal bar 160 2nd welding part 161 Upper seal bar 166 Lower seal bar B Blank E End face T-tape T1 left side T2 Right side A1 Glue end area A2 Glue end area F side edge P bonding point
Claims
1. A tape application end surface treatment device that applies a long tape to an adhesive end of a blank to cover the end surface of the adhesive end of the blank, a conveying mechanism that conveys the blank along a conveying path; a blank heating mechanism, a tape bonding mechanism, a tape folding mechanism, and a welding mechanism are arranged along the transport path from the upstream side; the blank heating mechanism is configured to heat the adhesive edge of the blank; the tape joining mechanism is configured to supply the tape cut to a length corresponding to the adhesive end of the blank so that the longitudinal direction of the tape coincides with the blank transport direction, and to join the tape to the adhesive end region on one side of the blank while transporting the blank in a state where the tape protrudes from the adhesive end edge of the blank; the tape folding mechanism is configured to fold back a protruding portion of the tape attached to the blank along an adhesive edge of the blank; the welding mechanism is configured to attach the folded tape to an adhesive edge region on the other side of the blank; the welding mechanism includes a first welding unit having a lower seal bar that can move up and down and welds the free end of the folded-back tape to a part of the adhesive end region on the other side of the blank, and a second welding unit having a lower seal bar that welds the entire surface of the folded-back tape to the adhesive end region on the other side of the blank while the free end of the folded-back tape is temporarily fastened by the first welding unit, the first welding portion includes a tape correction guide fixedly provided to maintain the folded tape in a folded state in which the folded tape is forcibly brought close to the other surface side of the blank, The tape application edge surface processing device is characterized in that the tape correction guide is disposed adjacent to the lower seal bar of the first welding portion.
2. 2. The tape application edge surface processing apparatus according to claim 1, wherein the tape application mechanism feeds out the tape in synchronization with the speed at which the blank is transported by the transport mechanism.
3. the tape folding mechanism has an insertion passage with one side open through which the adhesive end of the blank passes while being transported, 2. The tape application end surface processing apparatus according to claim 1, wherein the insertion passage has a folded wall whose angle with respect to the blank plane continuously decreases as the blank advances in the blank conveying direction.
4. 2. The tape application edge surface processing device according to claim 1, wherein the tape folding mechanism folds the tape in such a manner that a space is formed between the end surface of the adhesive end of the blank and the tape.
5. 2. A tape application edge surface processing device as described in claim 1, characterized in that a tape temporary fastening mechanism is provided between the tape application mechanism and the tape folding mechanism, which welds the tape to at least a portion of the adhesive end region on one side of the blank on the upstream side in the blank transport direction.
6. A tape-applying end surface processing method for covering an end surface of an adhesive end of a blank by applying a long piece of tape to the adhesive end of the blank, comprising: a blank heating step of heating the adhesive end portion of the blank conveyed along a conveyance path; a tape joining step of supplying the tape cut to a length corresponding to the adhesive end of the blank so that the longitudinal direction of the tape coincides with the blank conveyance direction, and adhering the tape to the adhesive end region on one side of the blank while conveying the blank in a manner that protrudes from the adhesive end edge of the blank; a tape folding step of folding back a portion of the tape attached to the blank that protrudes from the blank along the adhesive edge of the blank; a welding step of attaching the folded tape to the adhesive end region on the other side of the blank, The welding step includes a first welding step of welding the free end of the folded tape to a part of the adhesive end region on the other side of the blank, and a second welding step of welding the entire surface of the folded tape to the adhesive end region on the other side of the blank while the free end of the folded tape is temporarily fastened in the first welding step. A tape application end face processing method characterized in that in the first welding process, the folded tape is maintained in a folded state in which it is forced close to the other side of the blank by a tape correction guide, and the free end of the folded tape is welded by a lower seal bar arranged adjacent to the tape correction guide.
Citation Information
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