Position detection device and method for detecting the position of an excavator bucket

Abstract

A position detection device (2) is disclosed for detecting the position of a bucket (4) in an excavator (6) having a cab (32) and one or more booms (8). The excavator (6) includes a first boom (8) rotatably mounted to the cab (32) by a mounting arrangement (12). The mounting arrangement (12) is rotatably mounted to the cab (32) by a shaft (14) having a longitudinal axis (X) that extends essentially vertically during normal use of the excavator (6). The bucket (4) is rotatably mounted to a stick (24). The stick (24) is rotatably mounted to either the first boom (8) or a second boom rotatably mounted to the first boom (8). The cab (32) has a longitudinal axis (Y) and a transverse axis (X) extending perpendicular to the longitudinal axis (Y). The mounting arrangement (12) is positioned and configured to allow the first boom (8) to rotate about the longitudinal axis (Z) of the shaft (14). The position detection device (2) comprises one or more antennas (20) positioned and configured to receive satellite signals from one or more satellites. The position detection device (2) comprises a sensor assembly (10) configured to detect the angular position (α) of the first boom (8) relative to rotation about the longitudinal axis (Z) of the shaft (14).

Description

[Technical Field]

[0001] The present invention relates to a device and method for detecting the position of an excavator bucket, and more particularly to a device and method for detecting the position of one or more components of an excavator bucket having a cab and a bucket rotatably mounted on a stick that is rotatably mounted to a boom of the excavator, the excavator including a boom rotatably mounted to the cab by a mounting arrangement, the boom arranged to rotate about a vertical axis and about a horizontal axis. [Background technology]

[0002] An excavator is a machine that digs holes and is typically mounted on tracks or wheels. A typical excavator has a bucket attached to the end of a two-piece or three-piece linkage. When an excavator has a bucket attached to the end of a two-piece linkage, one of the linkage elements, called a boom, is pivotally attached to the excavator's mounting arrangement and extends upwardly and outwardly. The other linkage element, commonly called a stick, has one end pivotally attached to the outer end of the boom and extends downwardly from the boom pivot.

[0003] When the excavator has a bucket attached to the end of a three-member linkage, a first boom is pivotally attached to the excavator mounting arrangement and extends upwardly and outwardly. A second boom is rotatably attached to the distal end of the first boom and extends between the first boom and a stick. The stick is pivotally attached distally to the second boom.

[0004] In some constructions, the stick is provided as a telescoping arm.

[0005] The bucket is rotatably mounted on the outer end of the stick. A typical excavator includes three or four hydraulic cylinders arranged to independently move the boom, stick, and bucket under the control of an operator or a machine control system. Excavators are typically provided with a hydraulic drive arranged and configured to rotate the machine base relative to the tracks, allowing the bucket to be repositioned for operations such as loading and unloading.

[0006] An excavator requires a skilled operator to operate effectively. Each of the linkages between the machine base, boom, stick, and bucket is pivotable, and optionally, a single hydraulic cylinder extends and retracts to move the bucket digging edge in an arc.

[0007] One challenge associated with operating an excavator is how to indicate the bucket's position to the operator. For large excavators (typically larger than 12,000-15,000 kg), various devices have been developed to determine the bucket's position. One known method for determining the bucket's position is to utilize an angle sensor (inertial measurement unit (IMU)) to detect the relative angle between the machine base, boom, stick, and bucket. Then, given the measured angle and the length of the connecting element, it is possible to calculate the bucket's position using geometric principles. In practice, the IMU is configured to measure the angle of the segment relative to the gravity vector.

[0008] However, prior art position detection devices are not suitable for use in detecting the position of a bucket of a mini excavator (typically less than 12,000 to 15,000 kg). A mini excavator typically includes a cab and a bucket. The bucket is rotatably attached to a stick, which is rotatably attached to a boom, which is optionally rotatably attached to a second boom, which is rotatably attached to the cab by a mounting arrangement. The mounting arrangement is rotatably attached to the cab by a shaft. The shaft has a longitudinal axis (perpendicular to the axis extending from the rear to the front) and extends essentially vertically during normal use of the excavator. The mounting arrangement is positioned and configured to allow the boom to rotate relative to the longitudinal axis of the shaft. It is not usually possible to apply an IMU to measure the rotation of the boom relative to the longitudinal axis of the shaft. Therefore, prior art position detection devices do not take into account that the boom can rotate relative to the longitudinal axis of the shaft. Therefore, prior art position detection devices cannot accurately determine the position of the bucket relative to the mini excavator. As a result, the use of prior art position sensing devices results in inaccurate bucket position determinations. Summary of the Invention [Problem to be solved by the invention]

[0009] Therefore, there is a need for a device and method that can more accurately determine the position of a mini excavator bucket.

[0010] The object of the present invention can be achieved by a location detection device as defined in claim 1 and by a method as defined in claim 9. Preferred embodiments are defined in the dependent claims, explained in the following description and illustrated in the accompanying drawings. [Means for solving the problem]

[0011] The position detection device according to the present invention is for detecting the position of a bucket of an excavator having a cab and an arm with one or more booms. The excavator includes a first boom rotatably mounted to the cab by a shaft having a longitudinal axis that extends essentially vertically during normal use of the excavator. The bucket is rotatably attached to a stick, which is rotatably mounted to the distal-most boom. The cab has a longitudinal axis (extending from the rear to the front of the cab) and a lateral axis (extending horizontally and laterally relative to the longitudinal axis) that extends perpendicular to the longitudinal axis. The mounting arrangement is positioned and configured to allow the first boom, and therefore the arm, to rotate about the longitudinal axis of the shaft. The position detection device includes one or more 3D positioning devices, such as an antenna positioned and configured to receive satellite signals from one or more satellites. The position detection device includes a sensor assembly configured to measure a quantity related to rotation of the first boom about the longitudinal axis of the shaft, and detects an angular position of the first boom relative to rotation about the longitudinal axis of the shaft based on the measured quantity. The position detection device includes a control unit configured to calibrate the sensor assembly.

[0012] Thereby, it is possible to provide a position detection device that allows the position of the bucket of the mini excavator to be determined more accurately, the position detection device making it possible to take into account the angular position of the first boom relative to its rotation about the longitudinal axis of the shaft.

[0013] The term bucket position means the coordinates of one or more components of the bucket, and / or the orientation of the bucket, and / or the relative position (distance to a given position or line or surface such as a horizontal plane), and / or the relative direction (e.g., angle relative to a given direction such as vertical or horizontal).

[0014] The term "in normal use" means "when the excavator is placed on a level surface."

[0015] The term bucket refers to any excavator attachment (any tool suitable for attachment to the distal end of a stick). Thus, the bucket may be an excavator bucket, a drill attachment such as an auger attached to an excavator, a brush mower, a concrete breaker, a compactor wheel, a crushing bucket, a drum cutter, a forest mulch, a hydraulic thumb, or a plate compactor.

[0016] The proximal end of the first boom is rotatably mounted such that the first boom can rotate about a vertical axis and a horizontal axis. In one embodiment, the antenna is a Global Navigation Satellite System (GNSS) antenna. In one embodiment, the antenna is replaced by another 3D positioning device. In one embodiment, the 3D positioning device is a laser sensor. In one embodiment, the 3D positioning device is an optical sensor such as a camera.

[0017] The position detection device according to the present invention is a position detection device for detecting the position of a bucket in an excavator having a cab. The position detection device is configured to also detect the orientation of the bucket. It is important to emphasize that the bucket can be rotatably mounted on the stick in many ways and can be rotatable relative to the stick about one or more axes of rotation.

[0018] The bucket is rotatably mounted to a stick, which is rotatably attached to a distal-most boom. The arm may include one, two, or more booms. The stick is attached to the distal-most boom, but the proximal-most boom is rotatably attached to the cab by a mounting arrangement, which is rotatably attached to the cab by a shaft. The shaft may be one member, but the shaft may be several separate segments.

[0019] In one embodiment, the stick is formed as a telescoping arm that can change length, while in another embodiment, the stick is fixed in length.

[0020] The shaft has a longitudinal axis that extends essentially vertically during normal use of the excavator (when the excavator is positioned on a horizontal surface). The cab has a longitudinal axis (extending from its rear end to its front end) and a transverse axis that extends perpendicular to the longitudinal axis.

[0021] The mounting arrangement is positioned and configured to allow the boom to rotate relative to the longitudinal axis of the shaft.

[0022] The location device comprises at least one antenna positioned and configured to receive satellite signals from one or more satellites. The antenna may be referred to as a Global Navigation Satellite System or GNSS receiver. In a preferred embodiment, the location device comprises two antennas positioned and configured to receive satellite signals from one or more satellites. The location device comprises a unit configured to determine a position based on the satellite signals.

[0023] The position sensing device comprises a sensor assembly configured to sense the angular position of the first boom relative to rotation about the longitudinal axis of the shaft. In a preferred embodiment, the position sensing device is configured to continuously sense the angular position of the first boom relative to rotation about the longitudinal axis of the shaft.

[0024] In one embodiment, the angular position of the first boom relative to rotation about the longitudinal axis of the shaft is defined as the angle between any given direction and the projection of the longitudinal axis of (at least a portion, e.g., a proximal portion of) the first boom in a plane spanned by the lateral axis of the cab and the longitudinal axis of the cab, this plane extending perpendicular to the longitudinal axis of the shaft.

[0025] In a preferred embodiment, the angular position of the first boom relative to rotation about the longitudinal axis of the shaft is defined as the angle between the longitudinal axis of the cab and the projection of the longitudinal axis of the proximal portion of the first boom in a plane spanned by the lateral axis of the cab and the longitudinal axis of the cab.

[0026] In one embodiment, the amount of rotation of the first boom about the longitudinal axis of the shaft is the distance between the cab and the mounting arrangement.

[0027] In one embodiment, the amount relating to the rotation of the first boom about the longitudinal axis of the shaft is an angular measurement.

[0028] In one embodiment, the sensor assembly is configured to measure the distance between the cab and the mounting arrangement, thereby providing a reliable, simple and efficient method of detecting the angular position of the first boom relative to rotation about the longitudinal axis of the shaft.

[0029] In one embodiment, the sensor assembly is configured to measure a distance between a predetermined location in a first group of elements and a predetermined location in a second group of elements, where the first group of elements includes a cab and the second group of elements includes a first boom and a mounting arrangement.

[0030] Distance measurement may be performed using any suitable distance detection unit, including laser distance measurement sensors, ultrasonic distance sensors, and wire sensors.

[0031] In one embodiment, the control unit is configured to calibrate the sensor assembly by measuring the angular position of the first boom relative to rotation about the longitudinal axis of the shaft using a predetermined protocol, and to detect outputs from the sensor assembly for a plurality of configurations having different angular positions.

[0032] The predetermined protocol may be any of the protocols defined in the Detailed Description and may be referred to as: -First calibration procedure; - Second calibration procedure; -Third calibration procedure; - a fourth calibration procedure; or -Fifth calibration procedure.

[0033] In one embodiment, the predetermined protocol applies one or more of the following measurements to detect angular position: a) The orientation and position of the cab, measured using sensors available on the cab (or on structures fixed to the cab); b) Boom direction; c) the position of the longitudinal axis of the shaft; and / or d) Location of fixing points of arm or bucket. The position of the longitudinal axis of the shaft corresponds to the axis of rotation.

[0034] The position detection device and method according to the present invention may employ one or more sensors, which may include one or more IMUs. An IMU refers to an electronic device configured to measure and record specific forces and / or angular velocities and / or body orientation using accelerometers, gyroscopes, and sometimes magnetometers and pressure sensors. By using an IMU, a satellite-based radio navigation system receiver can operate when satellite signals are unavailable. Hereinafter, when referring to an antenna for receiving satellite signals, a GNSS (Global Navigation Satellite System) antenna is meant.

[0035] In one embodiment, the predetermined protocol applies the orientation of the cab, measured using sensors available in the cab (or structures fixed to the cab) to detect angular position.

[0036] In one embodiment, a predetermined protocol applies the orientation of the boom to detect the angular position.

[0037] In one embodiment, a predetermined protocol applies the position of the shaft to detect the angular position.

[0038] In one embodiment, a predetermined protocol applies the location of a fixed point on the bucket to detect the angular position.

[0039] In one embodiment, a predetermined protocol applies the location of a fixed point on the bucket to detect the angular position.

[0040] In one embodiment, the sensor assembly is configured to measure the radial movement of the rotating cylinder, which can then be used to determine the angle of rotation.

[0041] In one embodiment, the sensor assembly is configured to measure the distance between a fixed position on the cab or an arrangement mounted on the cab and a fixed point on the mounting arrangement or an arrangement mounted on the mounting arrangement, thereby making it possible to detect the angular position of the first boom relative to rotation about the longitudinal axis of the shaft in a simple manner by applying standard measuring elements.

[0042] In one embodiment, the angular position of the first boom relative to rotation about the longitudinal axis of the shaft is detected by measuring the length of a rotating cylinder extending between the cab and the mounting arrangement.

[0043] In one embodiment, the sensor assembly comprises a wire sensor, which can provide a simple, efficient, and reliable method of detecting the angular position of the boom relative to rotation about the longitudinal axis of the shaft. The term wire (in wire sensor) refers to any suitable structure having essentially the same mechanical properties as a wire, including string, cord, or line.

[0044] In one embodiment, the position detection device comprises one or more tilt sensors or one or more IMUs connected to the cab (or components mounted on the cab), and / or the boom, and / or the stick, and / or the bucket. This allows the tilt of one of the above components to be taken into account, thereby making the determination of the bucket's position and / or orientation more accurate. The tilt sensor can be attached to any connecting element or joint of the components rotatably mounted on the shaft.

[0045] The position detection device includes a control unit configured to calibrate the sensor assembly by using a predetermined list of wire lengths at several predetermined rotational positions of the boom. This allows a simple sensor assembly to be applied to detect the angular position of the first boom relative to rotation about the longitudinal axis of the shaft based on the distance. The sensor assembly is configured to measure a quantity related to rotation of the first boom about the longitudinal axis of the shaft and, based on the measured quantity, determine the angular position of the first boom relative to rotation about the longitudinal axis of the shaft. This simple sensor can be used to perform the required angle measurements.

[0046] In one embodiment, this amount is the distance between the cab (or a structure fixed to the cab) and the mounting structure.

[0047] In one embodiment, this quantity is rotation as measured by one or more rotation sensors.

[0048] In one embodiment, this quantity is a vibration signal measured by one or more vibration sensors.

[0049] Calibration can be performed using the excavator's GNSS receiver to determine the orientation of the cab. A calibration line can be provided by a wire, string, or rope, or a straight beam, extending in a predetermined direction (e.g., parallel to the longitudinal axis of the cab). The cab can then be rotated about its vertical axis of rotation, while the first boom remains parallel to the calibration line. By noting the rotation angle and the corresponding values ​​of the wire length, a table such as the one shown and described with reference to FIG. 5 can be filled in.

[0050] In one embodiment, the position detection device includes two spaced-apart mounting brackets and a wire sheath. The wire sheath extends between two sheath mounts located at each end of the wire sheath. A wire is slidably disposed within the wire sheath and extends along the length of the wire sheath. This solution is easy to implement and allows the wire to be mounted in a variety of locations. Thus, the position detection device can be mounted on excavators of various shapes and configurations to which wire sensors must be attached.

[0051] Preferably, the wires protrude from each end of the wire sheath.

[0052] In one embodiment, the position detection device comprises a display unit configured to display the rotation of the mounting arrangement relative to the longitudinal axis of the shaft, thereby enabling the operator to more efficiently control the excavator.

[0053] It may be advantageous for the position detection device to comprise a control unit connected to a display, wherein the control unit is configured to continuously receive the detected angular position of the first boom relative to rotation about the longitudinal axis of the shaft.

[0054] In one embodiment, the position detection device comprises a display unit configured to display the position and / or orientation of the bucket, thereby enabling an operator to more efficiently control the excavator.

[0055] The method according to the present invention is for determining the position of a bucket of an excavator having a cab and an arm with one or more booms. The excavator includes a first boom rotatably mounted to the cab by a mounting arrangement, the mounting arrangement being rotatably mounted to the cab by a shaft having a longitudinal axis extending essentially vertically during normal use of the excavator. The bucket is rotatably mounted to a stick, the stick being rotatably mounted to a distal-most boom. The cab has a longitudinal axis and a lateral axis extending perpendicular to the longitudinal axis. The mounting arrangement is positioned and configured to rotate the first boom, and therefore the arm, about the longitudinal axis of the shaft. The position detection device includes at least one 3D positioning device, such as an antenna positioned and configured to receive satellite signals from one or more satellites. The method includes detecting the angular position of the first boom relative to rotation about the longitudinal axis of the shaft. The method includes calibrating the sensor assembly by measuring the angular position of the first boom relative to rotation about the longitudinal axis of the shaft by detecting outputs from the sensor assembly using a predetermined protocol and for a plurality of configurations of the excavator corresponding to different angular positions.

[0056] This can provide a more accurate determination of bucket position and / or orientation than the prior art.The term "in normal use" means "when the excavator is placed on a level surface."

[0057] In one embodiment, the position sensing device comprises a control unit configured to calibrate the sensor assembly.

[0058] In one embodiment, the angular position is determined by measuring the distance between the cab and the mounting arrangement, which makes it possible to determine the angular position in an easy and reliable way. It should be emphasized that there are two measurements: the distance between certain predetermined positions on the cab (or an arrangement fixed to the cab), and between two predetermined positions on the mounting arrangement (or an arrangement fixed to the mounting arrangement).

[0059] In one embodiment, the distance between the cab and the mounting arrangement is measured using a wire sensor, which can provide a simple, robust and reliable method of detecting angular position.

[0060] In one embodiment, the predetermined protocol applies the orientation of the cab, measured using sensors available in the cab (or structures fixed to the cab), to detect the angular position.

[0061] In one embodiment, the predetermined protocol applies the orientation and position of the cab, measured using sensors available in the cab (or structures fixed to the cab) to detect the angular position.

[0062] In one embodiment, a predetermined protocol applies the orientation of the boom to detect the angular position.

[0063] In one embodiment, the predetermined protocol applies the position of the longitudinal axis of the shaft to detect the angular position.

[0064] In one embodiment, a predetermined protocol applies the location of a fixed point on the bucket to detect the angular position.

[0065] In one embodiment, calibrating the sensor assembly is performed using a calibration procedure in which the position of the cab is measured using several sensors available in the cab or on structures rigidly fixed to the cab. The excavator comprises an arm, defined as a structure that is moved when rotating a mounting structure around a shaft. The calibration procedure includes placing the excavator in a predetermined position, where the positions of the shaft and the fixed points of the arm are known. The calibration procedure further includes rotating the arm relative to the shaft and to a number of different angular positions relative to the lateral axis of the cab. For each of these angular positions, the angle between the arm and the lateral axis of the cab is determined.

[0066] In one embodiment, the excavator includes an arm, which is defined as a structure that is moved when rotating a mounting structure about a shaft. Calibrating the sensor assembly is performed using a calibration procedure in which the position of the cab is measured using sensors available in the cab or structures rigidly fixed to the cab. The calibration procedure includes placing the excavator in a predetermined position, where the position of the shaft is known. The calibration procedure further includes measuring the absolute position of a point on the arm. The calibration procedure further includes rotating the arm relative to the shaft to a number of different angular positions relative to the lateral axis of the cab. For each of these angular positions, the angle between the arm and the lateral axis of the cab is determined.

[0067] In one embodiment, the excavator includes an arm, which is defined as a structure that is moved when the mounting structure is rotated about the shaft. Calibrating the sensor assembly is performed using a calibration procedure in which the position of the cab is measured using sensors available on the cab or on a structure rigidly attached to the cab. The calibration procedure includes measuring a vector extending between a predetermined point on the cab or on a structure rigidly attached to the cab and a fixed point on the arm. This vector is measured by measuring the position of the point with a 3D positioning device, such as a GNSS antenna, positioned and configured to receive satellite signals from one or more satellites and thereby measure position. The calibration procedure further includes comparing the direction vector of the cab with the vector extending between the predetermined point and the fixed point on the arm. The latter step is performed for a number of different angles between the arm and the lateral axis of the cab.

[0068] In one embodiment, the excavator includes an arm, which is defined as the structure that is moved when rotating the mounting structure about the shaft. Calibrating the sensor assembly is performed using a calibration procedure in which several gyroscopes located on the arm are used to measure the relative angle of the arm from a predetermined point. Measurements of the relative angle are performed for several different angles between the arm and the transverse axis of the cab.

[0069] In one embodiment, the excavator includes an arm, which is defined as the structure that is moved when rotating the mounting structure about the shaft. Calibrating the sensor assembly is performed using a calibration procedure in which one or more accelerometers, gyroscopes, and / or magnetometers located on the arm are used to measure angles in conjunction with one or more accelerometers, gyroscopes, and / or magnetometers located on the cab or on structures rigidly fixed to the cab. Relative angle measurements are performed for a number of different angles between the arm and the lateral axis of the cab.

[0070] In one embodiment, the position detection device is for detecting the position of a bucket of an excavator having a cab and one or more booms. The excavator includes a first boom rotatably mounted to the cab by a mounting arrangement, the mounting arrangement being rotatably mounted to the cab by a shaft having a longitudinal axis extending essentially vertically during normal use of the excavator. The bucket is rotatably mounted to a stick, the stick being rotatably mounted to either the first boom or a second boom rotatably mounted to the first boom. The cab has a longitudinal axis and a lateral axis extending perpendicular to the longitudinal axis. The mounting arrangement is positioned and configured to allow the first boom to rotate about the longitudinal axis of the shaft. The position detection device includes one or more antennas positioned and configured to receive satellite signals from one or more satellites. The position detection device includes a sensor assembly configured to detect the angular position of the first boom relative to rotation about the longitudinal axis of the shaft. The sensor assembly is configured to measure the distance between the cab and the mounting arrangement. The sensor assembly is configured to measure the distance between a fixed point on the cab or a component attached to the cab and a fixed point on the mounting component or a component attached to the mounting component. The sensor assembly includes a wire sensor. The position detection device includes two spaced apart mounting brackets and a wire sheath extending between two sheath mounts located at each end of the wire sheath. A wire is slidably disposed within the wire sheath and extends along its extension.

[0071] In one embodiment, the position detection device is a position detection device in which the sensor assembly is configured to measure a distance between a predetermined position in a first group of elements and a predetermined position in a second group of elements, where the first group of elements includes a cab and the second group of elements includes a first boom and a mounting arrangement.

[0072] In one embodiment, the position sensing device is a position sensing device including a display unit configured to display the rotation of the mounting arrangement relative to the longitudinal axis of the shaft.

[0073] In one embodiment, a method is for determining a bucket position of an excavator having a cab and one or more booms. The excavator includes a first boom rotatably mounted to the cab by a mounting arrangement, the mounting arrangement being rotatably mounted to the cab by a shaft having a longitudinal axis extending essentially vertically during normal use of the excavator. The bucket is rotatably mounted to a stick, the stick being rotatably mounted to either the first boom or a second boom rotatably mounted to the first boom. The cab has a longitudinal axis and a lateral axis extending perpendicular to the longitudinal axis. The mounting arrangement is positioned and configured to allow the first boom to rotate about the longitudinal axis of the shaft. The position detection device includes at least one antenna positioned and configured to receive satellite signals from one or more satellites. The method includes detecting an angular position of the first boom relative to rotation about the longitudinal axis of the shaft, where the angular position is determined by measuring a distance between the cab and the mounting arrangement. The distance between the cab and the mounting structure is measured using a wire sensor that includes two spaced apart mounting brackets and a wire sheath that extends between two sheath mounts located at each end of the wire sheath. A wire is slidably disposed within the wire sheath and extends along its extension.

[0074] It can be advantageous to have an excavator equipped with a position detection device according to the present invention.

[0075] The present invention will be more fully understood from the detailed description given herein below. The accompanying drawings are given by way of example only and are not to be construed as limiting the invention. [Brief explanation of the drawings]

[0076] [Figure 1A] 1 shows an excavator equipped with a position detection device according to the invention; [Figure 1B] 1B is an enlarged view of the wire of the wire sensor of the position detection device shown in FIG. 1A. [Figure 2A] 1 is a front view of an excavator provided with a position detection device according to the present invention; [Figure 2B] 1B is another enlarged view of the wire of the wire sensor of the position detection device shown in FIG. 1A. [Figure 3A] 1 shows a wire sensor of a position detection device according to the present invention; [Figure 3B] FIG. 3B is another view of the wire sensor shown in FIG. 3A. [Figure 4A] 1 is a diagram showing a wire sensor of a position detection device according to the present invention; [Figure 4B] 1 shows an excavator equipped with a position detection device according to the invention; [Figure 5] 4 is a flow chart showing how the rotation angle of the excavator boom is determined. [Figure 6A] 1 is a side view of an excavator provided with a position detection device according to the present invention; [Figure 6B] FIG. 6B is a perspective view of the excavator shown in FIG. 6A. [Figure 7A] 1 is a perspective view of an excavator provided with a position detection device according to the present invention; [Figure 7B] 1 is a perspective view of another excavator provided with a position detection device according to the present invention; [Figure 8] 1 is a diagram showing a display of a position detection device according to the present invention; [Figure 9A] 1 is a top view of an excavator equipped with a position detection device according to the present invention; [Figure 9B] FIG. 9B is a top view of the excavator shown in FIG. 9A in another configuration. [Figure 9C] FIG. 9C is a top view of the excavator shown in FIGS. 9A and 9B in another configuration. [Figure 9D]FIG. 9D is a top view of the excavator shown in FIGS. 9A, 9B, and 9C in another configuration. [Figure 10A] 1 is a top view of an excavator equipped with a position detection device according to the present invention; [Figure 10B] FIG. 10B is a top view of the excavator shown in FIG. 10A in another configuration. [Figure 10C] FIG. 10C is a top view of the excavator shown in FIGS. 10A and 10B in another configuration. [Figure 10D] FIG. 10B is a top view of the excavator shown in FIGS. 10A, 10B, and 10C in another configuration. [Figure 11A] 1 is a table with corresponding sensor data and angle data. [Figure 11B] 4 is a graph showing the angle of the boom as a function of the distance measured by the sensor assembly of the position detection device according to the invention; [Figure 11C] 4 is a graph showing the angle of the boom as a function of electrical output data from a sensor assembly of a position detection device according to the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0077] Referring now in detail to the drawings for the purpose of illustrating preferred embodiments of the present invention, an excavator 6 provided with a position detection device according to the present invention is illustrated in Figure 1A. The excavator 6 comprises a cab 32 and a boom 8. The boom 8 is mounted to a mounting arrangement 12. The mounting arrangement 12 is rotatably mounted to the cab 32 by a shaft (not shown) having a longitudinal axis that extends vertically when the excavator 6 is placed on a horizontal surface.

[0078] The excavator 6 includes a rotation cylinder 34 extending between the mounting arrangement 12 and the cab 32. The rotation cylinder 34 is arranged to rotate the mounting arrangement 12 relative to the longitudinal axis of the shaft when activated. By controlling the rotation cylinder 34, it is therefore possible to rotate the mounting arrangement 12, and therefore the boom 8, relative to the longitudinal axis of the shaft.

[0079] The excavator 6 is equipped with a position detection device having a wire sensor (see Figures 3A and 3B). This wire sensor is arranged and configured to measure the length of the wire 16 extending between the wire sensor and a fixed point on the mounting arrangement 12. The wire sensor is configured to detect the length of the wire, and therefore the change in length relative to a reference point. The wire sensor is thereby able to detect when the distance between two points P1, P2 changes upon actuation of the rotating cylinder 34. In this way, the wire sensor can detect the distance D between these points P1, P2.

[0080] 1A. The wires 16 can be seen extending parallel to the length of the rotating cylinder 34. The rotating cylinder 34 is rotatably mounted to the mounting arrangement 12, allowing the mounting arrangement 12 to rotate relative to the rotating cylinder 34 as the rotating cylinder 34 extends. The rotating cylinder 34 extends from the cab of the excavator in an essentially horizontal direction.

[0081] 2A illustrates a front view of an excavator 6 provided with a position detection device according to the present invention. The excavator 6 comprises a drive assembly 22 including two rows of parallel tracks 36, 36' provided at the base of the excavator 6. The excavator 6 comprises a cab 32 rotatably mounted at the base of the excavator 6. The cab 32 can therefore rotate about a vertical axis of rotation (when the excavator is placed on a horizontal surface).

[0082] The excavator 6 includes a mounting arrangement 12 rotatably mounted to the front of the cab 32. The excavator 6 includes a boom 8 rotatably attached to the mounting arrangement 12. The boom 8 is arranged to be rotated about a horizontal axis (when the excavator is placed on a horizontal surface). The boom 8 is also arranged to be rotated about a vertical axis (when the excavator is placed on a horizontal surface). The position detection device is configured to detect the angle of rotation relative to the vertical axis.

[0083] 2B illustrates an enlarged view of the wire 16 of the wire sensor of the position sensing device shown in FIG. 1A. The position sensing device comprises a sensor assembly 10 including the wire 16 disposed within a wire sheath 38. The wire sheath 38 is inserted into a sheath mount 40 that is secured to a mounting bracket 42. The sheath mount 40 is externally threaded and screws into an opening in the mounting bracket 42, which has corresponding threads. Thus, the sheath mount 40 can be moved, and thereby rotated, to adjust its position along the length of the mounting bracket 42.

[0084] FIG. 3A illustrates a wire sensor of a position sensing device 2 according to the present invention, while FIG. 3B illustrates another view of the wire sensor 18 shown in FIG. 3A. The position sensing device 2 includes a wire sensor 18 (sometimes referred to as a cable extension position sensor) that is positioned and configured to measure the length and / or change in length of a wire 16 extending from a housing of the wire sensor 18. The wire 16 is slidably disposed within a wire sheath 38. The wire sheath 38 is inserted into a sheath mount 40 that is secured to a mounting bracket 42. In the same manner as illustrated in FIG. 2A, the sheath mount 40 is externally threaded and screws into an opening in the mounting bracket 42, which is provided with corresponding threads. Thus, the sheath mount 40 can be moved, thereby adjusting its position along the length of the mounting bracket 42 upon rotation of the sheath mount 40.

[0085] Figure 4A illustrates the wire sensor 18 shown in Figures 3A and 3B, viewed from a different direction. It can be seen that the wire sensor 18 is located above the excavator's battery and below a cover 44 that is rotatably mounted and positioned in an upright position, thereby protecting the wire sensor 18 from rain. It is important to emphasize that the wire sensor 18 can be located in other positions and that it may be advantageous not to locate the wire sensor 18 on top of the battery to allow free access to the battery.

[0086] Figure 4B illustrates an excavator 6 provided with a position detection device such as that illustrated in Figure 4A. A wire sensor 18 is located above the excavator's battery and below a rotatable mount in the cab 32 of the excavator 6. Wires 16 can be seen protruding from the wire sensor 18.

[0087] FIG. 5 is a flow chart showing how the rotation angle of an excavator boom about the longitudinal axis of the shaft is determined. First, the length (or change in length) of the wire is measured. It is possible to measure a quantity other than length, for example, using a rotation sensor. This can be done using the wire sensors shown in FIGS. 3A, 3B, 4A, and 4B and as described with reference to FIGS. 3A, 3B, 4A, and 4B. If the length of the wire can be measured, the rotation angle is determined based thereon. In one embodiment, the rotation angle is determined using a table that provides corresponding length and angle values. Such a table may include several table entries, each combining a length range with a corresponding angle or an angle range with a corresponding length. This angle can be calculated using Table 1 below.

[0088] [Table 1]

[0089] Generally, the angle of rotation is determined by using a mathematical formula in combination with a known angle and corresponding quantity.

[0090] If the length measurement has not been completed, a new length measurement is made.

[0091] However, if the rotation angle has been determined, then this rotation angle is used to determine (e.g., calculate) the position of the bucket. Such calculations use position data, typically determined using a satellite-based positioning system (Global Navigation Satellite System, or GNSS). The process illustrated in Figure 5 can occur continuously.

[0092] Figure 6A illustrates a side view of an excavator 6 provided with a position detection device according to the present invention. The excavator 6 comprises a cab 32 mounted on a base on which a drive assembly 22 is mounted. The excavator 6 is therefore a tracked vehicle (a vehicle with tracks). However, in another embodiment, the excavator 6 may be wheeled. The excavator 6 comprises a mounting arrangement 12 rotatably mounted on the cab 32. The mounting arrangement 12 is attached to a corresponding receiving arrangement in the cab 32 by a shaft 14. When the excavator 6 is placed on a horizontal surface as shown in Figure 6A, the shaft 14 is upright (extends vertically).

[0093] The excavator 6 includes a boom 8 that is rotatably mounted to the mounting arrangement 12 by a first boom joint 30. A first cylinder 26 is rotatably mounted to the mounting arrangement 12 by a first cylinder joint 28. The first boom joint 30 and the first cylinder joint 28 are spaced apart from each other such that actuation of the first cylinder 26 rotates the boom 8 relative to the first boom joint 30.

[0094] The stick 24 is rotatably attached to the distal end of the boom 8 by a second boom joint 30'. The second cylinder 26' is rotatably attached to the boom 8 by a second cylinder joint 28' and to the stick 24 by a third cylinder joint 28''. Actuation of the second cylinder 26' thereby causes the stick 24 to rotate relative to the second boom joint 30 and, therefore, the boom 8.

[0095] Excavator 6 includes bucket 4 rotatably mounted to the distal end of stick 24. Third cylinder 26'' is rotatably mounted to stick 24 and bucket 4 such that actuation of third cylinder 26'' rotates bucket 4 relative to stick 24.

[0096] The mounting arrangement is arranged to be rotated relative to the longitudinal axis Z of the shaft 14. This can be done by applying a cylinder (not shown) that is rotatably mounted to the cab 32 and the mounting arrangement 14.

[0097] The position sensing device comprises a sensor assembly 10 including a wire 16 and a wire sensor 18 attached to the wire 16. The wire sensor 18 is positioned to sense the length and / or change in length of the wire. The wire 16 extends between the wire sensor 18 and an attachment point on the mounting arrangement 14. This enables the wire sensor 18 to sense the distance between the mounting arrangement 12 and the wire sensor 18. This distance can be used to determine the angle of rotation of the boom 8 relative to the longitudinal axis Z of the shaft 14.

[0098] In another embodiment, the wire sensor 18 may be replaced with another sensor positioned and configured to determine the distance between the mounting arrangement 12 and a fixed point on or arrangement fixed to the cab 32.

[0099] The angle can be calculated using a predetermined table such as that described with reference to FIG.

[0100] The excavator 6 is equipped with a cab-mounted GNSS receiver 20 connected to a control unit (not shown) of the position detection device. It is important to emphasize that the GNSS receiver 20 may be mounted in other locations.

[0101] FIG. 6B is a perspective view of the excavator 6 shown in FIG. 6A. The excavator 6 includes two GNSS receivers 20 mounted on a roof structure in the cab of the excavator 6. The mounting arrangement 12 can be seen to be rotatable about the longitudinal axis Z of the shaft. The longitudinal axis B of the proximal portion of the boom 8 is shown. The transverse axis X and longitudinal axis Y of the cab 32 are also shown. The rotation angle α of the boom 8 can be seen to be approximately 90°. The boom 8 therefore extends along a plane that spans the longitudinal axis Y of the cab 32 and a vertical axis (an axis parallel to the longitudinal axis Z of the shaft) of the cab 32. A rotation cylinder 34 extends between the cab 32 and the mounting arrangement 12. The rotation cylinder 34 is positioned and configured to rotate the mounting arrangement 12 relative to the shaft that rotatably mounts the mounting arrangement 12 to the cab 32.

[0102] The position detection device comprises a calculation unit (not shown) configured to calculate the position of the bucket 4. In one embodiment, the calculation unit is configured to calculate the position of the bucket 4 based on position data provided using the cab-mounted GNSS receiver 20 and angle sensors (not shown) positioned to measure the relative angles between the cab 32, the boom 8, the stick 24, and the bucket 4, as well as the detected rotation angle α. When these data are available, it is possible to calculate the position of the bucket 4 using geometric principles.

[0103] In a preferred embodiment, the position detection device comprises a display configured to visualize the bucket 4 relative to a predetermined configuration or position or line or height, thereby making it possible to provide a position detection device that is easy to access and to be used by the operator.

[0104] The position sensing device includes a wire sensor 18 having a wire 16 protruding from a housing of the wire sensor 18. The wire 16 extends between the housing of the wire sensor 18 and a fixed point on the mounting arrangement 12.

[0105] 7A illustrates a perspective view of an excavator 6 provided with a position detection device according to the present invention. The excavator 6 comprises a cab 32 provided with two cab-mounted GNSS receivers 20. The excavator 6 comprises a boom 8 and a stick 24 rotatably attached to the boom 8. The excavator 6 comprises a mounting arrangement 12 by which the boom 8 is rotatably attached to the cab 32, allowing the boom 8 to rotate about a rotation axis extending essentially vertically during normal use (when the excavator 6 is operated on a horizontal surface). The excavator 6 comprises a rotation cylinder 34 arranged to rotate the boom 8 about said rotation axis. The excavator 6 comprises a bucket 4 rotatably mounted on the distal end of the stick 34.

[0106] The position detection device includes a sensor assembly 10 having a distance sensor disposed on the rotating cylinder 34, and detects the length of a wire 16 extending between a fixed point on the mounting arrangement 12 and the distance sensor disposed on the rotating cylinder 34. The sensor assembly 10 detects the length of the wire 16 by means of the distance sensor. The length of the wire 16 is used to detect the rotation angle of the boom 8 relative to the rotation axis.

[0107] FIG. 7B illustrates a perspective view of another excavator 6 equipped with a position detection device according to the present invention. The excavator 6 includes a cab 32 equipped with two cab-mounted GNSS receivers 20. The excavator 6 includes a first boom 8, a second boom 8′, and a stick 24 rotatably attached to the second boom 8′. The excavator 6 includes a mounting arrangement 12 by which the first boom 8 is rotatably attached to the cab 32, allowing the first boom 8 to rotate about a rotation axis extending essentially vertically during normal use (when the excavator 6 is operated on a horizontal surface). The excavator 6 includes a rotating cylinder (not shown) arranged to rotate the first boom 8 about the rotation axis. The excavator 6 includes a bucket 4 rotatably mounted on the distal end of the stick 34.

[0108] 8 illustrates a display of a position detection device according to the invention. A top view of the excavator is shown in the lower left area. A line extending essentially parallel to the longitudinal axis of the excavator cab is shown, and the distance from the bucket to this line is shown in the upper middle box. From this box it can be seen that the distance from the bucket to the line is 3.81 m.

[0109] The side of the bucket is shown in the middle right area of ​​the display. It can be seen that the bucket blade is almost horizontal and very close to ground level (represented by the line just below the bucket). However, in the top left box, it can be seen that the left corner of the bucket edge is 0.05 m high, while the right corner of the bucket edge is 0.09 m high. Therefore, the bucket is not 100% horizontal.

[0110] 9A, 9B, 9C, and 9D illustrate top views of an excavator 6 equipped with a position detection device according to the present invention. The excavator 6 is placed in various configurations during a calibration procedure, where the boom 8 of the excavator 6 is fixed, while the angle α between the boom 8 and the lateral axis X of the cab 32 is varied (the cab 32 is rotated relative to the boom 8). In FIG. 9A, the angle α is approximately 90° relative to the lateral axis X of the cab 32. In FIG. 9B, the angle α is approximately 80° relative to the lateral axis X of the cab 32. In FIG. 9C, the angle α is approximately 70° relative to the lateral axis X of the cab 32. In FIG. 9D, the angle α is approximately 60° relative to the lateral axis X of the cab 32.

[0111] 10A, 10B, 10C, and 10D are top views of an excavator 6 equipped with a position detection device according to the present invention. The excavator 6 is placed in various configurations during a calibration procedure, where the cab 32 of the excavator 6 is fixed, while the angle α between the boom 8 and the horizontal axis X of the cab 32 is varied (this is achieved using the rotating cylinder 34). In FIG. 10A, the angle α is approximately 90° relative to the horizontal axis X of the cab 32. In FIG. 10B, the angle α is approximately 80° relative to the horizontal axis X of the cab 32. In FIG. 10C, the angle α is approximately 70° relative to the horizontal axis X of the cab 32. In FIG. 10D, the angle α is approximately 60° relative to the horizontal axis X of the cab 32.

[0112] The position sensing device comprises a control unit configured to calibrate the sensor assembly of the position sensing device. Calibration of the sensor assembly can be achieved using various calibration procedures.

[0113] [First calibration procedure] Calibration of the sensor assembly can be accomplished using a first calibration procedure in which the orientation and position of the cab 32 are known during the entire calibration procedure. The orientation and position of the cab 32 can be measured using sensors available on the cab 32 or on structures fixed to the cab 32. The first calibration procedure includes placing the excavator 6 in a predetermined position, where the position of the shaft 14 (to which the boom 8 is rotatably mounted) and the positions of fixed points on the stick 24, bucket 4, or boom 8 are known. This step can be achieved by positioning the shaft 14 and fixed points on the bucket 4 or boom 8 at known locations on the ground.

[0114] The first calibration procedure further includes rotating the boom 8 to a plurality of angular positions relative to the lateral axis X of the cab 32. For each of these angular positions, it is possible to determine the angle α between the boom 8 and the lateral axis X of the cab 32. Calculation of the angle α between the boom 8 and the lateral axis X of the cab 32 can be achieved using a simple geometric formula. If the position of the shaft 14 is defined as the origin in a two-dimensional coordinate system and the boom extends along this coordinate system, the angle α between the boom 8 and the lateral axis X of the cab 32 will simply correspond to the angle between the lateral coordinate and the longitudinal axis Y of the cab 32. If the orientation of the cab 32 is known, then the angle between the lateral coordinate and the longitudinal axis Y of the cab 32 is known. Using the first calibration procedure, it is possible to provide a calibration curve, calibration table, or formula that allows the angle α between the boom 8 and the lateral axis X of the cab 32 to be determined based on data from the sensor assembly of the position detection device. Table 1 and the table shown in FIG. 11A show examples of corresponding angles and sensor data measurements.

[0115] [Second calibration procedure] Calibration of the sensor assembly can be achieved using a second calibration procedure in which the orientation and position of the cab 32 are known during the entire calibration procedure. The orientation and position of the cab 32 can be measured using sensors available on the cab 32 or on structures fixed to the cab 32. The second calibration procedure includes placing the excavator 6 in a predetermined position, where the position of the shaft (to which the boom 8 is rotatably mounted) is known. This can be achieved by positioning fixed points on the shaft 14 and bucket 4 at known locations on the ground. The second calibration procedure further includes measuring the absolute position of the boom 8 or bucket 4. The absolute position of a point on the stick 24, boom 8, or bucket 4 can be measured by a sensor (such as an antenna positioned and configured to receive satellite signals from one or more satellites and thereby measure position). The second calibration procedure can be used to provide a calibration curve, a calibration table (see Table 1 or the table shown in FIG. 11A), or a mathematical formula that can determine the angle α between the boom 8 and the transverse axis X of the cab 32 based on data from the sensor assembly of the position detection device.

[0116] [Third calibration procedure] Calibration of the sensor assembly can be accomplished using a third calibration procedure in which the orientation and position of the cab 32 are known during the entire calibration procedure. The orientation and position of the cab 32 can be measured using sensors available on the cab 32 or on a structure fixed to the cab 32. The third calibration procedure includes measuring a vector from a predetermined point on the cab 32 or on a structure fixed to the cab 32 to a fixed point on the stick 24, boom 8, or bracket 4. This vector can be measured by measuring the position of the point with an antenna positioned and configured to receive satellite signals from one or more satellites and thereby measure position.

[0117] The third calibration procedure further includes a step of comparing a direction vector at the cab 32 or a structure fixed to the cab 32 with a vector from a predetermined point at the cab 32 or a structure fixed to the cab 32 to a fixed point at the stick 24, the boom 8, or the bucket 4. The relative angle between these vectors corresponds to α between the boom 8 and the horizontal axis X of the cab 32. This procedure is performed for a plurality of angles α between the boom 8 and the horizontal axis X of the cab 32. Detecting the output of the sensor assembly in the position detection device for each angle α makes it possible to provide a calibration curve such as that shown in FIG. 11B or 11C or a table (see Table 1 or the table shown in FIG. 11A).

[0118] [Fourth calibration procedure] Calibration of the sensor assembly can be achieved using a fourth calibration procedure in which a gyroscope mounted on the boom 8, and / or bucket 4, and / or stick (or another structure attached to the stick) is used to measure the relative angle of the swing boom from a predetermined angle, here the zero point, but which can be any angle α.

[0119] At this point, the boom 8 has been rotated to a predetermined angle, such as zero degrees (e.g., defined by the initial orientation of the boom 8). Any further rotation of the boom 8 can be tracked by at least one sensor affected by the change in angle α. The sensor can be a gyroscope located on the boom, stick, or bucket 4 (or another component attached thereto). The gyroscope alone provides information about the relative change in angle α. However, because the gyroscope is used to measure angular displacement starting from zero degrees, the measurement corresponds to the absolute angle α. By detecting the output of the sensor assembly in the position detection device for each angle α, it is possible to provide a calibration curve such as that shown in FIG. 11B or 11C, or in a table (see Table 1 or the table shown in FIG. 11A).

[0120] [Fifth calibration procedure] Calibration of the sensor assembly can be achieved using a fifth calibration procedure in which one or more accelerometers, and / or gyroscopes, and / or magnetometers mounted on the stick 24, boom 6, or bucket are used in conjunction with one or more accelerometers, and / or gyroscopes, and / or magnetometers mounted on the cab 32 or on structures fixed to the cab 32 to measure the angle α.

[0121] This method is particularly suitable when the cab 32 is positioned on a non-horizontal surface. The excavator 6 is then positioned at a predetermined position where the longitudinal axis Z of the shaft 14 is not parallel (or anti-parallel) to the gravity vector. In this situation, it is possible to calculate the angle α directly from a three-axis accelerometer located on a part of the excavator 6 and affected by changes in the angle α. Alternatively, if the longitudinal axis Z of the shaft 14 is parallel or nearly parallel to the gravity vector, a magnetometer and / or compass can be used instead of one or more accelerometers, gyroscopes, and / or magnetometers. For each angle α, detecting the output of the sensor assembly in the position detection device makes it possible to provide a calibration curve such as that shown in FIG. 11B or 11C or a table (see Table 1 or the table shown in FIG. 11A).

[0122] In general, the orientation of the cab 32 can be detected in several ways.

[0123] In one embodiment, the orientation of the cab 32 may be detected by using two GNSS antennas positioned and configured to receive satellite signals from one or more satellites.

[0124] In one embodiment, the orientation of the cab 32 can be detected using a single GNSS antenna in conjunction with a 3D position detection device (e.g., a 3D position sensor). In one embodiment, the 3D position detection device is a laser sensor.

[0125] In one embodiment, the orientation of the cab 32 can be detected using a single absolute position (e.g., detected by an antenna positioned and configured to receive satellite signals from one or more satellites) in combination with detecting the rotation of the excavator 6.

[0126] In one embodiment, the orientation of the cab 32 can be detected using a compass.

[0127] The location of the known point in the cab 32 may be obtained from an antenna positioned and configured to receive satellite signals from one or more satellites.

[0128] The position of the pivot point (shaft 14) can be calculated using information about the orientation of the cab 32, the sway of the cab 32, and the position of the cab 32 or structures fixed to the cab 32, in combination with, for example, the forward, lateral, and downward lengths from the measurement point to the pivot point (shaft 14).

[0129] The absolute position of a point on the boom 6 or bucket 4 can be measured using an antenna (positioned and configured to receive satellite signals from one or more satellites) fixed to the boom 6 or bucket 4.

[0130] 11A illustrates a table with corresponding sensor data from a sensor assembly of a position detection device according to the present invention and angle data determined using a method according to the present invention. The data can be provided using one of the protocols referred to as: -First calibration procedure; - Second calibration procedure; -Third calibration procedure; - a fourth calibration procedure; or -Fifth calibration procedure.

[0131] It is also possible to generate a mathematical formula that represents the relationship between the sensor data and the angle data.

[0132] FIG. 11B illustrates a graph representing the boom angle α as a function of the distance D measured by the sensor assembly of the position detection device according to the present invention. It can be seen that the points are almost aligned in a straight line. It is therefore possible to represent the relationship between the sensor data (measured distance D) and the angle data by a formula. In the particular example of FIG. 11B, the formula used to represent the relationship between the sensor data and the angle data is a linear regression model: α=a1D+b1. It should be emphasized that the line is merely an example and that different models (instead of a line) can be applied. Instead of fitting a mathematical model such as a line, it is possible to interpolate or extrapolate. Any suitable mathematical model can be applied. Furthermore, any suitable number of table entries can be used.

[0133] In fact, points generally do not lie on a straight line.

[0134] 11C illustrates a graph showing the boom angle α as a function of the output data U from the sensor assembly of the position detection device according to the present invention. In this illustrative example, it can be seen that the points are aligned almost in a straight line. It is therefore possible to represent the relationship between the sensor data (measured distance D) and the angle data by the equation of a line: α=a2U+b2. [Explanation of symbols]

[0135] 2. Position detection devices 4 buckets 6. Excavator 8, 8' boom 10 Sensor Assembly 12 Mounting components 14 shaft 16 wires 18 wire sensor 20 Antenna (GNSS receiver) 22 Drive Assembly 24 sticks 26, 26', 26'' cylinder 28, 28' Cylinder joint 30, 30', 30''' Boom Joint 32 Driver's cab 34 Rotating Cylinder 36, 36' tracks 38 Wire sheath 40 Sheath Mount 42 Mounting bracket 44 Cover X-axis Y, B, Z longitudinal axes P1, P2 points D distance α angle U Output data (e.g. voltage)

Claims

1. A position detection device (2) for detecting the position of a bucket (4) in an excavator (6) having a cab (32) and an arm with one or more booms (8), the arm comprising a first boom (8) rotatably mounted to the cab (32) by a mounting arrangement (12), the mounting arrangement (12) being rotatably mounted to the cab (32) by a shaft (14) having a longitudinal axis (Z) that extends essentially vertically during normal use of the excavator (6) (when the excavator (6) is placed on a horizontal surface). the bucket (4) is rotatably mounted on a stick (24), the stick (24) is rotatably attached to the distal-most boom (8), the cab (32) has a longitudinal axis (Y) and a transverse axis (X) extending perpendicular to the longitudinal axis (Y), the mounting arrangement (12) is arranged and configured to allow the first boom (8), and therefore the arm, to rotate about the longitudinal axis (Z) of the shaft (14), and the position detection device (2) receives satellite signals from one or more satellites. and a position detection device (2) comprising one or more 3D positioning devices, such as antennas (20) arranged and configured to receive a signal from the sensor assembly (10) configured to measure a quantity (D) related to a rotation of the first boom (8) about the longitudinal axis (Z) of the shaft (14) and to determine an angular position (α) of the first boom (8) relative to the rotation of the shaft (14) about the longitudinal axis (Z) based on the measured quantity (D), wherein the position detection device (2) comprises one or more 3D positioning devices, such as antennas (20) arranged and configured to receive a signal from the sensor assembly (10) configured to measure a quantity (D) related to a rotation of the first boom (8) about the longitudinal axis (Z) of the shaft (14). a control unit configured to calibrate a sensor assembly (10) including a wire sensor (18) having two spaced apart mounting brackets (42) and a wire sheath (38) extending between two sheath mounts (40) located at each end of the wire sheath (38), and a wire (16) slidably disposed within the wire sheath (38) and extending along the length of the wire sheath (38).

2. 2. The position detection device (2) according to claim 1, characterized in that said quantity (D) is the distance between said cab (32) and said mounting arrangement (12).

3. The sensor assembly (10) is mounted at a fixed position (P １ 3. The position detection device (2) according to claim 2, characterized in that it is configured to measure the distance between a fixed position on the mounting arrangement (12) or on an arrangement attached to the mounting arrangement (12).

4. 4. The position detection device (2) according to claim 1, wherein the control unit is configured to calibrate the sensor assembly (10) by using a predetermined list of wire lengths corresponding to several predetermined rotational positions of the first boom (8).

5. A position detection device (2) according to any one of claims 1 to 4, characterized in that it comprises a display unit configured to display the rotation of the mounting arrangement (12) relative to the longitudinal axis (Z) of the shaft.

6. 6. The position detection device (2) of claim 1, wherein the control unit is configured to calibrate the sensor assembly (10) by measuring, using a predetermined protocol, an angular position (α) of the first boom (8) relative to a rotation of the shaft (14) about the longitudinal axis (Z), and to detect outputs from the sensor assembly (10) for a plurality of configurations having different angular positions (α).

7. The predetermined protocol for detecting the angular position (α) includes: a) the orientation and position of the cab (32) measured using sensors available on the cab (32) or on structures fixed to the cab (32); b) the orientation of the boom (8); c) the position of the longitudinal axis of the shaft (14); d) the location of the fixing points on the boom (8) or the bucket (4); 7. The position detection device (2) according to claim 6, characterized in that it applies one or more of the measurements of:

8. 1. A method for determining the position of a bucket (4) in an excavator (6) having a cab (32) and one or more booms (8), the excavator (6) comprising a first boom (8) rotatably mounted to the cab (32) by a mounting arrangement (12), the mounting arrangement (12) being rotatably mounted to the cab (32) by a shaft (14) having a longitudinal axis (Z) extending essentially vertically during normal use of the excavator (6) (when the excavator (6) is placed on a horizontal surface), and the bucket (4) The first boom (8) is rotatably mounted on a stick that is rotatably mounted on the distal-most boom (8), the cab (32) has a longitudinal axis (Y) and a transverse axis (X) extending perpendicular to the longitudinal axis (Y), the mounting arrangement (12) is arranged and configured to allow the first boom (8), and therefore the arm, to rotate about the longitudinal axis (Z) of the shaft (14), and the position detection device (2) includes at least one antenna (20) arranged and configured to receive satellite signals from one or more satellites. and a wire sensor (18) comprising two spaced apart mounting brackets (42) and a wire sheath (38), wherein the wire sensor (18) is configured to measure a quantity (D) related to a rotation of the first boom (8) about the longitudinal axis (Z) of the shaft (14), and to determine an angular position (α) of the first boom (8) relative to the rotation of the shaft (14) about the longitudinal axis (Z) based on the measured quantity (D). the wire sheath (38) extending between two sheath mounts (40) disposed at each end of the wire sheath (38), a wire (16) slidably disposed within the wire sheath (38) and extending in the extension of the wire sheath (38), the method comprising detecting an angular position (α) of the first boom (8) relative to a rotation of the shaft (14) about the longitudinal axis (Z), the method comprising using a predetermined protocol and for a plurality of configurations of the excavator (6) corresponding to different angular positions (α):calibrating the sensor assembly (10) by detecting an output from the sensor assembly (10) to measure an angular position (α) of the first boom (8) relative to a rotation of the shaft (14) about the longitudinal axis (Z).

9. 9. The method according to claim 8, characterized in that the angular position (α) is determined by measuring a quantity (D) related to the rotation of the first boom (8) about the longitudinal axis (Z) of the shaft (14).

10. 10. The method of claim 9, wherein the amount (D) is the distance (D) between the cab (32) and the mounting arrangement (12).

11. The method of claim 10, wherein the distance (D) between the cab (32) and the mounting arrangement (12) is measured using a wire sensor (18).

12. The predetermined protocol includes: a) the orientation and position of the cab (32) measured using sensors available on the cab (32) or on structures fixed to the cab (32); b) the orientation of the boom (8); c) the position of the longitudinal axis of the shaft (14); d) the location of the fixed points on the stick (24), boom (6) or bucket (4); 12. The method according to claim 8, wherein one or more measurements are applied from among:

13. The step of calibrating the sensor assembly (10) is carried out using a calibration procedure in which the position of the cab (32) is measured using several sensors available on the cab (32) or on structures rigidly fixed to the cab (32), the excavator (6) having an arm defined as a structure (4, 8, 8', 24) that is moved when the mounting structure (12) rotates around the shaft (14), and the calibration procedure comprises the steps of: placing the excavator (6) in a predetermined position; 13. The method according to claim 8, wherein the position of the shaft (14) and the position of a fixed point on the arm are known, and the calibration procedure further comprises the step of rotating the arm relative to the shaft (14) to a plurality of different angular positions relative to the lateral axis (X) of the cab (32), and for each of these angular positions (in which the arm is positioned) an angle (α) between the arm and the lateral axis (X) of the cab (32) is determined.

14. The excavator (6) comprises an arm defined as an arrangement (4, 8, 8', 24) that is moved when the mounting arrangement (12) is rotated relative to the shaft (14), and the step of cabling the sensor assembly (10) is carried out by using a calibration procedure in which the position of the cab (32) is measured using available sensors in the cab (32) or in an arrangement rigidly fixed to the cab (32), the calibration procedure including the step of placing the excavator (6) in a predetermined position, wherein 13. The method according to claim 8, wherein the position of the shaft (14) is known and the calibration procedure further comprises the step of measuring the absolute position of a point on the arm, and wherein the calibration procedure further comprises the step of rotating the arm relative to the shaft (14) to a plurality of different angular positions relative to the lateral axis (X) of the cab (32), and wherein for each of these angular positions (in which the arm is positioned) an angle (α) between the arm and the lateral axis (X) of the cab (32) is determined.

15. The excavator (6) comprises an arm defined as an arrangement (4, 8, 8', 24) that is moved when the mounting arrangement (12) is rotated relative to the shaft (14), and the step of cabling the sensor assembly (10) is carried out by using a calibration procedure in which the position of the cab (32) is measured using available sensors on the cab (32) or on an arrangement rigidly fixed to the cab (32), and the calibration procedure is carried out by using a base extending between a predetermined point on the cab (32) or on an arrangement rigidly fixed to the cab (32) and a fixed point on the arm.

13. The method according to claim 8, further comprising a step of measuring a vector of the cab (32) and a vector extending between the predetermined point and a fixed point on the arm, the vector being measured by measuring the position of a point with a GNSS antenna arranged and configured to receive satellite signals from one or more satellites and thereby measure the position, the calibration procedure further comprising a step of comparing a direction vector of the cab (32) with a vector extending between the predetermined point and a fixed point on the arm, the step of comparing being performed for a plurality of different angles (α) between the arm and the transverse axis (X) of the cab (32).

16. 13. The method according to any one of claims 8 to 12, characterized in that the excavator (6) comprises an arm defined as an arrangement (4, 8, 8', 24) that is moved when the mounting arrangement (12) is rotated around the shaft (14), and the step of cabling the sensor assembly (10) is performed using a calibration procedure in which several gyroscopes installed on the arm are used to measure the relative angle of the arm from a predetermined point, the measurements of the relative angle being performed for a number of different angles (α) between the arm and the transverse axis (X) of the cab (32).

17. 13. The method according to any one of claims 8 to 12, wherein the excavator (6) comprises an arm defined as an arrangement (4, 8, 8', 24) that is moved when the mounting arrangement (12) is rotated about the shaft (14), and wherein the step of cabling the sensor assembly (10) is performed using a calibration procedure in which one or more accelerometers, and / or gyroscopes, and / or magnetometers mounted on the arm are used together with one or more accelerometers, and / or gyroscopes, and / or magnetometers mounted on the cab (32) or on an arrangement rigidly fixed to the cab (32) to measure an angle (α), wherein measurements of the relative angle are performed for a number of different angles (α) between the arm and the transverse axis (X) of the cab (32).

18. An excavator (6) comprising a position detection device (2) according to any one of claims 1 to 7.

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