Method for producing and recovering hydrochlorofluoroolefins

A two-stage process for separating HCFOs from organic polysiloxane components and alcohols using vaporization and water contact achieves high purity, addressing the separation challenges and maintaining HCFO performance.

JP7765697B2Active Publication Date: 2025-11-07CENT GLASS CO LTD
View PDF 12 Cites 0 Cited by

Patent Information

Application Number
JP2021212483
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-12-27
Publication Date
2025-11-07
Estimated Expiration
2041-12-27

AI Technical Summary

Technical Problem

The separation of hydrochlorofluoroolefins (HCFOs) from solutions containing organic polysiloxane components and alcohols is challenging due to similar boiling points, leading to impurities in the recovered HCFOs that affect their dissolving and cleaning performance.

Method used

A two-stage process involving vaporization, condensation, and two-layer formation with water contact is used to separate HCFOs from organic polysiloxane components and alcohols, achieving a purity of 95% or more through vaporization, condensation, and subsequent separation into organic and aqueous layers.

Benefits of technology

The method effectively recovers highly pure HCFOs, maintaining their performance as solvents and cleaning agents by reducing impurity levels, particularly when used with silicone-based lubricants.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 0007765697000002
    Figure 0007765697000002
  • Figure 0007765697000001
    Figure 0007765697000001
Patent Text Reader

Abstract

To provide a method for producing and recovering HCFO from a solution composition where an organic polysiloxane component and alcohol are dissolved in hydrochlorofluoroolefin.SOLUTION: A method for recovering hydrochlorofluoroolefin includes: a first vaporization step of vaporizing hydrochlorofluoroolefin and alcohol from a solution composition where an organic polysiloxane component and alcohol are dissolved in hydrochlorofluoroolefin, and obtaining its steam; a first condensation step of condensing the steam, and obtaining its a condensate liquid; a first two-layer formation step of bringing the condensate liquid into contact with water, and forming a two-layer separated into an organic layer and a water layer where the alcohol is dissolved; and a first recovery step of recovering the organic layer.SELECTED DRAWING: Figure 1
Need to check novelty before this filing date? Find Prior Art

Description

[Technical Field]

[0001] The present disclosure relates to methods for producing and recovering hydrochlorofluoroolefins. [Background technology]

[0002] Hydrochlorofluoroolefins (hereinafter sometimes referred to as HCFOs) are compounds with excellent environmental performance, such as a short lifetime in the atmosphere and a low global warming potential. HCFOs are useful as solvents, cleaning agents, refrigerants, heat transfer media for heat pumps, and high-temperature working fluids. For this reason, development is underway to replace chlorofluorocarbons (CFCs) and hydrochlorofluorocarbons (HCFCs).

[0003] HCFO is an excellent solvent and cleaning agent, and silicone-based lubricants are known as compounds that can be dissolved using HCFO. Silicone-based lubricants are suitable for use in medical equipment, such as syringe needles and cylinders, medical tubing components, etc. HCFO can be used as a solvent when applying silicone-based lubricants to these products or as a cleaning agent when removing them from these products.

[0004] For example, Patent Document 1 discloses a lubricant solution in which HCFO is used as a solvent for a silicone-based lubricant, with the lubricant content being 0.01 to 50% by mass of the solution (100% by mass), and further containing 1 to 50% alcohols (based on the total 100% by mass of the HCFO and alcohols). In this case, the alcohol content is approximately 0.99 to 99.98% based on the total 100% of the lubricant and alcohols. Patent Document 2 also discloses a solvent composition containing HCFO and a specific solvent, which is excellent in cleaning and solubility for various oils, including silicone oils. The HCFOs disclosed are Z-1-chloro-3,3,3-trifluoropropene (HCFO-1233zd(Z)) and 1-chloro-2,3,3-trifluoro-1-propene (HCFO-1233yd).

[0005] Although HCFO-1233zd(Z) is a solvent with excellent dissolving and cleaning capabilities, it is an expensive solvent. Therefore, when it is used as a solvent or cleaning agent, it is known to be reused by carrying out a recovery process, such as condensing and recovering the solvent vapor (Patent Documents 3 and 4). [Prior art documents] [Patent documents]

[0006] [Patent Document 1] Patent No. 6507943 [Patent Document 2] Patent No. 6945259 [Patent Document 3] Japanese Patent Publication No. 2020-138166 [Patent Document 4] Patent Publication No. 2021-155711 Summary of the Invention [Problem to be solved by the invention]

[0007] When HCFOs are used as solvents or cleaning agents, separation from the HCFOs can be difficult depending on the dissolved compounds, and used solvents and cleaning agents that have undergone the recovery process may contain compounds other than HCFOs that are difficult to separate.When recovering HCFOs for reuse, it is preferable to recover HCFOs of an appropriate purity from the perspective of maintaining dissolving and cleaning performance, so there was room for consideration regarding the recovery process for HCFOs that contain compounds that are difficult to separate. In particular, silicone oils may contain alcohol as a solvent together with the organic polysiloxane component to improve solubility, adjust the evaporation rate, etc. When a mixture containing both such an organic polysiloxane component and an alcohol is dissolved with HCFO, and the HCFO is recovered from the solution composition, the above-mentioned problems arise. [Means for solving the problem]

[0008] The present inventors have investigated methods for recovering highly pure HCFO from a solution composition in which an organic polysiloxane component and an alcohol are dissolved in HCFO. They have found that, while it is possible to separate the organic polysiloxane component from the HCFO, the boiling points of the HCFO and the alcohol are close, making complete separation difficult. Specifically, the inventors have found that HCFOs having 3 to 5 carbon atoms and 1 to 3 chlorine atoms have similar boiling points to alcohols having 1 to 3 carbon atoms, and that monochlorotrifluoropropene and dichlorotrifluoropropene, which are HCFOs having 3 carbon atoms and 1 to 2 chlorine atoms, have similar boiling points to methanol, ethanol, 2-propanol, or 1-propanol, making complete separation difficult.

[0009] Means for solving the above problems include the following embodiments. [1] a first vaporization step of vaporizing the hydrochlorofluoroolefin and the alcohol from a solution composition in which an organic polysiloxane component and an alcohol are dissolved in the hydrochlorofluoroolefin; a first condensation step of condensing the vapor to form a condensate; a first two-layer formation step of contacting the condensate with water to form two separate layers, an organic layer and an aqueous layer having the alcohol dissolved therein; a first recovery step of recovering the organic layer, [2] The method for recovering organic polysiloxanes according to [1], wherein the organic polysiloxane component is silicone oil, the hydrochlorofluoroolefin is used as a cleaning agent, and the alcohol is one or more selected from the group consisting of methanol, ethanol, and 2-propanol. [3] The recovery method according to [1], characterized in that the mass ratio of the hydrochlorofluoroolefin / silicone oil is 99 / 1 to 50 / 50, and the content of the organosiloxane component and the alcohol is 50 mass% or less based on the total amount of the HCFO, the organosiloxane component, and the alcohol. [4] The recovery method according to [1], wherein the purity of the hydrochlorofluoroolefin contained in the organic layer is 95 GC% or more. [5] When the purity of the hydrochlorofluoroolefin contained in the organic layer is less than 95 GC% by GC%, a second vaporization step of heating the organic layer to produce a vapor containing hydrochlorofluoroolefin and alcohol; a second condensation step of condensing the vapor to form a condensate; a second two-layer formation step of contacting the condensate with water to form two separate layers, an organic layer and an aqueous layer containing the alcohol dissolved therein; The recovery method according to [1], further comprising a second recovery step of recovering the organic layer. [6] The recovery method according to [1], further comprising a step of drying the organic layer recovered in the first recovery step to remove water from the organic layer. [7] The recovery method described in [1], characterized in that in the first condensation step, the vapor is cooled to 10°C or less. [8] The hydrochlorofluoroolefin is at least one of monochlorotrifluoropropene and dichlorotrifluoropropene, The purification method according to [1], wherein the alcohol is at least one of methanol, ethanol, 2-propanol, and 1-propanol. [Effects of the Invention]

[0010] According to one embodiment of the present disclosure, HCFO can be used as a cleaning agent or the like, and the purity of the HCFO can be increased and recovered by treating a solution of HCFO containing impurities using a two-stage method that involves distillation and water. [Brief explanation of the drawings]

[0011] [Figure 1] FIG. 1 is a process diagram showing each step of an embodiment of the present disclosure. DETAILED DESCRIPTION OF THE INVENTION

[0012] Hereinafter, embodiments of the present disclosure will be described. However, the present disclosure can be implemented in various forms without departing from the spirit thereof, and should not be construed as being limited to the description of the embodiments exemplified below. Furthermore, even if there are other effects different from those brought about by the aspects of the following embodiments, those that are clear from the description in this specification or that can be easily predicted by a person skilled in the art are naturally considered to be brought about by the present disclosure.

[0013] Furthermore, in this disclosure, for halogenated hydrocarbons, the abbreviation of the compound is written in parentheses after the compound name, and this abbreviation is used instead of the compound name as needed. Furthermore, for compounds that have a double bond in the molecule and exist as trans isomers (E isomer) and cis isomers (Z isomer), the E isomer and the Z isomer are indicated by adding (E) and (Z) to the end of the compound abbreviation, respectively. Compounds without the addition of (E) or (Z) to the end of their abbreviations indicate the E isomer and / or the Z isomer.

[0014] [Collection method overview] Hereinafter, the method for recovering a highly purified HCFO from a solution composition containing an HCFO, an organic polysiloxane component, and an alcohol according to this embodiment will be described with reference to FIG.

[0015] This recovery method is a two-stage process for separating the organic polysiloxane component and the alcohol from a solution composition in which the organic polysiloxane component and the alcohol are dissolved in HCFO.

[0016] (Solution composition) In this recovery method, the solution composition contains an HCFO (A), an organic polysiloxane component (B), and an alcohol (C). This solution composition may be a homogeneous solution, or a heterogeneous solution or suspension. The organic polysiloxane component in the solution composition may be dissolved, dispersed, solidified, aggregated, or precipitated in the hydrochlorofluoroolefin, and the solution composition in this recovery method may be in any form.

[0017] (HCFO(A)) Because HCFOs have double bonds between carbon atoms, they have a short lifetime in the atmosphere and low ozone depletion potential (ODP) and global warming potential (GWP). In this disclosure, "ozone depletion potential" refers to a value used to compare the intensity of ozone depletion, calculated by dividing the total ozone depletion per kg of each compound by the total ozone depletion per kg of trichlorofluoromethane. Furthermore, "global warming potential" refers to an index that expresses the effect of individual greenhouse gases on global warming relative to the effect of carbon dioxide, taking into account their duration.

[0018] In the present recovery method, the HCFO preferably has 3 to 5 carbon atoms and 1 to 3 chlorine atoms, and particularly preferably has 3 carbon atoms and 1 to 2 chlorine atoms. Specifically, monochlorotrifluoropropene, monochlorotetrafluoropropene, dichlorotrifluoropropene, trichlorotrifluoropropene, and monochloroheptafluoropentene are preferred, with monochlorotrifluoropropene, monochlorotetrafluoropropene, and dichlorotrifluoropropene being particularly preferred, and Z-1-chloro-3,3,3-trifluoropropene (HCFO-1233zd(Z)), Z-1-chloro-2,3,3-trifluoro-1-propene (HCFO-1233yd(Z)), E-1-chloro-2,3,3-trifluoro-1-propene (HCFO-1233yd(E)), Z-1,2-dichloro-3,3,3-trifluoropropene (HCFO-1223xd(Z)), and E-1,2-dichloro-3,3,3-trifluoropropene (HCFO-1223xd(E)) being even more preferred. All of these HCFOs dry very quickly. Furthermore, because they maintain the same temperature when boiled and vaporized, they are unlikely to adversely affect parts that are easily affected by heat, such as resin parts attached to the products being cleaned or coated. Furthermore, they have no flash point, low surface tension and viscosity, and evaporate easily even at room temperature, making them excellent cleaning and coating solvents.

[0019] Specific examples of monochlorotrifluoropropene, monochlorotetrafluoropropene, dichlorotrifluoropropene, trichlorotrifluoropropene, and monochloroheptafluoropentene are shown below, but the HCFOs that can be used in the present recovery method are not limited to these. Monochlorotrifluoropropenes: Z-1-chloro-3,3,3-trifluoropropene (HCFO-1233zd(Z). Boiling point: approximately 39°C), E-1-chloro-3,3,3-trifluoropropene (HCFO-1233zd(E). Boiling point: approximately 18°C), Z-1-chloro-2,3,3-trifluoro-1-propene (HCFO-1233yd(Z). Boiling point: approximately 54°C), E-1-chloro-2,3,3-trifluoro-1-propene (HCFO-1233yd(E). Boiling point: approximately 48°C), 2-chloro-3,3,3-trifluoropropene (HCFO-1233xf. Boiling point: approximately 15°C). Monochlorotetrafluoropropenes: Z-1-chloro-2,3,3,3-tetrafluoropropene (HCFO-1224yd(Z). Boiling point is about 15°C), E-1-chloro-2,3,3,3-tetrafluoropropene (HCFO-1224yd(E). Boiling point is about 19°C), Z-2-chloro-1,3,3,3-tetrafluoropropene (HCFO-1224xe(Z). Boiling point is about 17°C), E-2-chloro-1,3,3,3-tetrafluoropropene (HCFO-1224xe(E). Boiling point is about 23°C). Dichlorotrifluoropropenes: Z-1,2-dichloro-3,3,3-trifluoropropene (HCFO-1223xd(Z). Boiling point: approximately 53°C), E-1,2-dichloro-3,3,3-trifluoropropene (HCFO-1223xd(E). Boiling point: approximately 60°C), 1,1-dichloro-3,3,3-trifluoropropene (HCFO-1223za. Boiling point: approximately 55°C). Trichlorotrifluoropropene: 1,1,2-trichloro-3,3,3-trifluoropropene (HCFO-1213xa. Boiling point: about 88°C). Monochloroheptafluoropentene: E-1-chloro-2,3,3,4,4,5,5-heptafluoro-1-pentene (HCFO-1437dycc(E). Boiling point: about 93°C), Z-1-chloro-2,3,3,4,4,5,5-heptafluoro-1-pentene (HCFO-1437dycc(Z). Boiling point: about 89°C).

[0020] In the present disclosure, the boiling point of HCFO is preferably 10°C or higher and 95°C or lower, and more preferably 15°C or higher and 65°C or lower, taking into consideration the efficiency of the vaporization process.

[0021] In this disclosure, the boiling point of a compound is the boiling point at normal pressure unless otherwise specified. 5 Pa, and room temperature refers to 25°C.

[0022] The HCFO may be any one of the HCFOs described above, or may include two or more HCFOs.

[0023] (Organopolysiloxane component (B)) The organic polysiloxane component of the present disclosure is a polymeric compound containing siloxane bonds. The organic polysiloxane component has excellent heat resistance, weather resistance, chemical stability, and the like, and has lubricity due to its structure.

[0024] The organic polysiloxane component of the present disclosure may be a silicone oil, a silicone resin, a silicone oligomer, or a silicone powder. Specifically, the silicone oil may be straight silicone or modified silicone. The silicone oil may be silicone grease. The organic polysiloxane component of the present disclosure may be a component derived from a silicone-based lubricant. In particular, it may be a component derived from modified silicone. Modified silicone is a silicone oil in which various properties are imparted by introducing organic groups into straight silicone, and modified silicones that have been imparted with lubricating properties are often used as lubricants.

[0025] Silicone-based lubricants refer to lubricants containing silicone, such as silicone oil and silicone grease. Examples of silicone oil include straight silicone and modified silicone such as reactive silicone and non-reactive silicone.

[0026] More specifically, examples of straight silicones include dimethyl silicone, methylphenyl silicone, or methylhydrogen silicone, each of which has a methyl group, a phenyl group, or a hydrogen atom bonded as a substituent. Examples of reactive silicones include amino-modified, epoxy-modified, carboxy-modified, carbinol-modified, methacrylic-modified, phenol-modified, or heterofunctional group-modified silicones. Examples of non-reactive silicones include polyether-modified, methylstyryl-modified, alkyl-modified, higher fatty acid ester-modified, specially hydrophilic modified, or fluorine-modified silicones. These silicones may be used alone or in combination of two or more.

[0027] Examples of silicone oils include those with the product names "Shin-Etsu Silicone KF-96," "Shin-Etsu Silicone KF-965," "Shin-Etsu Silicone KF-968," "Shin-Etsu Silicone KF-99," "Shin-Etsu Silicone KF-50," "Shin-Etsu Silicone KF-54," "Shin-Etsu Silicone HIVACF-4," "Shin-Etsu Silicone HIVACF-5," "Shin-Etsu Silicone KF-56A," and "Shin-Etsu Silicone KF-995" (all manufactured by Shin-Etsu Chemical Co., Ltd.), "SH200" (manufactured by Dow Corning Toray Co., Ltd.), and "MDX4-4159" (manufactured by Dow Corning).

[0028] Preferred silicone greases are those containing the above-mentioned silicone oils as a base oil, thickeners such as metal soaps, and various additives. Examples include products under the names "Shin-Etsu Silicone G-30 Series," "Shin-Etsu Silicone G-40 Series," "Shin-Etsu Silicone FG-720 Series," "Shin-Etsu Silicone G-411," "Shin-Etsu Silicone G-501," "Shin-Etsu Silicone G-6500," "Shin-Etsu Silicone G-330," "Shin-Etsu Silicone G-340," "Shin-Etsu Silicone G-350," and "Shin-Etsu Silicone G-630" (all manufactured by Shin-Etsu Chemical Co., Ltd.), "Molycoat® SH33L," "Molycoat® 41," "Molycoat® 44," "Molycoat® 822M," "Molycoat® 111," "Molycoat® High Vacuum Grease," and "Molycoat® Thermal Diffusion Compound" (all manufactured by Dow Corning Toray Co., Ltd.).

[0029] The silicone oil, silicone resin, silicone oligomer, silicone powder, and silicone grease containing the organopolysiloxane component of the present disclosure may be one type or two or more types.

[0030] The mass ratio of HCFO to one or more components selected from the group consisting of silicone oil, silicone resin, silicone oligomer, silicone powder, and silicone grease is preferably 99 / 1 to 50 / 50, and more preferably 99 / 1 to 90 / 10. The higher the mass ratio of HCFO, the more likely it is that a highly pure HCFO will be obtained by the recovery method of the present disclosure.

[0031] (Alcohol (C)) This refers to an organic compound in which a hydroxy group is bonded to a hydrocarbon of a straight-chain, branched-chain, or cyclic structure. When removing alcohol by contact with water, alcohols with 1 to 3 carbon atoms are preferred because they are easily soluble in water, specifically methanol (boiling point: approximately 64.5°C), ethanol (boiling point: approximately 78.3°C), 2-propanol (boiling point: approximately 82.4°C), or 1-propanol (boiling point: approximately 97°C). Depending on the physical properties of the coexisting compounds, such as the boiling point and solubility, the alcohols may form an azeotrope-like composition, making separation by distillation difficult.

[0032] In the solution composition of the present disclosure, the HCFO content may be from about 50% to about 99% by mass, or from about 70% to about 99% by mass, or from about 80% to about 99% by mass, based on the total amount of HCFO, organosiloxane component, and alcohol. When the HCFO content is within the above range, a highly pure HCFO can be obtained by the recovery method of the present disclosure. In the solution composition of the present disclosure, the content of the organosiloxane component and alcohol is preferably about 50% by mass or less, more preferably about 30% by mass or less, even more preferably about 20% by mass or less, and particularly preferably about 10% by mass or less but greater than 0%, based on the total amount of HCFO, organosiloxane component, and alcohol. In the solution composition of the present disclosure, the alcohol content is preferably 99.9% by mass or less, preferably about 60% by mass or less, more preferably about 30% by mass or less to about 10% by mass, based on the total of the organosiloxane components and alcohol (100%). It may be less than about 10% by mass and more than 0% by mass. When the lubricant solution is dissolved with HCFO or when the lubricant solution is washed immediately after application, the alcohol content relative to the total of the organosiloxane components and alcohol is approximately the same as that of the lubricant solution. When the lubricant is applied and then subjected to a process or environment in which the alcohol evaporates, such as drying, the alcohol content relative to the total of the organosiloxane components and alcohol in the solution composition of the present disclosure is presumably lower than that of the lubricant solution. The lower the contents of the organosiloxane components and alcohol, the easier it is to obtain a highly pure HCFO using the recovery method of the present disclosure.

[0033] (Other ingredients) The solution composition of the present disclosure may contain other components in addition to HCFO, organopolysiloxane components, and alcohol. Examples of such components include stabilizers derived from HCFO detergents or silicone-based lubricants, surfactants, antioxidants, rust inhibitors, fragrances, organic solvents, and water. The solution composition of the present disclosure may contain these other components to the extent that the effects of the present disclosure are not impaired.

[0034] The solution composition may be a solution containing HCFO and a silicone-based lubricant as an organic polysiloxane component. HCFO is sometimes used as a solvent for silicone-based lubricants, and the silicone-based lubricant may contain an organic polysiloxane component and an alcohol. Such solutions containing organic polysiloxane components may be generated in large quantities as waste liquid during the application of silicone-based lubricants to articles or the removal of silicone lubricant stains from articles. The technical significance of the present disclosure lies in the ability to recover useful components such as HCFO with high purity from such waste liquids through a two-stage process consisting of a vaporization step, a condensation step, and a two-layer formation step and a recovery step.

[0035] One embodiment of the solution composition of the present disclosure is a solution composition containing Z-1-chloro-3,3,3-trifluoropropene, an organic polysiloxane component, and at least one alcohol selected from the group consisting of methanol, ethanol, 2-propanol, and 1-propanol. Japanese Patent Application Laid-Open Publication No. 2018-048149 discloses that Z-1-chloro-3,3,3-trifluoropropene forms an azeotrope-like composition with methanol, ethanol, or 2-propanol. Therefore, the solvent composition forms an azeotrope-like composition, or the boiling points of Z-1-chloro-3,3,3-trifluoropropene and the alcohol are close, making it difficult to separate Z-1-chloro-3,3,3-trifluoropropene and the alcohol by distillation. This two-stage process of the present disclosure is technically significant.

[0036] One embodiment of the solution composition of the present disclosure includes a solution composition containing 1-chloro-2,3,3-trifluoropropene, an organopolysiloxane component, and at least one of methanol, ethanol, 2-propanol, and 1-propanol as an alcohol.

[0037] WO-A1-2017 / 122802 discloses that 1-chloro-2,3,3-trifluoropropene forms an azeotrope-like composition with ethanol or 2-propanol. Therefore, the solvent composition forms an azeotrope-like composition or the boiling points of 1-chloro-2,3,3-trifluoropropene and the alcohol are close, making it difficult to separate 1-chloro-2,3,3-trifluoropropene from the alcohol by distillation. This explains the technical significance of the two-stage process disclosed in the present disclosure.

[0038] One embodiment of the solution composition of the present disclosure is a solution composition containing 1,2-dichloro-3,3,3-trifluoropropene, an organic polysiloxane component, and at least one alcohol selected from the group consisting of methanol, ethanol, 2-propanol, and 1-propanol. Because 1,2-dichloro-3,3,3-trifluoropropene and the alcohol have similar boiling points, it is difficult to separate the alcohol from the 1,2-dichloro-3,3,3-trifluoropropene by distillation, which is why the two-stage process of the present disclosure is technically significant.

[0039] (Collection method) The recovery method of the present disclosure is characterized by a two-stage process including: a first vaporization step of vaporizing the hydrochlorofluoroolefin and alcohol from a solution composition containing a hydrochlorofluoroolefin, an organic polysiloxane component, and an alcohol to form vapor; a first condensation step of condensing the vapor to form a condensate; a first two-layer formation step of contacting the condensate with water to form two separate layers: an organic layer and an aqueous layer in which the alcohol is dissolved; and a first recovery step of recovering the organic layer. In the first vaporization step, the organic polysiloxane component becomes a distillation residue and is separated from the vaporized hydrochlorofluoroolefin and alcohol.

[0040] [First embodiment] As an example of this recovery method, we will explain a method for a solution composition containing Z-1-chloro-3,3,3-trifluoropropene (HCFO-1233zd(Z)) and the silicone oil MDX4-4159 (manufactured by Dow Corning). This MDX4-4159 contains approximately 50% by weight of dimethoxysilyldimethylaminoethylaminopropyl silicone as a polyorganosiloxane component, approximately 20% by weight of methanol and 2-propanol as alcohols, and approximately 30% by weight of other components. These other components include impurities such as low-boiling hydrocarbons.

[0041] Z-1-chloro-3,3,3-trifluoropropene (HCFO-1233zd(Z)) can be synthesized by a known method. For example, as described in JP 2020-203916 A, it can be synthesized by reacting 1,1,1,3,3-pentachloropropane (hereinafter also referred to as "HCFC-240fa") as a raw material with hydrogen fluoride in the gas phase in the presence of a solid catalyst and chlorine.

[0042] (First vaporization step) A solution composition containing HCFO-1233zd(Z), MDX4-4159, methanol, and 2-propanol is placed in a heating vessel and heated with hot water at 60°C to 80°C, thereby generating organic matter as vapor.

[0043] The method for generating steam in the first vaporization step of the present disclosure is not particularly limited, and a typical evaporation method for a solution composition containing a solvent can be used. Examples include a method in which the volatile components are evaporated by leaving the article stationary, a method in which steam is generated by air drying, a method in which steam is generated by heating, and a method in which steam is generated by lowering the boiling point by reducing the pressure. These evaporation methods may also be used in combination. When generating steam by heating, the heating temperature should be equal to or higher than the boiling point of the HCFO contained in the solution composition, from the viewpoint of vaporizing the HCFO. A heating temperature of 10°C to 100°C (55±45°C) is preferred, a temperature of 40°C to 90°C (65±25°C) is more preferred, and a temperature of 60°C to 80°C (70±10°C) is even more preferred.

[0044] (First condensation process) In the case of the method of generating vapor by heating, the vapor obtained in the first vaporization step can be collected and cooled in a Liebig condenser connected to a heating vessel and a receiver cooled with ice water to obtain a condensate. The obtained condensate contains HCFO-1233zd(Z), 2-propanol, methanol, and other components.

[0045] The condensation method in the first condensation step of the present disclosure is not particularly limited, and a method of condensing vapor to obtain a liquid can be used. For example, a method of collecting vapor and cooling the vapor to obtain a liquid, or a method of obtaining a liquid using a compressor and condenser such as those used in refrigeration cycle systems can be used. The form of the liquid is not particularly limited, and it can be in the form of fine water droplets such as steam. From the viewpoint of condensing the HCFO, the cooling temperature should be below the boiling point of the HCFO contained in the solution composition. From the viewpoint of easy cooling using ice or a cooler, a temperature of 10°C or lower is preferred, and 0°C or lower is more preferred.

[0046] (1st second layer formation process) A stirring bar, HCFO-1233zd(Z), 2-propanol as an alcohol, and the condensate obtained in the first condensation step containing methanol and water are placed in a stirring vessel, stirred, and then allowed to stand, allowing the mixture to separate into two layers: an organic layer and an aqueous layer in which the alcohol has been dissolved.

[0047] In the first second-layer formation step of the present disclosure, the method for contacting the condensate with water may be any method that allows contact between the condensate and water. For example, the method may involve contacting the condensate with water in the form of fine droplets in the air, or the method may involve contacting the condensate with water in a solution state in a container. From the viewpoint of improving contact efficiency, airflow adjustment, the use of stirring blades or stirrers, or shaking of the container may be performed. Furthermore, from the viewpoint of adjusting the solubility of the alcohol, the contact may be performed while adjusting the temperature, for example, by heating. Preferably, the mixture is stirred at 20°C to 25°C for approximately 30 minutes. By contacting the condensate with water, the alcohol contained in the condensate dissolves in the aqueous layer, thereby reducing the alcohol content in the condensate. Any water capable of dissolving alcohol may be used, and examples of the water include tap water and preferably ultrapure water.

[0048] In the first two-layer formation step of the present disclosure, a method for forming two layers separated into an organic layer and an aqueous layer can be used, for example, by allowing a solution in a mixed state of an organic layer and an aqueous layer to stand still, and the standing temperature may be further adjusted by heating or the like to promote layer separation.

[0049] (First recovery process) By transferring the organic layer of the aqueous layer and organic layer separated in the first two-layer formation to a separate container, the organic layer containing HCFO-1233zd(Z) with significantly reduced amounts of 2-propanol and methanol can be recovered.

[0050] The method for recovering the organic layer in the first recovery step of the present disclosure is not particularly limited, and a method of recovering the organic layer separated from the aqueous layer separately from the aqueous layer can be used. For example, a tank having a piping may be used in the first two-layer formation step, and the organic layer may be extracted using the piping after the two-layer formation. In this case, if the piping for extracting the organic layer is connected to a washing tank in which the article is washed and a mechanism for transferring the recovered organic layer to the washing tank is provided, evaporation loss of the recovered organic layer can be suppressed.

[0051] The first recovery step of the present disclosure may include a 1A confirmation step of determining that the purity of the hydrochlorofluoroolefin contained in the recovered organic layer is 95 GC% or more by gas chromatography (hereinafter sometimes referred to as GC) using an FID as a detector, as described below. When it is confirmed that the purity of the hydrochlorofluoroolefin in the recovered organic layer is 95 GC% or more, the organic layer can be reused as hydrochlorofluoroolefin.

[0052] Furthermore, the first recovery step of the present disclosure may include a 1B confirmation step of confirming that the purity of the hydrochlorofluoroolefin contained in the recovered organic layer is less than 95 GC% by GC using a FID as a detector, as described below. If it is confirmed that the purity of the hydrochlorofluoroolefin is less than 95 GC%, the following steps are carried out: a second vaporization step of vaporizing the organic layer after the purity confirmation to form a vapor containing the hydrochlorofluoroolefin and the alcohol, a second condensation step of condensing the vapor to form a condensate, a second two-layer formation step of contacting the condensate with water to form two layers separated into an organic layer and an aqueous layer, and a second recovery step of recovering the organic layer of the two layers.

[0053] The methods used in the second vaporization step, the second condensation step, the second two-layer formation step, and the second recovery step are the same as those used in the first vaporization step, the first condensation step, the first two-layer formation step, and the first recovery step described above.

[0054] The purity of the hydrochlorofluoroolefin is confirmed by GC, and by repeating the second vaporization step, second condensation step, second two-layer formation step, and second recovery step described above depending on the purity, it is possible to recover hydrochlorofluoroolefin of good purity that can be reused as a solvent or cleaning agent.

[0055] Hydrochlorofluoroolefins with a purity of less than 95 GC% contain impurities, and it may be difficult to satisfy the solubility and cleaning performance required of hydrochlorofluoroolefins. If an attempt is made to obtain only hydrochlorofluoroolefins with a purity of 95 GC% or more in a single purification operation, the amount recovered may be small. A purity of 95 GC% can achieve both the performance required of hydrochlorofluoroolefins and recovery efficiency. From the perspective of the industrial applicability of the purification method of the present disclosure, it can be said that the technical significance of the recovery process of the present disclosure lies in using a purity of 95 GC% as the judgment standard.

[0056] The first recovery step and the second recovery step of the present disclosure may include a step of drying the recovered organic layer. Drying the recovered organic layer removes moisture from the organic layer, which contributes to stabilizing the dissolution and washing performance of the recovered hydrochlorofluoroolefin. The recovered organic layer can be dried using a known or commonly used method, and examples include treating the recovered organic layer using zeolite, magnesium sulfate, sodium sulfate, molecular sieves, or the like as a drying agent.

[0057] [Second embodiment] As an example of this purification method, a method for purifying a solution composition containing 1-chloro-2,3,3-trifluoro-1-propene (HCFO-1233yd (mass ratio of E / Z isomers: 6.7 / 93.3)), silicone oil MDX4-4159, and alcohols such as methanol and 2-propanol will be described.

[0058] 1-Chloro-2,3,3-trifluoro-1-propene can be synthesized by a known method. For example, as described in Republished Publication No. 2019-208546 and Republished Publication No. 2018-101323, it can be synthesized by a dehydrofluorination reaction using 1-chloro-2,2,3,3-tetrafluoropropane (hereinafter also referred to as "HCFC-244ca") as a raw material and potassium hydroxide as a reactant at a temperature of 10 to 70°C.

[0059] The HCFO-1233yd obtained from this reaction may contain a greater proportion of HCFO-1233yd(Z) than HCFO-1233yd(E). Furthermore, the crude HCFO-1233yd obtained from this reaction may contain the raw material HCFC-244ca and the by-product 1-chloro-3,3-difluoro-1-propyne.

[0060] (First vaporization step) In the case of a method of generating steam by heating, a solution composition containing HCFO-1233yd (mass ratio of E / Z isomers: 6.7 / 93.3), MDX4-4159, methanol, and 2-propanol is placed in a heating container and heated with hot water at 60°C to 80°C, thereby generating organic matter as steam.

[0061] The method for generating steam in the first vaporization step of the present disclosure is not particularly limited, and any conventional evaporation method for a solution composition containing a solvent can be used. Examples include a method in which the volatile components are evaporated by leaving the article stationary, a method in which steam is generated by air drying, a method in which steam is generated by heating, and a method in which steam is generated by lowering the boiling point by reducing the pressure. These evaporation methods may also be used in combination. When generating steam by heating, the heating temperature should be equal to or higher than the boiling point of the HCFO contained in the solution composition, from the viewpoint of vaporizing the HCFO. A temperature of 10°C to 100°C (55±45°C) is preferred, a temperature of 40°C to 90°C (65±25°C) is more preferred, and a temperature of 60°C to 80°C (70±10°C) is even more preferred.

[0062] (First condensation process) In the case of a method in which the vapor obtained in the first vaporization step is generated by heating, the vapor can be collected and cooled in a Liebig condenser connected to a heating vessel and a receiver cooled with ice water to obtain a condensate. The obtained condensate contains HCFO-1233yd, 2-propanol, methanol, and other components. Other components include impurities such as low-boiling hydrocarbons derived from silicone oil.

[0063] The condensation method in the first condensation step of the present disclosure is not particularly limited, and a method of condensing vapor to obtain a liquid can be used. For example, a method of collecting vapor and cooling the vapor to obtain a liquid, or a method of obtaining a liquid using a compressor and condenser such as those used in refrigeration cycle systems can be used. The form of the liquid is not particularly limited, and it can be in the form of fine water droplets such as steam. From the viewpoint of condensing the HCFO, the cooling temperature should be below the boiling point of the HCFO contained in the solution composition. From the viewpoint of easy cooling using ice or a cooler, a temperature of 10°C or below is preferred, and 0°C or below is more preferred.

[0064] (1st second layer formation process) The condensate obtained in the first condensation step, which contains a stirrer, HCFO-1233yd(Z), 2-propanol, and methanol, and water are placed in a container, stirred, and allowed to stand, allowing the mixture to separate into two layers: an organic layer and an aqueous layer in which the alcohol has been dissolved.

[0065] In the first second-layer formation step of the present disclosure, the method for contacting the condensate with water may be any method that allows contact between the condensate and water. For example, the method may involve contacting the condensate with water in the form of fine droplets in the air, or the method may involve contacting the condensate with water in the form of a solution in a container. From the viewpoint of improving the contact efficiency, it is also possible to adjust the airflow, use a stirring blade or a stirrer, or shake the container. Furthermore, from the viewpoint of adjusting the solubility of the alcohol, the contact may be carried out while adjusting the temperature, for example, by heating. Preferably, the mixture is stirred at 20°C to 25°C for about 30 minutes. By contacting the condensate with water, the alcohol contained in the condensate dissolves in the aqueous layer, thereby reducing the amount of alcohol contained in the condensate.

[0066] In the first two-layer formation step of the present disclosure, a method for forming two layers, an organic layer and an aqueous layer, can be performed by a known and commonly used means, such as allowing a solution containing a mixture of the organic layer and the aqueous layer to stand still, and the temperature at which the solution is left to stand, for example, may be adjusted by heating to promote separation.

[0067] (First recovery step of separating the two layers and recovering the organic layer) By transferring the organic layer separated in the first two-layer formation to another container, the organic layer containing HCFO-1233yd(Z) with significantly reduced amounts of 2-propanol and methanol can be recovered.

[0068] The method for recovering the organic layer in the first recovery step of the present disclosure is not particularly limited, and a method of recovering the organic layer separated from the aqueous layer separately from the aqueous layer can be used. For example, a tank having a piping may be used in the first two-layer formation step, and the organic layer may be extracted using the piping after the two-layer formation. In this case, if the piping for extracting the organic layer is connected to a washing tank in which the article is washed and a mechanism for transferring the recovered organic layer to the washing tank is provided, evaporation loss of the recovered organic layer can be suppressed.

[0069] The HCFOs having 1 to 3 carbon atoms and the alcohols having 1 to 3 carbon atoms have physical properties such as boiling points and solubility similar to those of the HCFOs and alcohols of the first and second embodiments, and the recovery method of the present disclosure is particularly useful.

[0070] [Manufacturing method overview] Hereinafter, a method for producing the composition containing an HCFO, an organic polysiloxane component, and an alcohol according to this embodiment will be described.

[0071] This production method is a production method in which the organopolysiloxane component and the alcohol component can be easily separated from a composition containing an HCFO, an organopolysiloxane component, and an alcohol.

[0072] (Manufacturing method) The production method of the present disclosure is characterized by comprising: a first vaporization step of converting a solution composition containing a hydrochlorofluoroolefin, an organic polysiloxane component, and an alcohol into vapor containing the hydrochlorofluoroolefin and the alcohol; a first condensation step of condensing the vapor to form a condensate; a first two-layer formation step of contacting the condensate with water to form two layers separated into an organic layer and an aqueous layer; and a first recovery step of recovering the organic layer.

[0073] The first recovery step of the present disclosure may include a 1A confirmation step and a 1B confirmation step.

[0074] The manufacturing method of the present disclosure may include a second vaporization step, a second condensation step, a second two-layer formation step, and a second recovery step.

[0075] The first recovery step and the second recovery step of the present disclosure may include a step of drying the recovered organic layer.

[0076] In the production method of the present disclosure, the first vaporization step, the first condensation step, the first two-layer formation step, the first recovery step, the 1A confirmation step, the 1B confirmation step, the second vaporization step, the second condensation step, the second two-layer formation step, the second recovery step, and the step of drying the recovered organic layer have the same meanings as the respective steps in the purification method. [Example]

[0077] The method for efficiently recovering HCFOs according to the present disclosure will be specifically described below using examples, but the present disclosure is not limited to these examples.

[0078] Here, the "GC%" in the composition analysis value of the raw material or recovered organic matter represents the "GC area%" of the composition obtained by measuring the raw material or recovered organic matter by gas chromatography (detector: FID). Note that the value is rounded to the nearest digit; for example, 0.0GC% indicates less than 0.05GC%.

[0079] [Test Example 1] A 50 ml glass eggplant flask was connected to a branched glass distillation apparatus equipped with a glass thermometer protection tube and a glass Liebig condenser. 9.90 g of 1-chloro-2,3,3-trifluoro-1-propene as HCFO and 0.10 g of silicone oil as organic polysiloxane components and alcohol (HCFO / silicone oil = mass ratio 99 / 1) were weighed into the eggplant flask. The 1-chloro-2,3,3-trifluoro-1-propene used was the raw material listed in Table 1 (mass ratio of E / Z isomers: 6.7 / 93.3), and the silicone oil used was MDX4-4159 (manufactured by DuPont).

[0080] A glass adapter was used to connect the Liebig condenser to a receiver, and a glass recovery flask containing a PTFE stirrer was installed. The recovery flask was cooled with ice water, allowing the distillate to be collected. While taking care to prevent bumping, 9.10 g of organic matter was collected as a condensate through the evaporation and cooling processes under warm water at 60-80°C (the evaporation and condensation processes will be referred to as the "pre-stages" below).

[0081] The obtained organic matter was analyzed by gas chromatography, and was found to consist of 98.65% 1-chloro-2,3,3-trifluoro-1-propene, 0.21% 2-propanol, 0.01% methanol, and 1.13% others.

[0082] Next, a PTFE stir bar was placed in a 12 ml glass vial, and 2.00 g of the organic matter recovered as a condensate and 2.00 g of ultrapure water were weighed out. The glass vial was capped and stirred at room temperature (20°C to 25°C) for 30 minutes to bring the condensate and water into contact. After that, the mixture was allowed to stand to form two layers, and the separated organic phase was recovered (hereinafter, the two-layer formation step and recovery step may be referred to as the latter step).

[0083] The obtained organic matter was analyzed by gas chromatography and found to be 98.79% 1-chloro-2,3,3-trifluoro-1-propene, 0.04% 2-propanol, a trace amount of methanol, and 1.17% other compounds. The detailed results are shown in Table 1.

[0084] [Test Example 2] The same operation as in the first half of Test Example 1 was carried out except that 9.50 g of 1-chloro-2,3,3-trifluoro-1-propene and 0.50 g of MDX4-4159 were used (HCFO / silicone oil = mass ratio 95 / 5), and 8.70 g of organic matter was recovered by distillation.

[0085] The organic matter obtained after distillation and recovery was analyzed by gas chromatography, and was found to consist of 97.95% 1-chloro-2,3,3-trifluoro-1-propene, 0.86% 2-propanol, 0.06% methanol, and 1.13% others.

[0086] Next, the same operation as in the latter part of Test Example 1 was carried out, except that 2.00 g of the organic substance recovered by distillation and 2.00 g of ultrapure water were used, and the organic phase was recovered.

[0087] The obtained organic matter was analyzed by gas chromatography and found to be 98.62% 1-chloro-2,3,3-trifluoro-1-propene, 0.17% 2-propanol, a trace amount of methanol, and 1.21% other compounds. The detailed results are shown in Table 1.

[0088] [Test Example 3] The same operation as in the first half of Test Example 1 was carried out except that 9.00 g of 1-chloro-2,3,3-trifluoro-1-propene and 1.00 g of MDX4-4159 were used (HCFO / silicone oil = mass ratio 90 / 10), and 8.20 g of organic matter was recovered by distillation.

[0089] The organic matter obtained after distillation and recovery was analyzed by gas chromatography, and was found to consist of 96.73% 1-chloro-2,3,3-trifluoro-1-propene, 1.78% 2-propanol, 0.13% methanol, and 1.36% others.

[0090] Next, the same operation as in the latter part of Test Example 1 was carried out, except that 2.00 g of the organic substance recovered by distillation and 2.00 g of ultrapure water were used, and the organic phase was recovered.

[0091] The obtained organic matter was analyzed by gas chromatography and found to be 98.16% 1-chloro-2,3,3-trifluoro-1-propene, 0.35% 2-propanol, a trace amount of methanol, and 1.49% other components. The detailed results are shown in Table 1.

[0092] [Test Example 4] The same operation as in the first half of Test Example 1 was carried out except that 7.50 g of 1-chloro-2,3,3-trifluoro-1-propene and 2.50 g of MDX4-4159 were used (HCFO / silicone oil = mass ratio 75 / 25), and 6.61 g of organic matter was recovered by distillation.

[0093] The organic matter obtained after distillation and recovery was analyzed by gas chromatography, and was found to consist of 93.14% 1-chloro-2,3,3-trifluoro-1-propene, 4.71% 2-propanol, 0.45% methanol, and 1.70% others.

[0094] Next, the same procedure as in Example 1 was carried out except that 2.00 g of the organic substance recovered by distillation and 2.00 g of ultrapure water were used, and the organic phase was recovered.

[0095] The obtained organic matter was analyzed by gas chromatography and found to be 97.09% 1-chloro-2,3,3-trifluoro-1-propene, 0.98% 2-propanol, 0.01% methanol, and 1.92% other components. The detailed results are shown in Table 1.

[0096] [Test Example 5] The same operation as in the first half of Test Example 1 was carried out except that 5.00 g of 1-chloro-2,3,3-trifluoro-1-propene and 5.00 g of MDX4-4159 were used (HCFO / silicone oil = mass ratio 50 / 50), and 3.76 g of organic matter was recovered by distillation.

[0097] The organic matter obtained after distillation and recovery was analyzed by gas chromatography, and the content was found to be 87.21% 1-chloro-2,3,3-trifluoro-1-propene, 8.95% 2-propanol, 1.51% methanol, and 2.33% others.

[0098] Next, the same operation as in the latter part of Test Example 1 was carried out, except that 1.50 g of the organic substance recovered by distillation and 1.50 g of ultrapure water were used, and the organic phase was recovered.

[0099] The obtained organic matter was analyzed by gas chromatography and found to be 95.41% 1-chloro-2,3,3-trifluoro-1-propene, 1.84% 2-propanol, 0.05% methanol, and 2.70% other components. The detailed results are shown in Table 1.

[0100] [Test Example 6] The same operation as in the first half of Test Example 1 was carried out, except that 9.90 g of HCFO (1-chloro-3,3,3-trifluoropropene) was used instead of 1-chloro-2,3,3-trifluoro-1-propene, and 0.10 g of MDX4-4159 was used (HCFO / silicone oil = mass ratio 99 / 1), and 9.05 g of organic matter was recovered by distillation.

[0101] The organic matter obtained after distillation and recovery was analyzed by gas chromatography, and was found to consist of 99.72% 1-chloro-3,3,3-trifluoropropene, 0.20% 2-propanol, 0.01% methanol, and 0.07% others.

[0102] Next, the same operation as in the latter part of Test Example 1 was carried out, except that 2.00 g of the organic substance recovered by distillation and 2.00 g of ultrapure water were used, and the organic phase was recovered.

[0103] The obtained organic matter was analyzed by gas chromatography and found to be 99.90% 1-chloro-3,3,3-trifluoropropene, 0.02% 2-propanol, no methanol detected, and 0.08% other compounds. Detailed results are shown in Table 1.

[0104] [Test Example 7] The same operation as in the first half of Test Example 1 was carried out, except that 9.50 g of HCFO (1-chloro-3,3,3-trifluoropropene) was used instead of 1-chloro-2,3,3-trifluoro-1-propene, and 0.50 g of MDX4-4159 was used (HCFO / silicone oil = mass ratio 95 / 5), and 9.12 g of organic matter was recovered by distillation.

[0105] The organic matter obtained after distillation and recovery was analyzed by gas chromatography, and was found to consist of 99.34% 1-chloro-3,3,3-trifluoropropene, 0.44% 2-propanol, 0.02% methanol, and 0.19% others.

[0106] Next, the same operation as in the latter part of Test Example 1 was carried out, except that 2.00 g of the organic substance recovered by distillation and 2.00 g of ultrapure water were used, and the organic phase was recovered.

[0107] The obtained organic matter was analyzed by gas chromatography and found to be 99.66% 1-chloro-3,3,3-trifluoropropene, 0.06% 2-propanol, no methanol detected, and 0.28% other compounds. Detailed results are shown in Table 1.

[0108] [Test Example 8] The same operation as in the first half of Test Example 1 was carried out, except that 9.00 g of HCFO (1-chloro-3,3,3-trifluoropropene) was used instead of 1-chloro-2,3,3-trifluoro-1-propene, and 1.01 g of MDX4-4159 was used (HCFO / silicone oil = mass ratio 90 / 10), and 8.57 g of organic matter was recovered by distillation.

[0109] The organic matter obtained after distillation and recovery was analyzed by gas chromatography, and was found to consist of 97.53% 1-chloro-3,3,3-trifluoropropene, 1.67% 2-propanol, 0.08% methanol, and 0.71% others.

[0110] Next, the same operation as in the latter part of Test Example 1 was carried out, except that 2.00 g of the organic substance recovered by distillation and 2.00 g of ultrapure water were used, and the organic phase was recovered.

[0111] The organic matter obtained was analyzed by gas chromatography and found to be 99.04% 1-chloro-3,3,3-trifluoropropene, 0.20% 2-propanol, a trace amount of methanol, and 0.76% other substances. The detailed results are shown in Table 1.

[0112] [Test Example 9] The same operation as in the first half of Test Example 1 was carried out, except that 7.50 g of HCFO (1-chloro-3,3,3-trifluoropropene) was used instead of 1-chloro-2,3,3-trifluoro-1-propene, and 2.50 g of MDX4-4159 was used (HCFO / silicone oil = mass ratio 75 / 25), and 6.90 g of organic matter was recovered by distillation.

[0113] The organic matter obtained after distillation and recovery was analyzed by gas chromatography, and was found to consist of 95.55% 1-chloro-3,3,3-trifluoropropene, 3.42% 2-propanol, 0.38% methanol, and 0.64% others.

[0114] Next, the same operation as in the latter part of Test Example 1 was carried out, except that 2.00 g of the organic substance recovered by distillation and 2.00 g of ultrapure water were used, and the organic phase was recovered.

[0115] The obtained organic matter was analyzed by gas chromatography and found to be 98.87% 1-chloro-3,3,3-trifluoropropene, 0.42% 2-propanol, a trace amount of methanol, and 0.70% other substances. The detailed results are shown in Table 1.

[0116] [Test Example 10] The same operation as in the first half of Test Example 1 was carried out, except that 5.00 g of HCFO (1-chloro-3,3,3-trifluoropropene) was used instead of 1-chloro-2,3,3-trifluoro-1-propene, and 5.00 g of MDX4-4159 was used (HCFO / silicone oil = mass ratio 50 / 50), and 4.19 g of organic matter was recovered by distillation.

[0117] The organic matter obtained after distillation and recovery was analyzed by gas chromatography, and was found to consist of 92.83% 1-chloro-3,3,3-trifluoropropene, 5.43% 2-propanol, 0.71% methanol, and 1.04% others.

[0118] Next, the same operation as in the latter part of Test Example 1 was carried out, except that 2.00 g of the organic substance recovered by distillation and 2.00 g of ultrapure water were used, and the organic phase was recovered.

[0119] The obtained organic matter was analyzed by gas chromatography and found to be 98.24% 1-chloro-3,3,3-trifluoropropene, 0.65% 2-propanol, 0.01% methanol, and 1.10% other components. The detailed results are shown in Table 1.

[0120] [Table 1]

[0121] As is clear from Table 1, when only the distillation operation (corresponding to the vaporization process and condensation process) of the composition is performed, it is difficult to completely separate HCFO from alcohols with similar boiling points. However, it is possible to reduce the amount of alcohols contained in HCFO by using the simple method of forming a two-layer structure using water. Furthermore, as shown in Test Examples 5 and 10, high concentrations of HCFO can be recovered even from solution compositions containing high concentrations of organic polysiloxane components, such as those with a 50 / 50 HCFO / silicone oil (mass ratio).

[0122] From the above results, it can be seen that the production method and recovery method disclosed herein make it possible to reduce the content of alcohols such as 2-propanol and methanol from a composition containing HCFO, a siloxane component, and an alcohol by a simple method using distillation and water, and to efficiently obtain hydrochlorofluoroolefins of good purity that can be reused as solvents or cleaning agents.

Claims

1. a first vaporization step of vaporizing the hydrochlorofluoroolefin and the alcohol from a solution composition in which an organic polysiloxane component and an alcohol are dissolved in the hydrochlorofluoroolefin; a first condensation step of condensing the vapor to form a condensate; a first two-layer formation step of contacting the condensate with water to form two separate layers, an organic layer and an aqueous layer having the alcohol dissolved therein; a first recovery step of recovering the organic layer.

2. 2. The method according to claim 1, wherein the organic polysiloxane component is silicone oil, the hydrochlorofluoroolefin is used as a cleaning agent, and the alcohol is one or more selected from the group consisting of methanol, ethanol, and 2-propanol.

3. 2. The method for recovering hydrochlorofluoroolefin according to claim 1, wherein the mass ratio of the hydrochlorofluoroolefin to the organic polysiloxane component is 99 / 1 to 50 / 50, and the content of the organic polysiloxane component and the alcohol is 50 mass% or less based on the total amount of the hydrochlorofluoroolefin, the organic polysiloxane component, and the alcohol.

4. 2. The method for recovering hydrochlorofluoroolefins according to claim 1, wherein the purity of the hydrochlorofluoroolefin contained in the organic layer is 95 GC% or more.

5. When the purity of the hydrochlorofluoroolefin contained in the organic layer is less than 95 GC% in terms of GC%, a second vaporization step of heating the organic layer to produce a vapor containing hydrochlorofluoroolefin and alcohol; a second condensation step of condensing the vapor to form a condensate; a second two-layer formation step of contacting the condensate with water to form two separate layers, an organic layer and an aqueous layer having the alcohol dissolved therein; The recovery method according to claim 1 , further comprising a second recovery step of recovering the organic layer.

6. 2. The recovery method according to claim 1, further comprising a step of drying the organic layer recovered in the first recovery step to remove moisture from the organic layer.

7. 2. The method according to claim 1, wherein the vapor is cooled to 10°C or less in the first condensation step.

8. The hydrochlorofluoroolefin is at least one of monochlorotrifluoropropene and dichlorotrifluoropropene, 2. The method according to claim 1, wherein the alcohol is at least one of methanol, ethanol, 2-propanol, and 1-propanol.

Citation Information

Patent Citations

  • Method and equipment for secondary detection of defect part of adhesion layer of sandwich structure plate

    JP1987056846A

  • Separator of finish liquid and hydrophilic solution

    JP1994142403A

  • Washing method

    JP1998071373A

  • Purification of fluorinated unsaturated hydrocarbon

    JP2000229894A

  • Cleaning method using fluorine-containing organic solvent, preservation method of fluorine-containing organic solvent and recovery method

    JP2020138166A