Semiconductor laser with radiation guide element
The semiconductor laser integrates a radiation directing element made of laser-resistant materials to address encapsulation and manufacturing challenges, enhancing stability and efficiency by reducing degradation and contamination, thus ensuring reliable operation in normal air.
Patent Information
- Application Number
- JP2024546479
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2022-02-09
- Filing Date
- 2022-11-24
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2042-11-24
AI Technical Summary
Existing semiconductor lasers face issues with efficient encapsulation and manufacturing, particularly due to the degradation of radiation directing elements under high power densities, leading to catastrophic optical damage and contamination, which affects their operational stability and efficiency.
The semiconductor laser incorporates a radiation directing element monolithically connected to the laser diode, made of materials like silicon dioxide, which is resistant to laser radiation and can be self-aligned, acting as a protective and coupling element to guide and shape laser radiation, allowing operation in normal air.
This configuration enhances the stability and efficiency of the semiconductor laser by reducing degradation and contamination, enabling reliable operation in atmospheric conditions while maintaining high power density performance.
Smart Images

Figure 0007774736000001 
Figure 0007774736000002 
Figure 0007774736000003
Abstract
Description
[Technical Field]
[0001] The present invention relates to a semiconductor laser with a radiation guiding element, more particularly to an optical element or light guide and a corresponding manufacturing method, and also to a radiation transmitting element, more particularly to a radiation exit window for a laser housing with at least one optical element, and a corresponding manufacturing method. Summary of the Invention [Problem to be solved by the invention]
[0002] It is an object to specify a semiconductor laser that can be efficiently encapsulated and manufactured. It is also an object to specify a semiconductor laser with a self-aligning radiation directing element, more particularly an optical element or light guide. It is also an object to specify a corresponding radiation transmitting element, more particularly a radiation exit window for a laser housing. These objects are achieved by an apparatus and a manufacturing method with the features of the independent claims. Further advantageous configurations correspond to the dependent claims. [Means for solving the problem]
[0003] According to one embodiment, the semiconductor laser comprises a laser diode. The laser diode has an active region for generating laser radiation and a radiation exit region through which the laser radiation can exit the laser diode. The semiconductor laser also comprises a radiation directing element. The radiation directing element is arranged on the laser diode at the radiation exit region and monolithically connected to the laser diode. The radiation directing element comprises or consists of a material that can be provided by laser radiation on the laser diode. More preferably, the radiation directing element is arranged at the radiation exit region directly on the laser diode (without an intermediate layer) or directly on the dielectric mirror.
[0004] Therefore, by manipulating the laser diode to provide the radiation directing element, the radiation directing element can be provided in a self-aligned manner exactly on the beam exit area.
[0005] The radiation inducing element is preferably stable to laser radiation ("radiation stable") and does not degrade, or does not substantially degrade, under operating conditions within the typical total operating time of the semiconductor laser.
[0006] The laser diode can in principle be any semiconductor laser diode.
[0007] An effect known as the optical tweezing effect is particularly pronounced in edge-emitting semiconductor laser diodes, especially due to their high power densities. In this case, the high power density results in organic and inorganic contaminants and compounds being picked up from the surrounding air and deposited on the laser facet. The high energy density in the area of the laser facet leads to decomposition, deposition, and accumulation of particles and decomposition products on the facet. This leads to interaction with the emitted radiation, which leads to further heating of the facet. The above relationship results in a self-reinforcing effect, which can ultimately lead to the destruction of the laser (COD, Catastrophic Optical Damage).
[0008] According to one embodiment, the radiation directing element is configured as a protection element to reduce the above-mentioned effects, i.e., it may be configured to allow the semiconductor laser to operate in normal air. For this purpose, it may have a certain minimum thickness. However, as will be explained in more detail later, it may also be configured as a coupling element to bridge the distance between the laser and the radiation coupling element.
[0009] The laser diode is therefore preferably an edge-emitting laser diode, in which case the radiation exit area is the area of the laser facet, which means that the radiation directing element is arranged at the radiation exit area on the laser facet, preferably directly on the laser facet, and is monolithically connected to the laser facet.
[0010] However, as mentioned above, the diode may in principle be any desired semiconductor laser diode, more particularly a vertical cavity surface emitting laser (VCSEL) or a photonic crystal surface emitting laser (PCSEL). In the case of a VCSEL, the radiation directing element may be provided, preferably directly on a distributed Bragg reflector through which the laser radiation emits in operation, or may be provided, preferably directly on a substrate through which the laser radiation emits in operation. In the case of a PCSEL, the radiation directing element may be provided, preferably directly on the photonic crystal of the PCSEL.
[0011] The material may in particular be an inorganic material, which may comprise or consist of silicon, aluminum, tantalum, titanium or hafnium.
[0012] Such materials include, for example, silicon dioxide (SiO ). 2, Aluminum oxide Al2O3, tantalum oxide TaO, tantalum dioxide TaO2, titanium dioxide Ta2O 5, Titanium dioxide TiO 2, It can also be a dielectric such as hafnium (HfO2). In experiments, silicon dioxide (SiO2) has given particularly good results.
[0013] The radiation directing element can be configured as a radiation coupling element, i.e. it has a radiation coupling surface that is not connected to any other optical element and through which radiation can be fed into the atmosphere.
[0014] The radiation coupling element may be configured to shape the laser radiation (hereinafter referred to as "optical element"), and in particular may be configured as a refractive lens.
[0015] The lens may be configured to spread the radiation by lensing effect, allowing the semiconductor laser to operate in normal atmosphere, or the radiation coupling element may allow self-adjusting focusing of the laser beam to achieve an optimized beam profile.
[0016] Alternatively, in addition to the radiation directing element, a radiation coupling element monolithically connected to the radiation directing element may be provided. In this case, the radiation directing element may constitute a coupling element (i.e., a light guide) that guides the laser radiation from the laser diode to the radiation coupling element. In this embodiment, the beam combining element may also be configured to shape the laser radiation. The beam combining element may be any desired lens, more particularly a refractive lens, or a prism that changes the propagation direction of the laser radiation.
[0017] In this case, the radiation coupling element may be located after the radiation directing element along the beam path of the laser radiation that can be generated by the semiconductor laser. This means that the laser radiation generated when the laser diode is active first passes through the radiation directing element and then through the radiation coupling element. The semiconductor laser may further comprise a support on which the semiconductor laser and optionally the radiation coupling element are arranged. That is, the laser and optionally the radiation coupling element may be mounted on it.
[0018] According to one embodiment, the semiconductor laser comprises multiple laser diodes. Similarly, each laser diode may have multiple emission points. For example, the semiconductor laser may comprise an edge emitter or a VCSEL array having multiple laser ridges (laser bars).
[0019] If a plurality of laser diodes and / or laser diodes with a plurality of emission points are provided, it is preferred that a plurality of the above-mentioned radiation directing elements are also provided, and it is also preferred that the laser diodes have exactly the same number of radiation directing elements as emission points.
[0020] The laser diode may be configured to emit light in the visible spectral region, more particularly in the blue spectral region.The semiconductor lasers described above are preferably used in automotive head-up displays or as beam sources in laser projectors.
[0021] In the method for manufacturing the semiconductor laser, step S1 provides a laser diode having an active region for generating laser radiation and a radiation exit region, and step S2 provides a radiation directing element for the laser diode within the radiation exit region. Step S2 includes a substep (S3) of exposing the laser diode to the atmosphere and a precursor, e.g., a metal organyl, and optionally a nitrogen and / or oxygen donor, capable of inducing a chemical reaction by laser radiation. 2a Step S2 also includes a step S3 of operating the laser diode to induce a chemical reaction and convert the precursor into a material that monolithically forms a radiation-guiding element within the radiation exit area on the laser diode. 2b The optional addition of oxygen can prevent carbon deposition on the facets.
[0022] As mentioned above, the laser diode may be an edge-emitting laser diode. In that case, the radiation exit area is the laser facet, and the radiation directing element is preferably located directly on the laser facet. Furthermore, the laser diode may be a VCSEL or PCSEL. The radiation directing element is preferably radiation stable, more preferably a protective element, and preferably allows operation of the semiconductor laser in normal air.
[0023] The precursor may in particular be an inorganic precursor. Correspondingly, the substance may be an inorganic substance. The precursor may comprise or consist of silicon, aluminum, tantalum, hafnium, or titanium. Correspondingly, the substance may comprise or consist of silicon, aluminum, tantalum, hafnium, or titanium.
[0024] In the experiments, SiO2 gave particularly good results. Here, volatile silicon (Si x H y C z ), such as silane (Si x H 2x) is used as a precursor. By reacting with atmospheric oxygen (O2), silicon dioxide (SiO2) is produced. Si x H y C z + O 2 -> SiO 2 + H2O (+ stable Si x-o H y-m C z-n ) The Si here may be replaced by other metals that provide an appropriate refractive index for the oxide formed.
[0025] As mentioned above, the radiation inductive element may be configured as a radiation coupling element, in which case it is suitable for generating laser radiation, or, as mentioned above, in addition to the radiation inductive element, a radiation coupling element may be provided which is monolithically connected to the radiation inductive element.
[0026] The corresponding manufacturing method further comprises a step S of providing a radiative coupling element. 1a and a step S of positioning the radiation coupling element relative to the laser diode such that laser radiation is transmitted through the radiation coupling element when the laser diode is in operation. 1b Therefore, the subsequent step S 2a In step S, both the laser diode and the radiation coupling element are exposed to the precursor and the atmosphere. 2b In this method, during operation of the laser diode, an emission directing element is formed on the laser diode within the emission exit area so as to monolithically connect the laser diode to the emission directing element.
[0027] As mentioned above, the semiconductor laser may further comprise a support on which the semiconductor laser and optionally the radiation coupling element are arranged. As mentioned above, the semiconductor laser may have multiple laser diodes, in which case multiple radiation coupling elements may be generated. The laser diodes may be configured to emit light in the visible spectral range, more particularly in the blue spectral range. The above-mentioned semiconductor laser is preferably used in automotive head-up displays or as a beam source in a laser projector.
[0028] According to one embodiment, a radiation transmission element, more particularly a radiation exit window for a laser housing, comprises a base element, more particularly a radiation exit window base element, and one or more optical elements arranged on and monolithically connected to the base element, again the optical elements comprising or consisting of a material that can be provided on the base element by laser radiation.
[0029] The base element may in particular be a radiation exit window base element, in which case it may preferably be a planar or substantially planar sheet that is transparent to the laser radiation.
[0030] Similar to the semiconductor laser with radiation directing element described above, optical elements may be produced self-aligned on a base element by manipulating a laser diode to provide one or more optical elements.
[0031] The optical element is configured to shape the laser radiation. The element may be a refractive lens. The lens may be configured to spread the laser radiation by lensing. The material may be any of the materials mentioned above, more particularly silicon dioxide.
[0032] According to one embodiment, the optoelectronic device includes one or more semiconductor laser diodes, each having an active region for generating laser radiation and a hermetic laser housing in which the semiconductor laser diode is arranged. The radiation exit window is part of the hermetic laser housing. The laser diodes are arranged relative to the radiation exit window such that each laser diode corresponds to one of the optical elements through which the laser radiation of the respective laser diode can be emitted in an operative state.
[0033] The laser diode may be one of the types mentioned above, for example an edge-emitting laser diode or a VCSEL array, but is preferred for use as a beam source in a head-up display or laser projector.
[0034] In the method for manufacturing a corresponding radiation-transmitting element, more particularly a radiation exit window, first the radiation-transmitting element is subjected to step S 21 Then, step S 22 In step S , an optical element or a plurality of optical elements is provided on a radiation-transmitting element, which is first exposed to a precursor and atmosphere that can be induced to react chemically with laser radiation. 22a Laser radiation is then generated and a chemical reaction is induced by the laser radiation to convert the precursor into a material that forms an optical element monolithically on the radiation-transmitting element (step S 22b ).
[0035] In a method for manufacturing an optoelectronic device, first, at least one semiconductor laser diode having an active region for generating laser radiation is provided (step S 31 ). Also, the radiation exit window base element (step S 32 A sealed laser housing having a base element is also provided. Then, a laser diode is placed in the laser housing so that, in an operational state, the laser radiation of the laser diode can exit through the radiation exit window base element (step S 33). Step S 34 The placement of the optical element on the radiation exit window base element in step S 34a In step S, the radiation exit window base element is exposed to a precursor capable of being induced to react chemically with the laser radiation and to the atmosphere. 34b In this step, a chemical reaction is induced and the precursor is converted into a material that forms at least one optical element monolithically on the radiation exit window base element by operating the laser diode.
[0036] Step S 34a In the present invention, the interior of the laser housing is preferably kept precursor-free.
[0037] In particular, the at least one laser diode may be one of the types described above. The material may be a material described above, more particularly silicon dioxide, in which case the precursor may be a volatile silicone.
[0038] The invention will now be explained in more detail with reference to the accompanying schematic drawings. [Brief explanation of the drawings]
[0039] [Figure 1] 1 is a diagram illustrating a semiconductor laser according to a first embodiment. [Figure 2] 2A to 2C are diagrams illustrating a method for manufacturing a semiconductor laser according to the first embodiment. [Figure 3] FIG. 2 is a diagram illustrating a semiconductor laser according to a second embodiment. [Figure 4] FIG. 10 is a diagram illustrating a semiconductor laser according to a third embodiment. [Figure 5] 5A to 5C are diagrams illustrating a method for manufacturing the semiconductor lasers according to the second and third embodiments. [Figure 6] 10A and 10B show radiation exit windows according to an embodiment; [Figure 7] 7A to 7C are diagrams illustrating a method for manufacturing the radiation exit window according to the embodiment shown in FIG. 6. [Figure 8]1 illustrates a sealed laser housing according to an embodiment. [Figure 9] 9A-9C illustrate a method for manufacturing a hermetically sealed laser housing according to the embodiment of FIG. 8.
[0040] FIG. 1 shows a semiconductor laser 1 according to a first embodiment. The semiconductor laser 1 comprises a semiconductor laser diode 2 arranged on a support 4. In this embodiment, a submount (assembly element) 42 is provided between the support 4 and the semiconductor laser diode 2, which is connected to the laser diode 2 and the support 4 by solders 40, 41 (here, solder layers). The laser diode 2 has an active region 20 that generates laser radiation 5 when an appropriate voltage is applied. The laser radiation 5 leaves the laser diode 2 through a radiation exit region 22. In this case, the laser diode 2 is an edge-emitting laser diode. The radiation exit region 22 is therefore the region of the laser facet 21. A radiation guide element 3 is arranged on the laser facet 21 within the radiation exit region 22. Alternatively, the laser diode 2 may be a VCSEL or PCSEL.
[0041] The radiation guide element 3 comprises or consists of a material that can be applied to the laser diode 2 by laser radiation 5. The radiation guide element 3 is an element that allows the semiconductor laser 1 to operate in normal air, i.e., a protection element.
[0042] It should be noted that here the radiation directing element 3 is formed as a refractive lens and is therefore a radiation coupling element 30 having a radiation coupling surface that can transmit the laser radiation 5 into the atmosphere.
[0043] As mentioned above, the radiation directing element 3 comprises a material that can be provided to the laser diode 2 by laser radiation 5. The corresponding method will now be explained in more detail with reference to FIG.
[0044] The method begins with step S0 "START". In step S1, a laser diode 2 is provided. Then, in step S2, a radiation directing element 3 is provided on the laser diode 2. Step S2 includes sub-steps S 2a and S 2b Step S 2a In step S, the laser diode 2 is exposed to a precursor and atmosphere that can be chemically reacted with by the laser radiation 5. 2b In step S2, the laser diode is operated to induce a chemical reaction that converts the precursor into a material that monolithically forms the radiation directing element 3 at the radiation exit area 22 on the laser diode 2. In particular, the precursor may be a silicon hydride or a volatile silicone, and the material may be silicon dioxide. The method includes steps S3, S4, S5, S6, S7, S8, S9, S10, S11, S12, S13, S14, S15, S16, S17, S18, S19, S19, S19, S19, S19, S20, S21, S22, S23, S24, S25, S26, S27, S28, S29, S30, S31, S32, S33, S34, S35, S46, S47, S48, S49, S50, S51, S52, S53, S54, S55, S56, S57, S58, S59, S60, S61, S62, S63, S64, S65, S66, S67, S68, S70, S71, S72, S73, S74, S75, S76, S87, S88, S99, S91, S92, S93, S94, S95, S96, S97, S98, S99, S109, S109, S110, S111, S112, S113, S114, S115, S120, S121, S132, S142, S153, S163, S174, S185, S196, S197, S198, S199, S199, S199, S199, S199, S1 E If hydrocarbons are present, they are oxidized to CO2 by reaction with oxygen and are no longer available as reactants for the process.
[0045] FIG. 3 shows a semiconductor laser 1 according to a second embodiment. The configuration is substantially the same as that of the first embodiment shown in FIG. 1. In the semiconductor laser 1 according to the second embodiment, the radiation guide element 3 is not a radiation coupling element 30. That is, electromagnetic radiation is not directly emitted into the atmosphere via the radiation guide element 3. Instead, the radiation guide element 3 is connected to a radiation exit element 6. As a light guide, it transmits the laser radiation 5 generated in the laser diode 2 to the radiation exit element 6. The radiation exit element 6 is here a prism 60 that deflects the laser radiation 5 (in this example, by a right angle, i.e., about 90°). Like the semiconductor laser diode 2, this prism is arranged on the support 4 using solder 41.
[0046] The laser radiation 5 exits the top side of the prism 60 deflected by 90°. This type of arrangement can be used in particular as a so-called top-looker laser housing, i.e., a semiconductor laser housing in which the laser radiation 5 exits from the top surface perpendicular to the base surface of the housing. The base surface allows the housing to be placed on and in contact with a support, such as a printed circuit board. In this case, the semiconductor laser 1 is placed on an assembly extending parallel to the base surface and emits laser radiation 5 parallel to the base surface (perpendicular to the surface normal of the base surface).
[0047] Furthermore, in this embodiment, the space between the prism 60 and the semiconductor laser diode 2 or the submount 42 is filled with a filler material 7 to protect the space from contaminants, to shield the space, and to mechanically stabilize the space.
[0048] 4 shows a semiconductor laser 1 according to a third embodiment. It has a similar configuration to the second embodiment, i.e., the radiation directing element 3 is monolithically connected to the semiconductor laser diode 2 and the radiation coupling element 6, and functions as a light guide between these elements. However, the radiation coupling element 6 is a lens 61 (here a refractive lens) instead of a prism 60.
[0049] Common to all of the above-described embodiments is that the laser radiation 5 coupled into the atmosphere via one of the radiation coupling elements 30, 6 is broadened to allow the optoelectronic device to operate in normal atmosphere (e.g., terrestrial atmosphere at 300 Kelvin).
[0050] 5 shows a method for manufacturing the semiconductor laser 1 according to the second and third embodiments. The method begins with step S0 "START". First, in step S1, the semiconductor laser diode 2 is provided. Next, in step S2, 1a, the radiation coupling element 6 is arranged relative to the laser diode 2 such that, during operation of the laser diode 2, the laser radiation 5 is transmitted through the radiation exit element 6. Here, both the laser diode 2 and the radiation exit element 6 are arranged on a support 4 by means of solders 40, 41 and optionally a submount 42.
[0051] Subsequently, in step S2, a radiation directing element 3 is provided on the laser diode 2 so as to monolithically connect the laser diode 2 to the radiation coupling element 6. Step S2 includes the sub-steps S 2a and S 2b Step S 2a In step S, both the laser diode 2 and the radiation exit element 6 are exposed to the precursor and the atmosphere. The spacing between the radiation exit element 6 and the laser diode 2 is 1b A small value is selected for , which allows the step S of operation of the laser diode 2 2b In step S , a radiation guide element 3 is formed on the laser diode 2 in the radiation exit area 22, and the laser diode 2 is monolithically connected to the radiation guide element 3. E It ends with "End".
[0052] 6 shows a radiation transmission element 8 configured as a radiation exit window 8a according to one embodiment. The radiation exit window 8a comprises a base element 80 configured as a radiation exit window base element 80a. The radiation exit window base element 80a may be a flat or sheet-like element, for example a glass plate, that is transparent to the laser radiation 5. Arranged on the radiation exit window base element 80a are a plurality of optical elements 31 monolithically connected to the radiation exit window base element 80a. These elements are refractive lenses. They consist of a material that can be applied to the radiation exit window base element 80a by the laser radiation 5.
[0053] As a result, the radiation exit window 8a of Figure 6 can be produced particularly simply by the manufacturing method shown in Figure 7. Here, the first step S 21 The radiation exit window base element 80a is provided.22 In step S, the optical element is provided. 22a After exposing the radiation exit window base element 80a to a precursor 5 capable of being induced to react chemically with the laser radiation and the atmosphere in step S 22b The optical element is provided by generating laser radiation 5 in order to convert the precursor into a material that forms the optical element 31 on the radiation exit window base element 80a. E It ends with "End".
[0054] In this case, preferably only one side of the radiation exit window base element 80a is exposed to the precursor, so that the optical element 31 is formed on only one side of the radiation exit window base element 80a. The element may, for example, be filled with a protective gas.
[0055] 8 shows an optoelectronic device 10 having a sealed laser housing 9 with the above-mentioned radiation exit window 8a. In the sealed laser housing 9, the semiconductor laser diodes 2 are arranged on a support 4. Also provided is a prism 90 disposed within the laser housing. As a result, the electromagnetic radiation 5 emitted by the semiconductor laser diodes 2 is deflected by 90 degrees and exits through the radiation exit window 8a. The laser diodes 2 are positioned relative to the radiation exit window 8a so that one of the optical elements 31 corresponds to each laser diode 2, and laser radiation emitted by the operating laser diodes 2 exits through the corresponding optical element 31.
[0056] According to an alternative embodiment, for a radiation exit window 8a according to Fig. 6 and an optoelectronic device 10 according to Fig. 8, only one optical element 31 and only one semiconductor laser diode 2 may be provided. Similarly, the laser radiation 5 of the corresponding semiconductor laser diode 2 may be split into several laser beams by a beam splitter and / or the laser diode may have several exit points. In that case, the laser diode 2 may be assigned to two or more optical elements 31 through which the laser radiation 5 exits.
[0057] During manufacture of the optoelectronic device 10, in principle, the optical element 31 may be provided in the corresponding radiation exit window 8a and placed on the laser housing 9 containing the laser diode 2, submount 4 and prism 90, and aligned so that the laser radiation 5 exits through the optical element 31.
[0058] However, the optoelectronic device 10 is preferably fabricated according to the method shown in Figure 9. The method begins with step S0 "START". 31 Next, in step S 32 In the subsequent step S, the hermetic laser housing 9 is provided with a radiation exit window base element 80a. 33 2, the laser diode is arranged in the laser housing 9 in such a way that in the operating state the laser radiation 5 of the laser diode 2 can exit through the radiation exit window base element.
[0059] Next step S 34 In step S, the optical element 31 is provided on the radiation exit window base element 80a. 34 has substep S 34a and S 34b Substep S 34a In substep S, the radiation exit window base element 80a is exposed to a precursor and atmosphere that can be induced to react chemically with the laser radiation 5. 34b Finally, the laser diode 2 is operated, inducing a chemical reaction that converts the precursor into a material that forms the optical element 31 monolithically on the radiation exit window base element 80a. E It ends with "End".
[0060] Although the above method has been described in relation to multiple laser diodes 2, it is also possible to use a single laser diode 2, in which case, depending on the number of emission points, only one optical element 31 may be produced.
[0061] The method described above can in principle be used to generate all radiation directing elements 3, and more particularly optical elements 31, which can be realized depending on the beam shape of the starting laser radiation 5.
[0062] The interior 91 of the sealed laser housing 9 is preferably kept precursor-free so that no optical elements are formed therein.
[0063] In all of the above-mentioned methods, the radiation exit window base element 80a or the laser diode 2 may be exposed to a precursor by means of a reaction chamber. In all embodiments, the precursor may in particular be one of the precursors mentioned above, and the substance may be one of the substances mentioned above.
[0064] This application claims priority from DE102022201340.9, which is incorporated by reference in its entirety into the present disclosure. [Explanation of symbols]
[0065] 1. Semiconductor laser 10 Optoelectronic Devices 2. Semiconductor laser diode 20 active area 21 Laser Facet 22 Radiation exit area 3 Radiation inductive element 30 Radiation coupling element 31 Optical Elements 4 Support 40 solder 41 Solder 42 Submount 5 Laser radiation 6 Radiation Coupling Element 60 Prism 61 Lens 8 Radiation transmission element 8a Radiation exit window 80 Base element 80a Radiation exit window base element 9. Sealed Laser Housing 90 Prism 91 Internal
Claims
1. a semiconductor laser diode (2) having an active region (20) for generating laser radiation (5) and a radiation exit region (22), through which the laser radiation can exit the semiconductor laser diode (2); a radiation inducing element (3) formed directly on the laser facet (21) in the radiation exit area (22) and monolithically connected to the laser diode (2) in a self-aligned manner, the radiation inducing element (3) being made of a substance produced by a chemical reaction induced by the laser radiation (5) occurring during operation of the laser diode (2), the radiation inducing element (3) protecting the laser facet (21) and optically controlling the laser radiation (5), allowing stable operation in normal atmosphere; Semiconductor laser (1).
2. The radiation induction element (3) further includes a radiation coupling element (6), and the radiation coupling element (6) is monolithically connected to the radiation induction element (3). A semiconductor laser (1) according to claim 1.
3. the radiation coupling element (6) is located after the radiation directing element (3) along the beam path of the laser radiation (5) that may be generated by the semiconductor laser; 3. A semiconductor laser (1) according to claim 2.
4. The material comprises silicon, aluminum, tantalum, hafnium or titanium; A semiconductor laser (1) according to claim 1.
5. providing a semiconductor laser diode (2) having an active region (20) for generating laser radiation (5) and a radiation exit region (22), through which laser radiation can exit the semiconductor laser diode (2); 1 )and, providing a radiation guiding element (3) on the laser facet (21) in said radiation exit area (22) (S 2 ), and the step (S 2 )teeth, A step (S) of exposing the laser diode (2) to an atmosphere containing precursors capable of being induced into a chemical reaction by the laser radiation (5). 2a )and, a step (S2) of operating the laser diode (2) to generate the laser radiation (5), chemically reacting the precursor with the laser radiation (5), and forming the radiation inducing element (3) made of a substance produced by the chemical reaction in a self-aligned monolithic manner on the laser facet (21) in the radiation exit area (22); 2b ) and A method for manufacturing a semiconductor laser (1).
6. A step (S1a) of providing a radiative coupling element (6); a step (S1b) of positioning the radiation coupling element (6) relative to the laser diode (2) such that, during operation of the laser diode (2), the laser radiation (5) is transmitted through the radiation coupling element (6); a step (S2a) of exposing the radiation coupling element (6) to an atmosphere containing precursors capable of being induced to undergo a chemical reaction by the laser radiation (5); and (S2b) monolithically connecting the radiation coupling element (6) to the radiation inductive element (3). The method of claim 5.
7. the precursor and the material comprise silicon, aluminum, tantalum, hafnium, or titanium; The method of claim 5.
8. The semiconductor laser (1) according to any one of claims 1 to 4 is manufactured, The method of claim 5.
9. one or more semiconductor laser diodes (2) each having an active region (20) for producing laser radiation; a sealed laser housing (9) having a radiation exit window (8a) and in which the semiconductor laser diode (2) is arranged; The radiation exit window is a radiation exit window base element (80a); one or more optical elements (31) arranged on said radiation exit window base element (80a) and monolithically connected to said radiation exit window base element (80a), the optical element (31) made of a substance produced by a chemical reaction induced by the laser radiation (5) of each laser diode (2) is formed monolithically in a self-aligned manner on the radiation exit window base element (80a), and when there are multiple laser diodes (2), multiple optical elements (31) are formed corresponding to each of the laser diodes (2); An optoelectronic device (10).
10. The material forming the optical element (31) comprises silicon, aluminum, tantalum, hafnium or titanium; An optoelectronic device (10) according to claim 9.
11. providing one or more semiconductor laser diodes (2) having an active region (20) for generating laser radiation (S 31 )and, Providing a sealed laser housing (9) having a radiation exit window base element (80a) (S 32 )and, a step (S) of arranging the laser diode (2) in the laser housing (9) so that, in an operating state, the laser radiation (5) of the laser diode (2) can exit through the radiation exit window base element (80a); 33 )and, a step (S) of providing one or more optical elements (31) on said radiation exit window base element (80a); 34 ), and the step (S 34 )teeth, a step (S) of exposing said radiation exit window base element (80a) to an atmosphere containing precursors capable of being induced to chemically react by laser radiation (5); 34a )and, A step (S) of operating the laser diode (2) to generate the laser radiation (5), chemically reacting the precursor with the laser radiation (5), and forming the optical element (31) made of a substance produced by the chemical reaction in a self-aligned and monolithic manner at a predetermined position on the radiation exit window base element (80a). 34b ) and A method for manufacturing an optoelectronic device (10).
12. the precursor and the material forming the optical element (31) comprise silicon, aluminum, tantalum, hafnium or titanium; The method of claim 11.
Citation Information
Patent Citations
Hybrid integrated structure of laser chip and optical chip
CN210894785U
Semiconductor laser module, free-space optical transmission system, and electronic equipment
JP2003008131A
Material for optical waveguide, optical waveguide and its manufacturing method
JP2004004396A
Manufacture of condenser lens array
JP2004031433A
Light emitting element having micro-lens, and forming method thereof
JP2004072004A