Battery unit temperature control device

Abstract

To quickly heat up a battery unit.SOLUTION: A battery unit temperature management device 1 includes a chargeable and dischargeable battery unit 10, a heater 40 that is operated by power supply from the battery unit 10 and heats a heat exchange medium W that is heat-exchanged with the battery unit 10, a variable mechanism 50 that changes the heat transfer ability between the battery unit 10 and the heat exchange medium W, and a control device 60 that controls the heating of the heat exchange medium W by the heater 40 and the change in heat transfer ability by the variable mechanism 50. In a case in which the heat exchange medium W is heated by the heater 40, when the temperature Tw of the heat exchange medium W has not reached a first temperature T1, which is equivalent to the temperature Tm of the battery unit 10, the control device 60 reduces the heat transfer ability compared to a case where the temperature Tw of the heat exchange medium W reaches the first temperature T1.SELECTED DRAWING: Figure 1

Description

[Technical Field]

[0001] The present disclosure relates to a battery unit temperature management device. [Background technology]

[0002] In electric vehicles and hybrid vehicles equipped with a battery unit (e.g., a secondary battery) for driving a motor, if the temperature of the battery unit drops in cold weather, the electromotive force of the battery unit decreases, which can lead to a decrease in the vehicle's driving performance. To prevent this, a known configuration is to heat the battery unit using a heat exchange medium heated by an electric heater.

[0003] For example, Patent Document 1 discloses a secondary battery heating device for a hybrid vehicle that includes an internal combustion engine, a lithium-ion battery (battery unit), and a heating device. The heating device includes a latent heat storage material, a coolant storage tank to which coolant (heat exchange medium) for the internal combustion engine is supplied and which transfers heat to the latent heat storage material, a coolant passage through which the coolant circulates between the coolant storage tank and the internal combustion engine, and an electric heater disposed in the coolant storage tank and which heats the coolant in the coolant storage tank. [Prior art documents] [Patent documents]

[0004] [Patent Document 1] Japanese Patent Application Publication No. 2017-222239 Summary of the Invention [Problem to be solved by the invention]

[0005] However, if the temperature of the heat exchange medium being heated by the heater does not reach the temperature of the battery unit, heat may be transferred from the battery unit to the heat exchange medium, causing a delay in the temperature rise of the battery unit. If the temperature rise of the battery unit is delayed, the battery unit will not be able to fully utilize its capabilities, especially in cold weather.

[0006] The present disclosure has been made in view of the above points, and an object thereof is to quickly raise the temperature of a battery unit. [Means for solving the problem]

[0007] The battery unit temperature management device according to the present disclosure comprises a rechargeable battery unit, a heater that operates by power supply from the battery unit and heats a heat exchange medium that exchanges heat with the battery unit, a variable mechanism that changes the heat transfer capacity between the battery unit and the heat exchange medium, and a control device that controls the heating of the heat exchange medium by the heater and the change in the heat transfer capacity by the variable mechanism, and when the heat exchange medium is heated by the heater, if the temperature of the heat exchange medium has not reached a first temperature equivalent to the temperature of the battery unit, the control device reduces the heat transfer capacity compared to when the temperature of the heat exchange medium has reached the first temperature.

[0008] With this configuration, when the heater heats the heat exchange medium, if the temperature of the heat exchange medium does not reach a first temperature equal to the temperature of the battery unit, the control device controls the variable mechanism to reduce the heat transfer capacity between the battery unit and the heat exchange medium, thereby suppressing heat transfer from the battery unit to the heat exchange medium and reducing the delay in temperature rise of the battery unit.

[0009] Then, after the temperature of the heat exchange medium reaches a first temperature that is equal to the temperature of the battery unit, the control device controls the variable mechanism to increase the heat transfer capacity between the battery unit and the heat exchange medium. At this time, because the temperature of the heat exchange medium is already higher than the temperature of the battery unit (first temperature), even if the heat transfer capacity between the battery unit and the heat exchange medium is increased, there is almost no heat transfer from the battery unit to the heat exchange medium, and instead heat transfer from the heat exchange medium to the battery unit is promoted.

[0010] In this way, by changing the heat transfer capacity between the battery unit and the heat exchange medium before and after the temperature of the heat exchange medium reaches a first temperature equivalent to the temperature of the battery unit, the temperature of the battery unit can be raised quickly.

[0011] In one embodiment, the variable mechanism is capable of switching the heat exchange mode between the battery unit and the heat exchange medium between an insulating mode that suppresses the heat exchange and a heat transfer mode that promotes the heat exchange, and the control device, when heating the heat exchange medium with the heater, changes the heat exchange mode to the insulating mode if the temperature of the heat exchange medium has not reached the first temperature, and changes the heat exchange mode to the heat transfer mode if the temperature of the heat exchange medium has reached the first temperature.

[0012] According to this configuration, by switching the heat exchange mode from the heat insulation mode to the heat transfer mode around the time when the temperature of the heat exchange medium reaches the first temperature, it is possible to more easily accelerate the temperature rise of the battery unit.

[0013] In one embodiment, the control device controls the heating of the heat exchange medium by the heater and the change in the heat transfer capacity by the variable mechanism based on whether the heat exchange medium has reached the first temperature and whether the battery unit has reached a second temperature at which the decrease in its internal resistance saturates.

[0014] When the internal resistance of the battery unit is high, the battery unit's capabilities are not fully utilized, and for example, the battery unit may not be able to drive a motor. As the battery unit is charged and discharged, it generates heat internally and its temperature rises. The internal resistance of the battery unit decreases as the temperature of the battery unit rises, and reaches saturation when the temperature of the battery unit reaches a second temperature.

[0015] Therefore, in order to fully utilize the capabilities of the battery unit, it is preferable to quickly raise the temperature of the battery unit to the second temperature by utilizing the internal heat generation of the battery unit, and in order to effectively heat the battery unit, it is preferable to quickly raise the temperature of the heat exchange medium to the first temperature.

[0016] According to this configuration, by taking into consideration whether the heat exchange medium has reached the first temperature and whether the battery unit has reached the second temperature, the temperatures of the battery unit and the heat exchange medium can be raised effectively.

[0017] In one embodiment, when the heat exchange medium is heated by the heater, if the battery unit has reached the second temperature at the time the heat exchange medium reaches the first temperature, the control device stops the power supply from the battery unit to the heater and switches the heat exchange mode from the insulating mode to the heat transfer mode.

[0018] With this configuration, since the heat exchange medium has already reached the first temperature, by switching the heat exchange mode from the insulating mode to the heat transfer mode, the heat transfer from the heat exchange medium to the battery unit can be promoted, thereby effectively raising the temperature of the battery unit.

[0019] On the other hand, since the battery unit has already reached the second temperature, there is no need to further supply (discharge) power from the battery unit to the heater in order to reduce the internal resistance of the battery unit. Therefore, by stopping the power supply from the battery unit to the heater, unnecessary power consumption by the battery unit can be eliminated.

[0020] In one embodiment, when the heat exchange medium is heated by the heater, if the battery unit has not yet reached the second temperature when the heat exchange medium reaches the first temperature, the control device switches the heat exchange mode from the insulating mode to the heat transfer mode without stopping the power supply from the battery unit to the heater and while reducing the temperature below that before the heat exchange medium reached the first temperature.

[0021] According to this configuration, as described above, since the heat exchange medium has already reached the first temperature, by switching the heat exchange mode from the insulating mode to the heat transfer mode, the heat transfer from the heat exchange medium to the battery unit can be promoted, thereby effectively raising the temperature of the battery unit.

[0022] On the other hand, because the battery unit has not yet reached the second temperature, it is necessary to continue the power supply (discharge) from the battery unit to the heater without stopping it in order to reduce the internal resistance of the battery unit. However, as described above, because the heat transfer from the heat exchange medium to the battery unit is promoted by the heat transfer mode, the power supply from the battery unit to the heater can be reduced below the level before the temperature of the heat exchange medium reaches the first temperature. This allows the temperature of the battery unit to be raised to the second temperature while minimizing power consumption by the battery unit.

[0023] In one embodiment, when the heat exchange medium is heated by the heater and the battery unit reaches the second temperature, if the heat exchange medium has not yet reached the first temperature, the control device starts supplying power to the heater from an external power source while maintaining the heat exchange mode in the insulating mode.

[0024] According to this configuration, since the battery unit has already reached the second temperature, there is no need to supply (discharge) any more power from the battery unit to the heater in order to reduce the internal resistance of the battery unit.

[0025] On the other hand, because the temperature of the heat exchange medium has not yet reached the first temperature, it is necessary to maintain the heat exchange mode in the adiabatic mode and continue to supply power to the heater from the battery unit or another power source. Therefore, power supply from the external power source to the heater is started. This allows the power supply from the battery unit to be reduced or stopped. In this way, with the help of the external power source, the temperature of the heat exchange medium can be raised to the first temperature while reducing the power consumption of the battery unit.

[0026] In one embodiment, the battery unit is composed of a plurality of battery cells arranged side by side, and the variable mechanism includes a heat transfer material that exchanges heat with the heat exchange medium and is arranged between adjacent battery cells, and an area change mechanism that changes the heat transfer capacity between the battery cells and the heat exchange medium by changing the contact area between the heat transfer material and the battery cells.

[0027] With this configuration, the heat transfer capacity between the battery unit and the heat exchange medium can be easily changed.

[0028] In one embodiment, the system comprises a plurality of the battery units, a plurality of the variable mechanisms provided corresponding to each of the battery units, and a flow path through which the heat exchange medium circulates so as to pass through each of the battery units, wherein the heat exchange medium is arranged in the flow path and heated by the heater that is common to the plurality of battery units, and the control device increases the heat transfer capacity between the battery units that are farther away from the common heater and the heat exchange medium than the heat transfer capacity between the battery units that are closer to the common heater and the heat exchange medium.

[0029] The heat exchange medium in contact with battery units farther from the common heater tends to have a lower temperature than the heat exchange medium in contact with battery units closer to the common heater. This configuration makes it easier for battery units farther from the common heater to exchange heat with the heat exchange medium compared to battery units closer to the common heater. This allows the temperature of multiple battery units to be raised evenly regardless of their distance from the common heater.

[0030] In one embodiment, the system comprises a plurality of battery units, a plurality of variable mechanisms provided corresponding to each of the battery units, and a flow path through which the heat exchange medium circulates so as to pass through each of the battery units, wherein the heat exchange medium is disposed in the flow path and heated by the heater common to the plurality of battery units, and the control device alternately supplies power from at least some of the plurality of battery units to the common heater.

[0031] This configuration promotes internal heat generation in the battery unit, thereby efficiently reducing the internal resistance of the battery unit.

[0032] In one embodiment, the system includes a plurality of variable mechanisms provided corresponding to each of the battery units, a plurality of the battery units, and a flow path through which the heat exchange medium circulates so as to pass through each of the battery units, wherein the heat exchange medium is heated by a plurality of heaters corresponding to each of the battery units, and the control device controls the circulation of the heat exchange medium in the flow path, and the control device does not circulate the heat exchange medium in the flow path if the heat exchange medium has not reached the first temperature when being heated by each of the heaters.

[0033] With this configuration, the temperature of the heat exchange medium can be raised quickly to the first temperature. [Effects of the Invention]

[0034] According to the present disclosure, the temperature of the battery unit can be raised quickly. [Brief explanation of the drawings]

[0035] [Figure 1] FIG. 1 is a schematic configuration diagram of a battery unit temperature control device according to a first embodiment of the present disclosure. [Figure 2] FIG. 2 is an exploded perspective view of the battery unit. [Figure 3] FIG. 3 is a cross-sectional view of the battery unit in the adiabatic mode. [Figure 4] FIG. 4 is a cross-sectional view of the battery unit in the heat transfer mode. [Figure 5] FIG. 5 is a graph showing the relationship between temperature and internal resistance in a battery unit. [Figure 6] FIG. 6 is a graph showing the relationship between temperature and deterioration characteristics in a battery unit. [Figure 7] FIG. 7 is a graph showing a first temperature rise pattern of the battery unit and the heat exchange medium. [Figure 8] FIG. 8 is a graph showing a second temperature rise pattern of the battery unit and the heat exchange medium. [Figure 9] FIG. 9 is a graph showing a third temperature rise pattern of the battery unit and the heat exchange medium. [Figure 10] FIG. 10 is a graph showing an example of the temperature rise of the battery unit and the heat exchange medium. [Figure 11] FIG. 11 is a flowchart showing an example of a control mode of the battery unit temperature management device according to the first embodiment (start of raising the temperature of the battery unit by the heat exchange medium). [Figure 12] FIG. 12 is a flowchart showing an example of a control mode of the battery unit temperature management device according to the first embodiment (uniform temperature rise among the battery units). [Figure 13] FIG. 13 is a view corresponding to FIG. 1 and relating to a modified example of the first embodiment. [Figure 14] FIG. 14 is a schematic diagram of a battery unit temperature control device according to the second embodiment. [Figure 15] FIG. 15 is a flowchart showing an example of a control mode of the battery unit temperature management device according to the second embodiment. DETAILED DESCRIPTION OF THE INVENTION

[0036] Hereinafter, embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. The following description of the preferred embodiments is merely exemplary in nature and is not intended to limit the present disclosure, its applications, or its uses.

[0037] First Embodiment (Basic configuration of battery unit temperature control device) FIG. 1 is a schematic configuration diagram of a battery unit temperature management device 1 according to a first embodiment of the present disclosure. The battery unit temperature management device 1 is mounted on a vehicle (not shown) such as an electric vehicle or a hybrid vehicle. In this embodiment, the vehicle is an electric vehicle equipped with a motor (not shown). The battery unit temperature management device 1 manages the temperature of a battery unit (battery module) 10, which will be described later.

[0038] The battery unit temperature management device 1 includes a plurality of battery units 10, a plurality of battery temperature sensors 20, a flow path 30, a pump 31, valves 32 and 33, a heat exchanger 34, a medium temperature sensor 35, a heater 40, a plurality of variable mechanisms 50, and a control device 60.

[0039] Each battery unit 10 is chargeable and dischargeable and is primarily used to drive a motor. The battery units 10 are, for example, lithium-ion batteries. There are four battery units 10 in total: a first battery unit 10A, a second battery unit 10B, a third battery unit 10C, and a fourth battery unit 10D.

[0040] Each battery temperature sensor 20 is provided corresponding to each battery unit 10 and detects the temperature Tm of each battery unit 10. There are four battery temperature sensors 20: a first battery temperature sensor 20A, a second battery temperature sensor 20B, a third battery temperature sensor 20C, and a fourth battery temperature sensor 20D. The first battery temperature sensor 20A is located near the first battery unit 10A and detects the temperature TmA of the first battery unit 10A. The second battery temperature sensor 20B is located near the second battery unit 10B and detects the temperature TmB of the second battery unit 10B. The third battery temperature sensor 20C is located near the third battery unit 10C and detects the temperature TmC of the third battery unit 10C. The fourth battery temperature sensor 20D is located near the fourth battery unit 10D and detects the temperature TmD of the fourth battery unit 10D.

[0041] A heat exchange medium W circulates through the flow path 30. The heat exchange medium W flowing through the flow path 30 passes beside each battery unit 10 along the way. As the heat exchange medium W passes beside each battery unit 10, heat exchange occurs between the heat exchange medium W and each battery unit 10. The heat exchange medium W is, for example, motor cooling water.

[0042] Here, the battery units 10 are arranged along the flow direction (see arrows in FIG. 1) of the flow path 30. The battery units 10 are arranged from the upstream side to the downstream side of the flow direction of the flow path 30 in the following order: first battery unit 10A, second battery unit 10B, third battery unit 10C, and fourth battery unit 10D.

[0043] A pump 31, valves 32 and 33, a heat exchanger 34, a medium temperature sensor 35, and a heater 40 are arranged along the flow path 30. The pump 31 is arranged upstream of the battery unit 10 along the flow path 30, and supplies the heat exchange medium W to the battery unit 10.

[0044] The valves 32 and 33 switch the flow of the heat exchange medium W in the flow path 30. Specifically, the valves 32 and 33 switch the flow of the heat exchange medium W in the flow path 30 between a bypass flow path 30A that bypasses the heat exchanger 34 and a heat exchange flow path 30B that passes through the heat exchanger 34.

[0045] The heat exchanger 34 is, for example, a radiator, and uses wind generated when the vehicle is running to cool the heat exchange medium W. A fan may be disposed adjacent to the heat exchanger 34. In this embodiment, the heat exchange medium W bypasses the heat exchanger 34 and passes through the bypass flow path 30A. That is, the heat exchange medium W is not cooled by the heat exchanger 34.

[0046] The medium temperature sensor 35 detects the temperature Tw of the heat exchange medium W in the flow path 30 .

[0047] The heater 40 is an electric heater and is arranged upstream of the battery unit 10 in the flow path 30. The heater 40 is operated by power supply (discharge) E1 from the battery unit 10. The heater 40 heats the heat exchange medium W. The heater 40 is common to multiple battery units 10. The heat exchange medium W is used as a heating medium to raise the temperature of each battery unit 10.

[0048] Each variable mechanism 50 is provided corresponding to each battery unit 10 and changes the heat transfer capacity between the battery unit 10 and the heat exchange medium W. There are four variable mechanisms 50 in total: a first variable mechanism 50A, a second variable mechanism 50B, a third variable mechanism 50C, and a fourth variable mechanism 50D. The first variable mechanism 50A changes the heat transfer capacity between the first battery unit 10A and the heat exchange medium W. The second variable mechanism 50B changes the heat transfer capacity between the second battery unit 10B and the heat exchange medium W. The third variable mechanism 50C changes the heat transfer capacity between the third battery unit 10C and the heat exchange medium W. The fourth variable mechanism 50D changes the heat transfer capacity between the fourth battery unit 10D and the heat exchange medium W.

[0049] Here, "heat transfer capacity" refers to the ease of heat exchange between the battery unit 10 and the heat exchange medium W. The greater the heat transfer capacity, the easier the heat exchange, and the smaller the heat transfer capacity, the more difficult the heat exchange. The heat transfer capacity is, for example, the heat transfer coefficient or the thermal conductivity. Details of the variable mechanism 50 will be described later.

[0050] The control device 60 controls the heating of the heat exchange medium W by the heater 40. The control device 60 also controls the change in the heat transfer capacity between each battery unit 10 and the heat exchange medium W by each variable mechanism 50 for each battery unit 10.

[0051] Each variable mechanism 50 can also switch the heat exchange mode between each battery unit 10 and the heat exchange medium W between an adiabatic mode that suppresses heat exchange and a heat transfer mode that promotes heat exchange. In the adiabatic mode, the heat transfer capacity between each battery unit 10 and the heat exchange medium W is relatively small compared to the heat transfer mode. On the other hand, in the heat transfer mode, the heat transfer capacity between each battery unit 10 and the heat exchange medium W is relatively large compared to the adiabatic mode. Specific control modes by the control device 60 will be described later. The control device 60 is configured, for example, by a microcomputer and a program.

[0052] The control device 60 controls the circulation of the heat exchange medium W in the flow path 30. Specifically, the control device 60 controls the discharge pressure / discharge amount of the pump 31 and the opening and closing of the valves 32 and 33, thereby controlling the flow rate / pressure of the heat exchange medium W flowing through the flow path 30.

[0053] The heater 40 can also be operated by power supply E2 from an external power source 70 (such as a desk lamp). The external power source 70 is primarily used for externally charging (C) the battery unit 10. To externally charge (C) the battery unit 10 using the external power source 70, it is necessary to raise the temperature Tm of the battery unit 10 to a certain level.

[0054] (battery unit) FIG. 2 is an exploded perspective view of the battery unit 10. FIGS. 3 and 4 are cross-sectional views of the battery unit 10. As shown in FIGS. 2 to 4, the battery unit 10 is composed of a plurality of battery cells 11 arranged side by side. Each battery cell 11 is housed in a housing 12. Each battery cell 11 has a flat, approximately rectangular parallelepiped shape, and is arranged so that the faces with larger areas overlap each other. A positive terminal 13 and a negative terminal 14 are provided on one side of the battery cell 11. As shown in FIGS. 3 and 4, the battery cells 11 are electrically connected to each other by bus bar springs 15.

[0055] 2 to 4, the variable mechanism 50 includes a heat transfer material 51 and an electromagnetic solenoid 52 as an area changing mechanism. The heat transfer material 51 is disposed between adjacent battery cells 11. The heat transfer material 51 is formed in a corrugated plate shape. The heat transfer material 51 is formed of, for example, copper or aluminum.

[0056] When the heat transfer material 51 receives an external force in the normal direction to its surface, i.e., an external force in the direction in which the battery cells 11 are arranged, the shape of the heat transfer material 51 changes from a corrugated plate to a flat plate. The heat transfer material 51 also has a heat transfer surface 51a for exchanging heat with the heat exchange medium W passing by the battery unit 10.

[0057] The electromagnetic solenoid 52 is a type of pressing mechanism that applies an external force to the multiple battery cells 11 in the direction in which the battery cells 11 are arranged. The electromagnetic solenoid 52 is switched between a retracting direction and an extending direction by the control device 60. When the electromagnetic solenoid 52 is in the retracting direction, the multiple battery cells 11 are not constrained. When the electromagnetic solenoid 52 is in the extending direction, the multiple battery cells 11 are constrained.

[0058] Hereinafter, the force with which the electromagnetic solenoid 52 of the variable mechanism 50 restricts the multiple battery cells 11 will be referred to as a restricting force F. The restricting force by the first variable mechanism 50A will be referred to as FA, the restricting force by the second variable mechanism 50B as FB, the restricting force by the third variable mechanism 50C as FC, and the restricting force by the fourth variable mechanism 50D as FD.

[0059] As will be described in detail later, the electromagnetic solenoid 52 changes the contact area between the heat transfer material 51 and the battery cell 11, thereby changing the heat transfer capacity between the battery cell 11 and the heat exchange medium W. When the electromagnetic solenoid 52 is in the pulling direction, the heat exchange mode is the adiabatic mode. When the electromagnetic solenoid 52 is in the extending direction, the heat exchange mode is the heat transfer mode.

[0060] Fig. 3 shows the variable mechanism 50 in the heat insulating mode (the electromagnetic solenoid 52 is in the retracted direction). Fig. 4 shows the variable mechanism 50 in the heat transfer mode (the electromagnetic solenoid 52 is in the extended direction). As shown in Fig. 3, because the heat transfer material 51 has a corrugated shape, when the electromagnetic solenoid 52 is in the retracted direction, an air layer is formed in the gap between the battery cells 11. Furthermore, when the electromagnetic solenoid 52 is in the retracted direction, the heat transfer material 51 and the battery cells 11 are not in close contact with each other.

[0061] That is, when the electromagnetic solenoid 52 is in the pull direction, the contact area between the heat transfer material 51 and the battery cells 11 becomes small, and the heat transfer material 51 and the battery cells 11 are in an insulated state. This suppresses heat exchange between the battery unit 10 (each battery cell 11) and the heat exchange medium W (insulating mode).

[0062] 4, when the electromagnetic solenoid 52 is in the extension direction, an external force is applied to the multiple battery cells 11, causing the heat transfer material 51 to assume a flat plate shape, so that no air layer is formed in the gaps between the battery cells 11. Furthermore, when the electromagnetic solenoid 52 is in the extension direction, the heat transfer material 51 and the battery cells 11 are in close contact with each other.

[0063] That is, when the electromagnetic solenoid 52 is in the extension direction, the contact area between the heat transfer material 51 and the battery cells 11 increases, and the heat transfer state is established between the heat transfer material 51 and the battery cells 11. This promotes heat exchange between the battery unit 10 (each battery cell 11) and the heat exchange medium W (heat transfer mode).

[0064] The variable mechanism 50 may also adopt a heat exchange mode that is intermediate between the adiabatic mode (electromagnetic solenoid 52 retracted, FIG. 3) and the heat transfer mode (electromagnetic solenoid 52 extended, FIG. 4). This allows fine adjustment of the heat transfer capacity between the battery cells 11 and the heat exchange medium W.

[0065] (Temperature of heat exchange medium) In an electric vehicle, if the temperature of the battery unit 10 drops in cold weather, the electromotive force of the battery unit 10 may decrease, resulting in a decrease in the vehicle's driving performance. To prevent this from happening, it is desirable to quickly warm up (warm up) the battery unit 10 using the heat exchange medium W heated by the heater 40.

[0066] However, if the temperature Tw of the heat exchange medium W being heated by the heater 40 does not reach the first temperature T1, which is equal to the temperature of the battery unit 10, heat may be transferred from the battery unit 10 to the heat exchange medium W, causing a delay in the temperature rise of the battery unit 10. If the temperature rise of the battery unit 10 is delayed, the battery unit 10 will not be able to fully utilize its capabilities, especially in cold weather.

[0067] Therefore, it is necessary to quickly raise the temperature of the battery unit 10. To do this, it is necessary to quickly raise the temperature Tw of the heat exchange medium W to the first temperature T1. When the temperature Tw of the heat exchange medium W reaches the first temperature T1, it becomes possible for the heat exchange medium W to raise the temperature of the battery unit 10.

[0068] The first temperature T1 may be a temperature that is exactly the same as the temperature Tm of the battery unit 10, or may be a temperature that is about ±3° C. different from the temperature Tm of the battery unit 10 (T1≈Tm).

[0069] (Battery unit temperature) 5 is a graph showing the relationship between the temperature Tm (°C) and the internal resistance R of the battery unit 10. When the internal resistance R of the battery unit 10 is high, the battery unit 10 does not fully utilize its capabilities, and for example, the battery unit 10 may not be able to drive a motor.

[0070] Here, as power is supplied (discharged) E1 from the battery unit 10 to the heater 40, the battery unit 10 generates heat internally and its temperature rises. As shown in Fig. 5, the internal resistance R of the battery unit 10 decreases as the temperature Tm of the battery unit 10 increases, and saturates when the temperature Tm of the battery unit 10 reaches a second temperature T2. In other words, the second temperature T2 is the temperature at which the decrease in the internal resistance R of the battery unit 10 saturates. Note that power supply E1 from the battery unit 10 to the heater 40 is possible even if the temperature Tm of the battery unit 10 has not yet reached the second temperature T2.

[0071] (Temperature control of battery unit and heat exchange medium) The following describes management of the temperature Tm of the battery unit 10 and the temperature Tw of the heat exchange medium W. The control device 60 controls the heating of the heat exchange medium W by the heater 40 and the change in the heat transfer capacity between the battery unit 10 and the heat exchange medium W by the variable mechanism 50 based on whether the temperature Tw of the heat exchange medium W has reached a first temperature T1 and whether the temperature Tm of the battery unit 10 has reached a second temperature T2.

[0072] When the heater 40 heats the heat exchange medium W, if the temperature Tw of the heat exchange medium W has not reached the first temperature T1, the control device 60 reduces the heat transfer capacity between the battery unit 10 and the heat exchange medium W compared to when the temperature Tw of the heat exchange medium W has reached the first temperature T1.

[0073] Specifically, when the heater 40 heats the heat exchange medium W, if the temperature Tw of the heat exchange medium W has not reached the first temperature T1, the control device 60 sets the heat exchange mode between the battery unit 10 and the heat exchange medium W to the adiabatic mode (see FIG. 3). On the other hand, when the heater 40 heats the heat exchange medium W, if the temperature Tw of the heat exchange medium W has reached the first temperature T1, the control device 60 sets the heat exchange mode between the battery unit 10 and the heat exchange medium W to the heat transfer mode (see FIG. 4).

[0074] (Normal degradation and high rate degradation) FIG. 6 is a graph showing the relationship between the temperature Tm (°C) and the degradation characteristics of the battery unit 10. Regardless of the operating state of the vehicle or the charge / discharge state of the battery unit 10, the higher the temperature Tm of the battery unit 10, the more the normal degradation A1 of the battery unit 10 progresses. On the other hand, when the battery unit 10 is charged / discharged at a high rate (rapid), high-rate degradation A2 also occurs in addition to normal degradation A1. The lower the temperature Tm of the battery unit 10, the more the high-rate degradation A2 progresses. In other words, the combined degradation A3, which is the combination of normal degradation A1 and high-rate degradation A2, has a minimum value.

[0075] Therefore, when charging and discharging the battery unit 10 at a low (normal) rate, the temperature Tm of the battery unit 10 can be set to a low temperature. However, when charging and discharging the battery unit 10 at a high rate, the temperature Tm of the battery unit 10 must be finely adjusted to fall within the range of the intermediate target management temperature B. In other words, when charging and discharging the battery unit 10 at a high rate, it becomes difficult to manage the temperature of the battery unit 10.

[0076] (Temperature rise pattern of battery unit and heat exchange medium) Fig. 7 is a graph showing a first temperature rise pattern P1 of the battery unit 10 and the heat exchange medium W. Fig. 8 is a graph showing a second temperature rise pattern P2 of the battery unit 10 and the heat exchange medium W. Fig. 9 is a graph showing a third temperature rise pattern P3 of the battery unit 10 and the heat exchange medium W. In Figs. 7 to 9, the horizontal axis represents time, and the vertical axis represents temperature (°C).

[0077] 7, in the first temperature rise pattern P1, when the heater 40 heats the heat exchange medium W, the temperature Tm of the battery unit 10 has already reached the second temperature T2 at the time t when the temperature Tw of the heat exchange medium W reaches the first temperature T1. In this case, the control device 60 stops the power supply E1 from the battery unit 10 to the heater 40 and switches the heat exchange mode from the insulation mode (see FIG. 3) to the heat transfer mode (see FIG. 4).

[0078] As shown in FIG. 8, in the second temperature increase pattern P2, when the heater 40 heats the heat exchange medium W, the temperature Tm of the battery unit 10 has not yet reached the second temperature T2 at time t when the temperature Tw of the heat exchange medium W reaches the first temperature T1. In this case, the control device 60 does not stop the power supply E1 from the battery unit 10 to the heater 40, but instead reduces the temperature Tw of the heat exchange medium W to a level lower than before it reached the first temperature T1 (before time t). Specifically, the battery unit 10 supplies the heater 40 with power E1 sufficient to keep the heat exchange medium W warm (but not heat it). Furthermore, the control device 60 switches the heat exchange mode from the insulation mode (see FIG. 3) to the heat transfer mode (see FIG. 4).

[0079] As shown in Fig. 9, in the third temperature rise pattern P3, when the heater 40 heats the heat exchange medium W, the temperature Tw of the heat exchange medium W has not yet reached the first temperature T1 at the time t when the temperature Tm of the battery unit 10 reaches the second temperature T2. In this case, the control device 60 maintains the heat exchange mode in the adiabatic mode (see Fig. 3). The control device 60 maintains the power supply E1 from the battery unit 10 to the heater 40. Furthermore, the control device 60 starts the power supply E2 from the external power source 70 to the heater 40.

[0080] FIG. 10 is a graph showing an example of the temperature rise of the battery unit 10 and the heat exchange medium W. In FIG. 10, the horizontal axis represents time, and the vertical axis represents the temperature Tm (°C) inside the battery unit 10. At time t0, the temperature of the battery unit Tm is Tm0. At time t0, power supply (discharge) E1 from the battery unit 10 to the heater 40 starts. Note that at time t0, the heat exchange mode is the adiabatic mode (see FIG. 3).

[0081] At time t1, the temperature Tm of the battery unit 10 rises to Tm1. When the temperature Tm of the battery unit 10 reaches Tm1, external charging C of the battery unit 10 by the external power supply 70 becomes possible. At time t1, the power supply E1 from the battery unit 10 to the heater 40 is stopped. Instead, at time t1, the power supply E2 from the external power supply 70 to the heater 40 is started. At the same time, at time t1, external charging C of the battery unit 10 by the external power supply 70 at a high rate is started.

[0082] Here, at time t1, the temperature Tm (Tm1) of the battery unit 10 is still low, so if the battery unit 10 is externally charged (C) at a high rate by the external power supply 70, high-rate degradation of the battery unit 10 may occur. However, high-rate discharge by the battery unit 10, which will be described later, eliminates the high-rate degradation.

[0083] At time t2, the temperature Tm of the battery unit 10 rises to Tm2. At time t2, high-rate external charging C of the battery unit 10 by the external power supply 70 is stopped. At the same time, at time t2, power supply (discharge) E1 from the battery unit 10 to the heater 40 is started at the same rate as the external charging (C) of the battery unit 10 by the external power supply 70 described above. This eliminates high-rate degradation of the battery unit 10.

[0084] At time t3, the temperature Tm of the battery unit 10 rises to Tm3. Also at time t3, the temperature Tw of the heat exchange medium W reaches Tm3, which is the same as the temperature Tm of the battery unit 10. That is, at time t3, the temperature Tw of the heat exchange medium W and the temperature Tm (Tm3) of the battery unit 10 both become the first temperature T1. When the temperature Tw of the heat exchange medium W reaches the first temperature T1, it becomes possible for the heat exchange medium W to raise the temperature of the battery unit 10.

[0085] At time t3, the power supply (discharge) E1 from the battery unit 10 to the heater 40 is stopped. Also at time t3, the power supply E2 from the external power supply 70 to the heater 40 is maintained to an extent that the heat exchange medium W can be kept warm. At the same time, at time t3, high-rate external charging C of the battery unit 10 by the external power supply 70 is resumed.

[0086] At time t3, the temperature Tm (Tm3) of the battery unit 10 has risen to a certain extent, so high-rate deterioration of the battery unit 10 is unlikely to occur even if the battery unit 10 is subjected to high-rate external charging (C) using the external power supply 70. Furthermore, because higher-rate (faster) external charging C is possible, the rate of rise in the temperature Tm of the battery unit 10 can be increased.

[0087] At time t4, the temperature Tm of the battery unit 10 rises to Tm4. At this time, the decrease in the internal resistance R of the battery unit 10 saturates (see FIG. 5). That is, at time t4, the temperature Tm (Tm4) of the battery unit 10 is equal to the second temperature T2. At time t4, the heat exchange mode is switched from the insulation mode (see FIG. 3) to the heat transfer mode (see FIG. 4). This causes the heat exchange medium W to start raising the temperature of the battery unit 10.

[0088] (Method for raising the temperature of the battery unit and heat exchange medium) 11 is a flowchart showing an example of the control mode of the battery unit temperature management device 1, illustrating the process up to the start of raising the temperature of the battery unit 10 using the heat exchange medium W. First, in step 1, the medium temperature sensor 35 detects the temperature Tw of the heat exchange medium W. Then, in step S1, the battery temperature sensors 20 (first battery temperature sensor 20A, second battery temperature sensor 20B, third battery temperature sensor 20C, and fourth battery temperature sensor 20D) detect the temperatures Tm (TmA, TmB, TmC, TmD) of each battery unit 10 (first battery unit 10A, second battery unit 10B, third battery unit 10C, and fourth battery unit 10D).

[0089] Next, in step S2, it is determined whether the temperature Tm of each battery unit 10 is less than the predetermined temperature Tr (Tm < Tr). If Tm < Tr, the process proceeds to step S3. If Tm ≥ Tr, since warming up (preheating) of the battery unit 10 is not necessary, the process returns to the start.

[0090] Next, in step S3, each variable mechanism 50 (the first variable mechanism 50A, the second variable mechanism 50B, the third variable mechanism 50C, and the fourth variable mechanism 50D) corresponding to each battery unit 10 is controlled to set the heat exchange mode to the heat insulation mode (see FIG. 3). Specifically, the restraining forces F (FA, FB, FC, FD) of the electromagnetic solenoids 52 of each variable mechanism 50 are weakened to the maximum extent, and the electromagnetic solenoids 52 are moved in the maximum pulling direction.

[0091] Next, in step S4, the pump 31 is operated to circulate the heat exchange medium W through the flow path 30.

[0092] Next, in step S5, the power supply E1 from each battery unit 10 to the heater 40 is started. At this time, the power supply E1 to the heater 40 is performed in the order of the first battery unit 10A, the second battery unit 10B, the third battery unit 10C, and the fourth battery unit 10D.

[0093] Next, in step S6, it is determined whether the temperature Tw of the heat exchange medium W is equal to or higher than the temperature Tm of the battery unit 10 (that is, the first temperature T1) (Tw ≥ Tm (T1)). If Tw ≥ Tm (T1), the process proceeds to step S7. If Tw < Tm (T1), the process returns to step S5.

[0094] Next, in step S7, it is determined whether the temperature Tm of the battery unit 10 is equal to or higher than the second temperature T2 at which the decrease in its internal resistance R saturates (Tm ≥ T2). If Tm ≥ T2, the process proceeds to step S8, where the power supply E1 from the battery unit 10 to the heater 40 is stopped to stop the heater 40, and the process proceeds to step S10. If Tm < T2, the process proceeds to step S9, where the power supply E1 from the battery unit 10 to the heater 40 is maintained to such an extent that the heat exchange medium W can be kept warm, and the process proceeds to step S10.

[0095] FIG. 12 is a flowchart showing an example of the control mode of the battery unit temperature management device 1, and shows how the temperature rise among the battery units 10 is made uniform.

[0096] In step S10, the heat exchange mode is switched from the insulation mode to the heat transfer mode (see FIG. 4). Specifically, the electromagnetic solenoids 52 of each variable mechanism 50 are extended to increase the restraining force F. At this time, the restraining force FD by the fourth variable mechanism 50D is maximized (the electromagnetic solenoids 52 are extended to their maximum extent). Furthermore, the magnitude of the restraining forces F by each variable mechanism 50 (50A, 50B, 50C, 50D) is set to FD > FC > FB > FA. In other words, the heat transfer capacity between the heat exchange medium W increases in the order of the fourth battery unit 10D, the third battery unit 10C, the second battery unit 10B, and the first battery unit 10A, making it easier for the temperature to rise.

[0097] Here, the heater 40 is disposed upstream of the battery unit 10 in the flow path 30 and is shared among multiple battery units 10. That is, by controlling each variable mechanism 50, the control device 60 increases the heat transfer capacity between the heat exchange medium W and a battery unit 10 (e.g., the fourth battery unit 10D) that is farther away from the common heater 40 (located downstream) than the heat transfer capacity between the heat exchange medium W and a battery unit 10 (e.g., the first battery unit 10A) that is closer to the common heater 40 (located upstream).

[0098] Next, in step S11, it is determined whether or not there is variation in the temperatures Tm (TmA, TmB, TmC, TmD) of each battery unit 10. The allowable range of variation in the temperatures Tm may be, for example, a predetermined temperature difference (e.g., 2 to 3°C) between the maximum and minimum temperatures. If it is determined that there is variation in the temperatures Tm, the process proceeds to step S12. If it is determined that there is no variation in the temperatures Tm, the process proceeds to step S13.

[0099] Next, in step S12, while maintaining the restraining force FD by the fourth variable mechanism 50D at maximum, the restraining forces FA, FB, and FC by the other variable mechanisms 50A, 50B, and 50C are adjusted to adjust the heat transfer capacity between the battery units 10A, 10B, 10C, 10D and the heat exchange medium W. Then, return to step S11.

[0100] Next, in step S13, it is determined whether the temperature Tm (TmA, TmB, TmC, TmD) of the battery units 10 (10A, 10B, 10C, 10D) is equal to or higher than a predetermined temperature Tr (Tm ≥ Tr). If Tm < Tr, proceed to step S14. If Tm ≥ Tr, proceed to step S15.

[0101] Next, in step S14, it is again determined whether the temperature Tw of the heat exchange medium W is equal to or higher than the temperature Tm of the battery unit 10 (that is, the first temperature T1) (Tw ≥ Tm (T1)). If Tw ≥ Tm (T1), return to step S11. If Tw < Tm (T1), return to step S9.

[0102] Next, in step S15, the restraining force F by each variable mechanism 50 is made uniform. That is, FA = FB = FC = FD. Then, return.

[0103] (Operation and Effect of the First Embodiment) As described above, according to the present embodiment, when the heat exchange medium W is heated by the heater 40, if the temperature Tw of the heat exchange medium W is lower than the first temperature T1 equal to the temperature Tm of the battery unit 10, the heat transfer capacity between the battery unit 10 and the heat exchange medium W is reduced by the control of the variable mechanism 50 by the control device 60. Therefore, since the heat transfer from the battery unit 10 to the heat exchange medium W is suppressed, the delay in temperature rise of the battery unit 10 can be suppressed.

[0104] Then, after the temperature Tw of the heat exchange medium W reaches a first temperature T1 that is equal to the temperature Tm of the battery unit 10, the control device 60 controls the variable mechanism 50 to increase the heat transfer capacity between the battery unit 10 and the heat exchange medium W. At this time, because the temperature Tw of the heat exchange medium W is already higher than the temperature Tm (first temperature T1) of the battery unit 10, even if the heat transfer capacity between the battery unit 10 and the heat exchange medium W is increased, there is almost no heat transfer from the battery unit 10 to the heat exchange medium W, and instead the heat transfer from the heat exchange medium W to the battery unit 10 is promoted.

[0105] In this way, by changing the heat transfer capacity between the battery unit 10 and the heat exchange medium W before and after the temperature Tw of the heat exchange medium W reaches the first temperature T1, which is equivalent to the temperature Tm of the battery unit 10, the temperature of the battery unit 10 can be quickly raised.

[0106] Furthermore, by switching the heat exchange mode from the adiabatic mode to the heat transfer mode around the time when the temperature Tw of the heat exchange medium W reaches the first temperature T1, the temperature rise of the battery unit 10 can be accelerated more easily.

[0107] However, when the internal resistance R of the battery unit 10 is high, the battery unit 10 may not be able to fully utilize its capabilities, and for example, it may not be able to drive a motor using the battery unit 10. As the battery unit 10 is charged and discharged, the battery unit 10 generates heat internally and its temperature rises. The internal resistance R of the battery unit 10 decreases as the temperature of the battery unit 10 rises, and is saturated when the temperature Tm of the battery unit 10 reaches a second temperature T2 (see FIG. 5).

[0108] Therefore, in order to fully utilize the capabilities of the battery unit 10, it is preferable to quickly raise the temperature Tm of the battery unit 10 to the second temperature T2 by utilizing the internal heat generation of the battery unit 10. Furthermore, in order to effectively heat the battery unit 10, it is preferable to quickly raise the temperature Tw of the heat exchange medium W to the first temperature T1.

[0109] Therefore, by considering whether the heat exchange medium W has reached the first temperature T1 (Tm) and whether the battery unit 10 has reached the second temperature T2, the temperatures of the battery unit 10 and the heat exchange medium W can be raised effectively.

[0110] According to the first temperature rise pattern P1 (see Figure 7), the temperature Tw of the heat exchange medium W has already reached the first temperature T1 (Tm), so by switching the heat exchange mode from the insulating mode to the heat transfer mode, heat transfer from the heat exchange medium W to the battery unit 10 is promoted, thereby effectively raising the temperature of the battery unit 10.

[0111] On the other hand, since the temperature Tm of the battery unit 10 has already reached the second temperature T2, there is no need to supply (discharge) any more power from the battery unit 10 to the heater 40 in order to reduce the internal resistance R of the battery unit 10. Therefore, by stopping the power supply E1 from the battery unit 10 to the heater 40, unnecessary power consumption by the battery unit 10 can be eliminated.

[0112] According to the second temperature rise pattern P2 (see Figure 8), as described above, the temperature Tw of the heat exchange medium W has already reached the first temperature T1 (Tm), so by switching the heat exchange mode from the insulating mode to the heat transfer mode, the heat transfer from the heat exchange medium W to the battery unit 10 is promoted, thereby effectively raising the temperature of the battery unit 10.

[0113] On the other hand, because the temperature Tm of the battery unit 10 has not yet reached the second temperature T2, it is necessary to continue the power supply (discharge) E1 from the battery unit 10 to the heater 40 without stopping it in order to reduce the internal resistance R of the battery unit 10. However, as described above, because the heat transfer from the heat exchange medium W to the battery unit 10 is promoted by the heat transfer mode, the power supply E1 from the battery unit 10 to the heater 40 can be reduced below the level before the temperature Tw of the heat exchange medium W reaches the first temperature T1 (Tm). This allows the temperature Tm of the battery unit 10 to be raised to the second temperature T2 while minimizing power consumption by the battery unit 10.

[0114] According to the third temperature rise pattern P3 (see FIG. 9), the temperature Tm of the battery unit 10 has already reached the second temperature T2, so there is no need to supply (discharge) any more power from the battery unit 10 to the heater 40 in order to reduce the internal resistance R of the battery unit 10.

[0115] On the other hand, because the temperature Tw of the heat exchange medium W has not yet reached the first temperature T1 (Tm), it is necessary to continue supplying power to the heater 40 from the battery unit 10 or another power source while maintaining the heat exchange mode in the adiabatic mode. Therefore, power supply E2 from the external power source 70 to the heater 40 is started. This makes it possible to reduce or stop the power supply E1 from the battery unit 10 to the heater 40. In this way, with the help of the external power source 70, it is possible to reduce the power consumption of the battery unit 10 while raising the temperature Tw of the heat exchange medium W to the first temperature T1 (Tm).

[0116] The heat transfer capacity between the battery unit 10 and the heat exchange medium W can be easily changed by the variable mechanism 50 including the heat transfer material 51 and the electromagnetic solenoid (area changing mechanism) 52.

[0117] The heat exchange medium W in contact with a battery unit 10 (e.g., the fourth battery unit 10D) that is farther away from the common heater 40 (located downstream) tends to have a lower temperature Tm than the heat exchange medium W in contact with a battery unit 10 (e.g., the first battery unit 10A) that is closer to the common heater 40 (located upstream).

[0118] Therefore, the battery units 10 that are farther from the common heater 40 have a higher heat transfer capacity with the heat exchange medium W than the battery units 10 that are closer to the common heater 40, making it easier for them to exchange heat with the heat exchange medium W. This allows the temperature of the multiple battery units 10 to be raised uniformly regardless of their distance from the common heater 40 (whether they are located upstream or downstream).

[0119] (Modification of the first embodiment) The following describes a modified example of the first embodiment. Note that the same components as those in the above embodiment are given the same reference numerals, and detailed descriptions thereof will be omitted.

[0120] In the above embodiment, power supply E1 to the common heater 40 is performed in the order of the first battery unit 10A, the second battery unit 10B, the third battery unit 10C, and the fourth battery unit 10D, but this is not limiting. The control device 60 may alternately supply power from at least some of the multiple battery units 10 to the common heater 40.

[0121] For example, the first battery unit 10A and the second battery unit 10B of the multiple battery units 10 may alternately supply power to the common heater 40. That is, after the first battery unit 10A supplies power to the common heater 40, the second battery unit 10B may supply power to the common heater 40, and then the first battery unit 10A may again supply power to the common heater 40. Alternatively, power may be alternately supplied to the common heater 40 from all of the battery units 10A, 10B, 10C, and 10D.

[0122] This promotes internal heat generation in the battery unit 10, thereby efficiently reducing the internal resistance R of the battery unit 10.

[0123] In the above embodiment, the heater 40 is common to the multiple battery units 10, but this is not limiting. As shown in Fig. 13, the heat exchange medium W may be heated by multiple heaters 40 corresponding to the multiple battery units 10, respectively.

[0124] In this case, there are four heaters 40: a first heater 40A, a second heater 40B, a third heater 40C, and a fourth heater 40D. Each of the heaters 40A, 40B, 40C, and 40D is disposed near a corresponding battery unit 10A, 10B, 10C, and 10D, and heats the heat exchange medium W in contact with the corresponding battery unit 10A, 10B, 10C, and 10D.

[0125] There are four medium temperature sensors 35: a first medium temperature sensor 35A, a second medium temperature sensor 35B, a third medium temperature sensor 35C, and a fourth medium temperature sensor 35D. Each of the medium temperature sensors 35A, 35B, 35C, and 35D is disposed near a corresponding one of the battery units 10A, 10B, 10C, and 10D, and detects the heat exchange medium W in contact with the corresponding one of the battery units 10A, 10B, 10C, and 10D.

[0126] When the heat exchange medium W is heated by each heater 40A, 40B, 40C, 40D, if the heat exchange medium W has not reached the first temperature T1 (Tm), the control device 60 does not circulate the heat exchange medium W through the flow path 30.

[0127] This allows the heat exchange medium W to be quickly heated to the first temperature T1 (Tm).

[0128] <Second embodiment> The second embodiment will be described below. Note that the same components as those in the above embodiment are given the same reference numerals and detailed description will be omitted.

[0129] 14 is a schematic diagram of a battery unit temperature management device 1 according to a second embodiment. In this embodiment, the heater 40 does not operate. The heat exchange medium W in the flow path 30 passes through the heat exchange flow path 30B and is cooled by the heat exchanger 34. The temperature Tw of the heat exchange medium W is cooled by the heat exchanger 34, making it lower than the temperature Tm of the battery units 10. The heat exchange medium W is used as a cooling medium to cool each battery unit 10.

[0130] The heat exchange medium W exchanges heat with each battery unit 10 from the upstream side to the downstream side of the flow path 30 in the order of the first battery unit 10A, the second battery unit 10B, the third battery unit 10C, and the fourth battery unit 10D. Here, each time the heat exchange medium W exchanges heat with each battery unit 10 sequentially from the upstream side to the downstream side, the temperature Tw of the heat exchange medium W gradually increases. In other words, each time the heat exchange medium W exchanges heat with each battery unit 10 sequentially from the upstream side to the downstream side, the temperature Tw of the heat exchange medium W gradually approaches the temperature Tm of the battery unit 10.

[0131] Therefore, the downstream battery unit 10 (for example, the fourth battery unit 10D) is less likely to exchange heat with the heat exchange medium W than the upstream battery unit (for example, the first battery unit 10A). As a result, the temperatures Tm of the battery units 10 will eventually vary from one another.

[0132] In this embodiment, the following method is used to suppress variations in temperature Tm among the plurality of battery units 10. In particular, when the battery units 10 perform high-rate charging and discharging, precise temperature control is required (see FIG. 6), so it is important to suppress variations in temperature Tm among the plurality of battery units 10.

[0133] 15 is a flowchart showing an example of the control mode of the battery unit temperature management device 1. First, in step S1', it is determined whether or not there is a request for high-rate charging / discharging of the battery unit 10. If it is determined that there is a request for high-rate charging / discharging, the process proceeds to step S2'. If it is determined that there is no request for high-rate charging / discharging (i.e., low-rate charging / discharging), detailed temperature management is not necessary, so the process returns to start. Note that whether or not there is a request for high-rate charging / discharging can be determined from historical data of the current / voltage related to the battery unit 10, etc.

[0134] Next, in step S2', the control device 60 controls, for each battery unit 10, the change in the heat transfer capacity between the battery unit 10 and the heat exchange medium W by each variable mechanism 50 so as to reduce the temperature difference between each battery unit 10. Specifically, the control device 60 makes the heat transfer capacity between the battery unit 10 arranged upstream in the flow direction (e.g., the first battery unit 10A) and the heat exchange medium W smaller than the heat transfer capacity between the battery unit 10 arranged downstream in the flow direction (e.g., the fourth battery unit 10D) and the heat exchange medium W.

[0135] Furthermore, the control device 60 maximizes the heat transfer capacity between the heat exchange medium W and the fourth cell unit 10D, which is located on the most downstream side in the flow direction.

[0136] Specifically, the restraining force FD by the fourth variable mechanism 50D is maximized. Furthermore, the magnitude of the restraining force F by each variable mechanism 50 (50A, 50B, 50C, 50D) is set to FD > FC > FB > FA. That is, the heat transfer capacity between the heat exchange medium W and the fourth battery unit 10D, the third battery unit 10C, the second battery unit 10B, and the first battery unit 10A increases in this order, making them easier to cool. Then, proceed to step S3'.

[0137] Next, in step S3', it is determined whether the temperature TmD of the fourth battery unit 10D detected by the fourth battery temperature sensor 20D is within a predetermined temperature range Ts±α. The predetermined temperature range Ts±α is included in the target control temperature B (see FIG. 6) for high-rate charging and discharging. Ts is, for example, 45°C. α is, for example, a few degrees or less.

[0138] If it is determined in step S3' that the temperature TmD of the fourth cell unit 10D is not within the predetermined temperature range Ts±α, the process proceeds to step S4'. Then, the discharge rate of the pump 31 is adjusted to adjust (increase or decrease) the flow rate of the heat exchange medium W in the flow path 30, and then the process returns to step S3'. If it is determined that the temperature TmD of the fourth cell unit 10D is within the predetermined temperature range Ts±α, the process proceeds to step S5'. Note that because the restraining force FD by the fourth variable mechanism 50D is fixed at its maximum, there is no room for adjustment (increase or decrease) of the restraining force FD.

[0139] Next, in step S5', it is determined whether the temperature TmC of the third battery unit 10C detected by the third battery temperature sensor 20C is within the predetermined temperature range Ts±α. If it is determined that the temperature TmC of the third battery unit 10C is not within the predetermined temperature range Ts±α, the process proceeds to step S6'. Then, after adjusting (increasing or decreasing) the restraining force FC by the third variable mechanism 50C, the process returns to step S3'. If it is determined that the temperature TmC of the third battery unit 10C is within the predetermined temperature range Ts±α, the process proceeds to step S7'.

[0140] Next, in step S7', it is determined whether the temperature TmB of the second battery unit 10B detected by the second battery temperature sensor 20B is within the predetermined temperature range Ts±α. If it is determined that the temperature TmB of the second battery unit 10B is not within the predetermined temperature range Ts±α, the process proceeds to step S8'. Then, after adjusting (increasing or decreasing) the restraining force FB by the second variable mechanism 50B, the process returns to step S3'. If it is determined that the temperature TmB of the second battery unit 10B is within the predetermined temperature range Ts±α, the process proceeds to step S9'.

[0141] Next, in step S9', it is determined whether the temperature TmA of the first battery unit 10A detected by the first battery temperature sensor 20A is within the predetermined temperature range Ts±α. If it is determined that the temperature TmA of the first battery unit 10A is not within the predetermined temperature range Ts±α, the process proceeds to step S10'. Then, after adjusting (increasing or decreasing) the restraining force FA by the first variable mechanism 50A, the process returns to step S3'. If it is determined that the temperature TmA of the first battery unit 10A is within the predetermined temperature range Ts±α, the process returns to RETURN.

[0142] In this way, the control device 60 adjusts the heat transfer capacity between each battery unit 10 and the heat exchange medium W based on the temperature Tm of each battery unit 10 detected by each battery temperature sensor 20. For example, the control device 60 reduces the heat transfer capacity between a high-temperature battery unit 10 (having a large temperature difference from the heat exchange medium W) and the heat exchange medium W, or increases the heat transfer capacity between a low-temperature battery unit 10 (having a small temperature difference from the heat exchange medium W) and the heat exchange medium W.

[0143] (Operation and effect of the second embodiment) According to this embodiment, each variable mechanism 50 provided corresponding to each battery unit 10 changes the heat transfer capacity between each battery unit 10 and the heat exchange medium W. The control device 60 controls the change in heat transfer capacity by each variable mechanism 50 for each battery unit 10, thereby reducing the temperature difference between each battery unit 10. This makes it possible to suppress variations in temperature Tm among the multiple battery units 10.

[0144] The heat exchange medium W in contact with the battery unit 10 (e.g., the first battery unit 10A) located upstream in the flow direction of the flow path 30 tends to have a larger temperature difference with the battery unit 10 compared to the heat exchange medium W in contact with the battery unit 10 (e.g., the fourth battery unit 10D) located downstream in the flow direction of the flow path 30. In other words, the battery unit 10 located upstream is more likely to exchange heat with the heat exchange medium W compared to the battery unit 10 located downstream.

[0145] Therefore, by adjusting the heat transfer capacity using each variable mechanism 50, the battery units 10 arranged upstream are made less susceptible to heat exchange with the heat exchange medium W than the battery units 10 arranged downstream. This makes it possible to suppress variations in temperature Tm among the multiple battery units 10 arranged along the flow direction of the flow path 30.

[0146] The heat exchange medium W in contact with the battery unit 10 (e.g., the fourth battery unit 10D) located downstream in the flow direction of the flow path 30 tends to have a smaller temperature difference with the battery unit 10 compared to the heat exchange medium W in contact with the battery unit 10 (e.g., the first battery unit 10A) located upstream in the flow direction of the flow path 30. In other words, the fourth battery unit 10D located at the most downstream side is less likely to exchange heat with the heat exchange medium W compared to all the other battery units 10A, 10B, and 10C located upstream.

[0147] Therefore, by maximizing the heat transfer capacity (restraint force F4) between the fourth cell unit 10D located on the most downstream side and the heat exchange medium W, the fourth cell unit 10D located on the most downstream side is made to exchange heat as easily as possible with the heat exchange medium W. This makes it possible to change the temperature of the fourth cell unit 10D located on the most downstream side without increasing the flow rate of the heat exchange medium W flowing through the flow path 30 (the discharge rate of the pump 31) as much as possible.

[0148] The heat transfer capacity between the battery unit 10 and the heat exchange medium W can be easily changed by the variable mechanism 50 including the heat transfer material 51 and the electromagnetic solenoid (area changing mechanism) 52.

[0149] Since the heat transfer capacity of each battery unit 10 is adjusted based on the temperature Tm of each battery unit 10 detected by each battery temperature sensor 20, the temperature Tm of each battery unit 10 can be adjusted more precisely.

[0150] (Modification of the second embodiment) In the above embodiment, the control device 60 made the heat transfer capacity between the battery unit 10 located upstream in the flow direction and the heat exchange medium W smaller than the heat transfer capacity between the battery unit 10 located downstream in the flow direction and the heat exchange medium W, but this is not limited to this.

[0151] For example, if a heater is placed only near the second battery unit 10B among the multiple battery units 10, the second battery unit 10B will be less susceptible to heat exchange (cooling) with the heat exchange medium W than the other battery units 10A, 10C, and 10D.

[0152] In this case, the heat transfer capacity between the second battery unit 10B and the heat exchange medium W may be made greater than the heat transfer capacity between the other battery units 10A, 10C, 10D and the heat exchange medium W. In this case, the control device 60 makes the heat transfer capacity between the second battery unit 10B arranged upstream in the flow direction and the heat exchange medium W greater than the heat transfer capacity between the battery units 10C, 10D arranged downstream in the flow direction and the heat exchange medium W.

[0153] In the above embodiment, the heat exchange medium W passes through the heat exchange flow path 30B and is used to cool each battery unit 10, but this is not limiting. The heat exchange medium W may pass through the bypass flow path 30A and be used to heat each battery unit 10. In this case, the heater 40 operates in the flow path 30.

[0154] <Other embodiments> Although the present invention has been described above with reference to preferred embodiments, such description is not limiting and various modifications are possible.

[0155] The area changing mechanism is not limited to the electromagnetic solenoid 52, and may be configured, for example, by a mechanical piston-cylinder mechanism. In the above embodiment, the corrugated heat transfer material 51 has the heat transfer surface 51a for exchanging heat with the heat exchange medium W, but is not limited to this. A heat transfer material separate from the corrugated heat transfer material 51 may be prepared, and a heat transfer surface for exchanging heat with the heat exchange medium W may be provided on the separate heat transfer material. [Industrial Applicability]

[0156] The present disclosure is applicable to battery unit temperature management devices and is therefore extremely useful and has high industrial applicability. [Explanation of symbols]

[0157] 1 Battery unit temperature control device 10 Battery unit 11 Battery Cells 20 Battery temperature sensor 30 flow path 35 Medium temperature sensor 40 Heater 50 Variable Mechanism 51 Heat transfer materials 52 Electromagnetic solenoid (area change mechanism) 60 Control device 70 External power supply E1 power supply E2 power supply C External charging W Heat exchange medium Tw temperature Tm temperature T1 1st temperature T2 2nd temperature R internal resistance F restraining force Time t

Claims

1. a chargeable and dischargeable battery unit; a heater that is operated by power supplied from the battery unit and heats a heat exchange medium that exchanges heat with the battery unit; a variable mechanism that changes the heat transfer capacity between the battery unit and the heat exchange medium; a control device that controls the heating of the heat exchange medium by the heater and the change in the heat transfer capacity by the variable mechanism, the control device is configured to reduce the heat transfer capacity when the temperature of the heat exchange medium has not reached a first temperature equivalent to the temperature of the battery unit during heating of the heat exchange medium by the heater, compared to when the temperature of the heat exchange medium has reached the first temperature.

2. The battery unit temperature management device according to claim 1, the variable mechanism is capable of switching a heat exchange mode between the battery unit and the heat exchange medium between an insulating mode that suppresses the heat exchange and a heat transfer mode that promotes the heat exchange; the control device changes the heat exchange mode to the adiabatic mode when the temperature of the heat exchange medium has not reached the first temperature during heating of the heat exchange medium by the heater, and changes the heat exchange mode to the heat transfer mode when the temperature of the heat exchange medium has reached the first temperature.

3. The battery unit temperature management device according to claim 2, The control device controls the heating of the heat exchange medium by the heater and the change in the heat transfer capacity by the variable mechanism based on whether the heat exchange medium has reached the first temperature and whether the battery unit has reached a second temperature at which a decrease in its internal resistance saturates.

4. The battery unit temperature management device according to claim 3, the control device stops the power supply from the battery unit to the heater and switches the heat exchange mode from the insulation mode to the heat transfer mode when the battery unit has reached the second temperature at the time the heat exchange medium reaches the first temperature while the heat exchange medium is being heated by the heater.

5. The battery unit temperature management device according to claim 3, the control device, when the heat exchange medium is heated by the heater and the battery unit has not yet reached the second temperature when the heat exchange medium reaches the first temperature, switches the heat exchange mode from the insulation mode to the heat transfer mode without stopping the power supply from the battery unit to the heater and while lowering the temperature of the heat exchange medium to a level lower than before it reached the first temperature.

6. The battery unit temperature management device according to claim 3, the control device starts supplying power from an external power source to the heater while maintaining the heat exchange mode in the adiabatic mode if the heat exchange medium has not yet reached the first temperature when the battery unit reaches the second temperature during heating of the heat exchange medium by the heater.

7. The battery unit temperature management device according to claim 1, The battery unit is composed of a plurality of battery cells arranged side by side, The variable mechanism is a heat transfer material that exchanges heat with the heat exchange medium and is disposed between the adjacent battery cells; an area change mechanism that changes the contact area between the heat transfer material and the battery cell, thereby changing the heat transfer capacity between the battery cell and the heat exchange medium.

8. The battery unit temperature management device according to claim 1, A plurality of the battery units; a plurality of the variable mechanisms provided corresponding to each of the battery units; a flow path through which the heat exchange medium circulates so as to pass through each of the battery units; the heat exchange medium is disposed in the flow path and is heated by the heater common to the plurality of battery units; The control device increases the heat transfer capacity between the battery units that are farther away from the common heater and the heat exchange medium than the heat transfer capacity between the battery units that are closer to the common heater and the heat exchange medium.

9. The battery unit temperature management device according to claim 1, A plurality of the battery units; a plurality of the variable mechanisms provided corresponding to each of the battery units; a flow path through which the heat exchange medium circulates so as to pass through each of the battery units; the heat exchange medium is disposed in the flow path and is heated by the heater common to the plurality of battery units; The control device alternately supplies power from at least some of the battery units among the plurality of battery units to the common heater.

10. The battery unit temperature management device according to claim 1, A plurality of the battery units; a plurality of the variable mechanisms provided corresponding to each of the battery units; a flow path through which the heat exchange medium circulates so as to pass through each of the battery units; the heat exchange medium is heated by a plurality of heaters corresponding to the plurality of battery units, the control device controls the circulation of the heat exchange medium in the flow path; The control device does not circulate the heat exchange medium through the flow path when the heat exchange medium has not reached the first temperature during heating of the heat exchange medium by each of the heaters.

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