Rotating electric machines

Abstract

To provide a rotary electric machine having a structure capable of making a coolant enter minute gaps between windings surely.SOLUTION: A rotary electric machine 100 has a winding 10, a stator core 20 with a slot for installing the winding 10, a cover part covering the stator core 20, and a crossover part 50 that is a space formed between the cover part and the stator core 20. In the crossover part 50, an end part of the winding 10 in an axial direction is exposed, and filling members are arranged between a lateral face of the winding 10 in a radial direction and an inner surface of the cover part in the radial direction.SELECTED DRAWING: Figure 1

Description

[Technical Field]

[0001] The present invention relates to a rotating electric machine. [Background technology]

[0002] In motors for hybrid and electric vehicles, a cooling method in which the motor windings are submerged in a refrigerant is sometimes used to improve cooling performance over conventional water cooling (using a water jacket) or oil drip cooling (Patent Document 1). [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Patent No. 2716286 Summary of the Invention [Problem to be solved by the invention]

[0004] In the above-mentioned invention, a transition section (space) is formed between the stator core and the cover. In the transition section, the coolant may flow into unnecessary gaps. This prevents the coolant from entering the minute gaps between the windings, resulting in reduced cooling performance. As a result, there is a problem of the transition section becoming too hot.

[0005] The present invention has been made in consideration of the above-mentioned circumstances, and has an object to provide a rotating electric machine having a structure that can reliably allow a refrigerant to enter the minute gaps between windings. [Means for solving the problem]

[0006] In order to solve the above problems, the present invention proposes the following means. (1) A rotating electric machine according to the present invention (e.g., rotating electric machine 100 in the embodiments) comprises a stator core (e.g., stator core 20 in the embodiments) having a winding (e.g., winding 10 in the embodiments) and a slot (e.g., slot 20S in the embodiments) in which the winding is installed, a cover portion (e.g., first cover portion 30, second cover portion 40 in the embodiments) that covers the stator core, and a bridge portion (e.g., bridge portion 50 in the embodiments) that is a space formed between the cover portion and the stator core, in which the axial end of the winding is exposed and a filler member (e.g., filler member F in the embodiments) is arranged between the radial side surface of the winding and the radial inner surface of the cover portion.

[0007] According to this invention, a filler is disposed between the radial side surface of the winding and the radial inner surface of the cover, eliminating gaps in the transition section. This allows the refrigerant to reliably enter the gaps between the conductive wires that make up the winding.

[0008] (2) A shielding member (for example, shielding member 11W in the embodiment) may be provided between the winding and the filling member.

[0009] Depending on the filler material provided between the windings and the cover, the filler material may penetrate into the gaps in the windings and fill the gaps, preventing the refrigerant from entering the gaps in the windings. In contrast, according to the present invention, a shielding member is provided between the winding and the filling member, thereby making it possible to avoid the above-mentioned problems.

[0010] (3) The filling member may be a semi-solid resin.

[0011] According to this invention, the filling member is a semi-solid resin, which allows the filling member to be efficiently provided in accordance with the shape of the gap between the winding and the cover portion.

[0012] (4) The filling member may also contain a foaming agent.

[0013] According to this invention, the filling member contains a foaming agent, whereby when the filling member is provided in the gap of the transition portion, the foaming agent foams, thereby making it possible to completely fill the gap of the transition portion.

[0014] (5) The rotor may also include a winding, a stator core having slots for installing the winding, a cover portion covering the stator core, and a bridge portion formed by the cover portion and the stator core, and the gap between the radial side surface of the winding and the radial inner surface of the cover portion may be smaller than the gap between the conductive wires that make up the winding.

[0015] According to this invention, the gap between the radial side surface of the winding and the radial inner surface of the cover is smaller than the gap between the conductive wires that make up the winding, which allows the coolant to easily flow between the conductive wires that make up the winding inside the cover, thereby improving the cooling efficiency of the inside of the winding by the coolant.

[0016] (6) Furthermore, a radial side surface of the winding may be in contact with a radial inner side surface of the cover portion.

[0017] According to this invention, the radial side surfaces of the windings and the radial inner surface of the cover are in contact with each other. This configuration of the cover eliminates gaps in the transition sections, allowing the refrigerant to reliably enter the gaps between the conductors that make up the windings.

[0018] (7) The cover portion may have a protrusion (for example, protrusion 30P in the embodiment) that protrudes toward the winding.

[0019] According to this invention, the cover portion has a protruding portion that protrudes toward the winding. This allows only the protruding portion to contact the winding at the transition portion. Therefore, for example, by changing the shape of only the cover portion of an existing product, the effects of the present invention can be achieved.

[0020] (8) The rotor may further include a winding, a stator core having slots for installing the winding, a cover portion covering the stator core, and a transition portion formed by the cover portion and the stator core, wherein the space factor of the winding at a portion located at the transition portion is lower than the space factor of the portion located at the slot.

[0021] According to this invention, the space factor of the winding at the transition section is lower than that at the slot section, and by widening the gaps between the winding at the transition section, it is possible to make it easier for the refrigerant to enter the interior of the winding. [Effects of the Invention]

[0022] According to the present invention, it is possible to provide a rotating electric machine having a structure that allows a refrigerant to reliably enter minute gaps between windings. [Brief explanation of the drawings]

[0023] [Figure 1] 1 is a cross-sectional view showing a rotating electric machine according to an embodiment of the present invention; [Figure 2] FIG. 2 is a schematic diagram illustrating a winding according to an embodiment of the present invention. [Figure 3] FIG. 3 is an enlarged cross-sectional view of a straight line in the winding shown in FIG. 2. [Figure 4] FIG. 3 is an enlarged cross-sectional view showing a flow path of a refrigerant in a transfer portion of the present invention. [Figure 5] This is a modification of the cover shown in FIG. 4, in which the cover portion is made smaller. [Figure 6] This is a modification of the configuration shown in FIG. 4, in which a protrusion is provided on the cover. [Figure 7] 5 is an enlarged cross-sectional view showing a flow path of a refrigerant when no filling member is provided in FIG. 4. FIG. DETAILED DESCRIPTION OF THE INVENTION

[0024] A rotating electric machine 100 according to one embodiment of the present invention will be described below with reference to the drawings. As shown in FIGS. 1 and 2, the rotating electrical machine 100 includes a winding 10, a stator core 20, a first cover portion 30 (cover portion), a second cover portion 40 (cover portion), a transition portion 50, and a rotor R.

[0025] The rotating electric machine 100 is a motor used in, for example, hybrid vehicles or electric vehicles. The rotating electric machine 100 generates magnetic force by passing current through the windings 10 provided in the stator core 20, causing the rotor R to rotate. The rotor R is the rotating shaft of the rotating electric machine 100. The rotor R is magnetic. The rotor R rotates due to the magnetic force generated by passing current through the windings 10.

[0026] The winding 10 is a bundle of conductive wires L. As shown in FIGS. 2 and 3, the winding 10 includes a crossover wire 11 and a straight wire 12. The crossover wires 11 are portions located at both axial ends of the stator core 20. The crossover wires 11 are portions of the windings 10 that protrude from slots 20S (described later) of the stator core 20.

[0027] The straight lines 12 are portions that are installed in the slots 20S of the stator core 20. The straight lines 12 are provided in a plurality of slots 20S that are provided at intervals in the circumferential direction of the stator core 20. In other words, a plurality of straight lines 12 are provided at intervals in the circumferential direction of the stator core 20. As described above, the crossover wires 11 are portions of the windings 10 that protrude from the slots 20S of the stator core 20. Therefore, a plurality of crossover wires 11 are also provided at intervals in the circumferential direction of the stator core 20. The outer diameter of the conductor wire L is preferably 0.1 mm to 3 mm.

[0028] The stator core 20 is a cylindrical member. The stator core 20 accommodates the rotor R inside the cylindrical interior. For example, an electromagnetic steel sheet is suitably used for the stator core 20. Slots 20S are provided at intervals in an annular pattern on the inner circumferential surface of the cylindrical stator core 20.

[0029] The slots 20S are provided linearly along the longitudinal direction of the stator core 20. As shown in Fig. 3, the slots 20S are formed in a trapezoidal shape in a cross section perpendicular to the longitudinal direction of the stator core 20. A straight line 12 of the winding 10 is provided inside the slots 20S.

[0030] The first cover part 30 covers one axial end of the stator core 20. This prevents the crossover wires 11 of the windings 10 protruding from one end of the stator core 20 from being exposed to the outside, and also forms a crossover part 50 (described later) used when circulating a refrigerant C inside the stator core 20. The second cover part 40 covers the other end part of the stator core 20. This prevents the crossover wires 11 of the windings 10 protruding from the other end part of the stator core 20 from being exposed to the outside, and also forms a crossover part 50 when circulating the refrigerant C inside the stator core 20.

[0031] The transition section 50 is a space formed by the first cover section 30 or the second cover section 40 and the stator core 20. As shown in Figures 4, 5, 6, and 7, the transition wires 11 of the windings 10 are located inside the transition section 50. A refrigerant C that cools the windings 10 circulates in the transition section 50. The refrigerant C cools the windings 10 that have generated heat due to the passage of current. In this embodiment, for example, common ATF (automatic transmission fluid) is preferably used as the refrigerant C. The refrigerant C cools the windings 10 by flowing through the gaps between the crossover wires 11 and the straight wires L of the windings 10 in the crossover sections 50 and the slots 20S.

[0032] 1, the refrigerant C circulates inside the rotating electrical machine 100. That is, the refrigerant C first enters the transition section 50 on the first cover section 30 side from the inlet IN provided in the first cover section 30. The refrigerant C first fills the transition section 50 on the first cover section 30 side. This cools the transition wire 11 on the first cover section 30 side.

[0033] Next, the refrigerant C moves from the crossover portion 50 on the first cover portion 30 side to the slot 20S of the stator core 20, thereby cooling the straight line 12. After passing through the slot 20S, the refrigerant C moves to the crossover portion 50 on the second cover portion 40 side. Thereafter, the crossover portion 50 on the second cover portion 40 side is filled with the refrigerant C, thereby cooling the crossover wire 11 on the second cover portion 40 side.

[0034] When the transfer section 50 on the second cover section 40 side is filled with the refrigerant C, the refrigerant C is discharged from an outlet OUT provided in the second cover section 40. The refrigerant C discharged from the outlet OUT is cooled by an oil cooler or the like (not shown), and then flows again from the inlet IN into the transfer section 50 on the first cover section 30 side by a pump or the like (not shown).

[0035] In the above-described circulation of refrigerant C, when refrigerant C cools winding 10, refrigerant C comes into direct contact with conductors L that constitute winding 10. This causes heat from conductors L to be transferred to refrigerant C. Here, as shown in FIG. 7, if refrigerant C moves to slot 20S without passing through the inside of crossover wire 11, conductors L inside crossover wire 11 will not come into contact with refrigerant C, and sufficient cooling performance will not be achieved.

[0036] If the spacing between the conductor wires L of the winding 10 is narrow, the viscosity of the refrigerant C may prevent it from sufficiently penetrating into the conductor wires L. Furthermore, if there is a path (gap) inside the transition portion 50 through which the refrigerant C can move to the slots 20S without passing through the transition wires 11, the refrigerant C will naturally move to the slots 20S through that path. The following describes a structure for reliably bringing the refrigerant C into contact with the crossover wire 11, taking the shape of the first cover part 30 as an example. Note that the following description of the shape of the first cover part 30 and the crossover part 50 can also be applied to the shape of the second cover part 40.

[0037] 4, the end of the winding 10 in the axial direction of the stator core 20 is exposed, and a filler F is disposed between the radial side surface of the winding 10 and the radial inner surface of the first cover part 30. In other words, the filler F eliminates the gap between the radial side surface of the winding 10 and the radial inner surface of the first cover part 30. This results in a state in which the refrigerant C cannot move to the slot 20S without passing through the crossover wire 11.

[0038] The filler F is preferably made of a semi-solid resin such as an epoxy-based thermosetting resin. It is more preferable that the filler F contains a foaming agent such as an epoxy-based foaming resin. This allows the filler F to completely fill the gaps in the crossover section 50, ensuring that the refrigerant C passes through the inside of the crossover wire 11.

[0039] When the filling material F is provided in the transition portion 50, depending on the viscosity of the filling material F, the filling material F may penetrate into the gaps in the conductor wires L of the transition wire 11. This may cause the gaps in the conductor wires L to which the refrigerant C should be supplied to be filled, preventing the refrigerant C from entering. For this reason, as shown in Fig. 4, it is preferable to provide a shielding member 11W between the crossover wire 11 and the filling member F. This prevents the filling member F from penetrating into gaps between the conductor wires L of the crossover wire 11. For example, a known wrap film is preferably used as the shielding member 11W.

[0040] 4, the shielding members 11W are preferably provided on at least both side surfaces of the crossover wire 11 in the radial direction of the stator core 20, and more preferably on the surface facing the stator core 20 in the axial direction of the stator core 20. Furthermore, in order to ensure an inflow path for the refrigerant C to the crossover wire 11, the shielding members 11W are preferably not provided on the surface facing the first cover portion 30 in the axial direction of the stator core 20.

[0041] 5, the first cover portion 30 may be made smaller so that the gap between the radial side surface of the crossover wire 11 in the winding 10 and the radial inner surface of the first cover portion 30 is smaller than the gap between the conductor wires L that make up the winding 10. Alternatively, the radial side surface of the crossover wire 11 may be in contact with the radial inner surface of the first cover portion 30. In this way, if there are no gaps inside the crossover portion 50 that are larger than the gaps between the conductor wires L of the crossover wire 11, the refrigerant C will move through the inside of the crossover wire 11 to the slot 20S.

[0042] 6, first cover portion 30 may be provided with protrusions 30P, which may be in contact with crossover wire 11. Even with this shape, refrigerant C passes through the inside of crossover wire 11 and moves to slot 20S.

[0043] Furthermore, the gaps between the conductor wires L of the crossover wire 11 may be increased to allow the refrigerant C to pass through the gaps between the conductor wires L of the crossover wire 11 more easily. In other words, the space factor of the crossover wire 11 may be increased compared to the space factor of the straight lines 12 positioned within the slots 20S. Here, the space factor refers to the density of the conductor wires L per unit area in the cross section of the winding 10. In this embodiment, the crossover wire 11 refers to a cross section parallel to the axial direction of the stator core 20. The straight lines 12 refer to a cross section perpendicular to the axial direction of the stator core 20. This can be applied to any of the shapes of the first cover shown in FIGS. 4, 5, and 6.

[0044] As described above, in the rotating electric machine 100 according to this embodiment, the filling member F is disposed between the radial side surface of the winding 10 and the radial inner surfaces of the first cover part 30 and the second cover part 40. In other words, the gap in the transition part 50 is eliminated by the filling member F. This allows the refrigerant C to reliably enter the gaps between the conductive wires L that make up the winding 10.

[0045] Depending on the filler F provided between the winding 10 and the first and second cover parts 30, 40, the filler F may penetrate into the gaps in the winding 10 and fill the gaps. This prevents the refrigerant C from entering the gaps in the winding 10. In response to this, a shielding member 11W is provided between the winding 10 and the filling member F. This makes it possible to avoid the above-mentioned problems.

[0046] The filling member F is a semi-solid resin, which allows the filling member F to be efficiently provided in accordance with the shape of the gap between the winding 10 and the first and second cover parts 30 and 40.

[0047] The filling member F also contains a foaming agent, so that when the filling member F is provided in the gaps of the transition portion 50, the foaming agent foams, thereby making it possible to completely fill the gaps of the transition portion 50.

[0048] Furthermore, the gap between the radial side surface of the winding 10 and the radial inner surfaces of the first cover part 30 and the second cover part 40 is smaller than the gap between the conductive wires L that make up the winding 10. This allows the refrigerant C to easily flow between the conductive wires L that make up the winding 10 inside the first cover part 30 and the second cover part 40. This improves the cooling efficiency of the inside of the winding by the refrigerant C.

[0049] Additionally, the radial side surfaces of the winding 10 are in contact with the radial inner surfaces of the first cover part 30 and the second cover part 40. This makes it possible to eliminate gaps in the transition parts due to the shapes of the first cover part 30 and the second cover part 40. This allows the refrigerant C to reliably enter the gaps between the conductive wires L that make up the winding 10.

[0050] Additionally, the first cover part 30 and the second cover part 40 have protruding parts 30P that protrude toward the winding 10. This allows only the protruding parts 30P to be in contact with the winding 10 at the transition part 50. Therefore, for example, by changing the shapes of only the first cover part 30 and the second cover part 40 of an existing product, it is possible to enjoy the effects of the present invention.

[0051] Furthermore, the space factor of the winding 10 at the transition portions 50 is lower than that at the slots 20S. By widening the gaps of the winding 10 at the transition portions 50, the refrigerant C can easily enter the interior of the winding 10.

[0052] The technical scope of the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the spirit of the present invention. For example, although the protruding portion 30P protrudes at a right angle from the first cover portion 30 toward the crossover wire 11 in FIG. 6, it may protrude in a tapered shape.

[0053] In addition, within the scope of the spirit of the present invention, the components in the above-described embodiments may be replaced with well-known components as appropriate, and the above-described modifications may be combined as appropriate. [Explanation of symbols]

[0054] 10 windings 11 lines 11W shielding material 20 stator core 20S Slot 30 First cover part 30P protrusion 40 Second cover part 50 Crossing section 100 Rotating Electric Machine C Refrigerant F Filler material

Claims

1. A winding, a stator core having slots for installing the windings; a cover portion that covers the stator core; a transition portion which is a space formed by the cover portion and the stator core and through which a refrigerant for cooling the winding circulates; Equipped with a gap between a radial side surface of the winding and a radial inner surface of the cover portion is smaller than a gap between the conductive wires constituting the winding; Rotating electric motor.

2. a radial side surface of the winding and a radial inner surface of the cover portion are in contact with each other; The rotating electric machine according to claim 1 .

3. The cover portion has a protrusion that protrudes toward the winding.

3. The rotating electric machine according to claim 1 or 2.

4. A winding, a stator core having slots for installing the windings; a cover portion that covers the stator core; a transition portion which is a space formed by the cover portion and the stator core and through which a refrigerant for cooling the winding circulates; Equipped with the winding is a bundle of conductor wires, and includes a crossover wire located in the crossover section and a straight wire located in the slot, a gap between the conductors of the crossover wire is larger than a gap between the conductors of the straight wires; a space factor of the crossover wire located in the crossover portion is lower than a space factor of the straight line located in the slot; Rotating electric motor.

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