Vehicle control device, vehicle control method, and vehicle control system

The vehicle control method addresses braking force inaccuracies due to temperature changes by using correction gains based on wheel and brake parameters, enhancing stopping smoothness and reducing jerk.

JP7787663B2Active Publication Date: 2025-12-17ASTEMO LTD
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Patent Information

Application Number
JP2021126384
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-08-02
Publication Date
2025-12-17
Estimated Expiration
2041-08-02

AI Technical Summary

Technical Problem

Existing vehicle control systems face challenges in accurately determining braking forces due to temperature changes in brake characteristics, leading to discrepancies between target and actual braking forces, which affect smooth vehicle stopping.

Method used

A vehicle control method that calculates correction gains based on wheel angular velocity, brake pad specific heat, mass, and outside air temperature to adjust the target braking force, and learns from vehicle behavior and jerk to correct for errors in braking forces, ensuring accurate anti-jerk control even with changing brake pad temperatures.

Benefits of technology

This method significantly improves the smoothness of vehicle stopping by reducing jerk and occupant discomfort, achieving approximately 68% less longitudinal jerk compared to systems without anti-jerk control.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a vehicle control device, a vehicle control method and a vehicle control system which can enhance smoothness when a vehicle stops in vehicle control which generates a driving force in a direction opposed to a target brake force when the vehicle stops.SOLUTION: A vehicle control device 17 corrects a control command to be output for generating anti-jerk control torque by a rear motor 7 by use of a friction coefficient modification gain according to a temperature of brake pads of friction brakes 3 in a state where a friction brake force is being generated when decelerating a vehicle according to target brake torque.SELECTED DRAWING: Figure 1
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Description

[Technical Field]

[0001] The present invention relates to a vehicle control device, a vehicle control method, and a vehicle control system. [Background technology]

[0002] Patent Document 1 discloses a braking control device that includes a means for determining the control amount of a friction braking device based on a target friction braking amount calculated from a required braking force and a regenerative execution amount, and a means for correcting the control amount of the friction braking device so that the target friction braking amount matches the actual friction braking amount based on the braking energy absorbed by the friction braking from the start of friction braking operation. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2008-120220 Summary of the Invention

[0004] However, in Patent Document 1, the correction coefficient is determined by referring to a map of correction coefficients corresponding to a preset change in pad temperature, so there is a risk that the correction coefficient may not be determined accurately when the situation changes. One method of vehicle control is to generate a driving force in the opposite direction to the target braking force when the vehicle is coming to a stop, which can make the vehicle come to a smooth stop. However, if the target braking force cannot be determined accurately due to changes in the brake characteristics caused by temperature changes, the difference between the target braking force and the actual braking force may become large, making it difficult to stop the vehicle smoothly. One object of the present invention is to provide a vehicle control device, a vehicle control method, and a vehicle control system that can improve the smoothness of a vehicle stopping in vehicle control that generates a driving force in the opposite direction to a target braking force when the vehicle is stopping. [Means for solving the problem]

[0005] A vehicle control method according to an embodiment of the present invention includes: The wheel angular velocity of the vehicle is acquired, and a target braking force required to decelerate the vehicle is acquired. A first correction gain is calculated to correct the target braking force to cancel out an error between the reference friction coefficient and the estimated friction coefficient based on a reference friction coefficient of the brake pad acquired in advance and an estimated friction coefficient of the brake pad calculated based on the target braking force, the specific heat of the brake pad, the mass of the brake pad, the wheel angular velocity of the vehicle, and the outside air temperature. When the vehicle is decelerated based on the target braking force, the acceleration and jerk of the vehicle are acquired, and a second correction gain is calculated to correct the target braking force to cancel out an error between the target braking force and the actual braking force based on the acceleration and jerk acquired when the vehicle was last stopped. When the vehicle is decelerated based on the target braking force, a control command to be output to generate a driving force by the drive device while a frictional braking force is being generated is corrected based on the magnitudes of the first correction gain and the second correction gain. [Effects of the Invention]

[0006] Therefore, according to the present invention, it is possible to improve the smoothness of the vehicle when it stops. [Brief explanation of the drawings]

[0007] [Figure 1] 1 is a configuration diagram of a control system for an electric vehicle according to a first embodiment. [Figure 2] FIG. 2 is a control block diagram of a vehicle control device 17 for performing anti-jerk control. [Figure 3] FIG. 3 is a control block diagram of a target braking torque correction unit 31. [Figure 4] FIG. 2 is a temperature-friction coefficient characteristic diagram of a brake pad. [Figure 5] 10 is a time chart showing the operation of the anti-jerk control when the target braking force is smaller than the actual braking force. [Figure 6] 10 is a time chart showing the operation of the anti-jerk control when the target braking force is larger than the actual braking force. [Figure 7] FIG. 3 is a control block diagram of a temperature-based correction gain calculation unit 34. [Figure 8] FIG. 3 is a control block diagram of a friction coefficient correction gain calculation unit 35. [Figure 9] 4 is a time chart showing the operation of the anti-jerk control. DETAILED DESCRIPTION OF THE INVENTION

[0008] [Embodiment 1] FIG. 1 is a configuration diagram of a control system for an electric vehicle according to the first embodiment. The electric vehicle 1 has front wheels 2FL, 2FR and rear wheels 2RL, 2RR, and friction brakes (friction braking devices) 3FL, 3FR, 3RL, 3RR (hereinafter, the friction brakes of each wheel will be collectively referred to as friction brake 3) that are provided on each wheel and generate friction braking force on the wheel. The electric vehicle 1 has a rear motor (drive unit) 7 that outputs torque to rear wheels 2RL, 2RR. The rear wheels 2RL, 2RR are also collectively referred to as drive wheels 2. Power is transmitted between the rear motor 7 and the rear wheels 2RL, 2RR via a reduction gear 8, a differential 10, and rear axles 6RL, 6RR.

[0009] Each wheel 2FL, 2FR, 2RL, 2RR has a wheel speed sensor 11FR, 11FL, 11RL, 11RR that detects the wheel speed. The rear motor 7 has a rear wheel resolver 13 that detects the motor rotation speed. The electric vehicle 1 also has a G sensor 5 that detects the longitudinal acceleration of the vehicle. The friction brake 3 generates a braking force by pressing brake pads against brake rotors that rotate integrally with each wheel in the direction of the rotation axis of the wheel through frictional force. The friction brake 3 in the first embodiment is described as being configured to press the brake pads using wheel cylinders that are actuated by brake fluid pressure, but is not particularly limited and may be configured to press the brake pads via a ball screw mechanism or the like driven by an electric motor.

[0010] The electric vehicle 1 has a low-voltage battery 14 and a high-voltage battery 15. The low-voltage battery 14 is, for example, a lead-acid battery. The high-voltage battery 15 is, for example, a lithium-ion battery or a nickel-metal hydride battery. The high-voltage battery 15 is charged with power boosted by a DC-DC converter 16. The electric vehicle 1 has a vehicle control device (control unit) 17, a brake control device 18, a rear motor control device 20, and a battery control device 19. The control devices 17, 18, and 20 share information with each other via a CAN bus 21.

[0011] The vehicle control device 17 performs integrated control of the vehicle by acquiring information from various sensors such as the rear wheel resolver 13, an accelerator pedal sensor 22 that detects the amount of accelerator operation, a brake sensor 23 that detects the amount of brake operation, and a gear position sensor 24. The vehicle control device 17 outputs a driver-requested torque that should be output by the rear motor 7 in accordance with the requested distribution torque in response to the requested torque according to the driver's accelerator operation, brake operation, etc. The brake control device 18 acquires information from various sensors such as the brake sensor 23, sets a target braking torque which is a torque equivalent value of the vehicle's target braking force, generates the necessary brake fluid pressure for each wheel according to the target braking torque, and outputs it to the friction brake 3 through hydraulic piping 18a.

[0012] The battery control device 19 monitors the charge / discharge state of the high-voltage battery 15 and the single battery cells that make up the high-voltage battery 15. The battery control device 19 calculates a battery required torque limit value based on the charge / discharge state of the high-voltage battery 15. The battery required torque limit value is the maximum torque permitted in the rear motor 7. For example, when the charge level of the high-voltage battery 15 is low, the battery required torque limit value is set to a value smaller than normal. The rear motor control device 20 controls the power supplied to the rear motor 7 based on the rear required torque.

[0013] The electric vehicle 1 of the first embodiment implements anti-jerk control, which outputs a drive torque equivalent to the actual braking torque from the rear motor 7 when the vehicle is stopped, with the aim of suppressing unpleasant vehicle shaking when the vehicle is stopped and reducing occupant fatigue. This reduces the longitudinal jerk (jerk) that occurs when the vehicle is stopped with a constant amount of brake operation by approximately 68% compared to when anti-jerk control is not used. In other words, smooth stopping can be achieved without skillful brake operation. In anti-jerk control, under the assumption that the target braking torque and the actual braking torque are approximately the same, an anti-jerk control torque equivalent to the target braking torque is output from the rear motor 7.

[0014] FIG. 2 is a control block diagram of the vehicle control device 17 for performing anti-jerk control. The target braking torque correction unit 31 receives the target braking torque and a friction coefficient correction gain (described later) as input, and outputs an estimated actual braking torque. FIG. 3 is a control block diagram of the target braking torque correction unit 31. The target braking torque correction unit 31 calculates the estimated actual braking torque by multiplying the target braking torque by a value obtained by multiplying the set nominal friction coefficient value (reference friction coefficient) by the friction coefficient correction gain. The nominal friction coefficient value is a value that is set when the vehicle starts traveling, and once set, it does not change while the vehicle is traveling. The temperature-friction coefficient characteristics of the brake pads, such as those shown in FIG. 4, are acquired in advance as a map, and the nominal friction coefficient value is set by referring to the map. The temperature may be the outside air temperature at the start of traveling, or a predetermined temperature (for example, 20°C) may be used. The vibration suppression control unit 32 receives the estimated actual braking torque, the G sensor value, and the vehicle speed, and outputs the anti-jerk control torque and the gradient estimation results (estimated gradient value, estimated gradient resistance value). The G sensor value is the output value of the G sensor 5. The vehicle speed can be calculated from the output values ​​of the wheel speed sensor 11 and the rear wheel resolver 13.

[0015] The vibration suppression control unit 32 calculates an estimated gradient resistance value, which is the resistance acting on the vehicle due to the road gradient, from the vehicle speed and the G sensor value. Specifically, the vibration suppression control unit 32 obtains an estimated gradient value from the deviation between the estimated acceleration calculated from the vehicle speed and the G sensor value (actual acceleration), and calculates an estimated gradient resistance value from the estimated gradient value. This is to prevent an excessive decrease in vehicle deceleration when adding anti-jerk control torque due to the gradient of a downhill slope. The vibration suppression control unit 32 subtracts the torque corresponding to the gradient resistance from the estimated actual braking torque to calculate an anti-jerk control torque capable of suppressing vibration in the pitching direction. The torque corresponding to the gradient resistance is subtracted in order to avoid application of an anti-jerk control torque that generates a driving force exceeding the braking force.

[0016] The vehicle behavior-based correction gain calculation unit 33 when the vehicle is stopped inputs the gradient estimation result, target braking torque, G sensor value, vehicle speed, and brake operation amount, and outputs a correction gain based on the vehicle behavior. When the pad temperature characteristics (temperature-friction coefficient characteristics) change due to aging of the brake pads, etc., even if the temperature-based correction gain calculation unit 34 (described later) corrects the target braking torque for the change in friction coefficient due to pad temperature change, a discrepancy occurs between the anti-jerk control torque based on the target braking torque and the actual braking torque. As shown in Figure 5, when the target braking torque is smaller than the actual braking torque, the anti-jerk control torque is insufficient compared to the actual braking torque, resulting in a strong shock when stopping. Note that in Figure 5, the maximum value (peak value) of the jerk occurring when stopping is referred to as the maximum jerk. On the other hand, as shown in Figure 6, when the target braking torque is larger than the actual braking torque, the anti-jerk control torque is excessive compared to the actual braking torque, resulting in a long braking distance. Note that in Figure 6, the maximum amplitude of acceleration occurring when stopping is referred to as the acceleration fluctuation range. Therefore, in the first embodiment, based on the vehicle behavior (jerk, acceleration) that occurs when the vehicle is stopped, the percentage error in the target braking torque relative to the actual braking torque is learned, and a gain (correction gain based on vehicle behavior) that corrects the target braking torque to cancel out the error is calculated the next time the vehicle is stopped.

[0017] For example, when the vehicle speed is about to stop and the vehicle speed drops below a specified speed, if the maximum jerk is equal to or greater than a maximum jerk threshold, the correction gain based on vehicle behavior is set to a positive value, and the larger the maximum jerk, the larger the correction gain. This prevents the anti-jerk control torque from being insufficient relative to the actual braking torque. Also, when the vehicle speed is about to stop and the vehicle speed drops below a specified speed, if the maximum jerk is less than the maximum jerk threshold and the acceleration fluctuation range is equal to or greater than the acceleration fluctuation range threshold, the correction gain based on vehicle behavior is set to a negative value, and the larger the acceleration fluctuation range, the smaller the correction gain (the larger the absolute value). This prevents the anti-jerk control torque from being insufficient relative to the actual braking torque. The maximum jerk threshold may be determined by comparing the target braking torque plus the torque equivalent of the estimated gradient resistance value with the specified braking torque. If the former is equal to or greater than the latter, the maximum jerk threshold may be set to a first threshold X1. If the former is less than the latter, the maximum jerk threshold may be set to a second threshold X2 (|X1|>|X2|).

[0018] The temperature-based correction gain calculation unit 34 inputs the target braking torque, the correction gain based on vehicle behavior, the wheel angular speed (the output value of the wheel speed sensor 11), the outside air temperature, and the coolant temperature, and outputs a temperature-based correction gain. When the pad friction coefficient changes due to temperature changes, a deviation occurs in the anti-jerk control torque based on the target braking torque from the actual braking torque. Therefore, the unit estimates the pad temperature and pad friction coefficient, and calculates a gain (temperature-based correction gain) that corrects the target braking torque to cancel out the error in the estimated pad friction coefficient from the nominal friction coefficient value.

[0019] Figure 7 is a control block diagram of temperature-based correction gain calculation unit 34. Pad temperature estimation and friction coefficient estimation unit 341 estimates the pad temperature from a correction gain based on the target braking torque, wheel angular velocity, outside air temperature, coolant temperature, and vehicle behavior, and calculates an estimated pad friction coefficient from the estimated pad temperature by referring to the brake pad temperature-friction coefficient characteristic diagram shown in Figure 4. Pad temperature T1 is calculated using the following equation (1), but at the start of driving, it is calculated using equation (2).

[0020] T1(t)=T1(t-1)-{(T1(t-1)-T2(t))×K(t)+α×Tb(t)×ω(t)} / (C×m) …(1) T1(0)=T2(0) …(2) Here, T2 is the outside air temperature, K(t) is a correction coefficient (calculated from a defined map) for natural convection, forced convection, etc., α is the proportion of braking heat flowing into the brake pad, Tb(t) is the actual braking torque, ω(t) is the wheel angular velocity, C is the specific heat of the brake pad, and m is the mass of the brake pad. The actual braking torque Tb(t) is calculated by multiplying the target braking torque by the pad friction coefficient μ(t). The pad friction coefficient μ(t) is calculated using the following equation (3). μ(t) = nominal friction coefficient × temperature-based correction gain × (1 + vehicle behavior-based correction gain) ... (3)

[0021] The temperature-based correction gain calculation unit 342 outputs the value obtained by dividing the estimated pad friction coefficient by the nominal friction coefficient value (estimated pad friction coefficient / nominal friction coefficient value) as the temperature-based correction gain. The friction coefficient correction gain calculation unit 35 receives the vehicle behavior-based correction gain and the temperature-based correction gain, and outputs the friction coefficient correction gain. Fig. 8 is a control block diagram of the friction coefficient correction gain calculation unit 35. The friction coefficient correction gain is output as the friction coefficient correction gain by multiplying the temperature-based correction gain by the value (1 + vehicle behavior-based correction gain), which is obtained by adding the vehicle behavior-based correction gain to 1 (1 + vehicle behavior-based correction gain).

[0022] Next, the effects of the first embodiment will be described. FIG. 9 is a time chart showing the operation of the anti-jerk control. In Section 1, the difference between the nominal friction coefficient value and the actual friction coefficient is estimated based on the outside air temperature at the start of driving, and the temperature-based correction gain is corrected accordingly. Furthermore, by changing the temperature-based correction gain in accordance with changes in pad temperature during deceleration, the aim is to have an effect on temperature changes from the start of driving. However, in Figure 9, the current temperature-friction coefficient characteristics of the brake pads differ from the originally acquired characteristics, so temperature-based correction alone is not sufficient, and the actual braking torque exceeds the target braking torque, causing a large jerk just before the vehicle comes to a stop.

[0023] In Section 2, the temperature-based gain is corrected in the same way as in Section 1. Furthermore, when the maximum jerk exceeds the maximum jerk threshold value during vehicle stoppage in Section 1, the vehicle behavior-based correction gain calculation unit 33 detects that good vehicle stopping was not achieved, and updates the vehicle behavior-based correction gain. The target braking torque is corrected using the friction coefficient correction gain calculated from these two gains, thereby calculating an anti-jerk control torque equivalent to the actual braking torque. When the temperature-based correction gain alone cannot calculate the anti-jerk control torque equivalent to the actual braking torque, as in Section 1, it is assumed that the temperature-friction coefficient characteristics of the brake pads have changed due to aging or other reasons. Therefore, by correcting the friction coefficient correction gain using the vehicle behavior-based correction gain, it is possible to address changes in the temperature-friction coefficient characteristics of the brake pads and achieve an anti-jerk control torque equivalent to the actual braking torque.

[0024] In Section 3, the brakes are not used for a long time after the vehicle has stopped in Section 2, and the pad temperature has dropped to a level equivalent to the outside air temperature at the start of driving. In Section 3, the pad temperature is lower than in Section 2, but the temperature-based correction gain calculation unit 34 updates the estimated pad temperature over time and sets a temperature-based correction gain that is deemed more appropriate in terms of the temperature-friction coefficient characteristics of the brake pads based on the estimated temperature at that time. Furthermore, since the correction gain calculation unit 33 based on the vehicle behavior when stopped also sets a value that takes into account changes in the temperature-friction coefficient characteristics due to aging of the brake pads in Section 2, an anti-jerk control torque equivalent to the actual braking torque can be achieved.

[0025] As described above, when decelerating the vehicle according to the target braking torque, the vehicle control device 17 of the first embodiment corrects the control command (target braking torque) output to generate the anti-jerk control torque, which is the driving force by the rear motor 7, using a friction coefficient correction gain according to the temperature of the brake pads of the friction brakes 3, while a friction braking force is being generated. This makes it possible to achieve an anti-jerk control torque equivalent to the actual braking torque, even if the friction coefficient of the brake pads changes in accordance with a change in the pad temperature during deceleration, thereby improving the smoothness of the vehicle when stopping.

[0026] When decelerating the vehicle according to the target braking torque, the vehicle control device 17 acquires the vehicle acceleration and jerk, learns from the acquired acceleration and jerk what percentage error there is in the target braking torque compared to the actual braking torque, and calculates a correction gain based on the vehicle behavior to cancel out the error the next time the vehicle stops, and corrects the friction coefficient correction gain. As a result, even if the temperature-friction coefficient characteristics have changed due to aging of the brake pads, etc., an anti-jerk control torque equivalent to the actual braking torque can be achieved, thereby improving the smoothness of the vehicle when stopping.

[0027] The vehicle control device 17 calculates a temperature-based correction gain from the outside air temperature T2, wheel angular velocity ω, brake pad mass m, brake pad specific heat C, target braking torque, nominal friction coefficient, and pre-stored temperature-friction coefficient characteristics of the brake pad, and increases the friction coefficient correction gain as the temperature-based correction gain increases. This makes it possible to calculate the deviation of the pad friction coefficient from the nominal friction coefficient without actually measuring the brake pad temperature. Then, by correcting the target braking torque using the friction coefficient correction gain proportional to this deviation, it is possible to achieve an anti-jerk control torque equivalent to the actual braking torque.

[0028] Other Embodiments The above describes an embodiment for carrying out the present invention, but the specific configuration of the present invention is not limited to the configuration of the embodiment, and design changes and the like that do not deviate from the gist of the invention are also included in the present invention. For example, although the present embodiment is applied to a rear-wheel drive electric vehicle, the present invention may also be applied to a front-wheel drive electric vehicle or a four-wheel drive electric vehicle.Furthermore, the present invention is not limited to electric vehicles, and may also be applied to vehicles equipped with an internal combustion engine or hybrid vehicles that can run using both an engine and a motor. The target braking force includes not only the brake operation by the driver but also automatic braking and the like. [Explanation of symbols]

[0029] 1 Electric vehicle, 3 Friction brake (friction braking device), 7 Rear motor (drive device), 17 Vehicle control device (control unit)

Claims

1. A vehicle control device is provided on a vehicle having a friction braking device with brake pads that generate a friction braking force on the vehicle and a drive device that generates a drive force on the vehicle, the vehicle control device comprising a control unit that outputs a result of calculation based on input information, The control unit obtaining a wheel angular velocity of the vehicle; obtaining a target braking force required to decelerate the vehicle; calculate a first correction gain for correcting the target braking force to cancel out an error between the reference friction coefficient and the estimated friction coefficient, based on a reference friction coefficient of the brake pad obtained in advance and an estimated friction coefficient of the brake pad obtained based on the target braking force, the specific heat of the brake pad, the mass of the brake pad, the wheel angular velocity of the vehicle, and an outside air temperature; acquiring an acceleration and a jerk of the vehicle when decelerating the vehicle based on the target braking force; calculating a second correction gain for correcting the target braking force to cancel an error between the target braking force and the actual braking force based on the acceleration and the jerk obtained when the vehicle was last stopped; when the vehicle is decelerated based on the target braking force, in a state in which the frictional braking force is generated, a control command to be output for generating a driving force by the driving device is corrected based on the magnitudes of the first correction gain and the second correction gain. Vehicle control device.

2. A vehicle control method comprising: a friction braking device having brake pads that generate a friction braking force in a vehicle; and a drive device that generates a drive force in the vehicle; and the vehicle control method is executed by a control unit mounted on the vehicle, obtaining a wheel angular velocity of the vehicle; obtaining a target braking force required to decelerate the vehicle; calculate a first correction gain for correcting the target braking force to cancel out an error between the reference friction coefficient and the estimated friction coefficient, based on a reference friction coefficient of the brake pad obtained in advance and an estimated friction coefficient of the brake pad obtained based on the target braking force, the specific heat of the brake pad, the mass of the brake pad, the wheel angular velocity of the vehicle, and an outside air temperature; acquiring an acceleration and a jerk of the vehicle when decelerating the vehicle based on the target braking force; calculating a second correction gain for correcting the target braking force to cancel an error between the target braking force and the actual braking force based on the acceleration and the jerk obtained when the vehicle was last stopped; when the vehicle is decelerated based on the target braking force, in a state in which the frictional braking force is generated, a control command to be output for generating a driving force by the driving device is corrected based on the magnitudes of the first correction gain and the second correction gain. Vehicle control method.

3. a friction braking device including brake pads that generate a friction braking force on a vehicle; a drive device that generates a drive force for the vehicle; A control device that outputs a result of calculation based on input information, obtaining a wheel angular velocity of the vehicle; obtaining a target braking force required to decelerate the vehicle; calculate a first correction gain for correcting the target braking force to cancel out an error between the reference friction coefficient and the estimated friction coefficient, based on a reference friction coefficient of the brake pad obtained in advance and an estimated friction coefficient of the brake pad obtained based on the target braking force, the specific heat of the brake pad, the mass of the brake pad, the wheel angular velocity of the vehicle, and an outside air temperature; acquiring an acceleration and a jerk of the vehicle when decelerating the vehicle based on the target braking force; calculating a second correction gain for correcting the target braking force to cancel an error between the target braking force and the actual braking force based on the acceleration and the jerk obtained when the vehicle was last stopped; when the vehicle is decelerated based on the target braking force, in a state in which the frictional braking force is generated, a control command to be output for generating a driving force by the driving device is corrected based on the magnitudes of the first correction gain and the second correction gain. the control device; A vehicle control system comprising:

Citation Information

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