pump
The compact EOP design integrates motor and pump areas with partitioned spaces and a housed stator, addressing the part count and size issues of conventional EOPs, enhancing cost-effectiveness and reducing noise.
Patent Information
- Application Number
- JP2022529315
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2019-11-21
- Filing Date
- 2020-10-07
- Publication Date
- 2026-01-07
- Estimated Expiration
- 2040-10-07
AI Technical Summary
Conventional electric oil pumps (EOPs) have a separate motor and pump structure, leading to increased part count and overall size, which complicates assembly and increases manufacturing costs.
A compact pump design with integrated motor and pump areas, utilizing a housing with partition walls to separate spaces, eliminating the need for a rotating shaft and integrating the stator within the housing to protect it from fluid exposure.
Reduces the number of parts, lowers manufacturing costs, and makes the pump more compact by eliminating the rotating shaft, while preventing fluid leakage and reducing noise.
Smart Images

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Abstract
Description
[Technical Field]
[0001] This embodiment relates to a pump. [Background technology]
[0002] A pump acts to regulate the flow rate at a constant pressure. The oil circulated by the pump can be used to operate hydraulic systems, or for cooling or lubrication purposes.
[0003] A mechanical oil pump (MOP) is an oil pump that operates using the power of a machine such as an engine.
[0004] Recently, there has been active research into hybrid and electric vehicles in order to improve fuel efficiency and reduce carbon emissions.
[0005] As a result, there is an increasing demand for electric oil pumps (EOPs), which are pumps that are powered by motors, instead of mechanical oil pumps (MOPs), which are powered by machines such as engines.
[0006] EOP has an integrated pump structure in which the pump housing and the motor housing are integrated. This integrated pump structure has the advantage of being smaller in volume and lighter in weight, but it can cause damage to the pump when assembling the motor.
[0007] The EOP may include a commercial motor area and a pump area. The motor area includes a stator, a rotor, and a rotating shaft. The pump area includes an inner rotor connected to one end of the rotating shaft to receive rotational force from the rotating shaft, and an outer rotor that houses the inner rotor.
[0008] The EOP with the above structure has the problem that the motor part and the pump part exist independently in a single pump, increasing the number of parts, and also increases the overall size of the product due to the increased length in the axial direction. Summary of the Invention [Problem to be solved by the invention]
[0009] SUMMARY OF THE INVENTION The present invention has been proposed to solve the above problems, and aims to provide a pump that can be made compact and has a reduced number of parts, thereby reducing manufacturing costs. [Means for solving the problem]
[0010] In one embodiment, the pump includes a housing including a body and a first partition wall separating a first area from a second area, a stator disposed in the housing, a circuit board disposed in the first area, a pump gear disposed in the second area, and a magnet disposed on the pump gear, the second area including a second space defined by the first partition wall and the body, and the stator inserted into the body. The first area may include a first space, and the first space and the second space may not be connected by the partition wall.
[0011] The stator includes a core, an insulator coupled to the core, and a coil wound on the insulator, and at least a portion of the insulator may be exposed outside the main body.
[0012] The stator includes a core, an insulator coupled to the core, and a coil wound on the insulator, and the stator may be molded within the body and not exposed to the outside of the body.
[0013] At least a portion of the body may be disposed between the stator and the pump gear.
[0014] The magnet may be disposed on the outer circumferential surface of the pump gear to correspond to the coil.
[0015] The housing may include a terminal, and the terminal may be connected to the coil and the circuit board.
[0016] The first partition may include a first protrusion protruding in a direction toward the pump gear, and the pump gear may include a first groove in which the first protrusion is disposed.
[0017] The insulating film may include a first cover disposed above the first area and a second cover disposed below the second area, wherein a first opening and a second opening having a predetermined shape are formed on one surface of the second cover, the third opening connected to the first opening and a fourth opening connected to the second opening are formed on the other surface of the second cover, and one surface of the partition may include a third groove corresponding to the shape of the first opening and a fourth groove corresponding to the shape of the second opening.
[0018] The pump gear may include an outer gear and an inner gear disposed within the outer gear. [Effects of the Invention]
[0019] According to the present invention, the rotating shaft for transmitting the rotational force of the motor area to the pump area, which is required in pumps with conventional structures, is no longer necessary, which has the advantage of reducing the number of parts and therefore lowering the manufacturing cost.
[0020] Furthermore, the motor area and pump area are vertically separated in the conventional structure, but by removing the rotating shaft, the vertical length is shortened, which has the advantage of making the product more compact.
[0021] Furthermore, the partition wall can separate the space where the fluid is stored from other areas, thereby preventing the fluid from leaking into other areas. In particular, the stator can be buried in the housing, thereby protecting the stator from the fluid.
[0022] Furthermore, it has the advantage of reducing noise by placing the first and second rotors, which are the main source of noise, in the innermost space of the housing. [Brief explanation of the drawings]
[0023] [Figure 1] 1 is a perspective view of a pump according to an embodiment of the present invention; [Figure 2] 1 is a plan view illustrating a pump according to an embodiment of the present invention; [Figure 3] 1 is an exploded perspective view of a pump according to an embodiment of the present invention; [Figure 4] 1 is a perspective view illustrating the coupling of an outer gear and an inner gear in a housing according to an embodiment of the present invention; [Figure 5] FIG. 2 is a cross-sectional view of a housing according to an embodiment of the present invention. [Figure 6] FIG. 2 is a perspective view of an outer gear according to an embodiment of the present invention. [Figure 7] 1 is a perspective view illustrating a magnet coupled to a core according to an embodiment of the present invention; [Figure 8] FIG. 8 is a cross-sectional view illustrating a part of FIG. 7. [Figure 9] FIG. 2 is a perspective view of a core according to an embodiment of the present invention. [Figure 10] 3 is an enlarged perspective view of a groove to which an in-core magnet is coupled according to an embodiment of the present invention; FIG. [Figure 11] 10 shows a modified example of the core according to the embodiment of the present invention. [Figure 12] FIG. 2 is a plan view illustrating the top or drawing of an outer gear according to an embodiment of the present invention. [Figure 13] FIG. 10 is a perspective view of a core according to a second embodiment of the present invention. [Figure 14] FIG. 10 is a plan view illustrating a groove according to a second embodiment of the present invention. [Figure 15] FIG. 4 is a perspective view of a second cover according to the embodiment of the present invention. [Figure 16] FIG. 3 is a perspective view showing a part of a second cover according to an embodiment of the present invention in a cutaway view. [Figure 17] 4 is a cross-sectional view illustrating a coupling state between a second cover and a pump gear according to an embodiment of the present invention. FIG. DETAILED DESCRIPTION OF THE INVENTION
[0024] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
[0025] However, the technical concept of the present invention is not limited to the described embodiments, but can be embodied in various different forms, and one or more of the component fields of the embodiments can be selectively combined or substituted within the scope of the technical concept of the present invention.
[0026] Furthermore, unless otherwise clearly defined and described, terms (including technical and scientific terms) used in the embodiments of the present invention shall be interpreted as meanings that can be commonly understood by a person of ordinary skill in the art to which the present invention belongs, and commonly used terms together with predefined terms should be interpreted in light of the contextual meaning of the relevant art.
[0027] Furthermore, the terms used in the embodiments of the present invention are intended to describe the embodiments and are not intended to limit the present invention. In this specification, the singular can include the plural unless otherwise specified in the context, and when it is stated that "A and (and) at least one (or more) of B and C" it can include one or more of all combinations that can be combined with A, B, and C.
[0028] Furthermore, terms such as first, second, A, B, (a), (b), etc. may be used to describe elements of embodiments of the present invention.
[0029] Such terms are only used to distinguish the component from other components, and are not limited by the nature, order, or sequence of the component.
[0030] Furthermore, when a component is described as being 'coupled', 'coupled' or 'connected' to another component, this includes not only the case where the component is directly coupled, coupled or connected to the other component, but also the case where the component is 'coupled', 'coupled' or 'connected' by another component between the component and the other component.
[0031] Furthermore, when a component is described as being formed or disposed "above" or "below" a component, "above" or "below" includes not only the case where two components are in direct contact with each other but also the case where one or more other components are formed or disposed between the two components. Also, when a component is described as "above" or "below," it can include not only the upper direction but also the lower direction based on one component.
[0032] FIG. 1 is a perspective view of a pump according to an embodiment of the present invention, FIG. 2 is a plan view illustrating a drawing of a pump according to an embodiment of the present invention, FIG. 3 is an exploded perspective view of a pump according to an embodiment of the present invention, FIG. 4 is a perspective view illustrating the combination of the second housing inner outer gear and inner gear according to an embodiment of the present invention, FIG. 5 is a cross-sectional view of the first housing according to an embodiment of the present invention, and FIG. 6 is a perspective view of the outer gear according to an embodiment of the present invention.
[0033] FIG. 4 is a perspective view showing a part of the housing cut away.
[0034] 1 to 6, the pump 10 according to the embodiment of the present invention may have an outer shape formed by combining a housing 100, a second cover 200 and a first cover 300.
[0035] Based on the housing 100, the second cover 200 may be coupled to the top of the housing 100. The first cover 300 may be coupled to the top of the housing 100. The housing 100 and the second cover 200 may include a first coupling portion 101 and a second coupling portion 201 to which screws are threadedly coupled, respectively. Therefore, the housing 100 and the second cover 200 may be threadedly coupled to each other through the screws.
[0036] The housing 100 and the first cover 300 may include a third coupling portion 102 and a fourth coupling portion 301 where screws are threadedly coupled together. Thus, the housing 100 and the first cover 300 may be threadedly coupled together.
[0037] A first opening 212 through which fluid is drawn and a second opening 214 through which circulated fluid is discharged may be formed on one side of the second cover 200. A third opening 232 connected to the first opening 212 and a fourth opening 234 connected to the second opening 214 may be formed on the other side of the cover 200.
[0038] The upper surface of the second cover 200 may be formed with a mounting portion 280 that protrudes upward and is coupled to a second space 180 (see FIG. 4 ) in the housing 100, which will be described later. The cross section of the mounting portion 280 may be circular. The outer peripheral surface of the mounting portion 280 may be formed with a screw thread or a thread groove. The inner peripheral surface of the second space 180 facing the outer peripheral surface of the mounting portion 280 may be formed with a screw thread or a thread groove. This allows the mounting portion 280 to be threadedly coupled to the inner peripheral surface of the second space 180. The cross-sectional shape of the mounting portion 280 may correspond to the cross-sectional shape of the second space 180. A ring-shaped sealing member (not shown) for sealing the second space 180 may be disposed on the outer peripheral surface of the mounting portion 280. The sealing member may be made of a rubber material to prevent fluid leakage between the outer peripheral surface of the mounting portion 280 and the inner peripheral surface of the second space 180.
[0039] The upper surface of the second cover 200 may be formed with a third opening 232 through which a fluid is drawn and a fourth opening 234 through which the drawn fluid is discharged. The fluid may be oil. The third opening 232 and the fourth opening 234 may each be formed in an arc shape, and the spacing between them may become narrower from one side to the other. More specifically, the wider spacing of the third opening 232 may be arranged toward the wider spacing of the fourth opening 234, and the narrower spacing of the third opening 232 may be arranged toward the narrower spacing of the fourth opening 234.
[0040] In this embodiment, the cross-sectional area of the third opening 232 is formed wider than the cross-sectional area of the fourth opening 234, but the cross-sectional area of the fourth opening 234 may also be formed larger than the cross-sectional area of the third opening 232.
[0041] The third opening 232 and the fourth opening 234 may be disposed on the upper surface of the mounting portion 280 .
[0042] A protrusion 220 protruding upward may be disposed on the upper surface of the second cover 200. The protrusion 220 may be disposed at the center of the mounting part 280. The protrusion 220 may be coupled to a hole 132 in an inner gear 130 (described later) to support the inner gear 130.
[0043] A first space 110 may be formed on the upper surface of the housing 100. The first space 110 may have a groove shape. A number of electronic components for operation may be disposed in the first space 110. For example, a circuit board 190 and terminals 111 may be disposed in the first space 110. A number of elements may be mounted on the circuit board 190. The connector 199 may be disposed on a side surface of the housing 100. The connector 199 may be electrically connected to the circuit board 190. An external terminal may be coupled to the connector 199. This allows power to be applied to the pump 10 and signals for operation to be transmitted and received.
[0044] The bottom surface of the first space 110 may include a fifth groove 112 that is recessed compared to other areas. The fifth groove 112 may be disposed such that its cross-sectional shape corresponds to the cross-sectional shape of the circuit board 190. Thus, the circuit board 190 may be firmly fixed on the fifth groove 112.
[0045] A sixth groove 114 may be disposed on the bottom surface of the fifth groove 112. The sixth groove 114 may be disposed so that a portion of the surface of the circuit board 190 is spaced apart from the bottom surface of the sixth groove 114.
[0046] The first cover 300 may be coupled to the upper part of the housing 100 to cover the first space 110. A plurality of heat dissipation pins 310 protruding upward may be disposed on the upper surface of the first cover 300. The heat dissipation pins 310 may increase the cross-sectional area of the first cover 300. Therefore, heat generated in the first space 110 may be dissipated.
[0047] The housing 100 may include a stator 120 and a pump gear 150. The pump gear 150 may include an outer gear 140 and an inner gear 130. The inner gear 130 may be disposed inside the outer gear 140. The housing 100 may be made of resin or plastic. The housing 100 may include a first partition 170 that separates a first area 100a and a second area 100b, and a main body 105. The first area 100a may include a first space 110. The second area may include a second space 180 defined by the first partition 170 and the main body 105. The first space 110 and the second space 180 may not be connected by the first partition 170.
[0048] The stator 120 may be disposed within the housing 100. The stator 120 may be inserted into the body 105. At least a portion of the body 105 may be disposed between the stator 120 and the pump gear 150.
[0049] The stator 120 may be integrally formed with the housing 100 by double injection molding. The stator 120 and the housing 100 may be integrally formed by insert injection molding. The stator 120 may be molded within the main body 105 and accommodated in the housing 100. A stator accommodating space 108 in which the stator 120 is disposed may be formed within the housing 100. The stator accommodating space 108 may be disposed outside the second space 180. The outer surface of the stator 120 may be covered by the housing 100.
[0050] The stator 120 may include a core and a coil 12 wound around the core.
[0051] The stator 120 may include an insulator 122 disposed to cover the outer surface of the core. The coil 126 may be wound on the outer surface of the insulator 122. The terminal 111 may be disposed in the first space 110 to be coupled to the circuit board 190 and the coil 126. Accordingly, at least a portion of the insulator 122 may be exposed to the outside of the main body. Note that the stator 120 may be molded within the main body 105 and may not be exposed to the outside of the main body 105.
[0052] The second space 180 may be disposed in a central area of the housing 100. The second space 180 may be a groove-shaped recess in an upward direction of the housing 100. The area where the stator 120 is disposed and the second space 180 may be separated by a second partition wall 181. In other words, the second partition wall 181 may be disposed between the core and an outer gear 140 (described later). The second partition wall 181 may have a thickness of 0.2 mm to 1 mm.
[0053] The second space 180 and the first space 110 may be separated in the upper and lower directions by a first partition wall 170. The first partition wall 170 may form the upper surface of the second space 180. The second space 180 and the first space 110 may be separated into different areas by the first partition wall 170. Accordingly, the fluid in the second space 180 may be prevented from flowing into the first space 110.
[0054] The outer gear 140 and the inner gear 130 may be disposed in the second space 180 .
[0055] The outer gear 140 may be disposed inside the stator 120. The second partition wall 181 may be disposed between the outer gear 140 and the stator 120.
[0056] The outer gear 140 may include a core 141 and a magnet 144 attached to the core 141. The magnet 144 may be disposed on the outer circumferential surface of the core 141 to correspond to the coil 126. The outer gear 140 may be a surface permanent magnet (SPM) type in which the magnet 144 is attached to the outer circumferential surface of the core 141. To this end, a groove in which the magnet 144 is attached may be formed on the outer circumferential surface of the core 141. A plurality of the grooves may be provided and may be arranged spaced apart from each other in the circumferential direction.
[0057] Therefore, when a current is applied to the coil 126 of the stator 120, the outer gear 140 can rotate due to electromagnetic interaction between the stator 120 and the outer gear 140.
[0058] A first hole 142 in which the inner gear 130 is disposed may be formed at the center of the outer gear 140. A plurality of ridges protruding inward from the inner circumferential surface and valleys disposed between the ridges may be formed on the inner circumferential surface of the first hole 142. That is, a first gear in which a plurality of ridges and valleys are disposed to alternate with each other may be formed on the inner circumferential surface of the first hole 142.
[0059] The inner gear 130 may be disposed inside the outer gear 140. The outer gear 140 may be called an outer rotor, and the inner gear 130 may be called an inner rotor. The inner gear 130 and the outer gear 140 may be disposed so that their centers do not coincide with each other.
[0060] The outer circumferential surface of the inner gear 130 may include a plurality of ridges 136 protruding outward from the outer circumferential surface, and valleys 134 disposed between the plurality of ridges 136. The outer circumferential surface of the inner gear 130 may be formed with a second gear in which the plurality of ridges 136 and the plurality of valleys 133 are arranged to alternate with each other.
[0061] In other words, the inner gear 130 may have second lobes 136 having N gear values arranged in the circumferential direction in a radial direction away from the center of rotation. The outer gear 140 may have N+1 first lobes 149 arranged inward in a radial direction. The first lobes 149 may be arranged to overlap the second lobes 136. When the outer gear 140 rotates, the inner gear 130 may rotate via the first lobes 149 and the second lobes 136. The rotation of the inner gear 130 may allow fluid to flow into the second space 180 or allow fluid in the second space 180 to be discharged to the outside.
[0062] In summary, due to the eccentricity between the outer gear 140 and the inner gear 130, a volume capable of transporting fluid fuel is generated between the outer gear 140 and the inner gear 130, and the increased volume portion draws in the surrounding fluid due to a drop in pressure, while the decreased volume portion expels the fluid due to an increase in pressure.
[0063] Meanwhile, a guide 186 protruding downward may be formed on an upper surface of the second space 180, i.e., on the plane of the first partition wall 170. The guide 186 may be formed in a ring shape, and an inner circumferential surface thereof may face an outer circumferential surface of the outer gear 140. The cross-sectional shape of the inner circumferential surface of the guide 186 may be formed to correspond to the cross-sectional shape of the outer circumferential surface of the outer gear 140.
[0064] Therefore, the outer gear 140 is guided in its position by the inner peripheral surface of the guide 186 and can rotate.
[0065] Alternatively, a guide portion (not shown) may be formed on the upper portion of the outer gear 140 so as to have a step formed above other areas and disposed inside the guide 186. In this case, the guide portion may be formed to have a smaller cross-sectional area than other areas of the outer gear 140.
[0066] The protruding height of the guide 186 from the lower surface of the first partition wall 170 may be less than half the height of the second space 180 .
[0067] A first protrusion 184 protruding downward toward the pump gear 150 may be formed on the top surface of the second space 180, or on the plane of the first partition wall 170. The pump 150 may have a first groove 132 formed therein to receive the first protrusion 184. More specifically, the first groove 132 may be formed in the center of the inner gear 130, penetrating the plane from the top surface. The first protrusion 184 may be coupled to the first groove 132. That is, the first protrusion 184 may form a rotation center of the inner gear 130. Therefore, the first protrusion 184 supports the rotation of the inner gear 130 within the second space 180.
[0068] From the perspective of the first partition wall 170 , the protruding height of the first protrusion 184 may be smaller than half the height of the second space 180 .
[0069] A third groove 188 and a fourth groove 189 may be formed in the first partition wall 170. The third groove 188 and the fourth groove 189 may each have a groove shape that is recessed above the other area of the first partition wall 170. The third groove 188 may be shaped to overlap the first opening 212 or the third opening 232 in the vertical direction. The fourth groove 189 may be shaped to overlap the second opening 214 or the fourth opening 234 in the vertical direction. That is, the cross-sectional shape of the third groove 188 may correspond to the cross-sectional shape of the first opening 212 or the third opening 232, and the cross-sectional shape of the fourth groove 189 may correspond to the cross-sectional shape of the second opening 214 or the fourth opening 234. Accordingly, hydraulic balance of the fluid in the second space 180 may be maintained.
[0070] The first protrusion 184 may be disposed between the third groove 188 and the fourth groove 189 .
[0071] According to the above-mentioned structure, since a rotating shaft for transmitting the rotational force of the motor area to the pump area in the EOP according to the conventional structure is not required, the number of parts is reduced, which has the advantage of lowering the manufacturing cost.
[0072] Furthermore, the motor area and pump area are vertically separated in the conventional structure, but by removing the rotating shaft, the vertical length is shortened, which has the advantage of making the product more compact.
[0073] Furthermore, the space where the fluid is stored can be separated from other areas through the partition, which has the advantage of preventing fluid leakage from other areas. In particular, the stator can be buried inside the housing, which has the advantage of protecting the stator from fluid.
[0074] Furthermore, there is an advantage in that noise can be reduced by arranging the outer gear and inner gear, which are the main source of noise, in the innermost space of the housing.
[0075] FIG. 7 is a perspective view illustrating a magnet coupled to a core according to an embodiment of the present invention, FIG. 8 is a cross-sectional view of a portion of FIG. 7, FIG. 9 is a perspective view of a core according to an embodiment of the present invention, FIG. 10 is an enlarged perspective view of a groove in the core to which a magnet is coupled according to an embodiment of the present invention, and FIG. 11 is a modified example of a core according to an embodiment of the present invention. Referring to FIGS. 7 to 10, as described above, the outer gear 140 may include a core 141 and a magnet 144 disposed on the outer surface of the core 141. The outer surface of the core 141 may have a receiving groove 1010 recessed from other areas to couple with the magnet 144. The magnet 144 may include an inner surface 1001 facing a bottom surface 1011 of the receiving groove 1010, an outer surface 1002 facing the inner surface 1001 and exposed to the outside, and a side surface 1003 connecting the inner surface 1001 and the outer surface 1002.
[0076] The cross-sectional area of the inner surface 1001 of the magnet 144 may be larger than the cross-sectional area of the outer surface 1002. Accordingly, a first inclined surface may be formed on the side surface 1003 so that the circumferential length of the magnet 144 becomes shorter as it goes outward.
[0077] In other words, the magnet 144 may include a first outer peripheral surface 1002a, and the outer gear 140 may include a second outer peripheral surface 144a. In this case, the curvature of the first outer peripheral surface 1002a may be smaller than the curvature of the second outer peripheral surface 144a. The receiving grooves 1010 may be disposed between adjacent second outer peripheral surfaces 144a.
[0078] The magnet 144 may include a plurality of unit magnets, which may be spaced apart from one another in the circumferential direction of the outer gear 140. The second outer circumferential surface 144a may be disposed between two adjacent unit magnets among the plurality of unit magnets.
[0079] Meanwhile, the receiving groove 1010 may include a bottom surface 1011 facing the inner surface 1001 and an inner circumferential surface facing the side surface 1003. The inner circumferential surface may include a first inner circumferential surface 1005 contacting the side surface 1003 and a second inner circumferential surface 1006 spaced apart from the side surface 1003. A second inclined surface may be formed on the first inner circumferential surface 1005 to correspond to the first inclined surface of the side surface 1003.
[0080] In other words, the receiving groove 1010 may include a bottom surface 1011 and side surfaces 1005 and 1006 connected to the bottom surface 1011. In this case, the side surfaces 1005 and 1006 may include a first area 1005 inclined at a first angle and a second area 1006 inclined at a second angle.
[0081] Here, the first area 1005 can contact the side surface of the magnet 1002. The second area 1006 may not be able to contact the side surface of the magnet 1002.
[0082] Additionally, a third inclined surface may be formed on the second inner circumferential surface 1006 such that the distance from the side surface of the magnet 144 increases as the second inner circumferential surface 1006 moves outward. Accordingly, the second inner circumferential surface 1006 may be spaced apart from the side surface of the magnet 144 as described above. The third inclined surface may be disposed to be inclined with respect to the second inclined surface. The third inclined surface and the second inclined surface may form an obtuse angle.
[0083] Meanwhile, the size of the inner surface of the magnet 144 facing the receiving groove 1010 may be smaller than the size of the first outer circumferential surface 1002 .
[0084] 11, the second inclined surface 1052 may have an acute angle with the third inclined surface 1054. In this case, the side surface 1056 of the core 144 may be formed smaller, and the frictional force with the inner peripheral surface of the second space portion 180 may be further reduced.
[0085] In summary, the side surface of the magnet 144 may form an acute angle with the inner surface of the magnet 144 .
[0086] Therefore, according to the above-described structure, first inclined surfaces are formed on the side surface of the magnet 144 and the first inner peripheral surface, thereby preventing the magnet 144 from being separated from the receiving groove 1010. Furthermore, since the first inclined surface structure of the second inner peripheral surface 1006 can make the outer cross-sectional area of the core 141 relatively small, there is an advantage in that friction associated with the rotation of the outer gear 140 can be reduced.
[0087] 9 and 10, an adhesive receiving groove 1012 that is recessed more inward than other areas may be formed on the bottom surface of the receiving groove 1010. The bottom surface of the adhesive receiving groove 1012 may be disposed so as to have a step with the bottom surface 1011. Adhesive may be received in the adhesive receiving groove 1012. Accordingly, the magnet 144 may be firmly fixed in the receiving groove 1010.
[0088] Furthermore, an outwardly protruding step jaw 1026 may be disposed on the upper portion of the outer circumferential surface of the core 141. The step jaw 1026 protrudes outward from other areas, and its tip may come into contact with the upper surface of the magnet 144. Accordingly, the magnet 144 may slide upward below the receiving groove 1010 and be coupled within the receiving groove 1010.
[0089] The step jaw 1026 may be disposed at the lower stage of the core 141 .
[0090] The side surface of the step jaw 1026 may be disposed to protrude outward from the bottom surface of the receiving groove 1010 .
[0091] The side surface of the step jaw 1026 may include a straight portion and a curved portion. The straight portion and the curved portion may be arranged alternately in the circumferential direction of the core 141. The straight portion may be arranged in an area overlapping the receiving groove 1010 in the vertical direction, and the curved portion may be arranged in an area other than the above.
[0092] FIG. 12 is a top view or plan view of an outer gear according to an embodiment of the present invention.
[0093] Referring to FIG. 12, the magnet 144 may have a rounded outer surface and a flat inner surface corresponding to the bottom surface of the receiving groove 1010 .
[0094] The distance (R2) from the center of the core 141 to the outer surface of the magnet 144 may be smaller than the distance (R1) from the center of the core 141 to the outer surface of the core 141. That is, the outer surface of the core 141 of the outer gear 140 may be disposed outside the outer surface of the magnet 144.
[0095] In other words, based on the radial direction of the outer gear 140, the linear distance from the center of the outer gear 140 to the second outer peripheral surface 114a may be greater than the maximum linear distance from the center of the outer gear 140 to the first outer peripheral surface 1002a.
[0096] In addition, the distance (R4) from the center of the core 141 to the inner surface of the magnet 144 may be longer than the distance (R3) from the center of the core 141 to the inner surface of the coil 149. Accordingly, the rotation efficiency of the outer gear 140 related to the magnetic flux of the magnet 144 may be improved. The inner circumferential surface of the outer gear 140 may include recesses 148 and protrusions 149. The recesses 148 and the protrusions 149 may be arranged alternately with each other in the circumferential direction on the inner circumferential surface of the outer gear 140. The protrusions 149 may be arranged closer to the center of the outer gear 140 than the recesses 148.
[0097] Meanwhile, the magnets 144 may be disposed in areas that overlap the protrusions 149 in the radial direction. Accordingly, the recesses 149 may be disposed to overlap the areas between adjacent magnets 144 in the radial direction. That is, the second outer circumferential surface 114a may be disposed to overlap the recesses 148 in the radial direction.
[0098] That is, imaginary lines (L1, L2) connecting the center of the core 141 and the recess 149 over half the area in the circumferential direction may be disposed so as to pass through half the area in the circumferential direction between adjacent magnets 144. In addition, the shortest distance from the center of the outer gear 140 to the magnet 144 may be greater than the maximum distance from the center of the outer gear 140 to the bottom surface of the recess 148 in the radial direction.
[0099] FIG. 13 is a perspective view of a core according to a second embodiment of the present invention, and FIG. 14 is a plan view illustrating a groove according to the second embodiment of the present invention.
[0100] This embodiment is otherwise identical to the first embodiment, except for the shape of the stepped jaws. Therefore, only the characteristic features of this embodiment will be described below, and the first embodiment will be used for the remaining parts.
[0101] 13 and 14, the core 2000 according to this embodiment may have a plurality of side portions 2030 and grooves 2011 arranged alternately on the outer circumferential surface. A magnet may be coupled to the groove 2011. The groove 2011 may include a bottom surface 2014 and an adhesive receiving groove 2012.
[0102] An outwardly protruding step jaw 2020 may be disposed on an upper portion of the core 2000. The step jaw 2020 may be disposed to overlap the side portion 2030 in the vertical direction. The circumferential length of the step jaw 2020 may be longer than the circumferential length of the side portion 2030. Accordingly, both ends 2022 of the step jaw 2020 may protrude outward from the side portion 2030. The both ends 2022 of the step jaw 2020 may be disposed to overlap at least a portion of the groove 2011 in the vertical direction.
[0103] Accordingly, when the magnet is coupled in the groove 2011 , the upper surface of the magnet can be supported by the lower surface of the step jaw 2020 .
[0104] Figure 15 is a perspective view of a second cover according to an embodiment of the present invention, Figure 16 is a perspective view of a part of the second cover according to an embodiment of the present invention cut away, and Figure 17 is a cross-section showing the state of the second cover and pump gear combined according to an embodiment of the present invention.
[0105] 15 to 17, the pump gear 150 may include a first guide portion 145 protruding toward the second cover 200. The first guide portion 145 may be disposed on the outer gear 140 in the pump gear 150. The first guide portion 145 may be formed to protrude downward in the drawing of the outer gear 140. The first guide portion 145 may be formed in a ring shape including a surface with a constant curvature.
[0106] The height of the first guide part 145 may be 20% to 50% of the height of the outer gear 140 .
[0107] Additionally, a guide groove 282 may be disposed in the second cover 200 so that the first guide portion 145 is inserted therein. The guide groove 282 may be disposed between an inner portion 283 and an outer portion 281. One surface of the guide groove 282 facing a side surface of the first guide portion 145 may come into contact with each other. That is, the inner peripheral surface of the first guide portion 145 and the inner peripheral surface of the guide groove 282 may come into contact with each other.
[0108] 6, 15 to 17, the inner diameter of the first guide portion 145 may be larger than the maximum distance from the center of the outer gear 140 to the inner peripheral surface of the first hole 142, and may be smaller than the shortest distance from the center of the outer gear 140 to the magnet 144.
[0109] Furthermore, the first guide part 145 may have a first thickness in an area that radially overlaps the magnet 144 and a second thickness in an area that does not radially overlap the magnet 144. In this case, the first thickness may be smaller than the second thickness.
[0110] Meanwhile, the first guide portion 145 may not overlap with the magnet 144 in the radial direction and in the direction intersecting the radial direction.
[0111] According to the above structure, the pump gear 150 can be firmly fixed in the second space 180.
[0112] Although all components constituting the embodiments of the present invention have been described above as being combined or operating in combination, this does not necessarily mean that the present invention is limited to such embodiments. In other words, all components may be selectively combined and operate in combination, provided that they are within the scope of the present invention. Furthermore, unless expressly stated to the contrary, the terms "comprise," "comprise," "have," etc., used above mean that the relevant component may be inherently present, and should be interpreted as including other components rather than excluding other components. All terms, including technical and scientific terms, have the same meaning as commonly understood by a person of ordinary skill in the art to which the present invention pertains, unless otherwise defined. Terms commonly used, including predefined terms, should be interpreted in accordance with the context of the relevant art and should not be interpreted in an idealized or overly formal sense unless expressly defined herein.
[0113] The above description is merely illustrative of the technical concept of the present invention, and various modifications and variations may be made by a person skilled in the art without departing from the essential characteristics of the present invention. Therefore, the embodiments disclosed in the present invention are for illustrative purposes only and do not limit the technical concept of the present invention, and the scope of the technical concept of the present invention is not limited by these embodiments.
[0114] The scope of protection of the present invention should be interpreted by the following claims, and all technical ideas within the equivalent range thereof should be interpreted as being included in the scope of the present invention.
Claims
1. a housing including a first partition wall that separates a first area from a second area and a main body; a stator disposed within the housing; a circuit board disposed in the first area; a pump gear disposed in the second area; a magnet disposed on the pump gear; the second area includes a second space defined by the first partition and the body; The stator is molded in the body and is not exposed outside the body, the first partition wall includes a first protrusion protruding in a direction toward the pump gear, the pump gear includes an outer gear and an inner gear disposed inside the outer gear; The outer gear and the inner gear rotate eccentrically, the inner gear includes a first groove in which the first protrusion is disposed; The first partition includes a guide that protrudes downward and is formed in a ring shape, and an inner peripheral surface of the guide is configured to face an outer peripheral surface of the outer gear.
2. the first area includes a first space, The pump according to claim 1 , wherein the first space and the second space are not connected by the first partition wall.
3. the stator and the second space are partitioned by a second partition wall, The pump according to claim 1 , wherein the second space is disposed inside the second partition wall.
4. The pump of claim 1 , wherein the stator includes a core, an insulator coupled to the core, and a coil wound on the insulator.
5. The pump of claim 1 , wherein at least a portion of the body is disposed between the stator and the pump gear.
6. The pump according to claim 4 , wherein the magnet is disposed on the outer circumferential surface of the pump gear so as to correspond to the coil.
7. The pump of claim 4 , wherein the housing includes terminals, the terminals being coupled to the coil and the circuit board.
8. a first cover disposed above the first area and a second cover disposed below the second area; A first opening and a second opening having a predetermined shape are formed on one surface of the second cover, a third opening connected to the first opening and a fourth opening connected to the second opening are formed on the other surface of the second cover, The pump according to claim 1 , wherein one surface of the first partition wall includes a third groove corresponding to a shape of the first opening and a fourth groove corresponding to a shape of the second opening.
9. a housing including a bulkhead and a body; a stator disposed within the housing and including a coil; a circuit board disposed on the partition wall; a pump gear disposed under the partition wall; a magnet disposed on an outer circumferential surface of the pump gear to correspond to the coil; the stator is molded within the body; the partition wall includes a first protrusion protruding in a direction toward the pump gear, the pump gear includes an outer gear and an inner gear disposed inside the outer gear; The outer gear and the inner gear rotate eccentrically, the inner gear includes a first groove in which the first protrusion is disposed; The partition wall includes a guide formed in a ring shape and protruding downward, and an inner peripheral surface of the guide is configured to face an outer peripheral surface of the outer gear.
Citation Information
Patent Citations
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