Pumps and combined pump / mixer units
The pump design with multiple actuated diaphragms and a vortex breaker addresses cavitation and vacuum issues, ensuring stable fluid flow and mixing, thereby protecting mammalian cells and improving process efficiency.
Patent Information
- Application Number
- JP2022547065
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2020-02-04
- Filing Date
- 2021-01-29
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2041-01-29
AI Technical Summary
Existing pumps used in biopharmaceutical processes create cavitation, vacuum, and pulsating flow conditions that can damage fragile mammalian cells, leading to inefficient fluid inflow and cell destruction.
A pump design utilizing multiple sequentially actuated diaphragms, with a gravity-assisted inlet and optional vortex breaker, integrated into or attached to a vessel, which prevents vortex formation and ensures stable fluid flow.
The pump design maintains stable fluid flow and mixing capabilities, reducing cell damage and enhancing process efficiency by minimizing cavitation and vacuum issues.
Smart Images

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Abstract
Description
[Technical Field]
[0001] Related Applications This application claims priority to U.S. Provisional Patent Application No. 62 / 970,103, filed February 4, 2020, which is incorporated herein by reference. Priority is claimed pursuant to 35 U.S.C. § 119 and other applicable statutes.
[0002] The field of the invention relates generally to fluid-based systems and processes used in the manufacturing, production, or capture of products. More specifically, the invention relates to pumps and mixers used in bioprocessing, pharmaceutical, biological, gene therapy applications, or other sanitary process industries. [Background technology]
[0003]
[0003] Many commercial products are produced using chemical and biological processes. For example, pharmaceuticals are produced in commercial quantities using scale-up reactors and other equipment. So-called biologics are drugs or other compounds that are produced or isolated from living entities such as cells or tissues. Biologics may be composed of proteins, nucleic acids, biomolecules, or complex combinations of these substances. They may also contain living entities such as cells. For example, complex and expensive equipment is required to produce biologics on a commercial scale. For both pharmaceuticals and biologics, various processes must be carried out before the final product is obtained, for example. In the case of biologics, mammalian cells may be grown in containers such as growth chambers, reactors, bags, etc., and nutrients may need to be carefully adjusted to the unit that holds the cells.
[0004] Importantly, biologic products produced by living cells or other organisms may need to be grown, filtered, extracted, concentrated, and ultimately recovered from the growth container. Often, reagents are introduced into the growth container and mixed with other fluid streams or inputs, requiring mixing. For example, buffer solutions are often added and mixed with other feed streams during the manufacturing process. Waste products produced by the cells must typically be removed from the growth container on a controlled basis. Typically, the desired biologic product produced by the cells and / or waste products is pumped out of the container in which growth occurs using a separate pumping device located downstream relative to the container housing the cells. This pumped fluid removed from the growth chamber typically undergoes downstream processing, such as separation or filtration.
[0005] As mentioned above, pumps are required to move fluids and their contents from one unit process to another. In addition to actually moving the fluid through the pump, mixing is often required during one or more of these processes. For example, a concentrated buffer solution may be combined with a larger volume of water to create a desired buffer concentration for use in one or more downstream processes. Typically, this is done in a vessel or container that houses a mixer therein.
[0006]
[0006] Existing pumps are known for use in biopharmaceutical processes. For example, the Quattroflow™ four-piston diaphragm pump does not use any wetted rotating parts, but instead uses four separately actuated diaphragms used to pump fluid. A typical problem with pumps is that they are generally connected to a vessel through various conduits. When incorporating a pump into a fluid line, such systems must be designed to avoid problems caused by cavitation, vacuum, or pulsating flow conditions. Cavitation and unsteady flow conditions tend to lyse the fragile mammalian cells used in these manufacturing processes. Unfortunately, when a pump is placed downstream from a container or vessel, this inevitably tends to create cavitation, vacuum, and problematic flow conditions that tend to kill or destroy cells, or creates low flow conditions. This creates pulsation at low flow rates and does not efficiently solve the main problem of fluid inflow into the pump. Therefore, an improved pump and mixer device is needed. Summary of the Invention
[0007] In one embodiment, a pump is disclosed that operates using multiple diaphragms that are sequentially actuated to pump fluid through the pump. A pump inlet is located at the top or upper region of the pump, and the pump inlet receives fluid with gravity assistance. For example, the pump inlet may be coupled to (or integrated into) a vessel or container configured to hold fluid therein. The fluid then enters the pump inlet from the top or upper region of the pump, and the diaphragms are actuated to pump the fluid out one or more outlets of the pump. In some embodiments, the pump may be attached to the underside or bottom of the vessel or container using a flange or the like. In other embodiments, the pump may be manufactured directly with or integrated into the vessel or container. The vessel or container may include both rigid vessels / containers and flexible vessels / containers (e.g., bags). The fluid in the vessel or container is delivered into the pump inlet with gravity assistance.
[0008] The pump may include an optional vortex breaker mounted within or adjacent to the inlet to the pump, which prevents or inhibits the formation of vortices in the liquid fluid during operation of the pump. In one embodiment, the pump includes an odd number of diaphragms. This may be one diaphragm or multiple diaphragms. Examples include 1, 3, 5, 7, or 9 diaphragms (although two or more diaphragms are preferred). In other embodiments, an even number (e.g., 2, 4, 6, 8, 10) of diaphragms may be used. The pump may include a single outlet, or, in preferred embodiments, multiple outlets. Each outlet of the pump may carry the same volume of fluid, or different outlets may carry various or different amounts of fluid. The outlets may optionally include or incorporate (e.g., actuated) valves that can be used to selectively turn on and off the various outlets. These may be manually actuated valves or automatically actuated valves. The pump may be formed from a metal (e.g., stainless steel) or a polymer (e.g., polypropylene or polycarbonate, etc.), or a combination thereof. In some instances, the pump or its components may be reusable (after appropriate sterilization or other sanitary cleaning). In other embodiments, the pump or its components may be single-use, discardable, or disposable.
[0009] In another embodiment, the pump / mixer device includes one or more additional fluid inlets so that the pump / mixer (referred to herein as a pump / mixer) provides a mixing function in addition to pumping fluids. While the invention is not so limited, in a preferred embodiment, the one or more additional fluid inlets enter the pump / mixer from the side. Thus, a gravity-feed inlet is provided (on the top or upper region of the pump / mixer device) as described above, with one or more additional fluid inlets combined therewith for mixing various input fluids within the pump / mixer device itself that are subsequently pumped out of the pump / mixer device. In this configuration, the pump / mixer may have a single outlet or multiple outlets. For example, in one particular embodiment, the pump / mixer may be secured to a vessel or container as disclosed herein. A first fluid or feedstock may be gravity-fed into the pump / mixer via an inlet located on the top or upper region of the pump / mixer. The first fluid or feedstock may include, for example, water or another diluent. One or more additional inlets to the pump / mixer (e.g., connected via a side or other surface of the pump / mixer) may contain concentrated buffers (e.g., concentrated fluids). These separate inlets may be connected to separate pump sources of concentrated buffers that may then be input to the pump / mixer to create a desired final concentration or properties of buffer that is mixed inside the pump / mixer and pumped out through one or more pump outlets. Of course, other fluids may be pumped into the various inlets of the pump / mixer.
[0010] In one embodiment, the fluid container or vessel secured or fluidly connected to the pump or pump / mixer is a substantially rigid container. For example, the vessel may take the form of a tank, vat, barrel, bottle, tank (e.g., buffer tank), reactor, flask, or other container suitable for holding liquid. The fluid vessel may be formed from any number of materials, including metal, polymer, glass, etc. In a preferred embodiment, the container or vessel is formed from a polymer or resin material and is formed as a disposable device. Similarly, one or more portions of the pump that are secured directly or indirectly to the fluid container or vessel may be formed from a polymer or resin material that facilitates integration or coupling of the pump to the vessel. In some embodiments, both the pump and the vessel are formed from the same material. In other embodiments, the pump and the vessel are formed from different materials.
[0011] In another embodiment, the fluid container or vessel is a flexible container such as a bag. The bag is typically formed from a polymer or resin material and may have any number of shapes and sizes. The flexible bag may be formed from multiple layers. The bag includes a pump secured directly or indirectly to the bottom surface of the bag. The bag and attached or integrated pump may be transported within a trolley, dolly, cradle, cart, holder, or other support container to hold the bag and pump in the proper orientation. In some embodiments, both the pump and the bag are formed from the same material. In other embodiments, the pump and the bag are formed from different materials.
[0012]
[0012] The pump or pump / mixer device operates as a diaphragm or membrane pump. A diaphragm or membrane pump operates as a positive displacement pump that uses a movable diaphragm in combination with a check valve to pump fluid. In one embodiment, a drive shaft of a motor or drive unit may be used to drive a nutation disk or wobble plate to actuate the diaphragm membranes and drive fluid through the pump. For example, the nutation disk or wobble plate interacts with a lower actuator disk or ring that sequentially actuates each of the diaphragms upon wobbling of the nutation disk or wobble plate. Alternatively, a servo motor or electronic / magnetic actuator may be used to sequentially actuate the diaphragm membranes to achieve a similar pumping action. The pump or pump / mixer device includes an inlet port at a top or upper region that receives incoming fluid through an opening in a container or vessel. The pump or pump / mixer may include one or more outlets. Additionally, in a pump / mixer configuration, one or more additional inlets may be provided to input additional fluids into the pump / mixer for mixing.
[0013]
[0013] In one particular embodiment, the pump / mixer device includes a main inlet located at the top or upper region of the pump / mixer, the main inlet configured to be fixed to or integrated into the bottom of a vessel or container. An outer chamber is disposed within the pump / mixer and fluidly connected to the main inlet. A plurality of lower chambers are disposed within the pump / mixer below the outer chamber and fluidly connected to the outer chamber by respective check valves disposed between the outer chamber and the plurality of lower chambers. A central chamber is disposed within the pump / mixer and fluidly connected to the plurality of lower chambers by respective check valves disposed between the central chamber and the plurality of lower chambers. The pump / mixer has at least one outlet fluidly connected to the central chamber via a respective outlet check valve. The pump / mixer has one or more additional inlets fluidly coupled to the central chamber via respective inlet check valves. A movable diaphragm is disposed within each of the plurality of lower chambers, the movable diaphragms interacting with respective actuation elements driven by a wobble or nutation plate operatively coupled to a motor or drive unit, actuation of which moves each of the movable diaphragms in opposing directions. Multiple Move the fluid in a direction (e.g., up and down) that will pump the fluid through the pump / mixer.
[0014]
[0014] In another embodiment, a method of operating a pump / mixer includes the steps of driving a motor or drive unit to actuate a wobble or nutation plate, inputting a first fluid from a vessel or container into the main inlet pump / mixer, inputting a second or additional fluid into the pump / mixer via one or more additional inlets, mixing the first fluid and the second or additional fluid in a central chamber of the pump / mixer, and outputting the mixed fluid via at least one outlet.
[0015]
[0015] In another embodiment, the pumping device includes an inlet located at the top or upper region of the pump, the inlet configured to be fixed to or integrated into the bottom of the vessel or container. An outer chamber is located within the pump and fluidly connected to the inlet. A plurality of lower chambers are located within the pump below the outer chamber and fluidly connected to the outer chamber by respective check valves located between the outer chamber and the plurality of lower chambers. A central chamber is located within the pump and fluidly connected to the plurality of lower chambers by respective check valves located between the central chamber and the plurality of lower chambers. The pumping device includes a plurality of outlets fluidly connected to the central chamber via respective outlet check valves. A movable diaphragm is located within each of the plurality of lower chambers, the movable diaphragm interacting with a respective actuating element driven by a wobble or nutation plate operatively coupled to a motor or drive unit, actuation moving each of the movable diaphragms in an opposing direction. Multiple Move in a direction (for example, up and down).
[0016]
[0016] In another embodiment, a method of operating a pump apparatus includes the steps of driving a motor or drive unit to actuate a wobble or nutation plate, inputting fluid into the pump from a vessel or container, and outputting fluid from the pump through a plurality of outlets. [Brief explanation of the drawings]
[0017] [Figure 1] 1 illustrates a pump according to one embodiment. The pump includes multiple outlets. One or more of the outlets may be replaced with an inlet (and inlet check valve) to form a pump / mixer as described herein. [Figure 2]
[0018] 2 shows an exploded view of a pump of the type shown in FIG. 1; [Figure 3]
[0019] 2 shows a cross-sectional view of the pump embodiment of FIG. 1. The direction of fluid flow from the inlet to the outlet is indicated by arrow A. [Figure 4]
[0020] FIG. 2 is a cross-sectional view of the center housing of the pump of FIG. 1. [Figure 5]
[0021] 2 is another cross-sectional view taken along the center housing of the pump of FIG. 1. [Figure 6A]
[0022] FIG. 1 is a plan view of a pump / mixer apparatus according to one embodiment. [Figure 6B]
[0023] 6B shows a longitudinal section of the pump / mixer apparatus of FIG. 6A, illustrating how a wobble or nutation plate interacting with an actuation ring and actuation element drives the pump / mixer. Although the pump / mixer is shown in FIGS. 6A and 6B, the pump operation is the same as the pump of FIG. [Figure 7]
[0024] 1 shows a pump / mixer according to one embodiment, which includes multiple inlets (5) and a single outlet. [Figure 8]
[0025] 8 shows an exploded view of the pump / mixer of FIG. 7. [Figure 9]
[0026] 8 shows a cross-sectional view of the pump / mixer of FIG. 7. The direction of fluid flow from the inlets (top and side) to the outlet is indicated by arrows. [Figure 10]
[0027] FIG. 8 is a cross-sectional view of the center housing of the pump / mixer of FIG. 7. [Figure 11]
[0028] 8 is another cross-sectional view of the center housing of the pump / mixer of FIG. 7. [Figure 12]
[0029] 1 shows an additional embodiment of a pump / mixer that includes multiple outlets and multiple inlets, where 11 inlets are located in the upper and center housings. [Figure 13A]
[0030] 1 illustrates an embodiment of a pump (such as the pump of the embodiment of FIG. 1) secured to a container or vessel. [Figure 13B]
[0031] 1 illustrates one embodiment of a pump / mixer (such as the pump / mixer of the embodiment of FIG. 7) secured to a container or vessel. [Figure 14]
[0032] Shown is a central pump / mixer fixed to a vessel or container with conduits or tubing connecting inlets on the centrally located pump / mixer to two different pumps and / or pump / mixers coupled to respective vessels or containers. [Figure 15]
[0033] 1 illustrates an exemplary dilution process using multiple pumps / mixers. [Figure 16A]
[0034] 1 is a perspective view of one embodiment of a pump / mixer for use in a bioreactor application. Two bioreactor vessels or containers are shown each with their own dedicated pump / mixer apparatus. [Figure 16B]
[0035] FIG. 16B is a side view of the bioreactor system of FIG. 16A. [Figure 17A]
[0036] 1 shows a perspective view of one embodiment of a pump / mixer for use in another bioreactor application. A single bioreactor vessel or container (e.g., a flexible bag) is shown with the combined pump / mixer apparatus. The flexible bag is held within a frame (one wall omitted for clarity). [Figure 17B]
[0037] FIG. 17B is a front view of the bioreactor system of FIG. 17A. [Figure 17C]
[0038] FIG. 17B is a side view of the bioreactor system of FIG. 17A. DETAILED DESCRIPTION OF THE INVENTION
[0018]
[0039] FIG. 1 illustrates one embodiment of a pump 10 or pump / mixer 70. Whether an apparatus is a pump 10 or a pump / mixer 70 depends on whether there is an additional inlet 72 integrated into the apparatus beyond the main inlet 12, as described herein. The pump 10 or pump / mixer 70 includes a main inlet 12 located at the top or upper portion of the pump 10, as seen in FIG. 1. In this manner, the main inlet 12 is at least partially gravity-fed from the top, as described herein. The main inlet 12 may include a flanged end 14 (best shown in FIG. 3) coupled to the bottom of a vessel or container 100, as seen in FIGS. 13A, 13B, 14, 16B, 17B, and 17C, via a port or coupler 101 using a sanitary clamp 104. The port or coupler 101 may be integrated into the vessel or container 100 in some embodiments. In other embodiments, the pump 10 or pump / mixer 70 may be integrated into or coupled directly to the vessel or container 100. For example, the pump 10 or pump / mixer 70 may be welded or thermally / chemically coupled to or integrated into the vessel or container 100. Regardless of how the pump 10 or pump / mixer 70 is connected to the vessel or container 100, the main inlet 12 is in fluid communication with the interior of the vessel or container 100.
[0019]
[0040] The vessel or container 100 may include both rigid vessels / containers and flexible vessels / containers (e.g., bags). For example, the vessel or container 100 may take the form of a tank, vat, barrel, bottle, tank (e.g., buffer tank), reactor (e.g., bioreactor), flask, or other container suitable for holding a fluid, liquid, or material having fluid-like properties. The vessel or container 100 may be formed from any number of materials, including metal, polymer, glass, etc. In a preferred embodiment, the vessel or container 100 is formed from a polymer or resin material and is formed as a disposable device. Similarly, one or more portions of the pump 10 or pump / mixer 70 secured directly or indirectly to the fluid vessel or container 100 may be formed from a polymer or resin material that facilitates integration or coupling of the pump 10 to the vessel or container 100. In some embodiments, both the pump 10 (or pump / mixer 70) and the vessel or container 100 are formed from the same material. In other embodiments, the pump 10 (or pump / mixer 70) and the vessel or container 100 are formed from different materials.
[0020]
[0041] The vessel or container 100 may be flexible, such as a bag. Flexible vessels or containers 100 (e.g., bags) are typically formed from polymeric or resinous materials and may have any number of shapes and sizes. The flexible bag may be formed from multiple layers. The bag includes the pump 10 or pump / mixer 70 secured directly or indirectly to the bottom of the bag. The vessel or container 100 and attached or integrated pump 10 or pump / mixer 70 may be transported within a trolley, dolly, platform, cart, holder, or other support container to hold the bag and pump 10 or pump / mixer 70 in the proper orientation. In some embodiments, both the pump 10 or pump / mixer 70 and the bag are formed from the same material. In other embodiments, the pump 10 or pump / mixer 70 and the bag are formed from different materials.
[0021]
[0042] As described above, the pump 10 or pump / mixer 70 may be secured to the bottom of the vessel or container 100 at a port or coupler 101. For example, a sanitary clamp 104 (e.g., a Tri-clamp) and O-ring 106, as shown in FIG. 8, may be used to clamp a flanged end 14 of the pump 10 to another flanged end of a port or coupler 101 located on the bottom of the vessel or container 100. In other embodiments, the main inlet 12 (or upper housing 22) is integrated into or manufactured directly into the vessel or container 100. For example, the main inlet 12 may be formed as an opening or aperture located at the bottom of the vessel or container 100. The main inlet 12, in one embodiment, is a circular inlet having a diameter of about 1 inch or greater (although various dimensions may be used). For example, the main inlet 12 may have a diameter of 3 inches, 4 inches, 5 inches, or greater. As seen in FIG. 1, an optional vortex breaker 16 may be provided. main Extending or projecting from the inlet 12, the vortex breaker 16 includes a plurality of fins 17 formed around its periphery. The vortex breaker 16 extends into the bottom of the vessel or container 100. As the name suggests, the vortex breaker 16 prevents the formation or creation of fluid vortices within the vessel or container 100 when the pump 10 or pump / mixer 70 is operating. In some embodiments of the pump 10 or pump / mixer 70 described herein, the vortex breaker 16 may be omitted. This can be seen, for example, in Figures 6A and 6B, 7, 9, 12, 16A, 16B, and 17A-17C.
[0022]
[0043] 1 , pump 10 or pump / mixer 70 includes one or more outlets 18. Each outlet 18 may carry the same volume of fluid, or various outlets 18 may carry various or different amounts of fluid. The outlets 18 may optionally include, incorporate, or be connected to valves that can be used (e.g., actuated) to selectively turn on / off (or regulate flow through) the various outlets 18.
[0023]
[0044] In the embodiment of FIG. 1, multiple outlets 18 (i.e., three outlets 18) are shown. In this particular embodiment, the outlets 18 have different sizes (e.g., a ¾ inch outlet, a 1 inch outer diameter outlet, and a 1 inch inner diameter outlet). Of course, it should be understood that different sizes and types of outlets (e.g., outlet connector types) may be used with the pump 10 or pump / mixer 70. In yet another embodiment, all of the outlets 18 are the same size and / or type. The outlets 18 may be removably secured to the body of the pump 10 via fasteners 19 (e.g., bolts), as shown. Referring to FIG. 8, an O-ring 75 may be used to seal the outlets 18 to the central housing 30 of the pump 10. The bottom of pump 10 or pump / mixer 70 may include a flange 20 (FIG. 12) that is used to connect pump 10 or pump / mixer 70 to a motor or drive unit 102 (as seen in FIGS. 1, 6B, 7, 8, 12, 13A, 13B, 14, 16A, 16B, 17B, and 17C) using a sanitary clamp 104. Motor or drive unit 102 may include, for example, a brushless direct drive motor (e.g., an AKM1™ series motor available from Kollmorgen).
[0024]
[0045] FIG. 2 shows an exploded view of pump 10 or pump / mixer 70. Because there are no additional inlets forming pump 10 in this embodiment, reference will be made to pump 10 for ease of reference. As seen in FIG. 2, pump 10 is formed from multiple assemblies or components that together form pump 10. Pump 10 may be formed from metal (e.g., stainless steel) or polymer (e.g., polypropylene or polycarbonate, etc.), or a combination thereof. In some examples, pump 10 or its components may be reusable (after appropriate sterilization or other sanitary cleaning). In other embodiments, pump 10 or its components may be single-use or disposable. Pump 10 or its components may include top housing 22, center housing 30, or bottom housing or plate 52, as described below.
[0025]
[0046] The pump 10 (or pump / mixer 70, when including one or more additional inlets 72 as described herein) includes an upper housing 22 that includes a main inlet 12 and an optional mount 13 (e.g., a threaded opening for receiving a threaded post) for an optional vortex breaker 16. Of course, if the vortex breaker 16 is omitted, the mount 13 is not required. The main inlet 12 includes a central opening that leads to a plurality of passages 24 that extend through the upper housing 22. The upper housing 22 further includes a series of fasteners 26 (e.g., bolts) that secure the upper housing 22 to the center housing 30. The center housing 30 includes a central chamber 32 that holds pressurized fluid generated by the pumping action of the pump 10 (or pump / mixer 70) just before it exits the pump 10 via one or more outlets 18. The center housing 30 includes a separate outer chamber 34 that surrounds the central chamber 32 as an annulus. Thus, a wall separates the outer chamber 34 from the central chamber 32. Two separate O-rings 36, 38 are disposed between the upper housing 22 and the central housing 30, with the O-rings 36, 38 disposed on the walls and outer periphery of the outer chamber 34. The inner O-ring 36 is stronger or thicker than the outer O-ring 38 (due to its exposure to high pressure from the central chamber 32).
[0026]
[0047] The central chamber 32 includes an outlet passage 40 (FIGS. 2-5, 9, 10, 11) for each of the outlets 18. The outlet passages 40 allow pressurized fluid from the central chamber 32 to exit the pump 10 (or pump / mixer 70) via the outlets 18. As best shown in FIG. 3, fluid enters the central chamber 32 as follows, with reference to arrow A: is the main The fluid first enters the pump 10 via the inlet 12. The fluid then flows into the plurality of passages 24.The fluid then enters the outer chamber 34. During operation of the pump 10, in response to actuation of the diaphragm 48 as described herein, the fluid in this outer chamber 34 then passes through a corresponding check valve 42, which allows one-way fluid flow into a corresponding lower chamber 44 located within the central housing 30. The lower chambers 44 are separated from each other and associated with a specific check valve 42. The fluid passes through a second one-way check valve 46, which allows one-way fluid flow into the central chamber 32. The check valves 42, 46 are polymeric check valves that open one-way in response to a one-way fluid pressure differential but remain closed when the fluid pressure differential is absent or reversed. For example, there may be three sets of check valves 42, 46 (six total for three flow paths), although more or fewer check valves may be used. The check valves 42 disposed within the outer chamber 34 are symmetrically positioned around the outer chamber 34 (e.g., spaced about 120° from each other). A series of holes or openings 35 (FIG. 4) allow fluid to pass from the outer chamber 34 to the lower chamber 44 associated with each check valve 42 (fluid flows down; one-way). The check valves 42 allow fluid flow through the holes or openings 35 in the forward direction but prevent fluid flow in the reverse (upward) direction by covering the holes or openings 35. The check valves 46 disposed within the central chamber 32 are also symmetrically positioned around the central chamber 32 (e.g., spaced about 120° from each other in this embodiment) (FIG. 4). The series of holes or openings 35 also allow fluid to pass from the lower chambers 44 to the central chamber 32 associated with each pair of check valves 42, 46 (fluid flows in one direction, inward into the central chamber 32, as seen by arrow A). The check valves 42 allow fluid to flow through the holes or openings 35 in the flow direction but prevent flow in the reverse direction by covering the holes or openings 35. Although three pairs of check valves 42, 46 and three diaphragms 48 are shown, in other embodiments there may be a different number. For example, a single pair of check valves 42, 46 and a single diaphragm 48 may be used. Preferably, there are multiple pairs of check valves 42, 46 and multiple diaphragms 48.Both even and odd numbers of check valve pairs and diaphragms 48 are contemplated, although in some embodiments an odd number is preferred to reduce undesirable pulsating flow effects. This includes 3, 5, 7, 9, etc. diaphragm 48 and check valve pairs 42, 46. In other embodiments, an even number of diaphragms (e.g., 2, 4, 6, 8, 10) may be used.
[0027]
[0048] A flexible diaphragm 48 (FIGS. 2, 3, 6B, 9) is disposed at the bottom of each lower chamber 44 and is used to "pull" and "push" fluid through the pump 10 (or pump / mixer 70). The flexible diaphragms 48 are held around their periphery by a bottom housing or plate 52 that is secured to the central housing 30 via one or more fasteners 50 (e.g., bolts). Each flexible diaphragm 48 is also secured at its central region to an actuating element 54 (e.g., FIGS. 2, 3, 6B, 9). Upward or downward movement of the actuating element 54 similarly moves the flexible diaphragm 48 upward or downward (e.g., in the opposite direction). When the flexible diaphragm 48 moves in a first or downward direction, it draws fluid into the lower chamber 44. Conversely, when the flexible diaphragm 48 moves in a second or upward direction (e.g., the opposite direction), it forces fluid into the central chamber 32. This is the pump 10 or pump / mixer 70 This causes the fluid to be "pushed" and "pushed" through the
[0028]
[0049] Specifically, sequential actuation of the diaphragms 48 is caused by an actuation element 54 secured to an actuation ring 56 (FIGS. 2, 3, 6B, 9) via fasteners 50 (e.g., bolts) seen in FIG. 9 that are also attached to the actuation element 54 or each flexible diaphragm 48 and cause the diaphragm 58 to move upwardly or downwardly, thereby increasing or decreasing the volume of each lower chamber 44. Sequential actuation of the diaphragms 48 is accomplished using a wobble plate or nutation disk 58 secured to the actuation ring 56 (FIGS. 2, 6B, and 8). The wobble plate or nutation disk 58 includes a first bearing 60 and a second bearing 62 mounted at its center. The inner bearing surfaces of the bearings 60, 62 are secured to a shaft 65 of an eccentric drive shaft 64. The eccentric drive shaft 64 includes a shaft 65 that is inclined slightly (e.g., a few degrees (-4°) from vertical) so that, when rotated, the eccentric drive shaft 64 oscillates the wobble plate or nutation disk 58. The eccentric drive shaft 64 includes a shaft bore 68 that receives a motor shaft 69 of a motor or other drive unit 102. The motor shaft 69 is secured to the eccentric drive shaft 64 via a set screw 67, as shown in FIGS. 2 and 8. Rotation of the motor shaft 69 (secured to the eccentric drive shaft 64) rotates the wobble plate or nutation disk 58, which in turn actuates the actuating element 54 in an up / down motion (via the oscillating motion of the wobble plate or nutation disk 58). This up / down motion of the actuating element 54 and the fixed diaphragm 48 creates a pumping action. For example, in a three diaphragm 48 configuration (first, second, and third diaphragms 48), the first diaphragm 48 may move downward to draw fluid into the lower chamber 44, while the second and / or third diaphragms 48 may move upward to force fluid into the central chamber 32. The wobble plate or nutation disk 58 may then "rock" to the next position / orientation, forcing the first diaphragm 48 upward, while the second and / or third diaphragms 48 move downward to draw fluid into the lower chamber 44 via the actuator / actuating element 54. This continues sequentially to produce the pumping action of the pump 10 (or pump / mixer 70).
[0029]
[0050] FIG. 3 illustrates the direction of fluid flow into the pump 10 or pump / mixer, as indicated by arrow A. Fluid flows downward from the main inlet 12, where it then enters the plurality of passages 24. The fluid then enters the outer chamber 34. During operation of the pump 10, in response to actuation (downward) of the diaphragm 48, the fluid in this outer chamber 34 then passes through the first check valve 42, which allows one-way fluid flow into the lower chamber 44 located within the central housing 30. When the diaphragm 48 acts in the opposite direction (upward) in response to the actuating element 54, the fluid is forced into the central chamber 32. Specifically, the fluid flows through the second check valve 46 and into the central chamber 32. From the central chamber 32, the fluid under pressure can exit the pump via one or more outlets 18. The other pairs of first and second check valves 42, 46 operate in a similar manner.
[0030]
[0051] As described herein, in another embodiment, a combined pump / mixer apparatus 70 (providing both pumping and mixing functions) is provided (referred to herein as pump / mixer 70). This is shown in FIGS. 6A, 6B, 7-12, 13B, 14, 16A, 16B, and 17A-17C. Pump / mixer apparatus 70 is similar to pump 10 described herein, except for a few modifications in design. Pump / mixer apparatus 70 includes the same components of pump 10 as described above, but adds some additional elements. These common elements use the same reference numbers as pump 10 embodiments herein and will not be described again to avoid repetitive disclosure. The pump / mixer apparatus 70 includes not only the top or upper “main” inlet 12, but also one or more additional inlets 72 disposed in the central housing 30 (or elsewhere on the pump / mixer apparatus 70, such as in the upper housing 22 as seen in FIG. 12 ) and fluidly communicating with the central chamber 32 via an inlet check valve 74 associated with each inlet 72 (best shown in FIGS. 6B , 8-11 ). The flow paths leading from the inlets 72 to the central chamber 32 may include jet structures (e.g., narrowed or tapered passages as seen in FIG. 9 ) to further aid in mixing the fluids within the central chamber 32. These jet structures may increase the turbulent mixing that occurs within the central chamber 32. The central chamber 32 in embodiments of the pump / mixer 70 effectively becomes a mixing chamber, allowing fluids from the main inlet 12 and the additional inlets 72 to mix with each other before being pumped out.
[0031]
[0052] 6A, 6B, 7, 8, 10, and 11 illustrate the central housing 30 showing five additional inlets 72 and a single outlet 18 in communication with the central chamber 32, with each additional inlet 72 having a corresponding check valve 74. The check valve 74 is a one-way valve that allows fluid to flow from the inlet 72 into the central chamber 32 but not in the opposite direction (i.e., fluid cannot flow out of the inlet 72 from the central chamber 32). The additional inlets 72 may also be located in the upper housing 22, as shown in FIG. 12. For example, the additional inlets 72 may be located in both the upper housing 22 and the central housing 30. This provides the ability to position multiple inlets 72 around the circumference of the pump / mixer 70. This may also require increasing the size of the central chamber 32 to accommodate the check valves 74 in the walls of the central chamber 32.
[0032]
[0053] The inlets 72 may be the same size and type. Of course, it should be understood that different sizes and types of inlets 72 (e.g., types of inlet connectors) may be used with the pump / mixer 70. These may be barbed inlets 72, inlets 72 having sanitary connections, etc. The inlets 72 may optionally be removably secured to the body of the pump / mixer 70 via fasteners 19 (e.g., bolts) as shown. The inlets 72 may also be integral to the body of the pump / mixer 70. Furthermore, in this embodiment, a single outlet 18 is shown. Other embodiments may include multiple outlets 18. For example, the pump / mixer 70 may include multiple inlets 72 and multiple outlets 18. The inlets 72 and outlets 18 include O-rings 75 ( FIG. 8 ) for fluid-tight connection to the pump / mixer 70.
[0033]
[0054] The outlet 18 and inlet 72 of the pump 10 or pump / mixer 70 may terminate in various ends or connectors used in biopharmaceutical processes. These include sanitary connectors, barb blocks, hose barbs, flanges, TC connectors, disposable sterile connectors (DACs), and the like. The outlet 18 and inlet 72 may optionally include or have valves incorporated therein, directly or indirectly. Tubing or other conduits 112 ( FIG. 14 ) may interface with the outlet 18 and inlet 72 of the pump 10 or pump / mixer 70. The conduits 112 may be removably attached to the outlet 18 and inlet 72 of the pump 10 or pump / mixer 70. In yet another embodiment, the outlet 18 and inlet 72 of the pump 10 or pump / mixer 70 may simply be openings or apertures through which fluid passes. This opening or aperture may be internally threaded so that the outlet 18 and / or inlet 72 can accommodate a threaded connection component or insert that interacts with the threaded outlet 18 and inlet 72 of the pump 10 or pump / mixer 70.
[0034]
[0055] FIG. 12 shows one embodiment of a pump / mixer 70 having multiple additional inlets 72 (11 additional inlets 72 are shown in this embodiment). The number of outlets 18 and the number of additional inlets 72 will vary and are application specific. In some applications, the pump / mixer 70 may have a single outlet 18, while other applications may include two, three, four, or five outlets 18. Similarly, the number of inlets 72 will depend on the application. It may include one to twenty additional inlets 72. Larger sized pump / mixers 70 may include, for example, fifteen to twenty additional inlets 72. More typically, smaller sized pump / mixers 70 will typically have fewer than ten additional inlets. Each inlet 72 in this particular embodiment includes a barbed end that interfaces with a conduit or tube 112 (see, e.g., FIG. 14). Figure 12 further illustrates a sanitary clamp 104 that can be used to secure the pump-mixer 70 to the bottom of a container or vessel 100, such as those shown in Figures 13A, 13B, and 14. Additional sanitary clamps 104 may be used to secure devices, equipment, tubing (e.g., tubing 112) to the outlet 18.
[0035]
[0056] FIG. 13A illustrates the operation of pump 10 according to one embodiment. In this embodiment, a container or vessel 100 is provided with pump 10 secured to its bottom or underside via a port or coupler 101 (or other mounting scheme). Multiple outlets 18 are disposed on pump 10. Container or vessel 100 is filled with fluid. Pump 10 is turned on by providing power to a motor or other drive unit 102 secured to pump 10. Fluid contained in container or vessel 100 then enters main inlet 12 and is pumped out of multiple outlets 18, as described herein. Arrows indicate the direction of flow. The speed of motor or other drive unit 102 may be controlled to regulate the flow rate through pump 10. This may be done through an automatic controller or other control circuit operably connected to motor or drive unit 102.
[0036]
[0057] FIG. 13B illustrates the operation of a pump / mixer 70 according to one embodiment. In this embodiment, a container or vessel 100 is provided with a pump / mixer 70 secured to its bottom or underside via a port or coupler 101. In this embodiment, there is a single outlet 18 and multiple inlets 72 disposed on the pump / mixer 70. The container or vessel 100 is filled with fluid. The multiple inlets 72 are fluidly connected via conduits, tubing, etc. (tubing 112 in FIG. 14) to one or more sources of fluid with their own separate pumps 110, which pump the fluid into the central chamber 32 as shown in FIG. 14. Note that some embodiments may include conventional pumps. In other embodiments, the separate pumps 110 may include the pumps 10 or pump / mixers 70 (FIG. 14) described herein. The flow rates of fluids through the multiple inlets 72 may be individually controlled to adjust the mixing of the fluids within the pump / mixer 70. For example, the flow rate of fluid to the different additional inlets 72 may be controlled through the operation of the respective pumps 110 used to pump the applicable fluid into the pump / mixer 70. Additionally, in some embodiments, valves may be incorporated into (or fluidly coupled to) the multiple inlets 72 to selectively turn on / off (or otherwise regulate flow into the inlets 72 or out of the outlets 18) the various inlets 72. The pump / mixer 70 is turned on by providing power to a motor or other drive unit 102 affixed to the pump / mixer 70. Fluid contained in the container or vessel 100 then enters the main inlet 12 (indicated by the down arrow) as described herein and is mixed with fluid from one or more inlets 72 within the central chamber 32 and pumped out of one or more outlets 18.
[0037]
[0058] It should be understood that in an embodiment of pump / mixer 70 including multiple additional inlets 72, each fluid pumped into the additional inlets 72 into pump / mixer 70 may be done simultaneously or sequentially. For example, consider pump / mixer 70 including main inlet 12 receiving fluid A, a single outlet 18, and three additional inlets 72, each coupled to a respective fluid B, C, and D. In one embodiment, pump / mixer 70 operates to sequentially mix fluid A with fluid B, then mix fluid A with fluid C, and then mix fluid A with fluid D. This may be done by sequentially pumping fluids B, C, and D into pump / mixer 70 while drawing fluid A from main inlet 12. Alternatively, fluids B, C, and D may be pumped by sequentially pumping each fluid into three different additional inlets 72. entrance 72 Fluid A may be mixed with fluid B simultaneously by pumping fluid B into fluid A. Of course, different combinations thereof may also be used.
[0038]
[0059] It should be understood that multiple pumps 10 and / or pump / mixers 70 may be combined together in various systems depending on the application. For example, multiple pumps 10 and / or pump / mixers 70 may be combined to operate a dilution system whereby a concentrated feed fluid medium is diluted with a diluent, such as water. The concentrated medium may be pumped out of the container or vessel 100 using the pumps 10 and / or pump / mixers 70. This output may serve as an input to one or more additional downstream systems, as shown in FIG. 15. Similarly, the pumps 10 and / or pump / mixers 70 may be used in connection with a container or vessel 100 (or multiple such containers or vessels 100) used as a bioreactor container or vessel 100, as shown in FIGS. 16A, 16B, and 17A-17C. Fluid contained in the bioreactor may be pumped, for example, using the pumps and / or pump / mixers 70, undergo processing (e.g., filtration, aeration, gas exchange, etc.), and returned to the container or vessel 100. Additional inlet 72 may be used to mix the contents of the bioreactor with reagents, buffers, chemicals, etc.
[0039]
[0060] FIG. 15 illustrates an exemplary system 200 used to generate different buffer solutions as needed. The system 200 allows for the generation of buffer solutions of different compositions and / or concentrations. The system 200 includes multiple pump / mixers 70a, 70b, and 70c fluidly connected to respective containers or vessels 100a, 100b, and 100c. Each container or vessel 100a, 100b, and 100c contains a different buffer concentrate. Three such different buffer concentrates are shown, but more or fewer may be used. Each pump / mixer 70a, 70b, and 70c has two outlets 18a and 18b that communicate with the respective flow paths (e.g., using conduits or tubing connected to the outlets 18a and 18b). A valve 202 is positioned in the flow path that can be used to open or close the flow of fluid from each of the outlets 18a and 18b. Flow paths 204a, 204b, 204c recirculate fluid within the respective containers or vessels 100a, 100b, 100c. Flow paths 206a, 206b, 206c lead to additional inlets 72 of another pump / mixer 70d (e.g., in this example, there are three such inlets 72). This pump / mixer 70d is fluidly coupled to a container or vessel 100d that contains a diluent, such as water. The water is used to dilute the concentrated buffer solution arriving from flow paths 206a, 206b, 206c. The pump / mixer 70d combined with the container or vessel 100d operates as a dilution functional unit 208, as shown.
[0040]
[0061] Pump / mixer 70d includes three outlets 18c, 18d, and 18e leading to respective flow paths 210, 212, and 214. Valves 202 disposed within flow paths 210, 212, and 214 can be used to open or close the flow of fluid from outlets 18c, 18d, and 18e, respectively. First outlet 18c, leading to flow path 210, enters another pump / mixer 70e via inlet 72. This pump / mixer 70e is fluidly coupled to a container or vessel 100e. Pump / mixer 70e includes two outlets 18f and 18g leading to respective flow paths 216 and 218. Flow path 216 recirculates the fluid within the container or vessel 100e. Flow path 218 leads to process 220, as shown in FIG. 15 . Process 220 generally refers to any downstream process requiring an appropriate buffer solution. The second outlet 18d is disposed within flow path 212, which leads to waste 222. The third outlet 18e is disposed within flow path 214 and leads via inlet 72 to another pump / mixer 70f. This pump / mixer 70f is fluidly coupled to a container or vessel 100f. The pump / mixer 70f includes three outlets 18h, 18i, and 18j, which lead to respective flow paths 224, 226, and 228. Flow path 224 leads to a process 220, as shown in FIG. 15 . Flow path 228 recirculates fluid within the container or vessel 100f. Flow path 226 is directed to another dilution functional unit 208. This additional dilution functional unit 208 operates similarly to the pump / mixer 70d and associated container or vessel 100d, which is used to dilute the concentration of the buffer solution from the container or vessel 100f. This is shown in Figure 15, which produces a diluted buffer solution 230 (e.g., buffer Y, concentration 2), which is then directed to process 220.
[0041]
[0062] System 200 of FIG. 15 is used to generate buffer fluids of different compositions and / or concentrations. In this example, buffer X is generated using first dilution functional unit 208, which includes pump / mixer 70d and associated container or vessel 100d. The generated buffer X may be temporarily stored in container or vessel 100e until needed. Pump / mixer 70e can be used to recirculate buffer X to maintain the buffer and, for example, prevent precipitation of species or components of the buffer. Buffer Y is generated using first dilution functional unit 208, which is stored in container or vessel 100f. Note that water may be used to flush pump / mixer 70d between the generation of buffer X and buffer Y. This flush may be sent to waste 222. Buffer Y may be temporarily stored in container or vessel 100f until needed. Pump / mixer 70f may be used to recirculate buffer Y to maintain the buffer as described herein. Buffer Y may be used in process 220 using flow path 224. Alternatively, Buffer Y may require further dilution where flow path 226 is used to direct Buffer Y to another dilution functional unit 208 to produce diluted Buffer Y (e.g., Buffer Y at a concentration of 2), which may then be sent to process 200.
[0042]
[0063] It should be understood that Figure 15 shows one exemplary embodiment of a system 200 using a cluster of pump / mixers 70. Different configurations and modifications may be made as needed. A different number of pump / mixers 70 (or pumps 10) may be used. The pump / mixers 70 used may include a different number of additional inlets 72, and outlets 18 may be used. Additional levels or cascades of pump / mixers 70 may be used as well.
[0043]
[0064] 16A, 16B, and 17A-17C illustrate an embodiment in which a pump / mixer 70 is used in conjunction with a container or vessel 100 used as a bioreactor (which may include a flexible bag as shown or other rigid containers as described herein). The pump / mixer 70 is coupled to each container or vessel 100 via a port or coupler 101, as seen in FIG. 16B. Of course, it should be understood that the pump / mixer 70 may be secured to the container or vessel 100 via a different coupling or may be directly integrated into the container or vessel 100. For example, the pump / mixer 70 may be welded or thermally / chemically coupled to the container or vessel 100. Regardless of the form of connection, the main inlet 12 of the pump / mixer 70 is in fluid communication with the interior of the container or vessel 100.
[0044]
[0065] Bioreactors may be used to grow, cultivate, or maintain living cells or other organisms. Figures 16A and 16B show two containers or vessels 100 (i.e., two bioreactors), each coupled to its own respective pump / mixer 70. Fluid from the containers or vessels 100 enters the main inlet 12 of the pump / mixer 70, as previously described herein. Each pump / mixer 70 includes multiple outlets 18, some of which lead to fluid-carrying conduits or lines 240, 242 that ultimately return to the container or vessel 100. As seen in Figures 16A and 16B, the fluid conduit or line 240 includes a gas transfer unit 244 disposed in the flow path and used for gas transfer and / or exchange. The fluid conduit or line 242 includes a filter unit 246 disposed in the flow path and used for filtration. After passing through gas transfer unit 244 and filter unit 246, each fluid conduit or line 240, 242 flows back into container or vessel 100 via port 248. In a preferred embodiment, port 248 is located at the top of container or vessel 100. In this regard, port 248 is advantageously located above the fluid level contained in container or vessel 100, which avoids possible leakage. Each port 248 is connected to a respective outlet line 250 that terminates at various depths or locations within container or vessel 100. Additional ports 249 may be provided in container or vessel 100 that are used to input fluids, gases, or solids into the interior of container or vessel 100.
[0045]
[0066] Each pump / mixer 70 includes one or more additional inlets 72 used to introduce fluids for mixing into the pump / mixer 70 via conduits or lines 252. The inlets 72 may be used to add buffers, wash solutions, other fluids, chemicals, reagents, special cell nutrients, drugs or therapeutic agents, etc., as required by the particular process being performed in the bioreactor. The pump / mixer 70 may also include additional outlets 18 used to evacuate the contents of the container or vessel 100 or to transfer them to another downstream processing step. While FIGS. 16A and 16B show a gas transfer unit 244 and a filter unit 246, it should be understood that other steps may optionally be integrated within the fluid conduits / lines 240, 242 (in some embodiments, these may be omitted, and lines 240, 242 simply function as return lines). As seen in FIGS. 16A and 16B, the pump / mixer 70 is supported by a housing or base 254. The housing or base 254 houses the motor or drive unit 102 and electronics used to power and drive the pump / mixer 70 .
[0046]
[0067] 17A-17C show another embodiment of a container or vessel 100 for use as a bioreactor. This embodiment shows a pump / mixer 70 with one or more inlets 72 and multiple outlets 18 secured to the bottom of the container or vessel 100 via ports or couplers 101 using sanitary clamps 104 (alternative attachment schemes). The main inlet 12 to the pump / mixer 70 is located at the bottom of the container or vessel 100. In this embodiment, there are five outlets, four of which lead to respective fluid delivery conduits or lines 260, 262, 264, and 266 that ultimately return the fluid to the container or vessel 100. An additional inlet 72 is coupled to a fluid delivery tube or conduit 73 that carries fluid entering the inlet 72 of the pump / mixer 70 for mixing with the fluid entering the main inlet 12. As with the embodiment of FIGS. 16A-16B, one or more processing units may be located in the conduits or lines 260, 262, 264, and 266. These may include, for example, a gas transfer unit 244, a filter unit 246, etc. Ports 248 are provided at the top of the container or vessel 100 that are connected to respective outlet lines 250 that terminate at various locations with the container or vessel 100. The container or vessel 100, which in this particular embodiment is a flexible bag, is held within a frame 270 that includes a bottom and side walls for holding the flexible bag (one wall has been omitted for clarity). Of course, other methods of holding the container or vessel 100 are also contemplated. For example, the flexible bag may be secured within a dolly or carrier, or may be held in place with hooks, fixtures, etc. As with the prior embodiment, a housing or base 254 supports the pump / mixer 70 and houses the motor or drive unit 102 and electronics used to power and drive the pump / mixer 70.
[0047]
[0068] One advantage of the bioreactor embodiments of Figures 16A, 16B, and 17A-17C is that mixing occurs in the pump / mixer 70 and is then transferred into the container or vessel 100 via ports 248 located at the top of the container. These ports 248 are located above the fluid lines, thereby reducing the risk of leakage and / or contamination. In addition, this reduces the total number of ports, as return lines 240, 242, 260, 262, 264, and 266 are used to carry additional mixing fluid, which can be used to recirculate fluids within the bioreactor. The mixing feed can be input directly to the pump / mixer 70, eliminating the need for a separate inlet port on the container or vessel 100 and the need for an agitator and / or mixer within the container or vessel 100. Conditions within the container or vessel 100 can be adjusted as needed by controlling the input feed to the additional inlet 72 and by flowing the bioreactor contents through one or more external processing units. For example, these processing units (e.g., gas transfer unit 244) may perform gas exchange similar to the way a person's lungs operate to exchange oxygen and carbon dioxide during breathing. Similarly, filter unit 246 may remove waste products and operate similarly to a person's liver or kidneys. At the same time, input conditions to container or vessel 100 can be adjusted or regulated by adjusting the composition and / or flow rate of input fluids into container or vessel 100 (e.g., to adjust or regulate the growth medium present therein). It should be understood that the specific bioreactor setups shown in FIGS. 16A, 16B, and 17A-17C are exemplary. Different bioreactor setups suitable for particular applications incorporating pump / mixer 70 can be used.
[0048]
[0069] The pump 10 and / or pump / mixer 70 may also be used in industrial applications. For example: pumpPump 10 and / or pump / mixer 70 may be used with intermediate bulk containers (IBCs). IBCs are used to store and transport large quantities of materials, including fluids or liquids. The contents of an IBC, which serves as a container or vessel 100, may be pumped and / or mixed using pump 10 and / or pump / mixer 70. Pump 10 and / or pump / mixer 70 may be used in food manufacturing applications to mix and / or pump food ingredients, additives, and the like. While pump 10 and / or pump / mixer 70 are primarily designed to operate with fluids or liquids contained in container or vessel 100, it should be understood that some applications (such as food products) may involve some solid materials or contents that may be viscous or have fluid-like properties. Pump 10 and / or pump / mixer 70 may be used in semiconductor or other industrial applications.
[0049]
[0070] While embodiments of the present invention have been shown and described, various modifications may be made without departing from the scope of the present invention. For example, instead of using a nutation disk / ring or wobble plate to actuate the diaphragm 48, an alternative drive mechanism may include a servo motor or an electronic / magnetic actuator used to sequentially actuate the diaphragm 48 to achieve a similar pumping action. Furthermore, it should be understood that aspects of one embodiment may be utilized with other embodiments described herein. Thus, features of one embodiment may be substituted or used with other embodiments. The pump / mixer 70 may be used as the pump 10 when the inlet 72 is closed (e.g., by using a valve, etc.) or blocked. Furthermore, while the pump 10 and pump / mixer 70 illustrated herein are oriented vertically, it should be understood that certain configurations may include the pump 10 and pump / mixer oriented in a horizontal configuration. In this embodiment, a bend or 90-degree conduit / port or coupler 101 may secure the container or vessel 100 to the pump 10 or pump / mixer 70. Additionally, while the embodiments described herein have been largely illustrated as being used in connection with bioprocessing or pharmaceutical processes, the embodiments are not limited to these applications. For example, the concepts and embodiments described herein may be applied to high-purity chemical systems or other industries. Accordingly, the present invention should not be limited except by the following claims and their equivalents.
Claims
1. A device having the functions of a pump and a mixer, a main inlet located at the top or upper region of the device, the main inlet being configured to be fixed to or integrated into the bottom of a vessel or container having a liquid therein; an outer chamber disposed within the device and fluidly connected to the main inlet; a plurality of lower chambers disposed within the device below the outer chamber, the lower chambers fluidly connected to the outer chamber by respective check valves disposed between the outer chamber and the plurality of lower chambers, each lower chamber configured to receive liquid from the outer chamber via the respective check valve; a central chamber disposed within the device, the central chamber fluidly connected to the plurality of lower chambers by respective check valves disposed between the central chamber and the plurality of lower chambers, and configured to receive liquid from the plurality of lower chambers via the respective check valves disposed between the central chamber and the plurality of lower chambers; at least one outlet fluidly connected to the central chamber; one or more additional inlets for liquid fluidly coupled to the central chamber via respective internal check valves and coupled to respective fluid sources; a movable diaphragm disposed within each of the plurality of lower chambers, the movable diaphragm interacting with a respective actuation element driven by a wobble plate or nutation plate operatively coupled to a motor or drive unit, actuation causing each of the movable diaphragms to move in a plurality of opposing directions; The outer chamber surrounds the central chamber as an annulus.
2. The device of claim 1 , wherein the device comprises multiple outlets.
3. The device of claim 1 , wherein the device comprises a plurality of additional inlets.
4. An apparatus according to any one of claims 1 to 3, wherein the wobble or nutation plate is coupled to the motor or drive unit by an eccentric drive shaft.
5. The apparatus of claim 1 , wherein the movable diaphragms include an odd number of diaphragms.
6. The apparatus of claim 1 , wherein the movable diaphragm includes an even number of diaphragms.
7. The device of claim 1 , wherein the one or more additional inlets are removable from the device.
8. The device of claim 1 , wherein the at least one outlet is removable from the device.
9. 2. The device of claim 1, wherein the one or more additional inlets are fluidly connected to a flow path leading to the central chamber, the flow path comprising a jet structure formed in the flow path adjacent each of the inner check valves.
10. The apparatus of claim 1 , further comprising a vortex breaker extending or projecting from the main inlet, the vortex breaker including a plurality of fins formed around a periphery thereof.
11. The device of claim 1 , wherein the device is removable from the vessel or container.
12. 2. The apparatus of claim 1, comprising: an upper housing containing the main inlet; a central housing containing the plurality of lower chambers and the central chamber; and a bottom housing containing the movable diaphragm and secured to the central housing.
13. A method of operating the device of any one of claims 1 to 12, comprising the steps of: Driving the motor or drive unit to actuate the wobble plate or nutation plate; inputting a first liquid fluid from said vessel or container into a main inlet of said apparatus; inputting a second or additional liquid fluid into the device via the one or more additional inlets; mixing the first liquid fluid and the second or additional liquid fluid in the central chamber of the device; and outputting the mixed liquid fluid through the at least one outlet.
14. 14. The method of claim 13, wherein the second or additional liquid fluid is input into the device by one or more additional pumps.
15. 14. The method of claim 13, wherein the one or more additional inlets include or are coupled to respective separate valves, and one or more of the respective valves are actuated to start and / or stop the flow of the second or additional liquid fluid into the device.
16. 14. The method of claim 13, wherein the second or additional liquid fluid comprises a buffer or a concentrate.
17. 1. A pump device comprising: an inlet located at the top or upper region of the pump, the inlet configured to be fixed to or integrated into the bottom of a vessel or container having a liquid therein; an outer chamber disposed within the pump and fluidly connected to the inlet; a plurality of lower chambers disposed within the pump below the outer chamber, the lower chambers fluidly connected to the outer chamber by respective check valves disposed between the outer chamber and the plurality of lower chambers, each lower chamber configured to receive liquid from the outer chamber via the respective check valve; a central chamber disposed within the pump, the central chamber fluidly connected to the plurality of lower chambers by respective check valves disposed between the central chamber and the plurality of lower chambers, and configured to receive liquid from the plurality of lower chambers via the respective check valves disposed between the central chamber and the plurality of lower chambers; a plurality of outlets fluidly connected to the central chamber; a movable diaphragm disposed within each of the plurality of lower chambers, the movable diaphragm interacting with a respective actuation element driven by a wobble plate or nutation plate operatively coupled to a motor or drive unit, actuation causing each of the movable diaphragms to move in a plurality of opposing directions; The pumping device wherein the outer chamber surrounds the central chamber as an annulus.
18. 18. The pump apparatus of claim 17, wherein the wobble or nutation plate is coupled to the motor or drive unit by an eccentric drive shaft.
19. 18. The pump apparatus of claim 17, wherein the movable diaphragms include an odd number of diaphragms.
20. 18. The pump apparatus of claim 17, wherein the movable diaphragms include an even number of diaphragms.
21. 18. The pump device of claim 17, wherein the plurality of outlets are removable from the pump device.
22. 18. The pump apparatus of claim 17, further comprising a vortex breaker extending or projecting from the inlet, the vortex breaker including a plurality of fins formed around a periphery thereof.
23. 18. The pump device of claim 17, wherein the pump device is removable from the vessel or container.
24. 18. The pump apparatus of claim 17, comprising: an upper housing containing the inlet; a central housing containing the plurality of lower chambers and the central chamber; and a bottom housing containing the movable diaphragm and fixed to the central housing.
25. Driving a motor or drive unit to actuate the wobble plate or nutation plate; inputting a liquid fluid into a pump from a vessel or container; and outputting said liquid fluid from said pump through a plurality of outlets.
26. The device of claim 1 , wherein the at least one outlet is fluidly connected to the central chamber via a check valve at the respective outlet.
27. 18. The pump of claim 17, wherein the plurality of outlets are fluidly connected to the central chamber via a check valve at each outlet.
Citation Information
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