Batteries and electrical equipment

The battery design with a support member and reinforcing structure addresses safety issues by preventing thermal runaway and ensuring structural stability, enhancing safety through controlled exhaust discharge.

JP7802956B2Active Publication Date: 2026-01-20CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
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Patent Information

Application Number
JP2024555241
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2022-10-31
Publication Date
2026-01-20
Estimated Expiration
2042-10-31

AI Technical Summary

Technical Problem

Existing battery technologies face safety issues due to thermal runaway and structural instability, particularly when subjected to external impacts, which can lead to vibration and potential accidents.

Method used

A battery design incorporating a support member with a reinforcing structure attached to the battery cell, featuring a pressure release mechanism that allows exhaust to be discharged through the support member, preventing thermal runaway and enhancing structural stability.

Benefits of technology

The solution effectively prevents thermal runaway and ensures structural stability by providing robust support to the battery cells, improving safety and preventing vibration during external impacts.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The embodiment of the present application provides a battery (10) and an electrical device. The battery (10) includes a housing (11) including an electrical cavity (11a), a battery cell (20) accommodated in the electrical cavity (11a) and having a pressure release mechanism (213) on a first wall (21), and a support member (13) attached to the first wall (21), configured such that when the pressure release mechanism (213) is activated, the discharged product of the battery cell (20) passes through the support member (13) and is discharged from the electrical cavity (11a), the support member (13) being provided with a reinforcing structure (14). The technical solution of the present application can improve the safety of the battery (10).
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Description

[Technical Field]

[0001] The present application relates to the technical field of batteries, and in particular to batteries and electrical equipment. [Background technology]

[0002] With the development of the times, electric vehicles have great market potential due to their advantages such as high environmental protection, low noise, and low cost, and can effectively promote energy conservation and emission reduction, which is beneficial to the development and progress of society. Battery technology is a key factor in the development of electric vehicles.

[0003] In the development of battery technology, in addition to improving battery performance, safety issues are also an issue that cannot be ignored. If the safety issues of a battery cannot be addressed, the battery cannot be used. Therefore, how to improve the safety of batteries is an issue that needs to be resolved urgently in battery technology. Summary of the Invention

[0004] The present application provides a battery and electrical equipment that can improve the safety of the battery.

[0005] In a first aspect, a battery is provided that includes a housing including an electrical cavity, a battery cell housed in the electrical cavity and having a pressure release mechanism on a first wall thereof, and a support member attached to the first wall, the support member being configured such that when the pressure release mechanism is activated, exhaust from the battery cell passes through the support member and is discharged from the electrical cavity, the support member being provided with a reinforcing structure.

[0006] In an embodiment of the present application, the battery housing includes an electrical cavity for accommodating a battery cell, a pressure release mechanism is provided on a first wall of the battery cell, and the battery further includes a support member attached to the first wall of the battery cell. When the pressure release mechanism is activated, waste from the battery cell passes through the support member and is discharged from the electrical cavity, preventing the expansion of thermal runaway in the battery and improving battery safety. The support member also includes a reinforcing structure to improve its structural strength. In this way, the support member can better provide support for the battery cell. Furthermore, when the battery is subjected to external impact, the support member has a stronger structural strength to withstand the impact and prevent the battery cell from vibrating within the housing, thereby ensuring the structural stability of the battery and further improving battery safety. In other words, the technical solution of the present application prevents the expansion of thermal runaway in the battery, ensures the structural stability of the battery, and significantly improves battery safety.

[0007] In one possible embodiment, the support member includes a first support wall arranged opposite the first wall, and the reinforcing structure is provided on a surface of the first support wall remote from the first wall.

[0008] The reinforcing structure is provided on a surface of the first support wall so that the first support wall can provide a greater supporting force to support the battery cells, and by providing the reinforcing structure on a surface of the first support wall away from the first wall, it is possible to prevent the reinforcing structure from affecting the connection between the first support wall and the first wall.

[0009] In one possible embodiment, the support member further comprises two side walls connected to the first support wall, and the reinforcing structure is provided between the two side walls.

[0010] The two side walls of the support member can increase the impact resistance of the entire support member, and particularly when the housing is subjected to mechanical pressure or impact from the side, the two side walls provide sufficient structural strength to resist the lateral pressure or impact, prevent vibration of the battery cells inside the housing, and ensure the safety of the battery.

[0011] In one possible embodiment, the reinforcing structure is connected to the two side walls. The reinforcing structure is connected to the two side walls, further increasing the structural strength of the entire support member.

[0012] In one possible embodiment, the first support wall forms an inverted "U" shaped structure with the two side walls.

[0013] The inverted "U"-shaped structure can increase the structural strength of the support member compared to a flat plate structure, and also makes it easier to connect the first wall and the first support wall.

[0014] In one possible embodiment, the support member further includes a second support wall arranged opposite the first support wall, and the first support wall, the second support wall and the two side walls form a "L"-shaped structure.

[0015] The support member has a second support wall opposite the first support wall, and the support member forming a "L"-shaped structure has greater structural strength, improving the structural strength while reducing the weight of the support member as much as possible.

[0016] In one possible embodiment, the reinforcing structure is connected to the first support wall and / or the second support wall, further increasing the structural strength of the entire support member.

[0017] In one possible embodiment, the first support wall is provided with a pressure relief area, and upon activation of the pressure relief mechanism, exhaust from the battery cell passes through the pressure relief area and is exhausted from the electrical cavity.

[0018] The discharged matter of the battery cells can be discharged from the electrical cavity through the pressure release area, thereby preventing the discharged matter from entering the electrical cavity in large quantities and causing a short circuit or thermal diffusion between the battery cells, which would affect the safety of the battery.

[0019] In one possible embodiment, the pressure relief area is offset from the reinforcing structure, which prevents the reinforcing structure from blocking the exhaust path of the battery cell exhaust from the electrical cavity through the pressure relief area, ensures that the battery cell exhaust is smoothly exhausted from the electrical cavity, prevents the expansion of thermal runaway, and improves the safety of the battery.

[0020] In one possible embodiment, the pressure relief area is a weakened area of ​​the first support wall, which is adapted to break upon activation of a pressure relief mechanism.

[0021] By providing the pressure release area as a weakened area, the first support wall can be sealed when the pressure release mechanism is not activated, for example, during normal use of the battery, effectively protecting the pressure release mechanism and preventing it from being destroyed by external force and failing. Also, when the pressure release mechanism is activated, the weakened area can be destroyed, allowing waste from the battery cell to pass through the weakened area and escape from the electrical cavity, preventing the spread of thermal runaway and improving battery safety.

[0022] In one possible embodiment, the first support wall is provided with a recess corresponding to the pressure release mechanism, and the weakened area is provided in the bottom wall of the recess.

[0023] In one possible embodiment, the pressure relief area is a first through hole that penetrates the first support wall, the penetration direction being in the thickness direction of the first support wall.

[0024] When the pressure release area is the first through hole, on the one hand, processing becomes easy, and on the other hand, the waste discharged through the pressure release mechanism can be quickly released.

[0025] In one possible embodiment, the battery further includes a sealing member used to seal the first through-hole and which is broken when the pressure release mechanism is activated.

[0026] When the pressure release area is the first through-hole, the melting point of the sealing member can be reasonably set to, on the one hand, maintain the hermeticity of the electrical cavity during normal use of the battery cell and protect the pressure release mechanism from the external environment, and, on the other hand, if thermal runaway occurs in the battery cell, the sealing member can be immediately broken to expose the first through-hole, allowing the waste from the battery cell to be discharged from the electrical cavity through the first through-hole, preventing the expansion of thermal runaway and improving the safety of the battery.

[0027] In one possible embodiment, the sealing member is provided within the first through-hole to seal the first through-hole.

[0028] If the sealing member is provided inside the first through-hole, it is not necessary to occupy other space inside the housing, and the space utilization rate of the housing is improved.

[0029] In one possible embodiment, the sealing member is provided on a surface of the first support wall facing the first wall, and / or the sealing member is provided on a surface of the first support wall facing away from the first wall.

[0030] When the sealing member is provided on the surface of the first support wall facing the first wall, the sealing member is close to the pressure release mechanism and is therefore quickly broken by the discharged matter of the pressure release mechanism, avoiding affecting the operation of the pressure release mechanism and allowing the discharged matter to be quickly discharged.When the sealing member is provided on the surface of the first support wall away from the first wall, the distance between the pressure release mechanism and the sealing member can provide a deformation space for the operation of the pressure release mechanism, avoiding affecting the normal operation of the pressure release mechanism.

[0031] In one possible embodiment, the support member is integrally molded with the reinforcing structure, which saves processing time and improves processing efficiency. The integrally molded structure also provides the support member with higher structural strength.

[0032] In one possible embodiment, the housing further includes a collection cavity for collecting exhaust from the battery cells that is discharged through the support member upon activation of the pressure release mechanism.

[0033] The collection cavity can centrally collect and / or process the effluent before discharging it to the outside of the battery. For example, the collection cavity can contain a liquid, such as a cooling medium, or a member for containing the liquid, thereby further cooling the effluent entering the collection cavity.

[0034] In one possible embodiment, the battery further includes an exhaust member, and exhaust from the battery cells in the collection cavity is exhausted from the housing through the exhaust member.

[0035] The exhaust of the battery cells is expelled from the housing through the exhaust member in a timely manner to avoid the expansion of thermal runaway of the battery.

[0036] In one possible embodiment, the support member has a second through hole, the housing has a third through hole, a first end of the exhaust member is connected to the second through hole, and a second end of the exhaust member is connected to the third through hole.

[0037] An exhaust member is connected to the second through-hole of the support member and the third through-hole of the housing, thereby allowing exhaust from the battery cells in the collection cavity to be exhausted from the housing.

[0038] In one possible embodiment, the exhaust member includes a cavity that communicates with the collection cavity, and exhaust from the battery cells in the collection cavity is exhausted from the housing through the cavity.

[0039] By connecting the cavity to the collection cavity, waste from the battery cells in the collection cavity is discharged from the housing through the cavity.

[0040] In a second aspect, there is provided a battery installation comprising a battery according to the first aspect or any of the possible embodiments of the first aspect for supplying electrical energy.

[0041] In a technical solution of an embodiment of the present application, the battery housing includes an electrical cavity for accommodating a battery cell, a pressure release mechanism is provided on a first wall of the battery cell, and the battery further includes a support member attached to the first wall of the battery cell. When the pressure release mechanism is activated, waste from the battery cell passes through the support member and is discharged from the electrical cavity, preventing the expansion of thermal runaway in the battery and improving battery safety. The support member also has a reinforcing structure to improve its structural strength. In this way, the support member can better provide support for the battery cell. Furthermore, when the battery is subjected to external impact, the support member has a stronger structural strength to withstand the impact and prevent the battery cell from vibrating within the housing, thereby ensuring the structural stability of the battery and further improving battery safety. In other words, the technical solution of the present application prevents the expansion of thermal runaway in the battery, ensures the structural stability of the battery, and significantly improves battery safety. [Brief explanation of the drawings]

[0042] In order to more clearly explain the technical solutions of the embodiments of the present application, the following briefly describes the drawings to be used in the embodiments of the present application. Obviously, the following drawings only show some embodiments of the present application, and those skilled in the art can further obtain other drawings based on these drawings without any creative efforts.

[0043] [Figure 1] 1 is a structural schematic diagram of a vehicle according to an embodiment of the present invention; [Figure 2] 1 is a structural schematic diagram of a battery according to an embodiment of the present application; [Figure 3] 1 is a structural schematic diagram of a support member and a reinforcing structure according to an embodiment of the present application; [Figure 4] 1 is a structural schematic diagram of a battery according to an embodiment of the present application; [Figure 5] 1 is a structural schematic diagram of a support member and a reinforcing structure according to an embodiment of the present application; [Figure 6] FIG. 6 is a cross-sectional view of the support member and reinforcing structure of FIG. 5. [Figure 7] 1 is a structural schematic diagram of a battery according to an embodiment of the present application; [Figure 8] 1 is a structural schematic diagram of a battery according to an embodiment of the present application; [Figure 9] 1 is a structural schematic diagram of a battery according to an embodiment of the present application; [Figure 10] 1 is a structural schematic diagram of a battery according to an embodiment of the present application; [Figure 11] 1 is a structural schematic diagram of a battery according to an embodiment of the present application; [Figure 12] 1 is a structural schematic diagram of a battery according to an embodiment of the present application;

[0044] The drawings are not drawn to scale. DETAILED DESCRIPTION OF THE INVENTION

[0045] The following will further describe the embodiments of the present application in detail with reference to the drawings and examples. The detailed description of the following examples and the drawings are used to exemplarily explain the principles of the present application, but cannot be used to limit the scope of the present application, i.e., the present application is not limited to the described examples.

[0046] In this description, unless otherwise specified, "multiple" means two or more, and any orientation or positional relationship indicated by terms such as "up," "down," "left," "right," "inside," and "outside" is intended solely to facilitate and simplify the description of this application and does not indicate or imply that the depicted device or element must have a particular orientation, be configured, or operate in a particular orientation, and should not be understood as limiting this application. Furthermore, terms such as "first," "second," and "third" are merely descriptive and should not be understood as indicating or implying relative importance. "Perpendicular" does not mean perpendicular in the strict sense, but rather has a margin of error. "Parallel" does not mean parallel in the strict sense, but rather has a margin of error.

[0047] All orientation terms used in the following description refer to the orientations shown in the drawings and do not limit the specific structure of the present application. In the description of the present application, unless otherwise specified or limited, technical terms such as "attached," "connected," and "connection" should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration, and may be directly connected or indirectly connected via an intermediate medium. Those skilled in the art will be able to understand the specific meanings of these terms in the present application according to the specific circumstances.

[0048] The term "and / or" in this application merely describes the relationship between related objects, and means that there are three possible relationships. For example, "A and / or B" can mean just A, both A and B, or just B. In addition, " / " in this text generally indicates that the related objects before and after it have an "or" relationship.

[0049] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains. Terms used herein are for the purpose of describing specific embodiments only and are not intended to limit the present application. The terms "comprises" and "has," as well as any variations thereof, in the specification, claims, and brief description of the drawings of this application are intended to cover a non-exclusive inclusion. Terms such as "first," "second," and the like in the specification, claims, or drawings of this application are used to distinguish between different objects, not to imply a particular order or subordinate relationship.

[0050] The term "embodiment" as used herein means that any combination of specific features, structures, or characteristics described in the embodiment may be included in at least one embodiment of the present application. Appearances of this term in various places in this specification do not necessarily refer to the same embodiment, nor do they imply mutually exclusive, independent, or alternative embodiments with other embodiments. Those skilled in the art can understand, explicitly or implicitly, that the embodiment described in the present application may be combined with other embodiments.

[0051] In the embodiments of the present application, the battery cells may include, but are not limited to, lithium-ion batteries, lithium-sulfur batteries, sodium-lithium ion batteries, sodium-ion batteries, or magnesium-ion batteries. The battery cells may be cylindrical, flat, rectangular, or have other shapes, but are not limited to these. Battery cells are generally classified into three types depending on the packaging method: cylindrical cells, prismatic cells, and pouch cells, but are not limited to these types in the embodiments of the present application.

[0052] A battery, as referred to in the embodiments of this application, is a single physical module containing one or more battery cells to provide higher voltage and capacity. For example, a battery, as referred to in this application, may include a battery module or a battery pack. A battery typically includes a housing for packaging one or more battery cells. The housing can prevent liquids and other foreign objects from affecting the charging and discharging of the battery cells.

[0053] A battery cell includes an electrode assembly consisting of a positive electrode sheet, a negative electrode sheet, and a separator, and an electrolyte. The battery cell operates primarily through the transfer of metal ions between the positive and negative electrode sheets. The positive electrode sheet includes a positive electrode current collector and a positive electrode active material layer. The positive electrode active material layer is coated on the surface of the positive electrode current collector. The positive electrode current collector without the positive electrode active material layer protrudes from the positive electrode current collector with the positive electrode active material layer coated thereon, and the positive electrode current collector without the positive electrode active material layer is called a positive electrode tab. For example, in a lithium-ion battery, the positive electrode current collector may be made of aluminum, and the positive electrode active material may be lithium cobalt oxide, lithium iron phosphate, ternary lithium, or lithium manganese oxide. The negative electrode sheet includes a negative electrode current collector and a negative electrode active material layer. The negative electrode active material layer is coated on the surface of the negative electrode current collector. The negative electrode current collector without the negative electrode active material layer protrudes from the negative electrode current collector with the negative electrode active material layer coated thereon. The negative electrode current collector without the negative electrode active material layer is called a negative electrode tab. The negative electrode current collector may be made of copper, and the negative electrode active material may be graphite, carbon, silicon, or the like. To allow a large current to pass without fusing, multiple positive electrode tabs and multiple negative electrode tabs are also stacked. The separator may be made of polypropylene (PP) or polyethylene (PE), for example. The electrode assembly may have a wound structure or a stacked structure, and the embodiments of the present application are not limited thereto.

[0054] The development of battery technology requires simultaneous consideration of various design factors, including performance parameters such as energy density, cycle life, discharge capacity, and charge / discharge ratio, as well as battery safety.

[0055] In the case of batteries, the main safety hazards arise from the charging and discharging processes. To improve battery safety, battery cells are generally equipped with a pressure relief mechanism. A pressure relief mechanism refers to an element or component that activates to release the internal pressure or temperature when the internal pressure or temperature of the battery cell reaches a predetermined threshold. The predetermined threshold may be adjusted according to design requirements. The predetermined threshold is determined by one or more materials within the battery cell, including the positive electrode sheet, the negative electrode sheet, the electrolyte, and the separator. The pressure relief mechanism may employ, for example, a pressure-sensitive or temperature-sensitive element or component. That is, when the internal pressure or temperature of the battery cell reaches a predetermined threshold, the pressure relief mechanism activates, creating a path for releasing the internal pressure or temperature. Once the pressure relief mechanism is activated, the high-temperature and high-pressure materials within the battery cell are discharged as waste. In this way, the pressure in the battery cell can be released while the pressure or temperature is controlled, thereby avoiding the occurrence of potentially more serious accidents.

[0056] Current pressure release mechanism design solutions primarily focus on the discharge path of effluents from the battery cells and the cooling process of the effluents. For example, the pressure release mechanism is installed opposite a thermal management component, which separates the interior of the battery housing into an electrical cavity that accommodates the battery cells and a collection cavity that collects effluents. When the pressure release mechanism is activated, the thermal management component is partially destroyed, allowing fluid to escape and cool the multiple battery cells. Because the thermal management component needs to accommodate the fluid, its interior is essentially hollow, resulting in low structural strength. While the thermal management component supplies fluid to cool the battery cells and prevent thermal runaway, its low structural strength does not provide sufficient support for the battery cells. Furthermore, when the battery is impacted, the battery cells inside the housing are prone to vibration, which affects the structural stability of the battery and reduces its safety.

[0057] In view of this, the present application provides a battery, the battery housing of which includes an electrical cavity for accommodating battery cells, a pressure release mechanism provided on a first wall of the battery cells, and the battery further including a support member attached to the first wall of the battery cells, wherein upon activation of the pressure release mechanism, waste from the battery cells passes through the support member and is discharged from the electrical cavity, thereby preventing the expansion of thermal runaway in the battery and improving battery safety. The support member also includes a reinforcing structure to improve its structural strength. In this way, the support member can better provide support for the battery cells, and when the battery is subjected to external impact, the support member has greater structural strength to withstand the impact and prevent the battery cells from vibrating within the housing, thereby ensuring the structural stability of the battery and further improving battery safety. In other words, the technical solution of the present application prevents the expansion of thermal runaway in the battery, ensures the structural stability of the battery, and significantly improves battery safety.

[0058] The technical solutions described in the embodiments of the present application can be applied to various battery-powered devices, such as mobile phones, portable devices, laptops, electric bicycles, electric toys, power tools, electric bicycles, ships, and spacecraft, including airplanes, rockets, space shuttles, spaceships, etc.

[0059] It is understood that the technical solutions described in the embodiments of the present application are applicable not only to the above-mentioned equipment but also to all battery-based equipment. For convenience of explanation, the following embodiments will be described using an electric vehicle as an example.

[0060] For example, FIG. 1 shows a structural schematic diagram of a vehicle 1 according to one embodiment of the present application. The vehicle 1 may be a gasoline-powered vehicle, a gas-powered vehicle, or a new energy vehicle. The new energy vehicle may be a pure electric vehicle, a hybrid vehicle, or a range-extender electric vehicle. A motor 40, a controller 30, and a battery 10 may be provided inside the vehicle 1. The controller 30 is used to control the power supply from the battery 10 to the motor 40. For example, the battery 10 may be provided at the bottom, head, or rear of the vehicle 1. The battery 10 is used to power the vehicle 1. For example, the battery 10 can be used as an operating power source for the circuit system of the vehicle 1, such as for starting, navigating, and running the vehicle 1. In another embodiment of the present application, the battery 10 can be used not only as an operating power source for the vehicle 1 but also as a driving power source for the vehicle 1, providing driving force to the vehicle 1 as a replacement or partial replacement for gasoline or natural gas.

[0061] According to different power needs, a battery may include multiple battery cells. The multiple battery cells may be connected in series, parallel, or series-parallel. A series-parallel connection refers to a combination of series and parallel connections. A battery is also called a battery pack. For example, multiple battery cells may be connected in series, parallel, or series-parallel to form a battery module, and then multiple battery modules may be connected in series, parallel, or series-parallel to form a battery. In other words, multiple battery cells can be directly formed into a battery, or a battery module can be formed and then formed into a battery.

[0062] Fig. 2 is a schematic diagram of a battery 10 according to an embodiment of the present application. As shown in Fig. 2, the battery 10 includes a housing 11 including an electrical cavity 11a, a battery cell 20 housed in the electrical cavity 11a and having a first wall 21 provided with a pressure release mechanism 213, and a support member 13 attached to the first wall 21, the support member 13 being configured such that, upon activation of the pressure release mechanism 213, waste from the battery cell 20 passes through the support member 13 and is discharged from the electrical cavity 11a, and the support member 13 is provided with a reinforcing structure 14.

[0063] The reinforcing structure 14 refers to a structural member that can increase the structural strength of the support member 13, and is connected to the support member 13 to provide support to the support member 13 and prevent deformation of the support member 13. For example, the reinforcing structure 14 may be a reinforcing rib, a reinforcing plate, etc., and the material of the reinforcing structure 14 may be the same as or different from the material of the support member 13. For example, the material of the reinforcing structure 14 may be steel, aluminum, mica, ceramic, composite material, etc.

[0064] As can be understood, the pressure relief mechanism 213 in the present embodiment refers to an element or component that is activated to relieve the internal pressure or temperature of the battery cell 20 when the internal pressure or temperature reaches a predetermined threshold. The design of this threshold varies depending on design requirements. The threshold may be determined by one or more of the materials of the positive electrode sheet, the negative electrode sheet, the electrolyte, and the separator in the battery cell 20.

[0065] As used herein, "activation" means that the pressure release mechanism 213 is activated or activated to a certain state so that the pressure and temperature inside the battery cell 20 are released. Activation of the pressure release mechanism 213 includes, but is not limited to, at least a portion of the pressure release mechanism 213 bursting, breaking, tearing, or opening. When the pressure release mechanism 213 is activated, the high-temperature and high-pressure material inside the battery cell 20 is discharged from the activated position to the outside as a discharge. In this way, the pressure and temperature of the battery cell 20 can be released in a controllable state, thereby avoiding the occurrence of potentially more serious accidents.

[0066] The emissions from the battery cell 20 referred to in this application include, but are not limited to, electrolyte, dissolved or split positive and negative electrode sheets, separator fragments, high-temperature and high-pressure gases resulting from reactions, flames, etc.

[0067] The pressure release mechanism 213 in the embodiment of the present application is provided on the first wall 21 of the battery cell 20, and the pressure release mechanism 213 may be a part of the first wall 21 or may be a separate structure from the first wall 21, for example, fixed to the first wall 21 by welding. For example, when the pressure release mechanism 213 is a part of the first wall 21, the pressure release mechanism 213 may be formed by providing a notch in the first wall 21, and the thickness of the first wall 21 corresponding to the notch is smaller than the thickness of other areas of the pressure release mechanism 213 other than the notch. The notch is the weakest point of the pressure release mechanism 213. If the battery cell 20 generates too much gas and the pressure inside the case 211 of the battery cell 20 rises to a threshold value, or if the heat generated by the reaction inside the battery cell 20 causes the temperature inside the battery cell 20 to rise to a threshold value, the pressure release mechanism 213 can break at the notch to connect the inside and outside of the case 211, and the gas pressure and temperature are released to the outside by the rupture of the pressure release mechanism 213, thereby preventing the battery cell 20 from exploding.

[0068] Furthermore, for example, the pressure release mechanism 213 may be a separate structure from the first wall 21, and examples of the pressure release mechanism 213 include an explosion-proof valve, a gas valve, a pressure release valve, or a safety valve. Specifically, the pressure release mechanism 213 may employ a pressure-sensitive or temperature-sensitive element or structure. In other words, when the pressure or temperature inside the battery cell 20 reaches a predetermined threshold, the pressure release mechanism 213 is activated, or a fragile structure provided in the pressure release mechanism 213 is destroyed, thereby forming an opening or passage that can be used to release the internal pressure or temperature.

[0069] As can be understood, as shown in FIG. 2 , the electrical cavity 11a according to the embodiment of the present application is used to accommodate the battery cells 20, that is, the electrical cavity 11a provides an installation space for the battery cells 20. The electrical cavity 11a may be sealed or unsealed. The shape of the electrical cavity 11a is determined by the one or more battery cells 20 and bus bar members 12 to be accommodated. For example, FIG. 2 illustrates an example in which the electrical cavity 11a is a rectangular parallelepiped, but the embodiment of the present application is not limited thereto.

[0070] An embodiment of the present application provides a battery 10. The battery 10 has a housing 11 including an electrical cavity 11a for accommodating a battery cell 20, a first wall 21 of the battery cell 20 having a pressure release mechanism 213, and a support member 13 attached to the first wall 21 of the battery cell 20. When the pressure release mechanism 213 is activated, waste from the battery cell 20 is discharged from the electrical cavity 11a through the support member 13, preventing the spread of thermal runaway in the battery 10 and improving the safety of the battery 10. The support member 13 also has a reinforcing structure 14 to enhance the structural strength of the support member 13. In this way, the support member 13 can better provide support to the battery cell 20. When the battery 10 is subjected to an external impact, the support member 13 has a stronger structural strength to withstand the impact and prevent the battery cell 20 from vibrating within the housing 11, thereby ensuring the structural stability of the battery 10 and further improving the safety of the battery 10. In other words, the technical solution of the present application prevents the expansion of thermal runaway of the battery 10, ensures the stability of the structure of the battery 10, and greatly improves the safety of the battery 10.

[0071] 2 , the electrical cavity 11a according to the embodiment of the present application is also used to accommodate the bus bar member 12, i.e., the electrical cavity 11a provides a mounting space for the battery cell 20 and the bus bar member 12. The bus bar member 12 is for realizing electrical connection between the plurality of battery cells 20, for example, parallel connection, series connection, or series-parallel connection. The bus bar member 12 can realize electrical connection between the battery cells 20 by connecting with the electrode terminals 214 of the battery cells 20. In some embodiments, the bus bar member 12 may be fixed to the electrode terminals 214 of the battery cells 20 by welding.

[0072] The battery cell 20 may include two electrode terminals 214, a positive terminal and a negative terminal, respectively. The electrode terminals 214 according to the embodiment of the present application are electrically connected to tabs of an electrode assembly inside the battery cell 20 and are used to output electrical energy. The two electrode terminals 214 according to the embodiment of the present application may be provided on the same wall of the battery cell 20 or on different walls.

[0073] Optionally, as shown in FIG. 2 , the housing 11 of the present embodiment may further include a collection cavity 11b for collecting the effluent of the battery cells 20 that passes through the support member 13 upon activation of the pressure release mechanism 213. The collection cavity 11b is used to collect the effluent and may be sealed or unsealed. In some embodiments, the collection cavity 11b may contain air or other gas. Optionally, the collection cavity 11b may contain a liquid, such as a cooling medium, or may include a member for containing the liquid, thereby further cooling the effluent entering the collection cavity 11b. Optionally, the gas or liquid in the collection cavity 11b may circulate.

[0074] 2, the support member 13 may include a wall shared by the electrical cavity 11a and the collecting cavity 11b. The support member 13 (or a part thereof) may be directly used as the wall shared by the electrical cavity 11a and the collecting cavity 11b. In this way, the distance between the electrical cavity 11a and the collecting cavity 11b can be reduced as much as possible, saving space and improving the space utilization rate of the housing 11.

[0075] As can be understood, the housing 11 according to the embodiments of the present application can be realized in various forms, and the embodiments of the present application are not limited thereto. For example, referring to FIG. 2 , the housing 11 may include a housing body 112 having an opening and a top cover 111 that fits over the opening. A support member 13 is provided within the housing 11, and the support member 13 may be disposed directly on the bottom wall 1121 of the housing body 112 or may be disposed at a distance from the bottom wall 1121. The support member 13 may separate the housing 11 into two parts, one part being used to form the electrical cavity 11a and the other part being used to form the collection cavity 11b. In some embodiments, the support member 13 may directly function as the bottom wall 1121 of the housing 11.

[0076] Optionally, in an embodiment of the present application, as shown in Figures 2 and 3, the support member 13 includes a first support wall 131 arranged opposite the first wall 21, and the reinforcing structure 14 is provided on a surface of the first support wall 131 that is away from the first wall 21.

[0077] The reinforcing structure 14 is provided on the surface of the first support wall 131 so that the first support wall 131 can provide a greater supporting force to support the battery cells 20. In addition, by providing the reinforcing structure 14 on the surface of the first support wall 131 away from the first wall 21, it is possible to avoid the reinforcing structure 14 affecting the connection between the first support wall 131 and the first wall 21.

[0078] Optionally, in an embodiment of the present application, with continued reference to Figures 2 and 3, the support member 13 further includes two side walls 132 connected to the first support wall 131, and the reinforcing structure 14 is provided between the two side walls 132.

[0079] The two side walls 132 of the support member 13 can increase the impact resistance of the entire support member 13, and particularly when the housing 11 is subjected to mechanical pressure or impact from the side, the two side walls 132 provide sufficient structural strength to resist the pressure or impact from the side, prevent vibration of the battery cells 20 inside the housing 11, and ensure the safety of the battery 10.

[0080] Alternatively, the two side walls 132 may be hollow, which can reduce the weight of the support member 13. However, since a hollow structure reduces the structural strength of the side walls 132, reinforcing ribs may be provided in the internal cavities of the side walls 132 to increase the structural strength of the side walls 132.

[0081] Alternatively, the two side walls 132 of the support member 13 may be connected to the housing 11. For example, when the support member 13 is directly disposed on the bottom wall 1121 of the housing body 112, the two side walls 132 may be connected to the bottom wall 1121 of the housing body 112, for example, by adhesive connection, welding connection, rivet connection, etc. Also, when the support member 13 is disposed at a distance from the bottom wall 1121, the two side walls 132 may be connected to the side walls of the housing body 112, for example, by adhesive connection, welding connection, rivet connection, etc. The present application is not limited thereto.

[0082] Optionally, in this embodiment, the reinforcing structure 14 is connected to the two side walls 132 to further improve the structural strength of the entire support member 13 .

[0083] As can be understood, the reinforcing structure 14 according to the embodiments of the present application can be realized in various forms, but the embodiments of the present application are not limited thereto. For example, the reinforcing structure 14 may be connected to the surface of the first support wall 131 away from the first wall 21 of the battery cell, and may be provided between the two side walls 132 without being connected to the two side walls 132. For example, the reinforcing structure 14 may be a reinforcing rib and may be perpendicular to the two side walls 132. Also, for example, the reinforcing structure 14 may not be perpendicular to the two side walls 132. The present application is not limited thereto.

[0084] Optionally, as shown in Figures 3 and 4, the battery 10 may include a plurality of battery cells 20 arranged along a first direction y, and the support member 13 extends along the first direction y, and the support member 13 is provided with a plurality of reinforcing structures 14.

[0085] For example, the plurality of reinforcing structures 14 may be spaced apart along a first direction y, and the reinforcing structures 14 may extend along a second direction x (perpendicular to the first direction y). Also, for example, the plurality of reinforcing structures 14 may be spaced apart along the second direction x, and the reinforcing structures 14 may extend along the first direction y. The present application is not limited thereto.

[0086] Optionally, in the embodiment of the present application, as shown in FIGS. 2 and 3, the first support wall 131 forms an inverted "U"-shaped structure with the two side walls 132, and compared with a flat plate structure, the inverted "U"-shaped structure can improve the structural strength of the support member 13 and facilitate the connection between the first support wall 131 and the first wall 21.

[0087] As can be appreciated, when the support member 13 has an inverted "U"-shaped structure, a sealing member may be provided to seal the opening of the inverted "U"-shaped structure. In this manner, the support member 13 and the sealing member collectively form the collection cavity 11b. The sealing member may be connected to the support member 13 by a connection method such as adhesive connection, welding connection, rivet connection, etc. The present application is not limited thereto.

[0088] Optionally, in an embodiment of the present application, as shown in Figures 5 and 6, the support member 13 further includes a second support wall 133 arranged opposite the first support wall 131, and the first support wall 131, the second support wall 133 and the two side walls 132 form a "mouth"-shaped structure.

[0089] The support member 13 is provided with a second support wall 133 opposite the first support wall 131, and the support member 13 forming a "M"-shaped structure has higher structural strength, improving the structural strength while reducing the weight of the support member 13 as much as possible.

[0090] As can be understood, when the support member 13 has a "mouth"-shaped structure, the cavity surrounded by the first support wall 131, the second support wall 133, and the two side walls 132 can be the collection cavity 11b. The first support wall 131, the second support wall 133, and the two side walls 132 can be integrally molded into the collection cavity 11b by processing means such as press molding or die processing.

[0091] Optionally, in an embodiment of the present application, with continued reference to Figures 5 and 6, the reinforcing structure 14 is connected to the first support wall 131 and / or the second support wall 133, further improving the structural strength of the entire support member 13.

[0092] Optionally, in the embodiment of the present application, the support member 13 and the reinforcing structure 14 are integrally molded to save processing time and improve processing efficiency. The integrally molded structure also enhances the structural strength of the support member 13. The integrally molded structure of the support member 13 and the reinforcing structure 14 can be achieved by means of press molding, die processing, etc., and the present application is not limited thereto.

[0093] As can be appreciated, the support member 13 and the reinforcing structure 14 may be separately processed and assembled into a molded structure, and the present application is not limited thereto.

[0094] Optionally, in the embodiment of the present application, as shown in FIGS. 2 and 3, the first support wall 131 is provided with a pressure release area 1311, and when the pressure release mechanism 213 is activated, the exhaust of the battery cell 20 passes through the pressure release area 1311 and is discharged from the electrical cavity 11a.

[0095] The pressure release regions 1311 are arranged to correspond to the pressure release mechanisms 213, and as can be understood, each pressure release region 1311 provided in the first support wall 131 may correspond to one or more pressure release mechanisms 213. For example, the first support wall 131 may be provided with a plurality of pressure release regions 1311 that correspond one-to-one to the pressure release mechanisms 213 of the plurality of battery cells 20. Also, for example, the first support wall 131 may be provided with one or more pressure release regions 1311, and each pressure release region 1311 corresponds to one-to-one with the pressure release mechanisms 213. Taking FIG. 3 as an example, the first support wall 131 is provided with a plurality of pressure release regions 1311 that correspond one-to-one to the pressure release mechanisms 213 of the plurality of battery cells 20.

[0096] The discharged matter of the battery cells 20 can be discharged from the electrical cavity 11a through the pressure release area 1311, thereby preventing the discharged matter from entering the electrical cavity 11a in large quantities and causing a short circuit or thermal diffusion between the battery cells 20, thereby affecting the safety of the battery 10.

[0097] Optionally, in the embodiment of the present application, as shown in Fig. 3, the pressure relief area 1311 is offset from the reinforcing structure 14. This prevents the reinforcing structure 14 from blocking the exhaust path through which the exhaust from the battery cells 20 passes through the pressure relief area 1311 and is discharged from the electrical cavity 11a, ensuring that the exhaust from the battery cells 20 is smoothly discharged from the electrical cavity 11a, preventing the expansion of thermal runaway, and improving the safety of the battery 10.

[0098] Optionally, in the embodiment of the present application, the pressure release area 1311 is a weakened area of ​​the first support wall 131, which is adapted to be broken when the pressure release mechanism 213 is activated. Specifically, when the pressure release mechanism 213 is activated, the weakened area can be broken to allow waste from the battery cell 20 to pass through the weakened area and be discharged from the electrical cavity 11a. For example, the waste can pass through the weakened area and enter the collection cavity 11b. By configuring the pressure release area 1311 as a weakened area, when the pressure release mechanism 213 is not activated, for example, during normal use of the battery 10, the first support wall 131 is sealed, thereby effectively protecting the pressure release mechanism 213 and preventing it from being broken and malfunctioning due to external force. In addition, when the battery cell 20 experiences thermal runaway, the weakened area can be broken in a timely manner to allow waste to be discharged from the electrical cavity 11a, thereby preventing the expansion of thermal runaway and improving the safety of the battery 10.

[0099] As can be appreciated, when the pressure relief region 1311 is a weakened region, the weakened region may take various forms to facilitate breakage by effluent, and the embodiments of the present application are not limited thereto, and the following description will be given by way of example. For example, the pressure relief region 1311 may be a thin region of the first support wall 131, thereby weakening the strength of the pressure relief region and forming a weakened region. In addition to employing a thin-walled weakened region, the weakened region may be formed using a low-melting-point material so that it is easily melted by effluent. That is, the weakened region may have a lower melting point than the rest of the first support wall 131. For example, the weakened region may be made of a material with a melting point of less than 400°C.

[0100] As can be understood, when the pressure release area 1311 is a weakened area, the weakened area may be configured with both a low melting point material and a thin wall, that is, the two embodiments described above may be implemented separately or in combination, and the examples of the present application are not limited thereto.

[0101] Optionally, in this embodiment, the first support wall 131 is provided with a recess corresponding to the pressure release mechanism 213, and the weakened area is provided in the bottom wall of the recess.

[0102] As can be understood, the recess according to the embodiment of the present application can be realized in various forms, and the embodiment of the present application is not limited thereto. For example, as shown in Figures 2 and 3, the opening of the recess faces the collection cavity 11b, the bottom wall of the recess is close to the first wall 21 of the battery cell 20, and a weakened area is provided in the bottom wall of the recess. Also, as shown in Figure 7, the opening of the recess faces the pressure release mechanism 213, the bottom wall of the recess is away from the first wall 21 of the battery cell 20, and a weakened area is provided in the bottom wall of the recess, and the interior of the recess can provide a deformation space for the pressure release mechanism 213.

[0103] Optionally, in the present embodiment, the pressure relief area 1311 is a first through hole that penetrates the first support wall 131, and the penetration direction is the thickness direction of the first support wall 131, for example, the z direction in Figures 8 and 9.

[0104] When the pressure relief area 1311 is the first through hole, on the one hand, it is easier to process, and on the other hand, the effluent discharged through the pressure relief mechanism 213 can be quickly released.

[0105] Optionally, as shown in FIGS. 8 and 9, the battery 10 further includes a sealing member 15 that is used to seal the first through-hole and that is broken when the pressure release mechanism 213 is activated.

[0106] The sealing member 15 is broken when the pressure release mechanism 213 is activated, allowing waste from the battery cell 20 to be discharged from the electrical cavity 11a through the through-hole. The sealing member 15 may be a gasket, sealant, sealing film, etc., and may be made of polyethylene, polypropylene, rubber, polyurethane, etc. When the pressure release region 1311 is the first through-hole, the melting point of the sealing member 15 can be appropriately set to, on the one hand, maintain the hermeticity of the electrical cavity 11a during normal use of the battery cell 20 and protect the pressure release mechanism 213 from the external environment. On the other hand, if the battery cell 20 experiences thermal runaway, the sealing member 15 can be broken in a timely manner to expose the first through-hole, allowing waste from the battery cell 20 to be discharged from the electrical cavity 11a through the first through-hole, preventing the expansion of thermal runaway and improving the safety of the battery 10.

[0107] Optionally, the position of the sealing member 15 according to the embodiment of the present application can be set according to actual applications. For example, the sealing member 15 may be provided in the first through-hole. On the one hand, the sealing member 15 seals the first through-hole, and on the other hand, the placement of the sealing member 15 in the first through-hole does not require occupying other space within the housing 11, thereby improving the space utilization of the housing 11. For example, as shown in FIG. 8, the sealing member 15 may be provided on the surface of the first support wall 131 facing the first wall 21, and / or as shown in FIG. 9, the sealing member 15 may be provided on the surface of the first support wall 131 away from the first wall 21 for ease of processing. Furthermore, when the sealing member 15 is provided on the surface of the first support wall 131 facing the first wall 21 as shown in FIG. 8, the sealing member 15 is close to the pressure release mechanism 213, so that it is quickly broken by the discharged matter of the pressure release mechanism 213, avoiding affecting the operation of the pressure release mechanism 213, and allowing the discharged matter to be discharged into the collection cavity 11b in a timely manner. As shown in FIG. 9, when the sealing member 15 is provided on the surface of the first support wall 131 away from the first wall 21, the distance between the pressure release mechanism 213 and the sealing member 15 can provide a deformation space for the operation of the pressure release mechanism 213, and avoid affecting the normal operation of the pressure release mechanism 213.

[0108] Optionally, in an embodiment of the present application, as shown in Figures 10 and 11, the battery 10 further includes an exhaust member 16, and exhaust from the battery cells 20 in the collection cavity 11b is exhausted from the housing 11 through the exhaust member 16 to avoid the expansion of thermal runaway of the battery 10.

[0109] 11 , the exhaust member 16 may be, for example, an exhaust pipe, and the exhaust member 16 includes a cavity 163. A second through-hole 134 may be provided in a region of the first support wall 131 that does not contact the first wall 21 of the battery cell 20, and a first end 161 of the exhaust member 16 is connected to the second through-hole 134 on the first support wall 131. A third through-hole 113 is provided in the housing body 112, and a second end 162 of the exhaust member 16 is connected to the third through-hole 113 on the housing body 112. The exhaust from the battery cell 20 in the collection cavity 11b first enters the cavity 163 through the second through-hole 134, reaches the third through-hole 113, and then is discharged from the housing 11 through the third through-hole 113. Optionally, a first end 161 of the exhaust member 16 is sealingly connected to the second through-hole 134 and a second end 162 of the exhaust member 16 is sealingly connected to the third through-hole 113 .

[0110] Optionally, in the present embodiment, one exhaust member 16 may be provided to save space within the battery 10, or multiple exhaust members 16 may be provided to increase the exhaust rate of exhaust materials within the battery 10.

[0111] As can be understood, in the embodiments of the present application, one support member 13 may be provided within the housing 11, or multiple support members 13 may be provided. For example, as shown in FIGS. 2 to 11, if one support member 13 corresponds to one row of battery cell groups consisting of multiple battery cells 20 arranged along a first direction y, and the battery 10 includes multiple rows of battery cell groups arranged along a second direction x, multiple support members 13 are provided within the housing 11 in a one-to-one correspondence with the multiple rows of battery cell groups. In this case, the battery 10 is provided with multiple exhaust members 16 in a one-to-one correspondence with the multiple support members 13, or each support member 13 of the multiple support members 13 corresponds to two exhaust members 16, and the two exhaust members 16 must be adjacent to both ends of one support member 13 in the first direction y. Also, for example, as shown in FIG. 12, one support member 13 is provided within the housing 11 corresponding to the multiple rows of battery cell groups. In this case, the battery 10 may be provided with one exhaust member 16 corresponding to one support member 13, or may be provided with two exhaust members 16 corresponding to one support member 13, with the two exhaust members 16 respectively adjacent to both ends of the one support member 13 in the first direction y.

[0112] An embodiment of the present application further provides an electrical device, which may include the battery 10 according to the above-described embodiment. Optionally, the electrical device may be a vehicle 1, a ship, a spacecraft, or the like, although the embodiment of the present application is not limited thereto.

[0113] Although the present application has been described with reference to preferred embodiments, various modifications may be made thereto and equivalent parts may be substituted without departing from the scope of the present application. In particular, the technical features recited in each embodiment may be combined in any manner as long as there is no structural contradiction. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. a housing (11) containing an electrical cavity (11a); a battery cell (20) accommodated in the electrical cavity (11a) and having a pressure release mechanism (213) on a first wall (21); a support member (13) attached to the first wall (21), configured such that, upon activation of the pressure release mechanism (213), exhaust from the battery cells (20) passes through the support member (13) and is exhausted from the electrical cavity (11 a), the support member (13) being provided with a reinforcing structure (14); The support member (13) includes a first support wall (131) disposed opposite the first wall (21) and two side walls (132) connected to the first support wall (131); The battery (10) is characterized in that the reinforcing structure (14) is provided between the two side walls (132) and connected to the two side walls (132).

2. A battery (10) as described in claim 1, characterized in that the reinforcing structure (14) is provided on a surface of the first support wall (131) away from the first wall (21).

3. 3. The battery (10) of claim 1 or 2, wherein the first support wall (131) forms an inverted "U"-shaped structure with the two side walls (132).

4. The battery (10) of claim 1 or 2, characterized in that the support member (13) further includes a second support wall (133) arranged opposite the first support wall (131), and the first support wall (131), the second support wall (133) and the two side walls (132) form a "L"-shaped structure.

5. 5. The battery (10) according to claim 4, characterized in that the reinforcing structure (14) is connected to the first support wall (131) and / or the second support wall (133).

6. The battery (10) according to claim 1 or 2, characterized in that the first support wall (131) is provided with a pressure release area (1311), and when the pressure release mechanism (213) is activated, exhaust from the battery cell (20) passes through the pressure release area (1311) and is discharged from the electrical cavity (11a).

7. 7. The battery (10) of claim 6, wherein the pressure relief area (1311) is offset from the reinforcement structure (14).

8. 7. The battery (10) of claim 6, wherein the pressure release area (1311) is a weakened area of ​​the first support wall (131), the weakened area being adapted to break upon activation of a pressure release mechanism (213).

9. 9. The battery (10) of claim 8, wherein the first support wall (131) is provided with a recess corresponding to the pressure release mechanism (213), and the weakened area is provided in a bottom wall of the recess.

10. The battery (10) of claim 6, characterized in that the pressure release area (1311) is a first through hole that penetrates the first support wall (131), and the penetration direction is in the thickness direction of the first support wall (131).

11. The battery (10) according to claim 10, further comprising a sealing member (15) used to seal the first through-hole and which is broken when the pressure release mechanism (213) is activated.

12. The battery (10) according to claim 11, characterized in that the sealing member is provided in the first through-hole to seal the first through-hole.

13. the sealing member (15) is provided on a surface of the first support wall (131) facing the first wall (21), and / or 12. The battery (10) according to claim 11, wherein the sealing member (15) is provided on a surface of the first support wall (131) remote from the first wall (21).

14. 3. The battery (10) according to claim 1 or 2, wherein the support member (13) is integrally molded with the reinforcing structure (14).

15. The battery (10) according to claim 1 or 2, characterized in that the housing (11) further includes a collection cavity (11b) for collecting discharged matter from the battery cells (20) that is discharged through the support member (13) when the pressure release mechanism (213) is activated.

16. The battery (10) of claim 15, further comprising an exhaust member (16), wherein exhaust from the battery cell (20) in the collection cavity (11b) is exhausted from the housing (11) through the exhaust member (16).

17. The battery (10) of claim 16, characterized in that the support member (13) has a second through hole, the housing (11) has a third through hole, a first end of the exhaust member (16) is connected to the second through hole, and a second end of the exhaust member (16) is connected to the third through hole.

18. The battery (10) of claim 16, characterized in that the exhaust member (16) includes a cavity (163) that communicates with the collection cavity (11b), and exhaust from the battery cell (20) in the collection cavity (11b) is exhausted from the housing (11) through the cavity (163).

19. 3. An electrical installation comprising a battery (10) according to claim 1 or 2 for supplying electrical energy.

Citation Information

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