Method for producing cyclic olefin copolymer, cyclic olefin copolymer, crosslinked product, film or sheet, laminate, circuit board, electronic device, and prepreg
A method for producing cyclic olefin copolymers using specific transition metal compounds and organoaluminum compounds addresses solvent solubility and heat resistance challenges, resulting in improved impregnation and circuit board production.
Patent Information
- Application Number
- JP2024530788
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2022-06-27
- Filing Date
- 2023-06-23
- Publication Date
- 2026-02-19
- Estimated Expiration
- 2043-06-23
AI Technical Summary
Existing cyclic olefin copolymers with crosslinkable groups face challenges in solvent solubility, particularly at high solid contents, which affects the impregnation of fiber substrates during circuit board production, and there is a need for improved balance between heat resistance and solvent solubility.
A method for producing a cyclic olefin copolymer using specific transition metal compounds and organoaluminum compounds to achieve a balance between heat resistance and solvent solubility, involving copolymerization of olefins, cyclic non-conjugated dienes, and cyclic olefins, with controlled glass transition temperatures and catalyst removal steps.
The method produces a cyclic olefin copolymer with enhanced solvent solubility and heat resistance, enabling stable impregnation of fiber substrates and improved circuit board production.
Smart Images

Figure 0007818082000001 
Figure 0007818082000002 
Figure 0007818082000003
Abstract
Description
[Technical Field]
[0001] The present invention relates to a method for producing a cyclic olefin copolymer, a cyclic olefin copolymer, a crosslinked product, a film or sheet, a laminate, a circuit board, an electronic device, and a prepreg. [Background technology]
[0002] Recently, the number of wireless communication devices using high frequency bands has increased, and the increasing speed of communication has inevitably led to the increased use of higher frequency bands. As a result, there is a demand for circuit boards with a small dielectric loss tangent to minimize transmission loss at high frequencies.
[0003] Patent Documents 1 and 2 disclose that a sheet obtained by crosslinking a cyclic olefin copolymer copolymerized with a specific diene compound with an organic peroxide or the like exhibits excellent heat resistance and dielectric properties. Furthermore, Patent Documents 3 and 4 disclose crosslinkable resin molded articles containing crosslinkable cycloolefin polymers, which have excellent fluidity when heated and solvent solubility. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Japanese Patent Application Laid-Open No. 2010-100843 [Patent Document 2] International Publication No. 2012 / 046443 [Patent Document 3] Japanese Patent Application Publication No. 2019-081898 [Patent Document 4] International Publication No. 2021 / 149713 [Non-patent literature]
[0005] [Non-Patent Document 1] Incoronata Tritto, Laura Boggioni, Cristina Zampa, and Dino R. Ferro, “Ethylene-Norbornen Copolymers by Cs-Symmetric Metallocenes: Determination of the Copolymerization Parameters and Mechanistic Considerations on the Basis of Tetrad Analysis” Macromolecules, 2005, 38, 9910-9919. Summary of the Invention [Problem to be solved by the invention]
[0006] According to the investigations of the present inventors, it has become clear that there is room for further improvement in the solubility of cyclic olefin copolymers having crosslinkable groups as described in Patent Documents 1 and 2 in solvents such as toluene when the cyclic olefin copolymer contains a large amount of the copolymer (high solid content). If the solvent solubility at a high solid content can be improved, it is believed that the impregnation of fiber substrates during the production of circuit boards can be further improved. Furthermore, although the cyclic olefin copolymers having crosslinkable groups described in Patent Documents 3 and 4 show improvements in fluidity and solubility, when the cyclic olefin content was increased to impart higher heat resistance, it was found that there was still a problem with solvent solubility. If the solvent solubility is impaired, problems arise in that the method of managing the varnish and the stable impregnation of the fiber substrate during the production of circuit boards are impaired. That is, according to the investigations of the present inventors, the inventions described in Patent Documents 3 and 4 have room for further improvement in terms of improving the solvent solubility while maintaining the heat resistance of the cyclic olefin copolymer having a crosslinkable group.
[0007] The present invention has been made in view of the above circumstances, and provides a method for producing a cyclic olefin copolymer having an improved balance between heat resistance and solvent solubility. [Means for solving the problem]
[0008] As a result of intensive research to solve the above problems, the present inventors have found that by improving the method for producing a cyclic olefin copolymer, a cyclic olefin copolymer having an improved balance between heat resistance and solvent solubility can be obtained, and have completed the present invention.
[0009] That is, according to the present invention, there are provided a method for producing a cyclic olefin copolymer, a cyclic olefin copolymer, a crosslinked product, a film or sheet, a laminate, a circuit board, an electronic device, and a prepreg, all of which are shown below.
[0010] 1. A method for producing a cyclic olefin copolymer, comprising: The cyclic olefin copolymer is (A) one or more olefin-derived repeating units represented by the following general formula (I), (B) one or more repeating units derived from a cyclic non-conjugated diene represented by the following general formula (III), (C) one or more repeating units derived from cyclic olefins represented by the following general formula (V), [ka] [In the above general formula (I), R 300 represents a hydrogen atom or a linear or branched hydrocarbon group having 1 to 29 carbon atoms. [ka] [In the above general formula (III), u is 0 or 1, v is 0 or a positive integer, w is 0 or 1, and R 61 ~R 76 and R a1 and R b1 may be the same or different and are a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 15 carbon atoms, or an aromatic hydrocarbon group having 6 to 20 carbon atoms; R104 is a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, t is a positive integer of 0 to 10, and R 75 and R 76 are bonded to each other may form a monocyclic or polycyclic ring.] [ka] [In the above general formula (V), u is 0 or 1, v is 0 or a positive integer, w is 0 or 1, and R 61 ~R 78 and R a1 and R b1 may be the same or different and are a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 15 carbon atoms, or an aromatic hydrocarbon group having 6 to 20 carbon atoms; R 75 ~R 78 may be bonded to each other to form a monocyclic or polycyclic ring. The cyclic olefin copolymer has a glass transition temperature of 100°C or higher as measured by a differential scanning calorimeter (DSC), The method comprises: The method includes a polymerization step of copolymerizing an olefin, a cyclic non-conjugated diene, and a cyclic olefin in the presence of an olefin polymerization catalyst containing a transition metal compound (A) and a compound (B), The transition metal compound (A) is A transition metal compound (A-1) represented by the following formula (II), and The transition metal compound (A-2) contains one or more transition metal compounds selected from the group consisting of transition metal compounds (A-2) represented by the following formula (VI): [ka] [In the formula (II), M 2 indicates a transition metal atom in Group 4 of the periodic table, n 1 represents an integer from 1 to 3, L each independently represents a monovalent anionic ligand having an atom of Group 15 of the periodic table as a coordinating atom; X 1 each independently represents a group or atom selected from the group consisting of a hydrogen atom, a halogen atom, a hydrocarbon group, a halogen-containing group, an oxygen-containing group, a sulfur-containing group, a nitrogen-containing group, a phosphorus-containing group, a silicon-containing group, a boron-containing group, and an aluminum-containing group, and substitution products thereof; R 5 ~R 9 each independently represents a group or atom selected from the group consisting of a hydrogen atom, a halogen atom, a hydrocarbon group, a halogen-containing group, an oxygen-containing group, a sulfur-containing group, a nitrogen-containing group, a phosphorus-containing group, a silicon-containing group, a boron-containing group, and an aluminum-containing group, and a substitution product thereof; R 5 ~R 9 Any two or three of these may be fused to form a ring, and the ring formed may have aromaticity and contain a conjugated double bond.] [ka] [In the formula (VI), M 3 indicates a transition metal atom in Group 4 of the periodic table, n 2 represents an integer from 1 to 4, X 2 each independently represents an atom or group selected from the group consisting of a hydrogen atom, a halogen atom, a hydrocarbon group, a halogen-containing group, an oxygen-containing group, a sulfur-containing group, a nitrogen-containing group, a phosphorus-containing group, a silicon-containing group, a boron-containing group, and an aluminum-containing group, and substitution products thereof; R 10 ~R 17 each independently represents an atom or group selected from the group consisting of a hydrogen atom, a halogen atom, a hydrocarbon group, a halogen-containing group, an oxygen-containing group, a sulfur-containing group, a nitrogen-containing group, a phosphorus-containing group, a silicon-containing group, a boron-containing group, and an aluminum-containing group, and the group consisting of substituted groups thereof; R 10 ~R 17Adjacent ones of these may be bonded to each other to form a ring, and the ring formed may have aromaticity and contain a conjugated double bond. The compound (B) is Organometallic compound (B-1), Organoaluminum oxy compound (B-2), and and (B-3) a compound that reacts with the transition metal compound (A) to form an ion pair. A method for producing a cyclic olefin copolymer, comprising: 2. The production method according to 1., wherein, when the total number of moles of repeating units in the cyclic olefin copolymer is taken as 100 mole %, the content of repeating units (A) derived from the olefin is 10 mole % or more and 90 mole % or less, the content of repeating units (B) derived from the cyclic non-conjugated diene is 1 mole % or more and 40 mole % or less, and the content of repeating units (C) derived from the cyclic olefin is 1 mole % or more and 50 mole % or less. 3. The method according to 1. or 2., wherein the glass transition temperature of the cyclic olefin copolymer measured by differential scanning calorimetry (DSC) is 100°C or higher and 250°C or lower. 4. The production method according to any one of 1. to 3., wherein the cyclic non-conjugated diene constituting the repeating unit (B) derived from the cyclic non-conjugated diene includes 5-vinyl-2-norbornene. 5. The cyclic olefin constituting the cyclic olefin-derived structural unit (C) is a tetracyclo[4.4.0.1 2,5 .1 7,10 1.]-3-dodecene and bicyclo[2.2.1]-2-heptene. 6. The production method according to any one of 1. to 5., further comprising a catalyst removal step of removing the olefin polymerization catalyst. 7. The cyclic olefin copolymer 13 In the C-NMR spectrum, The integral value of the signal in the range of 43.8 ppm to 45.0 ppm is calculated as X C , The integral value of the signal in the range of 40.3 ppm to 41.3 ppm is expressed as Y A , The integral value of the signal in the range of 38.4 ppm to 39.9 ppm is calculated as X B , When (X B -X C ) / Y A 7. The method according to any one of 1. to 6., wherein the value of is 0.2 or more and 2.0 or less. 8. A cyclic olefin copolymer obtained by the production method described in any one of 1. to 7. 9. A crosslinked product obtained by crosslinking the cyclic olefin copolymer described in 8. 10. A film or sheet comprising the crosslinked product described in 9. 11. A laminate in which the film or sheet according to 10. is laminated on a substrate. 12. A circuit board comprising an electrical insulating layer containing the crosslinked product described in 9. and a conductor layer provided on the electrical insulating layer. 13. An electronic device comprising the circuit board described in 12. 14. A prepreg comprising the cyclic olefin copolymer according to 8. and a sheet-like fiber substrate. 15. A cyclic olefin copolymer, The cyclic olefin copolymer is (A) one or more olefin-derived repeating units represented by the following general formula (I), (B) one or more repeating units derived from a cyclic non-conjugated diene represented by the following general formula (III), (C) one or more repeating units derived from cyclic olefins represented by the following general formula (V), [ka] [In the above general formula (I), R 300 represents a hydrogen atom or a linear or branched hydrocarbon group having 1 to 29 carbon atoms. [ka] [In the above general formula (III), u is 0 or 1, v is 0 or a positive integer, w is 0 or 1, and R 61 ~R 76 and R a1 and R b1 may be the same or different and are a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 15 carbon atoms, or an aromatic hydrocarbon group having 6 to 20 carbon atoms; R 104 is a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, t is a positive integer of 0 to 10, and R 75 and R 76 are bonded to each other may form a monocyclic or polycyclic ring.] [ka] [In the above general formula (V), u is 0 or 1, v is 0 or a positive integer, w is 0 or 1, and R 61 ~R 78 and R a1 and R b1 may be the same or different and are a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 15 carbon atoms, or an aromatic hydrocarbon group having 6 to 20 carbon atoms; R 75 ~R 78 may be bonded to each other to form a monocyclic or polycyclic ring. The cyclic olefin copolymer has a glass transition temperature of 100°C or higher as measured by a differential scanning calorimeter (DSC), The cyclic olefin copolymer 13 In the C-NMR spectrum, The integral value of the signal in the range of 43.8 ppm to 45.0 ppm is calculated as X C , The integral value of the signal in the range of 40.3 ppm to 41.3 ppm is expressed as Y A , The sum of the integral values of the signals in the range from 38.4 ppm to 39.9 ppm is X B When (X B -X C ) / Y A A cyclic olefin copolymer having a value of 0.2 or more and 2.0 or less. 16. The cyclic olefin copolymer according to paragraph 15, wherein, when the total number of moles of repeating units in the cyclic olefin copolymer is taken as 100 mole %, the content of repeating units (A) derived from the olefin is 10 mole % or more and 90 mole % or less, the content of repeating units (B) derived from the cyclic non-conjugated diene is 1 mole % or more and 40 mole % or less, and the content of repeating units (C) derived from the cyclic olefin is 1 mole % or more and 50 mole % or less. 17. The cyclic olefin copolymer according to 15 or 16, wherein the glass transition temperature of the cyclic olefin copolymer measured by differential scanning calorimetry (DSC) is 100°C or higher and 250°C or lower. 18. The cyclic olefin copolymer according to any one of 15 to 17, wherein the cyclic non-conjugated diene constituting the repeating unit (B) derived from the cyclic non-conjugated diene includes 5-vinyl-2-norbornene. 19. The cyclic olefin constituting the cyclic olefin-derived structural unit (C) is a tetracyclo[4.4.0.1 2,5 .1 7,10 19. The cyclic olefin copolymer according to any one of 15. to 18., which contains at least one member selected from the group consisting of cyclo[2.2.1]-3-dodecene and bicyclo[2.2.1]-2-heptene. 20. The olefin constituting the olefin-derived repeating unit (A) contains ethylene, the cyclic non-conjugated diene constituting the repeating unit (B) derived from the cyclic non-conjugated diene includes 5-vinyl-2-norbornene, The cyclic olefin constituting the cyclic olefin-derived structural unit (C) is tetracyclo[4.4.0.1 2,5 .1 7,10 20. The cyclic olefin copolymer according to any one of 15. to 19., which contains 1-3-dodecene. 21. A crosslinked product obtained by crosslinking the cyclic olefin copolymer according to any one of items 15 to 20. 22. A film or sheet comprising the crosslinked product according to 21. 23. A laminate in which the film or sheet according to 22. is laminated on a substrate. 24. A circuit board comprising an electrical insulating layer containing the crosslinked product according to 21, and a conductor layer provided on the electrical insulating layer. 25. An electronic device comprising the circuit board described in 24. 26. A prepreg comprising the cyclic olefin copolymer according to any one of 15 to 20 and a sheet-like fiber substrate. [Effects of the Invention]
[0011] According to the present invention, a method for producing a cyclic olefin copolymer having an improved balance between heat resistance and solvent solubility can be provided. DETAILED DESCRIPTION OF THE INVENTION
[0012] Hereinafter, the present invention will be described based on the embodiments. In the present embodiments, "A to B" indicating a numerical range means A or more and B or less unless otherwise specified. When numerical ranges are stated in stages, the upper and lower limits of each numerical range can be combined in any way. Each of the monomers constituting the cyclic olefin copolymer according to the present invention may be a monomer obtained from a fossil raw material, or may be a monomer obtained from an animal or plant raw material.
[0013] [Method of producing cyclic olefin copolymer] The method for producing the cyclic olefin copolymer will be described below.
[0014] The method for producing a cyclic olefin copolymer of the present embodiment includes a polymerization step of copolymerizing an olefin, a cyclic non-conjugated diene, and a cyclic olefin in the presence of an olefin polymerization catalyst containing a transition metal compound (A) and a compound (B), and the cyclic olefin copolymer has a glass transition temperature of 100°C or higher as measured by a differential scanning calorimeter (DSC). By carrying out polymerization in the presence of an olefin polymerization catalyst containing a transition metal compound (A) and a compound (B) and adjusting the glass transition temperature of the cyclic olefin copolymer measured by a differential scanning calorimeter (DSC) to 100°C or higher, it is possible to obtain a cyclic olefin copolymer having an improved balance between heat resistance and solvent solubility.
[0015] <Olefin polymerization catalyst> The olefin polymerization catalyst contains a transition metal compound (A) and a compound (B).
[0016] <Transition metal compound (A)> The transition metal compound (A) contains one or more compounds selected from the group consisting of a transition metal compound (A-1) represented by the following formula (II) and a transition metal compound (A-2) represented by the following formula (VI): The transition metal compound (A) preferably contains a transition metal compound (A-2) represented by the following formula (VI).
[0017] (Transition metal compound (A-1)) The transition metal compound (A-1) is represented by the following formula (II).
[0018] [ka]
[0019] In the above formula (II), M 2 indicates a transition metal in Group 4 of the periodic table. M 2 Examples of M include a titanium atom, a zirconium atom, and a hafnium atom. 2 is preferably a titanium atom or a zirconium atom, and more preferably a titanium atom.
[0020] n 1 represents an integer of 1 to 3. 1 is M 2 Valence and X 1Depending on the type of n, the transition metal compound (A-2) represented by formula (II) is selected so that the entire compound is electrically neutral. 1 is preferably 2.
[0021] Each L independently represents a monovalent anionic ligand in which an atom of Group 15 of the periodic table is the coordinating atom. L is preferably a monovalent anionic ligand represented by formula (IV).
[0022] [ka]
[0023] In the above formula (IV), Y represents an atom in Group 15 of the periodic table. Examples of Y include a nitrogen atom, a phosphorus atom, and an arsenic atom. Y is preferably a nitrogen atom.
[0024] Z represents one type of atom selected from Group 14, Group 15, or Group 16 of the periodic table. Examples of Z include a carbon atom or a silicon atom, etc., which belong to Group 14; a nitrogen atom, a phosphorus atom, or an arsenic atom, etc., which belong to Group 15; and an oxygen atom or a sulfur atom, etc., which belong to Group 16. Z is preferably a carbon atom or a nitrogen atom, more preferably a carbon atom.
[0025] n 3 represents an integer of 1 to 3. 3 is the valence of Z and R 18 Depending on the type of the anionic ligand, the anionic group represented by formula (IV) is selected so that the entire anionic group is electrically neutral. n 2 is preferably 1 or 2, and more preferably 2.
[0026] R 18each independently represents a group or atom selected from the group consisting of a hydrogen atom, a halogen atom, a hydrocarbon group, a halogen-containing group, an oxygen-containing group, a sulfur-containing group, a nitrogen-containing group, a phosphorus-containing group, a silicon-containing group, a boron-containing group, and an aluminum-containing group, and the group consisting of substituted groups thereof, and each may be bonded to each other to form a ring, and the formed ring may have aromaticity including a conjugated double bond, or the formed ring may be bonded to a cyclopentadienyl group.
[0027] R 18 The halogen atoms, hydrocarbon groups, halogen-containing groups, oxygen-containing groups, sulfur-containing groups, nitrogen-containing groups, phosphorus-containing groups, silicon-containing groups, boron-containing groups and aluminum-containing groups represented by R 3 and R 4 Examples of the halogen atom include a halogen atom, a hydrocarbon group, a halogen-containing group, an oxygen-containing group, a sulfur-containing group, a nitrogen-containing group, a phosphorus-containing group, a silicon-containing group, a boron-containing group, and an aluminum-containing group, as well as those exemplified as substitution products thereof. R 18 Examples of structures in which the groups bond to each other to form a ring and the formed ring is bonded to a cyclopentadienyl group include the following:
[0028] [ka]
[0029] R 18 is a group selected from the group consisting of hydrocarbon groups, halogen-containing groups, oxygen-containing groups, sulfur-containing groups, nitrogen-containing groups, phosphorus-containing groups, silicon-containing groups, boron-containing groups, and aluminum-containing groups, and substituted groups thereof; 19 Each of the groups independently has preferably 1 to 20 carbon atoms, and more preferably 1 to 10 carbon atoms.
[0030] R 18are each independently preferably an atom or group selected from the group consisting of a hydrogen atom, an alkyl group, a cycloalkyl group, an alkoxy group, an amide group, an aryl group, an aralkyl group, a silyl group, an alkylamide group, an alkylsilyl group, an arylamide group, a silylamide group, a phosphinoamide group, and a phosphido group, and a substituted product thereof; more preferably an alkyl group, a cycloalkyl group, or an aryl group, or a substituted product thereof; even more preferably a t-butyl group, a tricyclodecane group, or a phenyl group, or a substituted product thereof; and even more preferably a t-butyl group.
[0031] X 1 each independently represents a group or atom selected from the group consisting of a hydrogen atom, a halogen atom, a hydrocarbon group, a halogen-containing group, an oxygen-containing group, a sulfur-containing group, a nitrogen-containing group, a phosphorus-containing group, a silicon-containing group, a boron-containing group, and an aluminum-containing group, and substitution products thereof.
[0032] X 1 The halogen atoms, hydrocarbon groups, halogen-containing groups, oxygen-containing groups, sulfur-containing groups, nitrogen-containing groups, phosphorus-containing groups, silicon-containing groups, boron-containing groups and aluminum-containing groups represented by R 3 and R 4 Examples of the halogen atom include a halogen atom, a hydrocarbon group, a halogen-containing group, an oxygen-containing group, a sulfur-containing group, a nitrogen-containing group, a phosphorus-containing group, a silicon-containing group, a boron-containing group, and an aluminum-containing group, as well as those exemplified as substitution products thereof.
[0033] X 1 is a group selected from the group consisting of hydrocarbon groups, halogen-containing groups, oxygen-containing groups, sulfur-containing groups, nitrogen-containing groups, phosphorus-containing groups, silicon-containing groups, boron-containing groups, and aluminum-containing groups, and substituted groups thereof; 1 Each of the groups independently has preferably 1 to 20 carbon atoms, and more preferably 1 to 10 carbon atoms. X 1is preferably a halogen atom, more preferably a chlorine atom.
[0034] R 5 ~R 9 each independently represents a group or atom selected from the group consisting of a hydrogen atom, a halogen atom, a hydrocarbon group, a halogen-containing group, an oxygen-containing group, a sulfur-containing group, a nitrogen-containing group, a phosphorus-containing group, a silicon-containing group, a boron-containing group, and an aluminum-containing group, and a substitution product thereof; R 5 ~R 9 Any two or three of these may be fused to form a ring, and the ring formed may have aromaticity containing a conjugated double bond.
[0035] R 5 ~R 9 The halogen atoms, hydrocarbon groups, halogen-containing groups, oxygen-containing groups, sulfur-containing groups, nitrogen-containing groups, phosphorus-containing groups, silicon-containing groups, boron-containing groups and aluminum-containing groups represented by R 3 and R 4 Examples of the halogen atom include a halogen atom, a hydrocarbon group, a halogen-containing group, an oxygen-containing group, a sulfur-containing group, a nitrogen-containing group, a phosphorus-containing group, a silicon-containing group, a boron-containing group, and an aluminum-containing group, as well as those exemplified as substitution products thereof.
[0036] R 5 ~R 9 is a group selected from the group consisting of hydrocarbon groups, halogen-containing groups, oxygen-containing groups, sulfur-containing groups, nitrogen-containing groups, phosphorus-containing groups, silicon-containing groups, boron-containing groups, and aluminum-containing groups, and substituted groups thereof; 5 ~R 9 Each of the groups independently has preferably 1 to 20 carbon atoms, and more preferably 1 to 10 carbon atoms. R 5 ~R 9 is preferably a hydrogen atom.
[0037] (Transition metal compound (A-2)) The transition metal compound (A-2) is represented by the following formula (VI).
[0038] [ka]
[0039] In the above formula (VI), M 3 indicates a transition metal in Group 4 of the periodic table. M 3 Examples of the atom include a titanium atom, a zirconium atom, and a hafnium atom.
[0040] M 3 is preferably a titanium atom or a zirconium atom, and more preferably a titanium atom.
[0041] n 2 represents an integer of 1 to 4. n 2 is M 3 Valence and X 2 Depending on the type of the transition metal compound (A-2) represented by formula (VI), it is selected so that the entire transition metal compound (A-2) represented by formula (VI) is electrically neutral. n 2 is preferably 2.
[0042] X 2 each independently represents an atom or group selected from the group consisting of a hydrogen atom, a halogen atom, a hydrocarbon group, a halogen-containing group, an oxygen-containing group, a sulfur-containing group, a nitrogen-containing group, a silicon-containing group, and a boron-containing group, and substitution products thereof.
[0043] X 2 The halogen atoms, hydrocarbon groups, halogen-containing groups, oxygen-containing groups, sulfur-containing groups, nitrogen-containing groups, phosphorus-containing groups, silicon-containing groups, boron-containing groups and aluminum-containing groups represented by R 3 and R 4Examples of the halogen atom include a halogen atom, a hydrocarbon group, a halogen-containing group, an oxygen-containing group, a sulfur-containing group, a nitrogen-containing group, a phosphorus-containing group, a silicon-containing group, a boron-containing group, and an aluminum-containing group, as well as those exemplified as substitution products thereof.
[0044] X 2 is a group selected from the group consisting of hydrocarbon groups, halogen-containing groups, oxygen-containing groups, sulfur-containing groups, nitrogen-containing groups, phosphorus-containing groups, silicon-containing groups, boron-containing groups, and aluminum-containing groups, and substituted groups thereof; 2 Each of the groups independently has preferably 1 to 20 carbon atoms, and more preferably 1 to 10 carbon atoms. X 2 is preferably a halogen atom, more preferably a chlorine atom.
[0045] R 10 ~R 17 each independently represents an atom or group selected from the group consisting of a hydrogen atom, a halogen atom, a hydrocarbon group, a halogen-containing group, an oxygen-containing group, a sulfur-containing group, a nitrogen-containing group, a silicon-containing group, and a boron-containing group, and the group consisting of substituted groups thereof; R 10 ~R 14 Adjacent ones of these may be bonded to each other to form a ring, and the ring formed may have aromaticity containing a conjugated double bond.
[0046] R 10 ~R 17 The halogen atoms, hydrocarbon groups, halogen-containing groups, oxygen-containing groups, sulfur-containing groups, nitrogen-containing groups, phosphorus-containing groups, silicon-containing groups, boron-containing groups and aluminum-containing groups represented by R 3 and R 4 Examples of the halogen atom include a halogen atom, a hydrocarbon group, a halogen-containing group, an oxygen-containing group, a sulfur-containing group, a nitrogen-containing group, a phosphorus-containing group, a silicon-containing group, a boron-containing group, and an aluminum-containing group, as well as those exemplified as substitution products thereof.
[0047] R 10 ~R17 is a group selected from the group consisting of hydrocarbon groups, halogen-containing groups, oxygen-containing groups, sulfur-containing groups, nitrogen-containing groups, phosphorus-containing groups, silicon-containing groups, boron-containing groups, and aluminum-containing groups, and substituted groups thereof; 10 ~R 17 Each of the groups independently has preferably 1 to 20 carbon atoms, and more preferably 1 to 10 carbon atoms.
[0048] R 10 ~R 17 Specific examples of combinations of R 10 ~R 14 and R 17 are each independently an atom or group selected from the group consisting of a hydrogen atom, a halogen atom, a hydrocarbon group, a halogen-containing group, and a silicon-containing group, and substitution products thereof, and R 15 and R 16 are preferably each independently an atom or group selected from the group consisting of a hydrogen atom, a halogen atom, a hydrocarbon group, a halogen-containing group, and a substitution product thereof. R 10 ~R 14 Adjacent ones of these may be bonded to each other to form a ring, and the ring formed may have aromaticity containing a conjugated double bond.
[0049] R 10 ~R 17 Specific examples of combinations of R 10 ~R 14 and R 17 are each independently a hydrogen atom or a hydrocarbon group, and R 15 and R 16 are each independently a hydrogen atom, a hydrocarbon group, or a halogen-containing hydrocarbon group.
[0050] R 10 ~R 17 Specific examples of combinations of R 10 ~R 14 and R 17are each independently a hydrogen atom, an alkyl group, or a cyclic hydrocarbon group to which two or more substituents are bonded, and R 15 and R 16 and are each independently a hydrogen atom, a hydrocarbon group, or a halogen-containing alkyl group.
[0051] R 10 ~R 17 Specific examples of combinations of R 10 ~R 14 and R 17 are each independently a hydrogen atom or a t-butyl group, and R 15 and R 16 are each independently a hydrogen atom or an isopropyl group.
[0052] R 10 ~R 17 Specific examples of combinations of R 10 ~R 14 are each independently a hydrogen atom, a branched alkyl group, or a cyclic hydrocarbon group to which two or more substituents are bonded, and R 15 and R 16 are each independently hydrogen, a cyclic hydrocarbon group, a branched alkyl group, or a halogen-containing alkyl group, and R 17 is preferably a hydrogen atom, a branched alkyl group or a halogen-containing alkyl group.
[0053] <Compound (B)> The compound (B) contains one or more compounds selected from the group consisting of an organometallic compound (B-1), an organoaluminum oxy compound (B-2), and a compound (B-3) that reacts with the transition metal compound represented by the above formula (II) or the transition metal compound represented by the above formula (VI) to form an ion pair. Compound (B) preferably contains one or more selected from the group consisting of an organoaluminum oxy compound (B-2) and a compound (B-3) that reacts with a transition metal compound (A) to form an ion pair, and more preferably contains both the organoaluminum oxy compound (B-2) and the compound (B-3) that reacts with the transition metal compound (A) to form an ion pair.
[0054] (Organometallic compound (B-1)) Examples of the organometallic compound (B-1) (hereinafter also referred to as "component (B-1)") include organoaluminum compounds (B-1a) represented by the general formula (B-1a), complex alkyl compounds (B-1b) of Group 1 metals and aluminum represented by the general formula (B-1b), and dialkyl compounds (B-1c) of Group 2 or Group 12 metals represented by the general formula (B-1c), etc., organometallic compounds of Groups 1, 2 and Groups 12, 13.
[0055] (B-1a):Ra m Al(ORb) n H p X q In the formula (B-1a), Ra and Rb are each independently a hydrocarbon group having 1 to 15 carbon atoms, preferably 1 to 4 carbon atoms, X is a halogen atom, m satisfies 0 < m ≦ 3, n satisfies 0 ≦ n < 3, p satisfies 0 ≦ p < 3, q satisfies 0 ≦ q < 3, and m + n + p + q = 3. Examples of the organoaluminum compound (B-1a) include trialkylaluminums such as trimethylaluminum, triethylaluminum, triisobutylaluminum, dialkylaluminum hydrides such as diisobutylaluminum hydride, and tricycloalkylaluminums.
[0056] (B-1b):M2AlRa4 In the formula (B-1b), M2 is Li, Na or K, and Ra is a hydrocarbon group having 1 to 15 carbon atoms, preferably 1 to 4 carbon atoms. Examples of the complex alkyl compound (B-1b) include LiAl(C2H5)4, LiAl(C7H 15 )4.
[0057] (B-1c):RaRbM3 In formula (B-1c), Ra and Rb each independently represent a hydrocarbon group having 1 to 15 carbon atoms, preferably 1 to 4, and M3 represents Mg, Zn, or Cd. Examples of compound (B-1c) include dimethyl magnesium, diethyl magnesium, di-n-butyl magnesium, ethyl-n-butyl magnesium, diphenyl magnesium, dimethyl zinc, diethyl zinc, di-n-butyl zinc, and diphenyl zinc.
[0058] Among the organometallic compounds (B-1), organoaluminum compounds (B-1a) are preferred.
[0059] (Organoaluminum oxy compound (B-2)) As the organoaluminum oxy compound (B-2) (hereinafter also referred to as "component (B-2)"), a conventionally known aluminoxane can be used as is. Specific examples include compounds represented by the following general formula [B2-1] and / or the following general formula [B2-2], benzene-insoluble organoaluminum oxy compounds described in JP-A Nos. 2-78687 and 2-167305, and aluminoxanes having two or more types of alkyl groups described in JP-A No. 3-103407. In the formula, R represents a hydrocarbon group having 1 to 10 carbon atoms, and n represents an integer of 2 or more.
[0060] [ka]
[0061] [ka]
[0062] Further, examples of the organoaluminum oxy compound (B-2) include modified methylaluminoxanes represented by the following general formula [B2-3]. In the formula, R represents a hydrocarbon group having 1 to 10 carbon atoms, and m and n each independently represent an integer of 2 or greater.
[0063] [ka]
[0064] This modified methylaluminoxane is prepared using trimethylaluminum and alkylaluminums other than trimethylaluminum. Such compounds are commonly referred to as MMAO. Such MMAOs can be prepared by the methods described in U.S. Patent Nos. 4,960,878 and 5,041,584.
[0065] Further examples of the organoaluminum oxy compound (B-2) include boron-containing organoaluminum oxy compounds represented by the following general formula [B2-4]. In the formula, R c represents a hydrocarbon group having 1 to 10 carbon atoms. d may be the same or different and represent a hydrogen atom, a halogen atom or a hydrocarbon group having 1 to 10 carbon atoms.
[0066] [ka]
[0067] As the organoaluminum oxy-compound (B-2), methylaluminoxane, which is commercially available and therefore easily available, and MMAO prepared from trimethylaluminum and triisobutylaluminum are preferred. Of these, MMAO, which has improved solubility in various solvents and storage stability, is more preferred.
[0068] (Compound (B-3) that reacts with transition metal compound (A) to form an ion pair) Examples of the compound (B-3) (hereinafter also referred to as "ionic compound (B-3)" or "component (B-3)") that reacts with the transition metal compound (A) to form an ion pair include Lewis acids, ionic compounds, borane compounds, and carborane compounds described in JP-A Nos. 1-501950, 1-502036, 3-179005, 3-179006, 3-207703, 3-207704, and US Pat. No. 5,321,106. Heteropoly compounds and isopoly compounds are also included. However, this does not include the aforementioned (B-2) organoaluminum oxy compounds.
[0069] The ionic compound (B-3) is preferably a boron compound represented by the following general formula [B3-1]. In the formula, R e+ As for H + , carbenium cation, oxonium cation, ammonium cation, phosphonium cation, cycloheptyltrienyl cation, ferrocenium cation having a transition metal, etc. f From R i may be the same or different and are substituents selected from hydrocarbon groups having 1 to 20 carbon atoms, silicon-containing groups, nitrogen-containing groups, oxygen-containing groups, halogen atoms and halogen-containing groups, and are preferably substituted aryl groups.
[0070] [ka]
[0071] Examples of the boron compound represented by the general formula [B3-1] include triphenylcarbenium tetrakis(pentafluorophenyl)borate and those described in paragraphs
[0133] to
[0144] of WO 2015 / 122414.
[0072] Examples of the boron compound represented by the general formula [B3-1] include triphenylcarbenium tetrakis(pentafluorophenyl)borate and those described in paragraphs
[0133] to
[0144] of WO 2015 / 122414.
[0073] The method for producing a cyclic olefin copolymer according to the present embodiment preferably includes a catalyst removal step for removing an olefin polymerization catalyst. By including the catalyst removal step, the catalyst and transition metals in the catalyst can be removed, which may improve the electrical properties of the resulting cyclic olefin copolymer.
[0074] The polymerization reaction solution obtained in the polymerization step is mixed with an acidic aqueous solution such as a dilute hydrochloric acid aqueous solution, or an alkaline aqueous solution such as ion-exchanged water or a sodium hydroxide aqueous solution, and after mixing, the mixture is allowed to stand until the liquid-liquid interface separates, thereby extracting the cyclic olefin copolymer into the organic phase side and the catalyst into the aqueous layer side, and separating the olefin copolymer and the catalyst.
[0075] The olefin polymerization catalyst preferably contains a transition metal compound (A-2) represented by the following formula (VI), and the compound (B) preferably contains one or more compounds selected from the group consisting of an organoaluminum oxy compound (B-2) and a compound (B-3) that reacts with the transition metal compound (A) to form an ion pair.
[0076] <Cyclic olefin copolymer (m)> The cyclic olefin copolymer (m) of the present embodiment comprises (A) one or more olefin-derived repeating units represented by the following general formula (I) and (B) one or more olefin-derived repeating units represented by the following general formula (III): The copolymer contains the above repeating units derived from a cyclic non-conjugated diene, and (C) repeating units derived from one or more cyclic olefins represented by the following general formula (V).
[0077] [ka]
[0078] In the above general formula (I), R 300 represents a hydrogen atom or a linear or branched hydrocarbon group having 1 to 29 carbon atoms.
[0079] [ka]
[0080] In the above general formula (III), u is 0 or 1, and v is 0 or a positive integer, preferably 0. is an integer of 0 or 1, and is preferably an integer of 0 or 1, and R 61 ~R 76 and R a1 and R b1 may be the same or different and are a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 15 carbon atoms, or an aromatic hydrocarbon group having 6 to 20 carbon atoms; R 104 is a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, t is a positive integer of 0 to 10, and R 75 and R 76 may be bonded to each other to form a monocyclic or polycyclic ring.
[0081] [ka]
[0082] In the above general formula (V), u is 0 or 1, v is 0 or a positive integer, preferably an integer of 0 or more and 2 or less, more preferably 0 or 1, w is 0 or 1, and R 61 ~R 78 and R a1 and R b1 may be the same or different and are a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 15 carbon atoms, or an aromatic hydrocarbon group having 6 to 20 carbon atoms; R 75 ~R 78may be bonded to each other to form a monocyclic or polycyclic ring.
[0083] In the cyclic olefin copolymer (m), when the total number of moles of repeating units in the cyclic olefin copolymer (m) is taken as 100 mol%, the content of olefin-derived repeating units (A) is preferably 10 mol% to 90 mol%, more preferably 15 mol% to 85 mol%, even more preferably 20 mol% to 80 mol%, even more preferably 30 mol% to 80 mol%, even more preferably 35 mol% to 70 mol%, and even more preferably 40 mol% to 65 mol%. The content of cyclic non-conjugated diene-derived repeating units (B) is preferably 1 mol% to 40 mol%, more preferably 2 mol% to 35 mol%, even more preferably 3 mol% to 25 mol%, and even more preferably 5 mol% to 20 mol%. The content of cyclic olefin-derived repeating units (C) is preferably 1 mol% to 50 mol%, more preferably 5 mol% to 48 mol%, even more preferably 10 mol% to 45 mol%, and even more preferably 15 mol% to 43 mol%. When the content of each repeating unit in the cyclic olefin copolymer (m) is within the above range, the crosslinked product obtained from the cyclic olefin copolymer has excellent stability of dielectric properties over time and excellent heat resistance. Furthermore, the crosslinked product (Q) can be obtained with excellent mechanical properties, dielectric properties, transparency, and gas barrier properties. In other words, the crosslinked product (Q) can be obtained with an excellent balance of these physical properties.
[0084] The olefin monomer, which is one of the copolymerization raw materials for the cyclic olefin copolymer (m), is a monomer that provides the skeleton represented by the above formula (I) upon addition copolymerization, and is an olefin represented by the following general formula (Ia).
[0085] [ka]
[0086] In the above general formula (Ia), R 300represents a hydrogen atom or a linear or branched hydrocarbon group having 1 to 29 carbon atoms. Examples of the olefin represented by general formula (Ia) include ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 3-methyl-1-butene, 3-methyl-1-pentene, 3-ethyl-1-pentene, 4-methyl-1-pentene, 4-methyl-1-hexene, 4,4-dimethyl-1-hexene, 4,4-dimethyl-1-pentene, 4-ethyl-1-hexene, 3-ethyl-1-hexene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, and 1-eicosene. From the viewpoint of obtaining a crosslinked product (Q) having better heat resistance, mechanical properties, dielectric properties, transparency, and gas barrier properties, ethylene and propylene are preferred, and ethylene is more preferred. Two or more types of olefin monomers represented by the above formula (Ia) may be used.
[0087] The cyclic non-conjugated diene monomer, which is one of the copolymerization raw materials for the cyclic olefin copolymer (m), undergoes addition copolymerization to form the constitutional unit represented by the above formula (III). Specifically, A cyclic non-conjugated diene represented by the following general formula (IIIa) corresponding to the above general formula (III) is used.
[0088] [ka]
[0089] In the above general formula (IIIa), u is 0 or 1, v is 0 or a positive integer, preferably is an integer of 0 or more and 2 or less, more preferably 0 or 1, w is 0 or 1, and R 61 ~R 76 and R a1 and R b1 may be the same or different and are a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 15 carbon atoms, or an aromatic hydrocarbon group having 6 to 20 carbon atoms; R 104is a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, t is a positive integer of 0 to 10, and R 75 and R 76 may be bonded to each other to form a monocyclic or polycyclic ring.
[0090] The cyclic non-conjugated diene represented by the general formula (IIIa) is not particularly limited. Although not limited to these, examples of cyclic non-conjugated dienes represented by the following chemical formulas are available: 5-vinyl-2-norbornene, 8-vinyl-9-methyltetracyclo[4.4.0.1] 2,5 .1 7,10 ]-3-dodecene is preferred, and 5-vinyl-2-norbornene is more preferred.
[0091] [ka]
[0092] [ka]
[0093] The cyclic non-conjugated diene represented by the above general formula (IIIa) can also be specifically represented by the following general formula (IIIb).
[0094] [ka]
[0095] In the general formula (IIIb), n is an integer of 0 to 10, and R1 is a hydrogen atom or a group having 1 carbon atom. R2 is a hydrogen atom or an alkyl group having 1 to 5 carbon atoms.
[0096] The cyclic olefin copolymer (m) of this embodiment contains a cyclic non-olefin represented by general formula (III). The copolymer is characterized by having a double bond in the side chain portion, i.e., in the portion other than the main chain of the copolymer, due to the inclusion of a structural unit derived from a conjugated diene.
[0097] The cyclic olefin monomer, which is one of the copolymerization raw materials for the cyclic olefin copolymer (m), undergoes addition copolymerization to form the constituent unit represented by the above formula (V). Specifically, a cyclic olefin monomer represented by the following general formula (Va) corresponding to the above general formula (V) is used.
[0098] [ka]
[0099] In the above general formula (Va), u is 0 or 1, v is 0 or a positive integer, preferably an integer of 0 or more and 2 or less, more preferably 0 or 1, w is 0 or 1, and R 61 ~R 78 and R a1 and R b1 may be the same or different and are a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 15 carbon atoms, or an aromatic hydrocarbon group having 6 to 20 carbon atoms; R 75 ~R 78 may be bonded to each other to form a monocyclic or polycyclic ring.
[0100] Specific examples of the cyclic olefin represented by the general formula (Va) include the compounds described in WO 2006 / 118261. The cyclic olefins represented by the general formula (Va) include bicyclo[2.2.1]-2-heptene (also called norbornene) and tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene (also called tetracyclododecene), and at least one selected from the group consisting of tetracyclo[4.4.0.1 2,5 .1 7,10These cyclic olefins have the advantage that the modulus of elasticity of the copolymer and crosslinked product is easily maintained because they have a rigid ring structure, and that crosslinking can be easily controlled because they do not contain a heterogeneous double bond structure.
[0101] By using the olefin monomer represented by the general formula (Ia) and the cyclic olefin represented by the general formula (Va) as copolymerization components, the solubility of the cyclic olefin copolymer (m) in a solvent is further improved, resulting in good moldability and improved product yield.
[0102] In the cyclic olefin copolymer (m), the olefin constituting the olefin-derived repeating unit (A) contains ethylene, the cyclic non-conjugated diene constituting the cyclic non-conjugated diene-derived repeating unit (B) contains 5-vinyl-2-norbornene, and the cyclic olefin constituting the cyclic olefin-derived structural unit (C) is tetracyclo[4.4.0.1 2,5 .1 7,10 It is preferable that the cyclic olefin copolymer (m) contains ]-3-dodecene, which further improves the stability of a varnish made from the cyclic olefin copolymer (m).
[0103] The cyclic olefin copolymer (m) comprises (A) repeating units derived from one or more olefins represented by general formula (I), (B) repeating units derived from a cyclic non-conjugated diene represented by general formula (III), and (C) a repeating unit derived from one or more cyclic olefins represented by general formula (V), a cyclic non-conjugated diene represented by general formula (III), and a repeating unit derived from one or more cyclic olefins represented by general formula (V). The cyclic olefin may be composed of repeating units derived from a cyclic olefin other than the cyclic olefins mentioned above and / or a chain polyene. In this case, the copolymerization raw materials for the cyclic olefin copolymer (m) include an olefin monomer represented by the general formula (Ia), a cyclic non-conjugated diene monomer represented by the general formula (IIIa), and In addition to the cyclic olefin monomer represented by general formula (Va), the cyclic olefin monomer represented by general formula (IIIa) Cyclic non-conjugated diene monomers and cyclic olefin monomers other than the cyclic olefin monomers represented by general formula (Va), and / or chain polyene monomers can be used. Such cyclic olefin monomers and linear polyene monomers are cyclic olefins represented by the following general formula (VIa) or (VIIa), or linear polyenes represented by the following general formula (VIIIa): Two or more different types of these cyclic olefins or linear polyenes may be used.
[0104] [ka]
[0105] In general formula (VIa), x and d are 0 or an integer of 1 or more, preferably an integer of 0 or more and 2 or less, more preferably 0 or 1, y and z are 0, 1, or 2, and R 81 ~R 99 may be the same or different and are a hydrogen atom, a halogen atom, an aliphatic hydrocarbon group which is an alkyl group having 1 to 20 carbon atoms or a cycloalkyl group having 3 to 15 carbon atoms, an aromatic hydrocarbon group having 6 to 20 carbon atoms, or an alkoxy group; R 89 and R 90 and the carbon atom to which R is bonded. 93 or the carbon atom to which R is attached 91 may be bonded directly or via an alkylene group having 1 to 3 carbon atoms, and when y=z=0, R 95 and R 92 or R 95 and R 99 may be bonded to each other to form a monocyclic or polycyclic aromatic ring.
[0106] [ka]
[0107] In general formula (VIIa), R 100 and R 101may be the same or different and represent a hydrogen atom or a hydrocarbon group having 1 to 5 carbon atoms, and f is 1≦f≦18.
[0108] [ka]
[0109] In general formula (VIIIa), R 201 From R 206 may be the same or different and are each a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms, and P is a linear or branched hydrocarbon group having 1 to 20 carbon atoms, which may contain a double bond and / or a triple bond.
[0110] Specific examples of cyclic olefins represented by general formula (VIa) and general formula (VIIa) The compounds described in paragraphs 0037 to 0063 of WO 2006 / 118261 can be used.
[0111] Specific examples of the chain polyene represented by the general formula (VIIIa) include 1,4-hexadiene. Examples of suitable polyenes include 1,3-butadiene, 1,5-hexadiene, 3-methyl-1,4-hexadiene, 4-methyl-1,4-hexadiene, 5-methyl-1,4-hexadiene, 4,5-dimethyl-1,4-hexadiene, 7-methyl-1,6-octadiene, DMDT, 1,3-butadiene, and 1,5-hexadiene. Cyclizable polyenes obtained by cyclization of polyenes such as 1,3-butadiene and 1,5-hexadiene may also be used.
[0112] When the cyclic olefin copolymer (m) contains a structural unit derived from a chain polyene represented by the general formula (VIIIa) above, or a structural unit derived from a cyclic olefin other than the cyclic non-conjugated diene represented by the general formula (III) and the cyclic olefin represented by the general formula (V) [for example, general formula (VIa) or general formula (VIIa)], the content of the structural unit is usually 0.1 to 100 mol %, and preferably 0.1 to 50 mol %, based on the total molar number of repeating units derived from one or more olefins represented by the general formula (I) above, repeating units derived from one or more cyclic non-conjugated dienes represented by the general formula (III) above, and repeating units derived from one or more cyclic olefins represented by the general formula (V) above.
[0113] By using the olefin monomer represented by the general formula (I), the cyclic olefin represented by the general formula (VIa) or (VIIa), and the linear polyene represented by the general formula (VIIIa) as copolymerization components, the solubility of the cyclic olefin copolymer (m) in solvents is improved, resulting in good moldability and improved product yield. Among these, the cyclic olefin represented by the general formula (VIa) or (VIIa) is preferred. These cyclic olefins have the advantage that the elastic modulus of the copolymer and crosslinked product is easily maintained because they have a rigid ring structure, and because they do not contain heterogeneous double bonds, crosslinking can be easily controlled.
[0114] The comonomer content and glass transition temperature (Tg) of the cyclic olefin copolymer (m) can be controlled by adjusting the monomer charge ratio depending on the intended application. From the viewpoint of improving heat resistance, the Tg of the cyclic olefin copolymer (m) measured by a differential scanning calorimeter (DSC) is preferably 95°C or higher, more preferably 100°C or higher, even more preferably 105°C or higher, even more preferably 110°C or higher, even more preferably 120°C or higher, even more preferably 125°C or higher, and even more preferably 130°C or higher. From the viewpoint of further improving solvent solubility, the Tg of the cyclic olefin copolymer (m) measured by a differential scanning calorimeter (DSC) is preferably 300°C or less, more preferably 250°C or less, more preferably 230°C or less, even more preferably 200°C or less, even more preferably 170°C or less, and even more preferably 150°C or less. From the viewpoint of improving the balance between melt moldability, solubility in solvents, and heat resistance, the Tg of the cyclic olefin copolymer (m) measured by a differential scanning calorimeter (DSC) is preferably 95°C or higher and 300°C or lower, more preferably 100°C or higher and 250°C or lower, even more preferably 105°C or higher and 200°C or lower, and even more preferably 110°C or higher and 170°C or lower.
[0115] The intrinsic viscosity [η] of the cyclic olefin copolymer (m), measured in decahydronaphthalene at 135°C, is, for example, in the range of 0.05 to 5 dl / g, preferably 0.07 to 1 dl / g, and more preferably 0.08 to 0.5 dl / g. When the intrinsic viscosity [η] is equal to or less than the upper limit, moldability is improved. On the other hand, when the intrinsic viscosity [η] is equal to or more than the lower limit, the heat resistance and mechanical properties of the crosslinked product (Q) obtained by crosslinking the cyclic olefin copolymer are improved. The intrinsic viscosity [η] of the cyclic olefin copolymer (m) can be controlled by the polymerization conditions such as the polymerization catalyst, co-catalyst, amount of H2 added, and polymerization temperature.
[0116] The number average molecular weight (Mn) of the cyclic olefin copolymer (m) determined by GPC measurement is preferably 5,000 or more, more preferably 7,000 or more, even more preferably 10,000 or more, even more preferably 12,000 or more, and preferably 100,000 or less, more preferably 70,000 or less, even more preferably 50,000 or less, even more preferably 30,000 or less, even more preferably 25,000 or less, and preferably 5,000 or more and 100,000 or less, more preferably 7,000 or more and 70,000 or less, even more preferably 10,000 or more and 50,000 or less, even more preferably 12,000 or more and 30,000 or less. This further improves the stability of the cyclic olefin copolymer (m) when it is made into a varnish. In other words, when the varnish is prepared and stored, the generation of precipitates and gelation are further suppressed.
[0117] <stereoregularity> The cyclic olefin copolymer (m) according to this embodiment is believed to have a specific stereoregularity. Specifically, the cyclic olefin copolymer (m) is believed to have a certain range of ratio of mesostructure to racemostructure in the chain structure of repeating unit (C)-repeating unit (A)-repeating unit (C). This further improves the stability of the cyclic olefin copolymer (m) when it is made into a varnish.
[0118] The stereoregularity of the cyclic olefin copolymer (m) according to this embodiment is 13 It is measured by C-NMR. 13 This section explains the signal positions and signal measurement methods of C-NMR.
[0119] First, the specific stereoregularity according to this embodiment will be described using a polymer having a structure represented by the following general formula as an example. The mesostructure in the repeating unit (C)-repeating unit (A)-repeating unit (C) chain refers to the structure shown as αβm in Figure 5 of Non-Patent Document 1. The racemostructure refers to the structure shown as αβr in the same figure. [ka] (Quoted from Non-Patent Document 1, page 9913, Figure 5)
[0120] Figure 5 in Non-Patent Document 1 is an example, showing a structure in which norbornene and ethylene are linked together. A structure in which the stereochemical orientation of the asymmetric carbons of adjacent norbornenes sandwiching ethylene is the same is called a mesostructure, while a structure in which the orientation is different is called a racemostructure. Figure 5 in Non-Patent Document 1 shows an example in which norbornene is a cyclic olefin forming the repeating unit (C), but when the cyclic olefin forming the repeating unit (C) is a tetracyclo[4.4.0.1 2,5 .1 7,10 The same applies when the cyclic olefin forming the repeating unit (C) is a monomer other than these.
[0121] In the cyclic olefin copolymer (m) according to this embodiment, (X B -X C ) / Y A It is preferable that the value of (X B -X C ) / Y A The value of (X) is considered to correspond to the ratio of mesostructure to racemostructure in the repeating unit (C)-repeating unit (A)-repeating unit (C) chain structure. B -X C ) / Y A The lower limit of is not particularly limited, but is preferably 0.2 or more, more preferably 0.3 or more, even more preferably 0.4 or more, even more preferably 0.5 or more, even more preferably 0.6 or more, and even more preferably 0.7 or more. (X B -X C ) / Y A The upper limit is not particularly limited, but is preferably 2.0 or less, more preferably 1.8 or less, even more preferably 1.6 or less, even more preferably 1.5 or less, even more preferably 1.3 or less, even more preferably 1.1 or less, and even more preferably 1.0 or less. (XB -X C ) / Y A The numerical range of is not particularly limited, but can be, for example, 0.2 or more and 2.0 or less, 0.3 or more and 1.8 or less, 0.4 or more and 1.6 or less, 0.5 or more and 1.5 or less, 0.6 or more and 1.3 or less, or 0.7 or more and 1.1 or less. (X B -X C ) / Y A When the value of is within the above range, the stability of the cyclic olefin copolymer (m) when made into a varnish is improved. The stereoregularity can be appropriately adjusted by selecting the polymerization method, the catalyst used, the composition, etc.
[0122] (X B -X C ) / Y A The value of is calculated as follows: The cyclic olefin copolymer according to this embodiment 13 In the C-NMR spectrum, The integral value of the signal in the range of 43.8 to 45.0 ppm is calculated as X C , The integral value of the signal in the range of 40.3 to 41.3 ppm is expressed as Y A , The sum of the integrals of the signals in the range of 38.4 to 39.9 ppm is calculated as X B When B -X C ) / Y A Get the value of where X C is the integral value of the signal derived from the repeating unit (B), Y A is the integral value of the signal derived from the repeating unit (C), X B is the sum of the integral of the signal derived from repeat unit (B) and the integral of the signal derived from repeat unit (C). 13 In principle, the C-NMR spectrum is measured under the measurement conditions described in the Examples.
[0123] The cyclic olefin copolymer (m) according to this embodiment can be mixed with an organic solvent to form a varnish-like cyclic olefin copolymer composition.
[0124] In this embodiment, the method for preparing a varnish-like cyclic olefin copolymer composition may be carried out by any method, but typically includes a step of mixing the cyclic olefin copolymer (m) with an organic solvent. The order in which the components are mixed is not limited, and the components may be mixed in any manner, such as all at once or in portions. The apparatus for preparing the varnish is also not limited, and any apparatus capable of stirring and mixing, such as a batch type or a continuous type, may be used. The temperature at which the varnish is prepared can be selected from the range of room temperature to the boiling point of the solvent. The varnish may be prepared by using the reaction solution obtained when the cyclic olefin copolymer (m) is obtained as it is as an organic solvent.
[0125] <Varnish-like Cyclic Olefin Copolymer Composition> The content of the cyclic olefin copolymer (m) in the varnish-like cyclic olefin copolymer composition is not particularly limited, but is preferably 30% by mass to 70% by mass, more preferably 30% by mass to 60% by mass, and even more preferably 30% by mass to 55% by mass. If the content is within this range, the varnish-like cyclic olefin copolymer composition can maintain a solution state even more effectively.
[0126] <Organic solvents> The solvent for preparing the varnish-like cyclic olefin copolymer composition is not particularly limited as long as it does not impair the solubility or affinity of the cyclic olefin copolymer (m).
[0127] The organic solvent preferably comprises at least one selected from the group consisting of aromatic hydrocarbon solvents, cyclic hydrocarbon solvents, linear hydrocarbon solvents, and halogenated aromatic hydrocarbon solvents, more preferably at least one selected from the group consisting of aromatic hydrocarbon solvents such as toluene, benzene, xylene, mesitylene, and pseudocumene; cyclic hydrocarbon solvents such as cyclohexane, methylcyclohexane, and decahydronaphthalene; linear hydrocarbon solvents such as butane, hexane, octane, and decane; and halogenated hydrocarbon solvents such as trichloroethylene, dichloroethylene, and chlorobenzene, even more preferably at least one selected from the group consisting of aromatic hydrocarbon solvents and cyclic hydrocarbon solvents, even more preferably at least one selected from the group consisting of toluene and cyclohexane, and even more preferably toluene. These solvents can be used alone or in combination of two or more in any desired ratio.
[0128] <Crosslinked body (Q)> The crosslinked product (Q) according to this embodiment can be obtained by crosslinking the cyclic olefin copolymer (m) according to this embodiment. The method for crosslinking the cyclic olefin copolymer (m) according to this embodiment is not particularly limited, and examples thereof include a method of crosslinking the copolymer while molding into a desired shape or after molding using a radical polymerization initiator, sulfur, a hydrosilyl group-containing compound, an electron beam or other radiation.
[0129] Crosslinking using a radical polymerization initiator can be performed using the same crosslinking method as that used for polyolefins. Specifically, a radical polymerization initiator such as dicumyl peroxide is blended with the cyclic olefin copolymer (m) or a cyclic olefin copolymer composition, followed by heating and crosslinking. The blending ratio of the radical polymerization initiator is not particularly limited, but is typically 0.02 to 20 parts by mass, preferably 0.05 to 10 parts by mass, and more preferably 0.5 to 10 parts by mass per 100 parts by mass of the cyclic olefin copolymer (m). When the blending ratio of the radical polymerization initiator is below the upper limit, the dielectric properties of the crosslinked product (Q) are improved. When the blending ratio is above the lower limit, the heat resistance and mechanical properties of the crosslinked product (Q) are improved.
[0130] The radical polymerization initiator may be a known thermal radical polymerization initiator, a photoradical polymerization initiator, or a combination of these. When a thermal radical polymerization initiator is used, it should have a 10-hour half-life temperature of usually 80°C or higher, preferably 120°C or higher, from the viewpoint of storage stability. Examples of such initiators include dialkyl peroxides such as dicumyl peroxide, t-butylcumyl peroxide, 2,5-bis(t-butylperoxy)2,5-dimethylhexane, 2,5-bis(t-butylperoxy)2,5-dimethylhexyne-3, di-t-butyl peroxide, isopropylcumyl-t-butyl peroxide, and bis(α-t-butylperoxyisopropyl)benzene; 1,1-bis(t-butylperoxy)cyclohexane, 1,1-bis(t-butylperoxy)3,3,5-trimethylcyclohexane, 1,1-bis(t-butylperoxy)cyclododecane, n-butyl-4,4-bis(t-butylperoxy)valerate, and ethyl-3,3-bis(t-butylperoxy). peroxyketals such as bis(t-butylperoxy)isophthalate, t-butylperoxybenzoate, and t-butylperoxyacetate; hydroperoxides such as t-butyl hydroperoxide, t-hexyl hydroperoxide, cumin hydroperoxide, 1,1,3,3-tetramethylbutyl hydroperoxide, diisopropylbenzene hydroperoxide, and p-menthane hydroperoxide; bibenzyl compounds such as 2,3-dimethyl-2,3-diphenylbutane; and 3,3,5,7,7-pentamethyl-1,2,4-trioxepane.
[0131] Among radical polymerization initiators, specific examples of photoradical polymerization initiators include benzoin alkyl ether, benzil dimethyl ketal, 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, benzophenone, methylbenzoyl formate, isopropyl thioxanthone, and mixtures of two or more of these. Sensitizers can also be used in conjunction with these photoradical polymerization initiators. Examples of sensitizers include carbonyl compounds such as anthraquinone, 1,2-naphthoquinone, 1,4-naphthoquinone, benzanthrone, p,p'-tetramethyldiaminobenzophenone, and chloranil; nitro compounds such as nitrobenzene, p-dinitrobenzene, and 2-nitrofluorene; aromatic hydrocarbons such as anthracene and chrysene; sulfur compounds such as diphenyl disulfide; and nitrogen compounds such as nitroaniline, 2-chloro-4-nitroaniline, 5-nitro-2-aminotoluene, and tetracyanoethylene.
[0132] When crosslinking with sulfur or the like, a sulfur-based compound, and if necessary a vulcanization accelerator and a vulcanization accelerator aid, are blended into the cyclic olefin copolymer composition, and the mixture is heated to carry out the crosslinking reaction. Although there are no particular restrictions on the amount of the sulfur-based compound blended, it is usually used in the range of 0.1 to 10 parts by mass, preferably 0.3 to 5 parts by mass, per 100 parts by mass of the cyclic olefin copolymer (m) from the viewpoints of efficiently progressing the crosslinking reaction, improving the physical properties of the resulting crosslinked product, and economic efficiency, and when a vulcanization accelerator or a vulcanization accelerator aid is used in combination, it is usually used in the range of 0.1 to 20 parts by mass, preferably 0.2 to 10 parts by mass. Various known sulfur-based compounds can be used to cause the crosslinking reaction, and examples include sulfur, sulfur monochloride, sulfur dichloride, morpholine disulfide, alkylphenol disulfide, tetramethylthiuram disulfide, and selenium dimethyldithiocarbamate. Various vulcanization accelerators can also be used, including thiazole-based accelerators such as N-cyclohexyl-2-benzothiazole-sulfenamide, N-oxydiethylene-2-benzothiazole-sulfenamide, N,N-diisopropyl-2-benzothiazole-sulfenamide, 2-mercaptobenzothiazole, 2-(2,4-dinitrophenyl)mercaptobenzothiazole, 2-(2,6-diethyl-4-morpholinothio)benzothiazole, and benzothiazyl-disulfide; guanidine-based accelerators such as diphenylguanidine, triphenylguanidine, di-ortho-tolylguanidine, ortho-tolylbiguanide, and diphenylguanidine phthalate; acetaldehyde-aniline reaction products; butyraldehyde-aniline condensates; aldehyde amines such as hexamethylenetetramine and acetaldehyde ammonia; and aldehyde-aniline compounds. ammonium-based compounds; imidazoline-based compounds such as 2-mercaptoimidazoline; thiourea-based compounds such as thiocarbanilide, diethylthiourea, dibutylthiourea, trimethylthiourea, and diorthothylthiourea; thiuram-based compounds such as tetramethylthiuram monosulfide, tetramethylthiuram disulfide, tetraethylthiuram disulfide, tetrabutylthiuram disulfide, and dipentamethylenethiuram tetrasulfide; dithioacid salt-based compounds such as zinc dimethyldithiocarbamate, zinc diethylthiocarbamate, zinc di-n-butyldithiocarbamate, zinc ethylphenyldithiocarbamate, zinc butylphenyldithiocarbamate, sodium dimethyldithiocarbamate, selenium dimethyldithiocarbamate, and tellurium diethyldithiocarbamate; and xanthate-based compounds such as zinc dibutylxanthogenate.Examples of vulcanization accelerators include metal oxides such as zinc oxide, activated zinc white, zinc carbonate, complex zinc white, magnesium oxide, litharge, red lead, and basic lead carbonate; fatty acid compounds such as stearic acid, oleic acid, lauric acid, and lead stearate; and organic amine / glycol compounds such as triethanolamine and diethylene glycol.
[0133] The temperature for crosslinking the cyclic olefin copolymer (m) with a radical polymerization initiator or sulfur is usually 100 to 300°C, preferably 120 to 250°C, and more preferably 120 to 220°C, and the crosslinking may be carried out by changing the temperature stepwise. At or above the lower limit, the crosslinking can be sufficiently progressed. At or below the upper limit, the coloring of the resulting crosslinked product can be suppressed and the process can be simplified. For reference, polybutadiene, a typical double bond-containing polymer, generally cannot be crosslinked under the above conditions and requires crosslinking conditions at a high temperature, such as 300°C.
[0134] The cyclic olefin copolymer (m) according to this embodiment can also be crosslinked using a hydrosilyl group-containing compound having at least two hydrosilyl groups per molecule. Crosslinking using a hydrosilyl group-containing compound can be carried out, for example, according to the method described in JP-A-2015-193680. Details are omitted here.
[0135] The crosslinking method using electron beams or other radiation has the advantage that there are no restrictions on temperature or fluidity during molding, and examples of radiation include electron beams, gamma rays, UV rays, etc.
[0136] In either case of the method using a radical polymerization initiator, sulfur, a hydrosilyl group-containing compound, or the method using radiation, crosslinking can be carried out in the presence of a crosslinking aid.
[0137] The crosslinking aid is not particularly limited, and examples thereof include oximes such as p-quinone dioxime and p,p'-dibenzoylquinone dioxime; acrylates or methacrylates such as ethylene dimethacrylate, polyethylene glycol dimethacrylate, trimethylolpropane trimethacrylate, cyclohexyl methacrylate, acrylic acid / zinc oxide mixtures, and allyl methacrylate; vinyl monomers such as divinylbenzene, vinyltoluene, and vinylpyridine; allyl compounds such as hexamethylenediallylnadimide, diaryl itaconate, diallyl phthalate, diallyl isophthalate, diallyl monoglycidyl isocyanurate, triallyl cyanurate, and triallyl isocyanurate; maleimide compounds such as N,N'-m-phenylene bismaleimide and N,N'-(4,4'-methylenediphenylene)dimaleimide; and cyclic non-conjugated dienes such as vinylnorbornene, ethylidenenorbornene, and dicyclopentadiene. These crosslinking aids may be used alone or in combination.
[0138] The crosslinked product (Q) according to this embodiment may optionally contain heat stabilizers, weather stabilizers, antistatic agents, slip agents, antiblocking agents, antifogging agents, lubricants, dyes, pigments, natural oils, synthetic oils, waxes, organic or inorganic fillers, etc., in amounts appropriate to the extent that the object of the present invention is not impaired. Specific examples of stabilizers that may be optionally contained include tetrakis[methylene-3(3,5-di-t-butyl-4-hydroxyphenyl)propionate]methane, β-(3,5-di-t-butyl-4-hydroxyphenyl)propionic acid alkyl ester, 2,2'-oxamidobis[ethyl-3(3,5-di-t-butyl-4-hydroxyphenyl)propionate]methane, β-(3,5-di-t-butyl-4-hydroxyphenyl)propionic acid alkyl ester, 2,2'-oxamidobis[ethyl-3(3,5-di-t-butyl-4-hydroxyphenyl)propionate]methane, β-(3,5-di-t-butyl-4-hydroxyphenyl)propionate ... 〕and other phenolic antioxidants; fatty acid metal salts such as zinc stearate, calcium stearate, and calcium 12-hydroxystearate; and polyhydric alcohol fatty acid esters such as glycerin monostearate, glycerin monolaurate, glycerin distearate, pentaerythritol monostearate, pentaerythritol distearate, and pentaerythritol tristearate. These may be blended alone or in combination, such as a combination of tetrakis[methylene-3(3,5-di-t-butyl-4-hydroxyphenyl)propionate]methane with zinc stearate and glycerin monostearate.
[0139] Examples of organic or inorganic fillers include silica, diatomaceous earth, alumina, titanium oxide, magnesium oxide, pumice powder, pumice balloons, aluminum hydroxide, magnesium hydroxide, basic magnesium carbonate, dolomite, calcium sulfate, potassium titanate, barium sulfate, calcium sulfite, talc, clay, mica, asbestos, glass fiber, glass flakes, glass beads, calcium silicate, montmorillonite, bentonite, graphite, aluminum powder, molybdenum sulfide, boron fiber, silicon carbide fiber, polyethylene fiber, polypropylene fiber, polyester fiber, and polyamide fiber.
[0140] To mix the crosslinked product (Q) with various additives, a method of melt-blending the cyclic olefin copolymer (m) with various additives using an extruder or the like, or a solution blending method in which the cyclic olefin copolymer (m) and various additives are dissolved or dispersed in an appropriate solvent, for example, a saturated hydrocarbon such as heptane, hexane, decane, or cyclohexane; or an aromatic hydrocarbon such as toluene, benzene, or xylene, can be used.
[0141] The crosslinking reaction can be carried out in a molten state of a mixture of the cyclic olefin copolymer and the above-mentioned radical polymerization initiator, sulfur, hydrosilyl group-containing compound, or the like, or in a solution state in which the mixture is dissolved or dispersed in a solvent, or alternatively, the mixture can be dissolved in a solvent and the solvent can be volatilized from the solution state, and the mixture can be formed into any shape such as a film or coating, after which the crosslinking reaction can be further carried out.
[0142] When the reaction is carried out in a molten state, the mixture of raw materials is melt-kneaded and reacted using a kneading device such as a mixing roll, a Banbury mixer, an extruder, a kneader, a continuous mixer, etc. Alternatively, the crosslinking reaction can be further carried out after molding by any method.
[0143] When the reaction is carried out in a solution state, the same solvents as those used in the above solution blending method can be used as the solvent.
[0144] When the crosslinking reaction is carried out using electron beams or other radiation, or UV, the reaction can be carried out after shaping by any method.
[0145] <Molded body> The molded article according to this embodiment includes the crosslinked article (Q) according to this embodiment. The molded article according to this embodiment is, for example, a film or a sheet. Various known methods can be used to form a film or sheet using the cyclic olefin copolymer (m) according to this embodiment or the cyclic olefin copolymer composition according to this embodiment. For example, a method can be used in which the varnish described above is applied to a support substrate such as a thermoplastic resin film, dried, and then heat-treated to crosslink the cyclic olefin copolymer (m) according to this embodiment or the cyclic olefin copolymer composition according to this embodiment. The method for applying the varnish to the support substrate is not particularly limited, and examples include application using a spin coater, application using a spray coater, and application using a bar coater. Another example is a method in which the cyclic olefin copolymer (m) according to this embodiment or the cyclic olefin copolymer composition according to this embodiment is melt-molded to obtain a film or sheet.
[0146] The film or sheet of this embodiment can be laminated on a substrate to form a laminate, which can be used for various purposes. Various known methods can be used to form the laminate of this embodiment. For example, a laminate can be produced by laminating the film or sheet produced by the above-mentioned method onto a substrate, and, if necessary, heat-curing the laminate by a press or the like. Furthermore, a laminate can also be produced by laminating an electrical insulating layer containing the above-described crosslinked body onto a conductor layer.
[0147] The cyclic olefin copolymer (m) according to this embodiment or the cyclic olefin copolymer composition according to this embodiment may be formed on the surface layer of various multilayer molded articles or multilayer laminate films. In this case, the resin layer formed by the cyclic olefin copolymer (m) according to this embodiment or the cyclic olefin copolymer composition according to this embodiment is preferably 100 μm or less. Examples of various multilayer molded articles or multilayer laminated films include a multilayer molded article for an optical lens in which the cyclic olefin copolymer (m) according to this embodiment or the cyclic olefin copolymer composition according to this embodiment is formed on the surface of a resin optical lens, and a multilayer gas barrier film in which the cyclic olefin copolymer (m) according to this embodiment or the cyclic olefin copolymer composition according to this embodiment is formed on the surface of a resin film such as a PET film or a PE film in order to impart gas barrier properties.
[0148] The prepreg of the present embodiment is formed by combining the cyclic olefin copolymer (m) of the present embodiment or the cyclic olefin copolymer composition of the present embodiment with a sheet-like fiber substrate. The method for producing the prepreg is not particularly limited, and various known methods can be applied. For example, there is a method including a step of impregnating a sheet-like fiber substrate with the above-mentioned varnish to obtain an impregnated body, and a step of heating the obtained impregnated body to dry the solvent contained in the above-mentioned varnish. The impregnation of the sheet-like fiber substrate with the above-mentioned varnish can be carried out, for example, by applying a predetermined amount of varnish to the sheet-like fiber substrate by a known method such as spray coating, dip coating, roll coating, curtain coating, die coating, or slit coating, and if necessary, placing a protective film on top of it and pressing it from above with a roller or the like. Furthermore, the process of heating the impregnated body and drying the solvent contained in the varnish is not particularly limited, but examples thereof include a batch method of drying in air or nitrogen using a blower dryer, or a continuous method of drying by passing through a heating furnace. In this embodiment, after the varnish is impregnated into the sheet-like fiber substrate, the obtained impregnated body is heated to a predetermined temperature, whereby the solvent contained in the varnish evaporates and a prepreg is obtained.
[0149] The fibers constituting the sheet-like fiber substrate according to this embodiment can be inorganic and / or organic fibers, and are not particularly limited. Examples include organic fibers such as PET (polyethylene terephthalate) fibers, aramid fibers, ultra-high molecular weight polyethylene fibers, polyamide (nylon) fibers, and liquid crystal polyester fibers; and inorganic fibers such as glass fibers, carbon fibers, alumina fibers, tungsten fibers, molybdenum fibers, titanium fibers, steel fibers, boron fibers, silicon carbide fibers, and silica fibers. Among these, organic fibers and glass fibers are preferred, with aramid fibers, liquid crystal polyester fibers, and glass fibers being particularly preferred. Examples of glass fibers include E-glass, NE-glass, S-glass, D-glass, H-glass, and T-glass. The impregnation of the sheet-like fiber substrate with the varnish is carried out, for example, by immersion and coating. The impregnation may be repeated multiple times as necessary. These sheet-like fiber substrates can be used alone or in combination of two or more, and the amount used is selected appropriately as desired, but is usually in the range of 10 to 90 mass %, preferably 20 to 80 mass %, and more preferably 30 to 70 mass % of the prepreg or laminate. This range is preferable because it provides a high level of balance between the dielectric properties and mechanical strength of the resulting laminate.
[0150] The thickness of the prepreg according to this embodiment is selected appropriately depending on the intended use, but is usually 0.001 to 10 mm, preferably 0.005 to 1 mm, and more preferably 0.01 to 0.5 mm. This range is suitable because it allows for sufficient shaping during lamination and the mechanical strength, toughness, and other properties of the laminate obtained by curing.
[0151] The cyclic olefin copolymer (m) according to this embodiment is excellent in dielectric properties, heat resistance, mechanical properties, etc., and therefore can be suitably used for circuit boards. The method for producing a circuit board can be generally known and is not particularly limited. For example, the film, sheet, or prepreg produced by the above-mentioned method is heat-cured using a lamination press or the like to form an electrical insulating layer. Next, a conductor layer is laminated on the obtained electrical insulating layer using a known method to produce a laminate. Thereafter, the conductor layer in the laminate is subjected to circuit processing or the like to obtain a circuit board.
[0152] Metals that can be used for the conductor layer include copper, aluminum, nickel, gold, silver, stainless steel, etc. Methods for forming the conductor layer include, for example, a method in which the metal is made into a foil or the like and heat-fused onto the electrical insulating layer, a method in which the metal is made into a foil or the like and attached to the electrical insulating layer using an adhesive, or a method in which a conductor layer made of the metal is formed on the electrical insulating layer by a method such as sputtering, vapor deposition, or plating. The circuit board may be either a single-sided board or a double-sided board.
[0153] Such a circuit board can be used as an electronic device by mounting electronic components such as semiconductor elements, etc. Electronic devices can be manufactured based on known information. Examples of such electronic devices include ICT infrastructure equipment such as servers, routers, supercomputers, mainframes, and workstations; antennas such as GPS antennas, antennas for wireless base stations, millimeter-wave antennas, and RFID antennas; communication devices such as mobile phones, smartphones, PHS, PDAs, and tablet terminals; digital devices such as personal computers, televisions, digital cameras, digital video cameras, POS terminals, wearable terminals, and digital media players; in-vehicle electronic devices such as electronic control system devices, in-vehicle communication devices, car navigation devices, millimeter-wave radars, and in-vehicle camera modules; semiconductor testing equipment, high-frequency measuring equipment, and the like.
[0154] Furthermore, the cyclic olefin copolymer (m) according to this embodiment can be crosslinked and foamed to form a foam. At this time, the above-mentioned foaming agent may be added to the cyclic olefin copolymer.
[0155] <Application> The crosslinked product (Q) according to this embodiment has excellent solvent resistance, heat resistance, mechanical strength, and transparency, and therefore, molded articles made of the crosslinked product (Q) can be used as overcoat materials or interlayer materials for, for example, optical fibers, optical waveguides, optical disk substrates, optical filters, lenses, optical adhesives, optical filters for PDPs, coating materials for organic EL, base film substrates for solar cells in the aerospace field, coating materials for solar cells and thermal control systems, electronic elements such as semiconductor elements, light-emitting diodes, various types of memories, hybrid ICs, MCMs, circuit boards, prepregs and laminates used to form insulating layers for circuit boards, display components, etc. It can be used in applications such as insulating materials, substrates for liquid crystal displays and solar cells, medical instruments, automotive components, release agents, resin modifiers, transparent substrates for displays, lithium ion battery components, semiconductor process components, film capacitors, gas barrier coating materials, electric wire coating materials, automotive components, aerospace components, semiconductor process materials, electric wire coating materials, lithium ion battery components, fuel cell components, capacitor films, flexible display components, anchor coating materials, transparent adhesives, modifiers, crosslinking aids, medical containers, medical catheter components, waterproof sealants, release agents, hard coating materials, and foam modifiers. In particular, since the dielectric properties are excellent in stability over time, and the properties are also excellent in solvent resistance, heat resistance, transparency, mechanical properties, etc., the film can be suitably used for high frequency applications such as high frequency circuit boards, etc. Furthermore, since the film has excellent gas barrier properties, the film can be suitably used as a substrate for liquid crystal displays and a substrate, film, or sheet for solar cells.
[0156] Although the embodiments of the present invention have been described above, these are merely examples of the present invention, and various other configurations can also be adopted. Furthermore, the present invention is not limited to the above-described embodiment, and modifications and improvements within the scope of achieving the object of the present invention are included in the present invention. [Example]
[0157] The present invention will be explained in more detail below with reference to Synthesis Examples and Examples, but the present invention is not limited thereto in any way.
[0158] The composition of the cyclic olefin copolymer (m) used in the synthesis examples, working examples, and comparative examples was measured by the method described below.
[0159] [Method for measuring the content of each structural unit constituting a cyclic olefin copolymer] The contents of the structural unit (A), the structural unit (B), and the structural unit (C) were measured using a nuclear magnetic resonance spectrometer "EXcalibur270" manufactured by JEOL Ltd. under the following conditions. Number of times accumulated: 16 to 64 Measurement temperature: room temperature The results obtained from the above measurements 1 From the H-NMR spectrum, the intensity of the signal derived from hydrogen directly bonded to the double bond carbon and the signal derived from other hydrogen were calculated.
[0160] The number average molecular weight (Mn) of the cyclic olefin copolymer (m) used in the synthesis examples, examples, and comparative examples was measured by GPC and calculated as a standard polystyrene equivalent. The GPC measurement was carried out under the following conditions. Apparatus: GPC HLC-8321 (Tosoh Corporation) Solvent: o-dichlorobenzene Columns: TSKgel GMH6-HT x 2, TSKgel GMH6-HTL x 2 (both manufactured by Tosoh Corporation) Flow rate: 1.0ml / min Sample: 1 mg / mL o-dichlorobenzene solution Temperature: 140℃
[0161] [Glass transition temperature Tg (℃)] The glass transition temperature (Tg) of the cyclic olefin copolymer was measured under an N2 (nitrogen) atmosphere using a DSC-6220 manufactured by Shimadzu Science Co., Ltd. The cyclic olefin copolymer was heated from room temperature to 200°C at a heating rate of 10°C / min, held at that temperature for 5 minutes, and then cooled to -20°C at a heating rate of 10°C / min, held at that temperature for 5 minutes. The glass transition temperature (Tg) of the cyclic olefin copolymer was determined from the endothermic curve obtained when the temperature was raised to 200°C at a heating rate of 10°C / min.
[0162] [ 13 C-NMR measurement] 13 C-NMR measurements were carried out under the following conditions. Equipment: Bruker Biospin AVANCE III cryo-500 Nuclear magnetic resonance Measurement nuclei: 13 C(125MHz) Measurement mode: Single pulse proton (with inverse gate) decoupling Pulse width: 90 degrees Number of points: 64,000 Measurement range: -55 to 195 ppm (total 250 ppm) Repeat time: 12 seconds Number of times accumulated: 256 Solvent: 1,1,2,2-tetrachloroethane-d2 Concentration: 10%w / v Temperature: 120℃ Chemical shift standard: tetramethylsilane standard (1,1,2,2-tetrachloroethane-d2: equivalent to 74.2 ppm)
[0163] The following raw materials were used in the experiment:
[0164] Transition metal compounds (1): A transition metal compound (1) corresponding to the transition metal compound (A) was synthesized by the method described in Macromolecules 2011, 44, 1986.
[0165] [ka] [During the ceremony, t Bu is a tert-butyl group; i Pr is an isopropyl group.
[0166] Transition metal compounds (2): A transition metal compound (2) which does not fall under the category of the transition metal compound (A) was synthesized by the method described in JP-A-2004-331965.
[0167] [ka]
[0168] Transition metal compounds (3): A transition metal compound (3) which does not fall under the category of the transition metal compound (A) was synthesized by the method described in J. Organomet. Chem., 1997, 527, 297-300.
[0169] [ka]
[0170] Ethylene (Sumitomo Seika Chemicals) Organoaluminum oxy compound (B-2): Modified methylaluminoxane (MMAO, manufactured by Tosoh Finechem Co., Ltd.) Compound (B-3) that reacts with the transition metal compound (A) to form an ion pair: triphenylcarbenium tetrakis(pentafluorophenyl)borate (AGC) Toluene (Wako Pure Chemical Industries, Ltd.: Wako Special Grade) 5-vinyl-2-norbornene (Tokyo Chemical Industry Co., Ltd.) 2-Norbornene (Tokyo Chemical Industry Co., Ltd.) Acetone (Wako Pure Chemical Industries, Ltd.: Wako Special Grade) Methanol (Wako Pure Chemical Industries, Ltd.: Wako Special Grade)
[0171] Cyclic olefin copolymer (m): [Synthesis Example 1: Cyclic Olefin Copolymer (m-1)] In a 1 L stainless steel autoclave that had been thoroughly purged with nitrogen, 339 mL of toluene, 65 mL of 5-vinyl-2-norbornene (hereinafter referred to as VNB), tetracyclo[4.4.0.1 2,5 .1 7,10After adding 96 ml of ]-3-dodecene (hereinafter also referred to as TD), 1.5 mmol of MMAO hexane solution (calculated as Al), and 93 ml of hydrogen, ethylene was introduced into the system until the total pressure reached 0.75 MPa. 2.5 μmol of transition metal compound (1) dissolved in toluene and 10 μmol of triphenylcarbenium tetrakis(pentafluorophenyl)borate dissolved in toluene were added and reacted at 35 °C for 30 minutes. Then, 2.5 μmol of transition metal compound (1) and 10 μmol of triphenylcarbenium tetrakis(pentafluorophenyl)borate were added. After another 30 minutes, 2.5 μmol of transition metal compound (1) and 10 μmol of triphenylcarbenium tetrakis(pentafluorophenyl)borate were added. Polymerization was continued for a total of 100 minutes, after which the polymerization was terminated by the addition of a small amount of methanol. After polymerization was completed, ion-exchanged water was added to the resulting polymer solution and stirred for 1 hour. The organic layer was then filtered through filter paper to remove the catalyst. The organic layer was poured into acetone to precipitate the polymer, which was stirred and then filtered through a filter paper. The resulting polymer was dried under reduced pressure at 80°C for 10 hours to obtain an ethylene / TD / VNB copolymer. NMR analysis determined that the TD-derived structure in the polymer was 30 mol% and the VNB-derived structure was 16 mol%. GPC analysis revealed a number-average molecular weight (Mn) of 21,000, and differential scanning calorimetry (DSC) showed a glass transition temperature of 150°C.
[0172] [Synthesis Example 2: Cyclic Olefin Copolymer (m-2)] A 1 L stainless steel autoclave was thoroughly purged with nitrogen and charged with 390 mL of toluene, 51 mL of VNB, 55 mL of TD, 1.5 mmol of MMAO hexane solution (calculated as Al), and 62 mL of hydrogen. Ethylene was then introduced into the system until the total pressure reached 0.75 MPa. 2.5 μmol of transition metal compound (1) dissolved in toluene and 10 μmol of triphenylcarbenium tetrakis(pentafluorophenyl)borate dissolved in toluene were added and reacted at 35 °C for 30 minutes. Then, 2.5 μmol of transition metal compound (1) and 10 μmol of triphenylcarbenium tetrakis(pentafluorophenyl)borate were added. After another 30 minutes, 2.5 μmol of transition metal compound (1) and 10 μmol of triphenylcarbenium tetrakis(pentafluorophenyl)borate were added. Polymerization was continued for a total of 100 minutes, after which the polymerization was terminated by the addition of a small amount of methanol. After polymerization, ion-exchanged water was added to the resulting polymer solution and stirred for 1 hour. The organic layer was then filtered through filter paper to remove the catalyst. The organic layer was poured into acetone to precipitate the polymer, which was stirred and filtered through a filter paper. The resulting polymer was dried under reduced pressure at 80°C for 10 hours to obtain an ethylene / TD / VNB copolymer. NMR analysis determined that the TD-derived structure in the polymer was 21 mol% and the VNB-derived structure was 18 mol%. GPC analysis revealed a number-average molecular weight (Mn) of 26,000, and differential scanning calorimetry (DSC) showed a glass transition temperature of 110°C.
[0173] [Synthesis Example 3: Cyclic Olefin Copolymer (m-3)] A 1 L stainless steel autoclave was thoroughly purged with nitrogen and charged with 205 mL of toluene, 70 mL of VNB, 135 mL of TD, 1.5 mmol of MMAO in hexane (calculated as Al), and 62 mL of hydrogen. Ethylene was then introduced into the system until the total pressure reached 0.75 MPa. 2.5 μmol of transition metal compound (1) dissolved in toluene and 10 μmol of triphenylcarbenium tetrakis(pentafluorophenyl)borate dissolved in toluene were added and reacted at 35 °C for 30 minutes. 2.5 μmol of transition metal compound (1) and 10 μmol of triphenylcarbenium tetrakis(pentafluorophenyl)borate were then added. After another 30 minutes, 2.5 μmol of transition metal compound (1) and 10 μmol of triphenylcarbenium tetrakis(pentafluorophenyl)borate were added. The polymerization was continued for a total of 100 minutes, after which the polymerization was terminated by the addition of a small amount of methanol. After the polymerization was completed, ion-exchanged water was added to the resulting polymer solution and stirred for 1 hour. The organic layer was then filtered through filter paper to remove the catalyst. This organic layer was poured into acetone to precipitate the polymer, which was stirred and then filtered through filter paper. The resulting polymer was dried under reduced pressure at 80°C for 10 hours to obtain an ethylene / TD / VNB copolymer. NMR determined that the composition ratio of the TD-derived structure in the polymer was 35 mol% and the composition ratio of the VNB-derived structure was 11 mol%. GPC measurement revealed a number-average molecular weight (Mn) of 15,000, and differential scanning calorimetry (DSC) revealed a glass transition temperature of 170°C.
[0174] [Synthesis Example 4: Cyclic Olefin Copolymer (m-4)] A 1 L stainless steel autoclave was thoroughly purged with nitrogen and charged with 425 mL of toluene, 23 mL of VNB, 52 mL of a 5 M toluene solution of 2-norbornene (NB), 1.5 mmol of a hexane solution of MMAO (calculated as Al), and 124 mL of hydrogen. Ethylene was then introduced into the system until the total pressure reached 0.75 MPa. 2.5 μmol of transition metal compound (1) dissolved in toluene and 10 μmol of triphenylcarbenium tetrakis(pentafluorophenyl)borate dissolved in toluene were added and reacted at 35 °C for 30 min. Then, 2.5 μmol of transition metal compound (1) and 10 μmol of triphenylcarbenium tetrakis(pentafluorophenyl)borate were added. After another 30 min, 2.5 μmol of transition metal compound (1) and 10 μmol of triphenylcarbenium tetrakis(pentafluorophenyl)borate were added. The polymerization was continued for a total of 100 min, after which the polymerization was terminated by the addition of a small amount of methanol. After polymerization, ion-exchanged water was added to the resulting polymer solution and stirred for 1 hour. The organic layer was then filtered through filter paper to remove the catalyst. This organic layer was poured into acetone to precipitate the polymer, which was stirred and then filtered through filter paper. The resulting polymer was dried under reduced pressure at 80°C for 10 hours to obtain an ethylene / NB / VNB copolymer. NMR determined the polymer's composition ratio of NB-derived structures to be 40 mol% and VNB-derived structures to be 10 mol%. GPC measurement revealed a number-average molecular weight (Mn) of 8,000, and differential scanning calorimetry (DSC) revealed a glass transition temperature of 90°C.
[0175] [Synthesis Example 5: Cyclic Olefin Copolymer (m-5)] A 1 L stainless steel autoclave was thoroughly purged with nitrogen and charged with 410 mL of toluene, 19 mL of VNB, 71 mL of TD, 1.5 mmol of a toluene solution of MMAO (calculated as Al), and 744 mL of hydrogen. Ethylene was then introduced into the system until the total pressure reached 0.78 MPa. 40 μmol of transition metal compound (2) dissolved in toluene was added, and polymerization was carried out at 35°C for 180 minutes. The polymerization was then terminated by adding a small amount of methanol. After polymerization, ion-exchanged water was added to the resulting polymer solution and stirred for 1 hour. The organic layer was then filtered through filter paper to remove the catalyst. The organic layer was poured into acetone to precipitate the polymer, which was then stirred and filtered through filter paper. The resulting polymer was dried under reduced pressure at 80°C for 10 hours to obtain an ethylene / TD / VNB copolymer. The composition ratio of the TD-derived structure in the polymer determined by NMR was 30 mol%, the composition ratio of the VNB-derived structure was 12 mol%, the number average molecular weight (Mn) determined by GPC measurement was 11,000, and the glass transition temperature measured by differential scanning calorimetry (DSC) was 140°C.
[0176] [Synthesis Example 6: Cyclic olefin copolymer (m-6)] A 1 L stainless steel autoclave was thoroughly purged with nitrogen and charged with 433 mL of toluene, 15 mL of VNB, 52 mL of a 5 M toluene solution of NB, 1.5 mmol of a hexane solution of MMAO (calculated as Al), and 1488 mL of hydrogen. Ethylene was then introduced into the system until the total pressure reached 0.78 MPaG. Polymerization was initiated by adding 4 μmol of transition metal compound (2) dissolved in toluene. After 40 minutes of reaction at 35°C, an additional 4 μmol of transition metal compound (2) was added. This process of adding 4 μmol of transition metal compound (2) every 30 minutes was repeated twice more for a total of 130 minutes. The polymerization was then terminated by adding a small amount of methanol. After polymerization, ion-exchanged water was added to the resulting polymer solution and stirred for 1 hour. The organic layer was then filtered through filter paper to remove the catalyst. The organic layer was poured into acetone to precipitate the polymer, which was then stirred and filtered through filter paper. The resulting polymer was dried under reduced pressure at 80°C for 10 hours to obtain an ethylene / NB / VNB copolymer. The composition ratio of NB-derived structures in the polymer determined by NMR was 33 mol%, the composition ratio of VNB-derived structures was 10 mol%, the number average molecular weight (Mn) determined by GPC measurement was 7,500, and the glass transition temperature (Tg) measured by differential scanning calorimetry (DSC) was 1.0. The temperature was 87°C.
[0177] [Synthesis Example 7: Cyclic olefin copolymer (m-7)] A 1 L stainless steel autoclave was thoroughly purged with nitrogen and charged with 340 mL of toluene, 35 mL of VNB, 82 mL of a 5 M toluene solution of NB, 44 mL of TD, 2 mmol of a hexane solution of MMAO (calculated as Al), and 558 mL of hydrogen. Ethylene was then introduced into the system until the total pressure reached 0.52 MPaG. Polymerization was initiated by adding 4.7 μmol of transition metal compound (2) dissolved in toluene. After 40 minutes of reaction at 35°C, 9.3 μmol of transition metal compound (2) was added, and after another 30 minutes, 9.3 μmol of transition metal compound (2) was added and the reaction was continued for 30 minutes, for a total of 100 minutes. The polymerization was then terminated by adding a small amount of methanol. After polymerization, ion-exchanged water was added to the resulting polymer solution and stirred for 1 hour. The organic layer was then filtered through filter paper to remove the catalyst. The organic layer was poured into acetone to precipitate the polymer, which was then stirred and filtered through filter paper. The resulting polymer was dried under reduced pressure at 80°C for 10 hours to obtain an ethylene / TD / NB / VNB copolymer. The composition ratio of the polymer derived from TD, NB, and VNB as determined by NMR was 14 mol%, 17 mol%, and 10 mol%, respectively. The number average molecular weight (Mn) determined by GPC measurement was 8,400, and the glass transition temperature (Tg) measured by differential scanning calorimetry (DSC) was 123°C.
[0178] [Synthesis Example 8: Cyclic olefin copolymer (m-8)] A 1 L stainless steel autoclave was thoroughly purged with nitrogen and charged with 410 mL of toluene, 16 mL of VNB, 29 mL of TD, a toluene solution of MMAO (1.5 mmol Al equivalent), and 744 mL of hydrogen. Ethylene was then introduced into the system until the total pressure reached 0.78 MPa. 40 μmol of transition metal compound (2) dissolved in toluene was added, and polymerization was carried out at 35°C for 180 minutes. The polymerization was then terminated by adding a small amount of methanol. After polymerization, ion-exchanged water was added to the resulting polymer solution and stirred for 1 hour. The organic layer was then filtered through filter paper to remove the catalyst. The organic layer was poured into acetone to precipitate the polymer, which was then stirred and filtered through filter paper. The resulting polymer was dried under reduced pressure at 80°C for 10 hours to obtain an ethylene / TD / VNB copolymer. The composition ratio of the TD-derived structure in the polymer determined by NMR was 10 mol%, the composition ratio of the VNB-derived structure was 25 mol%, the number average molecular weight (Mn) determined by GPC measurement was 25,000, and the glass transition temperature measured by differential scanning calorimetry (DSC) was 90°C.
[0179] [Synthesis Example 9: Cyclic Olefin Copolymer (m-9)] A 1 L stainless steel autoclave was thoroughly purged with nitrogen and charged with 225 mL of toluene, 65 mL of VNB, 180 mL of TD, 1.5 mmol of a toluene solution of triisobutylaluminum (Al), and 93 mL of hydrogen. Ethylene was then introduced into the system until the total pressure reached 0.75 MPa. 2.5 μmol of transition metal compound (3) dissolved in toluene and 10 μmol of triphenylcarbenium tetrakis(pentafluorophenyl)borate dissolved in toluene were added and reacted at 35 °C for 30 minutes. 2.5 μmol of transition metal compound (1) and 10 μmol of triphenylcarbenium tetrakis(pentafluorophenyl)borate were then added. After another 30 minutes, 2.5 μmol of transition metal compound (1) and 10 μmol of triphenylcarbenium tetrakis(pentafluorophenyl)borate were added. The polymerization was continued for a total of 100 minutes, after which the polymerization was terminated by the addition of a small amount of methanol. After polymerization was complete, ion-exchanged water was added to the resulting polymer solution and stirred for 1 hour. The organic layer was then filtered through filter paper to remove the catalyst. This organic layer was poured into acetone to precipitate the polymer, which was stirred and then filtered through filter paper. The resulting polymer was dried under reduced pressure at 80°C for 10 hours to obtain an ethylene / TD / VNB copolymer. NMR determined that the composition ratio of the TD-derived structure in the polymer was 30 mol%, the composition ratio of the VNB-derived structure was 10 mol%, and the number average molecular weight (Mn) determined by GPC measurement was 9,000.
[0180] [Examples 1 to 3, Comparative Examples 1 to 6] The heat resistance of the cyclic olefin copolymer obtained by the above method was evaluated as follows. Those with a glass transition temperature of 100°C or higher measured by a differential scanning calorimeter (DSC) were rated "OK," and those with a glass transition temperature of less than 100°C were rated "NG."
[0181] In addition, each varnish was prepared by the method described below and evaluated.
[0182] (Preparation of Varnish) The cyclic olefin copolymer and toluene were mixed so as to have a solid content concentration shown in Table 1, and the mixture was stirred overnight to obtain a cyclic olefin copolymer resin composition in the form of a varnish.
[0183] (stereoregularity) Varnish 13 Perform C-NMR measurement and calculate the integral value of the signal in the range of 43.8 ppm to 45.0 ppm as X C , the integral value of the signal in the range of 40.3 ppm to 41.3 ppm is Y A , the sum of the integral values of the signals in the range from 38.4 ppm to 39.9 ppm is X B When B -X C ) / Y A The value was calculated.
[0184] The solubility of the resulting varnish was evaluated as follows. After overnight stirring as performed in the varnish preparation process described above, if there was no residual copolymer and the varnish was fluid when the container was tilted, it was rated as "A." If there was no residual copolymer but the varnish was not fluid when the container was tilted, it was rated as "B." If there was residual copolymer, it was rated as "C."
[0185] [Table 1]
[0186] In Table 1, "-" in the stereoregularity column means (X B -X C ) / Y A indicates that the value could not be measured.
[0187] This application claims priority based on Japanese Patent Application No. 2022-102902, filed on June 27, 2022, the disclosure of which is incorporated herein by reference in its entirety.
Claims
1. A method for producing a cyclic olefin copolymer, comprising: The cyclic olefin copolymer is (A) one or more olefin-derived repeating units represented by the following general formula (I), (B) one or more repeating units derived from a cyclic non-conjugated diene represented by the following general formula (III), (C) one or more repeating units derived from cyclic olefins represented by the following general formula (V), 【Chemistry 1】 [In the above general formula (I), R 300 represents a hydrogen atom or a linear or branched hydrocarbon group having 1 to 29 carbon atoms. 【Chemistry 2】 [In the above general formula (III), u is 0 or 1, v is 0 or a positive integer, w is 0 or 1, and R 61 ~R 76 and R a1 and R b1 may be the same or different and are a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 15 carbon atoms, or an aromatic hydrocarbon group having 6 to 20 carbon atoms; R 104 is a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, t is a positive integer of 0 to 10, and R 75 and R 76 are bonded to each other may form a monocyclic or polycyclic ring.] 【Transformation 3】 [In the above general formula (V), u is 0 or 1, v is 0 or a positive integer, w is 0 or 1, and R 61 ~R 78 and R a1 and R b1 may be the same or different and are a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 15 carbon atoms, or an aromatic hydrocarbon group having 6 to 20 carbon atoms; R 75 ~R 78 may be bonded to each other to form a monocyclic or polycyclic ring. the cyclic olefin copolymer has a glass transition temperature of 100°C or higher as measured by a differential scanning calorimeter (DSC); The method comprises: The method includes a polymerization step of copolymerizing an olefin, a cyclic non-conjugated diene, and a cyclic olefin in the presence of an olefin polymerization catalyst containing a transition metal compound (A) and a compound (B), The transition metal compound (A) is A transition metal compound (A-1) represented by the following formula (II), and The transition metal compound (A-2) contains one or more transition metal compounds selected from the group consisting of transition metal compounds (A-2) represented by the following formula (VI): 【Chemistry 4】 [In the formula (II), M 2 represents a transition metal atom of Group 4 of the periodic table, n 1 represents an integer of 1 to 3, L each independently represents a monovalent anionic ligand having an atom of Group 15 of the periodic table as a coordinating atom; X 1 each independently represents a group or atom selected from the group consisting of a hydrogen atom, a halogen atom, a hydrocarbon group, a halogen-containing group, an oxygen-containing group, a sulfur-containing group, a nitrogen-containing group, a phosphorus-containing group, a silicon-containing group, a boron-containing group, and an aluminum-containing group, and substitution products thereof; R 5 ~R 9 each independently represents a group or atom selected from the group consisting of a hydrogen atom, a halogen atom, a hydrocarbon group, a halogen-containing group, an oxygen-containing group, a sulfur-containing group, a nitrogen-containing group, a phosphorus-containing group, a silicon-containing group, a boron-containing group, and an aluminum-containing group, and a substitution product thereof; R 5 ~R 9 Any two or three of these may be fused to form a ring, and the ring formed may have aromaticity and contain a conjugated double bond.] 【Transformation 5】 [In the formula (VI), M 3 represents a transition metal atom of Group 4 of the periodic table, n 2 represents an integer from 1 to 4, X 2 each independently represents an atom or group selected from the group consisting of a hydrogen atom, a halogen atom, a hydrocarbon group, a halogen-containing group, an oxygen-containing group, a sulfur-containing group, a nitrogen-containing group, a phosphorus-containing group, a silicon-containing group, a boron-containing group, and an aluminum-containing group, and substitution products thereof; R 10 ~R 17 each independently represents an atom or group selected from the group consisting of a hydrogen atom, a halogen atom, a hydrocarbon group, a halogen-containing group, an oxygen-containing group, a sulfur-containing group, a nitrogen-containing group, a phosphorus-containing group, a silicon-containing group, a boron-containing group, and an aluminum-containing group, and the group consisting of substituted groups thereof; R 10 ~R 17 Adjacent ones of these may be bonded to each other to form a ring, and the ring formed may have aromaticity and contain a conjugated double bond. The compound (B) is organometallic compound (B-1), an organoaluminum oxy compound (B-2), and and (B-3) a compound that reacts with the transition metal compound (A) to form an ion pair. A method for producing a cyclic olefin copolymer, comprising:
2. 2. The method according to claim 1, wherein, when the total number of moles of repeating units in the cyclic olefin copolymer is taken as 100 mol%, the content of the olefin-derived repeating unit (A) is 10 mol% or more and 90 mol% or less, the content of the cyclic non-conjugated diene-derived repeating unit (B) is 1 mol% or more and 40 mol% or less, and the content of the cyclic olefin-derived repeating unit (C) is 1 mol% or more and 50 mol% or less.
3. The method according to claim 1 or 2, wherein the cyclic olefin copolymer has a glass transition temperature of 100°C or higher and 250°C or lower as measured by a differential scanning calorimeter (DSC).
4. The method according to claim 1 or 2, wherein the cyclic non-conjugated diene constituting the repeating unit (B) derived from the cyclic non-conjugated diene includes 5-vinyl-2-norbornene.
5. The cyclic olefin constituting the cyclic olefin-derived structural unit (C) is tetracyclo[4.4.0.1 2,5 .1 7,10 3. The method according to claim 1, wherein the compound contains at least one selected from the group consisting of cyclo[2.2.1]-3-dodecene and bicyclo[2.2.1]-2-heptene.
6. The method according to claim 1 or 2, further comprising a catalyst removal step of removing the olefin polymerization catalyst.
7. The cyclic olefin copolymer 13 In the C-NMR spectrum, The integral value of the signal in the range of 43.8 ppm to 45.0 ppm is expressed as X C , The integral value of the signal in the range of 40.3 ppm to 41.3 ppm is expressed as Y A , The integral value of the signal in the range of 38.4 ppm to 39.9 ppm is expressed as X B , When this is done, (X B -X C ) / Y A The method according to claim 1 or 2, wherein the value of is 0.2 or more and 2.0 or less.
8. A cyclic olefin copolymer, The cyclic olefin copolymer is (A) one or more olefin-derived repeating units represented by the following general formula (I), (B) one or more repeating units derived from a cyclic non-conjugated diene represented by the following general formula (III), (C) one or more repeating units derived from cyclic olefins represented by the following general formula (V), 【Transformation 6】 [In the above general formula (I), R 300 represents a hydrogen atom or a linear or branched hydrocarbon group having 1 to 29 carbon atoms. 【Transformation 7】 [In the above general formula (III), u is 0 or 1, v is 0 or a positive integer, w is 0 or 1, and R 61 ~R 76 and R a1 and R b1 may be the same or different and are a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 15 carbon atoms, or an aromatic hydrocarbon group having 6 to 20 carbon atoms; R 104 is a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, t is a positive integer of 0 to 10, and R 75 and R 76 are bonded to each other may form a monocyclic or polycyclic ring.] 【Transformation 8】 [In the above general formula (V), u is 0 or 1, v is 0 or a positive integer, w is 0 or 1, and R 61 ~R 78 and R a1 and R b1 may be the same or different and are a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 15 carbon atoms, or an aromatic hydrocarbon group having 6 to 20 carbon atoms; R 75 ~R 78 may be bonded to each other to form a monocyclic or polycyclic ring. the cyclic olefin copolymer has a glass transition temperature of 100°C or higher as measured by a differential scanning calorimeter (DSC); The cyclic olefin copolymer 13 In the C-NMR spectrum, The integral value of the signal in the range of 43.8 ppm to 45.0 ppm is expressed as X C , The integral value of the signal in the range of 40.3 ppm to 41.3 ppm is expressed as Y A , The sum of the integral values of the signals in the range of 38.4 ppm to 39.9 ppm is X B When (X B -X C ) / Y A A cyclic olefin copolymer having a value of 0.2 or more and 2.0 or less.
9. 9. The cyclic olefin copolymer according to claim 8, wherein, when the total number of moles of repeating units in the cyclic olefin copolymer is taken as 100 mol%, the content of the olefin-derived repeating unit (A) is 10 mol% or more and 90 mol% or less, the content of the cyclic non-conjugated diene-derived repeating unit (B) is 1 mol% or more and 40 mol% or less, and the content of the cyclic olefin-derived repeating unit (C) is 1 mol% or more and 50 mol% or less.
10. The cyclic olefin copolymer according to claim 8 or 9, wherein the cyclic olefin copolymer has a glass transition temperature of 100°C or higher and 250°C or lower as measured by a differential scanning calorimeter (DSC).
11. 10. The cyclic olefin copolymer according to claim 8, wherein the cyclic non-conjugated diene constituting the repeating unit (B) derived from the cyclic non-conjugated diene includes 5-vinyl-2-norbornene.
12. The cyclic olefin constituting the cyclic olefin-derived structural unit (C) is tetracyclo[4.4.0.1 2,5 .1 7,10 10. The cyclic olefin copolymer according to claim 8, further comprising at least one member selected from the group consisting of cyclo[2.2.1]-3-dodecene and bicyclo[2.2.1]-2-heptene.
13. the olefin constituting the olefin-derived repeating unit (A) contains ethylene, the cyclic non-conjugated diene constituting the cyclic non-conjugated diene-derived repeating unit (B) includes 5-vinyl-2-norbornene, The cyclic olefin constituting the cyclic olefin-derived structural unit (C) is tetracyclo[4.4.0.1 2,5 .1 7,10 10. The cyclic olefin copolymer according to claim 8, further comprising 1-3-dodecene.
14. A crosslinked product obtained by crosslinking the cyclic olefin copolymer according to claim 8 or 9.
15. A film or sheet comprising the crosslinked product according to claim 14.
16. A laminate obtained by laminating the film or sheet according to claim 15 on a substrate.
17. A circuit board comprising an electrical insulating layer containing the crosslinked product according to claim 14 and a conductor layer provided on the electrical insulating layer.
18. An electronic device comprising the circuit board according to claim 17.
19. A prepreg comprising the cyclic olefin copolymer according to claim 8 or 9 and a sheet-like fiber base material.
Citation Information
Patent Citations
Cyclic olefin copolymer and crosslinked body thereof
JP2010100843A
Cyclic olefinic copolymer composition and crosslinked body thereof
JP2019011430A
Cyclic olefinic copolymer, cyclic olefinic copolymer composition and crosslinked body
JP2019081898A
Manufacturing method of transition metal compound, olefin polymerization catalyst, and olefin polymer
JP2021073223A
Method for producing cyclic olefin-based copolymer, and cyclic olefin-based copolymer
JP2022078934A