catalyst
Novel compounds with specific structures enhance olefin polymerization activity and produce polyolefins with high molecular weight and low polydispersity, addressing the need for improved catalysts in ethylene polymerization.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-05-06
- Publication Date
- 2026-03-04
AI Technical Summary
There is a need for improved catalysts in olefin polymerization, particularly for ethylene, that offer increased activity, improved comonomer incorporation, and the ability to impart desirable properties such as high molecular weight and low polydispersity to the resulting polyolefins.
Development of novel compounds with specific structures, such as those represented by formula I, which function as precatalysts in olefin polymerization, enhancing activity and producing polyolefins with high molecular weight and low polydispersity.
The novel compounds provide increased olefin polymerization activity and industrially attractive polyolefin properties, including high molecular weight and low polydispersity, surpassing recent post-metallocene developments.
Smart Images

Figure 0007824322000020 
Figure 0007824322000021 
Figure 0007824322000022
Abstract
Description
[Technical Field]
[0001] The present invention relates to novel compounds suitable for use as catalysts in the polymerization of olefins such as ethylene. The present invention also relates to the use of the compounds in processes for the polymerization of olefins such as ethylene. [Background technology]
[0002] It is known that ethylene (and α-olefins in general) can be readily polymerized at low or moderate pressures in the presence of certain transition metal catalysts. These catalysts are commonly known as Ziegler-Natta catalysts.
[0003] A particular group of these Ziegler-Natta type catalysts, which catalyze the polymerization of ethylene (and α-olefins in general), contain metallocene transition metal catalysts, often in combination with an aluminoxane activator. Metallocenes are catalysts with two η 5 -comprises a metal bonded between cyclopentadienyl-type ligands.
[0004] Despite recent developments in metallocene and post-metallocene chemistry, there remains a need for improved catalysts for use in olefin polymerization, particularly ethylene polymerization reactions. In particular, there remains a need for new catalysts that have increased activity, improved comonomer incorporation, and / or the ability to impart desirable properties to the resulting polyolefins (e.g., high molecular weight, low polydispersity, etc.).
[0005] The present invention was discovered with the above in mind. Summary of the Invention
[0006] According to a first aspect of the present invention, there is provided a compound of formula I shown below: [ka] [In the formula, R1 and R 2 is hydrogen, (1-6C) alkyl, (1-6C) haloalkyl, (1-6C) alkoxy, (2-6C) alkenyl, (2-6C) alkynyl, -NR 3 R 4 , and -(O) n -(CR 5 R 6 ) m -R 7 wherein n is 0 or 1, and m is 0 or 1; 3 and R 4 are independently selected from hydrogen and (1-3C) alkyl; R 5 and R 6 are each independently hydrogen or (1-2C) alkyl, and R 7 is selected from the group consisting of aryl, heteroaryl, carbocyclyl, and heterocyclyl, and each R 7 is one or more R selected from the group consisting of halo, hydroxy, (1-4C) alkyl, (1-4C) haloalkyl, and (1-3C) alkoxy. 8 groups, independently optionally substituted, R a and R b are each independently selected from (1-4C) alkyl, (2-4C) alkenyl, and aryl; Each Y is hydrido, halo, (1-5C) alkyl, (1-5C) alkoxy, -(CH2) p Si(R 9 )3, -NR 10 R 11 , and -(O) q -(CR 12 R 13 ) r -R 14 (wherein p is 1 or 2, q is 0 or 1, r is 0 or 1, and each R 9 are independently (1-3C) alkyl, and R 10 and R 11 are independently selected from hydrogen and (1-3C) alkyl; R 12 and R 13are independently selected from hydrogen and (1-2C) alkyl; R 14 is selected from the group consisting of aryl, heteroaryl, carbocyclyl, and heterocyclyl, and each R 14 is one or more R selected from the group consisting of halo, hydroxy, (1-4C) alkyl, (1-4C) haloalkyl, and (1-3C) alkoxy. 15 and independently optionally substituted with a group. Compounds are provided having a structure according to:
[0007] According to a second aspect of the present invention, there is provided a compound of formula I shown below: [ka] [In the formula, R 1 and R 2 is hydrogen, (1-6C) alkyl, (1-6C) haloalkyl, (1-6C) alkoxy, (2-6C) alkenyl, (2-6C) alkynyl, -NR 3 R 4 , and -(O) n -(CR 5 R 6 ) m -R 7 wherein n is 0 or 1, and m is 0 or 1; 3 and R 4 are independently selected from hydrogen and (1-3C) alkyl; R 5 and R 6 are each independently hydrogen or (1-2C) alkyl, and R 7 is selected from the group consisting of aryl, heteroaryl, carbocyclyl, and heterocyclyl, and each R 7 is one or more R selected from the group consisting of halo, hydroxy, (1-4C) alkyl, (1-4C) haloalkyl, and (1-3C) alkoxy. 8 groups, independently optionally substituted, R a and R bare each independently selected from (1-4C) alkyl and (2-4C) alkenyl; Each Y is hydrido, halo, (1-5C) alkyl, (1-5C) alkoxy, -(CH2) p Si(R 9 )3, -NR 10 R 11 , and -(O) q -(CR 12 R 13 ) r -R 14 (wherein p is 1 or 2, q is 0 or 1, r is 0 or 1, and each R 9 are independently (1-3C) alkyl, and R 10 and R 11 are independently selected from hydrogen and (1-3C) alkyl; R 12 and R 13 are independently selected from hydrogen and (1-2C) alkyl; R 14 is selected from the group consisting of aryl, heteroaryl, carbocyclyl, and heterocyclyl, and each R 14 is one or more R selected from the group consisting of halo, hydroxy, (1-4C) alkyl, (1-4C) haloalkyl, and (1-3C) alkoxy. 15 and independently optionally substituted with a group. Compounds are provided having a structure according to:
[0008] According to a third aspect of the present invention there is provided a process for the preparation of polyolefins, the process comprising contacting at least one olefin with a compound of formula I as defined herein. DETAILED DESCRIPTION OF THE INVENTION
[0009] [Definition] The term "(m-nC)" or "(m-nC) group" used alone or as a prefix refers to any group having m to n carbon atoms.
[0010] The term "alkyl," as used herein, includes both straight-chain and branched-chain alkyl groups. References to individual alkyl groups, such as "propyl," are specific for the straight-chain version only, and references to individual branched-chain alkyl groups, such as "isopropyl," are specific for the branched-chain version only. For example, "(1-6C)alkyl" includes (1-4C)alkyl, (1-3C)alkyl, propyl, isopropyl, and t-butyl.
[0011] The term "alkenyl" refers to straight- and branched-chain alkyl groups containing two or more carbon atoms and having at least one carbon-carbon double bond within the group. Alkenyl groups include, for example, ethenyl, propenyl, and but-2,3-enyl, and include all possible geometric (E / Z) isomers.
[0012] The term "alkynyl" refers to straight- and branched-chain alkyl groups containing two or more carbon atoms and having at least one carbon-carbon triple bond within the group. Examples of alkynyl groups include acetylenyl and propynyl.
[0013] The term "alkoxy" refers to O-linked straight and branched chain alkyl groups. Alkoxy groups include, for example, methoxy, ethoxy, and t-butoxy.
[0014] The term "haloalkyl" as used herein refers to an alkyl group in which one or more hydrogen atoms are replaced by halogen (such as fluorine) atoms. Often, the haloalkyl is a fluoroalkyl. Haloalkyl groups include, for example, -CHF, -CHF, and -CF. Most often, the haloalkyl is -CF.
[0015] The term "halo" or "halogeno" refers to fluoro, chloro, bromo, and iodo, preferably fluoro, chloro, and bromo, more preferably fluoro and chloro. Most preferably, halo is chloro.
[0016] The terms "carbocyclyl," "carbocyclic," or "carbocycle" mean a non-aromatic saturated or partially saturated monocyclic, fused, bridged, or spiro bicyclic carbon-containing ring system. Carbocyclic groups include, for example, cyclopropyl, cyclobutyl, cyclohexyl, cyclohexenyl, and spiro[3.3]heptanyl.
[0017] The terms "heterocyclyl," "heterocyclic," or "heterocycle" refer to a non-aromatic saturated or partially saturated monocyclic, fused, bridged, or spiro bicyclic heterocyclic ring system incorporating one or more (e.g., 1 to 4, particularly 1, 2, or 3) heteroatoms selected from nitrogen, oxygen, or sulfur. Heterocycles include, for example, azetidinyl, pyrrolidinyl, piperidinyl, piperazinyl, tetrahydrotriazinyl, and tetrahydropyrazolyl.
[0018] The term "aryl" or "aromatic," as used herein, refers to an aromatic ring system containing 6, 7, 8, 9, or 10 ring carbon atoms. Aryl is often phenyl, but may be a polycyclic ring system having two or more rings, at least one of which is aromatic. This term includes reference to groups such as phenyl and naphthyl, for example.
[0019] The term "heteroaryl" or "heteroaromatic" refers to an aromatic monocyclic, bicyclic, or polycyclic ring incorporating one or more (e.g., 1 to 4, particularly 1, 2, or 3) heteroatoms selected from nitrogen, oxygen, or sulfur. Five-membered heteroaryl groups include, but are not limited to, pyrrolyl, furanyl, thienyl, imidazolyl, furazanyl, oxazolyl, oxadiazolyl, oxatriazolyl, isoxazolyl, thiazolyl, isothiazolyl, pyrazolyl, triazolyl, and tetrazolyl groups. Six-membered heteroaryl groups include, but are not limited to, pyridyl, pyrazinyl, pyridazinyl, pyrimidinyl, and triazinyl.
[0020] The term "substituted" is used herein in reference to a moiety to mean that one or more, particularly up to five, of the hydrogen atoms in said moiety are replaced independently of one another by the corresponding number of substituents described. Preferably, "substituted" is used herein in reference to a moiety to mean that one, two, or three of the hydrogen atoms in said moiety are replaced independently of one another by the corresponding number of substituents described. Even more preferably, "substituted" is used herein in reference to a moiety to mean that one or two of the hydrogen atoms in said moiety are replaced independently of one another by the corresponding number of substituents described. The term "optionally substituted" is used herein to mean substituted or unsubstituted.
[0021] Of course, substituents may be located only at chemically possible positions, and it will be understood that one skilled in the art can determine (experimentally or theoretically) whether a particular substitution is possible without undue effort.
[0022] Throughout the description and claims of this specification, where subject matter is described herein using the term "comprise" (or "comprises" or "comprising"), it is also contemplated that the same subject matter be described alternatively using the term "consist of" (or "consists of" or "consisting of") or "consist essentially of" (or "consists essentially of" or "consisting essentially of").
[0023] Throughout the description and claims of this specification, singular terms include plural terms unless the context otherwise requires. In particular, where the indefinite article is used, it should be understood that the specification contemplates plural as well as singular, unless the context otherwise requires.
[0024] Features described in connection with a particular aspect, embodiment, or example of the invention should be understood to be applicable, to the extent not incompatible, to any other aspect, embodiment, or example described herein. All of the features disclosed in this specification (including any accompanying claims, abstract, and drawings) and / or all of the steps of any method or process disclosed herein may be combined in any combination, except combinations in which at least some of such features and / or steps are mutually exclusive. The invention is not limited to the details of any of the specific embodiments described herein. The invention extends to any novel one or any novel combination of features disclosed in this specification (including any accompanying claims, abstract, and drawings), or any novel one or any novel combination of steps of any method or process disclosed herein.
[0025] Unless otherwise specified, when the amount or concentration of a particular component in a given product is specified as a weight percent (wt.% or % w / w), the weight percent refers to the weight percent of said component relative to the total weight of the product as a whole. It will be understood by those skilled in the art that the sum of the weight percents of all components of a product totals 100 wt.%. On the other hand, if not all components are listed (e.g., if a product is said to "comprise" one or more particular components), the balance of the weight percent may optionally be made up to 100 wt.% by unspecified mixture components.
[0026] Compounds of formula (I) According to a first aspect of the present invention, there is provided a compound of formula I shown below: [ka] [In the formula, R 1 and R 2 is hydrogen, (1-6C) alkyl, (1-6C) haloalkyl, (1-6C) alkoxy, (2-6C) alkenyl, (2-6C) alkynyl, -NR 3 R 4 , and -(O) n -(CR 5 R 6 ) m -R 7 wherein n is 0 or 1, and m is 0 or 1; 3 and R 4 are independently selected from hydrogen and (1-3C) alkyl; R 5 and R 6 are each independently hydrogen or (1-2C) alkyl, and R 7 is selected from the group consisting of aryl, heteroaryl, carbocyclyl, and heterocyclyl, and each R 7 is one or more R selected from the group consisting of halo, hydroxy, (1-4C) alkyl, (1-4C) haloalkyl, and (1-3C) alkoxy. 8 groups, independently optionally substituted, R a and R b are each independently selected from (1-4C) alkyl, (2-4C) alkenyl, and aryl; Each Y is hydrido, halo, (1-5C) alkyl, (1-5C) alkoxy, -(CH2) p Si(R 9 )3, -NR 10 R 11 , and -(O) q -(CR 12 R 13 ) r -R 14 (wherein p is 1 or 2, q is 0 or 1, r is 0 or 1, and each R 9 are independently (1-3C) alkyl, and R 10 and R 11are independently selected from hydrogen and (1-3C) alkyl; R 12 and R 13 are independently selected from hydrogen and (1-2C) alkyl; R 14 is selected from the group consisting of aryl, heteroaryl, carbocyclyl, and heterocyclyl, and each R 14 is one or more R selected from the group consisting of halo, hydroxy, (1-4C) alkyl, (1-4C) haloalkyl, and (1-3C) alkoxy. 15 and independently optionally substituted with a group. Compounds are provided having a structure according to:
[0027] Through rigorous research, the present inventors have discovered novel compounds that function as highly attractive precatalysts in the polymerization of olefins, particularly ethylene. Compared to recent developments in the post-metallocene field, the compounds of the present invention offer the dual benefits of increased olefin polymerization activity and industrially attractive polyolefin properties, including high molecular weight and low polydispersity.
[0028] The following section discusses compounds of formula (I) in more detail and is applicable to both the first and second aspects of the invention.
[0029] R 1 and R 2 are each independently hydrogen, (1-5C) alkyl, (1-5C) alkoxy, and -(O) n -(CR 5 R 6 ) m -R 7 Preferably, R 1 and R 2 are each independently hydrogen, (1-4C) alkyl, and -(O) n -(CR 5 R 6 ) m -R 7 is selected from the group consisting of:
[0030] R 7 may be selected from the group consisting of aryl and heteroaryl. 7 is selected from the group consisting of phenyl and 5- to 6-membered heteroaryl, said 5- to 6-membered heteroaryl containing 1 or 2 nitrogen heteroatoms. Most preferably, R 7 is phenyl. 7 is one or more R 8 groups, each of which may be independently optionally substituted.
[0031] R 8 may be selected from the group consisting of halo and (1-3C)alkyl.
[0032] In one particular embodiment, R 1 and R 2 are each independently selected from the group consisting of hydrogen, methyl, tert-butyl, and —C(CH)Ph, where Ph represents phenyl. 1 and R 2 are each independently selected from the group consisting of methyl, tert-butyl, and —C(CH)Ph. Specific, non-limiting examples include: (i) R 1 is tert-butyl, and R 2 is methyl; (ii) R 1 and R 2 are both tert-butyl; and (iii) R 1 and R 2 are both -C(CH3)2Ph; of these, example (ii) is particularly preferred.
[0033] R a and R b may be independently selected from (1-3C) alkyl and aryl, particular examples of which include methyl, n-propyl, and phenyl. For example, R a and R bmay be methyl and methyl, respectively, or methyl and n-propyl, respectively, or methyl and phenyl, respectively.
[0034] R a and R b may be independently selected from (1-3C)alkyl, particular examples of which include methyl and n-propyl. Suitably, R a and R b and R are the same. a and R b are both methyl.
[0035] Each Y is independently hydrido, chloro, bromo, iodo, (1-3C) alkyl, (1-3C) alkoxy, -(CH2) p Si(R 9 )3, -NR 10 R 11 , and -(O) q -(CR 12 R 13 ) r -R 14 may be selected from the group consisting of:
[0036] Preferably, p is 1 and R 9 is methyl.
[0037] R 10 and R 11 may be independently selected from (1-3C) alkyl, particularly methyl.
[0038] R 12 and R 13 may be hydrogen.
[0039] R 14 may be selected from the group consisting of aryl and heteroaryl. 14 is selected from the group consisting of phenyl and 5- to 6-membered heteroaryl, said 5- to 6-membered heteroaryl containing 1 or 2 nitrogen heteroatoms. Most preferably, R 14is phenyl. 14 independently, one or more R 15 groups, each of which is preferably independently selected from the group consisting of (1-4C) alkyl.
[0040] Specific Non-specific -(O) q -(CR 12 R 13 ) r -R 14 Examples of the group include: [ka] [In the formula, each R 16 are independently hydrogen and R 15 Selected from.] Examples include:
[0041] In one particular embodiment, each Y is independently selected from the group consisting of chloro, bromo, iodo, methyl, -CHSi(CH), -N(CH), and -O-2,6-diisopropylphenyl. Preferably, each Y is independently selected from the group consisting of chloro, bromo, iodo, and methyl. More preferably, both Y are the same.
[0042] In one particularly preferred embodiment, Y is chloro.
[0043] In one particular embodiment, the compound of formula I has formula IA, shown below: [ka] [In the formula, R 1 , R 2 and Y is as defined above. It has a structure according to the following.
[0044] In one particular embodiment, the compound of formula IB has the formula IB shown below: [ka] [In the formula, R 1 , R 2 , R a , and R b is as defined above.] It has a structure according to the following.
[0045] In one particular embodiment, the compound of formula I has formula IC shown below: [ka] [In the formula, R 1 and R 2 is as defined above.] It has a structure according to the following.
[0046] In one particular embodiment, the compound of formula I has the following structure: [ka] [In the formula, t Bu represents tert-butyl; i Pr represents isopropyl, Ph represents phenyl, and Bn represents benzyl. It has one of the following.
[0047] The compound of formula (I) may be associated with (e.g., immobilized or supported on) a support substrate. Preferably, the support substrate is solid. It will be appreciated that the compound may be immobilized to the support substrate by one or more covalent bonds or ionic interactions, either directly or via a suitable linking moiety. It will be appreciated that minor structural modifications (e.g., loss of one or both Y groups) that result from immobilization of the compound on the support substrate are also within the scope of the present invention.
[0048] The support substrate is preferably selected from solid polymethylaluminoxane, silica-supported methylaluminoxane, alumina, zeolite, layered double hydroxide, and layered double hydroxide-supported methylaluminoxane. More preferably, the support substrate is selected from solid polymethylaluminoxane, silica-supported methylaluminoxane, and layered double hydroxide-supported methylaluminoxane, of which layered double hydroxide-supported methylaluminoxane may be preferred when a polyolefin having low polydispersity, particularly a high molecular weight, is required.
[0049] In one particular embodiment, the support substrate is solid polymethylaluminoxane. The molar ratio of Al in the solid polymethylaluminoxane support substrate to the metal X in the compound of Formula I (i.e., [Al 担持 ] / [X]) may be 50:1 to 400:1, and preferably 150:1 to 250:1.
[0050] The terms "solid MAO," "sMAO," and "solid polymethylaluminoxane" are used interchangeably herein and have the general formula -[(Me)AlO] n - (where n is an integer from 4 to 50 (e.g., 10-50)). Any suitable solid polymethylaluminoxane may be used.
[0051] There are many substantial structural and behavioral differences between solid polymethylaluminoxane and other conventional MAOs. Perhaps most notably, solid polymethylaluminoxane is distinguished from other MAOs by its insolubility in many hydrocarbon solvents, and therefore acts as a heterogeneous support system. In contrast to conventional hydrocarbon-soluble MAOs traditionally used as activator species in slurry polymerizations or to modify the surface of separate solid support substrates (e.g., SiO), the solid polymethylaluminoxane useful as part of the present invention is itself suitable for use as a solid-phase support substrate. Thus, the solid polymethylaluminoxane-supported substrate used as part of the present invention lacks any other species that could be considered a solid support substrate (e.g., inorganic materials such as SiO, AlO, and ZrO). Furthermore, given the dual functions of solid polymethylaluminoxane (as a catalyst support substrate and an activator species), the solid polymethylaluminoxane-supported compounds of the present invention may not require the presence of an additional catalyst activator species (e.g., TIBA) when used in olefin polymerization reactions.
[0052] Solid polymethylaluminoxane may be prepared by heating a solution containing MAO and a hydrocarbon solvent (e.g., toluene) to precipitate solid polymethylaluminoxane. A solution containing MAO and a hydrocarbon solvent may be prepared by reacting trimethylaluminum and benzoic acid in a hydrocarbon solvent (e.g., toluene) and then heating the resulting mixture.
[0053] The aluminum content of the solid polymethylaluminoxane is preferably in the range of 30 to 50 wt %, and more preferably 36 to 41 wt %.
[0054] The solid polymethylaluminoxane useful as part of the present invention is characterized by extremely low solubility in toluene and n-hexane. In one embodiment, the solubility of the solid polymethylaluminoxane in n-hexane at 25°C is 0-2 mol%. Preferably, the solubility of the solid polymethylaluminoxane in n-hexane at 25°C is 0-1 mol%. More preferably, the solubility of the solid polymethylaluminoxane in n-hexane at 25°C is 0-0.2 mol%. Alternatively or additionally, the solubility of the solid polymethylaluminoxane in toluene at 25°C is 0-2 mol%. Preferably, the solubility of the solid polymethylaluminoxane in toluene at 25°C is 0-1 mol%. More preferably, the solubility of the solid polymethylaluminoxane in toluene at 25°C is 0-0.5 mol%. Solubility in a solvent can be measured by the method described in JP-B(KOKOKU)-H07 42301.
[0055] In one particularly preferred embodiment, the solid polymethylaluminoxane is as described in WO2010 / 055652 or WO2013 / 146337 and is available from Tosoh Finechem Co., Ltd., Japan.
[0056] [Olefin Polymerization] According to a third aspect of the present invention there is provided a process for the preparation of polyolefins, the process comprising contacting at least one olefin with a compound of formula I as defined herein.
[0057] The compounds of formula I function as highly effective precatalysts in the polymerization of olefins, particularly ethylene. In particular, the compounds of the present invention offer the dual benefits of increased olefin polymerization activity and commercially attractive polyolefin properties, including high molecular weight and low polydispersity.
[0058] The process may be carried out in the presence of an activator or cocatalyst. Preferably, the activator or cocatalyst is one or more organoaluminum compounds. More preferably, the one or more organoaluminum compounds is an alkylaluminum compound. Examples of alkylaluminum compounds include methylaluminoxane, triisobutylaluminum, trimethylaluminum, and triethylaluminum. Most preferably, the organoaluminum compound is triisobutylaluminum. Preferably, the molar ratio of Al in the organoaluminum compound to the metal X in the compound of formula I (i.e., [Al co-cat ] / [X]) may be 75:1 to 5000:1. co-cat ] / [X] is 400:1 to 1000:1. co-cat ] / [X] is 400:1 to 600:1.
[0059] The compound of formula (I) is particularly useful in the homopolymerization of ethylene. Thus, at least one olefin may be ethylene, so that the resulting polyolefin is a polyethylene homopolymer. The resulting polyethylene is preferably a high molecular weight polyethylene (e.g., ultra-high molecular weight polyethylene), particularly a high molecular weight polyethylene with low polydispersity.
[0060] The compounds of formula (I) are also useful in the copolymerization of ethylene and other α-olefins. Thus, at least one olefin may be a mixture of ethylene and another α-olefin having 3 to 10 carbon atoms, such that the polyolefin is a copolymer. Preferably, at least one olefin may be a mixture of ethylene and another α-olefin having 3 to 8 carbon atoms, such that the polyolefin is a copolymer. Preferably, the other α-olefin is selected from 1-hexene and 1-octene.
[0061] The amount of ethylene and other α-olefins used in the copolymerization process may be such that more than 60% of the repeat units in the resulting copolymer are derived from the polymerization of ethylene. Alternatively, the amount of ethylene and other α-olefins used in the copolymerization process is such that more than 70% of the repeat units in the resulting copolymer are derived from the polymerization of ethylene. Alternatively, the amount of ethylene and other α-olefins used in the copolymerization process is such that more than 80% of the repeat units in the resulting copolymer are derived from the polymerization of ethylene. Alternatively, the amount of ethylene and other α-olefins used in the copolymerization process is such that more than 90% of the repeat units in the resulting copolymer are derived from the polymerization of ethylene.
[0062] The compound of formula (I) may be unsupported, in which case the process is carried out in solution phase. In such embodiments, the process may be carried out in the presence of a non-coordinating anion, such as tetrakis[3,5-bis(trifluoromethyl)phenyl]borate (i.e., BARF). Activation of the compound of formula (I) with such an anion can result in dramatically improved olefin polymerization activity.
[0063] Alternatively, the compound of formula I may be supported on a support substrate, in which case the process is carried out in the slurry phase. Any suitable solvent can be used for either process. Preferably, the solvent is a non-polar, non-aromatic hydrocarbon solvent. More preferably, the solvent is hexane.
[0064] Those skilled in the art can select appropriate conditions (e.g., temperature, pressure, etc.) for carrying out the polymerization process. Preferably, the process may be carried out at a temperature of 25 to 90°C. More preferably, the process is carried out at a temperature of 30 to 75°C. Even more preferably, the process is carried out at a temperature of 35 to 70°C.
[0065] The following numbered statements 1-51 are not claims, but instead serve to define particular aspects and embodiments of the claimed invention. 1. Formula I below: [ka] [In the formula, R 1 and R 2 are each independently hydrogen, (1-6C) alkyl, (1-6C) haloalkyl, (1-6C) alkoxy, (2-6C) alkenyl, (2-6C) alkynyl, -NR 3 R 4 , and -(O) n -(CR 5 R 6 ) m -R 7 wherein n is 0 or 1 and m is 0 or 1; 3 and R 4 are independently selected from hydrogen and (1-3C) alkyl; R 5 and R 6 are each independently hydrogen or (1-2C) alkyl, and R 7 is selected from the group consisting of aryl, heteroaryl, carbocyclyl, and heterocyclyl, and each R 7 is one or more R independently selected from the group consisting of halo, hydroxy, (1-4C) alkyl, (1-4C) haloalkyl, and (1-3C) alkoxy; 8 optionally substituted with a group, R a and R b are each independently selected from (1-4C) alkyl, (2-4C) alkenyl, and aryl; Each Y is independently selected from hydrido, halo, (1-5C) alkyl, (1-5C) alkoxy, -(CH2) p Si(R 9 )3, -NR 10 R 11 , and -(O) q -(CR 12 R 13) r -R 14 (wherein p is 1 or 2, q is 0 or 1, r is 0 or 1, and each R 9 are independently (1-3C) alkyl, and R 10 and R 11 are independently selected from hydrogen and (1-3C) alkyl; R 12 and R 13 are independently selected from hydrogen and (1-2C) alkyl; R 14 is selected from the group consisting of aryl, heteroaryl, carbocyclyl, and heterocyclyl, and each R 14 is one or more R independently selected from the group consisting of halo, hydroxy, (1-4C) alkyl, (1-4C) haloalkyl, and (1-3C) alkoxy; 15 and optionally substituted with a group. A compound having a structure according to 2.R 1 and R 2 are each independently hydrogen, (1-5C) alkyl, (1-5C) alkoxy, and -(O) n -(CR 5 R 6 ) m -R 7 The compound of statement 1 above, selected from the group consisting of: 3.R 1 and R 2 are each independently hydrogen, (1-4C) alkyl, and -(O) n -(CR 5 R 6 ) m -R 7 The compound of statement 1 or 2 above, selected from the group consisting of: 4.R 7 is selected from the group consisting of aryl and heteroaryl. 5.R 7The compound of any one of the preceding statements, wherein is selected from the group consisting of phenyl and 5-6 membered heteroaryl, wherein said 5-6 membered heteroaryl contains 1 or 2 nitrogen heteroatoms. 6.R 7 In any one of the preceding statements, the compound is phenyl. 7.R 8 The compound of any one of the preceding statements, wherein is selected from the group consisting of halo and (1-3C)alkyl. 8.R 1 and R 2 are each independently selected from the group consisting of hydrogen, methyl, tert-butyl, and —C(CH 3 ) 2 Ph, wherein Ph represents phenyl. 9.R 1 and R 2 is tert-butyl, the compound of statement 1 above. 10.R a and R b is each independently selected from (1-4C) alkyl and (2-4C) alkenyl. 11.R a and R b is each independently selected from (1-3C) alkyl and aryl (e.g., phenyl). 12.R a and R b Any one of the compounds of any one of the preceding statements is methyl. 13.R a and R b is identical to any one compound of the preceding statement. 14.R a and R b In any one of the preceding statements, the compound is methyl. 15. Each Y is independently hydrido, chloro, bromo, iodo, (1-3C) alkyl, (1-3C) alkoxy, -(CH2) p Si(R9 )3, -NR 10 R 11 , and -(O) q -(CR 12 R 13 ) r -R 14 A compound of any one of the preceding statements selected from the group consisting of: 16.p is 1 and R 9 In any one of the preceding statements, the compound is methyl. 17.R 10 and R 11 is independently selected from (1-3C)alkyl. 18.R 12 and R 13 is hydrogen in any one of the preceding statements. 19.R 14 is selected from the group consisting of aryl and heteroaryl, 20.R 14 The compound of any one of the preceding statements, wherein is selected from the group consisting of phenyl and 5- to 6-membered heteroaryl, wherein said 5- to 6-membered heteroaryl contains 1 or 2 nitrogen heteroatoms. 21.R 14 In any one of the preceding statements, the compound is phenyl. 22.R 15 is selected from the group consisting of (1-4C)alkyl, (1-4C)haloalkyl, and (1-3C)alkoxy. 23.R 15 is selected from the group consisting of (1-4C) alkyl. 24. The compound of any one of the preceding statements, wherein each Y is independently selected from the group consisting of chloro, bromo, iodo, methyl, —CH2Si(CH3)3, —N(CH3)2, and —O-2,6-diisopropylphenyl. 25. The compound of any one of the preceding statements, wherein each Y is independently selected from the group consisting of chloro, bromo, iodo, and methyl. 26. Both Y's are identical to any one compound in the preceding statement. 27. The compound of any one of the preceding statements wherein Y is chloro. 28. Formula IA shown below: [ka] [In the formula, R 1 , R 2 , and Y is as defined in any one of the preceding statements.] A compound having a structure according to any one of the preceding statements. 29. Formula IB shown below: [ka] [In the formula, R 1 , R 2 , R a , and R b is as defined in any one of statements 1 to 27 above.] A compound having a structure according to any one of the preceding statements. 30. The formula IC shown below: [ka] [In the formula, R 1 and R 2 is as defined in any one of statements 1 to 27 above.] A compound having a structure according to any one of the preceding statements. 31. [ka] [In the formula, t Bu represents tert-butyl; iPr represents isopropyl, Ph represents phenyl, and Bn represents benzyl. A compound of any one of the preceding statements having a structure according to any one of 32. A compound of any one of the preceding statements supported on a support substrate. 33. The compound of statement 32 above, wherein the supported substrate is selected from the group consisting of silica, layered double hydroxide, silica-supported methylaluminoxane, layered double hydroxide-supported methylaluminoxane, and solid polymethylaluminoxane. 34. The compound of statement 33 above, wherein the supported substrate is layered double hydroxide-supported methylaluminoxane. 35. The compound of statement 33 above, wherein the support substrate is solid polymethylaluminoxane. 36. A process for the preparation of polyolefins, comprising contacting at least one olefin with a compound of formula I as defined in any one of statements 1 to 35 above. 37. The process of statement 36 above, wherein the at least one olefin is ethylene, such that the polyolefin is a polyethylene homopolymer. 38. The process of statement 36 above, wherein the at least one olefin is a mixture of ethylene and other α-olefins having 3 to 10 carbon atoms, such that the polyolefin is a copolymer. 39. The process of statement 38 above, wherein the other α-olefin is selected from 1-hexene and 1-octene. 40. The process of statement 38 or 39 above, in which more than 60% of the repeat units in the copolymer are derived from the polymerization of ethylene. 41. The process of statement 38 or 39 above, in which more than 70% of the repeat units in the copolymer are derived from the polymerization of ethylene. 42. The process of any one of the above statements 36-41, wherein the compound of formula I is unsupported and the process is carried out in solution phase. 43. The process of statement 42 above carried out in the presence of a non-coordinating anion, (e.g., tetrakis[3,5-bis(trifluoromethyl)phenyl]borate). 44. The process of any one of the above statements 36-41, wherein the compound of formula I is supported on a support substrate and the process is carried out in the slurry phase. 45. The process of any one of statements 36-44 above, carried out in the presence of an alkylaluminum compound. 46. The process of statement 45 above, wherein the alkylaluminum compound is selected from the group consisting of triisobutylaluminum, methylaluminoxane, triethylaluminum, and trimethylaluminum. 47. The process of statement 46 above, wherein the alkylaluminum compound is triisobutylaluminum. 48. The process of any one of statements 36-47 above, carried out at a temperature between 25 and 90°C. 49.The process of any one of statements 36-47 above, carried out at a temperature between 30 and 75°C. 50.The process of any one of statements 36-47 above, carried out at a temperature between 35 and 70°C. 51. The process of any one of statements 36-50 above, carried out in a non-polar, non-aromatic hydrocarbon solvent. 52. The process of statement 51 above, wherein the solvent is hexane.
[0066] One or more embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which: [Brief explanation of the drawings]
[0067] [Figure 1A]This graph shows the slurry-phase ethylene polymerization activity as a function of temperature for sMAO-supported MeSB(tBu,MeArO,I*)TiCl (squares), MeSB(tBuArO,I*)TiCl (triangles), MeSB(tBuArO,I*)Ti(CHSiMe) (open triangles), MeSB(cumylArO,I*)TiCl (circles), and MeSB(tBu,MeArO,Ind)TiCl (diamonds). Polymerization conditions: [AlsMAO] / [Ti] = 200, TIBA (150 mg), ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), and 30 min. Error bars indicate one standard deviation. [Figure 1B] Figure 1 shows the slurry-phase ethylene polymerization activity as a function of temperature for sMAO-supported MeSB(tBu,MeArO,I*)TiCl (squares), MeSB(tBuArO,I*)TiCl (upward triangles), MeSB(tBuArO,I*)ZrCl (downward triangles), MeSB(cumylArO,I*)TiCl (circles), and MeSB(tBu,MeArO,Ind)TiCl (diamonds), rac-Me,nPrSB(tBuArO,I*)TiCl (stars), and rac-Me,PhSB(tBuArO,I*)TiCl (open stars). Polymerization conditions: [AlsMAO] / [Ti] = 200, TIBA (150 mg), ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), and 30 min. Error bars are shown as one standard deviation. [Figure 2A] This graph shows the slurry-phase ethylene polymerization activity of sMAO-supported MeSB(tBuArO,I*)TiR, where R = Cl (filled triangles), Br (filled triangles), I (open triangles), CHSiMe (filled squares), Me (open squares), O,6-iPrAr (filled circles), and NMe (open circles). Polymerization conditions: [AlsMAO] / [Ti] = 200, TIBA (150 mg), ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), and 30 min. Error bars indicate one standard deviation. [Figure 2B]This graph shows the slurry-phase ethylene polymerization activity of sMAO-supported MeSB(tBuArO,I*)TiR, where R = Cl (upward triangle), Br (rightward triangle), I (leftward triangle), Me (downward triangle), Bn(CHPh, open upward triangle), CHSiMe (open leftward triangle), OEt (open rightward triangle), OEt (open downward triangle), and NMe (half-filled triangle). Polymerization conditions: [AlsMAO] / [Ti] = 200, TIBA (150 mg), ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), and 30 min. Error bars indicate one standard deviation. [Figure 3A] This graph shows the weight-average molecular weight (Mw) of polyethylene as a function of temperature for sMAO-supported Me2SB(tBu,MeArO,I*)TiCl2 (squares), Me2SB(tBuArO,I*)TiCl2 (triangles), Me2SB(cumylArO,I*)TiCl2 (circles), and Me2SB(tBu,MeArO,Ind)TiCl2 (diamonds). The PDI (Mw / Mn) is annotated. Polymerization conditions: [AlsMAO]0 / [Ti]0 = 200, TIBA (150 mg), ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), and 30 min. [Figure 3B]1 is a graph showing the weight average molecular weight (Mw) of polyethylene as a function of temperature for sMAO-supported Me2SB(tBu,MeArO,I*)TiCl2 (squares), Me2SB(tBuArO,I*)TiR2, {R = Cl (up triangle), Br (right triangle), I (left triangle), Me (down triangle), CH2SiMe3 (open left triangle), OEt (open right triangle), O2,6-iPrAr (open down triangle), and NMe2 (half-filled triangle)}, Me2SB(cumyl2ArO,I*)TiCl2 (circles), and Me2SB(tBu,MeArO,Ind)TiCl2 (diamonds), rac-Me,nPrSB(tBuArO,I*)TiCl2 (stars), and rac-Me,PhSB(tBuArO,I*)TiCl2 (open stars). The PDI (Mw / Mn) is annotated. Polymerization conditions: [AlsMAO]0 / [Ti]0 = 200, TIBA (150 mg), ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), and 30 min. [Figure 4] This graph shows the slurry-phase ethylene polymerization activity as a function of temperature for MeSB(tBuArO,I*)TiCl supported on sMAO (triangles), SSMAO (circles), and LDHMAO (MgAl-CO-IH / MAO, squares). Polymerization conditions: [AlMAO supported] / [Ti] = 200, TIBA (150 mg), ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), and 30 min. Error bars indicate one standard deviation. [Figure 5A]This graph shows the slurry-phase and solution-phase polymerization activity as a function of temperature for Me2SB(tBu2ArO,I*)TiCl2 supported on solution-phase (diamonds), sMAO (triangles), SSMAO (circles), and LDHMAO (squares). Slurry-phase polymerization conditions: [AlMAO-supported]o / [Ti]o = 200, TIBA (150 mg), ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), and 30 min. Error bars represent one standard deviation. Solution-phase polymerization conditions: [AlMAO]o / [Ti]o = 1000, ethylene (2 bar), 414.4 μg of complex, 1 mL of toluene, 49 mL of hexane, and 5 min (due to reactor fouling occurring after longer reaction times). [Figure 5B] This graph shows the weight-average molecular weight (Mw) of polyethylene as a function of polymerization temperature for Me2SB(tBu2ArO,I*)TiCl2 supported on sMAO (triangles), SSMAO (circles), LDHMAO (Mg3Al-CO3-1H / MAO, squares), and in solution phase (diamonds). The PDI (Mw / Mn) is annotated. Polymerization conditions: [AlsMAO]0 / [Ti]0 = 200, TIBA (150 mg), ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), and 30 min. Solution-phase polymerization conditions: 414.1 μg of complex, MAO (41.5 mg, [AlMAO]0 / [Ti]0 = 1000), ethylene (2 bar), hexane (49 mL), toluene (1 mL), and 5 min. [Figure 5C] Scanning electron micrographs of polyethylenes synthesized using (i) sMAO, (ii) SSMAO, (iii) LDHMAO, and (iv) solution-phase Me2SB(tBu2ArO,I*)TiCl2. Slurry-phase polymerization conditions: [Al-supported]o / [Ti]o = 200, 150 mg TIBA, 2 bar ethylene, 10 mg catalyst, 50 mL hexane, 60 °C, and 30 min. Solution-phase polymerization conditions: [AlMAO]o / [Ti]o = 1000, 2 bar ethylene, 414 μg catalyst, 49 mL hexane, 1 mL toluene, 60 °C, and 5 min. [Figure 6]This graph shows ethylene polymerization activity as a function of temperature for Me2SB(tBu2ArO,I*)TiCl2 / MAO, Me2SB(tBu2ArO,I*)TiMe2 / TB, and sMAO-Me2SB(tBu2ArO,I*)TiCl2. Polymerization conditions: [AlsMAO]0 / [Ti]0 = 200, TIBA (150 mg) or MAO ([AlMAO]0 / [Ti]0 = 1000) or TB ([TB]0 / [Ti]0 = 1), ethylene (2 bar), precatalyst (714 nmol Ti), hexane (50 mL), 5–30 min (or until stirring ceased), and 60 °C. Error bars indicate one standard deviation. [Figure 7] Figure 1 shows the slurry-phase ethylene polymerization activity of sMAO-Me2SB(tBu2ArO,I*)TiCl2 with various aluminum cocatalysts. Polymerization conditions: [AlsMAO]0 / [Ti]0 = 200, ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), 30 min, 60 °C, and either methylaluminoxane (MAO, 41.5 mg), triethylaluminum (TEA, 81.6 mg), trimethylaluminum (TMA, 51.5 mg), or triisobutylaluminum (TIBA, 150 mg). Error bars indicate one standard deviation. [Figure 8] 1 is a graph showing the weight average molecular weight (Mw) of polyethylene using various aluminum cocatalysts under the following polymerization conditions: [AlsMAO] / [Ti] = 200, ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), 30 min, 60 °C, and either methylaluminoxane (MAO, 41.5 mg), triethylaluminum (TEA, 81.6 mg), trimethylaluminum (TMA, 51.5 mg), or triisobutylaluminum (TIBA, 150 mg). [Figure 9] Figure 1 shows the slurry-phase ethylene polymerization activity of sMAO-MeSB(tBuArO,I*)TiCl as a function of [AlTIBA] / [Ti]. Polymerization conditions: [AlsMAO] / [Ti] = 200, ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), 30 min, and 60 °C. Error bars represent one standard deviation. [Figure 10] 1 is a graph showing the weight average molecular weight (Mw) of polyethylene as a function of [AlTIBA] / [Ti]. Polymerization conditions: [AlsMAO] / [Ti]=200, ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), 30 min, and 60° C. [Figure 11] Figure 1 shows the slurry-phase ethylene polymerization activity of sMAO-MeSB(tBuArO,I*)TiCl as a function of reaction time on either the 50 mL (filled squares) or 250 mL (open squares) scale. Polymerization conditions: [AlsMAO] / [Ti] = 200, ethylene (2 bar), TIBA (150 mg or 750 mg), precatalyst (10 mg), hexane (50 mL or 250 mL), 30 min, and 60 °C. Error bars indicate one standard deviation. [Figure 12] 1 is a graph showing the weight average molecular weight (Mw) of polyethylene as a function of reaction time on either the 50 mL (filled squares) or 250 mL (open squares) scale. Polymerization conditions: [AlsMAO] / [Ti] = 200, ethylene (2 bar), TIBA (150 mg or 750 mg), precatalyst (10 mg), hexane (50 mL or 250 mL), and 60 °C. [Figure 13] Figure 1 shows the slurry-phase ethylene polymerization activity of sMAO-MeSB(tBuArO,I*)TiCl as a function of catalyst loading. Polymerization conditions: [AlsMAO] / [Ti] = 200, ethylene (2 bar), TIBA (150 mg), precatalyst (x mg), hexane (50 mL), 30 min, and 60 °C. Error bars represent one standard deviation. [Figure 14] 1 is a graph showing the weight average molecular weight (Mw) of polyethylene as a function of catalyst amount. Polymerization conditions: [AlsMAO] / [Ti]=200, ethylene (2 bar), TIBA (150 mg), precatalyst (x mg), hexane (50 mL), 30 min, and 60°C. [Figure 15A]Figure 1 shows the slurry-phase ethylene / 1-hexene copolymerization activity as a function of comonomer volume for sMAO-Me2SB(tBu2ArO,I*)TiCl2. Polymerization conditions: [AlsMAO]0 / [Ti]0 = 200, TIBA (150 mg), ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), 1-hexene (x μL), 30 min, and either 50 °C (filled squares), 60 °C (half-filled squares), or 70 °C (open squares). Error bars indicate one standard deviation. [Figure 15B] This graph shows the slurry-phase ethylene / 1-hexene copolymerization activity as a function of comonomer volume for sMAO-Me2SB(tBu2ArO,I*)TiCl2. Polymerization conditions: [AlsMAO]0 / [Ti]0 = 200, TIBA (150 mg), ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), 1-hexene (0-5000 μL), 30 min, and 30-90 °C. Error bars indicate one standard deviation. An asterisk (*) indicates gel formation. [Figure 16] Figure 1 shows the slurry-phase ethylene / 1-octene copolymerization activity as a function of comonomer volume for sMAO-Me2SB(tBu2ArO,I*)TiCl2. Polymerization conditions: [AlsMAO]0 / [Ti]0 = 200, TIBA (150 mg), ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), 1-octene (x μL), 30 min, and either 50 °C (filled squares), 60 °C (half-filled squares), or 70 °C (open squares). Error bars indicate one standard deviation. [Figure 17] Differential scanning calorimetry graph (10 K min-1) of polyethylene-co-octene produced by sMAO-Me2SB(tBu2ArO,I*)TiCl2, normalized to the annotated melting temperature Tm for clarity. Polymerization conditions: [AlsMAO]0 / [Ti]0 = 200, TIBA (150 mg), ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), 1-octene (x μL), 30 min, and 60 °C. [Figure 18]1 is a graph showing melting temperature (Tm) as a function of the amount of 1-hexene, annotated with crystallinity. An amorphous sample with 0% crystallinity has no Tm. [Figure 19A] Figures 19A and 19B are graphs showing LAO incorporation into LLDPE produced with sMAO-Me2SB(tBu2ArO,I*)TiCl2 as a function of comonomer volume. Polymerization conditions: [AlsMAO]0 / [Ti]0 = 200, TIBA (150 mg), ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), LAO (x μL), 30 min, and either 50 °C (filled squares), 60 °C (half-filled squares), or 70 °C (open squares). [Figure 19B] Figures 19A and 19B are graphs showing LAO incorporation into LLDPE produced with sMAO-Me2SB(tBu2ArO,I*)TiCl2 as a function of comonomer volume. Polymerization conditions: [AlsMAO]0 / [Ti]0 = 200, TIBA (150 mg), ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), LAO (x μL), 30 min, and either 50 °C (filled squares), 60 °C (half-filled squares), or 70 °C (open squares). [Figure 20] Figure 1 shows 1-octene incorporation (reported as number of branches per 1000 carbons) into polyethylene-co-octene produced by sMAO-Me2SB(tBu2ArO,I*)TiCl2 as a function of comonomer volume. Polymerization conditions: [AlsMAO]0 / [Ti]0 = 200, TIBA (150 mg), ethylene (2 bar), precatalyst (10 mg), hexane (50 mL), 1-octene (x μL), 30 min, and either 50 °C (filled squares), 60 °C (half-filled squares), or 70 °C (open squares). [Figure 21]This graph shows the weight-average molecular weight (Mw) of polyethylene-co-1-hexene at 50 °C (filled squares), 60 °C (half-filled squares), and 70 °C (open squares) as a function of the amount of comonomer in sMAO-Me2SB(tBu2ArO,I*)TiCl2. The PDI (Mw / Mn) is annotated. Polymerization conditions: [AlsMAO]0 / [Ti]0 = 200, TIBA (150 mg), ethylene (2 bar), LAO (x μL), precatalyst (10 mg), hexane (50 mL), and 30 min. [Figure 22] The weight-average molecular weight (Mw) of polyethylene-co-1-octene is shown at 50 °C (open squares), 60 °C (half-filled squares), and 70 °C (filled squares) as a function of the amount of comonomer in sMAO-Me2SB(tBu2ArO,I*)TiCl2. The PDI (Mw / Mn) is annotated. Polymerization conditions: [AlsMAO]0 / [Ti]0 = 200, TIBA (150 mg), ethylene (2 bar), 1-octene (x mL), precatalyst (10 mg), hexane (50 mL), and 30 min. [Figure 23A] Figure 1 shows the slurry-phase ethylene polymerization activity of MeSB(tBuArO,I*)TiCl supported on sMAO as a function of temperature using 0% (triangles) and 2% (open triangles) H. Error bars represent one standard deviation. Weight average molecular weight (Mw) of polyethylene as a function of polymerization temperature. PDI (Mw / Mn) is annotated. [Figure 23B] Figure 1 shows the slurry-phase ethylene polymerization activity of MeSB(tBuArO,I*)TiCl supported on sMAO as a function of temperature using 0% (triangles) and 2% (open triangles) H. Error bars represent one standard deviation. Weight average molecular weight (Mw) of polyethylene as a function of polymerization temperature. PDI (Mw / Mn) is annotated. [Figure 24] Figure 1 shows the 13C CPMAS ssNMR spectrum of UHMWPE synthesized by sMAO-Me2SB(tBu2ArO,I*)TiCl2. [Figure 25]Figure 1 shows the thermogravimetric analysis of UHMWPE synthesized by sMAO-Me2SB(tBu2ArO,I*)TiCl2 at 30 °C. [Figure 26] Figure 1 shows UV-Vis-NIR spectrophotometry as a function of wavelength of UHMWPE synthesized by sMAO-Me2SB(tBu2ArO,I*)TiCl2 at 30 °C. [Figure 27] Figure 1 shows the engineering tensile stress-strain curves measured according to ISO 527-2 / 5A for UHMWPE synthesized by sMAO-Me2SB(tBu2ArO,I*)TiCl2 at 30 °C. Et = 627 MPa, σB = 50.2 MPa, εB = 197.8%. [Figure 28A] 1 is a graph showing the evolution of the normalized area of the DSC peak as a function of annealing time. [Figure 28B] 1 is a graph showing the evolution of the normalized area of the DSC peak as a function of annealing time. [Figure 29A] FIG. 10 is a graph showing time sweep and frequency sweep rheological characterization of UHMWPE synthesized by sMAO-Me2SB(tBu2ArO,I*)TiCl2 at 30° C. [Figure 29B] FIG. 10 is a graph showing time sweep and frequency sweep rheological characterization of UHMWPE synthesized by sMAO-Me2SB(tBu2ArO,I*)TiCl2 at 30° C. [Figure 30A] 1H NMR spectrum (400 MHz, benzene-d, 298 K) of Me2SB(tBu2ArO,I*)TiCl2. The asterisk (*) represents a residual proton of benzene. [Figure 30B] Table of solid-state structure and crystallographic parameters for Me2SB(tBu2ArO,I*)TiCl2, bond lengths in Å and angles in °, thermal displacement ellipsoids drawn to 30% probability. All hydrogen atoms have been omitted for clarity. [Figure 31]1 is a graph showing the slurry-phase polymerization activity of sMAO-Me2SB(tBu2ArO,I*)TiCl2 as a function of monomer composition. Polymerization conditions: [AlsMAO]0 / [Ti]0 = 200, [AlMAO] / [Ti]0 = 1000, monomer (2 bar), precatalyst (10 mg), hexane (50 mL), 30 min, and 60 °C. [Figure 32] 1 is a graph showing a gel permeation chromatogram of EPM, Mw=296 kDa, PDI=3.2, and 57 wt% propylene calculated from GPC-IR. [Example]
[0068] [material and method] Dual manifold vacuum / nitrogen line or standard Schlenk line technique in an MBraun Labmaster100 glove box 1 was used to manipulate air- and moisture-sensitive compounds under an inert atmosphere of nitrogen.
[0069] Pentane, hexane, toluene, and benzene were dried using an MBraun SPS800 solvent purification system, stored over a potassium mirror, and degassed under partial vacuum before use. Anhydrous DCM was dried using an MBraun SPS800 system, stored over preactivated 3 Å molecular sieves, and degassed under partial vacuum before use. Tetrahydrofuran was distilled from sodium / benzophenone, stored over preactivated 3 Å molecular sieves, and degassed under partial vacuum before use.
[0070] Deuterated solvents were dried over potassium metal (benzene-d6 and toluene-d8) or CaH2 (chloroform-d, pyridine-d5, and tetrahydrofuran-d8), refluxed under reduced pressure, distilled under static vacuum, freeze-pump-thaw degassed three times, and stored over preactivated 3 or 4 Å molecular sieves. For samples that were not air- or moisture-sensitive, chloroform-d was used as supplied.
[0071] Either a Bruker AvanceIII HD NanoBay NMR (9.4T, 400.2MHz), a Bruker AvanceIII NMR (11.75T, 499.9MHz), or a Bruker Avance NMR (11.75T, 500.3MHz) 13 NMR spectra were recorded using a C-detecting cryoprobe. Unless otherwise noted, spectra were recorded at 298 K and the residual proton solvent resonance was used as the internal standard. Chemical shifts δ are reported in parts per million (ppm) relative to tetramethylsilane (δ = 0 ppm). Air-sensitive samples were prepared in a glovebox under an inert atmosphere of nitrogen using dried deuterated solvents and sealed in 5 mm Young's stopper NMR tubes. Solid-state NMR spectra were recorded by Dr. Nicholas Rees (University of Oxford) on a Bruker AvanceIII HD NanoBay solid-state NMR spectrometer (9.4 T, 399.9 MHz). 13 C and 29 10 kHz for Si, and 27 The sample was spun at the magic angle at a spinning rate of 20 kHz for Al. 13 The C NMR spectrum identifies adamantane as 27 Al represents aluminum nitrate, and 29 Kaolinite was used as the standard for Si.
[0072] Single-crystal X-ray diffraction data collection and structure determination were performed by Dr. Zoe R. Turner (University of Oxford). Crystals were mounted on MiTeGen MicroMounts using perfluoropolyether oil and rapidly transferred to the goniometer head of the diffractometer, which was fitted with an Oxford Cryosystems Cryostream open-flow nitrogen cooler. 2 Data collection was performed at 150 K on an Oxford Diffraction Supernova diffractometer using mirror-monochromated CuKα radiation (λ = 1.54178 Å), and data were processed using CryAlisPro. 3 Direct structure (SIR-92) 4or charge flipping algorithm (SUPERFLIP) 5 and refined by full-matrix least-squares using the Win-GX software suite. 6 Using PLATON when required 7 Molecular bond lengths and angles were calculated. Solid-state molecular structure examples were generated using ORTEP. 8 Thermal ellipsoids are shown with a 30% probability.
[0073] Gel permeation chromatography (GPC) was performed by Ms. Liv Thobru and Ms. Sara Herum (Norner AS, Norway) on a high-temperature gel permeation chromatograph using an IR5 infrared detector (GPC-IR5). Samples were prepared by dissolving in 1,2,4-trichlorobenzene (TCB) containing 300 ppm 3,5-di-tert-butyl-4-hydroxytoluene (BHT) at 160 °C for 90 min and then filtered using a 10 μm SS filter before passing through the GPC column. 1 mg mL -1 BHT was added as a flow rate marker, and TCB containing 300 ppm BHT was used as the mobile phase at a flow rate of 0.5 mL min -1 The sample was run at a flow rate of 145°C. The temperatures of the GPC column and detector were set at 145°C and 160°C, respectively.
[0074] Mettler Toledo TGA / DSC1 system, 10K min -1 Differential scanning calorimetry was performed within the temperature range of 25-180 °C at a rate of 100 μL. Polymer samples were sealed in 100 μL aluminum crucibles. The DSC was calibrated using indium with an empty crucible as a reference.
[0075] 2,3,4,5,6,7-hexamethylindene (SCG Chemicals Co., Ltd.), nBuLi (1.6 M in hexane, Sigma Aldrich), 4-methyl-2-tert-butylphenol (Sigma Aldrich), 6-bromo-2,4-di-tert-butylphenol (Alfa Aesar), and bromine (Sigma Aldrich) were all used as received. TiCl4.2THF was prepared according to the literature. 9 EtN was dried over KOH, distilled under static vacuum, and freeze-vacuum-thaw degassed before use. 2,4-Bis(α,α-dimethylbenzyl)phenol (Sigma Aldrich) was recrystallized from hot ethanol before use. MeSiCl (Sigma Aldrich) was dried over preactivated 3 Å molecular sieves before use. Allyl bromide was washed with NaHCO followed by distilled water and dried over MgSO. Ethylene was supplied by CK Special Gases Ltd. and passed through molecular sieves before use. Solid polymethylaluminoxane (sMAO) was supplied by SCG Chemicals Co., Ltd. (Thailand) as a slurry in toluene and dried under vacuum before use. MAO was supplied by Chemtura Corporation as a slurry in toluene and dried under vacuum before use.
[0076] [Synthesis of PHEN-I* compound] Me(R1) SB( R,R’ ArO,I*)MCl 2 Synthesis of (R 1 =Me, n Pr, Ph. R, R' = t Bu, Me; t Bu, t Bu; cumyl, cumyl. M=Ti, Zr. As shown in Scheme 1 below, electrophilic ortho-bromination of the starting phenol was achieved quantitatively in a stoichiometric reaction in DCM with stirring for 90 minutes. Allyl protection was achieved by adding a solution of the bromodialkylphenol and 1.5 equivalents of allyl bromide dropwise to 1.5 equivalents of 10% aqueous NaOH. The protected bromophenol was added to 1.3 equivalents of n BuLi, followed by 3 equivalents of Me(R 1 )SiCl2 to give the desired chlorosilyl intermediate in good yield (57-83%). # Stirring these intermediates with Li overnight afforded the allyl-protected proligand in 75% yield on a multigram scale. n The proligand was treated with BuLi, followed by the addition of MCl4.2THF. After treatment, the resulting brick-red solid product was washed with pentane to afford the titanium dichloro complex in 19-30% yield. Me(R1) SB( R,R’ ArO,I*)MCl2 was obtained.
[0077] [ka]
[0078] Me2 SB( tBu2 ArO,I*)TiCl2 1 The H NMR spectrum (Figure 30A) shows the diagnostic resonances of the PHENI* complex. 4 J H-H Constant, six I*-Me singlets between 2.66 and 1.96 ppm, and one between 1.50 and 1.38 ppm. t The spectrum includes a Bu singlet, a dimethylsilyl singlet between 0.72 and 0.66 ppm, and an aromatic pair doublet for the meta-aryl proton between 7.58 and 7.19 ppm. Me2 SB( tBu2 A table of the solid-state structure and crystallographic parameters of ArO,I*)TiCl2 is shown. Me2 SB( tBu2 ArO,I*)TiCl2 and other selectedMe(R1) SB( R,R’ The spectral assignments for the ArO,I*)MCl2 compound are outlined below.
[0079] < Me2 SB( tBu2 ArO,I*)TiCl2> 1 H NMR (400 MHz, benzene-d6, 298 K): δ 7.58 (d, 4 J H-H = 2.4 Hz, 1H, 3,5-C6H2), 7.56 (d, 4 J H-H = 2.4 Hz, 1H, 3,5-C6H2), 2.65 (s, 3H, I*Me), 2.55 (s, 3H, I*Me), 2.12 (s, 3H, I*Me), 2.05 (s, 3H, I*Me), 2.02 (s, 3H, I*Me), 1.96 (s, 3H, I*Me), 1.50 (s, 9H, CMe3), 1.38 (s, 9H, CMe3), and 0.72 (s, 6H, SiMe) ppm. 13 C{ 1 H} NMR (126 MHz, benzene-d6, 298 K): δ 167.32 (1-C6H2), 146.91 (2,4-C6H2), 144.39 (I*), 137.60 (I*), 136.61 (I*), 136.15 (I*), 136.10 (2,4-C6H2), 133.14 (6-C6H2), 132.24 (I*), 131.61 (I*), 130.85 (I*), 130.62 (I*), 127.07 (3,5-C6H2), 124.87 (3,5-C6H2), 110.40 (I*Si), 35.11 (CMe3), 34.61 (CMe3), 31.44 (CMe3), 29.73 (CMe3), 21.37 17.11 16.88 16.29 16.12 15.47 (I*Me), 3.35 and 1.44 (SiMe) ppm.
[0080] <Me2 SB( tBu,Me ArO,I*)TiCl2> 1 H NMR (400 MHz, benzene-d6, 298 K): δ 7.22 (d, 4 J H-H = 1.9 Hz, 1H, 3,5-C6H2), 7.19 (d, 4 J H-H = 2.0 Hz, 1H, 3,5-C6H2), 2.66 (s, 3H, I*Me), 2.56 (s, 3H, I*Me), 2.27 (s, 3H, 4-C6H2Me), 2.14 (s, 3H, I*Me), 2.03 (s, 3H, I*Me), 2.02 (s, 3H, I*Me), 1.98 (s, 3H, I*Me), 1.46 (s, 9H, CMe3), 0.68 (s, 3H, SiMe), and 0.66 (s, 3H, SiMe) ppm. 13 C{ 1 H} NMR (126 MHz, benzene-d6, 298 K): δ 167.79 (1-C6H2), 144.68 (I*), 138.03 (I*), 136.99 (2-C6H2), 136.95 (I*), 136.51 (I*), 134.04 (6-C6H2), 133.98 (4-C6H2), 132.50 (I*), 131.98 (I*), 131.37 (3,5-C6H2), 131.22 (I*), 131.01 (I*), 129.04 (3,5-C6H2), 110.75 (I*Si), 35.12 (CMe3), 30.05 (CMe3), 21.81 (I*Me), 21.44 (4-C6H2Me), 17.46 17.26 16.66 16.50 15.69 (I*Me), 3.62 and 1.49 (SiMe) ppm.
[0081] < Me2 SB( クミル2 ArO,I*)TiCl2> 1H NMR (400 MHz, ベンゼン-d6, 298 K): δ 7.51 (d, 4 J H-H = 2.4 Hz, 1H, 3,5-C6H2), 7.46 (d, 4 J H-H = 2.4 Hz, 1H, 3,5-C6H2), 7.37-7.17 (m, 8H, CMe2Ph), 7.13-7.07 (m, 1H, CMe2Ph), 7.06-7.00 (m, 1H, CMe2Ph), 2.62 (s, 3H, I*Me), 2.42 (s, 3H, I*Me), 2.09 (s, 3H, I*Me), 2.00 (s, 3H, I*Me), 1.98 (s, 3H, I*Me), 1.90 (s, 3H, I*Me), 1.73 (s, 6H, CMe2Ph), 1.70 (s, 3H, CMe2Ph), 1.67 (s, 3H, CMe2Ph), 0.60 (s, 3H, SiMe),および0.59 (s, 3H, SiMe) ppm. 13 C{ 1 H} NMR (126 MHz, Benzene-d6, 298 K): δ 166.74 (Ar), 151.09 (Ar), 169.81 (Ar), 146.72 (Ar), 144.62 (Ar), 137.54 (Ar), 136.74 (Ar), 136.51 (Ar), 136.28 (Ar), 133.84 (6-C6H2), 132.43 (Ar), 131.65 (Ar), 130.97 (Ar), 130.74 (Ar), 129.83 (3,5-C6H2), 128.46 (CMe2Ph), 128.35 (CMe2Ph), 128.32 (CMe2Ph), 128.16 (CMe2Ph), 127.97 (CMe2Ph), 127.68 (3,5-C6H2), 127.13 (CMe2Ph), 126.39 (CMe2Ph), 126.19 (CMe2Ph), 125.58 (CMe2Ph), 110.69 (I*Si), 43.34, and 42.92 (CMe2Ph), 31.26, 31.23, 30.60, 29.00 (CMe2Ph), 21.65, 17.44, 17.31, 16.65, 16.39, 15.66 (I*Me), 3.93, 1.41 (SiMe) ppm. Additional aromatic resonances are expected by not being observed.
[0082] Me2 SB( R,R’ ArO,I*)TiR” 2 Synthesis of (R" = Br, I, OEt, NMe 2 , Me, C.H. 2 Sime 3 、O iPr2 Ar) As shown in Scheme 2 below, the auxiliary chloride ligand was replaced by a variety of other ligands containing halide, alkyl, alkoxide, aryloxide, and amide groups in quantitative yields in stoichiometric reactions carried out in benzene or benzene-d6. The halide complexes were synthesized using bromotrimethylsilane and iodotrimethylsilane, respectively, while the remaining complexes were synthesized using the associated alkali metal salts.
[0083] [ka]
[0084] [Synthesis of supported PHEN-I* compounds] sMAO- Me2 SB( R,R’ ArO,I*)TiR” 2 sMAO (40.2 wt% Al, 250 mg, 3.72 mmol [Al]) was mixed with 0.005 equivalents of the PHEN-I* compound (0.0186 mmol [Ti]) to thoroughly homogenize the physical mixture. Toluene (50 mL) was then added, and the mixture was heated to 60 °C with frequent vortexing for 1 h, or until the solution became colorless. After precipitation, the toluene supernatant was decanted, and the solid product was dried under reduced pressure at 23 °C for 2 h and recovered in 75–90% yield.
[0085] SSMAO- Me2 SB( R,R’ ArO,I*)TiR” 2 Silica-supported MAO (SSMAO) was synthesized by treating silica (PQ-ES70X, calcined at 600 °C for 6 h) with 40 wt% dMAO. SSMAO was mixed with 0.005 equivalents of PHEN-I* compound, and the physical mixture was thoroughly homogenized. Toluene (50 mL) was then added, and the mixture was heated to 60 °C with frequent vortexing for 1 h, or until the solution became colorless. After settling, the toluene supernatant was decanted, and the solid product was dried under reduced pressure at 23 °C for 2 h.
[0086] Mg 3 Al-CO 3 -1H / MAO- Me2 SB( R,R’ ArO,I*)TiR” 2 Layered double hydroxide-supported MAO (LDHMAO) was synthesized from magnesium-aluminum LDH (LDHMAO) washed with 1-hexanol, treated with 40 wt% dMAO, and calcined at 150 °C for 6 h. LDHMAO was mixed with 0.005 equivalents of PHEN-I* compound, and the physical mixture was thoroughly homogenized. Toluene (50 mL) was then added, and the mixture was heated to 60 °C with frequent vortexing for 1 h, or until the solution became colorless. After precipitation, the toluene supernatant was decanted, and the solid product was dried under reduced pressure at 23 °C for 2 h.
[0087] [Polymerization study] Ethylene homopolymerization Slurry phase ethylene polymerization studies were carried out using 10 mg of supported catalyst in 50 mL of hexane in a 150 mL Rotaflo ampoule, a monomer pressure of 2 bar, and 150 mg of TIBA acting as a cocatalyst initiator and scavenger.
[0088] Figures 1A and 1B show that all of the sMAO-supported titanium dichloro-PHEN-I* complexes exhibited significantly higher ethylene polymerization activity compared to the benchmark sMAO-supported indenyl-PHENICS complex. Figures 2A and 2B show that high ethylene polymerization activity was also observed when the chloro was replaced with other auxiliary ligands.
[0089] Gel permeation chromatography (GPC) showed that the polyethylene produced by the sMAO-supported PHEN-I* complex can be characterized as ultra-high molecular weight polyethylene (UHMWPE), with a molecular weight of 10 6 ~10 7 The molecular weights of sMAO- and sMAO-C were on the order of 1000 Da (see Figures 3A and 3B). In all cases, the molecular weight decreased with increasing polymerization temperature. Me2 SB( tBu2The molecular weights of the polyethylene produced with ArO,I*)TiCl ranged from 1.52 MDa at 90°C to 3.38 MDa at 30°C, greater than the tert-butyl-methyl and bis-cumyl complexes and substantially increased relative to the reference sMAO-supported indenyl-PHENICS complex. Furthermore, all of the sMAO-supported PHEN-I* compounds yielded polyethylene with substantially lower polydispersities than that obtained with the reference sMAO-supported indenyl-PHENICS complex.
[0090] FIG. 4 shows that replacing the sMAO-supported substrate with silica-supported MAO and LDH-supported MAO results in a reduction in ethylene polymerization activity, although it is still higher than that observed with the comparative sMAO-supported indenyl-PHENICS complex.
[0091] Figure 5A illustrates that even higher ethylene polymerization activity was achieved when no support substrate was used and polymerization was carried out in solution phase. Figure 5B shows the effect of the support substrate on the molecular weight of the resulting polyethylene. Figure 5C shows scanning electron micrographs of polyethylene synthesized under slurry phase (i-iii) and solution phase (iv) conditions.
[0092] sMAO- Me2 SB( tBu2 The conditions for ethylene homopolymerization using ArO,I*)TiCl2 were optimized by examining the effects of varying the alkylaluminum cocatalyst, its loading, reaction time, and scale. [Ph3C][BAr F 4] (trityl perfluoroarylborate, TB) Me2 SB( tBu2 By stoichiometric activation of ArO,I*)TiMe2, Me2 SB( tBu2 ArO,I*)TiCl2 / MAO or sMAO- Me2 SB( tBu2The activity was significantly higher than that of either the ArO or I*TiCl systems. The highest polymerization activity was found to be achieved by using TIBA as a cocatalyst, and the highest activity was achieved with [Al TIBA ]0 / [Ti]0 = 500 (see Figures 6-14).
[0093] Ethylene Copolymerization sMAO- Me2 SB( tBu2 Slurry-phase copolymerizations were carried out using ArO,I*)TiCl2 and various amounts of 1-hexene and 1-octene. Beneficial comonomer effects were observed in both 1-hexene and 1-octene copolymerizations (see Figures 15A, 15B, and 16). At higher temperatures and higher comonomer loadings, the copolymer formed as a soluble gel, with limited diffusion within the reaction mixture, resulting in lower activity.
[0094] A significant decrease in polymer melting temperature to 90.54°C was observed with 1250 μL of 1-octene, accompanied by partial loss of crystallinity (see Figure 17). The effect of 1-hexene amount on the melting temperature of the copolymer is shown in Figure 18.
[0095] Comonomer incorporation was measured by GPC-IR and high-temperature solution phase 13 C{ 1 H NMR, which show that comonomer incorporation increases almost linearly with increasing comonomer loading (see Figures 19A and 19B). 1-Octene incorporation is observed in the high temperature solution phase. 13 C{ 1 H NMR, which shows that the number of branches per 1000 carbons increases almost linearly with increasing comonomer loading (see Figure 20). Figures 21 and 22 show the effect of 1-hexene and 1-octene comonomer amounts on the molecular weight and polydispersity of the resulting copolymers when performed at various polymerization temperatures.
[0096] MAO([Al MAO ] / [Ti]0=1000) to determine the sMAO- Me2 SB( tBu2 Ethylene-propylene copolymerization was carried out using ArO, I*)TiCl2 at 60°C. Ethylene-propylene rubber (EPR) was synthesized with an activity of 547.7 kg / s. EPR mol Ti -1 h -1 bar -1 , the incorporation of propylene into the polymer occurs at high temperatures. 13 31 mol % as determined by C NMR (see Figure 31). Figure 32 shows the gel permeation chromatogram of EPM.
[0097] The effect of hydrogen Polymerization was carried out using a 98:2 ethylene:hydrogen feed gas to obtain sMAO- Me2 SB( tBu2 The hydrogen responsiveness of (ArO,I*)TiCl was investigated, and a substantial decrease in molecular weight was observed while the polymerization activity was moderately reduced (see Figures 23A and 23B).
[0098] Polyethylene Properties The physical properties of UHMWPE synthesized with the PHENI* catalyst were investigated by various methods (see Figures 24-29). TGA shows a single mass loss event at approximately 470°C (see Figure 25).
[0099] Density measured according to ISO 1183 to 930 kg m -3 It was found that...
[0100] Thermal annealing indicated the formation of substantially disentangled UHMWPE, with the lowest entanglement density observed in nascent polyethylene synthesized with the sMAO-supported PHENI* catalyst. Slurry-phase polymerization using sMAO resulted in an increase in the low-temperature peak at the expense of the high-temperature peak as annealing time increased in the production of substantially disentangled UHMWPE (disUHMWPE), as evidenced by the rapid formation of two melting peaks (at approximately 135 and 142°C). The high melting peak arises from remaining nascent crystals, while the low melting peak arises from the melt-crystallization region formed from the scission of continuous chains during annealing. For a given M w With respect to , the more rapid increase in the normalized area of the lower melting peak suggests more unfolded polymer (see Figures 28A and 28B).
[0101] Rheological measurements confirmed the disentangled UHMWPE, where an accumulation of storage modulus is consistent with a reduced entanglement density in the nascent polymer (see Figures 29A and 29B).
[0102] While a particular embodiment of the present invention has been described herein for purposes of reference and illustration, various modifications and changes will become apparent to those skilled in the art without departing from the scope of the invention.
[0103] [References] 1 DF Shriver and MA Drezdon, The Manipulation of Air-Sensitive Compounds, 2 edn., Wiley, 1986. 2 J. Cosier and AM Glazer, J. Appl. Crystallogr., 1986, 19, 105-107. 3 UKL Oxford Diffraction Agilent Technologies, Yarnton, England. 4 A. Altomare, G. Cascarano, C. Giacovazzo, A. Guagliardi, J. Appl. Crystallogr., 1993, 26, 343-350. 5 L. Palatinus and G. Chapuis, J. Appl. Crystallogr., 2007, 40, 786-790. 6 L. Farrugia, J. Appl. Crystallogr., 1999, 32, 837-838. 7 AL Spek, J. Appl. Crystallogr., 2003, 36, 7-13. 8 LJ Farrugia, J. Appl. Crystallogr., 2012, 45, 849-854. 9 C. Gorl, E. Betthausen, HG Alt, Polyhedron, 2016, 118, 37-51.
Claims
1. Formula I shown below: 【Chemistry 1】 [In the formula, R 1 and R 2 is hydrogen, (1-6C) alkyl, (1-6C) haloalkyl, (1-6C) alkoxy, (2-6C) alkenyl, (2-6C) alkynyl, -NR 3 R 4 , and -(O) n - (CR 5 R 6 ) m -R 7 wherein n is 0 or 1, and m is 0 or 1; 3 and R 4 are independently selected from hydrogen and (1-3C) alkyl; R 5 and R 6 are each independently hydrogen or (1-2C) alkyl, and R 7 is selected from the group consisting of aryl, heteroaryl, carbocyclyl, and heterocyclyl, and each R 7 is one or more R selected from the group consisting of halo, hydroxy, (1-4C) alkyl, (1-4C) haloalkyl, and (1-3C) alkoxy. 8 groups, independently optionally substituted, R a and R b are each independently selected from (1-4C) alkyl, (2-4C) alkenyl, and aryl; Each Y is hydrido, halo, (1-5C) alkyl, (1-5C) alkoxy, -(CH 2 ) p Si(R 9 ) 3 , -NR 10 R 11 , and -(O) q - (CR 12 R 13 ) r -R 14 (wherein p is 1 or 2, q is 0 or 1, r is 0 or 1, and each R 9 are independently (1-3C) alkyl, and R 10 and R 11 are independently selected from hydrogen and (1-3C) alkyl; R 12 and R 13 are independently selected from hydrogen and (1-2C) alkyl; R 14 is selected from the group consisting of aryl, heteroaryl, carbocyclyl, and heterocyclyl, and each R 14 is one or more R selected from the group consisting of halo, hydroxy, (1-4C) alkyl, (1-4C) haloalkyl, and (1-3C) alkoxy. 15 and independently optionally substituted with a group. A compound having the structure:
2. R 1 and R 2 is hydrogen, (1-5C) alkyl, (1-5C) alkoxy, and —(O) n - (CR 5 R 6 ) m -R 7 2. The compound of claim 1, each independently selected from the group consisting of:
3. R 7 2. The compound of claim 1, wherein is selected from the group consisting of phenyl and 5- to 6-membered heteroaryl, wherein said 5- to 6-membered heteroaryl contains 1 or 2 nitrogen heteroatoms.
4. R 7 The compound of claim 1 , wherein is phenyl.
5. R 8 The compound of claim 1, wherein is selected from the group consisting of halo and (1-3C)alkyl.
6. R 1 and R 2 is hydrogen, methyl, tert-butyl, and —C(CH 3 ) 2 2. The compound of claim 1, wherein each of said groups is independently selected from the group consisting of: Ph; and Ph represents phenyl.
7. R a and R b The compound of claim 1 , wherein is methyl.
8. Each Y is hydrido, chloro, bromo, iodo, (1-3C) alkyl, (1-3C) alkoxy, -(CH 2 ) p Si(R 9 ) 3 , -NR 10 R 11 , and -(O) q - (CR 12 R 13 ) r -R 14 2. The compound of claim 1, independently selected from the group consisting of:
9. p is 1 and R 9 is methyl, and R 10 and R 11 is independently selected from (1-3C) alkyl; R 12 and R 13 The compound of claim 1 , wherein is hydrogen.
10. R 14 2. The compound of claim 1, wherein is selected from the group consisting of phenyl and 5- to 6-membered heteroaryl, wherein said 5- to 6-membered heteroaryl contains 1 or 2 nitrogen heteroatoms.
11. R 15 The compound of claim 1, wherein is selected from the group consisting of (1-4C) alkyl.
12. Each Y is chloro, bromo, iodo, methyl, —CH 2 Si(CH 3 ) 3 , -N(CH 3 ) 2 2. The compound of claim 1, wherein the compound is independently selected from the group consisting of:
13. The compound of claim 1 wherein Y is chloro.
14. Formula IA shown below: 【Chemistry 2】 [In the formula, R 1 , R 2 and Y are as defined in any one of claims 1 to 13. The compound of any one of claims 1 to 13, having the structure:
15. Formula IB shown below: 【Transformation 3】 [In the formula, R 1 , R 2 , R a , and R b is as defined in any one of claims 1 to 13.] The compound of any one of claims 1 to 13, having the structure:
16. Formula IC shown below: 【Chemistry 4】 [In the formula, R 1 and R 2 is as defined in any one of claims 1 to 13.] The compound of any one of claims 1 to 13, having the structure:
17. 14. The compound of any one of claims 1 to 13 supported on a support substrate selected from the group consisting of silica, layered double hydroxide, silica-supported methylaluminoxane, layered double hydroxide-supported methylaluminoxane, and solid polymethylaluminoxane.
18. A process for the preparation of polyolefins, comprising contacting at least one olefin with a compound of formula I as defined in any one of claims 1 to 13.
19. 20. The process of claim 18, wherein the at least one olefin is ethylene, such that the polyolefin is a polyethylene homopolymer.
20. 19. The process of claim 18, wherein the at least one olefin is a mixture of ethylene and other alpha-olefins having 3 to 10 carbon atoms, such that the polyolefin is a copolymer.
21. 21. The process of claim 20, wherein the other α-olefin is selected from 1-hexene and 1-octene.
22. 21. The process of claim 20, wherein greater than 60% of the repeat units in the copolymer are derived from the polymerization of ethylene.
23. 20. The process of claim 18, wherein the compound of formula I is unsupported and the process is carried out in solution phase.
24. 20. The process of claim 18, wherein the compound of formula I is supported on a support substrate and the process is carried out in the slurry phase.
25. 23. The process of claim 22 carried out in the presence of an organoaluminum compound.
Citation Information
Patent Citations
Transition metal complex, production thereof, olefin polymerization catalyst containing the transition metal complex, and production of olefin polymer
JP1997087313A
Silylbis(hexamethylindenyl) complexes of group iva metals as polymerization catalysts
JP2017518267A
Olefin Polymerization Catalyst
JP2019523776A
Catalyst components
JP2019523806A
Novel transition metal compound, catalyst composition containing the same, and method for producing ethylene homopolymer or copolymer of ethylene and α-olefin using the same
JP2020531584A