drill
The drill's innovative edge design with smooth transitions and controlled angles addresses burr generation issues across different drilling conditions, enhancing burr suppression efficacy.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-03-03
- Publication Date
- 2026-04-08
AI Technical Summary
Conventional drills generate burrs on the surface of workpieces during drilling, particularly under high-speed rotation and high feed conditions, and existing solutions fail to adequately address this issue across different types of workpieces.
The drill design incorporates a smooth transition between the cutting edge at the tip and the rear margin, featuring radial, circumferential, and helical cutting edges with controlled relief angles and a back taper, ensuring a continuous cutting edge with reduced angles towards the shank side, and a minimum axial length of 30% of the drill diameter.
The design effectively suppresses burr generation around machined holes regardless of drilling conditions, including high rotation speed and feed rate, improving burr reduction across various workpieces.
Smart Images

Figure 0007842338000001 
Figure 0007842338000002 
Figure 0007842338000003
Abstract
Description
Technical Field
[0004] , , , ,
[0006] , , , , , , , , , , , , , , , , , , , ,
[0003] ,
[0005] ,
[0001] The present invention relates to a drill that can suppress burrs (swarf) generated on the surface of a workpiece after drilling.
Background Art
[0002] In drilling using a drill, burrs (swarf) occur around the hole after processing, so a deburring process is added after drilling to remove the burrs. Therefore, drills that can reduce burrs generated after drilling are disclosed in Patent Documents 1 to 3.
[0003] However, these drills have a problem that burrs still remain after drilling depending on the type of workpiece. Therefore, Patent Document 4 discloses a plurality of types of drills classified for each workpiece and having different forms.
Prior Art Documents
Patent Documents
[0004]
Patent Document 1
Patent Document 2
Patent Document 3
Patent Document 4
Summary of the Invention
Problems to be Solved by the Invention
[0005] However, in the drill disclosed in Patent Document 4, a bending point occurs at the connection portion between the cutting edge at the tip of the drill and the margin on the rear side of the drill. Therefore, depending on drilling conditions such as high-speed rotation and high feed, burrs and swarf may occur on the surface of the workpiece.
[0006] <00000Therefore, the object of the present invention is to provide a drill that suppresses the generation of burrs around the machined hole, regardless of hole machining conditions such as high rotation speed or high feed rate. [Means for solving the problem]
[0007] To solve the aforementioned problems, the step portion found in conventional drills is eliminated by providing a section that smoothly connects the cutting edge provided on the tip side of the drill with the margin provided on the rear end side (shank side). In other words, the drill of the present invention has at least a first cutting edge extending radially from the chisel edge, a curved second cutting edge extending radially and circumferentially from the end of the first cutting edge, a connecting section having a cutting edge that extends helically in the axial direction from the outer peripheral corner which is the end of the second cutting edge, and a guide section formed continuously with the connecting section and having a cutting edge with a relief angle of 1° or less, wherein the relief angle of the cutting edge of the connecting section is 12° or less, and the relief angle gradually decreases as it approaches the shank side.
[0008] Furthermore, the drill may be provided with a back taper (a taper that causes the outer diameter of the drill to decrease from the tip to the rear end of the drill), and the relief angle of the cutting edge of the guide section may be set to be less than or equal to the relief angle of the cutting edge of the connecting section. In addition, by applying a thinning surface to the drill, the central cutting edge adjacent to the thinning surface may be formed to be continuous with the first cutting edge, or the relief angle of the second cutting edge may be made larger than the relief angle of the first cutting edge.
[0009] Furthermore, the axial length of the connection point when projected along the longitudinal direction of the drill may be set to at least 30% of the drill's diameter. [Effects of the Invention]
[0010] The drill of the present invention has the effect of suppressing the generation of burrs around the machined hole, regardless of the type of workpiece or the hole machining conditions such as high rotation speed or high feed rate. [Brief explanation of the drawing]
[0011] [Figure 1] Front view of the drill 10 according to an embodiment of the present invention. [Figure 2] Left side view of the drill 10 according to an embodiment of the present invention. [Figure 3] Schematic projection view of the drill 10 of the present invention in the axial direction. [Figure 4] Cross-sectional view taken along the line X-X of the drill 10 shown in FIG. 1. <00000...66> [Figure 5] Cross-sectional view taken along the line Y-Y of the drill 10 shown in FIG. 1.
Mode for Carrying Out the Invention
[0012] An embodiment of the drill of the present invention will be described with reference to the drawings. The front view of the drill 10 (drill diameter: φD0), which is an embodiment of the present invention, is shown in FIG. 1, the right side view is shown in FIG. 2, and the schematic projection view of the drill 10 in the axial direction is shown in FIG. 3. As shown in FIGS. 1 and 2, the drill 10 of the present invention extends from the chisel edge 1 including the central axis O located at the tip of the drill 10 in the radial direction (outward) of the drill 10 straight line Two 1 cutting edges 2 (2A, 2B) Having are provided.
[0013] These 2 pieces of the first cutting edge 2 ( 2 A, <000008...3>B) extend in the radial direction (outward) and circumferential direction (rotation direction side) from each end of the 3 ( 3 A, 3 B) have two curved second cutting edges 3 ( 3 A, 3 B) which, as shown in FIG. 3, have an arc shape with a predetermined radius of curvature R3.
[0014] Also, as shown in FIGS. 1 and 3, the two second cutting edges 3 ( 3 A, 3 B) are provided with a connecting portion having cutting edges that extend helically in the axial direction from each end of the 4 ( 4A, 4 B) is formed, and a guide portion with a cutting edge is located on the shank side of the drill 10. 5 ( 5 A, 5 It is continuously connected to B). The second cutting edge. 3 ( 3 A, 3 B) and the connecting part 4 ( 4 A, 4 B) is connected via an outer corner of the drill 10 (not shown). In other words, the second cutting edge 3 ( 3 A, 3 B) and the connecting part 4 ( 4 A, 4 The contact point (connection point) at B) becomes the maximum diameter of the drill 10.
[0015] Also, the second cutting edge 3 ( 3 A, 3 B) Axial length d3, connection part 4 ( 4 A, 4 The axial length d4 of B) has a predetermined length in the axial direction of the drill 10, as shown in Figure 3, and the second cutting edge 3 ( 3 A, 3 The axial length d3 of B) is the connection part 4 ( 4 A, 4 It is longer than the axial length d4 of B). 3 ( 3 A, 3 B) Axial length d3, connection part 4 ( 4 A, 4 The axial length d4 of B) is preferably at least 30% of the diameter D0 of the drill 10. Furthermore, the connection part 4 ( 4 A, 4 B) has a back taper with a slope of angle θ10 toward the shank side of the drill 10 (not shown), as shown in Figure 3 (the straight line L10 shown in Figure 3 is an imaginary line parallel to the central axis O of the drill 10).
[0016] The connection part of the drill 10 of the present invention shown in Figure 1 4 ( 4 A, 4 Figure 4 shows the cross-sectional view along line XX in B), and Figure 5 shows the cross-sectional view along line YY, respectively. The connecting parts constituting the drill 10 of the present invention shown in Figures 4 and 5. 4 ( 4 A, 4 The relief angles θ1 and θ2 of the cutting edge in B) gradually decrease towards the shank side of the drill 10 (not shown), and the second cutting edge 3 ( 3 A, 3 The closer it is to B), the larger it becomes (θ1 > θ2). For example, the connection part of the drill 10 shown in Figure 4. 4 ( 4 A, 4 When the relief angle θ1 of the cutting edge in B) is 10°, the connection part of the drill 10 shown in Figure 5 4 ( 4 A, 4 In B), the relief angle θ2 of the cutting edge is less than 10°.
[0017] The first cutting edge that forms the cutting edge of the drill 10 shown in Figure 1, etc. 2 ( 2 A, 2 B) is a straight line, but it can also be a curved shape or a composite shape combining straight and curved lines. [Explanation of Symbols]
[0018] 1 (1A, 1B) Chisel Edge 2 ( 2 A, 2 B) First cutting edge 3 ( 3 A, 3 B) Second cutting edge 4 ( 4 A, 4 B) Connection part 5 (5A, 5B) Guide Department 10 Drills d3 Axial length of the second cutting edge of the drill d4 Axial length of the drill at the connection point D0 Drill Diameter L10 Imaginary line parallel to the central axis of the drill O Drill's central axis R3 Radius of curvature of the second cutting edge θ1, θ2 Relief angle of the cutting edge at the connection point θ10 Back taper gradient (angle)
Claims
[Claim 1] A drill having at least a first cutting edge extending radially from a chisel edge, a curved second cutting edge extending radially and circumferentially from the end of the first cutting edge, a connecting portion having a cutting edge extending helically axially from the outer peripheral corner which is the end of the second cutting edge, and a guide portion formed continuously with the connecting portion and having a cutting edge with a relief angle of 1° or less. The contact point between the second cutting edge and the connecting portion constitutes the maximum diameter of the drill. The cutting edge of the aforementioned connection part has a relief formed therein. The relief of the cutting edge at the aforementioned connection point has a relief angle of 12° or less, and gradually decreases towards the shank side. A drill characterized by the following features.
Citation Information
Patent Citations
Machining tool
JP1987074520A
Burr suppressing drill
JP2005279848A
Drill
JP2017077597A
Drill for carbon fiber composite material
JP2021003773A
Drill
JP2021065967A