Stretchable laminate for incontinence devices

JP7874666B2Active Publication Date: 2026-06-16APLIX SA

Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
APLIX SA
Filing Date
2022-03-10
Publication Date
2026-06-16

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Abstract

The present invention provides a stretch laminate for an incontinence device. [Solution] A component for an incontinence device comprises a stretch laminate having a stretch zone having an elongation with a strain of less than about 20% at a tensile load of 10 N / inch, a dead zone having an elongation at a tensile load of 10 N / inch that is at least about 20% lower than the elongation of the stretch zone at a tensile load of 10 N / inch, and a hook layer located within the dead zone of the stretch laminate, wherein the hook layer has a height H1, the stretch zone has a height H2, and the dead zone in which the hook layer is located has a height H3, where H1+H2≧H3.
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Description

Technical Field

[0001] (Related Application) This application claims the benefit of co-pending U.S. Provisional Patent Application No. 63 / 160,079, filed on March 12, 2021, which is incorporated herein by reference.

[0002] The present invention relates to a stretch laminate that can be used as a component of an absorbent article device (e.g., diapers, pants, incontinence devices).

Background Art

[0003] Side panels or handles of absorbent article devices (e.g., diapers, pants, incontinence devices) are usually made of a stretch laminate (or elastic composite) fabric because they can stretch, conform, and allow for freer movement of the body. Stretch laminates (or composites) utilizing one or two nonwoven web layers adhered to an elastic film are known.

[0004] In open diapers, manufacturers typically purchase stretch laminates, hook tapes, and adhesives separately and assemble them mechanically to form handles. In pant diapers, some include surface fasteners (mechanical fasteners) on the side panels to facilitate checking and removing the pants. Pant diaper manufacturers also usually purchase stretch laminates, hook tapes, and adhesives separately and assemble them mechanically to form the pants. Separately purchasing stretch materials, hooks, and adhesives requires multiple processing stations on the diaper manufacturing machine, including unwinding, cutting, adhesive application, and bonding. These processing steps each require machinery, operators, and maintenance, and are associated with the raw materials required for assembly, including scraps of each material.

[0005] The manufacturers' interest lies in a new stretchable laminate featuring integrated fixing hooks (i.e., hooks already bonded to the laminate and ready for processing on the diaper manufacturing machine) that reduce the number of processing steps. This reduces the number of incoming raw materials, thereby reducing the scrap generated by joining incoming raw materials. [Overview of the Initiative] [Problems that the invention aims to solve]

[0006] Manufacturing these new stretchable laminates in the roll shapes required by their manufacturers presents several challenges, including sufficient adhesive strength between the hook and the laminate, abrasion resistance of the hook ends, uniform roll formation, and cost-effectiveness. There is a risk that the adhesive layer between the nonwoven fabric and the stretchable film may fail when the hook is subjected to a strong peeling or shearing force that could detach it from the laminate. Furthermore, laminating the hook into the stretchable laminate can result in a thicker web in the area where the hook is laminated, creating challenges in winding rolls with uneven thickness. There are also challenges in unwinding during the customer's process and increased effort required to unwind the roll if the hook engages with an opposing layer.

[0007] Therefore, there is a need for these new stretchable laminates (i.e., stretchable laminates with integrated hooks) to address and overcome the limitations of currently available materials. [Means for solving the problem]

[0008] The components for the incontinence device include an expandable laminate comprising a stretch zone having an elongation with a strain (set) of less than approximately 20% under a tensile load of 10 N / inch, a dead zone having an elongation at least approximately 20% lower than the elongation of the stretch zone, and a hook layer installed within the dead zone of the expandable laminate, wherein the hook layer has a height H1, the stretch zone has a height H2, and the dead zone in which the hook layer is installed has a height H3, and H1 + H2 ≥ H3.

[0009] For the purpose of illustrating the present invention, a currently preferred embodiment is shown in the drawings, but it will be understood that the present invention is not limited to the exact arrangement and means shown. [Brief explanation of the drawing]

[0010] [Figure 1A] This is a diagram of an embodiment of the present invention. [Figure 1B] This is a diagram of another embodiment of the present invention. [Figure 2] This is a diagram of another embodiment of the present invention. [Figure 3A] This is a diagram of another embodiment of the present invention. [Figure 3B] This is a diagram of another embodiment of the present invention. [Figure 3C] This is a diagram of another embodiment of the present invention. [Figure 3D] This is a diagram of another embodiment of the present invention. [Figure 3E] This is a diagram of another embodiment of the present invention. [Figure 4A] This is a diagram of another embodiment of the present invention. [Figure 5A] Figure 5A1 is a diagram of another embodiment of the present invention. Figure 5A2 is an enlarged view of a part of Figure 5A1. [Figure 5B] This is a diagram of another embodiment of the present invention. [Figure 6] This is a diagram of another embodiment of the present invention. [Figure 7] This is a photograph of an example of a hook layer with ear-shaped protrusions. [Figure 8] This is a diagram of an open-type diaper in a closed configuration. [Figure 9] This is a diagram of an open-type diaper in an open configuration. [Modes for carrying out the invention]

[0011] Some non-limiting embodiments of the present invention are shown in Figures 1-9, where similar parts have similar identifiers.

[0012] Generally, the present invention relates to a component of an absorbent article 100 or an incontinence device 100, such as a handle or a side panel 200. The incontinence device may be for infants / toddlers / adults and may be used in an open-type incontinence device, for example, as shown in Figures 8-9. The component combines a stretchable laminate with an integrated hook layer. As described above, the component is designed to simplify the assembly (or manufacture) of the incontinence device by reducing the number of steps in the assembly process of the incontinence device.

[0013] Generally, part 10 includes a hook layer 20 attached to a stretchable laminate 30. The hook layer 20 and the stretchable laminate 30 have a coincidental (or parallel) mechanical direction (MD) and a width direction (TD). In the drawings (Figures 1-6), TD crosses the surface of the sheet, while MD (perpendicular to TD) passes through (or enters) the surface of the sheet. The stretchable laminate 30 has a stretch zone 32 extending in the MD and a dead zone 34 extending in the MD. In cross-section, the stretch zone 32 has (or may have) a first nonwoven fabric 40, a second nonwoven fabric 42, and an elastic film 44 laminated between the first nonwoven fabric 40 and the second nonwoven fabric 42. In cross-section, the dead zone 34 has (or may have) the first nonwoven fabric 40 bonded to the second nonwoven fabric. The hook layer 20 can be placed within the dead zone 34. In other embodiments, as shown in Figures 3E and 4A, the dead zone 34 has (or may have) in cross-section a first nonwoven fabric 40 bonded to a second nonwoven fabric and a portion of an elastic film between the nonwoven fabrics.

[0014] In the illustrated embodiment, the layers (40, 42, 44) are adhered to each other. Any conventional adhesive can be used. The adhesive can be sprayed or extruded in any conventional manner. For example, the adhesive can be distributed such that the ratio of the adhesive stripe width to the distance between adjacent adhesive stripes (described in U.S. Patent No. 8,716,547, which is incorporated herein by reference) is 0.33 to 1, or preferably less than 0.33, in order to reduce the amount of adhesive used. Adhesive stripes are shown in FIGS. 1B and 3C. The adhesive application pattern can be continuous over the entire surface, intermittent, linear, or punctate. Although adhesive 46 is shown, any conventional adhesion method can be used, including thermal adhesion, ultrasonic adhesion, two-component fibers used for thermally adhering non-woven fabrics, self-adhesion through the molten elastomer of an elastic film, and / or adhesion of encapsulated fiber non-woven fabrics, and combinations thereof.

[0015] The non-woven fabric can be any non-woven fabric. Such non-woven fabrics include carded thermal bond non-woven fabrics, spunlace non-woven fabrics, spunbond non-woven fabrics, meltblown non-woven fabrics, combinations of spunbond / meltblown non-woven fabrics, dry-laid non-woven fabrics, air-laid non-woven fabrics, wet-laid non-woven fabrics, hydroentangled non-woven fabrics, needle non-woven fabrics, or any combination thereof. They can use multi-component fibers or filaments, or mixtures of different fibers or filaments, or both. The first non-woven fabric in the stretch zone and the first non-woven fabric in the dead zone can be the same or formed from the same single or continuous material. The second non-woven fabric in the stretch zone and the second non-woven fabric in the dead zone can be the same or formed from the same single or continuous material. In one embodiment, the first non-woven fabric is a carded spunlace non-woven fabric. In another embodiment, the second non-woven fabric is a carded thermal bond non-woven fabric. As shown in FIGS. 3C and 3D, the first and second non-woven fabrics can have various heights or can include additional layers of non-woven fabric. Examples of non-woven fabrics that can be used in the stretchable laminate are shown in Table 1.

[0016] [Table 1]

[0017] Other combinations of non-woven fabrics may be used, and this specification is not limited to the non-woven fabrics cited in these examples.

[0018] The hook layer 20 can include hooks protruding from the substrate 25. As is well known, these types of strips are usually extruded. The hooks can extend across the substrate 25 from side edge to side edge of the strip, i.e., except for the selvage. These hooks are installed in the dead zone. "In register" means that the hooks are only in the dead zone and do not extend onto or overlap the stretch zone. In some embodiments, as shown in FIGS. 3E, 4A, and 7, the hook layer may have ears 22. In these embodiments, the hooks are installed in the dead zone. In other embodiments, the hook layer is installed in a dead zone that includes hooks of the hook layer that do not extend into the stretch zone. As long as the hook layer is installed in the dead zone, the hook layer may be offset from or spaced apart from the side edges of the stretch zone, such as in FIGS. 3B and 5B. The hook layer may include two or more strips, as shown in FIGS. 2-5. The hook layer may be as described in International Publication No. WO 2019 / 145647, and / or International Publication No. WO 2019 / 145646, and / or International Application No. PCT / FR2 / A52380, and / or International Application No. PCT / FR2020 / 052379, all of which are incorporated herein by reference.

[0019] The hook layer and the stretch laminate are adhered (or joined) to each other by one or more of adhesives, thermal adhesion, ultrasonic adhesion, fusion adhesion, mechanical adhesion by encapsulated fibers, and / or calendaring, and combinations thereof.

[0020] The stretch zone may be activated, and the height H2 of the stretch zone may be measured after activation. Activation may be performed by a ring roller. The height of the activated stretch zone may be higher than the height of the stretch zone before activation.

[0021] During use, the hook layer is used to removably attach the free end of a handle or side panel to the chassis of the incontinence device by engaging with loop material attached to the chassis of the incontinence device. Therefore, the apex of the hook on the hook layer should be at or near the height of the stretch zone material so that the stretch zone material does not hinder attachment (or create rolls of varying thicknesses). In some embodiments, this can be expressed as follows: the hook layer has a height H1, the stretch zone has a height H2, and the stretch laminate in the portion of the hook layer that is installed in the dead zone has a height H3, where H1 + H2 > H3, but the difference is less than 10%. In other embodiments, this can be expressed as follows: the hook layer has a height H1, the stretch zone has a height H2, and the stretch laminate in the portion of the hook layer that is installed in the dead zone has a height H3, where H2 ≥ H3.

[0022] In some cases, H2 is 0.3 mm to 2.0 mm, preferably 0.4 mm to 1.5 mm, and more preferably 0.5 mm to 1.0 mm.

[0023] In some cases, H1 is 0.20 mm to 0.5 mm, preferably 0.25 mm to 0.45 mm, and more preferably 0.30 mm to 0.45 mm.

[0024] In some cases, H3 is 0.25 mm to 2.5 mm, preferably 0.35 mm to 1.5 mm, and more preferably 0.45 mm to 1.0 mm.

[0025] Pressure 0.1 kPa and diameter 23 mm, i.e., approximately 415 mm 2By using a circular caliper and a "PRECISION THICKNESS TESTER" that references "D-2005-V", the values ​​of H1 and / or H2 and / or H3 can be measured.

[0026] If necessary, H2 can be measured using an optical measuring device, such as a Leica Z16APO type macroscope 0.57x-9.2x.

[0027] [Table 2]

[0028] The hook layer placed on the components of the absorbent material device has a mechanical direction (MD) length of less than 300 mm in one case, less than 250 mm in another, and less than 200 mm in yet another.

[0029] The hook layer includes hooks with a height of 0.12 to 0.33 mm, specifically hooks with a height of 0.18 to 0.32 mm.

[0030] In Figures 1A to 6, the hook layer is shown laminated directly onto the nonwoven fabric, i.e., without adhesive. In some other cases, the hook layer can be attached to the elastic laminate by other techniques such as ultrasonic bonding or thermal bonding.

[0031] In Figure 3D, area 36 represents the activated area 36, ​​and area 32 represents a stretch zone 32 that is different from the activated area 36. In another embodiment, the activated area or stretch zone may be the same or different.

[0032] The hook layer placed on the absorbent material device has a length in the machine direction that is greater than 30 mm, sometimes greater than 40 mm, sometimes greater than 50 mm, and sometimes greater than 60 mm.

[0033] In Figures 1B and 3C, the adhesive is applied linearly to the central part of the elastic film and to the entire area in contact with the edges of the elastic film. In the embodiments of Figures 1A, 2, 3A, 3B, 3D, 3E, 4A, 5A, 5B, and 6, the adhesive is applied to the entire surface, but it can also be done similarly to that shown in Figures 1B and 3C.

[0034] The stretch zone has elongation with strain of less than 20% (preferably 5% to 15%) under a tensile load of 10 N / inch. The test method used to measure such strain may be the same as that described.

[0035] The term “stretch zone with elongation with less than 20% strain” is used to mean a material that, when stretched under the effect of a lateral tensile force, is suitable to essentially return to its initial shape and dimensions after the aforementioned tensile force is released. As an example, a material may, at ambient temperature (23°C), be stretched to 100% of its initial dimensions and then retain a residual deformation or set (such residual deformation is also called “permanent set” or “set”) that is less than 20% of the initial dimensions (before stretching). The strain can be measured as described in European Patent Application Publication 1783257, specifically paragraphs

[0056] to

[0062] of European Patent Application Publication 1783257, which incorporates its contents by reference, and which describes a detailed example of strain measurement.

[0036] In some embodiments, the stretch zone has an elongation accompanied by a strain of 5% to 15%.

[0037] The term "at a tensile load of 10 N / inch" is similar to the strain test described above, where the initial elongation value at 10 N is recorded during the initial elongation of the test sample.

[0038] In some embodiments, the elongation of the dead zone at a tensile load of 10 N / inch is at least 20% lower than the elongation of the stretch zone at a tensile load of 10 N / inch. In some other embodiments, the elongation of the dead zone at a tensile load of 10 N / inch is at least 50% lower than the elongation of the stretch zone at a tensile load of 10 N / inch.

[0039] In some embodiments, to obtain a stretch zone, the elastic film and / or the first nonwoven fabric are laminated when the elastic film is under tension (or is stretched), as described in U.S. Patent No. 8,236,121, the contents of which are incorporated by reference. The hook layer is 15 gsm to 120 gsm, specifically 15 gsm to 70 gsm. The height of the substrate is 0.04 mm to 0.1 mm, specifically 0.2 to 0.8 mm.

[0040] Alternatively, the present invention may be as follows:

[0041] A first nonwoven fabric, a second nonwoven fabric, an elastic film laminated between the first and second nonwoven fabrics, a hook layer attached to the stretchable laminate which is specifically the first or second nonwoven fabric, a stretch zone having elongation with strain of less than 20% (preferably 5% to 15%) under a tensile load of 10 N / inch, and elongation under a tensile load of 10 N / inch which is at least 20% lower than the elongation of the stretch zone under a tensile load of 10 N / inch, preferably elongation under a tensile load of 10 N / inch An absorbent article device, such as a component of an incontinence device, comprising a stretchable laminate having a dead zone whose elongation is at least 50% lower than the elongation of the stretch zone under a tensile load of 10 N / inch, wherein the hook layer and the stretchable laminate have parallel mechanical directions (MD) and transverse directions (TD), respectively, the hook layer is installed within the dead zone, the hook layer has a height H1, the stretch zone has a height H2, the dead zone in which the hook layer is installed has a height H3, and H1 + H2 ≥ H3.

[0042] The component described in the previous paragraph is wherein the stretch zone has a width in cross-section comprising at least a portion of the first nonwoven fabric, at least a portion of the second nonwoven fabric, and at least a portion of the elastic film, the first nonwoven fabric being bonded to the second nonwoven fabric, and the elastic film being stretched across the entire width of the stretch zone.

[0043] The dead zone is the component described in one of the preceding paragraphs, having in cross-section at least a portion of a first nonwoven fabric and at least a portion of a second nonwoven fabric, wherein the first nonwoven fabric is bonded to the second nonwoven fabric.

[0044] The dead zone is the component described in one of the preceding paragraphs, having in cross-section at least a portion of a first nonwoven fabric, at least a portion of a second nonwoven fabric, and at least a portion of an elastic film, wherein the first nonwoven fabric is bonded to the second nonwoven fabric and the portion of the elastic film is bonded between them.

[0045] The component described in the previous paragraph is one in which a portion of the elastic film within the dead zone is less than 50% (preferably less than 40%) of the total width of the elastic film.

[0046] The component described in the previous paragraph is one in which a portion of the elastic film within the dead zone is less than 30 mm (preferably less than 25 mm) of the total width of the elastic film.

[0047] The dead zone is the component described in one of the preceding paragraphs, having in cross-section a first nonwoven fabric bonded to a second nonwoven fabric, excluding any elastic film between them.

[0048] The component is one of the components described in the previous paragraph, wherein the hook layer is installed within the dead zone and the hook layer is attached to the first nonwoven fabric or the second nonwoven fabric.

[0049] The first nonwoven fabric includes an inner surface facing an elastic film and an outer surface opposite to that inner surface, and the second nonwoven fabric includes an inner surface facing an elastic film and an outer surface opposite to that inner surface, and the hook layer is specifically attached to the outer surface of the first nonwoven fabric, or to the outer surfaces of the first and second nonwoven fabrics, by direct lamination, adhesive, or ultrasonic bonding, as described in one of the preceding paragraphs.

[0050] The component described in one of the previous paragraphs is one in which H2 ≥ H3, specifically H2 ≥ 1.2 × H3.

[0051] H3 is 0.80% to 1.20% of H2, specifically 0.90% to 1.1% of H2, and is the component described in one of the previous paragraphs.

[0052] The component described in one of the preceding paragraphs is one in which the hook layer and the stretchable laminate are bonded to each other by one or more of the following: adhesive, thermal bonding, ultrasonic bonding, fusion bonding, mechanical bonding with encapsulated fibers, calendering, and combinations thereof.

[0053] The component described in one of the preceding paragraphs is a two-component nonwoven fabric, wherein at least one of the first nonwoven fabric and / or the second nonwoven fabric is a two-component nonwoven fabric.

[0054] The stretch zone is activated, and the height H2 of the stretch zone is measured after activation, as described in one of the previous paragraphs.

[0055] Activation is achieved by ring rolling, as described in one of the previous paragraphs.

[0056] The component described in one of the previous paragraphs is one in which an elastic film and a first nonwoven fabric are laminated when the elastic film is subjected to tension.

[0057] The hook layer is a component as described in one of the preceding paragraphs, wherein the hook layer has a hook between one of the side edges of the hook layer and there is no lug on the corresponding side edge, or the hook layer has a lug on one of the side edges and a hook between that lug, or the hook layer has two lugs on each side edge and a hook between the corresponding lugs.

[0058] The component described in one of the preceding paragraphs, wherein the elastic film extends into the dead zone and the tab extends above at least a portion of the elastic film.

[0059] The component described in one of the preceding paragraphs, wherein the first nonwoven fabric in the stretch zone and the first nonwoven fabric in the dead zone are the same or are formed from the same single or continuous material.

[0060] The component described in one of the preceding paragraphs, wherein the second nonwoven fabric in the stretch zone and the second nonwoven fabric in the dead zone are identical or formed from the same single or continuous material.

[0061] The nonwoven fabric is any nonwoven fabric as described in one of the preceding paragraphs, including card-type thermal-bonded nonwoven fabrics, spunlace nonwoven fabrics, spunbond nonwoven fabrics, meltblown nonwoven fabrics, spunbond / meltblown combination nonwoven fabrics, dry-laid nonwoven fabrics, air-laid nonwoven fabrics, wet-laid nonwoven fabrics, hydro-entangled nonwoven fabrics, needle nonwoven fabrics, and combinations thereof.

[0062] The first nonwoven fabric is a short-fiber nonwoven fabric, specifically a carded nonwoven fabric, and more specifically a carded spunlace nonwoven fabric or a carded thermal bonded nonwoven fabric, as described in one of the preceding paragraphs.

[0063] The second nonwoven fabric is a short-fiber nonwoven fabric, specifically a carded nonwoven fabric, and more specifically a carded spunlace nonwoven fabric or a carded thermal bonded nonwoven fabric, as described in one of the preceding paragraphs.

[0064] The component described in the previous paragraph is one of the first nonwoven fabrics and one of the second nonwoven fabrics, which is a spunbond nonwoven fabric or a spunmelt nonwoven fabric.

[0065] The dead zone is the part described in one of the preceding paragraphs, which includes the entire width of the adhesive layer and / or hook layer.

[0066] The part is the part described in one of the previous paragraphs, comprising at least one stretch zone and at least two dead zones, the dead zones being located on either side of the stretch zone.

[0067] The part is the one described in one of the previous paragraphs, which includes two stretch zones and three dead zones, with the stretch zones and dead zones arranged alternately.

[0068] A long material roll, including the component described in one of the previous paragraphs.

[0069] A long material roll comprising the component according to claim 26, wherein the roll is a planetary roll or a cross-wound roll.

[0070] An absorbent article apparatus comprising a top sheet, a back sheet, an absorbent core at least partially disposed between the top sheet and the back sheet, a capture material at least partially disposed between the top sheet and the absorbent core, and the component described in one of the previous paragraphs.

[0071] The absorbent article device according to the preceding paragraph, wherein the absorbent article device comprises two side panels or two handles attached to at least one end of the top sheet and / or back sheet for enclosing an absorbent article.

[0072] The absorbent article described in any of the preceding paragraphs, which is a diaper, pants, and / or any incontinence device.

[0073] The absorbent article according to any of the preceding paragraphs, wherein the portion of the elastic film within the dead zone is less than 40% (preferably less than 30%) of the total width of the elastic film.

[0074] The absorbent article according to any of the preceding paragraphs, wherein the portion of the elastic film within the dead zone is less than 30 mm (preferably less than 25 mm) of the total width of the elastic film.

[0075] The following paragraph was originally a claim, but was deleted before filing to reduce filing fees.

[0076] a) The component according to claim 1, wherein the hook layer and the stretchable laminate are bonded to each other by one or more of the following: adhesive, heat bonding, ultrasonic bonding, fusion bonding, mechanical bonding with encapsulated fibers, and calendering. b) The component according to claim 1, wherein at least one of the first nonwoven fabric and / or the second nonwoven fabric is a two-component nonwoven fabric. c) The component according to claim 13, wherein activation is by ring rolling. d) The component according to claim 1, wherein the elastic film and the first nonwoven fabric are laminated when the elastic film is subjected to tension. e) The component according to claim 16, wherein the elastic film extends into the dead zone and the edge extends above at least a portion of the elastic film. f) The component according to claim 1, wherein the first nonwoven fabric of the stretch zone and the first nonwoven fabric of the dead zone are the same, or are formed from the same single material or continuous material. g) The component according to claim 1, wherein the first nonwoven fabric is a short-fiber nonwoven fabric, or a carded nonwoven fabric, or a carded spunlace nonwoven fabric, or a carded thermal bond nonwoven fabric. h) The component according to claim 1, wherein the second nonwoven fabric is a short-fiber nonwoven fabric, or a carded nonwoven fabric, or a carded spunlace nonwoven fabric, or a carded thermal bond nonwoven fabric. i) The part according to claim 1, wherein the dead zone includes the entire width of the adhesive layer and / or hook layer. j) The component according to claim 1, wherein the component includes two stretch zones and three dead zones, and the stretch zones and the dead zones are arranged alternately. k) A long material roll comprising the components according to claim 25, wherein the roll is a planetary roll or a cross-wound roll.

[0077] The present invention can be embodied in other forms without departing from its spirit and essential attributes; therefore, the appended claims, rather than the foregoing specification, should be used to illustrate the scope of the present invention.

Claims

1. A first nonwoven fabric, a second nonwoven fabric, and an elastic film laminated between the first nonwoven fabric and the second nonwoven fabric, A stretch zone having elongation with a strain (SET) of less than 20% or 5% to 15% under a tensile load of 10 N / inch, A dead zone having an elongation at a tensile load of 10 N / inch that is at least 20% lower than the elongation of the stretch zone at a tensile load of 10 N / inch, or a dead zone having an elongation at a tensile load of 10 N / inch that is at least 50% lower than the elongation of the stretch zone at a tensile load of 10 N / inch, A hook layer to which the first nonwoven fabric or the second nonwoven fabric is attached, A component for an absorbent article device or incontinence device, comprising a stretchable laminate having, The elongation and strain are measured by a dynamometer conforming to EN10002. The hook layer and the stretchable laminate have parallel mechanical directions (MD) and transverse directions (TD), The aforementioned hook layer is installed in the dead zone, and, The aforementioned hook layer has a height of H 1 It has, The aforementioned stretch zone has a height of H 2 It has, The dead zone on which the hook layer is installed has a height H 3 It has, H 1 +H 2 >H 3 And, The dead zone, in cross-section, has at least a portion of the first nonwoven fabric, at least a portion of the second nonwoven fabric, and at least a portion of the elastic film. A component for an absorbent article device or incontinence device, wherein the first nonwoven fabric is bonded to the second nonwoven fabric, and a portion of the elastic film is located between the first nonwoven fabric and the second nonwoven fabric.

2. The stretch zone has a width in cross-section that comprises at least the first nonwoven fabric, at least the second nonwoven fabric, and at least a portion of the elastic film, The component according to claim 1, wherein the first nonwoven fabric, the second nonwoven fabric, and the elastic film are bonded to each other and stretched to the entire width of the stretch zone.

3. The component according to claim 1, wherein a portion of the elastic film within the dead zone is less than 50%, less than 40%, or less than 30% of the total width of the elastic film.

4. The component according to claim 1, wherein a portion of the elastic film within the dead zone is less than 30 mm or less than 25 mm of the total width of the elastic film.

5. The component according to claim 1, wherein the dead zone has, in cross-section, the first nonwoven fabric bonded to the second nonwoven fabric, and excludes any elastic film between the nonwoven fabrics.

6. The first nonwoven fabric includes an inner surface facing the elastic film and an outer surface facing the inner surface, The second nonwoven fabric includes an inner surface facing the elastic film and an outer surface facing the inner surface, The component according to claim 1, wherein the hook layer is directly laminated, or attached to the outer surface of the first nonwoven fabric, or to the outer surfaces of the first nonwoven fabric and the second nonwoven fabric, by adhesive or ultrasonic bonding.

7. H 2 ≥ H 3 or H 2 ≥ 1.2 × H 3 The component according to claim 1, wherein this is the case

8. H 3 H 2 0.80 to 1.20, or H 3 H 2 The part according to claim 1, characterized in that it is 0.9 to 1.

1.

9. The stretch zone is activated, and the height H of the stretch zone 2 The component according to claim 1, characterized in that it is measured after activation.

10. The aforementioned hook layer has hooks between one of its lateral edges and does not have selvages, The hook layer has one ear portion on one of its side edges and the hook between the ear portion and the edge, or The component according to claim 1, wherein the hook layer has two ears on one of the side edges and the hook between the corresponding ears.

11. The component according to claim 1, wherein the second nonwoven fabric in the stretch zone and the second nonwoven fabric in the dead zone are the same, or are formed from the same single material or continuous material.

12. The component according to claim 1, wherein the first nonwoven fabric and / or the second nonwoven fabric is selected from the group consisting of card-type thermal bonded nonwoven fabrics, spunlace nonwoven fabrics, spunbond nonwoven fabrics, meltblown nonwoven fabrics, spunbond / meltblown combination nonwoven fabrics, dry-laid nonwoven fabrics, air-laid nonwoven fabrics, wet-laid nonwoven fabrics, hydro-entangled nonwoven fabrics, needle nonwoven fabrics, and combinations thereof.

13. The component according to claim 1, wherein one of the first nonwoven fabric and the second nonwoven fabric is a spunbond nonwoven fabric or a spunmelt nonwoven fabric.

14. The component according to claim 1, wherein the component includes at least one stretch zone and at least two dead zones, the dead zones being located on both sides of the stretch zone.

15. A long material roll comprising the component described in claim 1.

16. An absorbent article apparatus comprising a top sheet, a back sheet, an absorbent core at least partially disposed between the top sheet and the back sheet, a capture material at least partially disposed between the top sheet and the absorbent core, and the component described in claim 1.

17. The absorbent article device according to claim 16, further comprising two side panels or two handles at the end of at least one of the top sheet and / or the back sheet for enclosing the absorbent article device.