Method for manufacturing a composite panel for furniture, and a composite panel for furniture manufactured by the said method.

By forming a rigid resin frame around the edges of furniture panels using separation plates and dual-adhesive lamination, the method addresses rigidity and aesthetic issues with thin HPL films, enhancing durability and reducing costs.

JP7880663B1Active Publication Date: 2026-06-26CAMFURS LINE

Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
CAMFURS LINE
Filing Date
2025-12-12
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Conventional methods using thin HPL films for furniture panels face issues with rigidity, aesthetic degradation due to joint lines, and moisture penetration, leading to increased costs and structural weaknesses.

Method used

A method involving the formation of a rigid resin frame around the edges of an intermediate core material using separation plates, followed by dual-adhesive application and lamination with thin HPL films, ensuring durability and aesthetic integrity.

Benefits of technology

The method enhances durability and water resistance while reducing costs by using thin HPL films, eliminating joint lines and moisture penetration, and maintaining structural integrity.

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Abstract

The present invention relates to a method for manufacturing composite panels for furniture, and more specifically, to manufacturing high-quality composite panels for furniture from synthetic wood, by attaching surface materials to both sides of an intermediate core material and filling the edges of the intermediate core material with resin, thereby manufacturing a composite panel for furniture that is aesthetically pleasing and durable. [Solution] The manufacturing method of the present invention, while using a thin and relatively inexpensive HPL film with a thickness of 0.6 mm to 0.8 mm, can bond resin and HPL film to the edges of the intermediate core material, which was difficult to manufacture using conventional methods, thereby improving the durability of composite panels for furniture. The present invention maximizes the durability of the edges, which are the most vulnerable part of the panel, while dramatically reducing overall manufacturing costs compared to using thick HPL sheets.
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