Toilet seat assembly

Abstract

A hinge assembly for a toilet includes at least one mounting bracket including a plate and a post extending from the plate, the plate of the at least one mounting bracket including a mounting hole extending therethrough and a plate cover formed on the at least one mounting bracket.

Description

CROSS-REFERENCE TO RELATED APPLICATION

[0001] This application claims priority benefit of Provisional Application No. 63 / 691,646 (Docket No. 010222-24030A) filed on Sep. 6, 2024, which is hereby incorporated by reference in its entirety.FIELD

[0002] The present disclosure relates generally to the field of toilets. More specifically, the present disclosure relates to improved hinge assemblies for toilets.BACKGROUND

[0003] Generally, toilets include a hinge assembly configured to rotatably couple a toilet seat and / or toilet seat cover to the base or pedestal of a toilet. The hinge assembly may be comprised of plastic and include a hinge plate coupled to the base or pedestal of the toilet. Various forces may be applied to the hinge plate during use of the hinge assembly and / or a toilet seat coupled to the base or pedestal via the hinge assembly. Over time, the various forces applied to the hinge plate may result in fatigue and ultimately failure (e.g., deformation, fracture) of the hinge plate. Additionally, various chemicals included in products used to clean or disinfect surfaces of the toilet may dissolve portions of the hinge plate over time, further weakening the hinge plate. Accordingly, there is a need for more durable hinge assemblies having longer service lives.BRIEF DESCRIPTION OF THE DRAWINGS

[0004] Objects, features, and advantages of the present disclosure should become more apparent upon reading the following detailed description in conjunction with the drawing figures, in which:

[0005] FIGS. 1 and 2 illustrate perspective views of toilets in accordance with examples of the present disclosure. Specifically, FIG. 1 illustrates a toilet including a tank and FIG. 2 illustrates a tankless toilet.

[0006] FIG. 3 illustrates a front perspective view of a seat assembly in accordance with one example of the present disclosure.

[0007] FIG. 4 illustrates a rear perspective view of the seat assembly of FIG. 3 in accordance with one example of the present disclosure.

[0008] FIG. 5 illustrates a perspective view of a hinge assembly in accordance with one example of the present disclosure.

[0009] FIG. 6 illustrates a top perspective exploded view of the hinge assembly of FIG. 5 in accordance with one example of the present disclosure.

[0010] FIG. 7 illustrates a bottom perspective exploded view of the hinge assembly of FIG. 5 in accordance with one example of the present disclosure.

[0011] FIG. 8 illustrates an exploded view of a hinge plate in accordance with one example of the present disclosure.

[0012] FIG. 9 illustrates a cross section view of a hinge plate in accordance with one example of the present disclosure.

[0013] FIG. 10 illustrates a hinge assembly in accordance with another example of the present disclosure.

[0014] FIG. 11 illustrates a hinge assembly in accordance with yet another example of the present disclosure.

[0015] FIG. 12 illustrates a side cross section view of a toilet assembly in accordance with one example of the present disclosure.

[0016] FIG. 13 illustrates a flow chart for assembling a hinge assembly to a toilet in accordance with one example of the present disclosure.DETAILED DESCRIPTION

[0017] Described herein are hinge assemblies, toilets including hinge assemblies, and methods of manufacturing hinge assemblies. Specifically, described herein are durable hinge assemblies capable of withstanding the stresses of repeated use and harsh cleaning chemicals without fatigue or deterioration and methods of manufacturing the same.

[0018] According to some examples, provided herein are composite hinge assemblies comprised of two or more materials. According to some examples, provided herein are hinge assemblies including composite hinge plates configured to be coupled to the base or pedestal of a toilet. A hinge assembly according to the present disclosure may further include a housing coupled to the hinge plate. A toilet seat and / or seat cover may be rotatably coupled to the housing.

[0019] A hinge plate according to the present disclosure may include a mounting bracket and a plate cover. The mounting bracket may include a plate having a mounting hole extending therethrough and a post extending from the plate. According to some examples, the plate cover may be formed on the mounting bracket. According to some examples, the mounting bracket may be comprised of a first material or class of materials and the plate cover may be comprised of a second, different material or different class of materials. In some examples, the mounting bracket may be comprised of a metal or metal alloy and the plate cover may be comprised of a plastic or plastics. According to some examples, the mounting bracket may be comprised of stainless steel.

[0020] According to some examples, in addition to strengthening a hinge assembly, including a mounting bracket comprised of a metal or metal alloy in the hinge assembly, as described herein, may allow for a reduction in thickness or height of the hinge plate and thus a reduction in thickness or height of the hinge assembly, such that a low profile hinge assembly may be provided. Specifically, according to some examples, described herein are low-profile hinge assemblies having “quick-release” functionality in which a housing of the hinge assembly and a seat and / or seat cover coupled to the housing may be separated from the hinge plate of the hinge assembly.

[0021] According to some examples, a low-profile hinge assembly according to the present disclosure may allow for the hinge assembly to be hidden by a seat assembly of the toilet. Specifically, a low-profile hinge assembly according to the present disclosure may be hidden by a seat cover and / or seat of the toilet. According to some examples, a hinge assembly according to the present disclosure may be both a hidden hinge assembly in which the hinge assembly is hidden or concealed by a toilet seat and / or a seat cover and include “quick-release” functionality such that a housing of the hinge assembly coupled to a toilet seat and / or seat cover may be quickly and easily separated from the base or pedestal of the toilet.

[0022] FIGS. 1 and 2 illustrate toilets that may include a toilet seat in accordance with the present disclosure. Referring to FIG. 1, a toilet 100 including a base 110 (e.g., pedestal, bowl) and a tank 120 is shown. The base 110 is configured to be attached to another object such as a drainpipe, floor, or another suitable object. The base 110 includes a bowl 111, a sump (e.g., a receptacle) disposed below the bowl 111, and a trapway fluidly connecting the bowl 111 to a drainpipe or sewage line. The tank 120 may be supported by the base 110, such as an upper surface of a rim 115. The tank 120 may be integrally formed with the base 110 as a single unitary body. In other embodiments, the tank 120 may be formed separately from the base 110 and coupled (e.g., attached, secured, fastened, connected, etc.) to the base 110. The toilet 100 may further include a tank lid 122 covering an opening and inner cavity in the tank 120. The toilet 100 may include a seat assembly 130 including a seat 131 and a seat cover 132 rotatably coupled to the base 110. The toilet 100 may further include a hinge assembly 135.

[0023] Referring to FIG. 2, a tankless toilet 200 is shown. The toilet 200 includes a base 210 and a seat assembly 230 coupled to the base. The base 210 includes a bowl 211, a sump disposed below the bowl 211, and a trapway fluidly connecting the bowl 211 to a drainpipe or sewage line. The toilet 200 includes a waterline 240 that supplies the toilet 200 with water. The toilet 200 may further include a seat assembly 230 including a seat 231 and a seat cover 232 rotatably coupled to the base 210. The toilets 100 and 200 of FIGS. 1 and 2 are provided herein as non-limiting examples of toilets that may be configured to utilize aspects of the present disclosure.

[0024] Referring to FIG. 3, a seat assembly 300 is illustrated in accordance with one example of the present disclosure. As shown in FIG. 3, the seat assembly 300 may include a seat 310, a seat cover 320, and a hinge assembly 400. The seat assembly 300 may be provided with or without a seat cover 320. The hinge assembly 400 may rotatably couple the seat 310 and / or the seat cover 320 to a toilet (e.g., 100, 200). Specifically, the hinge assembly 400 may rotatably couple the seat 310 and / or seat cover 310 to a base or pedestal (e.g., 110, 210) of the toilet. The hinge assembly 400 may rotatably couple the seat 310 and the seat cover 320 to a toilet such that each of the seat 310 and the seat cover 320 are capable of moving or rotating between an upward (e.g., open) position and a downward (e.g., closed) position. As shown in FIG. 3, the seat 310 is disposed in a downward or closed position and the seat cover 320 is disposed in an upward or open position.

[0025] According to some examples, as shown in FIG. 3, the seat 310 may include a top surface 311, a bottom surface opposite the top surface 311, and an opening 312 extending between the top surface 311 and the bottom surface. The top surface 311 and bottom surface may have a corresponding shape. As shown in FIG. 3, the top surface 311 and the bottom surface may have an annular shape. For example, the top surface 311 and the bottom surface may have an oval or elliptical shape. A shape of the top surface and / or the bottom surface may vary. In other examples, the top surface 311 and the bottom surface may have a circular shape. The top surface 311 may be configured to support a user sitting on the seat 310.

[0026] The seat 310 may further include an inner edge or inner perimeter 313 where the top surface 311 and the bottom surface meet. In some examples, an inner wall may extend between the top surface 311 and the bottom surface and define the inner perimeter of the seat. The inner perimeter 313 may define a size and / or shape of the opening 312 extending through the seat 310. The opening 312 may be disposed at a center of the seat 310. The opening 312 may be configured to receive waste deposited from a user into the bowl (e.g., 111, 211) of the toilet. In some examples, the seat 310 may include an outer wall extending 314 between the top surface 311 and the bottom surface along a periphery of the seat 310. The outer wall may define an outer perimeter 315 of the seat 310.

[0027] Referring to FIG. 4, a rear perspective view of the seat assembly 300 is illustrated in accordance with one example of the present disclosure. As shown in FIG. 4, both the seat 310 and the seat cover 320 are disposed in a downward or closed position. As shown in FIG. 4, the seat cover 320 may be disposed above the seat 310 when the seat 310 and seat cover 320 are both disposed in the downward or closed position.

[0028] According to some examples, as illustrated in FIGS. 3 and 4, the seat cover 320 may include a body 321 and a wall 322 (e.g., outer wall 322) extending from the body 321. For example, as shown in FIGS. 3 and 4, the wall 322 may extend from the body 321 along a perimeter of the body 321. In some examples, as shown in FIGS. 3 and 4, the wall 322 may extend from the body 321 so as to be disposed perpendicular to or substantially perpendicular to the body 321. In other examples, the wall 322 may be disposed at an oblique angle with respect to the body 321. The seat cover 320 may be provided with or without a wall 322 extending from the body 321.

[0029] According to some examples, as shown in FIG. 4, the seat 310 and the seat cover 320 may have a concealed configuration, such that the seat 310 is concealed or hidden by the seat cover 320 when the seat 310 and the seat cover 320 are both disposed in their respective closed positions. For example, as shown in FIG. 4, the wall 322 of the seat cover 320 may extend downward from the body 321 when the seat cover 320 is in the downward or closed position. Specifically, the wall 322 of the seat cover 320 may extend downward such that the seat cover 320 hides or conceals the seat 310 when both the seat 310 and the seat cover 320 are disposed in the closed position. For example, the wall 322 of the seat cover 320 may extend below a bottom of the seat 310, such that the seat 310 is completely hidden by the seat cover 320.

[0030] According to other examples, the seat 310 and the seat cover 320 may have a stacked configuration in which the seat cover 320 is stacked on top of the seat 310 and both the seat 310 and the seat cover 320 are visible when the seat 310 and the seat cover 320 are in their respective closed positions. The seat cover may not include an outer wall 322 when a seat 310 and seat cover 320 having a stacked configuration are included in the seat assembly 300.

[0031] Referring generally to FIGS. 5-7, a hinge assembly 400 is illustrated in accordance with one example of the present disclosure. As shown in FIGS. 5-7, the hinge assembly 400 may include a hinge plate 500 and a housing 410 configured to engage the hinge plate 500. The hinge plate 500 and the housing 410 may be coupled to one another. For example, the hinge plate 500 and the housing may be removably coupled to one another. According to some examples, as noted above and described hereinafter in greater detail, the hinge assembly 400 may have “quick-release” functionality in which the allowing the housing 410 to be quickly and easily separated from the hinge plate 500. According to some examples, a toilet seat (e.g., 310) and / or a seat cover (e.g., 320) may be removed from the base or pedestal (e.g., 110, 210) with the housing 410 when the housing 410 is separated from the hinge plate 500.

[0032] Referring to FIG. 5, a perspective view of the hinge assembly 400 in a state in which the hinge plate 500 and the housing 410 are coupled to one another is illustrated. According to some examples, as shown in FIG. 5, the housing 410 may be disposed above the hinge plate 500 when the housing 410 and hinge plate 500 are coupled to one another. Further, in some examples, the hinge plate 500 may be hidden or concealed by the housing 410 when the housing 410 and hinge plate 500 are coupled to one another.

[0033] According to some examples, as shown in FIG. 5, the housing 410 may include a ledge 418. According to some examples, the ledge 418 may be configured to contact a bottom surface of a toilet seat (e.g., 310) rotatably coupled to the hinge assembly 400. Specifically, according to some examples, when a toilet seat is in a downward or closed position, a bottom surface of the seat may contact or abut the housing 410, for example, a ledge 418 of the housing 410. According to some examples, the housing 410, e.g., a ledge 418 of the housing 410 may be configured to contact a bottom surface of the seat, supporting the seat during use (e.g., when a user is disposed on the seat). For example, an outer surface of the housing 410 and a bottom surface of the seat may have a corresponding shape such that seat is supported by the housing 410.

[0034] Referring to FIG. 6, a top perspective exploded view of the hinge assembly 400 is illustrated in accordance with one example of the present disclosure. According to some examples, as shown in FIG. 6, the housing 410 may include a cavity or a channel 411 extending therethrough. The channel 411 may be configured to receive one or more of a damper 430, a receiver 440, and a locking insert 450. According to some examples, as shown in FIG. 6, the hinge assembly 400 may include a pair of dampers 430 and a pair of receivers 440. Further, according to some examples, the hinge assembly 400 may further include a gasket 560 coupled to a bottom surface of the hinge plate 500.

[0035] Referring to FIG. 7, a bottom perspective exploded view of the hinge assembly 400 is illustrated in accordance with one example of the present disclosure. According to some examples, as shown in FIG. 7, the channel 411 disposed in the housing 410 may include an opening 412 extending through a bottom of the channel 411. The opening 412 may be configured to provide access to the channel 411, such that a damper 430 and / or receiver 440 may be inserted into the channel 411. For example, the opening 412 may allow a damper 430 and / or receiver 440 to be inserted into the channel 411 from a bottom of the housing 410 and / or channel 411. The opening 412 may be hidden or concealed when the housing 410 is coupled to the hinge plate 500.

[0036] According to some examples, the channel 411 may further include one or more (e.g., a pair of) post holes 413 extending through a bottom of the channel 411. Each of the post holes 413 may be configured to receive a post 520 extending from the hinge plate 500. The one or more post holes may be hidden or concealed when the housing 410 is coupled to the hinge plate 500.

[0037] According to some examples, each of the dampers 430 may include a body 431 (e.g., damper body 431) and a hinge pin 432 extending from the body 431. According to some examples, each of a pair of dampers 430 may be inserted (e.g., through the opening 412) into the channel 411 of the housing 410. Specifically, the pair of dampers 430 may be inserted into the channel 411, such that one of the pair of dampers 430 is disposed at each end of the channel 411. According to some examples, each end of the channel 411 may include a retaining feature configured to prevent the body of a respective one of the pair of dampers 430 from sliding out (e.g., of a respective end) of the channel 411. Each of the dampers 430 may be inserted into the channel 411 such that a hinge pin 432 extending from the body 431 extends outside of the channel 411 though an opening disposed at a respective end of the channel 411. The hinge pin 432 of each of the pair of dampers 430 may be configured to rotate relative to the body 431 of the damper 430 from which the hinge pin 432 extends. The hinge pin 432 of each of the dampers 430 may be configured to engage a toilet seat (e.g., 310) and / or seat cover (e.g., 320), coupling the toilet seat and / or seat cover 320 to the hinge assembly 400. Specifically, the toilet seat and / or seat cover 320 may be rotatably covered to the hinge assembly 400, and thus a base or pedestal (e.g., 110, 210) of a toilet (e.g., 100, 200) by the dampers 430. For example, a toilet seat and / or seat cover may include a pair of openings, each opening corresponding in shape to the hinge pins 432 and configured to receive one of the hinge pins 432 for coupling the seat and / or seat cover, respectively to the damper 430. The hinge pins 432 may have a non-cylindrical shape, such that the hinge pins 432 may rotate relative to the damper body 431 with the seat and / or seat cover.

[0038] According to some examples, the pair of receivers 440 may be inserted (e.g., through the opening 412) into the channel 411 of the housing 410. In some examples, the pair of receivers 440 may be inserted into the channel 411 after the pair of dampers 430, such that each one of the pair of receivers 440 abuts a damper 430 disposed on an opposite side of the channel 411. Each of the receivers 440 may include a receptacle 441 configured to receive a post 520 of the hinge plate 500. According to some examples, the housing 410 may include one or more grooves 414 extending along a length of the channel 411 and the receiver 440 may include one or more protrusions or ridges 442 extending from body of the receiver 440. The one or more grooves along the channel 411 and the one or more protrusions may control a position of the received 440 relative to the housing 410 when the receiver 440 is disposed within the channel 411, such that a receptacle 441 disposed in the receiver 440 and a post hole 413 of extending through the channel 411 are aligned and a post 520 of the hinge plate 500 may be inserted into through the post hole 413 into the receptacle 441 of the receiver 440.

[0039] The receptacle 441 in each of the receivers 440 may be configured to engage a post 520 extending from the hinge plate 500. Specifically, the receiver 440 and the hinge post 520 may be coupled to one another, coupling the hinge plate 500 and the housing 410 of the hinge assembly 400. According to some examples, as described hereinafter in greater detail herein after, a post 520 extending from the hinge plate 500 and a receptacle 441 of the receiver 440 may have an interference fit connection.

[0040] Still referring to FIGS. 6 and 7, according to some examples, the locking insert 450 may be inserted (e.g., through the opening 412) into the channel 411 of the housing 410. For example, the locking insert 450 may be inserted into the channel 411 after the dampers 430 and the receivers 440 are inserted into the channel 411. According to some examples, the locking insert 450 may be inserted into the channel 411 and coupled to the housing 410 so as to block the opening 412 of the channel 411. Specifically, the locking insert 450 may block the opening 412 of the channel 411 such that the dampers 430 and the receivers 440 are maintained captive within the channel 411 of the housing 410. According to some examples, the locking insert may include a tab or protrusion 451 configured to engage an inner surface of the channel 411 and maintain a position of the locking insert 450 within the channel 411.

[0041] As described above, the housing 410 and the hinge plate 500 may be coupled to one another. According to some examples, as shown in FIG. 6, the housing 410 may have an open bottom 416, such that the housing 410 may be placed over (e.g., on top of) the hinge plate 500. According to some examples, as shown in FIG. 5, the plate cover 540 may include a skirt or flange 541 disposed around a bottom edge or perimeter of the plate cover 540. According to some examples, as shown in FIG. 6, a mouth or lip 417 disposed around the open bottom 416 may be configured to engage (e.g., abut) the flange 541 of the plate cover 540 when the housing 410 is coupled to the plate cover 540. For example, the lip 417 may cover the flange 514 of the plate cover 540 and engage (e.g., abut) the flange 514 coupling the housing 410 and the plate cover 540 to one another.

[0042] Referring to FIG. 8, an exploded view of the hinge plate 500 is illustrated in accordance with one example of the present disclosure. As shown in FIG. 8, the hinge plate 500 may include at least one mounting bracket 510 and a plate cover 540. According to some examples, as shown in FIG. 8, the hinge plate 500 may include two mounting plates 510. According to other examples, as described hereinafter with respect to FIG. 10, a single mounting bracket may be included.

[0043] As shown in FIG. 8, the mounting plate 510 may include a plate 511 including a mounting hole 512 extending therethrough. According to some examples of the present disclosure, the plate 511 may be comprised of a metal or a metal alloy. For example, the plate 511 may be comprised of stainless steel. The mounting hole 512 may be configured to receive a fastener for coupling the hinge plate 500 to a base or pedestal (e.g., 110, 210) of a toilet (e.g., 100, 200). For example, the mounting hole 512 may be configured to receive a fastener which extends through the mounting hole 512 into a top mount anchor disposed within a base or pedestal of the toilet.

[0044] As noted above, a mounting plate 510 comprised of a metal or metal alloy allows for a reduced thickness of the mounting plate 510 and improved strength (e.g., as compared to mounting plates comprised of other materials, for example, plastics). Accordingly, a mounting plate 510 as described herein may increase the strength of a hinge assembly while reducing an overall height of a hinge assembly (e.g., 400).

[0045] As shown in FIG. 8, according to some examples, the mounting hole 512 may have an oblong or elongate shape. According to some examples, the one or more mounting plates 510 may each include a plate 511 having a mounting hole 512 having an elongate shape, such that a position in which the hinge plate 500 is coupled to the base or pedestal (e.g., 110, 210) of a toilet may be varied. Specifically, a position of the hinge plate 500 relative to the base or pedestal of a toilet may be varied by varying a position of an anchor or hole in the base or pedestal along the oblong or elongate mounting hole 512. When the hinge plate 500 is in a desired position relative to the base or pedestal of the toilet, a fastener may be inserted into the anchor or hole disposed in the base or pedestal of the toilet, coupling the hinge plate 500 to the base or pedestal. According to some examples, including one or more mounting plates 510 comprised of metal or a metal alloy, advantageously allows variably mounting of the hinge plate 500 to the base or pedestal of a toilet. For example, the at least one mounting plate 511 may have improved shear strength, such that the mounting plate 511 will not fatigue even when the area of an overlap between a fastener used to couple the hinge plate 510 to a base or pedestal of the toilet and the mounting plate 511, and thus a shear area of the fastener and mounting plate 511, is reduced.

[0046] According to some examples, as shown in FIG. 8, the mounting plate 511 may include a body 513, a vertical portion 514 extending from the body 513, and an elevated flange 515 extend from the vertical portion 514. The vertical portion 514 may be disposed and extend between the body 513 and the elevated flange 515. The body 513 may have a cuboid shape including a mounting hole 512 extending therethrough. The vertical portion 514 may extend from (e.g., upward from a top surface of) the body 513 along a side of the body 513. The elevated flange 515 may extend outward (e.g., away from the body 513) from the vertical portion 514 of the mounting plate 511. According to some examples, as shown in FIG. 8, an elevated flange 515 may be disposed along a side of the body 513. The elevated flange 515 may be offset from the body 513 so as to be disposed above (e.g., entirely above) the body 513 of the mounting plate 511. According to some examples, the body 513 and the elevated flange 515 may have the same thickness. According to other examples, the body 513 may have another shape.

[0047] According to some examples, as shown in FIG. 8, a mounting plate 511 may include a pair of vertical portions 514 and a pair of elevated flanges 515. For example, as shown in FIG. 8, a mounting plate 511 may include vertical portions 514 extending from the body 513 along opposite sides of the body 513. As shown in FIG. 8, the mounting plate 511 may include an elevated flange 515 extending outward (e.g., away from the body 513) from each of the vertical portion 514 extending from opposite sides of the body 513. According to some examples, as shown in FIG. 8, one of the pair of elevated flanges 515 may extend toward a center of the hinge plate 510.

[0048] According to the present disclosure, the one or more vertical portions 514 and / or one or more elevated flanges 515 included in the mounting plate 511, as shown in FIG. 8 may increase the rigidity and thus increase a strength of the mounting plate 511.

[0049] As shown in FIG. 8, the mounting plate 510 may further include a post extending from the plate 510. The post 510 may be comprised of a metal or metal alloy. For example, the post 510 may be comprised of stainless steel. According to some examples, the post 520 may be coupled to the plate 510. For example, the post 520 may be welded (e.g., stud welded) to the plate 510. According to other examples, the plate 510 and the post 520 may be integrally formed as single component.

[0050] According to some examples, as shown in FIG. 8, the post 520 may extend from an elevated flange 515 of the plate 510. For example, as shown, the post 520 may extend from an elevated flange 515 extending toward a center of the hinge plate 500. According to other examples, the post 520 may extend from a body 513 of the mounting plate 511 or an elevated flange 515 extending away from a center of the hinge plate 500.

[0051] According to some examples, as shown in FIG. 8, the post 520 may include one or more grooves or depressions 521 extending radially around the post 520. According to some examples, the hinge plate 510 may further include a spring clip 522 disposed in each of the depressions 521 extending radially around the post 520. Referring generally to the FIGS., according to some examples, a spring clip 522 disposed within a depression 521 of the post 520 may be (e.g., elastically) compressed as the post 520 is inserted into a receptacle 441 of a receiver 440. The spring clip 522 may expand after passing into the receptacle 441, such that the spring clip 522 is constrained within the receptacle 441, coupling the post 520 and the receiver 440, and thus the housing 410 and the hinge plate 500. According to some examples, when a separating force exceeding a predetermined threshold is applied to the housing 410 and / or hinge plate 500, the spring clip 522 may be (e.g., elastically) deformed such that the post 520 may be withdrawn from the receptacle 441.

[0052] As shown in FIG. 8, the hinge plate 500 may further include a plate cover 540. According to some examples, as shown in FIG. 8, the plate cover 540 may be coupled to two or more mounting plates 510 included in the hinge plate 500. According to some examples, the plate cover 540 may be comprised of a second material or a second class of materials. For example, the plate cover 540 may be comprised of a plastic or plastics. As noted above, the plate cover 540 may be comprised of a different material and / or a different class of materials than the hinge plate 500.

[0053] In accordance with some examples of the present disclosure, the plate cover 540 may be formed on or around one or more mounting plates 510 included in the hinge plate 500. For example, the one or more mounting plates 510 may be placed in a mold where the plate cover 540 is molded or over molded around the one or more mounting plates 510. For example, the plate cover 540 may be injection molded around the one or more mounting plates 510.

[0054] According to other examples, the mounting bracket(s) 510 and plate cover 540 may be formed separately from one another and subsequently coupled to one another. For example, the mounting bracket(s) 510 and plate cover 540 may be coupled to one another through mechanical features, using an interference fit connection (e.g., a press fit connection), using an adhesive, or the like.

[0055] As shown in FIG. 8, the plate cover 540 may include a cavity 542 adjacent to a mounting hole 512 of a mounting plate 511 disposed within the plate cover 540. The cavity 542 may be disposed adjacent to a mounting plate 511, and specifically, a mounting hole 512 extending through the mounting plate 511 of the hinge plate 500. The cavity 542 may be configured to provide access to the mounting hole 512, such that one or more fasteners, e.g., bolts, screws, rivets, or the like, may be inserted through the mounting hole 512 into an anchor or mounting hole disposed in (e.g., a base or pedestal 110, 210 of) a toilet (e.g., 100, 200). According to some examples, the cavity 542 may have a larger cross sectional area than a mounting hole 512 extending through the mounting plate 511. According to some examples, the cavity 542 may have a smaller cross sectional areal than the mounting plate 511.

[0056] According to some examples, the plate cover 540 may include two or more cavities 542. For example, the plate cover 540 may include a number of cavities 542 corresponding to a number of mounting plates 510 disposed in the plate cover 540 and / or a number of mounting holes 512 included in the hinge plate 510.

[0057] As shown in FIG. 8, the plate cover 540 may further include a post opening 543. According to some examples, the post 520 may extend through the post opening 543 to an exterior of the plate cover 540. The post opening 543 may be disposed at a location corresponding to a post 520 extending from the plate 510. According to some examples, as shown in FIG. 8, the plate cover 540 may include two or more post openings 543. For example, the plate cover 540 may include a number of post openings 543 corresponding to a number of posts 520 and / or plates 510 included in the hinge plate 500.

[0058] According to some examples, the plate cover 540 may include a supporting surface 545. The supporting surface 545 may be configured to abut (e.g., an interior surface of) the housing 410. Specifically, the supporting surface 545 may abut the housing 410 at a location corresponding to a ledge 418 of the housing 410. The supporting surface 545 may be configured to support the housing 410 and a load applied to the housing 410 (e.g., the ledge 418 of the housing 410) by a toilet seat (e.g., 310) contacting and supported by the housing 410 (e.g., while being used by a user). According to some examples, as shown in FIG. 8, the supporting surface 545 may be disposed proximate to a front of the plate cover 540 and / or disposed at an oblique angle (e.g., with respect to the horizontal or a surface on which the hinge plate 500 is mounted).

[0059] As shown in FIG. 8, the hinge plate 500 may further include a gasket 560. The gasket 560 may be coupled to (e.g., a bottom surface of) one or more mounting plates 510 included in the hinge plate 500 and / or a plate cover 540 of the hinge plate 500. The gasket 560 may be configured to engage (e.g., abut) a top surface of a base or pedestal (e.g., 110, 210) when the hinge plate 500 is coupled to a base or pedestal of the toilet (e.g., 100, 200). According to some examples, the gasket 560 may be formed on or around the one or mounting plates 510 and the plate cover 540. For example, the one or more mounting plates 510 and the plate cover 540 may be placed in a mold where the gasket 560 is molded or over molded around the one or more mounting plates 510 and the plate cover 540. For example, the plate cover 540 may be injection molded around the one or more mounting plates 510 and the plate cover 540.

[0060] According to other examples, the gasket 560 may be formed separately from the one or more mounting plates 510 and the plate cover 540 and may be subsequently coupled the one or more mounting plates 510 and the plate cover 540. For example, the gasket 560 may be coupled to one or more mounting plates 510 and the plate cover 540 using mechanical features, using an interference fit connection (e.g., a press fit connection), using an adhesive, or the like.

[0061] As shown in FIG. 8, the gasket 560 may include one or more gasket openings 561 disposed at locations corresponding to mounting holes 512 of the mounting plates 510, such that a fastener for coupling the hinge plate 500 to a base or pedestal of a toilet may extend through the gasket 560. The gasket 560 may include a number of gasket openings corresponding to a number of mounting holes 512 included in the hinge plate 500.

[0062] According to some examples, as shown in FIG. 8, the gasket 560 may further include one or more coupling features 562 extending from (e.g., a top surface of) a body 563 of the gasket 560 configured to engage a bottom surface of the plate cover 540 and / or one or mounting plates 510 included in the hinge plate 500. The one or more coupling features 562 may facilitate coupling of the gasket 560 to the plate cover 540 and / or one or more mounting plates 510.

[0063] Referring to FIG. 9, a cross section view of the hinge plate 500 is illustrated in accordance with one example of the present disclosure. As shown in FIG. 9, each of the mounting plates 510 may be disposed within the plate cover 540. Specifically, the mounting plates 510 may be constrained within the plate cover 540 and coupled to on another via the plate cover 540. As shown in, 9, the plate cover 540 may abut (e.g., a portion of) each side of each of the mounting plates 510. Further, as shown in FIG. 9, the gasket 560 may abut a bottom surface of each of the mounting plates 510 and the plate cover 540.

[0064] Referring to FIG. 10, an exploded view of a hinge assembly 600 is illustrated in accordance with another example of the present disclosure. Specifically, FIG. 10 illustrates a hinge assembly 600 in which a hinge plate 610 includes a single mounting plate 620. The hinge plate 610 and the mounting plate 620 may be the same as or substantially similar to the hinge plate 500 and the mounting plate 511 described above with respect to FIGS. 6-8, except the mounting plate 620 may include two mounting holes 512 extending therethrough and two posts 630 may extend from the mounting plate 620. The posts 630 may be the same as or substantially similar to the posts 520 described above, except a spring clip 522 may not be disposed in a groove or depression 631 extending around the post 630 and a receiver XXX of the hinge assembly 600 may engage the depression 631. The hinge assembly 600 may further include a gasket 635. The gasket 635 may be the same as or substantially similar to the gasket 560.

[0065] Further, as shown in FIG. 10, the hinge assembly 600 may further include a housing 640, a pair of dampers 650, a pair of receivers 660, and a locking insert 670 which may be the same as or substantially similar to the housing 410, pair of dampers 430, pair of receivers 440, and locking insert 450, respectively described above with respect to FIGS. 6-8.

[0066] The hinge assembly 600 further includes a pair of top mount anchors 680 configured to be inserted into a base or pedestal (e.g., 110, 210) of a toilet (e.g., 100, 200) and a pair of fasteners 690 configured to couple the hinge plate 610 to the toilet (e.g., via the pair of top mount anchors 680).

[0067] Referring to FIG. 11, an exploded view of a quick release hinge assembly 700 is illustrated in accordance with yet another example of the present disclosure. As shown in FIG. 11, the hinge assembly 700 includes a pair of hinge towers 710. As shown in FIG. 11, one of the pair of hinge towers 710 is illustrated without a plate cover 720 which may be formed on a mounting bracket 711 of the hinge tower 710. The mounting bracket 711 may be the same as or substantially similar to the mounting plate 510 described above with respect to FIGS. 6-8. For example, the mounting bracket 711 may include a plate 712 having a mounting hole 713 extending therethrough and a post 714 extending from the plate 712. The post 714 may be the same as or substantially similar to the post 520 described above with respect to FIGS. 6-8. For example, the post 714 may include a groove or depression 715 extending radially around the post 714. The mounting bracket 711 of each hinge tower 710 may be comprised of a metal or metal alloy. Each of the hinge towers 710 may include a gasket 716 coupled to a bottom of the plate 712. The gasket 716 may be the same as or substantially similar to the gasket 560 described above with respect to FIGS. 6-8.

[0068] According to the present disclosure, each of the hinge towers 710 may further a plate cover 720. The plate cover 720 may be the same as or substantially similar to the plate cover 540 described above with respect to FIGS. 6-8. For example, the plate cover 720 may be comprised of a plastic or plastics and formed on or around the mounting bracket 711.

[0069] As shown in FIG. 11, the hinge assembly 700 may further include a housing 730 including a channel 731 extending therethrough, an actuator mounting hole 732, and a pair of hinge post coupling holes 733. As shown in FIG. 11, the hinge assembly 700 may further include a pair of dampers 740, a pair of receivers 750, a pair of axial elastic members 760, a pair of axial locks 770, an actuator 780, and an actuator elastic member 781. According to the present disclosure, each of the pair of dampers 740, the pair of receivers 750, the pair of axial elastic members 760, the pair of axial locks 770, the actuator 780, and the actuator elastic member 781 may be disposed in the channel 731 of the housing 730.

[0070] For example, one of the pair of dampers 740 may be disposed at each end of the channel 731. Each of the pair of dampers 740 may be configured to engage a toilet seat (e.g., 310) and a seat cover (e.g., 320) coupled to the hinge assembly 700. According to some examples, each of the dampers 740 may include a seat cover ring 741 configured to be disposed between the damper 740 and a seat cover coupled to the damper 740. The seat cover ring 741 may allow a seat cover coupled to the damper 740 to be moved (e.g., rotated) independently of a seat coupled to the damper 740.

[0071] Further, according to some examples, each of the pair of receivers 750 may be disposed adjacent to a damper 740 at a respective end of the channel 731. Each of the receivers 750 may include a receptacle configured to receive the post 714 of a hinge tower 710 coupled to a respective side of the housing 730. According to some examples, one of the pair of axial elastic members 760 may be disposed between the receiver 750 and one of the pair of axial locks 770 disposed in a respective side of the hinge channel 731. The axial elastic member 760 may be compressed between the receiver 750 and the axial lock 770, biasing the receiver 750 and the axial lock 770 in opposite directions. According to some examples, each of the axial locks 770 may include an aperture 771 extending therethrough configured to engage the radial groove or depression 715 of a respective one of the hinge towers 710. The hinge assembly 700 may further include an actuator disposed between the pair of axial locks 770. The actuator elastic member 781 may bias the actuator toward a periphery or exterior of the channel 731.

[0072] According to some examples, the post 714 of each of the hinge towers 710 may be inserted through a respective hinge post coupling hole 733, into the receptacle of a respective receiver 750, and through the aperture 771 of a respective axial lock 770, such that the axial lock engages the radial groove or depression 715 of the post 714, locking the post 714 within the housing 730 and coupling the respective hinge tower 710 to the housing 730. According to the present disclosure, when the actuator 780 is depressed (e.g., into the channel 731), the actuator 780 may engage each of the axial locks 770, moving the axial locks 770 toward a respective end of the channel 731 and freeing the depression 715 around the post 714 from the aperture 771 of locking member 770, such that the post 714 may be withdrawn from the housing 730.

[0073] Referring to FIG. 12, a side cross section view of a toilet assembly 800 is illustrated in accordance with one example of the present disclosure. According to some examples, an orientation of a hinge plate 810 may be changed, such that a distance or offset 820 between an axis 830 about which a toilet seat (e.g., 310) and seat cover 320 rotate and a tank 840 of the toilet may be changed. Specifically, according to some examples, an orientation of the hinge plate 810 may be flipped without changing the location of one or more anchors or mounting holes disposed in the pedestal 850 of the toilet assembly 800. For example, an orientation of the hinge plate 810 may be changed from one in which the axis about which a seat (e.g., 310) and a seat cover 320 rotate is disposed on a side of the hinge plate 810 closest to the tank 840 (as shown in FIG. 12) to one in which the axis about which a seat (e.g., 310) and a seat cover 320 rotate is disposed on a side of the hinge plate 810 closest to a bowl 860 of the toilet assembly 800.

[0074] According to the present disclosure, as an orientation of the hinge plate 810, and thus an offset or distance 820 between an axis 830 about which a seat and a seat cover 320 rotate and the tank 840 changes, an angle 870 (e.g., relative to the horizontal) at which a seat and / or a seat cover 320 rests on the tank 840 changes. According to some examples, different dampers may be used when an orientation of the hinge plate 810 changes.

[0075] Referring to FIG. 13, a flow chart 900 for assembling a hinge assembly to a toilet is illustrated in accordance with one example of the present disclosure. The flow chart 900 may be used to assemble or couple any of the hinge assemblies 400, 600, 700 to a toilet. Additional, different, or fewer acts may be provided.

[0076] In a first act S101, a top mount anchor is inserted into a base of the toilet from a top of the base. For example, top mount anchor 680 or another anchor may be inserted into the base or pedestal of a toilet (e.g., toilet 100, 200). According to some examples, a bottom portion of the top mount anchor 680 may be rotated so as to be inserted through a hole or opening extending through a top panel of a base or pedestal of the toilet. After being inserted through a hole or opening in the base, the bottom portion of the top mount anchor may rotate back to its original position, securing the top mount anchor 680 in the base or pedestal.

[0077] In a second act S103, a composite hinge plate including a mounting bracket and a plate cover formed on the mounting bracket is placed on the base of the toilet, such that a mounting hole extending through a mounting plate of the mounting bracket is aligned with the top mount anchor. According to some examples, for example, when hinge plate 500 or 610 according to the present disclosure are placed on the base or pedestal of the toilet, two mounting holes 512 included in the hinge plate may be aligned with respective anchors (e.g., top mount anchors 680) coupled to the base.

[0078] In a third act S105, a fastener which extends through the mounting hole is coupled to the top mount anchor. For example, a bolt, screw, rivet, or the like may be inserted through each of the mounting holes extending through the hinge plate and into (e.g., through) a respective one of the anchors (e.g., top mount anchors 680) disposed in the base or pedestal of the toilet. According to some examples, the anchors may be threaded such that a fastener may be rotated so as to threadedly engage the anchor, coupling the hinge plate to the base of the toilet.

[0079] In a fourth act S107, a housing of the hinge assembly, including a pair of dampers, a pair of receivers, and a locking insert is coupled to the hinge plate. According to some examples, the pair of dampers, pair of anchors, and locking insert may all be provided or disposed in a channel (e.g., channel 411) of the housing (e.g., housing 410) and the housing may subsequently be coupled to the hinge plate. For example, one or more receivers, for example, one or more receivers disposed in a channel of the housing may be aligned with a post (e.g., post 520) extending from hinge plate and the post may be inserted into a receptacle (e.g., receptacle 441) of the receiver, coupling the housing to the hinge plate. For example, a post may be press fit or snap fit into each of the receivers, coupling the housing to the hinge plate. According to some examples, the hinge assembly may include a “quick-release” functionality, such that the posts may be withdrawn from the receptacles and the housing may be separated from the housing when a button or actuator (e.g., actuator 780) is actuated (e.g., depressed).

[0080] When a component, device, element, or the like of the present disclosure is described as having a purpose or performing an operation, function, or the like, the component, device, or element should be considered herein as being “configured to” meet that purpose or to perform that operation or function.

[0081] As utilized herein, the terms “approximately,”“about,”“substantially”, and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described and claimed without restricting the scope of these features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and claimed are considered to be within the scope of the disclosure as recited in the appended claims.

[0082] It should be noted that the term “exemplary” and variations thereof, as used herein to describe various embodiments, are intended to indicate that such embodiments are possible examples, representations, or illustrations of possible embodiments (and such terms are not intended to connote that such embodiments are necessarily extraordinary or superlative examples).

[0083] The term “coupled” and variations thereof, as used herein, means the joining of two members directly or indirectly to one another. Such joining may be stationary (e.g., permanent or fixed) or moveable (e.g., removable or releasable). Such joining may be achieved with the two members coupled directly to each other, with the two members coupled to each other using a separate intervening member and any additional intermediate members coupled with one another, or with the two members coupled to each other using an intervening member that is integrally formed as a single unitary body with one of the two members. If “coupled” or variations thereof are modified by an additional term (e.g., directly coupled), the generic definition of “coupled” provided above is modified by the plain language meaning of the additional term (e.g., “directly coupled” means the joining of two members without any separate intervening member), resulting in a narrower definition than the generic definition of “coupled” provided above. Such coupling may be mechanical, electrical, or fluidic.

[0084] The term “or,” as used herein, is used in its inclusive sense (and not in its exclusive sense) so that when used to connect a list of elements, the term “or” means one, some, or all of the elements in the list. Conjunctive language such as the phrase “at least one of X, Y, and Z,” unless specifically stated otherwise, is understood to convey that an element may be either X, Y, Z; X and Y; X and Z; Y and Z; or X, Y, and Z (i.e., any combination of X, Y, and Z). Thus, such conjunctive language is not generally intended to imply that certain embodiments require at least one of X, at least one of Y, and at least one of Z to each be present, unless otherwise indicated.

[0085] References herein to the positions of elements (e.g., “top,”“bottom,”“above,”“below”) are merely used to describe the orientation of various elements in the FIGURES. It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and that such variations are intended to be encompassed by the present disclosure.

[0086] Although the figures and description may illustrate a specific order of method steps, the order of such steps may differ from what is depicted and described, unless specified differently above. Also, two or more steps may be performed concurrently or with partial concurrence, unless specified differently above. Such variation may depend, for example, on the software and hardware systems chosen and on designer choice. All such variations are within the scope of the disclosure.

[0087] Likewise, software implementations of the described methods could be accomplished with standard programming techniques with rule-based logic and other logic to accomplish the various connection steps, processing steps, comparison steps, and decision steps.

[0088] It is important to note that the construction and arrangement of the system as shown in the various exemplary embodiments is illustrative only. Additionally, any element disclosed in one embodiment may be incorporated or utilized with any other embodiment disclosed herein. Although only one example of an element from one embodiment that can be incorporated or utilized in another embodiment has been described above, it should be appreciated that other elements of the various embodiments may be incorporated or utilized with any of the other embodiments disclosed herein.

Examples

Embodiment Construction

[0017]Described herein are hinge assemblies, toilets including hinge assemblies, and methods of manufacturing hinge assemblies. Specifically, described herein are durable hinge assemblies capable of withstanding the stresses of repeated use and harsh cleaning chemicals without fatigue or deterioration and methods of manufacturing the same.

[0018]According to some examples, provided herein are composite hinge assemblies comprised of two or more materials. According to some examples, provided herein are hinge assemblies including composite hinge plates configured to be coupled to the base or pedestal of a toilet. A hinge assembly according to the present disclosure may further include a housing coupled to the hinge plate. A toilet seat and / or seat cover may be rotatably coupled to the housing.

[0019]A hinge plate according to the present disclosure may include a mounting bracket and a plate cover. The mounting bracket may include a plate having a mounting hole extending therethrough and...

CROSS-REFERENCE TO RELATED APPLICATION

[0001] This application claims priority benefit of Provisional Application No. 63 / 691,646 (Docket No. 010222-24030A) filed on Sep. 6, 2024, which is hereby incorporated by reference in its entirety.FIELD

[0002] The present disclosure relates generally to the field of toilets. More specifically, the present disclosure relates to improved hinge assemblies for toilets.BACKGROUND

[0003] Generally, toilets include a hinge assembly configured to rotatably couple a toilet seat and / or toilet seat cover to the base or pedestal of a toilet. The hinge assembly may be comprised of plastic and include a hinge plate coupled to the base or pedestal of the toilet. Various forces may be applied to the hinge plate during use of the hinge assembly and / or a toilet seat coupled to the base or pedestal via the hinge assembly. Over time, the various forces applied to the hinge plate may result in fatigue and ultimately failure (e.g., deformation, fracture) of the hinge plate. Additionally, various chemicals included in products used to clean or disinfect surfaces of the toilet may dissolve portions of the hinge plate over time, further weakening the hinge plate. Accordingly, there is a need for more durable hinge assemblies having longer service lives.BRIEF DESCRIPTION OF THE DRAWINGS

[0004] Objects, features, and advantages of the present disclosure should become more apparent upon reading the following detailed description in conjunction with the drawing figures, in which:

[0005] FIGS. 1 and 2 illustrate perspective views of toilets in accordance with examples of the present disclosure. Specifically, FIG. 1 illustrates a toilet including a tank and FIG. 2 illustrates a tankless toilet.

[0006] FIG. 3 illustrates a front perspective view of a seat assembly in accordance with one example of the present disclosure.

[0007] FIG. 4 illustrates a rear perspective view of the seat assembly of FIG. 3 in accordance with one example of the present disclosure.

[0008] FIG. 5 illustrates a perspective view of a hinge assembly in accordance with one example of the present disclosure.

[0009] FIG. 6 illustrates a top perspective exploded view of the hinge assembly of FIG. 5 in accordance with one example of the present disclosure.

[0010] FIG. 7 illustrates a bottom perspective exploded view of the hinge assembly of FIG. 5 in accordance with one example of the present disclosure.

[0011] FIG. 8 illustrates an exploded view of a hinge plate in accordance with one example of the present disclosure.

[0012] FIG. 9 illustrates a cross section view of a hinge plate in accordance with one example of the present disclosure.

[0013] FIG. 10 illustrates a hinge assembly in accordance with another example of the present disclosure.

[0014] FIG. 11 illustrates a hinge assembly in accordance with yet another example of the present disclosure.

[0015] FIG. 12 illustrates a side cross section view of a toilet assembly in accordance with one example of the present disclosure.

[0016] FIG. 13 illustrates a flow chart for assembling a hinge assembly to a toilet in accordance with one example of the present disclosure.DETAILED DESCRIPTION

[0017] Described herein are hinge assemblies, toilets including hinge assemblies, and methods of manufacturing hinge assemblies. Specifically, described herein are durable hinge assemblies capable of withstanding the stresses of repeated use and harsh cleaning chemicals without fatigue or deterioration and methods of manufacturing the same.

[0018] According to some examples, provided herein are composite hinge assemblies comprised of two or more materials. According to some examples, provided herein are hinge assemblies including composite hinge plates configured to be coupled to the base or pedestal of a toilet. A hinge assembly according to the present disclosure may further include a housing coupled to the hinge plate. A toilet seat and / or seat cover may be rotatably coupled to the housing.

[0019] A hinge plate according to the present disclosure may include a mounting bracket and a plate cover. The mounting bracket may include a plate having a mounting hole extending therethrough and a post extending from the plate. According to some examples, the plate cover may be formed on the mounting bracket. According to some examples, the mounting bracket may be comprised of a first material or class of materials and the plate cover may be comprised of a second, different material or different class of materials. In some examples, the mounting bracket may be comprised of a metal or metal alloy and the plate cover may be comprised of a plastic or plastics. According to some examples, the mounting bracket may be comprised of stainless steel.

[0020] According to some examples, in addition to strengthening a hinge assembly, including a mounting bracket comprised of a metal or metal alloy in the hinge assembly, as described herein, may allow for a reduction in thickness or height of the hinge plate and thus a reduction in thickness or height of the hinge assembly, such that a low profile hinge assembly may be provided. Specifically, according to some examples, described herein are low-profile hinge assemblies having “quick-release” functionality in which a housing of the hinge assembly and a seat and / or seat cover coupled to the housing may be separated from the hinge plate of the hinge assembly.

[0021] According to some examples, a low-profile hinge assembly according to the present disclosure may allow for the hinge assembly to be hidden by a seat assembly of the toilet. Specifically, a low-profile hinge assembly according to the present disclosure may be hidden by a seat cover and / or seat of the toilet. According to some examples, a hinge assembly according to the present disclosure may be both a hidden hinge assembly in which the hinge assembly is hidden or concealed by a toilet seat and / or a seat cover and include “quick-release” functionality such that a housing of the hinge assembly coupled to a toilet seat and / or seat cover may be quickly and easily separated from the base or pedestal of the toilet.

[0022] FIGS. 1 and 2 illustrate toilets that may include a toilet seat in accordance with the present disclosure. Referring to FIG. 1, a toilet 100 including a base 110 (e.g., pedestal, bowl) and a tank 120 is shown. The base 110 is configured to be attached to another object such as a drainpipe, floor, or another suitable object. The base 110 includes a bowl 111, a sump (e.g., a receptacle) disposed below the bowl 111, and a trapway fluidly connecting the bowl 111 to a drainpipe or sewage line. The tank 120 may be supported by the base 110, such as an upper surface of a rim 115. The tank 120 may be integrally formed with the base 110 as a single unitary body. In other embodiments, the tank 120 may be formed separately from the base 110 and coupled (e.g., attached, secured, fastened, connected, etc.) to the base 110. The toilet 100 may further include a tank lid 122 covering an opening and inner cavity in the tank 120. The toilet 100 may include a seat assembly 130 including a seat 131 and a seat cover 132 rotatably coupled to the base 110. The toilet 100 may further include a hinge assembly 135.

[0023] Referring to FIG. 2, a tankless toilet 200 is shown. The toilet 200 includes a base 210 and a seat assembly 230 coupled to the base. The base 210 includes a bowl 211, a sump disposed below the bowl 211, and a trapway fluidly connecting the bowl 211 to a drainpipe or sewage line. The toilet 200 includes a waterline 240 that supplies the toilet 200 with water. The toilet 200 may further include a seat assembly 230 including a seat 231 and a seat cover 232 rotatably coupled to the base 210. The toilets 100 and 200 of FIGS. 1 and 2 are provided herein as non-limiting examples of toilets that may be configured to utilize aspects of the present disclosure.

[0024] Referring to FIG. 3, a seat assembly 300 is illustrated in accordance with one example of the present disclosure. As shown in FIG. 3, the seat assembly 300 may include a seat 310, a seat cover 320, and a hinge assembly 400. The seat assembly 300 may be provided with or without a seat cover 320. The hinge assembly 400 may rotatably couple the seat 310 and / or the seat cover 320 to a toilet (e.g., 100, 200). Specifically, the hinge assembly 400 may rotatably couple the seat 310 and / or seat cover 310 to a base or pedestal (e.g., 110, 210) of the toilet. The hinge assembly 400 may rotatably couple the seat 310 and the seat cover 320 to a toilet such that each of the seat 310 and the seat cover 320 are capable of moving or rotating between an upward (e.g., open) position and a downward (e.g., closed) position. As shown in FIG. 3, the seat 310 is disposed in a downward or closed position and the seat cover 320 is disposed in an upward or open position.

[0025] According to some examples, as shown in FIG. 3, the seat 310 may include a top surface 311, a bottom surface opposite the top surface 311, and an opening 312 extending between the top surface 311 and the bottom surface. The top surface 311 and bottom surface may have a corresponding shape. As shown in FIG. 3, the top surface 311 and the bottom surface may have an annular shape. For example, the top surface 311 and the bottom surface may have an oval or elliptical shape. A shape of the top surface and / or the bottom surface may vary. In other examples, the top surface 311 and the bottom surface may have a circular shape. The top surface 311 may be configured to support a user sitting on the seat 310.

[0026] The seat 310 may further include an inner edge or inner perimeter 313 where the top surface 311 and the bottom surface meet. In some examples, an inner wall may extend between the top surface 311 and the bottom surface and define the inner perimeter of the seat. The inner perimeter 313 may define a size and / or shape of the opening 312 extending through the seat 310. The opening 312 may be disposed at a center of the seat 310. The opening 312 may be configured to receive waste deposited from a user into the bowl (e.g., 111, 211) of the toilet. In some examples, the seat 310 may include an outer wall extending 314 between the top surface 311 and the bottom surface along a periphery of the seat 310. The outer wall may define an outer perimeter 315 of the seat 310.

[0027] Referring to FIG. 4, a rear perspective view of the seat assembly 300 is illustrated in accordance with one example of the present disclosure. As shown in FIG. 4, both the seat 310 and the seat cover 320 are disposed in a downward or closed position. As shown in FIG. 4, the seat cover 320 may be disposed above the seat 310 when the seat 310 and seat cover 320 are both disposed in the downward or closed position.

[0028] According to some examples, as illustrated in FIGS. 3 and 4, the seat cover 320 may include a body 321 and a wall 322 (e.g., outer wall 322) extending from the body 321. For example, as shown in FIGS. 3 and 4, the wall 322 may extend from the body 321 along a perimeter of the body 321. In some examples, as shown in FIGS. 3 and 4, the wall 322 may extend from the body 321 so as to be disposed perpendicular to or substantially perpendicular to the body 321. In other examples, the wall 322 may be disposed at an oblique angle with respect to the body 321. The seat cover 320 may be provided with or without a wall 322 extending from the body 321.

[0029] According to some examples, as shown in FIG. 4, the seat 310 and the seat cover 320 may have a concealed configuration, such that the seat 310 is concealed or hidden by the seat cover 320 when the seat 310 and the seat cover 320 are both disposed in their respective closed positions. For example, as shown in FIG. 4, the wall 322 of the seat cover 320 may extend downward from the body 321 when the seat cover 320 is in the downward or closed position. Specifically, the wall 322 of the seat cover 320 may extend downward such that the seat cover 320 hides or conceals the seat 310 when both the seat 310 and the seat cover 320 are disposed in the closed position. For example, the wall 322 of the seat cover 320 may extend below a bottom of the seat 310, such that the seat 310 is completely hidden by the seat cover 320.

[0030] According to other examples, the seat 310 and the seat cover 320 may have a stacked configuration in which the seat cover 320 is stacked on top of the seat 310 and both the seat 310 and the seat cover 320 are visible when the seat 310 and the seat cover 320 are in their respective closed positions. The seat cover may not include an outer wall 322 when a seat 310 and seat cover 320 having a stacked configuration are included in the seat assembly 300.

[0031] Referring generally to FIGS. 5-7, a hinge assembly 400 is illustrated in accordance with one example of the present disclosure. As shown in FIGS. 5-7, the hinge assembly 400 may include a hinge plate 500 and a housing 410 configured to engage the hinge plate 500. The hinge plate 500 and the housing 410 may be coupled to one another. For example, the hinge plate 500 and the housing may be removably coupled to one another. According to some examples, as noted above and described hereinafter in greater detail, the hinge assembly 400 may have “quick-release” functionality in which the allowing the housing 410 to be quickly and easily separated from the hinge plate 500. According to some examples, a toilet seat (e.g., 310) and / or a seat cover (e.g., 320) may be removed from the base or pedestal (e.g., 110, 210) with the housing 410 when the housing 410 is separated from the hinge plate 500.

[0032] Referring to FIG. 5, a perspective view of the hinge assembly 400 in a state in which the hinge plate 500 and the housing 410 are coupled to one another is illustrated. According to some examples, as shown in FIG. 5, the housing 410 may be disposed above the hinge plate 500 when the housing 410 and hinge plate 500 are coupled to one another. Further, in some examples, the hinge plate 500 may be hidden or concealed by the housing 410 when the housing 410 and hinge plate 500 are coupled to one another.

[0033] According to some examples, as shown in FIG. 5, the housing 410 may include a ledge 418. According to some examples, the ledge 418 may be configured to contact a bottom surface of a toilet seat (e.g., 310) rotatably coupled to the hinge assembly 400. Specifically, according to some examples, when a toilet seat is in a downward or closed position, a bottom surface of the seat may contact or abut the housing 410, for example, a ledge 418 of the housing 410. According to some examples, the housing 410, e.g., a ledge 418 of the housing 410 may be configured to contact a bottom surface of the seat, supporting the seat during use (e.g., when a user is disposed on the seat). For example, an outer surface of the housing 410 and a bottom surface of the seat may have a corresponding shape such that seat is supported by the housing 410.

[0034] Referring to FIG. 6, a top perspective exploded view of the hinge assembly 400 is illustrated in accordance with one example of the present disclosure. According to some examples, as shown in FIG. 6, the housing 410 may include a cavity or a channel 411 extending therethrough. The channel 411 may be configured to receive one or more of a damper 430, a receiver 440, and a locking insert 450. According to some examples, as shown in FIG. 6, the hinge assembly 400 may include a pair of dampers 430 and a pair of receivers 440. Further, according to some examples, the hinge assembly 400 may further include a gasket 560 coupled to a bottom surface of the hinge plate 500.

[0035] Referring to FIG. 7, a bottom perspective exploded view of the hinge assembly 400 is illustrated in accordance with one example of the present disclosure. According to some examples, as shown in FIG. 7, the channel 411 disposed in the housing 410 may include an opening 412 extending through a bottom of the channel 411. The opening 412 may be configured to provide access to the channel 411, such that a damper 430 and / or receiver 440 may be inserted into the channel 411. For example, the opening 412 may allow a damper 430 and / or receiver 440 to be inserted into the channel 411 from a bottom of the housing 410 and / or channel 411. The opening 412 may be hidden or concealed when the housing 410 is coupled to the hinge plate 500.

[0036] According to some examples, the channel 411 may further include one or more (e.g., a pair of) post holes 413 extending through a bottom of the channel 411. Each of the post holes 413 may be configured to receive a post 520 extending from the hinge plate 500. The one or more post holes may be hidden or concealed when the housing 410 is coupled to the hinge plate 500.

[0037] According to some examples, each of the dampers 430 may include a body 431 (e.g., damper body 431) and a hinge pin 432 extending from the body 431. According to some examples, each of a pair of dampers 430 may be inserted (e.g., through the opening 412) into the channel 411 of the housing 410. Specifically, the pair of dampers 430 may be inserted into the channel 411, such that one of the pair of dampers 430 is disposed at each end of the channel 411. According to some examples, each end of the channel 411 may include a retaining feature configured to prevent the body of a respective one of the pair of dampers 430 from sliding out (e.g., of a respective end) of the channel 411. Each of the dampers 430 may be inserted into the channel 411 such that a hinge pin 432 extending from the body 431 extends outside of the channel 411 though an opening disposed at a respective end of the channel 411. The hinge pin 432 of each of the pair of dampers 430 may be configured to rotate relative to the body 431 of the damper 430 from which the hinge pin 432 extends. The hinge pin 432 of each of the dampers 430 may be configured to engage a toilet seat (e.g., 310) and / or seat cover (e.g., 320), coupling the toilet seat and / or seat cover 320 to the hinge assembly 400. Specifically, the toilet seat and / or seat cover 320 may be rotatably covered to the hinge assembly 400, and thus a base or pedestal (e.g., 110, 210) of a toilet (e.g., 100, 200) by the dampers 430. For example, a toilet seat and / or seat cover may include a pair of openings, each opening corresponding in shape to the hinge pins 432 and configured to receive one of the hinge pins 432 for coupling the seat and / or seat cover, respectively to the damper 430. The hinge pins 432 may have a non-cylindrical shape, such that the hinge pins 432 may rotate relative to the damper body 431 with the seat and / or seat cover.

[0038] According to some examples, the pair of receivers 440 may be inserted (e.g., through the opening 412) into the channel 411 of the housing 410. In some examples, the pair of receivers 440 may be inserted into the channel 411 after the pair of dampers 430, such that each one of the pair of receivers 440 abuts a damper 430 disposed on an opposite side of the channel 411. Each of the receivers 440 may include a receptacle 441 configured to receive a post 520 of the hinge plate 500. According to some examples, the housing 410 may include one or more grooves 414 extending along a length of the channel 411 and the receiver 440 may include one or more protrusions or ridges 442 extending from body of the receiver 440. The one or more grooves along the channel 411 and the one or more protrusions may control a position of the received 440 relative to the housing 410 when the receiver 440 is disposed within the channel 411, such that a receptacle 441 disposed in the receiver 440 and a post hole 413 of extending through the channel 411 are aligned and a post 520 of the hinge plate 500 may be inserted into through the post hole 413 into the receptacle 441 of the receiver 440.

[0039] The receptacle 441 in each of the receivers 440 may be configured to engage a post 520 extending from the hinge plate 500. Specifically, the receiver 440 and the hinge post 520 may be coupled to one another, coupling the hinge plate 500 and the housing 410 of the hinge assembly 400. According to some examples, as described hereinafter in greater detail herein after, a post 520 extending from the hinge plate 500 and a receptacle 441 of the receiver 440 may have an interference fit connection.

[0040] Still referring to FIGS. 6 and 7, according to some examples, the locking insert 450 may be inserted (e.g., through the opening 412) into the channel 411 of the housing 410. For example, the locking insert 450 may be inserted into the channel 411 after the dampers 430 and the receivers 440 are inserted into the channel 411. According to some examples, the locking insert 450 may be inserted into the channel 411 and coupled to the housing 410 so as to block the opening 412 of the channel 411. Specifically, the locking insert 450 may block the opening 412 of the channel 411 such that the dampers 430 and the receivers 440 are maintained captive within the channel 411 of the housing 410. According to some examples, the locking insert may include a tab or protrusion 451 configured to engage an inner surface of the channel 411 and maintain a position of the locking insert 450 within the channel 411.

[0041] As described above, the housing 410 and the hinge plate 500 may be coupled to one another. According to some examples, as shown in FIG. 6, the housing 410 may have an open bottom 416, such that the housing 410 may be placed over (e.g., on top of) the hinge plate 500. According to some examples, as shown in FIG. 5, the plate cover 540 may include a skirt or flange 541 disposed around a bottom edge or perimeter of the plate cover 540. According to some examples, as shown in FIG. 6, a mouth or lip 417 disposed around the open bottom 416 may be configured to engage (e.g., abut) the flange 541 of the plate cover 540 when the housing 410 is coupled to the plate cover 540. For example, the lip 417 may cover the flange 514 of the plate cover 540 and engage (e.g., abut) the flange 514 coupling the housing 410 and the plate cover 540 to one another.

[0042] Referring to FIG. 8, an exploded view of the hinge plate 500 is illustrated in accordance with one example of the present disclosure. As shown in FIG. 8, the hinge plate 500 may include at least one mounting bracket 510 and a plate cover 540. According to some examples, as shown in FIG. 8, the hinge plate 500 may include two mounting plates 510. According to other examples, as described hereinafter with respect to FIG. 10, a single mounting bracket may be included.

[0043] As shown in FIG. 8, the mounting plate 510 may include a plate 511 including a mounting hole 512 extending therethrough. According to some examples of the present disclosure, the plate 511 may be comprised of a metal or a metal alloy. For example, the plate 511 may be comprised of stainless steel. The mounting hole 512 may be configured to receive a fastener for coupling the hinge plate 500 to a base or pedestal (e.g., 110, 210) of a toilet (e.g., 100, 200). For example, the mounting hole 512 may be configured to receive a fastener which extends through the mounting hole 512 into a top mount anchor disposed within a base or pedestal of the toilet.

[0044] As noted above, a mounting plate 510 comprised of a metal or metal alloy allows for a reduced thickness of the mounting plate 510 and improved strength (e.g., as compared to mounting plates comprised of other materials, for example, plastics). Accordingly, a mounting plate 510 as described herein may increase the strength of a hinge assembly while reducing an overall height of a hinge assembly (e.g., 400).

[0045] As shown in FIG. 8, according to some examples, the mounting hole 512 may have an oblong or elongate shape. According to some examples, the one or more mounting plates 510 may each include a plate 511 having a mounting hole 512 having an elongate shape, such that a position in which the hinge plate 500 is coupled to the base or pedestal (e.g., 110, 210) of a toilet may be varied. Specifically, a position of the hinge plate 500 relative to the base or pedestal of a toilet may be varied by varying a position of an anchor or hole in the base or pedestal along the oblong or elongate mounting hole 512. When the hinge plate 500 is in a desired position relative to the base or pedestal of the toilet, a fastener may be inserted into the anchor or hole disposed in the base or pedestal of the toilet, coupling the hinge plate 500 to the base or pedestal. According to some examples, including one or more mounting plates 510 comprised of metal or a metal alloy, advantageously allows variably mounting of the hinge plate 500 to the base or pedestal of a toilet. For example, the at least one mounting plate 511 may have improved shear strength, such that the mounting plate 511 will not fatigue even when the area of an overlap between a fastener used to couple the hinge plate 510 to a base or pedestal of the toilet and the mounting plate 511, and thus a shear area of the fastener and mounting plate 511, is reduced.

[0046] According to some examples, as shown in FIG. 8, the mounting plate 511 may include a body 513, a vertical portion 514 extending from the body 513, and an elevated flange 515 extend from the vertical portion 514. The vertical portion 514 may be disposed and extend between the body 513 and the elevated flange 515. The body 513 may have a cuboid shape including a mounting hole 512 extending therethrough. The vertical portion 514 may extend from (e.g., upward from a top surface of) the body 513 along a side of the body 513. The elevated flange 515 may extend outward (e.g., away from the body 513) from the vertical portion 514 of the mounting plate 511. According to some examples, as shown in FIG. 8, an elevated flange 515 may be disposed along a side of the body 513. The elevated flange 515 may be offset from the body 513 so as to be disposed above (e.g., entirely above) the body 513 of the mounting plate 511. According to some examples, the body 513 and the elevated flange 515 may have the same thickness. According to other examples, the body 513 may have another shape.

[0047] According to some examples, as shown in FIG. 8, a mounting plate 511 may include a pair of vertical portions 514 and a pair of elevated flanges 515. For example, as shown in FIG. 8, a mounting plate 511 may include vertical portions 514 extending from the body 513 along opposite sides of the body 513. As shown in FIG. 8, the mounting plate 511 may include an elevated flange 515 extending outward (e.g., away from the body 513) from each of the vertical portion 514 extending from opposite sides of the body 513. According to some examples, as shown in FIG. 8, one of the pair of elevated flanges 515 may extend toward a center of the hinge plate 510.

[0048] According to the present disclosure, the one or more vertical portions 514 and / or one or more elevated flanges 515 included in the mounting plate 511, as shown in FIG. 8 may increase the rigidity and thus increase a strength of the mounting plate 511.

[0049] As shown in FIG. 8, the mounting plate 510 may further include a post extending from the plate 510. The post 510 may be comprised of a metal or metal alloy. For example, the post 510 may be comprised of stainless steel. According to some examples, the post 520 may be coupled to the plate 510. For example, the post 520 may be welded (e.g., stud welded) to the plate 510. According to other examples, the plate 510 and the post 520 may be integrally formed as single component.

[0050] According to some examples, as shown in FIG. 8, the post 520 may extend from an elevated flange 515 of the plate 510. For example, as shown, the post 520 may extend from an elevated flange 515 extending toward a center of the hinge plate 500. According to other examples, the post 520 may extend from a body 513 of the mounting plate 511 or an elevated flange 515 extending away from a center of the hinge plate 500.

[0051] According to some examples, as shown in FIG. 8, the post 520 may include one or more grooves or depressions 521 extending radially around the post 520. According to some examples, the hinge plate 510 may further include a spring clip 522 disposed in each of the depressions 521 extending radially around the post 520. Referring generally to the FIGS., according to some examples, a spring clip 522 disposed within a depression 521 of the post 520 may be (e.g., elastically) compressed as the post 520 is inserted into a receptacle 441 of a receiver 440. The spring clip 522 may expand after passing into the receptacle 441, such that the spring clip 522 is constrained within the receptacle 441, coupling the post 520 and the receiver 440, and thus the housing 410 and the hinge plate 500. According to some examples, when a separating force exceeding a predetermined threshold is applied to the housing 410 and / or hinge plate 500, the spring clip 522 may be (e.g., elastically) deformed such that the post 520 may be withdrawn from the receptacle 441.

[0052] As shown in FIG. 8, the hinge plate 500 may further include a plate cover 540. According to some examples, as shown in FIG. 8, the plate cover 540 may be coupled to two or more mounting plates 510 included in the hinge plate 500. According to some examples, the plate cover 540 may be comprised of a second material or a second class of materials. For example, the plate cover 540 may be comprised of a plastic or plastics. As noted above, the plate cover 540 may be comprised of a different material and / or a different class of materials than the hinge plate 500.

[0053] In accordance with some examples of the present disclosure, the plate cover 540 may be formed on or around one or more mounting plates 510 included in the hinge plate 500. For example, the one or more mounting plates 510 may be placed in a mold where the plate cover 540 is molded or over molded around the one or more mounting plates 510. For example, the plate cover 540 may be injection molded around the one or more mounting plates 510.

[0054] According to other examples, the mounting bracket(s) 510 and plate cover 540 may be formed separately from one another and subsequently coupled to one another. For example, the mounting bracket(s) 510 and plate cover 540 may be coupled to one another through mechanical features, using an interference fit connection (e.g., a press fit connection), using an adhesive, or the like.

[0055] As shown in FIG. 8, the plate cover 540 may include a cavity 542 adjacent to a mounting hole 512 of a mounting plate 511 disposed within the plate cover 540. The cavity 542 may be disposed adjacent to a mounting plate 511, and specifically, a mounting hole 512 extending through the mounting plate 511 of the hinge plate 500. The cavity 542 may be configured to provide access to the mounting hole 512, such that one or more fasteners, e.g., bolts, screws, rivets, or the like, may be inserted through the mounting hole 512 into an anchor or mounting hole disposed in (e.g., a base or pedestal 110, 210 of) a toilet (e.g., 100, 200). According to some examples, the cavity 542 may have a larger cross sectional area than a mounting hole 512 extending through the mounting plate 511. According to some examples, the cavity 542 may have a smaller cross sectional areal than the mounting plate 511.

[0056] According to some examples, the plate cover 540 may include two or more cavities 542. For example, the plate cover 540 may include a number of cavities 542 corresponding to a number of mounting plates 510 disposed in the plate cover 540 and / or a number of mounting holes 512 included in the hinge plate 510.

[0057] As shown in FIG. 8, the plate cover 540 may further include a post opening 543. According to some examples, the post 520 may extend through the post opening 543 to an exterior of the plate cover 540. The post opening 543 may be disposed at a location corresponding to a post 520 extending from the plate 510. According to some examples, as shown in FIG. 8, the plate cover 540 may include two or more post openings 543. For example, the plate cover 540 may include a number of post openings 543 corresponding to a number of posts 520 and / or plates 510 included in the hinge plate 500.

[0058] According to some examples, the plate cover 540 may include a supporting surface 545. The supporting surface 545 may be configured to abut (e.g., an interior surface of) the housing 410. Specifically, the supporting surface 545 may abut the housing 410 at a location corresponding to a ledge 418 of the housing 410. The supporting surface 545 may be configured to support the housing 410 and a load applied to the housing 410 (e.g., the ledge 418 of the housing 410) by a toilet seat (e.g., 310) contacting and supported by the housing 410 (e.g., while being used by a user). According to some examples, as shown in FIG. 8, the supporting surface 545 may be disposed proximate to a front of the plate cover 540 and / or disposed at an oblique angle (e.g., with respect to the horizontal or a surface on which the hinge plate 500 is mounted).

[0059] As shown in FIG. 8, the hinge plate 500 may further include a gasket 560. The gasket 560 may be coupled to (e.g., a bottom surface of) one or more mounting plates 510 included in the hinge plate 500 and / or a plate cover 540 of the hinge plate 500. The gasket 560 may be configured to engage (e.g., abut) a top surface of a base or pedestal (e.g., 110, 210) when the hinge plate 500 is coupled to a base or pedestal of the toilet (e.g., 100, 200). According to some examples, the gasket 560 may be formed on or around the one or mounting plates 510 and the plate cover 540. For example, the one or more mounting plates 510 and the plate cover 540 may be placed in a mold where the gasket 560 is molded or over molded around the one or more mounting plates 510 and the plate cover 540. For example, the plate cover 540 may be injection molded around the one or more mounting plates 510 and the plate cover 540.

[0060] According to other examples, the gasket 560 may be formed separately from the one or more mounting plates 510 and the plate cover 540 and may be subsequently coupled the one or more mounting plates 510 and the plate cover 540. For example, the gasket 560 may be coupled to one or more mounting plates 510 and the plate cover 540 using mechanical features, using an interference fit connection (e.g., a press fit connection), using an adhesive, or the like.

[0061] As shown in FIG. 8, the gasket 560 may include one or more gasket openings 561 disposed at locations corresponding to mounting holes 512 of the mounting plates 510, such that a fastener for coupling the hinge plate 500 to a base or pedestal of a toilet may extend through the gasket 560. The gasket 560 may include a number of gasket openings corresponding to a number of mounting holes 512 included in the hinge plate 500.

[0062] According to some examples, as shown in FIG. 8, the gasket 560 may further include one or more coupling features 562 extending from (e.g., a top surface of) a body 563 of the gasket 560 configured to engage a bottom surface of the plate cover 540 and / or one or mounting plates 510 included in the hinge plate 500. The one or more coupling features 562 may facilitate coupling of the gasket 560 to the plate cover 540 and / or one or more mounting plates 510.

[0063] Referring to FIG. 9, a cross section view of the hinge plate 500 is illustrated in accordance with one example of the present disclosure. As shown in FIG. 9, each of the mounting plates 510 may be disposed within the plate cover 540. Specifically, the mounting plates 510 may be constrained within the plate cover 540 and coupled to on another via the plate cover 540. As shown in, 9, the plate cover 540 may abut (e.g., a portion of) each side of each of the mounting plates 510. Further, as shown in FIG. 9, the gasket 560 may abut a bottom surface of each of the mounting plates 510 and the plate cover 540.

[0064] Referring to FIG. 10, an exploded view of a hinge assembly 600 is illustrated in accordance with another example of the present disclosure. Specifically, FIG. 10 illustrates a hinge assembly 600 in which a hinge plate 610 includes a single mounting plate 620. The hinge plate 610 and the mounting plate 620 may be the same as or substantially similar to the hinge plate 500 and the mounting plate 511 described above with respect to FIGS. 6-8, except the mounting plate 620 may include two mounting holes 512 extending therethrough and two posts 630 may extend from the mounting plate 620. The posts 630 may be the same as or substantially similar to the posts 520 described above, except a spring clip 522 may not be disposed in a groove or depression 631 extending around the post 630 and a receiver XXX of the hinge assembly 600 may engage the depression 631. The hinge assembly 600 may further include a gasket 635. The gasket 635 may be the same as or substantially similar to the gasket 560.

[0065] Further, as shown in FIG. 10, the hinge assembly 600 may further include a housing 640, a pair of dampers 650, a pair of receivers 660, and a locking insert 670 which may be the same as or substantially similar to the housing 410, pair of dampers 430, pair of receivers 440, and locking insert 450, respectively described above with respect to FIGS. 6-8.

[0066] The hinge assembly 600 further includes a pair of top mount anchors 680 configured to be inserted into a base or pedestal (e.g., 110, 210) of a toilet (e.g., 100, 200) and a pair of fasteners 690 configured to couple the hinge plate 610 to the toilet (e.g., via the pair of top mount anchors 680).

[0067] Referring to FIG. 11, an exploded view of a quick release hinge assembly 700 is illustrated in accordance with yet another example of the present disclosure. As shown in FIG. 11, the hinge assembly 700 includes a pair of hinge towers 710. As shown in FIG. 11, one of the pair of hinge towers 710 is illustrated without a plate cover 720 which may be formed on a mounting bracket 711 of the hinge tower 710. The mounting bracket 711 may be the same as or substantially similar to the mounting plate 510 described above with respect to FIGS. 6-8. For example, the mounting bracket 711 may include a plate 712 having a mounting hole 713 extending therethrough and a post 714 extending from the plate 712. The post 714 may be the same as or substantially similar to the post 520 described above with respect to FIGS. 6-8. For example, the post 714 may include a groove or depression 715 extending radially around the post 714. The mounting bracket 711 of each hinge tower 710 may be comprised of a metal or metal alloy. Each of the hinge towers 710 may include a gasket 716 coupled to a bottom of the plate 712. The gasket 716 may be the same as or substantially similar to the gasket 560 described above with respect to FIGS. 6-8.

[0068] According to the present disclosure, each of the hinge towers 710 may further a plate cover 720. The plate cover 720 may be the same as or substantially similar to the plate cover 540 described above with respect to FIGS. 6-8. For example, the plate cover 720 may be comprised of a plastic or plastics and formed on or around the mounting bracket 711.

[0069] As shown in FIG. 11, the hinge assembly 700 may further include a housing 730 including a channel 731 extending therethrough, an actuator mounting hole 732, and a pair of hinge post coupling holes 733. As shown in FIG. 11, the hinge assembly 700 may further include a pair of dampers 740, a pair of receivers 750, a pair of axial elastic members 760, a pair of axial locks 770, an actuator 780, and an actuator elastic member 781. According to the present disclosure, each of the pair of dampers 740, the pair of receivers 750, the pair of axial elastic members 760, the pair of axial locks 770, the actuator 780, and the actuator elastic member 781 may be disposed in the channel 731 of the housing 730.

[0070] For example, one of the pair of dampers 740 may be disposed at each end of the channel 731. Each of the pair of dampers 740 may be configured to engage a toilet seat (e.g., 310) and a seat cover (e.g., 320) coupled to the hinge assembly 700. According to some examples, each of the dampers 740 may include a seat cover ring 741 configured to be disposed between the damper 740 and a seat cover coupled to the damper 740. The seat cover ring 741 may allow a seat cover coupled to the damper 740 to be moved (e.g., rotated) independently of a seat coupled to the damper 740.

[0071] Further, according to some examples, each of the pair of receivers 750 may be disposed adjacent to a damper 740 at a respective end of the channel 731. Each of the receivers 750 may include a receptacle configured to receive the post 714 of a hinge tower 710 coupled to a respective side of the housing 730. According to some examples, one of the pair of axial elastic members 760 may be disposed between the receiver 750 and one of the pair of axial locks 770 disposed in a respective side of the hinge channel 731. The axial elastic member 760 may be compressed between the receiver 750 and the axial lock 770, biasing the receiver 750 and the axial lock 770 in opposite directions. According to some examples, each of the axial locks 770 may include an aperture 771 extending therethrough configured to engage the radial groove or depression 715 of a respective one of the hinge towers 710. The hinge assembly 700 may further include an actuator disposed between the pair of axial locks 770. The actuator elastic member 781 may bias the actuator toward a periphery or exterior of the channel 731.

[0072] According to some examples, the post 714 of each of the hinge towers 710 may be inserted through a respective hinge post coupling hole 733, into the receptacle of a respective receiver 750, and through the aperture 771 of a respective axial lock 770, such that the axial lock engages the radial groove or depression 715 of the post 714, locking the post 714 within the housing 730 and coupling the respective hinge tower 710 to the housing 730. According to the present disclosure, when the actuator 780 is depressed (e.g., into the channel 731), the actuator 780 may engage each of the axial locks 770, moving the axial locks 770 toward a respective end of the channel 731 and freeing the depression 715 around the post 714 from the aperture 771 of locking member 770, such that the post 714 may be withdrawn from the housing 730.

[0073] Referring to FIG. 12, a side cross section view of a toilet assembly 800 is illustrated in accordance with one example of the present disclosure. According to some examples, an orientation of a hinge plate 810 may be changed, such that a distance or offset 820 between an axis 830 about which a toilet seat (e.g., 310) and seat cover 320 rotate and a tank 840 of the toilet may be changed. Specifically, according to some examples, an orientation of the hinge plate 810 may be flipped without changing the location of one or more anchors or mounting holes disposed in the pedestal 850 of the toilet assembly 800. For example, an orientation of the hinge plate 810 may be changed from one in which the axis about which a seat (e.g., 310) and a seat cover 320 rotate is disposed on a side of the hinge plate 810 closest to the tank 840 (as shown in FIG. 12) to one in which the axis about which a seat (e.g., 310) and a seat cover 320 rotate is disposed on a side of the hinge plate 810 closest to a bowl 860 of the toilet assembly 800.

[0074] According to the present disclosure, as an orientation of the hinge plate 810, and thus an offset or distance 820 between an axis 830 about which a seat and a seat cover 320 rotate and the tank 840 changes, an angle 870 (e.g., relative to the horizontal) at which a seat and / or a seat cover 320 rests on the tank 840 changes. According to some examples, different dampers may be used when an orientation of the hinge plate 810 changes.

[0075] Referring to FIG. 13, a flow chart 900 for assembling a hinge assembly to a toilet is illustrated in accordance with one example of the present disclosure. The flow chart 900 may be used to assemble or couple any of the hinge assemblies 400, 600, 700 to a toilet. Additional, different, or fewer acts may be provided.

[0076] In a first act S101, a top mount anchor is inserted into a base of the toilet from a top of the base. For example, top mount anchor 680 or another anchor may be inserted into the base or pedestal of a toilet (e.g., toilet 100, 200). According to some examples, a bottom portion of the top mount anchor 680 may be rotated so as to be inserted through a hole or opening extending through a top panel of a base or pedestal of the toilet. After being inserted through a hole or opening in the base, the bottom portion of the top mount anchor may rotate back to its original position, securing the top mount anchor 680 in the base or pedestal.

[0077] In a second act S103, a composite hinge plate including a mounting bracket and a plate cover formed on the mounting bracket is placed on the base of the toilet, such that a mounting hole extending through a mounting plate of the mounting bracket is aligned with the top mount anchor. According to some examples, for example, when hinge plate 500 or 610 according to the present disclosure are placed on the base or pedestal of the toilet, two mounting holes 512 included in the hinge plate may be aligned with respective anchors (e.g., top mount anchors 680) coupled to the base.

[0078] In a third act S105, a fastener which extends through the mounting hole is coupled to the top mount anchor. For example, a bolt, screw, rivet, or the like may be inserted through each of the mounting holes extending through the hinge plate and into (e.g., through) a respective one of the anchors (e.g., top mount anchors 680) disposed in the base or pedestal of the toilet. According to some examples, the anchors may be threaded such that a fastener may be rotated so as to threadedly engage the anchor, coupling the hinge plate to the base of the toilet.

[0079] In a fourth act S107, a housing of the hinge assembly, including a pair of dampers, a pair of receivers, and a locking insert is coupled to the hinge plate. According to some examples, the pair of dampers, pair of anchors, and locking insert may all be provided or disposed in a channel (e.g., channel 411) of the housing (e.g., housing 410) and the housing may subsequently be coupled to the hinge plate. For example, one or more receivers, for example, one or more receivers disposed in a channel of the housing may be aligned with a post (e.g., post 520) extending from hinge plate and the post may be inserted into a receptacle (e.g., receptacle 441) of the receiver, coupling the housing to the hinge plate. For example, a post may be press fit or snap fit into each of the receivers, coupling the housing to the hinge plate. According to some examples, the hinge assembly may include a “quick-release” functionality, such that the posts may be withdrawn from the receptacles and the housing may be separated from the housing when a button or actuator (e.g., actuator 780) is actuated (e.g., depressed).

[0080] When a component, device, element, or the like of the present disclosure is described as having a purpose or performing an operation, function, or the like, the component, device, or element should be considered herein as being “configured to” meet that purpose or to perform that operation or function.

[0081] As utilized herein, the terms “approximately,”“about,”“substantially”, and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described and claimed without restricting the scope of these features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and claimed are considered to be within the scope of the disclosure as recited in the appended claims.

[0082] It should be noted that the term “exemplary” and variations thereof, as used herein to describe various embodiments, are intended to indicate that such embodiments are possible examples, representations, or illustrations of possible embodiments (and such terms are not intended to connote that such embodiments are necessarily extraordinary or superlative examples).

[0083] The term “coupled” and variations thereof, as used herein, means the joining of two members directly or indirectly to one another. Such joining may be stationary (e.g., permanent or fixed) or moveable (e.g., removable or releasable). Such joining may be achieved with the two members coupled directly to each other, with the two members coupled to each other using a separate intervening member and any additional intermediate members coupled with one another, or with the two members coupled to each other using an intervening member that is integrally formed as a single unitary body with one of the two members. If “coupled” or variations thereof are modified by an additional term (e.g., directly coupled), the generic definition of “coupled” provided above is modified by the plain language meaning of the additional term (e.g., “directly coupled” means the joining of two members without any separate intervening member), resulting in a narrower definition than the generic definition of “coupled” provided above. Such coupling may be mechanical, electrical, or fluidic.

[0084] The term “or,” as used herein, is used in its inclusive sense (and not in its exclusive sense) so that when used to connect a list of elements, the term “or” means one, some, or all of the elements in the list. Conjunctive language such as the phrase “at least one of X, Y, and Z,” unless specifically stated otherwise, is understood to convey that an element may be either X, Y, Z; X and Y; X and Z; Y and Z; or X, Y, and Z (i.e., any combination of X, Y, and Z). Thus, such conjunctive language is not generally intended to imply that certain embodiments require at least one of X, at least one of Y, and at least one of Z to each be present, unless otherwise indicated.

[0085] References herein to the positions of elements (e.g., “top,”“bottom,”“above,”“below”) are merely used to describe the orientation of various elements in the FIGURES. It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and that such variations are intended to be encompassed by the present disclosure.

[0086] Although the figures and description may illustrate a specific order of method steps, the order of such steps may differ from what is depicted and described, unless specified differently above. Also, two or more steps may be performed concurrently or with partial concurrence, unless specified differently above. Such variation may depend, for example, on the software and hardware systems chosen and on designer choice. All such variations are within the scope of the disclosure.

[0087] Likewise, software implementations of the described methods could be accomplished with standard programming techniques with rule-based logic and other logic to accomplish the various connection steps, processing steps, comparison steps, and decision steps.

[0088] It is important to note that the construction and arrangement of the system as shown in the various exemplary embodiments is illustrative only. Additionally, any element disclosed in one embodiment may be incorporated or utilized with any other embodiment disclosed herein. Although only one example of an element from one embodiment that can be incorporated or utilized in another embodiment has been described above, it should be appreciated that other elements of the various embodiments may be incorporated or utilized with any of the other embodiments disclosed herein.

Examples

Embodiment Construction

[0017]Described herein are hinge assemblies, toilets including hinge assemblies, and methods of manufacturing hinge assemblies. Specifically, described herein are durable hinge assemblies capable of withstanding the stresses of repeated use and harsh cleaning chemicals without fatigue or deterioration and methods of manufacturing the same.

[0018]According to some examples, provided herein are composite hinge assemblies comprised of two or more materials. According to some examples, provided herein are hinge assemblies including composite hinge plates configured to be coupled to the base or pedestal of a toilet. A hinge assembly according to the present disclosure may further include a housing coupled to the hinge plate. A toilet seat and / or seat cover may be rotatably coupled to the housing.

[0019]A hinge plate according to the present disclosure may include a mounting bracket and a plate cover. The mounting bracket may include a plate having a mounting hole extending therethrough and...

Claims

1. A hinge assembly for a toilet, the hinge assembly comprising:at least one mounting bracket including a plate and a post extending from the plate, the plate including a mounting hole extending therethrough; anda plate cover formed on the at least one mounting bracket.

2. The hinge assembly of claim 1, wherein the mounting bracket is comprised of a first material and the plate cover is formed of a second, different material.

3. The hinge assembly of claim 2, wherein the first material is a metal or metal alloy and the second material is a plastic.

4. The hinge assembly of claim 1, wherein the at least one mounting bracket comprises two mounting brackets.

5. The hinge assembly of claim 1, wherein the plate of the at least one mounting bracket includes a body and at least one elevated flange extending from the body.

6. The hinge assembly of claim 5, wherein the at least one elevated flange comprises a pair of elevated flanges,wherein one of the pair of elevated flanges extends from a first side of the body and another of the pair of elevated flanges extends from a second side of the body, the second side opposite the first side.

7. The hinge assembly of claim 5, wherein the post extends from the at least one elevated flange.

8. The hinge assembly of claim 1 further comprising a gasket coupled to the at least one mounting bracket and the plate cover.

9. The hinge assembly of claim 1, wherein the plate cover includes a cavity extending there through disposed adjacent to the mounting hole.

10. The hinge assembly of claim 1, further comprising:a housing configured to engage the mounting bracket and the plate cover, the housing including a channel extending therethrough; andat least one damper configured to engage an inner surface of the channel and a toilet seat.

11. The hinge assembly of claim 10, further comprising:a flange extending along a periphery of the plate cover; anda lip extending around an open bottom of the housing, the lip configured to engage the flange when the housing is coupled to the plate cover.

12. A hinge assembly for a toilet, the hinge assembly comprising:at least one mounting bracket including a plate and a post extending from the plate, the plate of the at least one mounting bracket including a mounting hole extending therethrough, the at least one mounting bracket comprised of a first material; anda plate cover comprised of a second material, different than the first material coupled to the at least one mounting bracket.

13. The hinge assembly of claim 12, wherein the plate cover is formed on the at least one mounting bracket.

14. The hinge assembly of claim 12, wherein the at least one mounting bracket comprises two mounting brackets.

15. The hinge assembly of claim 12, wherein the plate of the at least one mounting bracket includes a body and a pair of elevated flanges extending from the body, one of the pair of elevated flanges extending from a first side of the body and another of the pair of elevated flanges extending from a second side of the b, the second side opposite the first side.

16. The hinge assembly of claim 15, wherein the post extends from one of the pair of elevated flanges.

17. The hinge assembly of claim 1, further comprising:a gasket coupled to the at least one mounting bracket and the plate cover.

18. A toilet comprising:a base including a bowl; anda hinge assembly coupled to the base, the hinge assembly including at least one mounting bracket including a plate having a mounting hole extending therethrough and a post extending from the plate, and a plate cover formed on the at least one mounting bracket.

19. The toilet of claim 18, wherein the at least one mounting bracket of the hinge assembly comprises two mounting brackets.

20. The toilet of claim 18, wherein the mounting hole comprises an oblong slot.

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