Faux wool fabric and weaving method therefor

Abstract

The invention relates to a faux wool fabric and a weaving method therefor. The faux wool fabric comprises woven warp yarn and weft yarn; the warp yarn comprises polyester yarn arranged in the warp direction, and the weft yarn comprises semi-dull polyester yarn arranged in the weft direction; the warp yarn and the weft yarn are woven into a faux wool fabric having a cloth weave; the polyester yarn has a yarn count of 6-10, and the semi-dull polyester is 500-700D / 192F air-textured yarn. In the present application, polyester yarn has been changed to air-textured yarn, causing the internal structure of the fibers to change; gaps between the fibers are larger, thus producing fluffy and wool-like effects, causing common polyester yarn to feel like all-wool fabric, and truly allowing consumers to enjoy all-wool products at the price of polyester.

Description

Wool-like cloth and weaving method thereof Technical Field

[0001] The present application relates to the field of weaving, and in particular to a wool-like cloth and a weaving method thereof. Background Art

[0002] With the development of society and the continuous improvement of people's living standards, people are demanding not only beautiful, elegant, and luxurious fabrics, but also more importantly, environmental protection, health, and comfort. Wool fabrics are generally considered high-end fabrics. Many consumers want to see how to buy wool fabric products at the price of polyester.

[0003] Summary of the Invention

[0004] The purpose of the embodiments of the present application is to provide a wool-like cloth and a weaving method thereof, so that ordinary polyester has the effect of full wool cloth, and truly allows consumers to enjoy full wool cloth products at the price of polyester.

[0005] To achieve the above objectives, this application provides the following technical solutions:

[0006] In a first aspect, an embodiment of the present application provides a wool-like cloth comprising woven warp yarns and weft yarns, wherein the warp yarns comprise polyester yarns arranged along the warp direction, and the weft yarns comprise semi-gloss polyester arranged along the weft direction. The warp yarns and the weft yarns are woven into a wool-like cloth with a fabric structure, and the semi-gloss polyester is a hollow yarn.

[0007] The weaving density of the warp yarn is 20-30 yarns / cm. The weaving density of the weft yarn is 10-20 yarns / cm.

[0008] The warp yarn is air-spun polyester yarn with a count of 6-10, and the semi-gloss polyester is 500-700D / 192F air-varying yarn.

[0009] In a second aspect, an embodiment of the present application provides a method for weaving a wool-like cloth, comprising the following steps:

[0010] S1. Warping: The raw yarn is warped on a warping machine. According to the number of warp yarns specified in the process design, a piece of yarn is drawn from the bobbin on the creel behind the warping machine. The yarn is then wound into a well-formed warp beam in parallel according to the length and width specified in the design, ensuring uniform tension between yarn roots, between yarn sheets, and between front and back.

[0011] S2. Sizing: The yarn on the warp beam is sized through a sizing tank, so that the sizing liquid penetrates into the raw yarn, so that the warp yarn can withstand the composite stress generated during the weaving process and reduce the breakage rate. The sized yarn is then heated and dried in a steam jacket;

[0012] S3, beaming: the dried warp yarns are put into a beaming machine for beaming and become warp beams for standby use;

[0013] S4. Drawing in and reeding: According to the required fabric structure, the warp yarns are passed through the drop wires, healds and reed to form a shed during weaving, allowing the shuttle to introduce the weft yarns to weave the required fabric. The healds are drawn in by an automatic drawing-in machine;

[0014] S5. Weaving: The weaving beam and weft yarn tube are installed on the loom, and the weft yarn is pulled by air or water as the medium and interwoven with the warp yarn into cloth according to the weaving process requirements;

[0015] S6. Cloth inspection: Inspect the woven fabrics one by one and remove defective fabrics.

[0016] In step S1, the warp yarn density is 20-30 yarns / cm.

[0017] The drying time in step S2 is 1-2 minutes, and the drying temperature is 130-140°C.

[0018] Compared with the prior art, the beneficial effects of the present invention are: the present application changes the polyester yarn into a hollow yarn, so that the internal structure of the fiber is changed, the gaps between the fibers become larger, and a fluffy and wooly effect is produced. Through the above process, ordinary polyester has the effect of full wool cloth, which truly allows consumers to enjoy full wool cloth products at the price of polyester. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments of the present application. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0020] FIG1 is a structural diagram of the wool-like cloth of the present application.

[0021] FIG2 is a schematic diagram of the method flow of the present application. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be described below in conjunction with the accompanying drawings. It should be noted that similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0023] The terms "comprises," "comprising," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not preclude the presence of additional identical elements in the process, method, article, or apparatus that includes the element.

[0024] The terms "first," "second," etc. are only used to distinguish one entity or operation from another entity or operation, and are not to be understood as indicating or implying relative importance, nor are they to be understood as requiring or implying any actual relationship or order between these entities or operations.

[0025] As shown in Figure 1, an embodiment of the present application provides a wool-like cloth, including woven warp yarn 1 and weft yarn 2, wherein the warp yarn 1 includes polyester yarn arranged along the warp direction, and the weft yarn 2 includes semi-gloss polyester arranged along the weft direction. The warp yarn and the weft yarn are woven into a wool-like cloth with a fabric structure 3, wherein the polyester yarn is 6-10 count, and the semi-gloss polyester is 500-700D / 192F air-varying yarn.

[0026] The weaving density of the warp yarn is 20-30 yarns / cm.

[0027] The weaving density of the weft yarn is 10-20 yarns / cm.

[0028] As shown in FIG2 , the embodiment of the present application provides a weaving method of imitation wool cloth, comprising the following steps:

[0029] S1. Warping: The raw yarn is warped on a warping machine. According to the number of warp yarns specified in the process design, a piece of yarn is drawn from the bobbin on the creel behind the warping machine. The yarn is then wound into a well-formed warp beam in parallel according to the length and width specified in the design, ensuring uniform tension between yarn roots, between yarn sheets, and between front and back.

[0030] S2. Sizing: The yarn on the warp beam is sized through a sizing tank, so that the sizing liquid penetrates into the raw yarn, so that the warp yarn can withstand the composite stress generated during the weaving process and reduce the breakage rate. The sized yarn is then heated and dried in a steam jacket;

[0031] S3, beaming: the dried warp yarns are put into a beaming machine for beaming and become warp beams for standby use;

[0032] S4. Drawing in and reeding: According to the required fabric structure, the warp yarns are passed through the drop wires, healds and reed to form a shed during weaving, allowing the shuttle to introduce the weft yarns to weave the required fabric. The healds are drawn in by an automatic drawing-in machine;

[0033] S5. Weaving: The weaving beam and weft yarn tube are installed on the loom, and the weft yarn is pulled by air or water as the medium and interwoven with the warp yarn into cloth according to the weaving process requirements;

[0034] S6. Cloth inspection: Inspect the woven fabrics one by one and remove defective fabrics.

[0035] In step S1, the warp yarn density is 20-30 yarns / cm.

[0036] The drying time in step S2 is 1-2 minutes, and the drying temperature is 130-140°C.

[0037] In a specific embodiment, the raw yarn is warped on a warping machine, and a sheet of yarn is drawn from a bobbin on a creel behind the warping machine according to the warp yarn count of 23.5 yarns / cm specified in the process design. The sheet of yarn is wound in parallel into a well-formed warp beam according to the design specified length of 1 km and width of 2.08 meters, while ensuring uniform tension between yarn roots, between sheets, and between front and back.

[0038] Sizing: The yarn on the warp beam is sized through the sizing tank, so that the sizing liquid penetrates into the raw yarn, so that the warp yarn can withstand the composite stress generated during the weaving process and reduce the breakage rate. The sized yarn is then heated in a steam jacket for drying. The drying time is 1 minute and the drying temperature is 130℃.

[0039] Beam drawing: The dried warp yarns are drawn together by a beam drawing machine and become warp beams for standby use.

[0040] Drawing-in and reeding: According to the desired fabric structure as shown in Figure 1, the warp yarns are inserted into the dropper wires, healds and reed to form a shed during weaving, allowing the shuttle to introduce the weft yarns to weave the desired fabric. The healds are drawn in by an automatic drawing-in machine, and the warp yarns are inserted into 3528 8S polyester yarns;

[0041] Weaving: The weaving beam and weft yarn tube are installed on the loom, and the weft yarn is pulled by air. The number of weft yarns is 16 per centimeter. The weft yarn is directly sprayed on the loom and interwoven with the warp yarn according to the weaving process requirements to form cloth.

[0042] Cloth inspection: Inspect the woven fabrics one by one and remove defective fabrics.

[0043] By changing polyester yarn into hollow yarn, the internal structure of the fiber is changed, the gaps between the fibers become larger, and a fluffy and wooly effect is produced. Through the above process, ordinary polyester has the effect of full wool cloth, allowing consumers to truly enjoy full wool cloth products at the price of polyester.

[0044] The above description is merely an embodiment of the present application and is not intended to limit the scope of protection of the present application. For those skilled in the art, various modifications and variations of the present application are possible. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application shall be included in the scope of protection of the present application.

Claims

1. A wool-like cloth, characterized in that: The invention comprises woven warp yarn and weft yarn, wherein the warp yarn comprises polyester yarn arranged along the warp direction, and the weft yarn comprises semi-bright polyester arranged along the weft direction. The warp yarn and the weft yarn are woven into a wool-like cloth with a fabric structure, and the semi-bright polyester is a hollow yarn.

2. The imitation wool cloth according to claim 1, characterized in that: The weaving density of the warp yarn is 20-30 yarns / cm.

3. The imitation wool cloth according to claim 1, characterized in that: The weaving density of the weft yarn is 10-20 yarns / cm.

4. The imitation wool cloth according to claim 1, characterized in that: The warp yarn is air-spun polyester yarn, the air-spun polyester yarn is 6-10 counts, and the semi-bright polyester is 500-700D / 192F air-varying yarn.

5. A weaving method for forming the wool-like cloth as claimed in any one of claims 1 to 4, characterized in that: The steps include: S1. Warping: The raw yarn is warped on the warping machine. According to the number of warp yarns specified in the process design, a piece of yarn is drawn from the bobbin on the creel behind the warping machine, and the yarn is wound in parallel into a well-formed warp beam according to the length and width specified in the design, while ensuring that the tension between yarn roots, between pieces, and between the front and back is uniform; S2. Sizing: The yarn on the warp beam is sized through a sizing tank, so that the sizing liquid penetrates into the raw yarn, so that the warp yarn can withstand the composite stress generated during the weaving process and reduce the breakage rate. The sized yarn is then heated and dried by a steam jacket; S3, warp beaming: the dried warp yarns are put into a warp beaming machine for warp beaming and become warp beams for standby use; S4, drawing in and reeding: according to the required fabric structure, the warp yarn is inserted into the dropper, heald and reed to form a shed during weaving, so that the shuttle can introduce the weft yarn to weave the required fabric. The heald is drawn in by an automatic drawing-in machine; S5, weaving: install the weaving beam and weft yarn tube on the loom, use air or water as the medium to pull the weft yarn, and interweave it with the warp yarn into cloth according to the fabric process requirements; S6. Cloth inspection: Inspect the woven fabrics one by one and remove defective ones.

6. The weaving method according to claim 5, characterized in that: In the step S1, the warp yarn density is 20-30 yarns / cm.

7. The weaving method according to claim 5, characterized in that: The drying time in step S2 is 1-2 minutes, and the drying temperature is 130-140°C.

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