Tab cutting mechanism and battery assembly system
By introducing an extreme ear cutting mechanism into the battery assembly system, the problems of low alignment, misalignment and inconsistent appearance of the extreme ear are solved, and the regularity of the extreme ear and the improvement of the battery yield are achieved.
Patent Information
- Application Number
- PCT/CN2024/097581
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-11-30
- Filing Date
- 2024-06-05
- Publication Date
- 2025-06-05
AI Technical Summary
During the production of existing batteries, the alignment of the extreme ears is not high, the misalignment and the appearance size are inconsistent, resulting in a low battery yield.
An extreme ear cutting mechanism is provided, including a support structure, a cutter assembly, an electrode assembly positioning assembly and a first drive assembly. Through the cooperation of these components, cutting and regularizing the polar ear is achieved.
By cutting the electrode ears, the problems of low alignment, misalignment and inconsistent appearance are solved, making the electrode ears more regular, making the subsequent addition of the shell and improving the yield of the battery.
Smart Images

Figure CN2024097581_05062025_PF_FP_ABST
Abstract
Description
Tab cutting mechanism and battery assembly system
[0001] This application claims priority to Chinese patent application 2023116415723, filed on November 30, 2023, entitled “Tab Cutting Mechanism and Battery Assembly System,” the entire contents of which are incorporated herein by reference.
Technical field
[0002] The present application relates to the field of battery technology, and in particular to a tab cutting mechanism and a battery assembly system. [Background Technology]
[0003] A battery is a device that converts chemical energy into electrical energy. It contains a cup, tank, or other container, or a portion of a composite container, that contains an electrolyte solution and metal electrodes to generate an electric current. With the advancement of technology, batteries, with their advantages of portability, ease of charge and discharge, and long-term stable power supply, have become widely used in automobiles, home appliances, aerospace, and other fields.
[0004] However, in the existing battery manufacturing process, after the electrode assembly in the battery is wound and the tabs are welded, problems such as misalignment and inconsistent external dimensions may exist on the tabs, which will affect the subsequent process of the electrode assembly and result in a low battery yield.
[0005] [Summary of the invention]
[0006] In view of the above problems, the present application provides a tab cutting mechanism and a battery assembly system, which can solve the problems of poor tab alignment, misalignment, and inconsistent external dimensions, making the tab more regular, so as to facilitate the subsequent addition of a shell around the electrode assembly, thereby improving the battery yield.
[0007] In a first aspect, the present application provides a tab cutting mechanism comprising a support structure, a cutter assembly, an electrode assembly positioning assembly, and a first drive assembly. The cutter assembly comprises a first member and a second member, with the first member mounted on the support structure. The electrode assembly positioning assembly is configured to support and position the main body of the electrode assembly, and the first member is configured to support the tab portion of the electrode assembly. The first drive assembly is mounted on the support structure and connected to the second member, configured to drive the second member to move so that the second member cooperates with the first member to cut the tab portion.
[0008] In the technical solution of the embodiment of the present application, a tab cutting mechanism is used to cut the tab portion of the electrode assembly. A first drive assembly is provided in the tab cutting mechanism to cause the second component to cooperate with the first component to cut the tab portion. This design facilitates the cutting of the tab portion, making it more regular and resolving issues such as poor tab alignment, misalignment, and inconsistent dimensions. This facilitates the subsequent addition of a casing around the electrode assembly, thereby improving the battery's yield rate.
[0009] In some embodiments, the first component includes a first supporting surface and a first side surface, a first blade is formed at a connection between the first supporting surface and the first side surface, and the first supporting surface is used to support the pole ear portion of the electrode assembly.
[0010] Through the above-mentioned arrangement, the first supporting surface can support the pole ear portion of the electrode assembly, so that the pole ear portion can be more stable during cutting, and when the first driving assembly is used to drive the second component close to the first component, it can cooperate with the first blade of the first component to facilitate cutting of the pole ear portion, thereby regularizing the shape of the pole ear portion.
[0011] In some embodiments, the second component includes a second pushing surface and a second side surface, wherein the second pushing surface and the second side surface are connected to form a second blade, and the second pushing surface is used to contact and push the cut-off waste material of the pole ear portion.
[0012] Through the above arrangement, when the second pushing surface is close to the waste material of the pole ear, the second blade can cut the pole ear, thereby facilitating the cutting of the pole ear.
[0013] In some embodiments, the second side includes a recessed portion recessed away from the electrode assembly positioning assembly.
[0014] By providing a recessed portion on the second side surface, the second blade formed by the second side surface and the second pushing surface can adapt to the shape of the pole ear portion. After the pole ear portion is cut by the second blade, a pole ear portion of a corresponding shape can be obtained.
[0015] In some embodiments, the first side includes a protruding portion protruding away from the electrode assembly positioning component. The first side also includes two planar portions, the two planar portions are located on either side of the protruding portion, and the two planar portions are closer to the electrode assembly positioning component than the protruding portion.
[0016] By positioning the assembly so that the two planar portions are closer to the electrode assembly than the protruding portion, and the protruding portion and the connecting portion between the two planar portions and the first support surface can form a first cutting edge, the root of the pole ear portion can be cut when the pole ear portion is cut, and the shape of the pole ear portion can be more effectively regularized to facilitate the subsequent addition of a shell around the electrode assembly.
[0017] In some embodiments, the first component also includes a first component body, the first component body includes a first main body support surface and a first transition surface extending from the first main body support surface toward the first support surface, and the portion of the first transition surface connected to the first support surface gradually moves away from the electrode assembly positioning component as it gradually moves away from the first main body support surface.
[0018] By setting the first transition surface to gradually move away from the electrode assembly positioning assembly as it gradually moves away from the first main body support surface, the first transition surface can retract the root of the pole ear when the electrode assembly is placed on the first main body support surface, so that the pole ear can be correctly placed on the first component before cutting, to facilitate the cutting of the pole ear.
[0019] In some embodiments, the cutter assembly further includes an elastic pressing member, which is installed on a side of the second component facing the first component and is used to press the electrode ear portion of the electrode assembly onto the first component.
[0020] By providing an elastic pressing piece for pressing the pole ear portion when the second component is cutting the pole ear portion, the pole ear portion is not easily moved or deformed when the second component is cutting the pole ear portion, thereby making the pole ear portion more regular.
[0021] In some embodiments, the support structure includes a first support frame, a second support frame, and a second drive assembly. The second drive assembly is connected between the first support frame and the second support frame and is configured to drive the second support frame to move back and forth relative to the first support frame. The first member and the first drive assembly are both mounted on the second support frame. The second member is mounted on the first support frame.
[0022] By respectively arranging the first component and the first driving assembly on the second support frame, and arranging the second driving assembly and the first driving assembly to drive the second support frame to move back and forth relative to the first support frame, the second driving assembly can drive the second support frame and the first component to approach the pole ear portion to align and support the pole ear portion, thereby facilitating cutting of the pole ear portion.
[0023] In some embodiments, the cutter assembly further includes a blowing structure, which is disposed on a side of the second component facing the first component and is used to blow off the cut-off waste material from the pole ear portion.
[0024] By setting up a blowing structure to blow off the waste of the pole ear to be cut off, it is possible to prevent the waste of the pole ear from sticking to the pole ear, the first component or the second component after shearing, thereby reducing the situation where the waste of the pole ear affects the subsequent cutting of the pole ear and affects other subsequent processes.
[0025] In some embodiments, the tab cutting mechanism further includes a waste collection structure mounted on the support structure and including a collection chamber having an opening, the opening being located on a side of the first component away from the second component, and an air blowing structure for blowing the tab waste toward the opening.
[0026] By setting up a waste collection structure, the pole ear waste blown off by the blowing structure can be collected to reduce the situation where the pole ear waste is scattered into the supporting structure, cutter assembly and other component mechanisms, affecting the operation of each component, thereby making the pole ear cutting process more standardized.
[0027] In some embodiments, the first drive assembly includes a cylinder. And / or there are two first members, each of which is used to support the two tabs of the electrode assembly. The second member includes two second blades, each of which is used to cooperate with the two first members to cut the two tabs of the electrode assembly. And / or, the electrode assembly positioning assembly is further configured to transport the electrode assembly toward the cutter assembly.
[0028] By providing two second blades to cooperate with the two first components to cut the two tabs of the electrode assembly, the two tabs of the electrode assembly can be cut simultaneously, thus shortening the time required to cut the tabs. In addition, the electrode assembly positioning assembly is configured to move the electrode assembly, which facilitates transportation of the electrode assembly.
[0029] In a second aspect, the present application provides a battery assembly system, which includes the tab cutting mechanism in the above embodiment.
[0030] In some embodiments, a battery includes a housing, a bottom cover, and an electrode assembly. The housing has an open end, and a terminal post is disposed on a wall of the housing opposite the open end. The terminal post has a through hole, and the housing and the bottom cover are connected to form a receiving cavity that communicates with the through hole. The active material coating portion of the electrode assembly is disposed within the housing, and the electrode tab portion of the electrode assembly passes through the through hole and connects to the side of the terminal post facing away from the receiving cavity.
[0031] The battery assembly system includes conveying equipment and assembly equipment. The conveying equipment is used to transport the structures to be assembled to the various workstations of the assembly equipment. The workstations of the assembly equipment also include tab welding equipment, shell insertion equipment, tab insertion equipment, pole welding equipment, and bottom cover welding equipment.
[0032] The tab welding device is used to weld the multiple tabs of the electrode assembly to form the tab portion; the tab cutting mechanism is used to cut the tab portion after welding. The shell insertion device is used to install the electrode assembly into the housing from the open end. The tab insertion device is used to clamp the tab portion through the through-hole when the electrode assembly is installed in the housing. The pole welding device is used to weld the tab portion that has passed through the through-hole to the side of the pole facing away from the housing cavity. The bottom cover welding device is used to weld the bottom cover to the open end of the housing.
[0033] By setting up conveying equipment in the battery assembly system, the battery structure to be assembled can be gradually conveyed to each workstation corresponding to each assembly equipment, so as to simplify the battery assembly process and facilitate the overall assembly of the battery.
[0034] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below.
Brief Description of the Drawings
[0035] Various other advantages and benefits will become apparent to those skilled in the art upon reading the detailed description of the preferred embodiment below. The accompanying drawings are for illustration purposes only and are not to be considered as limiting the present application. The same reference numerals are used throughout the drawings to represent the same components. In the drawings:
[0036] FIG1 is a schematic structural diagram of an electrode assembly according to some embodiments of the present application;
[0037] FIG2 is a partial structural diagram of a tab cutting mechanism according to some embodiments of the present application;
[0038] FIG3 is a schematic diagram of an isometric structure of the O region of the embodiment of the tab cutting mechanism shown in FIG2 ;
[0039] FIG4 is a partial structural diagram of the embodiment of the tab cutting mechanism shown in FIG2 ;
[0040] FIG5 is a schematic structural diagram of the second component in the embodiment of the tab cutting mechanism shown in FIG4 ;
[0041] FIG6 is a schematic diagram of an isometric structure of the P region of the embodiment of the tab cutting mechanism shown in FIG4 ;
[0042] FIG7 is a partial structural schematic diagram of the embodiment of the tab cutting mechanism shown in FIG2 from another perspective;
[0043] FIG8 is a schematic diagram of an isometric structure of the Q region of the tab cutting mechanism embodiment shown in FIG7 ;
[0044] FIG9 is a schematic diagram of the overall structure of a tab cutting mechanism according to some embodiments of the present application;
[0045] FIG10 is another overall structural diagram of the tab cutting mechanism according to some embodiments of the present application;
[0046] FIG11 is a schematic diagram of an isometric structure of the R region of the embodiment of the tab cutting mechanism shown in FIG10 ;
[0047] FIG12 is a schematic diagram of the overall structure of a battery assembly system according to some embodiments of the present application.
[0048] The reference numerals in the specific embodiments are as follows: battery 1, shell 10a, electrode assembly 20, accommodating cavity 11, through hole 14, pole ear portion 21, main body 22, pole column 15, top 13, open end 12, bottom cover 30; pole ear cutting mechanism 10, support structure 100, cutter assembly 200, electrode assembly positioning assembly 300, first drive assembly 400, first component 210, second component 220, first supporting surface 211, first side surface 212, first blade 213, second pushing surface 221, second side surface 222, second blade 223, protruding portion 2121, two planar portions 2122, concave portion 2221, first planar portion 2222, first component body 214, first main Body support surface 2141, first transition surface 2142, first support frame 110, second support frame 120, second drive assembly 130, motor 131, reducer 132, screw 133, floating joint 134, linear slide rail 101, elastic pressing member 230, pressing portion 231, elastic portion 232, blowing structure 240, blowing port 241, waste collection structure 500, collection chamber 510, cylinder 410, conveyor belt 310, clamp 320, third drive assembly 330. [Specific implementation method]
[0049] The following embodiments of the technical solution of the present application will be described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application and are therefore only examples and are not intended to limit the scope of protection of the present application.
[0050] The following embodiments of the technical solution of the present application will be described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application and are therefore only examples and are not intended to limit the scope of protection of the present application.
[0051] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned figure descriptions are intended to cover non-exclusive inclusions.
[0052] In the description of the embodiments of this application, the technical terms "first" and "second" are used only to distinguish different objects and should not be understood to indicate or imply relative importance or implicitly specify the quantity, specific order, or primary and secondary relationship of the indicated technical features. In the description of the embodiments of this application, the meaning of "plurality" is more than two, unless otherwise clearly and specifically defined.
[0053] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0054] In the description of the embodiments of this application, the term "and / or" is simply a description of the association relationship between associated objects, indicating that three relationships can exist. For example, A and / or B can represent the following three situations: A exists alone, A and B exist simultaneously, and B exists alone. In addition, the character " / " in this document generally indicates that the associated objects are in an "or" relationship.
[0055] In the description of the embodiments of the present application, the term "multiple" refers to more than two (including two). Similarly, "multiple groups" refers to more than two groups (including two groups), and "multiple pieces" refers to more than two pieces (including two pieces).
[0056] In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.
[0057] In the description of the embodiments of the present application, unless otherwise expressly specified or limited, technical terms such as "installed," "connected," "connected," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integration; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; internal connections between two components or interactions between two components. Those skilled in the art can understand the specific meanings of the above terms in the embodiments of the present application based on specific circumstances.
[0058] With the advancement of battery technology, batteries are being used in a growing number of fields and are gradually replacing traditional fossil fuels in the automotive powertrain sector. Batteries store chemical energy and controllably convert it into electrical energy. In recyclable batteries, after discharge, the active materials can be activated by recharging for continued use.
[0059] Usually, during the battery manufacturing process, it is necessary to first set the pole ear part of the electrode assembly, and then add a layer of shell to the periphery of the electrode assembly. However, after the electrode assembly in the battery is wound, the alignment of the pole ear parts of each layer is not high, and there may be problems such as misalignment and inconsistent external dimensions, which will affect the subsequent process of the electrode assembly. For example, when the shell is added to the electrode assembly later, the misaligned or inconsistent pole ear parts are not easy to pass through the slit of the shell and are thus folded and cannot extend out of the shell, resulting in a low battery yield.
[0060] In order to solve the problem of low alignment of the pole ears of each layer after the electrode assembly is wound, the pole ears of the electrode assembly can be cut before adding the shell to regularize the shape of the pole ears, thereby facilitating the subsequent addition of the shell to the electrode assembly or other processes.
[0061] Based on the above considerations, the present application provides a tab cutting mechanism and a battery assembly system, which includes a support structure, a cutter assembly, an electrode assembly positioning assembly, and a first drive assembly. The cutter assembly includes a first component and a second component, and the first component is mounted on the support structure. The electrode assembly positioning assembly is configured to support and position the main body of the electrode assembly, and the first component is used to support the tab portion of the electrode assembly. The first drive assembly is mounted on the support structure and connected to the second component, and is configured to drive the second component to move so that the second component cooperates with the first component to cut the tab portion.
[0062] The structure of the battery is exemplarily described below.
[0063] As shown in Figure 1, battery 1 can be an energy storage device. Energy storage devices include energy storage containers, energy storage cabinets, etc.
[0064] In some embodiments, as shown in FIG1 , a battery 1 may include a housing 10a, a bottom cover 30, and an electrode assembly 20. The housing 10a may have an open end 12, and a terminal post 15 may be disposed on a wall of the housing 10a opposite the open end 12. The terminal post 15 may have a through-hole 14. The housing 10a and the bottom cover 30 may be connected to form a receiving cavity 11 that communicates with the through-hole 14. The active material coating portion of the electrode assembly 20 is disposed within the housing 10a, and the tab portion 21 of the electrode assembly 20 passes through the through-hole 14 and connects to the side of the terminal post 15 facing away from the receiving cavity 11.
[0065] Optionally, the bottom cover 30 can cover the open end 12 of the housing 10a to isolate the internal environment of the battery 1 from the external environment. The shape of the bottom cover 30 can be adapted to the shape of the open end 12 to fit the housing 10a. Optionally, the bottom cover 30 can be made of a material with a certain hardness and strength (such as aluminum alloy). This makes the bottom cover 30 less likely to deform when subjected to compression or collision, thereby providing the battery 1 with greater structural strength and improved safety.
[0066] The housing 10a may be provided with components such as a terminal 15. The terminal 15 may be used to electrically connect to the electrode assembly 20 for inputting or outputting electrical energy from the battery 1. In some embodiments, the housing 10a may also be provided with a pressure relief mechanism for relieving the internal pressure of the battery 1 when the internal pressure or temperature reaches a threshold.
[0067] The shell 10a is a component used to cooperate with the bottom cover 30 to form the internal environment of the battery 1, wherein the formed internal environment can be used to accommodate the electrode assembly 20, electrolyte and other components. The shell 10a and the bottom cover 30 can be independent components. The open end 12 can be set on the shell 10a, and the internal environment of the battery 1 is formed by covering the open end 12 with the bottom cover 30 at the open end 12. In other embodiments, the shape of the shell 10a can be determined according to the specific shape and size of the electrode assembly 20. The material of the shell 10a can be various, for example, including but not limited to copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc.
[0068] The electrode assembly 20 is a component where electrochemical reactions occur in the battery 1. One or more electrode assemblies 20 may be contained in the housing 10a.
[0069] In some embodiments, the electrode assembly 20 includes a tab 21 and a main body 22. The tab 21 can conduct current from the main body 22. The tab 21 includes a positive tab and a negative tab 21. The positive tab and the negative tab can be located together at one end of the main body 22 or separately at opposite ends of the main body 22. During the charge and discharge process of the battery 1, the positive and negative active materials react with the electrolyte, and the tab 21 connects to the electrode post 15 to form a current loop.
[0070] In some embodiments, the main body 22 includes a positive electrode, a negative electrode, and a separator. During the charge and discharge process of the electrode assembly 20, active ions (e.g., lithium ions) are intercalated and released between the positive and negative electrodes. The separator is positioned between the positive and negative electrodes to prevent short circuits between the positive and negative electrodes while allowing the active ions to pass through.
[0071] In some embodiments, the positive electrode may be a positive electrode sheet, which may include a positive electrode current collector and a positive electrode active material disposed on at least one surface of the positive electrode current collector.
[0072] As an example, the positive electrode current collector has two surfaces facing each other in its thickness direction, and the positive electrode active material is provided on either or both of the two facing surfaces of the positive electrode current collector.
[0073] As an example, the positive electrode current collector may be a metal foil or a composite current collector. For example, as the metal foil, aluminum or stainless steel with a silver surface treatment, stainless steel, copper, aluminum, nickel, carbon electrode, carbon, nickel or titanium, etc. may be used. The composite current collector may include a polymer material base layer and a metal layer. The composite current collector may be formed by forming a metal material (aluminum, aluminum alloy, nickel, nickel alloy, titanium, titanium alloy, silver and silver alloy, etc.) on a polymer material substrate (such as a substrate of polypropylene, polyethylene terephthalate, polybutylene terephthalate, polystyrene, polyethylene, etc.).
[0074] As an example, the positive electrode active material may include at least one of the following materials: lithium-containing phosphates, lithium transition metal oxides and their respective modified compounds. However, the present application is not limited to these materials, and other traditional materials that can be used as positive electrode active materials for battery 1 may also be used. These positive electrode active materials may be used alone or in combination of two or more. Among them, examples of lithium-containing phosphates may include but are not limited to at least one of lithium iron phosphate (such as LiFePO4 (also referred to as LFP)), a composite material of lithium iron phosphate and carbon, lithium manganese phosphate (such as LiMnPO4), a composite material of lithium manganese phosphate and carbon, lithium iron manganese phosphate, and a composite material of lithium iron manganese phosphate and carbon. Examples of lithium transition metal oxides may include but are not limited to lithium cobalt oxide (such as LiCoO2), lithium nickel oxide (such as LiNiO2), lithium manganese oxide (such as LiMnO2, LiMn2O4), lithium nickel cobalt oxide, lithium manganese cobalt oxide, lithium nickel manganese oxide, lithium nickel cobalt manganese oxide (such as LiNi 1 / 3 Co 1 / 3 Mn 1 / 3 O2 (also referred to as NCM 333 ), LiNi 0.5 Co 0.2 Mn 0.3 O2 (also referred to as NCM 523 ), LiNi 0.5 Co 0.25 Mn 0.25 O2 (also referred to as NCM 211 ), LiNi 0.6 Co 0.2 Mn 0.2 O2 (also referred to as NCM 622), LiNi 0.8 Co 0.1 Mn 0.1 O2 (also referred to as NCM 811 ), lithium nickel cobalt aluminum oxide (such as LiNi 0.85 Co 0.15 Al 0.05 O2) and at least one of its modified compounds, etc.
[0075] In some embodiments, the negative electrode may be a negative electrode sheet, and the negative electrode sheet may include a negative electrode current collector.
[0076] As an example, the negative electrode current collector can be a metal foil, a metal foam, or a composite current collector. For example, as the metal foil, aluminum or stainless steel with a silver surface treatment, stainless steel, copper, aluminum, nickel, carbon electrode, carbon, nickel, or titanium can be used. The metal foam can be nickel foam, copper foam, aluminum foam, alloy foam, or carbon foam. The composite current collector can include a polymer material base layer and a metal layer. The composite current collector can be formed by forming a metal material (copper, copper alloy, nickel, nickel alloy, titanium, titanium alloy, silver, and silver alloy, etc.) on a polymer material substrate (such as a substrate of polypropylene, polyethylene terephthalate, polybutylene terephthalate, polystyrene, polyethylene, etc.).
[0077] As an example, the negative electrode sheet may include a negative electrode current collector and a negative electrode active material disposed on at least one surface of the negative electrode current collector.
[0078] As an example, the negative electrode current collector has two surfaces facing each other in its thickness direction, and the negative electrode active material is provided on either or both of the two facing surfaces of the negative electrode current collector.
[0079] As an example, the negative electrode active material may adopt the negative electrode active material for the electrode assembly 20 that is well known in the art. As an example, the negative electrode active material may include at least one of the following materials: artificial graphite, natural graphite, soft carbon, hard carbon, silicon-based materials, tin-based materials, lithium titanate, etc. The silicon-based material can be selected from at least one of elemental silicon, silicon oxide compounds, silicon-carbon composites, silicon-nitrogen composites, and silicon alloys. The tin-based material can be selected from at least one of elemental tin, tin oxide compounds, and tin alloys. However, the present application is not limited to these materials, and other traditional materials that can be used as negative electrode active materials for the battery 1 can also be used. These negative electrode active materials can be used alone or in combination of two or more.
[0080] In some embodiments, the material of the positive electrode current collector may be aluminum, and the material of the negative electrode current collector may be copper.
[0081] In some embodiments, the main body 22 further includes a separator, which is disposed between the positive electrode and the negative electrode.
[0082] In some embodiments, the separator is a separator. The present application has no particular limitation on the type of separator, and any known separator with a porous structure having good chemical and mechanical stability can be selected.
[0083] As an example, the primary material of the separator can be selected from at least one of glass fiber, non-woven fabric, polyethylene, polypropylene, polyvinylidene fluoride, and ceramic. The separator can be a single-layer film or a multi-layer composite film, without particular limitation. When the separator is a multi-layer composite film, the materials of each layer can be the same or different, without particular limitation. The separator can be a separate component positioned between the positive and negative electrodes, or it can be attached to the surfaces of the positive and negative electrodes.
[0084] In some embodiments, the separator is a solid electrolyte, which is disposed between the positive electrode and the negative electrode and serves to transport ions and isolate the positive and negative electrodes.
[0085] In some embodiments, the electrode assembly 20 further includes an electrolyte, which acts as a conductive medium between the positive and negative electrodes. The present application does not specifically limit the type of electrolyte, and the electrolyte may be selected based on the needs. The electrolyte may be liquid, gel, or solid.
[0086] The liquid electrolyte includes an electrolyte salt and a solvent.
[0087] In some embodiments, the electrolyte salt may be selected from at least one of lithium hexafluorophosphate, lithium tetrafluoroborate, lithium perchlorate, lithium hexafluoroarsenate, lithium bis(fluorosulfonyl)imide, lithium bis(trifluoromethanesulfonyl)imide, lithium trifluoromethanesulfonate, lithium difluorophosphate, lithium difluorooxalatoborate, lithium dioxalatoborate, lithium difluorodioxalatophosphate, and lithium tetrafluorooxalatophosphate.
[0088] In some embodiments, the solvent can be selected from at least one of ethylene carbonate, propylene carbonate, ethyl methyl carbonate, diethyl carbonate, dimethyl carbonate, dipropyl carbonate, methylpropyl carbonate, ethylpropyl carbonate, butylene carbonate, fluoroethylene carbonate, methyl formate, methyl acetate, ethyl acetate, propyl acetate, methyl propionate, ethyl propionate, propyl propionate, methyl butyrate, ethyl butyrate, 1,4-butyrolactone, cyclopentane, dimethyl sulfone, methyl ethyl sulfone and diethyl sulfone. The solvent can also be an ether solvent. Ether solvents can include one or more of ethylene glycol dimethyl ether, ethylene glycol diethyl ether, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, 1,3-dioxolane, tetrahydrofuran, methyltetrahydrofuran, diphenyl ether and crown ether.
[0089] Among them, the gel electrolyte includes a skeleton network with a polymer as the electrolyte, combined with an ionic liquid-lithium salt.
[0090] Among them, solid electrolytes include polymer solid electrolytes, inorganic solid electrolytes, and composite solid electrolytes.
[0091] As an example, the polymer solid electrolyte may be polyether (polyethylene oxide), polysiloxane, polycarbonate, polyacrylonitrile, polyvinylidene fluoride, polymethyl methacrylate, a single ion polymer, polyionic liquid-lithium salt, cellulose, or the like.
[0092] As an example, the inorganic solid electrolyte can be an oxide solid electrolyte (crystalline perovskite, sodium superconducting ion conductor, garnet, amorphous LiPON film), a sulfide solid electrolyte (crystalline lithium superion conductor (lithium germanium phosphosulfide, silver germanium sulfide), amorphous sulfide) and one or more of a halide solid electrolyte, a nitride solid electrolyte and a hydride solid electrolyte.
[0093] As an example, a composite solid electrolyte is formed by adding an inorganic solid electrolyte filler to a polymer solid electrolyte.
[0094] In some embodiments, the main body 22 is a wound structure. The positive electrode sheet and the negative electrode sheet are wound into the wound structure.
[0095] Based on the structure of the above battery 1 , a battery assembly system for assembling the battery 1 is exemplarily described below.
[0096] The battery assembly system may include conveying equipment and assembly equipment. The conveying equipment can be used to transport the structures to be assembled to the various workstations of the assembly equipment. The assembly equipment of the battery assembly system may include a tab cutting mechanism. Optionally, the workstations of the assembly equipment may also include a tab welding device, a shell insertion device, a tab insertion device, a pole welding device, and a bottom cap welding device.
[0097] Among them, the tab welding device can be used to weld multiple tab sheets of the electrode assembly 20 to form a tab portion. The tab cutting mechanism is used to cut the tab portion 21 after the tab portion 21 is formed by welding. The shell insertion device is used to load the electrode assembly 20 into the shell 10a from the open end 12. The tab piercing device is used to clamp the tab portion 21 through the through hole 14 when the electrode assembly 20 is loaded into the shell 10a. The pole welding device is used to weld the pole tab portion 21 passing through the through hole 14 to the side of the pole 15 facing away from the accommodating cavity 11. The bottom cover 30 welding device is used to weld the bottom cover 30 to the open end 12 of the shell 10a.
[0098] It should be noted that, in this embodiment, the conveying equipment includes a conveyor line, which can be a conveying structure formed by a motor-driven conveyor roller and a conveyor belt, or a conveying structure formed by a motor-driven conveyor chain link, or an AGV conveyor cart, which can realize conveying in at least one direction and can support and ensure the stability of the structure to be assembled.
[0099] By providing conveying equipment in the battery assembly system, the to-be-assembled structure of the battery 1 can be gradually conveyed to each workstation corresponding to each assembly equipment, thereby simplifying the assembly process of the battery 1 and facilitating the overall assembly of the battery 1 .
[0100] The purpose of the tab welding device is to form the tab portion 21 after pre-welding the tab sheet, and it can be an ultrasonic welding device, which can ensure that the tab portion 21 is welded in a clamped and stable state. The shell entry device is a pushing mechanism or a clamping mechanism, which can stably move the electrode assembly 20 toward the open end 12 of the shell 10a and enter the accommodating cavity 11 through the open end 12. Similarly, the tab piercing device can adopt a clamping structure or a guiding structure, which can guide the tab portion 21 to smoothly pass through the through hole 14 without interfering with the shell 10a. The pole welding device is intended to achieve welding of the pole tab portion 21 and the pole 15, and it can be a laser welding device. The bottom cover welding device is intended to achieve welding of the circumferential edges of the bottom cover 30 and the open end 12 of the shell 10a, and is also a laser welding device.
[0101] In addition, the assembly equipment is not limited to including a tab welding device, a shell insertion device, a tab piercing device, a pole welding device, and a bottom cover welding device. For example, when the number of electrode assemblies 20 is multiple, for example, two, the assembly equipment also includes a matching device, which is used to stack multiple electrode assemblies 20 so that the tabs of the two electrode assemblies 20 are roughly opposite to each other, so that the conveying structure can convey the matched electrode assemblies 20 to the tab welding device for welding the tabs to facilitate the formation of the tab portion 21. For example, in order to ensure the reliability of the battery assembly process, dust removal, NG detection stations, etc. can also be added between any two adjacent stations, which is not limited in this embodiment.
[0102] In some embodiments, the tab cutting mechanism can cut the tab portion 21 of the electrode assembly 20 so that the tab portion 21 has a corresponding shape so that it can pass through the through hole 14 when the electrode assembly 20 is inserted into the shell, thereby assembling the electrode assembly 20 and the shell 10a to form a battery 1.
[0103] The present application provides a tab cutting mechanism 10 , which can be used to cut the tab portion 21 of an electrode assembly 20 .
[0104] According to some embodiments of the application, as shown in FIG. 2 to FIG. 4 , the tab cutting mechanism 10 includes a support structure 100 , a cutter assembly 200 , an electrode assembly positioning assembly 300 and a first driving assembly 400 .
[0105] The cutter assembly 200 may include a first member 210 and a second member 220. The first member 210 may be mounted on the support structure 100. The electrode assembly positioning assembly 300 may be configured to support and position the main body 22 of the electrode assembly 20. The first member 210 may be configured to support the electrode lug 21 of the electrode assembly 20. The first drive assembly 400 may be mounted on the support structure 100 and connected to the second member 220. The first drive assembly 400 may be configured to drive the second member 220 to move so that the second member 220 cooperates with the first member 210 to cut the electrode lug 21.
[0106] Optionally, at least one of the first component 210 and the second component 220 may be configured as a cutter and have a blade corresponding to the pole lug portion 21 , and the cutter assembly 200 may cut the pole lug portion 21 using the blade.
[0107] The second component 220 may move back and forth along a preset direction, thereby approaching the first component 210 or moving away from the first component 210 , and the preset direction may be shown as the direction of arrow A in FIG. 2 to FIG. 4 .
[0108] Optionally, the shapes of the first component 210 and the second component 220 correspond to the desired shape of the pole lug 21 , so that the pole lug 21 of a corresponding shape can be obtained after the first component 210 and the second component 220 cooperate and the pole lug 21 is cut.
[0109] Optionally, the electrode assembly positioning assembly 300 can fix the electrode assembly 20 at the cutting position corresponding to the cutter assembly 200, so that during the cutting process of the pole ear portion 21, the pole ear portion 21 of the electrode assembly 20 can be placed on the first component 210, and then the first driving assembly 400 can drive the second component 220 close to the pole ear portion 21, so that the first component 210 and the second component 220 cooperate to cut the pole ear portion 21 into the desired shape.
[0110] The pole ear portion 21 of the electrode assembly 20 is cut by adopting a pole ear cutting mechanism 10, and a first driving component 400 is set in the pole ear cutting mechanism 10 to make the second component 220 cooperate with the first component 210 to cut the pole ear portion 21. This can facilitate the regular cutting of the pole ear portion 21, making the pole ear portion 21 more regular, and can solve the problems of low alignment, misalignment, and inconsistent external dimensions of the pole ear portion 21, so as to facilitate the subsequent addition of a shell 10a around the electrode assembly 20, thereby improving the yield rate of the battery 1.
[0111] According to some embodiments of the application, as shown in Figures 4 to 6, the first component 210 may include a first supporting surface 211 and a first side surface 212. The connection between the first supporting surface 211 and the first side surface 212 may form a first blade 213, and the first supporting surface 211 is used to support the pole ear portion 21 of the electrode assembly 20.
[0112] Through the above-mentioned arrangement, the first supporting surface 211 can support the pole ear portion 21 of the electrode assembly 20, so that the pole ear portion 21 can be more stable when being cut, and when the first driving component 400 is used to drive the second component 220 close to the first component 210, the portion of the pole ear portion 21 that exceeds the first supporting surface 211 can be pressed, so that the first blade 213 can cut the pole ear portion 21, thereby regularizing the shape of the pole ear portion 21.
[0113] According to some embodiments of the application, as shown in Figures 7 and 8, the second component 220 may include a second pushing surface 221 and a second side surface 222. A second blade 223 may be formed at the connection between the second pushing surface 221 and the second side surface 222. The second pushing surface 221 may be used to contact and push the waste of the cut-off pole ear portion 21.
[0114] By providing the second blade 223 , when the second pushing surface 221 is close to the pole ear portion 21 , the second blade 223 can cut the pole ear portion 21 , thereby facilitating regularization of the shape of the pole ear portion 21 .
[0115] According to some embodiments of the application, either the first blade 213 or the second blade 223 can be provided alone, or both the first blade 213 and the second blade 223 can be provided. If both the first blade 213 and the second blade 223 are provided, when the first driving assembly 400 drives the second member 220 to approach the pole lug 21 and cut the pole lug 21, the first supporting surface 211 and the second pushing surface 221 are offset from each other, so that the first blade 213 and the second blade 223 are offset from each other and cooperate with each other to cut the pole lug 21. The first supporting surface 211 can support the portion of the pole lug 21 that needs to be retained, while the second pushing surface 221 contacts and pushes the waste portion of the pole lug 21 that has been cut.
[0116] According to some embodiments of the application, as shown in Figures 6 to 8, the second side surface 222 may include a recessed portion 2221 that is recessed away from the electrode assembly positioning assembly 300. The recessed portion 2221 can be adapted to the shape of the electrode ear portion 21, so that the second blade 223 formed by the second side surface 222 and the second pushing surface 221 can be adapted to the shape of the electrode ear portion 21. The first member 210 and the recessed portion 2221 can cooperate with each other, so that when cutting the electrode ear portion 21, a portion of the first member 210 can be embedded in the recessed portion 2221, and the first blade 213 and the second blade 223 can thereby be staggered and cooperated with each other to cut the electrode ear portion 21.
[0117] Alternatively, as shown in Figures 6 to 8, the second side surface 222 of the second blade 223 may have a corresponding first planar portion 2222, and the concave portion 2221 is disposed in the middle of the first planar portion 2222, and the concave portion 2221 is further away from the electrode assembly positioning assembly 300 than the first planar portion 2222. The connection between the first planar portion 2222 and the concave portion 2221 and the second pushing surface 221 together forms the second blade 223.
[0118] According to some embodiments of the application, as shown in Figures 5 and 6, the first side surface 212 may include a protruding portion 2121 protruding away from the electrode assembly positioning assembly 300. The protruding portion 2121 may also be adapted to the shape of the desired electrode lug 21 to support the electrode lug 21.
[0119] Optionally, as shown in FIG5 , the first side surface 212 may further include two planar portions 2122, which may be located on either side of the protruding portion 2121. The two planar portions 2122 are closer to the electrode assembly positioning assembly 300 than the protruding portion 2121. The two planar portions 2122 and the connection between the protruding portion 2121 and the first support surface 211 together constitute the first blade 213.
[0120] Therefore, when the pole ear portion 21 to be cut is placed on the first support surface 211, the concave portion 2221 and the convex portion 2121 can correspond to the correct shape of the pole ear portion 21, and the two flat portions 2122 and the first flat portion 2122 can correspond to both sides of the root of the pole ear portion 21. Therefore, when the first blade 213 and the second blade 223 are cutting the pole ear portion 21, the portion of the first blade 213 and the portion of the second blade 223 corresponding to the two flat portions 2122 can cut both sides of the root of the pole ear portion 21, thereby more effectively regularizing the shape of the pole ear portion 21, making it easier to add a shell around the electrode assembly 20 later.
[0121] According to some embodiments of the application, as shown in FIG6 , the first component 210 may further include a first component body 214. The first component body 214 may include a first main body support surface 2141 and a first transition surface 2142 extending from the first main body support surface 2141 toward the first support surface 211. The portion of the first transition surface 2142 connected to the first support surface 211 gradually moves away from the electrode assembly positioning assembly 300 as it gradually moves away from the first main body support surface 2141. The first main body support surface 2141 is used to support and place a portion of the electrode assembly 20, and the first transition surface 2142 is used to gather the base of the electrode lug 21.
[0122] Optionally, the first main body support surface 2141 may be lower than the first support surface 211 in a preset direction, and the relative height of the first support surface 211 and the first main body support surface 2141 may correspond to the setting of the pole ear portion 21 of the electrode assembly 20, so that when the first main body support surface 2141 supports and places part of the electrode assembly 20, the pole ear portion 21 can be supported on the first support surface 211, so that the first support surface 211 and the first main body support surface 2141 can play a role in positioning and fixing the electrode assembly 20.
[0123] The first transition surface 2142 can be set according to the shape of the pole ear portion 21, so that the electrode assembly 20 is placed on a support surface of a main body portion 22. When the pole ear portion 21 of the electrode assembly 20 is placed on the first main body portion support surface 2141, the root of the pole ear portion 21 can rely on the first transition surface 2142.
[0124] By setting the first transition surface 2142 to gradually move away from the electrode assembly positioning assembly 300 as it gradually moves away from the first main body support surface 2141, the first transition surface 2142 can retract the root of the pole ear 21 when the electrode assembly 20 is placed on the first main body support surface 2141, so that the pole ear 21 can be correctly placed on the first component 210 before cutting, so as to facilitate the cutting of the pole ear 21 and make it less likely for the pole ear 21 to be deformed during movement or cutting.
[0125] According to some embodiments of the application, as shown in Figures 9 and 10, the support structure 100 may include a first support frame 110, a second support frame 120, and a second drive assembly 130. The second drive assembly 130 may be connected between the first support frame 110 and the second support frame 120, and may be used to drive the second support frame 120 to move back and forth relative to the first support frame 110. The first member 210 and the first drive assembly 400 may both be mounted on the second support frame 120.
[0126] The second driving assembly 130 can be used to drive the second support frame 120 to move the first member 210 toward or away from the electrode assembly 20 placed on the electrode assembly positioning assembly 300. In this way, before cutting the electrode ear 21, the second driving assembly 130 can be used to drive the first member 210 toward and close to the electrode ear 21 of the electrode assembly 20. Alternatively, after the electrode ear 21 is cut, the second driving assembly 130 can be used to drive the first member 210 away from the electrode ear 21 of the electrode assembly 20, thereby reducing the possibility of scratching the electrode ear 21 during subsequent movement of the electrode assembly 20, thereby reducing the possibility of damage and deformation of the electrode ear 21.
[0127] Optionally, the first driving assembly 400 and the second component 220 may also be disposed on the second support frame 120 , so that the first driving assembly 400 drives the second component 220 to move and cut the tab portion 21 .
[0128] By respectively arranging the first component 210 and the second component 220 on the second support frame 120, and arranging the second driving component 130 to drive the second support frame 120 to move back and forth relative to the first support frame 110, the second component 220 and the first component 210 can be aligned with the position of the pole ear portion 21, so as to facilitate cutting of the pole ear portion 21.
[0129] According to some embodiments of the application, as shown in FIG9 , the second drive assembly 130 may include a motor 131, a reducer 132, a screw 133, and a floating joint 134. The motor 131 is a power supply device for providing electrical energy to other components of the second drive assembly 130. The reducer 132 is a reduction transmission device for matching the rotational speed and transmitting torque between the motor 131 and the screw 133. The screw 133 is a motion mechanism that can transmit linear motion, which enables the second drive assembly 130 to drive the second support frame 120 to drive the first component 210 to achieve linear motion. The floating joint 134 is used to connect the screw 133 and the second support frame 120, so that the screw 133 can drive the second support frame 120 to move.
[0130] Optionally, a linear slide 101 may be provided between the second support frame 120 and the first support frame 110 , and the linear slide 101 may guide the second support frame 120 so that the second support frame 120 may move linearly along a preset direction under the drive of the second driving assembly 130 .
[0131] With the above arrangement, the second driving assembly 130 can be driven faster and the second support frame 120 can be moved more accurately, thereby facilitating the movement of the first component 210 and the second component 220 to align with the pole lug 21 , thereby facilitating the cutting of the pole lug 21 .
[0132] According to some embodiments of the application, as shown in FIG11 , the cutter assembly 200 further includes an elastic pressing member 230, which is mounted on a side of the second member 220 facing the first member 210 and is used to press the electrode ear portion 21 of the electrode assembly 20 against the first member 210. The elastic pressing member 230 may be correspondingly disposed on the protruding portion 2121 of the first member 210, so that the elastic pressing member 230 can contact the electrode ear portion 21 and press the electrode ear portion 21 against the first member 210 when cutting the electrode ear portion 21.
[0133] Optionally, the elastic pressing member 230 may include a pressing portion 231 and an elastic portion 232. Specifically, the pressing portion 231 may be configured to contact and press the tab portion 21, and the shape of the pressing portion 231 may be adapted to the shape of the tab portion 21. The elastic portion 232 may be configured to support the pressing portion 231 in reciprocating motion along a predetermined direction.
[0134] When the elastic pressing member 230 is not in contact with the pole lug 21, the elastic portion 232 is in an uncompressed state. When the pressing portion 231 contacts the pole lug 21 and the second member 220 continues to move toward the first member 210, the elastic portion 232 is in a compressed state. During this process, the pressing portion 231 presses the pole lug 21 to facilitate cutting of the pole lug 21. After cutting is completed, the first driving assembly 400 drives the second member 220 to move in a predetermined direction away from the first member 210. As the second member 220 rises, the elastic portion 232 gradually returns from its compressed state, thereby driving the pressing portion 231 to return to its original position, so that the pressing portion 231 can press the pole lug 21 before cutting the pole lug 21 the next time.
[0135] The elastic portion 232 may be an elastic element such as a spring or a spring.
[0136] By providing an elastic pressing member 230 for pressing the pole lug 21 when the second component 220 is cutting the pole lug 21 , the pole lug 21 is less likely to move or deform when the second component 220 is cutting the pole lug 21 , thereby making the pole lug 21 more regular.
[0137] According to some embodiments of the application, as shown in FIG8 , the cutter assembly 200 further includes a blowing structure 240 , which is disposed on a side of the second component 220 facing the first component 210 and is used to blow off waste material from the cut-off pole ear portion 21 .
[0138] Optionally, as shown in FIG8 , the blowing structure 240 may include a blowing port 241, which faces the direction of the first component 210 and is used to blow air toward the first component 210 when cutting the pole ear portion 21, so as to blow off waste from the pole ear portion 21 when cutting the pole ear portion 21. Optionally, the blowing port 241 may be provided on the second pushing surface 221 of the second component 220 and further away from the second side surface 222 than the elastic pressing member 230.
[0139] By setting up a blowing structure 240 to blow off the waste of the pole ear part 21 to be cut off, it is possible to prevent the waste of the pole ear part 21 from sticking to the pole ear part 21, the first component 210 or the second component 220 after shearing, thereby reducing the situation where the waste of the pole ear part 21 affects the subsequent cutting of the pole ear part 21 and affects other subsequent processes.
[0140] According to some embodiments of the application, as shown in Figures 1 and 10, the tab cutting mechanism 10 may further include a waste collection structure 500. The waste collection structure 500 may be mounted on the support structure 100 and may include a collection chamber 510 having an opening, the opening being located on a side of the first member 210 away from the second member 220. The blowing structure 240 is used to blow waste from the tab portion 21 toward the opening.
[0141] By setting up a waste collection structure 500, the waste of the pole ear part 21 blown off by the blowing structure 240 can be collected to reduce the situation where the waste of the pole ear part 21 is scattered into the component mechanisms such as the support structure 100 and the cutter assembly 200 and affects the operation of each component, thereby making the process of cutting the pole ear part 21 more standardized.
[0142] According to some embodiments of the application, as shown in Figure 10, the waste collection structure 500 can be installed on the first support frame 110, and its opening can correspond to the second push surface 221 in a preset direction, and the first side surface 212 can be located above the opening in the preset direction, so that when the second component 220 and the first component 210 cooperate with each other to cut the pole ear portion 21, the second push surface 221 can push the waste of the pole ear portion 21 to fall into the opening, and the blowing structure 240 can also blow the waste of the pole ear portion 21 into the opening.
[0143] According to some embodiments of the application, as shown in Figures 4 to 11, there may be two first members 210, and the two first members 210 may be used to respectively support the two pole ears 21 of the electrode assembly 20. The second member 220 may also include two second blades 223, and the two second blades 223 are used to cooperate with the two first members 210 to cut the two pole ears 21 of the electrode assembly 20.
[0144] Optionally, the number of the recessed portions 2221 and the elastic pressing members 230 of the second component 220 can also be two, and the two recessed portions 2221 and the elastic pressing members 230 are respectively arranged corresponding to the protruding portions 2121 of the two first components 210, so that the second component 220 and the two first components 210 cooperate with each other to cut the pole ear portion 21.
[0145] Optionally, the waste collection structure 500 can also have two openings, and the two openings are respectively arranged on the side of the first component 210 away from the second component 220, so that when cutting two poles, the second pushing surface 221 of the second component 220 can push the waste of the pole ear parts 21 corresponding to the two pole ear parts 21 into the two openings.
[0146] By providing two second blades 223 to cooperate with the two first components 210 to cut the two pole lugs 21 of the electrode assembly 20 , the two pole lugs 21 of the electrode assembly 20 can be cut simultaneously, thus shortening the cutting time of the pole lugs 21 .
[0147] According to some embodiments of the application, as shown in Figures 9 and 10, the first drive assembly 400 may include a cylinder 410. The cylinder 410 can drive the second component 220 to perform reciprocating linear motion. Since the cylinder 410 has a simple structure and is good at driving other components to perform reciprocating linear motion, it is particularly suitable for parallel transportation of products and workpieces. In addition, the cylinder 410 has a convenient air source for transmission and good adaptability to the working environment. Therefore, the use of the cylinder 410 can standardize and systematize the cutting process of the tab portion 21, reduce the cost of the tab cutting mechanism 10, and improve the reliability of the tab cutting mechanism 10.
[0148] According to some embodiments of the application, the electrode assembly positioning assembly 300 may also be configured to transport the electrode assembly 20 toward the cutter assembly 200 .
[0149] Optionally, as shown in Figures 7, 8 and 12, the electrode assembly positioning assembly 300 may include a clamp 320, the conveying line of the conveying equipment may include a conveyor belt 310, the electrode assembly 20 may be placed on the conveyor belt 310, and the clamp 320 may clamp the electrode assembly 20 so as to fix the electrode assembly 20 on the conveyor belt 310.
[0150] As shown in Figures 7, 8 and 12, the transmission direction of the conveyor belt 310 can be as shown in the direction B in the figure. The conveyor belt 310 drives the clamp 320 to drive the electrode assembly 20 to move to the position corresponding to the tab cutting mechanism 10, so that the tab cutting mechanism 10 can cut the tab portion 21. After cutting, the conveyor belt 310 will continue to drive the clamp 320 along the transmission direction to drive the electrode assembly 20 away from the position corresponding to the tab cutting mechanism 10, and transport the electrode assembly 20 to other equipment for other processing steps.
[0151] Optionally, the conveying device may include a third drive assembly 330, which can drive the conveyor belt 310 and the clamp 320 to convey the electrode assembly 200 in the direction of the cutter assembly 200, so as to transport the electrode assembly 20 to the cutting position corresponding to the cutter assembly 200 for cutting the electrode ear portion 21. The third drive assembly 330 can also drive the conveyor belt 310 and the clamp 320 to convey the electrode assembly 200 in a direction away from the cutter assembly 200, so that after the electrode ear portion 21 is cut, the electrode assembly 20 is transported to other equipment for other processing steps. The third drive assembly 330 can be driven by a motor, a cylinder, or other drives, which are not limited in this embodiment.
[0152] According to some embodiments of the application, as shown in FIG12 , the present application provides a battery assembly system, which includes the tab cutting mechanism 10 of the above-described embodiment. Adding the tab cutting mechanism 10 to the battery assembly system can make the tab portion 21 of the electrode assembly 20 in the battery more regular, thereby facilitating the addition of the housing 10a to the electrode assembly 20 to form a battery, thereby improving the battery's yield rate.
[0153] According to some embodiments of the present application, as shown in Figures 2 to 12, a tab cutting mechanism 10 includes a support structure 100, a cutter assembly 200, an electrode assembly positioning assembly 300, and a first drive assembly 400. The cutter assembly 200 may include a first member 210 and a second member 220. The first member 210 may be mounted on the support structure 100. The electrode assembly positioning assembly 300 may be configured to support and position the main body 22 of the electrode assembly 20. The first member 210 may be configured to support the tab 21 of the electrode assembly 20. The first drive assembly 400 may be mounted on the support structure 100 and connected to the second member 220. The first drive assembly 400 may be configured to drive the second member 220 to move so that the second member 220 cooperates with the first member 210 to cut the tab 21. The first member 210 may include a first support surface 211 and a first side surface 212. The junction of the first support surface 211 and the first side surface 212 may form a first cutting edge 213. The first support surface 211 is configured to support the tab 21 of the electrode assembly 20. The second member 220 may include a second pushing surface 221 and a second side surface 222. The junction of the second pushing surface 221 and the second side surface 222 may form a second cutting edge 223. The second pushing surface 221 may be used to contact and push the trimmed waste material of the electrode lug 21. The second side surface 222 may include a recessed portion 2221 that is recessed away from the electrode assembly positioning assembly 300. The first side surface 212 may include a protruding portion 2121 that protrudes away from the electrode assembly positioning assembly 300. The first side surface 212 may also include two flat portions 2122, which may be located on either side of the protruding portion 2121. The first member 210 may also include a first member body 214. The first member body 214 may include a first main body support surface 2141 and a first transition surface 2142 extending from the first main body support surface 2141 toward the first support surface 211. The portion of the first transition surface 2142 that connects to the first support surface 211 gradually moves away from the electrode assembly positioning assembly 300 as it moves away from the first main body support surface 2141. The support structure 100 may include a first support frame 110, a second support frame 120, and a second drive assembly 130. The second drive assembly 130 may be connected between the first support frame 110 and the second support frame 120, and may be used to drive the second support frame 120 to move back and forth relative to the first support frame 110. The first component 210 and the first drive assembly 400 may both be mounted on the second support frame 120. The cutter assembly 200 also includes an elastic pressing member 230, which is mounted on a side of the second component 220 facing the first component 210, and is used to press the pole ear portion 21 of the electrode assembly 20 onto the first component 210. The cutter assembly 200 also includes a blowing structure 240, which is disposed on a side of the second component 220 facing the first component 210, and is used to blow off waste material from the pole ear portion 21 that has been cut off.The tab cutting mechanism 10 may further include a waste collection structure 500, which may be mounted on the support structure 100 and may include a collection chamber 510 having an opening, the opening being located on the side of the first component 210 away from the second component 220. The blowing structure 240 is used to blow waste from the tab portion 21 toward the opening. There may be two first components 210, and the two first components 210 may be used to respectively support the two tab portions 21 of the electrode assembly 20. The second component 220 may also include two second blades 223, and the two second blades 223 are used to cooperate with the two first components 210 to cut the two tab portions 21 of the electrode assembly 20. The first drive assembly 400 may include a cylinder 410. The electrode assembly positioning assembly 300 may also be configured to transport the electrode assembly 20 toward the cutter assembly 200.
[0154] In some embodiments, the battery 1 includes a housing 10a, a bottom cover 30, and an electrode assembly 20. The housing 10a has an open end 12. A terminal post 15 is disposed on the wall of the housing 10a opposite the open end 12. The terminal post 15 has a through-hole 14. The housing 10a and the bottom cover 30 are connected to form a receiving cavity 11 that communicates with the through-hole 14. The active material coating of the electrode assembly 20 is disposed within the housing 10a. The electrode tab 21 of the electrode assembly passes through the through-hole 14 and connects to the side of the terminal post 15 facing away from the receiving cavity 11.
[0155] The battery assembly system may include a conveying device and an assembly device. The conveying device can be used to transport the structures to be assembled to the various workstations of the assembly device. The workstations of the assembly device include the tab cutting mechanism 10 described above. The workstations of the assembly device may also include a tab welding device, a shell insertion device, a tab insertion device, a pole welding device, and a bottom cap welding device.
[0156] Specifically, the tab welding device can be used to weld multiple tab sheets of the electrode assembly to form the tab portion 21. The tab cutting mechanism 10 can be used to cut the tab portion 21 after the tab portion 21 is formed by welding. The shell insertion device can be used to load the electrode assembly 20 into the shell 10a from the open end 12. The tab insertion device is used to clamp the tab portion 21 through the through hole 14 when the electrode assembly 20 is loaded into the shell 10a. The pole welding device is used to weld the pole tab portion 21 passing through the through hole 14 to the side of the pole 15 facing away from the accommodating cavity 11. The bottom cover 30 welding device is used to weld the bottom cover 30 to the open end 12 of the shell 10a.
[0157] In summary, the embodiments of the present application can solve the problems of poor alignment, misalignment, and inconsistent shape of the pole ear portion 21, making the pole ear portion 21 more regular, so as to facilitate the subsequent addition of a shell 10a around the electrode assembly 20, thereby improving the battery yield.
[0158] The above description is merely an embodiment of the present application and does not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A tab cutting mechanism, characterized in that: include: Support structure; a cutter assembly comprising a first member and a second member, wherein the first member is mounted on the support structure; The electrode assembly positioning assembly is configured to support and position the main body of the electrode assembly, wherein the first member is used to support the pole ear portion of the electrode assembly; The first driving assembly is installed on the supporting structure and connected to the second member, and is configured to drive the second member to move so that the second member cooperates with the first member to cut the pole ear portion.
2. The tab cutting mechanism according to claim 1, characterized in that: The first component includes a first supporting surface and a first side surface, a first blade is formed at a connection between the first supporting surface and the first side surface, and the first supporting surface is used to support the pole ear portion of the electrode assembly.
3. The tab cutting mechanism according to claim 1, characterized in that: The second component comprises a second pushing surface and a second side surface, wherein the second pushing surface and the second side surface are connected to form a second blade, and the second pushing surface is used to contact and push the cut-off waste material of the pole ear portion.
4. The tab cutting mechanism according to claim 3, characterized in that: The second side includes a recessed portion recessed away from the electrode assembly positioning assembly.
5. The tab cutting mechanism according to claim 2, characterized in that: The first side includes a protruding portion protruding away from the electrode assembly positioning assembly; The first side surface further includes two planar portions, and the two planar portions are respectively located on two sides of the protruding portion.
6. The tab cutting mechanism according to claim 2, characterized in that: The first component also includes a first component body, which includes a first main body support surface and a first transition surface extending from the first main body support surface toward the first support surface, and a portion of the first transition surface connected to the first support surface gradually moves away from the electrode assembly positioning component as it gradually moves away from the first main body support surface.
7. The tab cutting mechanism according to claim 1, characterized in that: The cutter assembly further comprises an elastic pressing member, which is mounted on a side of the second component facing the first component and is used to press the pole ear portion of the electrode assembly onto the first component.
8. The tab cutting mechanism according to claim 1, characterized in that: The support structure includes a first support frame, a second support frame and a second drive assembly; The second driving assembly is connected between the first supporting frame and the second supporting frame, and is used to drive the second supporting frame to move back and forth relative to the first supporting frame; The first member and the first driving assembly are both mounted on the second supporting frame.
9. The tab cutting mechanism according to claim 8, characterized in that: The cutter assembly further comprises a blowing structure, which is arranged on a side of the second component facing the first component and is used for blowing off the cut-off waste material of the pole ear portion.
10. The tab cutting mechanism according to claim 9, characterized in that: The tab cutting mechanism further comprises a waste collection structure, which is mounted on the support structure and comprises a collection chamber having an opening, wherein the opening is located on a side of the first member away from the second member; The blowing structure is used to blow the waste material of the pole ear portion toward the opening.
11. The tab cutting mechanism according to any one of claims 1 to 8, characterized in that: The first drive assembly comprises a cylinder; and / or The number of the first components is two, and the two first components are used to respectively support the two pole ears of the electrode assembly; the second component includes two second blades, and the two second blades are used to respectively cooperate with the two first components to cut the two pole ears of the electrode assembly; and / or The electrode assembly positioning assembly is also configured to transport the electrode assembly toward the cutter assembly.
12. A battery assembly system, characterized in that: It comprises a tab cutting mechanism according to any one of claims 1 to 11.
13. The battery assembly system according to claim 12, characterized in that: The battery comprises a shell, a bottom cover and an electrode assembly; the shell has an open end, a pole is arranged on a wall of the shell opposite to the open end, the pole has a through hole, the shell and the bottom cover are connected to form a receiving cavity communicated with the through hole; the active material coating part of the electrode assembly is arranged in the shell, and the pole ear part of the electrode assembly passes through the through hole and is connected to a side of the pole away from the receiving cavity; The battery assembly system includes a conveying device and an assembly device, wherein the conveying device is used to convey the structure to be assembled to each station of the assembly device; the stations of the assembly device also include a tab welding device, a shell insertion device, a tab insertion device, a pole welding device and a bottom cover welding device; Among them, the pole ear welding device is used to weld multiple pole ear sheets of the electrode assembly to form a pole ear portion; the pole ear cutting mechanism is used to cut the pole ear portion after welding to form the pole ear portion; the shell insertion device is used to load the electrode assembly into the shell from the open end; the pole ear penetration device is used to clamp the pole ear portion through the through hole when the electrode assembly is loaded into the shell; the pole column welding device is used to weld the pole ear portion passing through the through hole to the side of the pole away from the accommodating cavity; the bottom cover welding device is used to weld the bottom cover to the open end of the shell.
Citation Information
Patent Citations
Tab cutting mechanism and battery assembling system
CN120079922A
Efficient lug cutting machine
CN102922031A
Battery and assembling method thereof
CN115966748A
Tab cutting device and tab processing equipment
CN211965547U
Battery tab cutting device and battery production equipment
CN214921073U