Functional brick, wall construction method using same, and foundation floor of structure
Functional bricks with joining grooves streamline wall and foundation construction, addressing labor and environmental issues by enabling efficient integration of finishes and providing a cost-effective, seismic-resistant foundation.
Patent Information
- Application Number
- PCT/KR2024/017679
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-12-14
- Filing Date
- 2024-11-08
- Publication Date
- 2025-06-05
AI Technical Summary
Existing methods for constructing walls and foundation floors are labor-intensive, costly, and environmentally harmful due to the need for breaking down brick surfaces for installations and the complexity of foundation concrete work.
The use of functional bricks with joining grooves allows for the construction of walls and foundation floors by stacking bricks, facilitating the integration of finishing boards, partition boards, and insulation, while corner bricks, formwork bricks, and foundation bricks provide a sturdy and efficient foundation.
This method enables the construction of insulating walls with enhanced soundproofing, reduces construction costs and time, and provides excellent seismic resistance by using steel pipes, bars, and mortar for pile members.
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Figure KR2024017679_05062025_PF_FP_ABST
Abstract
Description
Functional bricks, wall construction methods using them, and foundation floors of structures
[0001] The present invention relates to functional bricks, a method for constructing a wall using the same, and a foundation floor of a structure, and more particularly, to functional bricks for masonry of a wall, which can be constructed by stacking functional bricks to build a wall, and which can be constructed to enhance the insulation and soundproofing properties of the wall or to finish built-in furniture or interior and exterior walls, and a method for constructing a wall using the same, and a foundation floor of a structure using functional bricks which can conveniently and firmly construct a foundation floor that safely distributes the load of the structure to the ground.
[0002] As is well known, to construct a wall, including a wall or fence of a building, a foundation concrete is poured on the ground and bricks are laid on top of it.
[0003] Here, bricks are made by mixing mud and sand, putting them in a mold, and baking them at 600 to 1,000℃, or by mixing cement and sand, putting them in a mold, and drying them. They are square building materials, and their standard size is 190×90×57㎜.
[0004] The wall is built by laying bricks according to the design drawings, and then insulation or soundproofing material is placed.
[0005] And to make a groove in the wall to run the electric wires, in the past, the brick wall surface had to be broken down with a tool such as a drill to make the groove.
[0006] As described above, the work of partially breaking down the wall required a lot of labor costs and time, generated a lot of noise during the breaking process, and had the problem of increased carbon emissions due to the use of power-operated tools.
[0007] In addition, there were problems such as labor costs incurred during the process of processing the shredded material from the wall, and carbon emissions directly and indirectly during the process of transporting the shredded material by vehicle, which led to global warming due to environmental pollution.
[0008] In addition, in the past, there was a problem that the wall surface had to be broken down to install built-in furniture such as wardrobes, display cabinets, and bookcases on the interior walls of a building, which required a lot of labor costs and increased carbon emissions due to the use of electricity.
[0009] Meanwhile, foundation work is the construction of the foundation of a structure on the ground to safely distribute the load of the structure to the ground.
[0010] The foundation must be constructed firmly enough to support the weight of the structure. If the foundation is weak or poorly constructed, the structure risks tilting or sinking, potentially leading to collapse. Therefore, when constructing a foundation, careful attention must be paid to the ground condition.
[0011] Foundation construction must first determine whether the ground is weak or soft, or whether it can withstand the weight of the structure and the loads it will transfer. Then, the construction method is selected based on accurate structural calculations and design.
[0012] The types of foundation construction are broadly divided into shallow foundations (direct foundations) and deep foundations.
[0013] Shallow foundations transfer the weight of a structure directly to the ground through the foundation slab. They are typically constructed when the ground is strong enough to support the load. Shallow foundations are also called direct foundations because they transfer the load through direct contact between the ground and the structure's bottom surface. They include isolated foundations, composite foundations, strip foundations, and mat foundations. When constructing shallow foundations, they must be constructed below the frost line, where the soil freezes, to prevent damage to the structure caused by the soil's swelling and settling during the winter and spring cycles of freezing and thawing.
[0014] On the other hand, deep foundations are constructed when it is difficult to obtain the supporting capacity of a structure with shallow foundations, and their types include pile foundations, pier foundations, and caisson foundations.
[0015] Recently, foundation concrete, which is made by excavating the ground, pouring concrete on top of it, and allowing it to cure, has been widely used to safely distribute the load of a structure to the ground.
[0016] To elaborate, foundation concrete work involves digging the ground that will be the foundation for construction to an appropriate depth proportional to the area of the structure, driving piles in, pouring and curing primary concrete around these piles, installing formwork to form independent foundations and underground beams on the top surface of the abandoned concrete, placing reinforcing bars, and then pouring and curing foundation concrete on the independent foundations and underground beams where the primary concrete has cured.
[0017] Afterwards, the formwork is dismantled, the space formed by the independent foundation and the underground beam is backfilled with excavated soil, a waterproofing film is laid, and the second concrete is poured.
[0018] And, the construction work of the foundation concrete is completed by placing reinforcing bars on the surface where the foundation concrete has cured and the surface where the secondary concrete is poured, and then pouring the floor concrete and allowing it to cure.
[0019] However, as described above, there were problems such as the process of constructing the foundation concrete being complicated, incurring high material costs, and taking a long time to build.
[0020] Furthermore, there was a problem that the foundation concrete for making the foundation floor of small structures including vinyl houses was significantly less economical because it required a lot of construction cost and time.
[0021] The purpose of the present invention is to provide a functional brick that can be used to build a wall by stacking functional bricks, and to reinforce the insulation and soundproofing properties of the wall or to finish built-in furniture or interior and exterior walls, and a method for constructing a wall using the same.
[0022] Another object of the present invention is to provide a foundation floor for a structure using functional bricks, which can conveniently and firmly construct a foundation floor that safely distributes the load of a small structure to the ground, thereby reducing construction costs and shortening the construction period.
[0023] The functional brick according to the present invention is a hexahedral functional brick that is stacked and laminated to construct a wall, and the technical idea is that a joining groove is formed in at least one of the four corners of one side of the functional brick exposed to the inner and outer walls so that the end of a finishing board for finishing the floor and ceiling of a building is horizontally fitted in and the end of a partition board for dividing the inner and outer walls into a grid is fitted in.
[0024] On one side of a wall constructed by laying the above functional bricks, a grid-shaped slit can be formed by connecting grooves formed to be connected vertically and horizontally.
[0025] The above-mentioned joining grooves can be formed at the four corners of the inner and outer surfaces exposed to the inner and outer walls of the functional brick.
[0026] The above-mentioned joining grooves can be formed at three corners of the inner and outer surfaces exposed to the inner and outer walls of the functional brick.
[0027] The above-mentioned joining groove can be formed at two corners of the inner and outer surfaces exposed to the inner and outer walls of the functional brick.
[0028] A wall construction method using functional bricks according to the present invention comprises the following technical idea: a first step of constructing an inner wall by laying down functional bricks having a joining groove formed in at least one of the four corners of one side facing the outer wall; a second step of fitting the ends of finishing boards into the upper and lower ends of grid slits formed by the joining grooves of the inner wall; a third step of fitting the ends of partition boards into the grid slits to divide a space between the upper and lower finishing boards; a fourth step of attaching insulation to the outer surface of the inner wall to insulate the space divided by the partition boards; a fifth step of attaching gypsum board to the outer surface of the insulation; a sixth step of constructing an outer wall by laying down bricks on the outer side of the gypsum board; and a seventh step of finishing the outer wall with an exterior wall finishing material.
[0029] According to another aspect of the present invention, a foundation floor of a structure includes corner bricks constructed at the corners of the ground and having columns that support the load of the structure; formwork bricks constructed along the edge of the ground to connect the corner bricks; and foundation bricks constructed to form the foundation of the ground divided by the formwork bricks and the corner bricks.
[0030] The above corner brick may include a corner block having a joint groove formed on the upper surface and set into a corner of the excavated ground, a corner pile member inserted to fix the corner block to the ground, and a column that is joined to the joint groove of the corner block and supports the load of the structure.
[0031] The above corner pile member may include a corner pile steel pipe inserted into the ground through a corner pile hole formed in the center of the joining groove, a corner pile steel bar coupled to the inside of the corner pile steel pipe, and mortar filled in the space between the corner pile steel bar and the corner pile steel pipe.
[0032] The above formwork brick may include a block formwork having a cavity, a formwork pile member inserted to fix the block formwork to the ground, a shaped steel inserted into the cavity of the block formwork fixed to the ground by the formwork pile member, and a formwork block formed by curing mortar injected into the cavity of the formwork block into which the shaped steel is inserted.
[0033] The above formwork pile member may include a formwork pile steel pipe inserted into the ground through a formwork pile hole formed in the formwork pile member, a formwork pile steel bar coupled to the inside of the formwork pile steel bar, and mortar filled in the space between the formwork pile steel bar and the formwork pile steel bar.
[0034] According to the first aspect of the present invention, it is possible to easily construct an insulating wall with enhanced insulation and soundproofing using functional bricks, to protect the exterior wall and beautifully finish the exterior by selecting various exterior wall finishing materials, and to easily construct an interior wall that beautifully finishes the interior, thereby creating various built-in furniture types, which is a very useful effect.
[0035] According to the second aspect of the present invention, a foundation floor that safely distributes the load of a structure to the ground can be conveniently and firmly constructed using functional bricks including corner bricks, formwork bricks, and foundation bricks, thereby reducing construction costs and shortening the construction period. In addition, since each pile member that fixes the functional bricks to the ground is formed by steel pipes, steel bars, and mortar, there is a very useful effect of ensuring excellent seismic resistance capable of withstanding earthquakes.
[0036] Fig. 1 is a perspective view of a functional brick according to a first embodiment of the present invention.
[0037] Fig. 2 is a perspective view showing the masonry state of functional bricks according to the first embodiment of the present invention.
[0038] Figure 3 is a cross-sectional view of an insulating wall constructed using functional bricks according to the first embodiment of the present invention.
[0039] Fig. 4 is a cross-sectional view of an interior wall constructed using functional bricks according to the first embodiment of the present invention.
[0040] Fig. 5 is a perspective view of an interior decoration cabinet constructed using functional bricks according to the first embodiment of the present invention.
[0041] Fig. 6 is a perspective view of a functional brick according to a second embodiment of the present invention.
[0042] Fig. 7 is a perspective view showing the masonry state of functional bricks according to the second embodiment of the present invention.
[0043] Fig. 8 is a perspective view of a functional brick according to a third embodiment of the present invention.
[0044] Fig. 9 is a perspective view of a functional brick according to a fourth embodiment of the present invention.
[0045] Fig. 10 is a perspective view of a functional brick according to a fifth embodiment of the present invention.
[0046] Fig. 11 is a plan view showing the foundation floor of a structure according to another aspect of the present invention.
[0047] Fig. 12 is a cross-sectional view taken along line AA of Fig. 11.
[0048] Fig. 13 is a cross-sectional view taken along line BB of Fig. 11.
[0049] Fig. 14 is an exploded perspective view of a corner brick according to an embodiment of the present invention.
[0050] Fig. 15 is an exploded perspective view of a formwork brick according to an embodiment of the present invention.
[0051] Fig. 16 is an exploded perspective view of a foundation brick according to an embodiment of the present invention.
[0052] The advantages and features of the present invention, and the methods for achieving them, will become clearer with reference to the embodiments described in detail below, along with the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below and may be implemented in various different forms. These embodiments are provided solely to ensure that the disclosure of the present invention is complete and to fully inform those skilled in the art of the scope of the present invention.
[0053] The terminology used herein is for the purpose of describing embodiments only and is not intended to limit the present invention. In this specification, the singular also includes the plural unless specifically stated otherwise. As used herein, the terms "comprises" and / or "comprising" do not exclude the presence or addition of one or more other components in addition to the mentioned components. Like reference numerals refer to like components throughout the specification, and "and / or" includes each and any combination of one or more of the mentioned components. Although "first", "second", etc. are used to describe various components, these components are not limited by these terms. These terms are only used to distinguish one component from another. Therefore, it should be understood that a first component mentioned below may also be a second component within the technical spirit of the present invention.
[0054] Unless otherwise defined, all terms (including technical and scientific terms) used herein may be used in their common sense to those of ordinary skill in the art to which the present invention pertains. Furthermore, terms defined in commonly used dictionaries are not to be interpreted ideally or excessively unless explicitly and specifically defined otherwise.
[0055] Hereinafter, the present invention will be described in detail with reference to the attached drawings.
[0056] Before the explanation, in several embodiments, components having the same configuration will be described representatively in the first embodiment using the same reference numerals, and in other embodiments, components having different configurations from the first embodiment will be described.
[0057] A functional brick (100) for wall masonry according to an embodiment of the present invention includes a joining groove (110) formed at at least two corners among the four corners of one side exposed to an inner or outer wall (370).
[0058] First, FIG. 1 is a perspective view showing a functional brick (100) according to the first embodiment of the present invention.
[0059] Referring to Fig. 1, the functional brick (100) is formed in a long hexahedral shape in the horizontal direction.
[0060] Functional bricks (100) are made by mixing cement and sand, setting them in a mold, and drying them.
[0061] Functional bricks (100) can be made into blocks by mixing mud and sand, molding them, and baking them at 600 to 1,000°C.
[0062] A joining groove (110) is formed on the front four corners of the functional brick (100).
[0063] And Fig. 2 is a perspective view showing the masonry state of a functional brick (100) according to the first embodiment of the present invention.
[0064] Referring to Fig. 2, a wall (200) made by stacking multiple functional bricks (100) has grid slits (210) formed at right angles at regular intervals in the horizontal and vertical directions.
[0065] The grid slit (210) includes a horizontal slit (211) that is long in the horizontal direction and a vertical slit (212) that is long in the vertical direction.
[0066] The end of a horizontally arranged plate is fitted into the horizontal slit (211), and the end of a vertically arranged plate is fitted into the vertical slit (212).
[0067] In these grid slits (210), not only the finishing plate and partition plate (340) described later, but also electric wiring, water pipes, gas pipes, etc. can be installed.
[0068] Next, FIG. 3 is a drawing showing a cross-section of an insulating wall (300) constructed using functional bricks (100) according to the first embodiment of the present invention.
[0069] Referring to FIG. 3, the insulating wall (300) includes an inner wall (310) constructed by laying bricks so that the joint grooves (110) of functional bricks (100) face the outside, a finishing board that is fitted into the upper and lower joint grooves (110) of the inner wall (310) to finish the ceiling and the floor, a partition board (340) that is fitted into the joint grooves (110) to divide the space between the upper and lower finishing boards, an insulating material (350) attached with plaster (PS) applied to the joint grooves (110) to insulate the space divided by the partition board (340), a gypsum board (360) attached with plaster (PS) applied to the insulating material (350), an outer wall (370) constructed by laying bricks (371) on the outside of the gypsum board (360), and an outer wall finishing material (380) that finishes the outer wall (370).
[0070] This insulating wall (300) comprises a first step of constructing an inner wall (310) by masonry of functional bricks (100) having joint grooves (110) formed in at least two of the four corners of one side facing the outer wall (370), a second step of fitting the ends of finishing plates into the upper and lower ends of grid slits (210) formed by the joint grooves (110) of the inner wall (310), a third step of fitting the ends of partition plates (340) into the grid slits (210) to divide the space between the upper and lower finishing plates, a fourth step of attaching insulation (350) to the outer surface of the inner wall (310) to insulate the space divided by the partition plates (340), a fifth step of attaching gypsum board (360) to the outer surface of the insulation (350), a sixth step of constructing an outer wall (370) by masonry of bricks (371) on the outer side of the gypsum board (360). It is constructed using the 7th step method of finishing the exterior wall (370) with an exterior wall finishing material (380).
[0071] The first step is to build an inner wall (310) by laying the functional bricks (100) described above so that the joint grooves (110) face the outside.
[0072] On the outer surface of the inner wall (310) constructed in the first step, a grid slit (210) including a horizontal slit (211) and a vertical slit (212) is formed as shown in Fig. 2.
[0073] The second step is to fit the ends of the ceiling finishing plate (320) and the floor finishing plate (330) into the horizontal slits (211) at the top and bottom of the inner wall (310) and join them.
[0074] Here, the ceiling finishing board (320) and the floor finishing board (330) can be made of marble board.
[0075] The second step is to join the ends of the partition plates (340) by fitting them into the horizontal slits (211) and vertical slits (212) to divide the space between the ceiling finishing plate (320) and the floor finishing plate (330) into multiple parts.
[0076] The space divided into the second stage can be formed into six or more spaces depending on the size of the inner wall (310).
[0077] The fourth step is to fill the space defined through the third step with insulation (350).
[0078] To this end, plaster (PS) is evenly applied to the outer surface of the inner wall (310) where the grid slits (210) are formed, and insulation (350) is attached thereon.
[0079] Here, the insulation material (350) can be implemented as an organic or inorganic material that utilizes the insulating properties of air in the pores by making it porous to reduce thermal conductivity.
[0080] Organic materials may include cork, cotton, felt, carbonized cork, and foam rubber.
[0081] Minerals may include asbestos, glass wool, quartz wool, diatomaceous earth, magnesium carbonate powder, magnesia powder, calcium silicate, and perlite.
[0082] The fifth step is to attach gypsum board (360) to the outer surface of the insulation (350).
[0083] To this end, plaster (PS) is evenly applied to the outer surface of the insulation (350) and a gypsum board (360) is attached thereon.
[0084] Here, the gypsum board (360) has the characteristics of excellent heat resistance and durability, as well as being fire-retardant, having little elasticity according to temperature change, and having low moisture absorption.
[0085] The sixth step is to build an outer wall (370) on the outside of the plasterboard (360).
[0086] To this end, an outer wall (370) surrounding the outside of the building is constructed by stacking bricks (371) within a space partitioned by a partition plate (340).
[0087] The seventh step is to protect the exterior wall (370) from various external influences and to finish the appearance beautifully.
[0088] Exterior wall finishing materials (380) include tiles, natural or artificial marble, red bricks, and decorative materials (soil, ash, cement, etc.).
[0089] Meanwhile, FIG. 4 is a drawing showing a cross-section of an interior wall (400) constructed using functional bricks (100) according to the first embodiment of the present invention.
[0090] Referring to FIG. 4, an interior wall (400) includes an interior wall (410) constructed by laying functional bricks (100) so that their joint grooves (110) face the exterior, an interior finishing plate (420) that is fitted into the upper and lower joint grooves (110) of the interior wall (410) to finish the ceiling and the floor, a fixed plate (430) that is fixed by a fixed angle member (431) that is fitted into the joint grooves (110) between the upper and lower interior finishing plates (420), an insulating material (440) that is attached to the fixed plate (430), and a back panel (450) that is fixed to the insulating material (440) with a fastener (screw, etc.) to form the back of the interior furniture.
[0091] The interior finishing plate (420) includes a ceiling finishing plate (421) that is fitted into the upper joining groove (110) of the interior inner wall (410), and a floor finishing plate (422) that is fitted into the lower joining groove (110) of the interior inner wall (410).
[0092] Referring to the enlarged view shown at the top of Fig. 4, the interior finishing plate (420) may further include a prevention panel (423) made of synthetic resin material laminated on the ceiling finishing plate (421) and the floor finishing plate (422) to prevent the penetration of moisture and insects.
[0093] A body that creates various built-in types can be created by using an interior finishing plate (420) and a back panel (450).
[0094] These bodies can be fitted with doors that open and close the open front.
[0095] On the other hand, FIG. 5 is a drawing showing an interior decoration shelf (500) constructed using functional bricks (100) according to the first embodiment of the present invention in three dimensions.
[0096] Referring to FIG. 5, the interior decoration shelf (500) includes a fireplace (510) installed in the center of the front, and a stand (520) installed on both sides of the fireplace (510) to support a television.
[0097] A door (511) made of a transparent material can be installed on the front of the fireplace (510) to allow the interior to be seen.
[0098] A burning lamp (512) in the shape of firewood can be installed inside the fireplace (510).
[0099] On the other hand, FIG. 6 is a drawing showing a functional brick (100) in three dimensions according to the second embodiment of the present invention, and FIG. 7 is a drawing showing a masonry state of a functional brick (100) in three dimensions according to the second embodiment of the present invention.
[0100] Referring to Fig. 6, the functional brick (100) for wall masonry includes a joining groove (110) formed at the four corners of the inner and outer surfaces exposed to the inner and outer walls.
[0101] Referring to Fig. 7, a grid-shaped slit is formed at right angles at regular intervals in the horizontal and vertical directions on the inner and outer surfaces of a wall (200) made by stacking multiple functional bricks (100).
[0102] The slit includes a horizontal slit (211) that is long in the horizontal direction and a vertical slit (212) that is long in the vertical direction.
[0103] The end of a horizontally arranged plate is fitted into the horizontal slit (211), and the end of a vertically arranged plate is fitted into the vertical slit (212).
[0104] On the other hand, FIG. 8 is a drawing showing a functional brick (100) in three dimensions according to the third embodiment of the present invention.
[0105] Referring to Fig. 8, the functional brick (100) for wall masonry includes a joining groove (110) formed at three corners of the inner and outer surfaces exposed to the inner and outer walls.
[0106] At this time, the joining groove (110) can be formed in a shape roughly like a '∪' or '∩' when viewed from the front of the functional brick (100).
[0107] Optionally, the joining groove (110) may be formed in a shape roughly '⊂' or '⊃' when viewed from the front of the functional brick (100).
[0108] On the other hand, FIG. 9 is a drawing showing a functional brick (100) in three dimensions according to the fourth embodiment of the present invention.
[0109] Referring to Fig. 9, a functional brick (100) for wall masonry includes a joining groove (110) formed at two corners of the inner and outer surfaces exposed to the inner and outer walls.
[0110] At this time, the joining groove (110) can be formed in a shape roughly like a '┘' or '└' when viewed from the front of the functional brick (100).
[0111] Optionally, the joining groove (110) may be formed in a shape roughly like '┌' or '┐' when viewed from the front of the functional brick (100).
[0112] On the other hand, FIG. 10 is a drawing showing a functional brick (100) in three dimensions according to the fifth embodiment of the present invention.
[0113] Referring to Fig. 10, a functional brick (100) for wall masonry includes a joining groove (110) formed at one corner of the inner and outer surfaces exposed to the inner and outer walls.
[0114] At this time, the joining groove (110) can be formed at the upper or lower corner of the functional brick (100).
[0115] Optionally, the joining home (110) may be formed on the left or right end of the functional brick (100).
[0116] The foundation floor of a structure using functional bricks according to an embodiment of the present invention includes a corner brick (100) constructed at an edge of ground (10) with a column (130) that supports the load of the structure, a formwork brick (200) constructed along the edge of ground (10) to connect the corner bricks (100), and a foundation brick (300) constructed to form the foundation of ground (10) divided by the formwork brick (200) and the corner brick (100).
[0117] The corner brick (100) has a column (130) that bears the horizontal and vertical loads of the structure.
[0118] Referring to Fig. 11, corner bricks (100) are constructed at the four corners of the excavated ground (10).
[0119] Referring to Fig. 12, a corner brick (100) includes a corner block (110) having a joining groove (111) formed on the upper surface and set into a corner of a excavated ground (10), a corner pile member (120) inserted to fix the corner block (110) to the ground (10), and a column (130) joined to the joining groove (111) of the corner block (110) to support the load of the structure.
[0120] Optionally, prior to constructing the corner brick (100), work may be performed to level the excavated ground (10) by applying mortar (123).
[0121] Referring to Fig. 14, the corner block (110) is formed into a hexahedral shape by mixing mud and sand, pressing it into a mold, and baking it at 600 to 1,000°C, or by mixing cement and sand, pressing it into a mold, and drying it.
[0122] A joining groove (111) is formed in the center of the upper surface of the corner block (110) so that the lower outer diameter of the pillar (130) is fitted and joined, and a corner pile hole (112) is formed in the center of the joining groove (111) so as to penetrate the upper and lower parts of the corner block (110) so that a corner pile member (120) is joined.
[0123] In the corner block (110), a plurality of perforations (113) are formed vertically to insert a plurality of corner bars (140) into the ground (10).
[0124] Here, the corner bar (140) can be implemented with a steel bar or the like.
[0125] The corner pile member (120) has the function of firmly fixing the corner block (110) to the ground (10).
[0126] Referring to FIG. 14, the corner pile member (120) includes a corner pile steel pipe (121) inserted into the ground (10) through a corner pile hole (112) of a corner block (110), a corner pile steel bar (122) coupled to the inside of the corner pile steel pipe (121), and mortar (123) filled in the space between the corner pile steel bar (122) and the corner pile steel pipe (121).
[0127] It is preferable that the corner pile steel pipe (121) be made of steel.
[0128] Optionally, the corner pile steel pipe (121) may be made of durable non-ferrous metal and synthetic resin material.
[0129] The corner pile bar (122) can be made of rebar or the like.
[0130] Optionally, a coating layer to prevent corrosion may be formed on the outer surface of the corner pile bar (122).
[0131] Mortar (123) has an adhesive function that fixes the corner pile steel pipe (121) and the core pile steel bar together to form one piece.
[0132] Formwork bricks (200) function to form the edge foundation of the ground (10).
[0133] Referring to Fig. 12, formwork bricks (200) are constructed on the excavated ground (10) to connect the four corner bricks (100).
[0134] Referring to FIG. 13, a formwork brick (200) includes a block formwork (210) having a rectangular cavity, a formwork pile member (220) inserted to fix the block formwork (210) to the ground (10), a steel beam (230) inserted into the cavity of the block formwork (210) fixed to the ground (10) by the formwork pile member (220), and a formwork block (240) formed by curing mortar (223) injected into the cavity of the formwork block (240) into which the steel beam (230) is inserted.
[0135] Referring to Fig. 15, the block formwork (210) is formed in the shape of a long pipe with an open upper part and a '┗┛' cross-section.
[0136] At this time, the inner wall (211) of the block formwork (210) is formed lower than the height of the outer wall (212) to secure a space for pouring mortar (223).
[0137] The block formwork (210) can be formed into the shape described above by mixing mud and sand, placing it in a mold, and baking it at 600 to 1,000°C, or by mixing cement and sand, placing it in a mold, and drying it.
[0138] Optionally, the inside of the block formwork (210) can be made by inserting a wire mesh (250).
[0139] At the bottom of the block formwork (210), a formwork pile hole (213) is formed to penetrate the upper and lower portions, and a formwork pile member (220) is attached thereto.
[0140] The formwork pile member (220) has the function of firmly fixing the formwork block (240) to the ground (10).
[0141] Referring to Fig. 15, the formwork pile member (220) includes a formwork pile steel pipe (221) inserted into the ground (10) through a formwork pile hole (213), a formwork pile steel bar (222) coupled to the inside of the formwork pile steel pipe (221), and mortar (223) filled in the space between the formwork pile steel bar (222) and the formwork pile steel pipe (221).
[0142] It is preferable that the formwork pile steel pipe (221) be made of steel.
[0143] Optionally, the formwork pile steel pipe (221) may be made of durable non-ferrous metal and synthetic resin material.
[0144] The formwork pile steel bar (222) can be made of steel bars or the like.
[0145] Optionally, a coating layer to prevent corrosion may be formed on the outer surface of the formwork pile steel bar (222).
[0146] Mortar (223) has an adhesive function that fixes the formwork pile steel pipe (221) and the formwork pile steel bar (222) into one piece.
[0147] The shaped steel (230) may include structural rolled steel such as H-beams, I-beams, bar steel, rails, and wire rods. The shaped steel (230) can secure seismic resistance to withstand earthquakes.
[0148] The formwork block (240) is formed through a process of injecting mortar (223) into the cavity of the formwork block (240) and curing it.
[0149] The foundation bricks (300) are constructed to form the foundation of the remaining portion of the ground (10) divided into formwork bricks (200) and corner bricks (100).
[0150] Referring to Fig. 11, foundation bricks (300) are constructed in the remaining area of formwork bricks (200) and corner bricks (100) of the excavated ground (10).
[0151] Referring to FIGS. 12 and 13, the foundation brick (300) includes a foundation block (310) in which a foundation pile hole (311) is formed, and a foundation pile member (320) coupled to the foundation pile hole (311) to secure the foundation block (310) to the ground (10).
[0152] Referring to Fig. 16, the base block (310) is made by mixing mud and sand, pressing it into a mold, and baking it at 600 to 1,000°C, or by mixing cement and sand, pressing it into a mold, and forming it into a dry hexahedral shape.
[0153] In the center of the foundation block (310), a foundation pile hole (311) is formed to penetrate the upper and lower portions, and a foundation pile member (320) is connected thereto.
[0154] The foundation pile member (320) has the function of firmly fixing the formwork block (240) to the ground (10).
[0155] Referring to Fig. 16, the foundation pile member (320) includes a foundation pile steel pipe (321) inserted into the ground (10) through a foundation pile hole (311), a foundation pile steel bar (322) coupled to the inside of the foundation pile steel pipe (321), and mortar (323) filled in the space between the foundation pile steel bar (322) and the foundation pile steel pipe (321).
[0156] It is preferable that the foundation pile pipe (321) be made of steel.
[0157] Optionally, the foundation pile pipe (321) may be made of durable non-ferrous metal and synthetic resin material.
[0158] The foundation pile reinforcement bar (322) can be implemented with reinforcing bars or the like.
[0159] Optionally, a coating layer to prevent corrosion may be formed on the outer surface of the base pile bar (322).
[0160] Mortar (323) has an adhesive function that fixes the foundation pile steel pipe (321) and the foundation pile steel bar (322) together to form one piece.
[0161] As described above, the construction is completed by spreading a mesh net (400) on the corner bricks (100), formwork bricks (200), and foundation bricks (300) constructed on the excavated ground (10) and then injecting mortar (410).
[0162] Therefore, according to the embodiment of the present invention described above, there is an advantage in that a foundation floor that safely distributes the load of a structure to the ground (10) can be conveniently and firmly constructed using functional bricks including corner bricks (100), formwork bricks (200), and foundation bricks (300), thereby reducing construction costs and shortening the construction period.
[0163] In addition, according to the embodiment of the present invention described above, the pile member (120)(220)(320) that fixes the functional brick to the ground (10) is formed by a steel pipe (121)(221)(321), a steel bar (122)(222)(322), and mortar (123)(223)(323), so there is an advantage in that excellent seismic resistance that can withstand an earthquake can be secured.
[0164] While the embodiments of the present invention have been described above with reference to the attached drawings, those skilled in the art will appreciate that the present invention can be implemented in other specific forms without altering the technical spirit or essential features thereof. Therefore, the embodiments described above should be understood to be illustrative in all respects and not restrictive.
[0165] The functional brick according to the present invention, the wall construction method using the same, and the foundation floor of a structure can be applied to wall construction and the foundation floor of a structure.
Claims
1. In the case of hexagonal functional bricks stacked and laid to construct a wall, A functional brick for wall masonry, characterized in that at least one of the four corners of one side of the functional brick exposed to the inner and outer walls has a joining groove formed so that the end of a finishing board for finishing the floor and ceiling of a building can be horizontally joined and the end of a partition board for dividing the inner and outer walls into a grid can be joined.
2. In claim 1, A functional brick for masonry of a wall, characterized in that a lattice-shaped slit is formed by connecting grooves formed to be connected vertically and horizontally on one side of a wall constructed by stacking the functional bricks.
3. In claim 1, A functional brick for wall masonry, characterized in that the above-mentioned joining grooves are formed at the four corners of the inner and outer surfaces exposed to the inner and outer walls of the functional brick.
4. In claim 1, A functional brick for wall masonry, characterized in that the above-mentioned joining grooves are formed at three corners of the inner and outer surfaces exposed to the inner and outer walls of the functional brick.
5. In claim 1, A functional brick for wall masonry, characterized in that the above-mentioned joining groove is formed at two corners of the inner and outer surfaces exposed to the inner and outer walls of the functional brick.
6. A first step of constructing an inner wall by laying functional bricks according to any one of claims 1 to 5, wherein a joining groove is formed in at least one of the four corners of one side facing the outer wall; A second step of fitting the ends of the finishing plate into the upper and lower parts of the grid slits formed by the joining grooves of the inner wall; A third step of fitting the ends of the partition plates into the grid slits to partition the space between the upper and lower finishing plates; A fourth step of attaching insulation to the outer surface of the inner wall to insulate the space partitioned by the partition plate; A fifth step of attaching gypsum board to the outer surface of the above insulation; Step 6 of constructing an exterior wall by laying bricks on the outside of the above plasterboard; Step 7: Finishing the exterior wall with exterior finishing material; A method for constructing a wall using functional bricks, characterized by including:
7. Corner bricks constructed at the corners of the ground with columns that support the load of the structure; Formwork bricks constructed along the edge of the ground to connect the above corner bricks; and Foundation bricks constructed to form the foundation of the ground divided by the above formwork bricks and the above corner bricks; Foundation floor of a structure using functional bricks including:
8. In claim 7, The above corner bricks are, A corner block that is formed with a joint groove on the upper surface and is installed at the corner of the dug-up ground. A corner pile member inserted to secure the above corner block to the ground, and A foundation floor of a structure using functional bricks, characterized in that it includes a column that is joined to the joining groove of the corner block and supports the load of the structure.
9. In claim 8, The above corner pile member is, A corner pile steel pipe inserted into the ground through a corner pile hole formed in the center of the above-mentioned joint groove. Corner pile steel bar joined to the inside of the above corner pile steel pipe, and A foundation floor of a structure using functional bricks, characterized in that it includes mortar that fills the space between the corner pile steel bar and the corner pile steel pipe.
10. In claim 7, The above formwork bricks are, Block formwork with cavities, Formwork pile members inserted to secure the above block formwork to the ground, A steel beam inserted into the cavity of the block formwork fixed to the ground by the above formwork pile member, and A foundation floor of a structure using functional bricks, characterized in that it includes a formwork block formed by curing mortar injected into the cavity of the formwork block into which the above-mentioned shaped steel is inserted.
11. In claim 10, The above formwork pile members are, A formwork pile steel pipe inserted into the ground through a formwork pile hole formed in the above formwork pile member. Formwork pile steel bar joined to the inside of the above formwork pile steel pipe, and A foundation floor of a structure using functional bricks, characterized in that it includes mortar that fills the space between the formwork pile steel bar and the formwork pile steel pipe.
12. In claim 7, The above foundation bricks are, Foundation blocks with foundation pile holes formed, and A foundation floor of a structure using functional bricks, characterized by including a foundation pile member penetrating the foundation pile hole to secure the foundation block to the ground.
13. In claim 12, The above base pile member is, A foundation pile steel pipe inserted into the ground through the above foundation pile hole. Foundation pile steel bar joined to the inside of the above foundation pile steel pipe, and A foundation floor of a structure using functional bricks, characterized in that it includes mortar that fills the space between the foundation pile reinforcing bar and the foundation pile reinforcing tube.
Citation Information
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