Inkjet recording method on cardboard liners and apparatus therefor

Abstract

A method of image recording on coated cardboard liners, comprising following steps a. Providing a coated card board liner; and b. Applying a corona or plasma treatment to a recording region S of a surface of the coated card board liner; and c. Applying drops of an aqueous pre-treatment liquid to at least a part of the recording region S, the pre-treatment liquid comprises a fixing agent and a resin; and d. Attaching an aqueous inkjet ink onto at least a part of the recording region S, the aqueous inkjet ink comprises a pigment and a water- soluble organic solvent. A recording apparatus for performing the image recording method is provided.

Description

Inkjet recording method on cardboard liners and apparatus thereforDescriptionTechnical Field

[0001] The present invention relates to an inkjet recording method and an inkjet recording apparatus. More specifically, the present invention relates to an inkjet recording method and an inkjet recording apparatus in which image quality is improved on a paper recording medium in a two liquid type inkjet recording process.Background Art

[0002] Inkjet printing technology is a growing area of printing of liners for corrugated packaging, for corrugated cardboards and folding cardboards. In printing of liners for cardboards, usually flexographic printing or offset printing is performed for applying a pre-coat or primer.

[0003] Nowadays, there is a growing area of digital printing of liners for corrugated packaging, corrugated cardboards and folding cardboard. Primers or pre-treatment liquids improve the image quality of the printed image. The possibility to apply a pre-treatment liquid, only on the parts which will carry the image, makes it possible to reduce the total consumption of the pre-treatment liquid in the printing job.

[0004] To obtain high quality images, the pre-treatment liquid is capable of receiving ink and holding or fixing colorants in the ink to a greater degree than a substrate not treated with a pre-treatment liquid. In particular, the pre-treatment liquid is capable of holding or fixing colorants at or near the surface of the substrate so that colour gamut of the printed image may be improved and bleeding and feathering of the coloured ink considerably reduced compared to a substrate that is not treated with the pre-treatment liquid.

[0005] Printed images onto packaging material such as corrugated cardboard and folding cardboard need to show mechanical resistance against rubbing and scratching. To achieve this, resins are included in the aqueous inkjet ink. However, it is known that resin may impact the jettingreliability because of changing viscoelastic properties of the ink, especially at high printing speed. It is also known that resins may have a negative impact on the stability of the ink due to interactions with the dispersed pigment particles.

[0006] Therefore, it is sometimes advantageous to also use resins in the pretreatment liquid such that the amount of the resins in the inkjet ink is reduced or omitted without negatively impacting the physical properties of the printed images such as mechanical resistance and solvent & water resistance.

[0007] WO 2018 / 017089 describes a sprayable pre-treatment liquid for corrugated linerboard or containerboard packaging as packaging material. The pre-treatment liquid composition contains a polyvalent metal salt, a wax, a dispersing agent, a latex and water. The latex includes monomers such as styrene, 1 ,3-butadiene, acrylonitrile or combinations thereof.

[0008] W02023 / 001650 discloses a jettable pre-treatment composition for corrugated printing including a water-soluble multi-valent metallic salt, a wax, a non-ionic dispersant and a resin particle. Although the pretreatment composition may be jettable, in the preferred embodiments, the pre-treatment composition is coated at a layer thickness of 4 pm.

[0009] US2015 / 174939A, DE10202120411A and DE102015218325A disclose an image recording method including modifying a surface by a surface modification of the recording surface of an ink low-absorbing or nonabsorbing recording medium, adhering a reaction liquid containing a flocculant to the recording surface after the modifying of the surface. The reaction liquid does not contain a fixing agent and a resin.

[0010] In the printing industry of packaging materials there is a tendency of increased productivity demanding high printing speeds and the use of single pass printer equipment in combination with high conveying speeds of cardboard liners.

[0011] Due to this, it is observed that the pre-treatment liquid drops are hardly dried before the inkjet ink drops are adhered to the pre-treated substrate. This is even more pronounced when the paper liner as the substrate is acoated liner which shows a low ink absorptivity leading to a reduced ink absorption speed.

[0012] US 1053085055 discloses a recording method wherein the inkjet ink is adhered within 30 s after the application of a pre-treatment liquid onto a coated paper substrate. The pre-treatment liquid drops are dried by heating the substrate. However, this implies an extra heating equipment which increases cost and complexity of the printing equipment.

[0013] One of the disadvantages of undried pre-treatment drops when adhering ink drops in printing an image containing solids, is the occurrence of unevenness and white stripes in the solid areas of the printed image. This is more pronounced in solid areas of composite colours (green, red, blue and black) which contain high ink loads.

[0014] To reduce the negative effect of undried pre-treatment drops in the image forming process, the amount of applied pre-treatment liquid has to be reduced to a level which is insufficient to obtain an acceptable level of colour fixing. Due to the decreased amount of applied pre-treatment liquid an unacceptable bleeding and feathering in the printed image is observed.

[0015] Therefore, there is still a need for a recording method which provides acceptable image quality of the inkjet printed images onto coated cardboard liners and showing an increased mechanical resistance against rubbing off the printed image from the liner or cardboard.Summary of invention

[0016] It is an objective of the present invention to provide a solution to the above stated problems. The objective has been achieved by providing an image recording method as defined in Claim 1.

[0017] It is another embodiment of the invention to provide an inkjet recording apparatus as defined in Claim 15.

[0018] Other features, elements, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of preferred embodiments of the present invention. Specific embodiments of the invention are also defined in the dependent claims Brief description of drawings

[0019] Fig. 1 : Pattern used for inkjet printing for the evaluation of the image quality of images obtained. The pattern contains solid areas and negative text with different size ranging from 1 pt to 16 pt.Description of embodimentsA. Image recording Method

[0020] The image recording method according to the invention comprises the following steps: a. Providing a coated card board liner; and b. Applying a corona or plasma treatment to a recording region S of a surface of the paper liner or cardboard; and c. Applying drops of an aqueous pre-treatment liquid to at least the recording region S of the surface of the paper liner or cardboard via an inkjet printing head, the pre-treatment liquid comprises a fixing agent and a resin; and d. Attaching an aqueous inkjet ink to at least a part of the recording region S of the surface of the paper liner or cardboard, the aqueous inkjet ink comprises a pigment and a water-soluble organic solvent..

[0021] It has been observed that by applying a corona discharge treatment or a plasma treatment to coated cardboard liners, preferably prior to applying pre-treatment liquid drops, the image quality of the printed image is substantially improved. This improvement corresponds to a substantial decrease of unevenness of the solid areas in the image. Due to this decrease, the amount of pre-treatment liquid is less to be limited which leads to an excellent fixing of the pigments of the aqueous inkjet ink. This excellent fixing assures an acceptable feathering and bleeding at the edges of the printed image between printed and unprinted areas such as text, lines and solids.

[0022] Without being bound by a theory, it is thought that spreading of aqueous inkjet drops onto pre-treatment drops which are still in a liquid state (because they were not yet absorbed by the paper liner, nor were the solvents in the drops evaporated before adhering inkjet drops), is insufficient due to the low surface energy of the pre-treatment liquid to assure homogenous spreading of the ink drops.

[0023] A corona discharge or plasma treatment of the coated cardboard liner, prior to the application of the inkjet ink drops increases the surface energy (SFE) of the coated cardboard liner. This will help in an increased spreading of the aqueous inkjet ink drops adhered on the coated cardboard liner, resulting in even solid image areas without stripes and / or white spots.A.1. Providing a coated cardboard liner

[0024] Coated cardboard liners are provided in the folding cardboard and corrugated cardboard printing industry. The term ‘cardboard liners’ refers to paper (as sheets or web), folding-carton board, the top-liner of corrugated-carton boards, and the top-liner of corrugated boards. The method according to the invention comprises the provision of a coated cardboard liner as a web and / or as separate sheets.

[0025] The coating provided on a cardboard liner reduces the strong ink absorption in the gaps between the cellulose fibres. A too high ink absorption by the gaps between the paper fibres results in an insufficient colour density due to insufficient colorants present at the surface of the paper liner and a too high absorption by the fibres leads to feathering of ink resulting in unsharp edges between printed areas and unprinted areas.

[0026] The coating applied on cardboard liners in order to improve image quality comprises resins such as poly styrene acrylic binders. One of the effects of these resins is to limit the absorption of the ink drops into the cardboard liner. This leads to low-absorptive coated cardboard liners being a "recording medium of which the quantity of water absorption from the start of contact to 30 ms1 / 2is 10 ml / m2or less according to the Bristow method ". The Bristow method is widely used as a method for measuring the liquid absorption amount in a short period of time and has been adopted by Japan Technical Association of the Pulp and Paper Industry (Japan TAPPI). The details of the testing method are described in the standard No. 51 "Paper and Paperboard-liquid absorbability testing method-Bristow method" of the "JAPAN TAPPI paper and pulp testing method 2000 version".

[0027] Another effect of binders present into the surface of coated card board liners is that the surface energy (determined via contact angle measurements with water and diiodo methane) can be relatively low, such as from 20 mJ / m2or more and 60 mJ / m2or less.

[0028] The corona or plasma treatment according to this invention may increase the surface energy of the coated cardboard liner with a value of 5 to 25 mJ / m2.A.2. Applying a corona or plasma treatment.

[0029] In the method according to the invention, a corona discharge treatment or plasma treatment is applied to a recording region S of at least one surface of the coated cardboard liner.

[0030] Plasma treatment (also referred to as electrical discharge treatment) is widely used to promote adhesion of a variety of organic and inorganic layers to organic polymer substrates. Examples of the use of electrical discharge treatments are found in US 5538841 and references cited therein. A variety of treatment geometries (i.e. positioning of the article to be treated relative to the discharge electrodes, shape of the electrodes, and shape of the article to be treated) are possible (see US3288638 and US3309299). The electrical discharge or plasma treatment can be performed in the presence of a variety of gases including air (comprising oxygen and nitrogen), oxygen, nitrogen, etc. to impart the desired surface chemistries for improved dot spread.

[0031] Plasma treatment includes corona discharge treatment (CDT), sometimes also referred to as glow discharge treatment, a common technique in the industry for treatment of surfaces at atmospheric pressures. See, for example, R. H. Cramm and D. V. Bibee, Tappi, 65 (8), pp. 75-8 (1982); and W. J. Ambusk, US3549406. Techniques and apparatus for treating continuous sheets or rolls of material (i.e., webs), in which a web is conveyed through an electrical discharge zone, are described in US6399159 and US6149985 to Grace et al., both patents hereby incorporated by reference.

[0032] For treatment of a web or separate sheets in a printing equipment, a suitable dose parameter for the corona discharge or plasma treatment can be calculated based on the delivered power of the discharge equipment, the width of the treatment zone and the conveying speed of the web or sheets of coated card board liner: Dose=Power / [width x conveying speed]. In one embodiment, using corona discharge treatment in air, doses in the range of about 5 to 25 J / m2, are used to provide improvement of image quality.A.3. Applying drops of an aqueous pre-treatment liquid

[0033] After having applied a corona discharge or plasma treatment, droplets of an aqueous pre-treatment liquid comprising a fixing agent and a resin are applied onto a recording region S of a surface of the treated coated cardboard liner. The droplets are preferably applied via a droplet discharge device.

[0034] The means for applying the pre-treatment liquid drops according to the image recording method of the invention, is preferably selected from a spraying equipment, an inkjet printhead, a valve jet printhead.

[0035] In case of an ink jet printhead, it is possible to discharge the pre-treatment liquid from a nozzle of a line head or a scanning head. In a system which uses a line head, it is possible to apply drops of pre-treatment liquid to the recording region S by fixing the head, moving the cardboard liner in a subscanning direction, and operating during the movement to discharge pretreatment liquid droplets. In addition, in a scanning system, it is possible to apply droplets of pre-treatment liquid onto the recording region S of the cardboard liner by moving the head in a main scanning direction and fixing the cardboard liner.

[0036] When the pre-treatment liquid drops are applied to the recording region S by using an inkjet print head, it is preferable that the mass of the pretreatment liquid per droplet (1 dot) is equal to or smaller than 10 ng / drop and equal to 1 ng / drop or more. The mass of the pre-treatment liquid per drop is preferably equal to or smaller than 7 ng / drop and equal to 1ng / drop or more. Further preferably equal to or smaller than 5 ng / drop and equal to 1 ng / drop or more.

[0037] If the mass of the pre-treatment liquid per droplet is within these limits, it is possible to apply the multivalent metal salt and resin uniformly to the recording region S.

[0038] If the mass of the pre-treatment liquid per droplet is below these limits, the amount of fixing agent deposited is insufficient to guarantee sufficient fixing of the colorants of the inkjet ink to be applied, leading to unacceptable bleeding and feathering at the edges of the printed image. At the same time, the amount of resin applied will also be insufficient to guarantee acceptable physical properties of the printed image.

[0039] If the mass of the pre-treatment liquid per droplet is above these upper limits, drying of the pre-treatment liquid droplets after adhering the inkjet droplets is a problem at printing speeds of 30 m / min or more.

[0040] It is preferable to discharge the pre-treatment liquid as liquid droplets onto the recording region S of a surface treated cardboard liner by means of an inkjet print head having a specific print resolution. The print resolution is determined by the nozzle density, the addressability of the nozzles and the conveying speed of the cardboard liner (in the fixed line head print mode) I scanning speed (in the fixed paper line mode). The print resolution is preferably 200 dpi or more x 200 dpi or more, more preferably 600 dpi or more x 600 dpi or more, and even more preferably 1200 dpi or more x 1200 dpi or more.

[0041] The upper limit of the print resolution is not limited, but is preferably 3600 dpi or less x 3600 dpi or less. Print resolutions above this upper limit would negatively impact the printing speed too much, resulting in a low productivity.

[0042] It has been observed that, when using an inkjet print head at a print resolution of 200 dpi x 200 dpi, more preferably of 600 dpi x 600 dpi, most preferably of 1200 dpi x 1200 dpi, the drop density of the pre-treatment liquid in the recording region S should be reduced by omitting the discharge of drops. In another embodiment, it is also possible, starting from a 600 dpi X 600 dpi pixel matrix, more preferably from a 1200 dpi x800 dpi pixel matrix, most preferably from a 1200 dpi x 1200 dpi pixel matrix to selectively generate drops. In both embodiments, preferably, the drop density of pre-treatment liquid drops comprising a fixing agent and a resin is from 110 drops / mm2to 1600 drops / mm2, preferably from 220 drops / mm2to 1600 drops / mm2. The drop density is the number of pretreatment liquid droplets which are discharged in a predetermined area.

[0043] If the drop density of the pre-treatment liquid is lower than the above lower limit, insufficient pre-treatment liquid is applied onto the recording region which will lead to insufficient fixing of the colorants of the coloured inkjet inks when they are adhered to the recording region. Insufficient fixing results in bleeding in the printed image. If the drop density of the pretreatment liquid (in liquid state) is higher than the above mentioned upper limit, it is observed that unevenness of the solid areas (white stripes, white spots) of the printed image is increased to an unacceptable level.

[0044] In order to achieve a drop density within the above mentioned ranges, drops may be selectively generated according to an image defined by the resolution of the print head used and its firing frequency or drops may be selectively omitted from an image generating drops according to an image defined by the resolution of the printhead used and its firing frequency.

[0045] The omission of the discharge of drops can be achieved by skipping the discharge of nozzles in a structured way (e.g. every xthpixel) or in a semirandom way via halftoning methods. In another embodiment the generation of discharge of drops can be done in a structured way (e.g. every xthpixel) or in a semi-random way via halftoning methods. Dithering and error diffusion halftoning techniques can be used to achieve the semirandom way of generating drops or skipping the discharge of nozzles.

[0046] The composition of the aqueous pre-treatment liquid, comprising a multivalent metal salt and a resin is described in § B.1.

[0047] A preferred inkjet print head for the discharge of pre-treatment liquid drops is a piezoelectric inkjet head. Piezoelectric inkjet discharging is based on the movement of a piezoelectric ceramic transducer when a voltage is applied thereto. The application of a voltage changes the shape of the piezoelectric ceramic transducer in the print head creating a void,which is then filled with aqueous pre-treatment liquid. When the voltage is again removed, the ceramic expands to its original shape, discharging a drop of pre-treatment liquid from the inkjet print head. However, the discharging of the pre-treatment liquid according to the present invention is not restricted to piezoelectric inkjet printing. Other inkjet print heads can be used and include various types, such as a continuous type, a thermal print head type, a Memjet-type of head and a valve jet type.

[0048] In a preferred embodiment, the discharging system of the pre-treatment liquid may be configured to recirculate the pre-treatment liquid prior to printing. A particularly useful inkjet head to discharge the pre-treatment liquid of the invention, is from the type that includes a recirculation of the liquid within the head such as through-flow heads as disclosed in WO 2006 / 030235 A2 and WO 2006 / 064036 A1. This type of inkjet head is very suitable to be incorporated in a printing system comprising a through-flow print head having one or more nozzles for ejecting drops of a pretreatment liquid. The liquid circulation system for feeding and circulating the pre-treatment liquid through the print head, comprises an ink tank for containing the pre-treatment liquid, a supply buffer tank for receiving the pre-treatment liquid from the main tank and supplying the pre-treatment liquid to the through-flow print head, a return manifold for receiving the pre-treatment liquid from the through-flow print head and returning pretreatment liquid to the main ink tank via a pump.

[0049] After discharging the pre-treatment liquid drops onto the recording region S, the drops may be partially dried before aqueous inkjet drops are adhered to at least the recording region S.The drying of the pre-treatment liquid drops can be performed by applying an air flow and or apply heating. The heating step is then performed by using heat sources; examples include equipment for forced-air heating, radiation heating such as IR-radiation, including NIR-, CIR- and SWIR radiation, conduction heating, high-frequency drying, and microwave drying.A.4. Attaching an aqueous inkjet ink onto the recording region S.

[0050] After the application of the pre-treatment liquid onto the recording region S of the coated cardboard liner, an aqueous inkjet ink is applied onto at least a part of the recording region S such as to obtain a printed image. More preferably, the aqueous inkjet ink may be attached to the pre-treatment liquid drops already present onto the surface of the coated cardboard liner.

[0051] The inkjet ink comprises a pigment and a water-soluble solvent. A preferred method of applying the aqueous inkjet ink is by means of an ink jetting technique. For preferred inkjet heads, see § A.3.

[0052] After having applied the aqueous inkjet ink onto at least a part of the recording region S, such that an image is formed, the image may be dried.

[0053] The drying step of the image can be performed by applying an airflow and or apply heating. The heating step must be performed by using heat sources; examples include equipment for forced-air heating, radiation heating such as IR-radiation, including NIR-, CIR- and SWIR radiation, conduction heating, high-frequency drying, and microwave drying.

[0054] Examples of the heating process include, but are not limited to, heat press, atmospheric steaming, high-pressure steaming, and THERMOFIX. Any heat source can be used for the heating process; for example, an infrared ray lamp is employed.A.5. Application of a varnish

[0055] After having applied the aqueous inkjet ink to at least a part of the recording region S, a varnish may be applied onto at least a part of the image obtained by the application of the aqueous inkjet ink.

[0056] In one of the embodiments of the invention, the varnish is applied on nonimage areas, more specifically on non-image areas which contain a pretreatment liquid.

[0057] All well-known conventional methods can be used for coating or printing the varnish onto at least a part of the image. Examples of the method include air knife coating, blade coating, roll coating, gravure coating and spraying. The advantage of the coating or printing technique is that thick varnish layers in one pass of the recording medium can be obtained to assure sufficient rub resistance of the image.

[0058] The varnish is preferably applied via a jetting technique which allows to apply the varnish selectively onto the image. This means of applying the varnish composition, which is preferably according to an image, has the advantage that the amount of required varnish material is substantially lower than with the other application methods. The jetting heads suitable for jetting the varnish are the same as described in § A.3.

[0059] Finally, the applied varnish is dried according to one of the ways described above for drying the pre-treatment liquid or the aqueous inkjet ink.B. Pre-treatment liquid, aqueous inkjet ink and varnish compositions B.1. Aqueous pre-treatment liquid

[0060] The aqueous pre-treatment liquid to be used in the method according to the invention comprises a fixing agent. The fixing agent serves to crash, precipitate or destabilize the ink colorants such as dyes or pigments and hence fix them to the substrate. This leads to an improved image quality (less bleeding, less feathering, less coalescence).

[0061] The fixing agent is preferably a multivalent metal salt or a cationic polymer.

[0062] The multivalent metal salt may be present in the pre-treatment liquid to improve image quality of the inkjet printed image. Generally, the multivalent metal salt may be any water-soluble multivalent metal salt. In specific examples, the multivalent metal salt may include pure or hydrated forms of calcium chloride (CaCh), magnesium chloride (MgCh), magnesium sulfate (MgSO4), aluminium chloride (AICH), calcium nitrate (Ca(NO3)2), magnesium nitrate (Mg(NO3)2), magnesium acetate (Mg(CH3COO)2), zinc acetate (Zn(CHsCOO)2) calcium propionate (Ca(C2H5COO)2), or a combination thereof. In further examples, the multivalent metal salt may include a metal cation selected from calcium, copper, nickel, magnesium, zinc, barium, iron, aluminium, chromium, or another multivalent metal.

[0063] Polymeric cationic polymers, suitable as fixing agent in the pre-treatment liquid contain either guanidinium or fully quaternized ammonium functionalities, such as quaternized polyamine copolymers. Generally, the weight average molecular weight (Mw) of the cationic polymer allowsviscosity less than 25 cP at 25°C (measured on a Brookfield viscometer). Typical Mw are less than 500.000, and in one aspect, less than 50.000.

[0064] Suitable classes of cationic polymers that can be used include, but are not limited to, quaternized polyamines, dicyandiamide polycations, diallyldimethyl ammonium chloride copolymers, quaternized dimethylaminoethyl(meth)acrylate polymers, quaternized vinylimidizol polymers, alkyl guanidine polymers, alkoxylated polyethylene imines, and mixtures thereof.

[0065] The medium of the pre-treatment liquid according to the invention contains water as a vehicle but may include one or more water-soluble organic solvents.

[0066] The one or more organic solvents may be added for a variety of reasons. For example, it can be advantageous to add a small amount of an organic solvent to improve the dissolution of a compound in the pre-treatment liquid to be prepared, to obtain better penetration in porous substrates or to prevent fast drying of the pre-treatment liquid at the nozzle of the inkjet head. Preferable water-soluble organic solvents are polyols (e.g., ethylene glycol, glycerin, 2-ethyl-2-(hydroxymethyl)-1 ,3-propanediol, tetraethylene glycol, triethylene glycol, tripropylene glycol, 1 ,2,4-butanetriol, diethylene glycol, propylene glycol, dipropylene glycol, butyleneglycol, 1 ,6- hexanediol, 1 ,2-hexanediol, 1 ,5-pentanediol, 1 ,2-pentanediol, 2,2- dimethyl-1 ,3-prapanediol, 2-methyl-2,4-pentanediol, 3-methyl-1 ,5- pentanediol, 3-methyl-1 ,3-butanediol, and 2-methyl-1 ,3-propanediol), N- hydroxyethyl-pyrrolidon, N-butyl-pyrrolidon, amines (e.g., ethanolamine, and 2-(dimethylamino)ethanol), monohydric alcohols (e.g., methanol, ethanol, and butanol), alkyl ethers of polyhydric alcohols (e.g., diethylene glycol monomethyl ether, diethylene glycol monobutyl ether, triethylene glycol monomethyl ether, triethylene glycol monobutyl ether, ethylene glycol monomethyl ether, ethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monobutyl ether, and dipropylene glycol monomethyl ether), 2,2'-thiodiethanol, amides such as N,N-dimethylformamide, heterocycles such as 2-pyrrolidone and N-methyl-2-pyrrolidone, and acetonitrile. The humectant is preferably added to the pre-treatment liquid formulation in an amount of 0.1 to 35 wt.% based on the total weight of the liquid.

[0067] The pre-treatment liquid according to the invention comprises a resin. The resin is selected from a group consisting of an aqueous soluble carboxyl containing polymer or salt thereof, a carboxylic acid anhydride containing polymer, a poly(urethane) or copolymer thereof, an acrylate or copolymer thereof, a poly(ester) or copolymer thereof and a poly(styrene) or copolymer thereof, with the proviso that if the resin is a resin particle in the aqueous pre-treatment liquid, it is stabilized by a non-ionic group or nonionic or amphiphilic compound.

[0068] In a preferred embodiment of the invention, the pre-treatment liquid for inkjet printing according to the invention comprises a carboxylic acid containing polymer or salt thereof or a carboxylic acid anhydride containing polymer. It is believed that carboxylic acid anhydrides are at least partially hydrolysed upon dissolving in the aqueous vehicle of the pre-treatment liquid to a carboxylic acid or salt thereof.

[0069] The effect of the use of carboxylic acid containing polymer or salt thereof or a carboxylic acid anhydride containing polymer in the pre-treatment liquid on image quality might be related to the interaction of these polymers with the fixing agent being multi valent metal ions or cationic polymers present in the pre-treatment liquid. The function of these fixing agents is to interact with the dispersed colorants from the ink such as dyes or pigments that are negatively charged such as to fix the colorants and avoid image bleed.

[0070] Without being bound to a theory, it is believed that the activity of the fixing agent is better controlled when the carboxylic acid functionalized polymers are present and as such an optimum in image sharpness and ink spreading can be obtained.

[0071] The carboxylic acid containing polymer or salt thereof or the carboxylic acid anhydride containing polymer in the pre-treatment liquid, is not limited to a specific polymer, but should preferably have an acid value equal to 950 mg KOH / g of polymer or less, and equal to 450 mg KOH / g ofpolymer or more, assuming that the carboxylic acid or salt thereof or carboxylic acid anhydride containing polymer is in its acid form. If the acid value is above this range, i.e. for maleic acid and fumaric acid based homopolymers the degree of polymerisation will be too low and consequently providing less interaction with the used multivalent salts leading to a poor ink spreading. If the acid value is below the above range, solubility of the polymer in the pre-treatment liquid may be too low to give sufficient image quality.

[0072] The acid number is defined in mg KOH / g polymer corresponding to the amount of carboxylic acid groups or carboxylate groups. The acid value can be determined either via titration or via calculation. An example of a titration method is described in ASTM D3644-06.

[0073] Preferable carboxylic acid containing polymers are homopolymers such as polyacrylic acid, poly itaconic acid, poly cratonic acid, polymethacrylic acid, poly(N-(2-hydroxyethyl)maleamic acid), poly(3-(aminocarbonyl)-3-butenoic acid), poly(4-amino-2-methylene-4-oxobutanoic acid) and poly(maleamic acid) and salts of the corresponding homopolymers.

[0074] Other preferable carboxylic acid containing polymers are modified anhydride homopolymers which are hydrolysed by water or a base such as KOH, NaOH, or a water-soluble organic base such as a water soluble mono-amine such as ethanol amine, ammonia and amine terminated polyethylene glycol, e.g. CAS registry number 65421-52-5, 171863-88-0, 33881-50-4 and 176703-83-6. Typical anhydride homopolymers or copolymers which can be used for a hydrolysis or post-modification are based on maleic anhydride and itaconic anhydride. When hydrolysed using a base, the carboxylic acid can be present as a salt.

[0075] Other preferable carboxylic acid or carboxylic acid anhydride containing polymers are copolymers such as poly(ethylene-co-maleic anhydride), poly(isobutylene-co-maleic anhydride), poly(isobutene-co-anhydride), poly(vinyl methyl ether-co-maleic anhydride), poly(vinyl acetate-co-crotonic acid), poly(styrene-co-maleic anhydride), poly(acrylic acid-co-maleic acid) and maleic acid-methyl vinyl ether copolymer and salts of the corresponding copolymers.

[0076] Further other preferable carboxylic acid or carboxylic acid anhydride containing polymers are copolymers of anhydride monoamine monomers such as maleamic acid = maleic acid monoamide, fumaric acid monoamide, 3-(carbamoyl)acrylic acid, 3-(aminocarbonyl)-3-butenoic acid, 4-amino-2-methylene-4-oxobutanoic acid, N-(2- hydroxyethyl)maleamic acid and maleimide monomers such as 3- pyrroline-2, 5-dione, 3-maleimidopropionic acid, N-(2- hydroxyethyl)maleimide, N-(2-aminoethyl)maleimide or salts of the corresponding copolymers, or reaction products of anhydride copolymers (e.g. maleic anhydride or itaconic anhydride) and a water soluble monoamine such as ethanol amine, ammonia and amine terminated polyethylene glycol.

[0077] Preferably the carboxylic acid containing polymer or salts thereof or carboxylic acid anhydride containing polymers have an Mw equal to 2000 g / mol or more. The molecular weight is determined via GPC using universal calibration using polyethylene glycol standards. When the Mw is equal or higher that 2000 g / mol, a further improvement in image quality is observed, especially in the spreading of the ink in printing of solids.

[0078] The amount of the carboxylic acid containing polymer or salt thereof or carboxylic acid anhydride containing polymer is preferably from 0.1 to 5 wt.%, more preferably from 0.2 to 4 wt.% based on the total weight of the pre-treatment liquid. An amount below this range does show insufficiently an improvement of the image quality. An amount above this range can lead to (i) a decrease in jetting performance as a too high polymer content is present in the liquid, (ii) solubility issues leading to sedimentation, (iii) a decrease in image sharpness and an increase in bleeding and feathering.

[0079] In another preferred embodiment of the invention, the resin in the pretreatment liquid may be a resin particle. The resin particle improves the mechanical and water resistance of the printed image. The resin of the resin particle is preferably selected from the group consisting of poly(urethanes) and copolymers thereof, acrylics and copolymers thereof, poly(esters) and copolymers thereof, poly(styrenes) and copolymers thereof. The resin particle is preferably stabilized by a non-ionic group or anon-ionic or amphiphilic compound. Non-ionic groups are to be understood as groups which are covalently linked to the resin particle.

[0080] In order to be compatible with multivalent metal salts or cationic polymers, the resin particle is preferably non-ionically stabilized.

[0081] For poly(urethane) dispersions, a non-ionic stabilization can be accomplished by use of polyether diols in the preparation of the poly(urethane) resin. The polyether diol preferably used in the present invention, is Ymer N180, Ymer N120, Ymer N90 or Tegomer D 3403, i.e. a -[2,2-bis(hydroxymethyl)butyl]-u)-methoxy-Poly(oxy-1 ,2-ethanediyl). These diols can be prepared from trimethylol propane oxetane (TMPO). A possible synthesis procedure is described by Fock, J.; Mohring, V., Polyether-1 ,2- and -1 ,3-diols as macromonomers for the synthesis of graft copolymers, 1. Synthesis and characterization of the macromonomers. Die Makromolekulare Chemie 1990, 191 (12), 3045-3057. In general, also other polyether 1 ,2- or 1 ,3-diols can be used.

[0082] For addition polymerization, e.g. preparation of polyacrylates, monomethacrylate or mono-acrylate terminated polyethers can be used for the preparation of graft copolymers with polyether side chains. Examples of suitable macromers for addition polymerisations are listed [0022-0024] of W02023 / 001650A.

[0083] A preferred resin particle incorporated in the pre-treatment liquid according to the invention, is based on polyurethane particle dispersions. In the polyurethane synthesis one can implement different polyols for obtaining suitable physical, mechanical or optical properties, such as adhesion towards the substrate used, water resistance, solvent resistance, weather resistance, scratch resistance, gloss or opacity, etc... Regularly used polyols are: polyether polyols, polyester polyols, polycarbonate polyols, polyamide polyol, polyacrylate polyols and polyolefine polyols. Besides the polymeric polyols also low molar mass diols can be used and diols which could have affinity for the aqueous phase such as dimethylol propionic acid. In order to get a good compatibility with fixing agents the use of water soluble polyether diols is preferred.

[0084] The amount of the resin particle in the pre-treatment liquid is between 1 wt.%, and 50 wt.%, preferably between 5 wt.% and 45 wt.%, more preferably between 20 wt.% and 40 wt.% with respect to the total solids content of the pre-coat composition. An amount exceeding these values has a negative effect on the jetting reliability of the pre-coat composition if it is applied via a jetting technique.Suitable commercially available Pll dispersions are eg. Vondic 2220, Vondic 1980NE supplied by Toyobo, Printrite DP375 and Printrite PD379 supplied by Lubrizol, Esacote PLI3511 supplied by Lamberti, Neorez R9340 available from DSM and 2019WTT001-3 available from BASF.

[0085] The pre-treatment liquid of the invention may further include a dispersant to improve storage stability of the liquid, preferably a non-ionic dispersant, preferably a non-ionic polymeric dispersing agent.

[0086] Suitable non-ionic dispersants are polymeric dispersing agents, non-ionic surfactants and segmented polymers, such as graft-, block-, star- branched, comb- or gradient copolymers. These polymeric dispersing agents are preferably amphiphilic structures having at least one segment which is soluble, dispersible or compatible in water-based media. The medium is not necessarily only water but can also be a mixture with other solvents. In water-based pre-treatment liquids and inkjet inks, other water- soluble solvents can be added such as propylene glycol, glycerol, dipropylene glycol monomethyl ether, 2-hydroxyethyl pyrolidone. At least one segment or part of the polymeric dispersing agent should be compatible with the solvent medium of the pre-treatment liquid and ink. Examples of suitable non-ionic surfactants as non-ionic dispersants are listed in [0033-0034] of W02023001650. Examples of suitable polymeric dispersants are listed in [0035-0039] of W02023001650.

[0087] The pre-treatment liquid according to the invention may also contain humectants. Humectants are preferably incorporated in a pre-treatment liquid, especially if this liquid has to be applied by means of a jetting technique such as inkjet or valve jet. Humectants prevent the clogging of nozzles. The prevention is due to its ability to slow down the evaporation rate of the pre-treatment liquid and inkjet ink, especially the water in theliquid. The humectant is preferably an organic solvent having a higher boiling point than water. Suitable humectants include triacetin, N-methyl-2- pyrrolidone, glycerol, urea, thiourea, ethylene urea, alkyl urea, alkyl thiourea, dialkyl urea and dialkyl thiourea, diols, including ethanediols, propanediols, propanetriols, butanediols, pentanediols, and hexanediols; glycols, including propylene glycol, polypropylene glycol, ethylene glycol, polyethylene glycol, diethylene glycol, tetraethylene glycol, and mixtures and derivatives thereof. A preferred humectant is glycerol.

[0088] The humectant is preferably added to the pre-treatment liquid formulation in an amount of 0.1 to 40 wt.% based on the total weight of the liquid.

[0089] The pre-treatment liquid may contain a surfactant. Any known surfactant may be used but preferably a non-ionic oxirane, mono(2-propylheptyl) ether or fatty alcohol alkoxylate or mixture of both is used.

[0090] A biocide may be added to the pre-treatment liquid composition to prevent unwanted microbial growth, which may occur over time. The biocide may be used either singly or in combination. Suitable biocides for the ink-jet ink of the present invention include sodium dehydroacetate, 2- phenoxyethanol, sodium benzoate, sodium pyridinethion-1 -oxide, ethyl p- hydroxybenzoate and 1 ,2-benzisothiazolin-3-one and salts thereof.

[0091] Preferred biocides are Proxel™ GXL and Proxel™ Ultra 5 available from ARCH UK BIOCIDES and BronidoxTM available from COGNIS.

[0092] A biocide is preferably added to the aqueous medium in an amount of 0.001 to 3 wt.%, more preferably 0.01 to 1.0 wt.%, each based on the total weight of the liquid.

[0093] The pre-coat composition may further comprise at least one thickener for viscosity regulation in the liquid. Suitable thickeners are hydrophilically modified PU thickeners (HEUR) like Thijet 170 from Lamberti and Polyacrylic esters like BYK LP-R21675 from BYK.

[0094] The thickener is added preferably in an amount of 0.01 to 20 wt.%, more preferably 0.1 to 10 wt.% based on the liquid.B.2. Aqueous inkjet ink

[0095] The aqueous inkjet ink as part of the method of the invention, comprise colorants such pigments. The pigments are preferably stabilized by anionic dispersing groups. The pigments can also be additionally stabilised by polymeric dispersants, surfactants or a combination thereof to achieve extra colloidal stability.

[0096] The aqueous medium of the ink contains water and one or more water- soluble organic solvents. Suitable water-soluble organic solvents are described in § B.1.In a preferred embodiment of the invention, the aqueous inkjet ink comprises a resin and / or a wax. The aqueous inkjet ink may further comprise a surfactant, a humectant, a biocide, a resin and a thickener as an additive. Suitable surfactants, humectants and biocides are described in § B.1.

[0097] The pigments in the aqueous inkjet ink according to the invention may be black, white, cyan, magenta, yellow, red, orange, violet, blue, green, brown, mixtures thereof, and the like. A colour pigment may be chosen from those disclosed by HERBST, Willy, et al. Industrial Organic Pigments, Production, Properties, Applications. 3rd edition. Wiley - VCH, 2004. ISBN 3527305769.

[0098] Suitable pigments are disclosed in paragraphs

[0128] to

[0138] of WO 2008 / 074548.

[0099] The pigment particles are dispersed in an aqueous medium using a polymeric dispersant, a surfactant or a combination thereof. Self- dispersible pigments can also be used. The latter prevents interaction of the polymeric dispersant with the dispersing groups of binders or capsules which may be included in the inkjet ink (see below).

[0100] A self-dispersible pigment is a pigment having on its surface covalently bonded anionic hydrophilic groups or salt-forming groups, that allow the pigment to be dispersed in an aqueous medium without using a surfactant or a resin.

[0101] The technology for making self-dispersible pigments is well-known. For example, EP1220879A discloses pigments having attached a) at least one steric group and b) at least one organic ionic group and at least oneamphiphilic counterion, wherein the amphiphilic counterion has a charge opposite to that of the organic ionic group that are suitable for inkjet inks. Also EP906371A discloses suitable surface-modified coloured pigment having attached hydrophilic organic groups containing one or more ionic groups or ionizable groups. Suitable commercially available self- dispersible colour pigments are, for example, the CAB-O-JET™ inkjet colorants from CABOT.

[0102] Pigment particles in inkjet inks should be sufficiently small to permit free flow of the ink through the inkjet-printing device, especially at the ejecting nozzles. It is also desirable to use small particles for maximum colour strength and to slow down sedimentation.

[0103] The average pigment particle size is preferably between 0.050 and 1 pm, more preferably between 0.070 and 0.300 pm and particularly preferably between 0.080 and 0.200 pm. Most preferably, the numeric average pigment particle size is no larger than 0.150 pm. The average particle size of pigment particles is determined with a Brookhaven Instruments Particle Sizer BI90plus based upon the principle of dynamic light scattering.

[0104] Suitable white pigments are given by Table 2 in

[0116] of WO 2008 / 074548. The white pigment is preferably a pigment with a refractive index greater than 1.60. The white pigments may be employed singly or in combination. Preferably titanium dioxide is used as pigment with a refractive index greater than 1.60. Suitable titanium dioxide pigments are those disclosed in

[0117] and in

[0118] of WO 2008 / 074548.

[0105] Also special colorants may be used, such as fluorescent pigments for special effects, and metallic pigments for printing a luxury look of silver and gold colours.

[0106] Suitable polymeric dispersants are copolymers of two monomers but they may contain three, four, five or even more monomers. The properties of polymeric dispersants depend on both the nature of the monomers and their distribution in the polymer. Co-polymeric dispersants preferably have the following polymer compositions:• statistically polymerized monomers (e.g. monomers A and B polymerized into ABBAABAB);• alternating polymerized monomers (e.g. monomers A and B polymerized into ABABABAB);• gradient (tapered) polymerized monomers (e.g. monomers A and B polymerized into AAABAABBABBB);• block copolymers (e.g. monomers A and B polymerized into AAAAABBBBBB) wherein the block length of each of the blocks (2, 3, 4, 5 or even more) is important for the dispersion capability of the polymeric dispersant;• graft copolymers (graft copolymers consist of a polymeric backbone with polymeric side chains attached to the backbone); and• mixed forms of these polymers, e.g. blocky gradient copolymers.

[0107] Suitable dispersants are DISPERBYK™ dispersants available from BYK CHEMIE, JONCRYL™ dispersants available from BASF and SOLSPERSE™ dispersants available from Lubrizol. Other suitable dispersants are Edaplan 482 from Miinzing. A detailed list of non- polymeric as well as some polymeric dispersants is disclosed by MC CUTCHEON. Functional Materials, North American Edition. Glen Rock, N. J.: Manufacturing Confectioner Publishing Co., 1990. p.110-129.

[0108] The polymeric dispersant has preferably a number average molecular weight Mn between 500 and 30000, more preferably between 1500 and 10000.

[0109] The polymeric dispersant has preferably a weight average molecular weight Mw smaller than 100,000, more preferably smaller than 50,000 and most preferably smaller than 30,000.

[0110] The pigments are preferably present in the range of 0.01 to 15 %, more preferably in the range of 0.05 to 10 % by weight and most preferably in the range of 0.1 to 5 % by weight, each based on the total weight of the inkjet ink. For white inkjet inks, the white pigment is preferably present in an amount of 3% to 40% by weight of the inkjet ink, and more preferably 5% to 35%. An amount of less than 0.01 % by weight cannot achieve sufficient covering power.

[0111] In a preferred embodiment of the invention the aqueous ink comprises a pigment which is encapsulated by means of a cross-linked polymeric shell.Encapsulated pigments provide printed images having improved physical properties such as water resistance and dry rub resistance with respect to pigments dispersed by means of un-cross-linked polymers.Suitable encapsulated pigments are provided by Lubrizol as Diamond HSDX-dispersions and by Fujifilm as RxD pigment dispersions such as APD1000 and APD4000 premium dispersions.

[0112] The inkjet ink composition according to the invention may comprise a resin. The resin is often added to the inkjet ink formulation to achieve a good adhesion of the pigment to the recording medium. The resin is preferably a polymer and suitable resins can be an acrylic based resin, a urethane resin or a wax.

[0113] The polyurethane resin is to be incorporated in the ink formulation as a dispersion and may be selected from the group consisting of aliphatic polyurethane dispersions, aromatic polyurethane dispersions, anionic polyurethane dispersions, non-ionic polyurethane dispersions, aliphatic polyester polyurethane dispersions, aliphatic polycarbonate polyurethane dispersions, aliphatic acrylic modified polyurethane dispersions, aromatic polyester polyurethane dispersions, aromatic polycarbonate polyurethane dispersions, aromatic acrylic modified polyurethane dispersions or a combination of two or more of the above.

[0114] A preferred urethane resin to be used as dispersion in the ink of the invention is a polyester resin including a structural unit containing a urethane bond. Among such resins, a water-soluble or water-dispersible urethane-modified polyester resin is preferred. It is preferable that the urethane-modified polyester resin include at least one structural unit derived from a hydroxyl group-containing polyester resin (polyester polyol) and at least one structural unit derived from an organic polyisocyanate.

[0115] Furthermore, the hydroxyl group-containing polyester resin is a resin formed by an esterification reaction or transesterification reaction between at least one polybasic acid component and at least one polyhydric alcohol component.

[0116] A preferred polyurethane resin to be included in the ink of the invention is a polyurethane resin obtainable by reacting a polyester polyol, a polyetherdiol, a polyol containing an anionic group and a polyisocyanate. A particular preferred polyurethane resin is a polyurethane resin obtainable by reacting a polyester polyol, a polyether diol, a polyol containing an anionic group and a polyisocyanate, and wherein the polyester polyol is obtained by reacting an aromatic polycarboxylic acid and a polyol. Examples of suitable polyurethane resins and their preparations are disclosed in the patent application EP3532545A.

[0117] Some examples of suitable polyurethane dispersions are NEOREZ R-989, NEOREZ R-2005, and NEOREZ R-4000 (DSM NeoResins); BAYHYDROL UH 2606, BAYHYDROL UH XP 2719, BAYHYDROL UH XP 2648, and BAYHYDROL UA XP 2631 (Covestro); DAOTAN VTW 1262 / 35WA, DAOTAN VTW 1265 / 36WA, DAOTAN VTW 1267 / 36WA, DAOTAN VTW 6421 / 42WA, DAOTAN VTW 6462 / 36WA (Allnex); and SANCURE 2715, SANCURE 20041 , SANCURE 2725 (Lubrizol Corporation), for example, or a combination of two or more of the above.

[0118] Acrylic based resins include polymers of acrylic monomers, polymers of methacrylic monomers, and copolymers of the aforementioned monomers with other monomers. These resins are present as a suspension of particles having an average diameter of about 30 nm to about 300 nm. The acrylic latex polymer is formed from acrylic monomers or methacrylic monomer residues. Examples of monomers of the acrylic latex polymer include, by way of illustration, acrylic monomers, such as, for example, acrylate esters, acrylamides, and acrylic acids, and methacrylic monomers, such as, for example, methacrylate esters, methacrylamides, and methacrylic acids. The acrylic latex polymer may be a homopolymer or copolymer of an acrylic monomer and another monomer such as, for example, a vinyl aromatic monomer including, but not limited to, styrene, styrene butadiene, p-chloromethylstyrene, divinyl benzene, vinyl naphthalene and divinylnaphthalene.

[0119] Some examples of suitable acrylic latex polymer suspensions are, JONCRYL 537 and JONCRYL 538 (BASF Corporation, Port ArthurTX); CARBOSET GA-2111 , CARBOSET CR-728, CARBOSET CR-785, CARBOSET CR-761 , CARBOSET CR-763, CARBOSET CR-765,CARBOSET CR-715, and CARBOSET GA-4028 (Lubrizol Corporation); NEOCRYL A-1110, NEOCRYL A-1131 , NEOCRYL A-2091 , NEOCRYL A- 1127, NEOCRYL XK-96, and NEOCRYL XK-14 (DSM); and BAYHYDROL AH XP 2754, BAYHYDROL AH XP 2741 , BAYHYDROL A 2427, and BAYHYDROL A2651 (Bayer), for example, or a combination of two or more of the above.

[0120] The concentration of the resin in the inkjet ink according to the invention is at least 1 wt.% and preferably lower than 30 wt.%, more preferably lower than 20 wt.% with respect to the total weight of the ink.

[0121] The aqueous inkjet ink of the invention may also comprise a wax. The wax in the ink improves wet rub or wet scratch resistance of the printed layer.

[0122] As such, the wax may be polyethylene waxes, petroleum waxes, paraffin waxes, carnauba waxes, polypropylene waxes, crystalline and microcrystalline waxes, amide waxes (oleamide, stearamide, erucamide, cyclic amide, etc... ), and combinations thereof. In an aspect of the invention, the wax may be a high density polyethylene wax.

[0123] In an aspect of the invention, the wax may be a polyethylene wax or modified paraffin wax. An example of polyethylene wax includes high density polyethylene (HDPE) wax, which has a density ranging from about 0.93 g / ml to 0.97 g / ml.

[0124] An example of modified paraffin wax particles includes paraffin wax that has been modified to improve dispersability in water, e.g., via emulsification. The modified paraffin wax may be surface modified, chemically modified, etc.

[0125] Some specific examples of wax that may be used include those of the JONCRYL Wax series (such as JONCRYL Wax 22, JONCRYL Wax 26, and JONCRYL Wax 120 available from BASF Corp.), those of the AQUACER series (such as AQUACER 498, AQUACER 501 , AQUACER 505, AQUACER 513, AQUACER 530, AQUACER 531 , AQUACER 535, AQUACER 537, AQUACER 539, and AQUACER 552 available from BYK- Gardner, Columbia, Md. ) and Liquilube 404E from Lubrizol .

[0126] The wax may be present in the ink in an amount ranging from 3 to 30 wt. %, more preferably from 5 to 25 wt.%, relative to the total solids weight of the ink.

[0127] The inkjet ink composition according to the invention may comprise a capsule. Capsules, more preferably, nanocapsules are often incorporated in inkjet ink formulations to encapsulate colouring agents (US2009227711A, JP2004075759) or to encapsulate reactive ingredients which can cross-link. Particularly useful are the nanocapsules disclosed in WO201 5158649 [0037-0110]: The nanocapsules have a polymeric shell surrounding a core containing reactive chemistry. The shell material includes polyureas, polyurethanes, polyesters, polycarbonates, polyamides, melamine based polymers and mixtures thereof, with polyureas and polyurethanes being especially preferred. Other particularly useful nanocapsules are disclosed in WO2016165970 [0051-0138]: the nanocapsules are self-dispersable and include a dispersing group covalently coupled to the shell polymers. The core of the nanocapsules in WO201 5158649 [0037-0110] and WO2016165970 [0051-0138] comprise reactive chemistry which is able to form a reaction product upon application of heat and / or light, allowing a wide variety of substrates to be addressed. Other suitable reactive chemistry is the one which is activated upon radiation as described in WO2015158649 [0068-0110], The capsules are preferably present in the inkjet ink in an amount of no more than 30 wt.%, preferably between 5 and 25 wt.% based on the total weight of the ink.

[0128] The ink composition may contain a surfactant. Any known surfactant may be used but preferably a glycol surfactant and / or an acetylene alcohol surfactant and / or a polysiloxane surfactant is used. The use of the acetylene glycol surfactant and / or the acetylene alcohol surfactant and / or the polysiloxane surfactant further reduces bleeding to improve printing quality, and also improves the drying property in printing to allow highspeed printing.

[0129] The acetylene glycol surfactant and / or the acetylene alcohol surfactant is preferably one or more selected from 2, 4, 7, 9-tetramethyl-5-decine-4, 7-diol, alkylene oxide adducts of 2,4,7, 9-tetramethyl-5-decine-4, 7-diol, 2,4- dimethyl-5-decin-4-ol, and alkylene oxide adducts of 2,4-dimethyl-5-decin- 4-oL These are available, for example, from Air Products (GB) or from Nissin Chemical Industry, e.g Olfine series (registered trademark) such as Olfine E1010 and Surfynol (registered trademark) series, as Surfynol 465, Surfynol 104H and Surfynol 61.

[0130] A biocide may be added to the ink composition to prevent unwanted microbial growth, which may occur over time. Suitable biocides are listed in § B.1.

[0131] A biocide is preferably added to the aqueous medium in an amount of 0.001 to 3 wt.%, more preferably 0.01 to 1.0 wt.%, each based on the total weight of the ink.B.3. Varnish

[0132] The varnish which may be used in the method according to the invention is used to protect the inkjet printed image against wet & dry rubbing, scratches and solvents. The varnish therefor, comprises water and resin particles.

[0133] The varnish as comprised in the liquid set according to the invention may comprise a wax. The wax may improve the durability of the printed image. Generally, any suitable wax may be used in the varnish composition. Suitable waxes are described in § B.2.

[0134] Examples of the resin particles included in the varnish include well-known resins such as a urethane-based resin, an acrylic resin, a fluorene-based resin, a polyolefin-based resin, a rosin modified resin, a terpene-based resin, a poly-ester-based resin, a polyamide-based resin, an epoxy-based resin, and a vinyl chloride-based resin. The vinyl chloride-based resin includes a vinyl chloride copolymer such as a vinyl chloride-vinyl acetate copolymer. These resins may be used alone, or two or more thereof may be used in combination.

[0135] Among the aforementioned resin particles, the resin included in the varnish is preferably a urethane-based resin, an acrylic resin, a styrene- acrylic resin or a polyolefin-based resin.

[0136] As the urethane-based resin, commercially available products may be used, for example, commercially available products such as SUPER FLEX 460, 460s, 840, E-4000 (trade name, manufactured by DKS Co., Ltd.), RESAMINE D-1060, D-2020, D-4080, D-4200, D-6300, D-6455 (trade name, manufactured by Dainichiseika Color & Chemicals Mfg.Co., Ltd.), TAKELAC WS-6021 , W-512-A-6 (trade name, manufactured by Mitsui Chemicals Polyurethanes INC.,), SUNCURE 2710 (trade name, manufactured by LUBRIZOL Corporation), and PermalinUA-150 (trade name, manufactured by Sanyo Chemical Industries, Ltd.) may be used.

[0137] The acrylic resin is a general name of a polymer obtained by polymerizing at least an acrylic monomer such as (meth)acrylic acid and (meth)acrylate, and the examples thereof include a (meth)acryl resin obtained from the acrylic monomer, and a copolymer of the acrylic monomer and monomers other than the acrylic monomer (for example, a vinyl based monomer such as styrene). Acrylamide and acrylonitrile can be also used as the acrylic monomer. The acrylic resin can be non-reactive or self-cross linking. As a resin emulsion using the acrylic resin as a raw material, commercially available products may be used, and the examples thereof include FK-854 (trade name, manufactured by CH I RIKA. Co., ltd.), Mowinyl 952B, 718A (trade name, manufactured by The Nippon Synthetic Chemical Industry Co., Ltd.), Nipol LX852, and LX874 (trade name, manufactured by ZEON Corporation).

[0138] Examples of styrene-acrylic resins include poly(styrene-alkyl acrylate), polystyrene-1 , 3-diene), poly(styrene-alkyl methacrylate), polystyrenealkyl acrylate-acrylic acid), poly(styrene-1 , 3-diene-acrylic acid), poly(styrene-alkyl methacrylate-acrylic acid), poly(styrene-alkylacrylate- acrylonitrile-acrylic acid), and poly(styrene-1 , 3-diene-acrylonitrile-acrylic acid). Other examples include poly(styrene-propyl acrylate), poly(styrene- butylacrylate), poly(styrene-butadiene-acrylic acid), poly(styrene- butadiene-methacrylic acid), poly(styrene-butadieneacrylonitrile-acrylic acid), poly(styrene-butyl acrylateacrylic acid), poly(styrene-butyl acrylatemethacrylic acid), poly(styrene-butyl acrylate-acrylononitrile), poly(styrenebutyl acrylate-acrylononitrile-acrylic acid). Commercialstyrene-acrylic resins are Neocryl D2101 (Covestro) and Bonron PS001 and Bonron PS002 (Mitsui).

[0139] Other suitable resins include Esajet acrylic latices from Lamberti such as Esajet AC 20, Esajet AC22, Esajet AC 29, Esajet AC31 and Esajet AC03.

[0140] The varnish contains the resin in an amount from 1 wt.% to 30 wt.% with respect to the total mass of the liquid. When the content of the resin in the varnish is within the aforementioned range, the effect of improving rub resistance of the image tends to become more excellent. More preferably the varnish contains the resin in an amount from 3 wt.% - 15 wt.% with respect to the wight of the liquid. Most preferably the varnish contains the resin in an amount from 5 wt.% to 12 wt.% with respect to the weight of the liquid.

[0141] The varnish may contain a surfactant and humectant. Suitable surfactants are listed in §B.2., but polyether siloxane surfactants are preferable. Suitable humectants are listed in § B.1.

[0142] The varnish may further comprise a water-soluble polymer selected from the group of linear PPO-PEO copolymers and arylethylphenyl polyglycol ethers as described in unpublished patent application EP23161106.2 A.

[0143] The varnish may further comprise a crosslinking agent. Any water soluble or water dispersible crosslinking agent can be used, but preferably the crosslinking agent is a carbodiimide such as described in the unpublished patent application EP23164057.4 A.C. Image recording apparatus

[0144] One of the embodiments of the invention is the provision of an image recording apparatus for forming an image on a coated cardboard liner.

[0145] The recording apparatus comprises a device for applying a corona treatment or plasma treatment to a recording region S of a surface of the coated card board liner; and an inkjet printing head for applying pretreatment liquid drops containing a fixing agent and a resin onto at least a part of the recording region S; and an inkjet printing head for adhering an aqueous inkjet ink containing a pigment and a water-soluble organic solvent onto at least a part of the recording region S.D. ExamplesD.1. Materials

[0146] All materials used in the following examples were readily available from standard sources such as Aldrich Chemical Co. (Belgium) and Acros (Belgium) unless otherwise specified. Where used, water is demineralised water (D.L water).• Proxel is a 5wt.% aqueous solution of 1 ,2-benzisothiazolin-3-one available as Proxef™ K from YDS CHEMICALS NV.• Surfynol 104PG50 is a 50 wt.% solution of 2,4,7,9-Tetramethyl-5- decyne-4,7-diol in propylene glycol from Evonik• Printrite DP379 is an aqueous 30 wt.% dispersion of a polyether based polyurethane from Lubrizol• Aquacer 530 is an aqueous dispersion containing 32 wt.% oxidized HDPE wax from BYK• Kauropal K933 is a non-ionic oxirane, mono(2-propylheptyl) ether from BASF• Pluronic PE10500 is a block copolymer of ethylene oxide and propylene oxide, with 50% EC and a Mw of 6500 from BASF• Pluronic PE10500 solution is an 18 wt.% in water of a block copolymer of ethylene oxide and propylene oxide, with 50% EC and a Mw of 6500 from BASF• Tego Foamex 822 is a polyether siloxan copolymer from Evonik• Mg(NOs)2.6H2O is Magnesium nitrate hexahydrate from Merck Group• PG is propane 1 ,2-diol from Merck• ZEMAC E60 is poly(ethylene-co-maleic anhydride) having a Mw from 60.000 g / mole a calculated acid value of 779 mg KOH / g of from Aurorium• Sokalan CP12S is a 50 wt.% solution of poly(acrylic acid-co-maleic acid) having a Mw of 3000 g / mole, a calculated acid value of 826 mg KOH / g from BASF• Ultralube GA1042 is an aqueous dispersion containing 35 wt.% of HDPE wax from Keim additec surface GmbH• Hydropalat WE3120 is a fatty alcohol alkoxylate from BASF• BYK3420 is a polyether siloxane from BYK-Chemie GmbH• Ensocoat is a coated cardboard liner from Stora Enzo, having an absorptivity of 4.4 ml / m2according to the Bristow method• Graph Plus is a coated cardboard liner from Metsaboard having an absorptivity of 7.4 ml / m2according to the Bristow method• Invercote G is a coated cardboard liner from Igepa having an absorptivity of 5.4 ml / m2according to the Bristow method• CVG is an uncoated cardboard liner from Crown Van Gelder having an absorptivity of 28.3 ml / m2• HSDCX1 is HSDCX1 EXP IJ06, a 19 wt.% PB15:3 dispersion in water from Lubrizol• HSDYX1 is HSDYX1 EXP IJ06, a 19.2 wt.% PY74 dispersion from LubrizolD.2. Evaluation methodsD.2.1. Sample preparation

[0147] The corona treated cardboard liner samples are made by applying a corona discharge treatment with an Ahlbrandt Corona Machine at 2,4 m / min) with a current of 2.9-3.1 A in single pass mode to coated or uncoated cardboard liner. Thereby forming a recoding region S on a surface of the cardboard liner.

[0148] Corona treated cardboard liner and untreated cardboard liner are introduced in an experimental single pass printer equipment. The corona treated cardboard liners are introduced in the printer equipment within 10 to 30 minutes after the corona treatment.

[0149] In the single pass printer equipment, pre-treatment liquid drops are applied onto the recording region S of the cardboard liner with an inkjet print head (Ricoh Gen 5S printhead, ejecting drops of 3 ng / drop) in a single pass mode at a conveying speed of 30 m / min. The drop density was varied from 223 drops / mm2to 2232 drops / mm2.

[0150] Within 0.2 s after the adhering of the pre-treatment liquids, the image from Fig. 1 is printed by adhering an aqueous inkjet ink to the recording regionS with an inkjet print head (Ricoh Gen 5S printhead, ejecting drops of 5 ng / drop) in a single pass mode at a conveying speed of 30 m / min at a resolution of 1200 dpi x 1200 dpi.

[0151] To obtain an image having a composite colour, a solid area of yellow ink was printed onto the recording region S first, followed by printing the image according to Fig. 1 onto the yellow solid with the Cyan ink. In case of single colour, the prints of the Cyan ink were evaluated.

[0152] The printed images were dried for 2 minutes in an oven at 60°C.D.2.2. Image quality

[0153] The image quality of the printed images was evaluated in function of the drop density value by visually analysing the following properties: 1) ink spreading; and 2) ink bleeding.

[0154] Ink spreading: the ink should completely cover the solid areas in the printed image of Fig. 1. A lack of ink spreading is demonstrated by the appearance of white lines in the solid areas. The evaluation was conducted by visually observing the solid areas and by giving a score from 0 (excellent ink spreading, complete coverage) to 3 (poor ink spreading, more than 20 white lines visible in the solid area). An evaluation of 0 to 1 is acceptable from a practical standpoint of view.

[0155] Ink bleeding: A lack of ink fixing of the ink colorants by the multivalent metal salt is demonstrated by the appearance of uneven edges between printed image elements (text, lines, solids,...) and unprinted parts. The amount of bleeding was evaluated by visually observing the sharpness of the edges of the solid area of the cyan ink and by giving a score from 0 (strong colorant fixing, sharp edges) to 3 (poor colorant fixing, strong bleeding observable). Both bleeding from Cyan to unprinted substrate areas for single colour print as bleeding of cyan in the yellow ink in case of composed colour print are evaluated. An evaluation of 0 to 1 is acceptable from a practical standpoint of view.D.2.3. Pre-treatment liquid recirculation test

[0156] A recirculation test is carried out to test the suitability of the pre-treatment liquid to be used in a printhead equipped with a recirculating ink system. To conduct a recirculation test, a device constantly drives an amount of 3.5 - 4 L of pre-treatment liquid within a loop and through a filter mesh of 10 pm size at a flow rate of 1.0 - 1.3 L / min. at a temperature of 32 °C. The pressures of the pre-treatment liquid before and after the filter mesh are monitored throughout the complete testing period. The pressure drop across the filter is calculated according to following equation:Pressure drop=Pressure (before entering the filter) - Pressure (after exiting the filter)

[0157] Over time, an increase in pressure drop can be observed indicating the clogging of the filter mesh. A suitable pre-treatment liquid demonstrates less than 15% pressure drop increase after 10000 minutes of recirculation.D.2.4. Surface energy measurement (SFE)

[0158] Surface energy of the coated cardboard liners has been measured by determining contact angles of water and diiodo methane at room temperature by means of Kruss DSA100 Drop shape analyser.

[0159] The calculation of the surface energy is according to Owens-Wendt model based on average static contact angles. The increase in surface energy due to the corona treatment is listed as A SFE in mJ / m2.D.3. Pre-treatment liquids and aqueous inkjet ink composition D.3.1. Pre-treatment liquids

[0160] Comparative and inventive pre-treatment liquids were prepared by mixing the ingredients given in Error! Reference source not found.. The weight percentages are relative to the total weight of the pre-treatment liquid. The raw materials were used as supplied without any further treatments.Table 1 : Comparative and inventive pre-treatment liquidsD.3.2. Aqueous inkjet ink composition

[0161] Aqueous cyan inks INKC-1 and INKC-3 and aqueous yellow inks INKY-2 and INKY-4 were prepared by adding all ingredients as mentioned in Table 2. All ingredients according to Table 2 are expressed in wt.% based on the total weight of the ink. Water was added to complete the ink to the desired pigment concentration.Table 2: Aqueous inkjet ink compositionsD.4. Results of evaluation of image quality

[0162] Firstly, it was determined at which amount of drop density of pre-treatment liquid the most optimal image quality is obtained regarding ink bleeding and ink spreading, with taking the level of bleeding having a value of 0 or 1. This value is defined as the optimal drop density. The evaluation of the ink bleeding and the ink spreading is as described in § D.2.2.

[0163] At the most optimal image quality, ink bleeding and ink spreading values are listed for the different pre-treatment liquid I ink combinations in Table 3 for uncoated cardboard liner and in Table 4, 5 and 6 for three different coated cardboard liners with and without a corona discharge treatment as described in § D.2.1.Table 3: Image quality of printed images on uncoated cardboard liner (CVG) with and without corona treatment

[0164] Table 4: Image quality of printed images on coated cardboard liner (Ensocoat) without and with corona treatment (ASFE= 5.3 mJ / m2)

[0165] Table 5: Image quality of printed images on coated cardboard liner(Graph plus) without and with corona treatment (ASFE= 15.1 mJ / m2)

[0166] Table 6: Image quality of printed images on coated cardboard (InvercoteG) without and with corona treatment (ASFE= 17.6 mJ / m2)

[0167] From Table 3, 4, 5 and 6 it can be seen that if a corona discharge treatment has been performed on one of the three coated cardboard liners, the ink bleeding and the ink spreading in the printed image shows a value which is within the acceptable range. It can also be seen that, even if the ink bleeding or ink spreading on an untreated coated cardboard liner has a value within the acceptable range, the image quality further improves by means of a corona treatment of the coated cardboard liner(see e.g. Graph Plus with the PL-1+INKC-3 +INKY-4 combination and the Ensocoat with the PL-1+INKC-1 combination).

[0168] From Table 3 is can be seen that image quality of the printed image on an uncoated cardboard liner is excellent over a broad range of drop density of pre-treatment liquid and is not further improved by means of a corona discharge treatment of the cardboard liner.D.5. Results of evaluation of recirculation behavior of pre-treatment liquid

[0169] The recirculation behavior of the pre-treatment liquids PL-1 and PL-3 were tested for recirculation according to § D.2.3. After 10000 minutes of recirculation, the wax containing pre-treatment liquid PL-3 showed a pressure drop increase of more than 15%; the inventive pre-treatment liquid PL-1 did not show any pressure drop increase throughout the 10000 minutes of recirculation.

[0170] It can be concluded that the inventive pre-treatment liquids do show excellent image quality when combined with aqueous inkjet inks and at the same time do not result in filter clogging when used in recirculation type inkjet heads.

Claims

ClaimsClaim 1. A method of image recording, comprising following steps a. Providing a coated card board liner; and b. Applying a corona or plasma treatment to a recording region S of a surface of the coated card board liner; and c. Applying drops of an aqueous pre-treatment liquid to at least a part of the recording region S; and d. Attaching an aqueous inkjet ink onto at least a part of the recording region S, the aqueous inkjet ink comprises a pigment and a water-soluble organic solvent, characterised in that the pre-treatment liquid comprises a fixing agent and a resin.Claim 2. The method of image recording according to Claim 1 wherein the aqueous inkjet ink is attached to the pre-treatment liquid, the pre-treatment liquid still being in a wet state.Claim 3. The method of image recording according to any of the preceding claims wherein the resin is selected from a group consisting of an aqueous soluble carboxylic acid containing polymer or salt thereof, a carboxylic acid anhydride containing polymer, a poly(urethane) or copolymer thereof, an acrylate or copolymer thereof, a poly(ester) or copolymer thereof and a poly(styrene) or copolymer thereof, with the proviso that if the resin is a resin particle in the aqueous pre-treatment liquid, it is stabilized by a non-ionic group or non-ionic or amphiphilic compound.Claim 4. The method of image recording according to Claim 3 wherein the aqueous soluble carboxylic acid containing polymer or salt thereof or the carboxylic acid anhydride containing polymer has an acid value equal to 950 mg KOH / g of polymer or less and equal to 400 mg KOH / g of polymer or more.Claim 5. The method of image recording according to any of the preceding claims wherein the coated cardboard liner has an absorptivity of 10 ml / m2or less of water within a 30 ms1 / 2from the start of contacting the water according to Bristow method.Claim 6. The method of image recording according to any of the preceding claims wherein the fixing agent is a multivalent metal salt or a cationic polymer.Claim 7. The method of image recording according to any of the preceding claims wherein the attached aqueous inkjet ink is at least partially dried, followed by applying an aqueous varnish to at least a part of the recording region S, the aqueous varnish comprises a resin particle comprising a resin selected from the group consisting of a poly(acrylate) and a poly(urethane).Claim 8. The method of image recording according to any of the preceding claims wherein the corona or plasma treatment increases the surface energy of the coated cardboard liner with a value of 5 mJ / m2or more and 25 mJ / m2or less.Claim 9. The method of image recording according to any of the preceding claims wherein the pre-treatment liquid is applied at a drop density of 110 drops / mm2or more to 2232 drops / mm2or less, the drops have a mass equal to 10 ng / drop or less and equal to 1 ng / drop or more.Claim 10. The method of image recording according to any of the preceding claims wherein the application of pre-treatment liquid drops is done via an image of 200 dpi or more x 200 dpi or more and wherein the drops are generated in a structured way or in a semi-random way via a halftoning method.Claim 11 . The method of image recording according to Claim 4 wherein the carboxylic acid containing polymer or the carboxylic acid anhydride containing polymer has a molecular weight equal to 2000 g / mol or more, the molecular weight is measured with respect to a polyethylene standard via a GPC-method using universal calibration using polyethylene glycol standards.Claim 12. The method of image recording according to Claim 3, wherein the non-ionic group is selected from the group consisting of a polyethylene glycol graft, a cellulose, a dextran, a sugar derivative and a grafted polyvinylalcohol.Claim 13. The method of image recording according to Claim 3 wherein the non-ionic or amphiphilic compound is selected from the group consisting of polyvinyl alcohol copolymers, cellulose derivatives, dextrin derivatives, polysaccharide derivatives and cyclodextrin.Claim 14. The method of image recording according to any of the preceding claims wherein the coated cardboard liner is conveyed at a conveying speed of 30 m / min or more and the time between the application of the pre-treatment liquid drops and the adhering of the aqueous inkjet ink is 30 s or less.Claim 15. An inkjet recording apparatus for forming an image on a coated card board liner, comprising:- a device for applying a corona treatment or plasma treatment to a recording region S of a surface of the coated card board liner; and- an inkjet printing head for applying pre-treatment liquid drops containing a fixing agent and a resin onto at least a part of the recording region S; and- an inkjet printing head for adhering an aqueous inkjet ink containing a pigment and a water-soluble organic solvent onto at least a part of the recording region S, characterised in that the pre-treatment liquid comprises a fixing agent and a resin.

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