Insulation coating composition for electrical steel sheet, electrical steel sheet, and method for manufacturing same

The electrical steel sheet insulation coating composition, comprising metal phosphate, silica, nitrate, feldspar, and talc, addresses the issues of coating separation and defect shielding in high humidity and temperature environments, achieving durable and effective insulation and corrosion resistance.

WO2025126170A1PCT designated stage expired Publication Date: 2025-06-19POHANG IRON & STEEL CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
PCT/IB2024/063278
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-12-15
Filing Date
2024-12-30
Publication Date
2025-06-19

AI Technical Summary

Technical Problem

Existing electrical steel sheet coatings are prone to separation in high temperature and high humidity environments, and they lack effective defect shielding and tension-providing properties.

Method used

A composition for an electrical steel sheet insulation coating is developed, comprising 100 parts by weight of metal phosphate, 30 to 300 parts by weight of silica, 30 to 300 parts by weight of nitrate, 30 to 300 parts by weight of feldspar, and 30 to 300 parts by weight of talc, which is applied and heat-treated to form a durable insulating film.

Benefits of technology

The coating composition ensures the insulating film remains intact in high temperature and high humidity conditions, provides excellent corrosion resistance, and effectively shields defects while providing necessary tension to the steel sheet.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure IB2024063278_19062025_PF_FP_ABST
    Figure IB2024063278_19062025_PF_FP_ABST
Patent Text Reader

Abstract

An insulating coating composition for an electrical steel sheet according to an embodiment of the present invention comprises 100 parts by weight of a metal phosphate, 30 to 300 parts by weight of silica, 30 to 300 parts by weight of a nitrate, 30 to 300 parts by weight of feldspar, and 30 to 300 parts by weight of talc.
Need to check novelty before this filing date? Find Prior Art

Description

Electrical steel sheet insulation film composition, electrical steel sheet, and method for manufacturing the same

[0001] One embodiment of the present invention relates to an electrical steel sheet insulation coating composition, an electrical steel sheet, and a method for manufacturing the same. Specifically, the present invention relates to an electrical steel sheet insulation coating composition, an electrical steel sheet, and a method for manufacturing the same, wherein the components of the insulation coating composition are appropriately combined so that the film does not separate even in a high-temperature and high-humidity environment, and further, the composition has excellent defect shielding and tensile strength properties in the steel sheet.

[0002] Electrical steel is used as a material for transformers, motors, and electrical equipment. Unlike general carbon steel, which prioritizes workability and mechanical properties, it is a functional product that prioritizes electrical properties. Required electrical properties include low core loss, high magnetic flux density, permeability, and space factor.

[0003] Electrical steel sheets are further divided into grain-oriented electrical steel sheets and non-oriented electrical steel sheets. Grain-oriented electrical steel sheets utilize the abnormal grain growth phenomenon called secondary recrystallization to obtain the Goss texture ({110} <001> This is an electrical steel sheet with excellent magnetic properties in the rolling direction by forming a grain structure (grain texture) throughout the steel sheet. Non-oriented electrical steel sheet is an electrical steel sheet with uniform magnetic properties in all directions on the rolled sheet.

[0004] Meanwhile, the formation of an insulating film is a process corresponding to the final manufacturing process of the product, and in addition to the electrical properties that usually suppress the generation of eddy currents, it requires continuous punching workability that suppresses the wear of the mold when forming a core by stacking multiple layers after punching into a predetermined shape, sticking resistance that prevents adhesion between the steel sheets after the SRA process that removes the processing stress of the steel sheets and restores the magnetic properties, and surface adhesion. In addition to these basic properties, excellent coating workability of the coating solution and solution stability that allows long-term use after mixing are also required. The coating solutions used for this purpose include chromic acid-based chrome coating and phosphate-based phosphate coating.

[0005] These coatings offer excellent corrosion resistance. However, they are vulnerable to weathering and stickiness. Poor weathering resistance and stickiness can lead to adhesion problems when uncoiling the coil. Furthermore, various defects in the steel sheet can cause surface stains.

[0006] One embodiment of the present invention provides an electrical steel sheet insulation coating composition, an electrical steel sheet, and a method for manufacturing the same. Specifically, by appropriately combining the components of the insulation coating composition, the composition prevents the film from separating even in a high-temperature and high-humidity environment, and further provides an electrical steel sheet insulation coating composition, an electrical steel sheet, and a method for manufacturing the same, which have excellent defect shielding and tensile strength properties.

[0007] An insulating film composition for an electrical steel sheet according to one embodiment of the present invention comprises 100 parts by weight of metal phosphate, 30 to 300 parts by weight of silica, 30 to 300 parts by weight of nitrate, 30 to 300 parts by weight of feldspar, and 30 to 300 parts by weight of talc.

[0008] An insulating film composition for electrical steel sheet according to one embodiment of the present invention may further include 5 to 10 parts by weight of a pigment.

[0009] The pigment may include one or more oxides of Mn, Fe and Cu.

[0010] It may further contain 30 to 300 parts by weight of a boron compound.

[0011] The boron compound may include at least one of borax and boric acid.

[0012] The metal phosphate may include one or more of Mg, Ca, Ba, Sr, Zn, and Al.

[0013] The nitrate may include one or more of aluminum nitrate (Al(NO3)3), cobalt nitrate (Co(NO3)2), calcium nitrate (Ca(NO3)2), strontium nitrate (Sr(NO3)2), zinc nitrate (Zn(NO3)2), manganese nitrate (Mn(NO3)2), magnesium nitrate (Mg(NO3)2), and silver nitrate (AgNO3).

[0014] The nitrate may include two or more of aluminum nitrate (Al(NO3)3), cobalt nitrate (Co(NO3)2), calcium nitrate (Ca(NO3)2), strontium nitrate (Sr(NO3)2), zinc nitrate (Zn(NO3)2), manganese nitrate (Mn(NO3)2), magnesium nitrate (Mg(NO3)2), and silver nitrate (AgNO3).

[0015] Silica can have a pH of 8 to 12.

[0016] An electrical steel sheet according to one embodiment of the present invention includes an electrical steel sheet substrate and an insulating film positioned on a surface of the electrical steel sheet substrate, and the insulating film includes 100 parts by weight of metal phosphate, 30 to 300 parts by weight of silica, 30 to 300 parts by weight of nitrate, 30 to 300 parts by weight of feldspar, and 30 to 300 parts by weight of talc.

[0017] A method for manufacturing an electrical steel sheet according to one embodiment of the present invention comprises the steps of preparing an electrical steel sheet substrate; applying an insulating film composition to a surface of the electrical steel sheet substrate; and heat-treating the electrical steel sheet substrate, wherein the insulating film composition comprises 100 parts by weight of metal phosphate, 30 to 300 parts by weight of silica, 30 to 300 parts by weight of nitrate, 30 to 300 parts by weight of feldspar, and 30 to 300 parts by weight of talc.

[0018] The heat treatment step can be performed at a temperature of 700 to 1000°C for 10 to 300 seconds.

[0019] According to one embodiment of the present invention, the composition has excellent durability in high temperature and high humidity environments, extreme corrosion resistance, and excellent heat resistance at very high temperatures for processability such as stress relief annealing (SRA).

[0020] According to one embodiment of the present invention, the steel plate has defect shielding and tension-providing effects.

[0021] Figure 1 is a schematic diagram of a cross-section of an electrical steel sheet according to one embodiment of the present invention.

[0022] The terms first, second, and third, etc., are used to describe, but are not limited to, various parts, components, regions, layers, and / or sections. These terms are used only to distinguish one part, component, region, layer, or section from another part, component, region, layer, or section. Accordingly, a first part, component, region, layer, or section described below may be referred to as a second part, component, region, layer, or section without departing from the scope of the present invention.

[0023] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the present invention. As used herein, the singular forms "singular" and "comprising" include plural forms as well, unless the context clearly dictates otherwise. The word "comprising" as used herein specifies a particular feature, region, integer, step, operation, element, and / or component, but does not exclude the presence or addition of other features, regions, integers, steps, operations, elements, and / or components.

[0024] When a part is referred to as being "on" or "over" another part, it can be directly on or over the other part, or there may be other parts intervening. Conversely, when a part is referred to as being "directly on" another part, there are no other parts intervening.

[0025] Although not defined otherwise, all terms, including technical and scientific terms, used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present invention pertains. Terms defined in commonly used dictionaries are further interpreted to have meanings consistent with the relevant technical literature and the present disclosure, and are not to be construed as ideal or overly formal unless otherwise defined.

[0026] Hereinafter, embodiments of the present invention will be described in detail with reference to the attached drawings so that those skilled in the art can easily implement the present invention. However, the present invention may be implemented in various different forms and is not limited to the embodiments described herein.

[0027]

[0028] An insulating film composition for an electrical steel sheet according to one embodiment of the present invention comprises 100 parts by weight of metal phosphate, 30 to 300 parts by weight of silica, 30 to 300 parts by weight of nitrate, 30 to 300 parts by weight of feldspar, and 30 to 300 parts by weight of talc.

[0029] Below, each component is described in detail. In one embodiment of the present invention, "parts by weight" refers to the relative weight ratio based on 100 parts by weight of metal phosphate, and is based on the solid content of each component. "Solid content" refers to the weight of each component when dried in a state free of volatile matter such as solvent. Specifically, assuming a heat treatment process during the formation of an insulating film, it refers to the remaining weight after heat treatment.

[0030]

[0031] Metal phosphate acts as a binder in an insulating film composition. If the metal phosphate is not contained in an appropriate amount, the adhesiveness of the insulating film may be poor or the tension may not be sufficient. Metal phosphate can be manufactured by a manufacturing process in which a metal oxide is added to pure phosphoric acid (H3PO4) and reacted. To improve the adhesiveness of the metal phosphate, boric acid may be additionally added during the reaction process and maintained for 3 hours or more to induce a condensation reaction between the metal phosphate and boric acid. This condensation reaction product can also be used in place of the metal phosphate. In one embodiment of the present invention, the metal phosphate includes not only the metal phosphate but also the condensation reaction product of the metal phosphate and boric acid. The manufactured metal phosphate is strongly acidic.

[0032] The metal phosphate may be added to the composition using a solution having a solids content of 50 to 70 wt%. If the solids content in the solution is too low, free phosphoric acid may increase within the metal phosphate, resulting in surface moisture absorption after the metal phosphate is manufactured. If the solids content is too high, the excess solids compared to pure phosphoric acid may result in poor reaction and precipitation.

[0033] The metal phosphate and the metal oxide may include various metals without limitation. Specifically, the metal of the metal phosphate and the metal oxide may include at least one of Mg, Ca, Ba, Sr, Zn, and Al. More specifically, the metal phosphate may include at least one of monobasic magnesium phosphate (Mg(H2PO4)2) and monobasic aluminum phosphate (Al(H2PO4)3). More specifically, it may include monobasic magnesium phosphate (Mg(H2PO4)2) and monobasic aluminum phosphate (Al(H2PO4)3). In this case, the metal phosphate may include 10 to 90 parts by weight of monobasic aluminum phosphate and 10 to 90 parts by weight of monobasic magnesium phosphate based on the total 100 parts by weight. If too little monobasic aluminum phosphate is included, the tensile strength improvement effect by the addition of monobasic aluminum phosphate may not be sufficient. When too much monobasic aluminum phosphate is added, the Al component may increase the crystallization of silica, which may cause cracks in the insulating film. Specifically, the metal phosphate may include, based on the solid content, 20 to 80 parts by weight of monobasic aluminum phosphate and 20 to 80 parts by weight of monobasic magnesium phosphate, and more specifically, 30 to 70 parts by weight of monobasic aluminum phosphate and 30 to 70 parts by weight of monobasic magnesium phosphate, per 100 parts by weight of the total.

[0034] An insulating film composition for electrical steel sheet according to one embodiment of the present invention contains 30 to 300 parts by weight of silica per 100 parts by weight of metal phosphate.

[0035] Silica is a necessary component for imparting weather resistance and corrosion resistance to steel plates. If too little silica is included, it is difficult to achieve sufficient weather resistance and corrosion resistance in the steel plate. If too much silica is included, problems with stickiness or solution stability may arise. More specifically, for every 100 parts by weight of metal phosphate, 30 to 300 parts by weight of silica is included. More specifically, 50 to 250 parts by weight may be included. More specifically, 100 to 230 parts by weight may be included.

[0036] Silica can contain basic and acidic properties, and more specifically, can contain basic properties. Including basic silica can be advantageous in terms of the stability of the insulating film composition and can improve the storage properties of the solution. Basic silica can have a pH of 8 to 12. The pH of silica can be measured in the form of a sol.

[0037] The silica may have an average particle size of 5 to 20 nm. If the average particle size of the silica is too small, the condensation reaction rate may be fast, causing agglomeration and causing color deviation defects on the surface. If the average particle size is too large, the surface area per unit mass may be small, slowing down the condensation reaction rate and causing defects. More specifically, the silica may have an average particle size of 10 to 15 nm. In one embodiment of the present invention, the particle size may be measured using a particle size measuring device, Zeta Potential, and the average particle size is an arithmetic mean.

[0038] The silica may be composed of at least one nanoparticle having a different average particle diameter. Specifically, the silica may be used by mixing at least one silica nanoparticle having a different average particle diameter to form an insulating film having excellent film properties. An insulating film composition for an electrical steel sheet according to one embodiment of the present invention contains 30 to 300 parts by weight of nitrate per 100 parts by weight of metal phosphate. Nitrate contributes to improving corrosion resistance and weather resistance. In addition, it also functions as a dispersant that stably disperses feldspar and talc, which will be described later, within the insulating film composition, thereby ensuring opacity throughout the steel sheet. In particular, when used as an insulating film for grain-oriented electrical steel sheets, it is difficult to use an organic dispersant, and nitrate functions as a dispersant. If too little nitrate is included, it is difficult to sufficiently achieve the aforementioned function. If too much nitrate is included, there is a risk of fire. More specifically, the composition may contain 50 to 250 parts by weight of nitrate per 100 parts by weight of metal phosphate. More specifically, it may contain 100 to 200 parts by weight.

[0039] The nitrate may include one or more of aluminum nitrate (Al(NO3)3), cobalt nitrate (Co(NO3)2), calcium nitrate (Ca(NO3)2), strontium nitrate (Sr(NO3)2), zinc nitrate (Zn(NO3)2), manganese nitrate (Mn(NO3)2), magnesium nitrate (Mg(NO3)2), and silver nitrate (AgNO3).

[0040] The nitrate may include two or more of aluminum nitrate (Al(NO3)3), cobalt nitrate (Co(NO3)2), calcium nitrate (Ca(NO3)2), strontium nitrate (Sr(NO3)2), zinc nitrate (Zn(NO3)2), manganese nitrate (Mn(NO3)2), magnesium nitrate (Mg(NO3)2), and silver nitrate (AgNO3). When two or more nitrates are included, it is advantageous in terms of improving weather resistance and corrosion resistance. More specifically, the nitrate may include aluminum nitrate (Al(NO3)3) and magnesium nitrate (Mg(NO3)2). In this case, each may be included in an amount of 10 to 200 parts by weight. More specifically, each may be included in an amount of 15 to 100 parts by weight.

[0041] An insulating coating composition for electrical steel according to one embodiment of the present invention contains 30 to 300 parts by weight of feldspar per 100 parts by weight of metal phosphate. Feldspar is a network-structured silicate mineral, and more specifically, it may contain albite (soda feldspar) and orthoclase (potassium feldspar). Feldspar plays a role in improving corrosion resistance in the insulating coating composition. If too little feldspar is contained, it is difficult to obtain sufficient corrosion resistance. If too much feldspar is contained, the stability of the solution may be a problem. More specifically, it may contain 50 to 250 parts by weight. Even more specifically, it may contain 100 to 230 parts by weight.

[0042] An insulating film composition for electrical steel according to one embodiment of the present invention contains 30 to 300 parts by weight of talc per 100 parts by weight of metal phosphate. Talc (talc, talcum) is a silicate mineral containing magnesium, and is H2Mg3(SiO3)4 or Mg3Si4O 10It is expressed as (OH)2. Talc plays a role in improving the opacity within the insulating film composition. If too little talc is included, it is difficult to obtain sufficient opacity and it is difficult to shield defects existing in the steel plate. If too much talc is included, the stability of the solution may be problematic. More specifically, it may be included in an amount of 50 to 250 parts by weight. More specifically, it may be included in an amount of 100 to 230 parts by weight.

[0043] In one embodiment of the present invention, the addition of feldspar and talc may result in a color difference from existing products. To compensate for this, pigments may be added. The pigments may be added in amounts of 5 to 100 parts by weight. More specifically, 10 to 75 parts by weight may be included. Even more specifically, 20 to 50 parts by weight may be included.

[0044] The pigment is not particularly limited, but may include one or more oxides of Mn, Fe, and Cu. More specifically, it may include oxides of Mn, oxides of Fe, and oxides of Cu.

[0045] According to one embodiment of the present invention, an insulating coating composition for electrical steel sheets may further include 30 to 300 parts by weight of a boron compound relative to 100 parts by weight of a metal phosphate. The boron compound can further improve the tensile strength of the insulating coating by imparting porosity to the insulating coating. If too little of the boron compound is included, it is difficult to sufficiently achieve the aforementioned role. If too much of the boron compound is included, gelation may occur, causing problems in terms of solution stability. More specifically, the composition may include 50 to 250 parts by weight of a boron compound relative to 100 parts by weight of a metal phosphate. More specifically, the composition may include 10 to 200 parts by weight.

[0046] The boron compound may include one or more of borax and boric acid.

[0047] Borax is represented by the symbol Na2B4O7 and may include Borax Decahydrate, Borax Pentahydrate, or Borax (Anhydrous).

[0048] Boric acid is represented by H3BO3 and may contain one or more of methylboronic acid and propenylboronic acid.

[0049]

[0050] In addition to the aforementioned components, the composition for forming an insulating film may further include a solvent. The solvent facilitates application of the composition and helps uniformly disperse the components. The amount of the solvent is not particularly limited, but may range from 100 to 1,000 parts by weight per 100 parts by weight of the metal phosphate.

[0051]

[0052] Fig. 1 shows a schematic diagram of a cross-section of an electrical steel plate (100) according to one embodiment of the present invention. As shown in Fig. 1, the electrical steel plate (100) according to one embodiment of the present invention includes an electrical steel plate substrate (10) and an insulating film (20) positioned on the substrate (10) of the electrical steel plate.

[0053] The electrical steel plate substrate (10) can be a general non-oriented or oriented electrical steel plate without limitation. In one embodiment of the present invention, the main configuration is to form an insulating film (20) of a special composition on the electrical steel plate substrate (10), so a detailed description of the electrical steel plate substrate (10) is omitted.

[0054] In addition, the components of the directional electrical steel plate substrate are explained as follows.

[0055] The grain-oriented electrical steel substrate contains 2.0 to 7.0 wt% of silicon (Si), 0.020 to 0.040 wt% of aluminum (Al), 0.01 to 0.20 wt% of manganese (Mn), 0.01 to 0.15 wt% of phosphorus (P), 0.01 to 0.15 wt% or less of carbon (C) (excluding 0%), 0.005 to 0.05 wt% of nitrogen, and 0.01 to 0.15 wt% of antimony (Sb), tin (Sn), or a combination thereof, and the remainder may contain iron and other unavoidable impurities. Since the description of each component of the grain-oriented electrical steel substrate (10) is the same as generally known, a detailed description is omitted.

[0056] Between the grain-oriented electrical steel substrate and the insulating film, a metal oxide layer (base coating layer, primary film) may exist, which is formed by a reaction between the annealing separator and the oxide layer of the steel sheet during the secondary recrystallization process. An example of a metal oxide layer may be a forsterite layer. During the manufacturing process of grain-oriented electrical steel, it is possible to suppress the formation of the metal oxide layer or remove the metal oxide layer so that the grain-oriented electrical steel substrate and the insulating film are in contact.

[0057] The thickness of the insulating film (20) may be 0.5 to 10 μm. If the thickness of the insulating film (20) is too thin, it is difficult to secure adequate insulation. If the thickness of the insulating film (20) is too thick, the space factor may be reduced. In one embodiment of the present invention, even if the insulating film (20) is formed with a thin thickness, adequate insulation can be secured. More specifically, the thickness of the insulating film (20) may be 1 to 5 μm.

[0058] The insulating film (20) contains 100 parts by weight of metal phosphate, 30 to 300 parts by weight of silica, 30 to 300 parts by weight of nitrate, 30 to 300 parts by weight of feldspar, and 30 to 300 parts by weight of talc. The insulating film may be substantially the same as the solid component in the aforementioned insulating film composition. The insulating film (20) may additionally contain a pigment and a boron compound. In one embodiment of the present invention, the insulating film (20) is opaque, thereby shielding Fe-mound defects, etc. present in the steel sheet. In addition, it is possible to improve the core loss characteristics of the steel sheet by applying tension to the steel sheet.

[0059]

[0060] A method for manufacturing an electrical steel sheet according to one embodiment of the present invention includes the steps of preparing an electrical steel sheet substrate; applying an insulating film composition to the surface of the electrical steel sheet substrate; and performing a heat treatment.

[0061] Since the electrical steel plate substrate and insulating film composition have been described in detail above, redundant descriptions will be omitted.

[0062] For example, the substrate of an electrical steel plate can be manufactured as follows.

[0063] Prepare a steel slab. In the next step, the steel slab is heated. At this time, the slab can be heated at 1,200℃ or lower using the low-temperature slab method. Next, the heated steel slab is hot-rolled to produce a hot-rolled sheet. Thereafter, the manufactured hot-rolled sheet can be hot-rolled and annealed. Next, the hot-rolled sheet is cold-rolled to produce a cold-rolled sheet. Cold rolling can be performed once, or two or more cold rollings including intermediate annealing can be performed. Next, the cold-rolled sheet is subjected to primary recrystallization annealing. At this time, the step of primary recrystallization annealing of the cold-rolled sheet can include a step of simultaneously decarburization annealing and nitriding annealing the cold-rolled sheet, or a step of nitriding annealing after decarburization annealing. Next, an annealing separator is applied to the surface of the recrystallization-annealed steel sheet. The amount of the annealing separator applied is 1 to 5 g / m. 2 can be. If the amount of the annealing separator applied is too small, the film formation may not occur smoothly. If the amount of the annealing separator applied is too large, it may affect the secondary recrystallization. Therefore, the amount of the annealing separator applied can be adjusted within the aforementioned range. Next, the steel sheet to which the annealing separator has been applied is subjected to secondary recrystallization annealing. During the secondary recrystallization annealing, the primary soaking temperature can be 650 to 750°C, and the secondary soaking temperature can be 1100 to 1250°C. The temperature section of the temperature increase section can be controlled at a condition of 15°C / hr. In addition, the gas atmosphere can be performed in an atmosphere containing 20 to 30% by volume of nitrogen and 70 to 80% by volume of hydrogen until the first soaking stage, and can be maintained in a 100% hydrogen atmosphere for 15 hours and then furnace cooling can be performed in the second soaking stage.

[0064] During the heat treatment step, the heat treatment temperature may range from 700 to 1000°C. If the temperature is too low, the time required for the insulating film to form may be too long, which may deteriorate the continuous processing workability. If the temperature is too high, heat resistance and blueing resistance may be reduced due to cracking. More specifically, the heat treatment temperature may range from 750 to 950°C. The heat treatment time may range from 10 to 300 seconds. More specifically, it may range from 30 to 180 seconds.

[0065] The atmosphere during heat treatment may be a nitrogen atmosphere.

[0066]

[0067] Hereinafter, preferred embodiments of the present invention, comparative examples thereof, and evaluation examples thereof will be described. However, the following examples are merely preferred embodiments of the present invention, and the present invention is not limited to the following examples.

[0068]

[0069] Example

[0070] Grain-oriented electrical steel sheets (300*60mm) containing Si: 3.1% by weight and having a primary coating annealed to a thickness of 0.23mm were prepared as test materials.

[0071] An insulating film composition was prepared by mixing the components in the ratios summarized in Table 1 below. First, basic colloidal silica (average particle size of 15 nm) was added to a phosphate solution containing 50 parts by weight of aluminum phosphate and 50 parts by weight of magnesium phosphate and mixed. Thereafter, a nitrate solution containing equal amounts of aluminum nitrate and magnesium nitrate was added, followed by the addition of feldspar, talc, anhydrous borax, and pigment to finally prepare an insulating film composition.

[0072] The prepared solution was applied to both sides of the electrical steel sheet at a concentration of 3.1 g / mm 2 The coating was applied and heat-treated at 850°C for 45 seconds to form an insulating film with a thickness of 1 μm.

[0073] The weather resistance, corrosion resistance, solution stability, coatability, opacity, and tensile strength were evaluated using the following methods and summarized in Table 2.

[0074]

[0075] Weatherability evaluation

[0076] The weather resistance was evaluated under the conditions of 98% moisture, 60℃, and 72 hours, and was marked as “OK” if good and “NG” if bad.

[0077]

[0078] Corrosion resistance evaluation

[0079] A salt spray test was performed at 5% NaCl, 100 RH, 65 ℃, for 8 hours. If good, it was marked as “OK”, and if bad, it was marked as “NG”.

[0080]

[0081] Solution stability evaluation

[0082] Dissolve 100 ml of 10% NaOH in a 2x2 cm coating plate and filter. The substance that remains as a powder is PO4. Weigh the powder remaining on the filter. If the powder remains, it can be determined that HPO4 has been removed by the oxidizing agent.

[0083] Cl tracing method: Dissolve 100 mL of 10%NaOH, 2x2 CM size coating, and if Cl component is present in the solution, it can be seen that Cl has been added.

[0084]

[0085] Coating properties evaluation

[0086] If the product was evaluated visually and was good without any stains, it was marked as “OK”, and if it was defective due to stains, it was marked as “NG”.

[0087]

[0088] Tension evaluation

[0089] Place the specimen on the floor and mark the top point of the specimen's bend on the floor. Measure the distance between the top point and the position of the specimen before bending and enter this as the length of maximum bend (H). Then, measure as follows: The value of the tension is 8x10 -6 If it is above, it is marked as OK, if it is below, it is marked as NG.

[0090] σ = E / (1-ν) x T 2 / 3t x 2H / I 2

[0091] σ = film tension (Kg / mm)

[0092] ν = Poisson's ratio (0.3)

[0093] t = thickness after coating removal (mm)

[0094] T = Thickness before coating removal (mm)

[0095] H = maximum bend length (mm)

[0096] I = specimen length (mm)

[0097]

[0098] Opacity assessment

[0099] Using an Opacity-Shade Reflectometer, if the value is 35 or higher, it is indicated as OK, and if it is less than 35, it is indicated as NG.

[0100]

[0101] (Parts by weight) Phosphate Silica Nitrate Feldspar Talc FeOMnOCuO Borax 1100 200 150 200 100 101 01 01 50 2100 201 50 200 100 101 01 01 50 3100 400 150 200 100 101 01 01 50 4100 200 102 00 100 101 01 01 50 5100 200 400 200 100 101 01 01 50 6100 200 150 101 00 101 01 50 15 0710020015040010010101015081002001502001010101015091002001502004001010101501010020015020010010101010111002001502001001010104001210020015020010011115013100200150200100505050150

[0102] Weathering resistanceCorrosion resistanceSolution stabilityCoating propertyOpacityStrength (MPa)Remarks 1 OKOKOKOK505Example 2 NGNGOKOK505Comparative example 3 OKOKNGNG505Comparative example 4 NGNGOKOK105Comparative example 5 OKOKNGNG505Comparative example 6 OKNGOKOK505Comparative example 7 OKOKNGNG505Comparative example 8 OKOKOKOK105Comparative example 9 OKOKNGNG505Comparative example 10 OKOKOKOK502Comparative example 11 OKOKNGNG505Comparative example 12 OKOKOKOK105Comparative example 13 OKOKNGNG505Comparative example

[0103] As shown in Tables 1 and 2, when the components of the insulating film composition are included in an appropriate amount, it can be confirmed that the weather resistance, corrosion resistance, solution stability, coatability, opacity, and tensile strength are simultaneously excellent. On the other hand, when the components of the insulating film composition are not included in an appropriate amount, it can be confirmed that some properties are inferior.

[0104]

[0105] The present invention is not limited to the above-described embodiments, but can be manufactured in a variety of different forms. Those skilled in the art will appreciate that the present invention can be implemented in other specific forms without altering the technical spirit or essential characteristics of the present invention. Therefore, the embodiments described above should be understood as illustrative in all respects and not restrictive.

[0106] [Explanation of symbols]

[0107] 100: Electrical steel sheet 10: Electrical steel sheet base

[0108] 20: Insulating film

Claims

100 parts by weight of metal phosphate, 30 to 300 parts by weight of silica, 30 to 300 parts by weight of nitrate, 30 to 300 parts by weight of feldspar and An insulating film composition for electrical steel containing 30 to 300 parts by weight of talc. In the first paragraph, An insulating film composition for electrical steel sheet further comprising 5 to 100 parts by weight of a pigment. In the second paragraph, The above pigment is an insulating film composition for electrical steel sheets containing at least one oxide of Mn, Fe and Cu. In the first paragraph, An insulating film composition for electrical steel further comprising 30 to 300 parts by weight of a boron compound. In paragraph 4, An insulating film composition for electrical steel sheets, wherein the above boron compound comprises at least one of borax and boric acid. In the first paragraph, The above metal phosphate is an insulating film composition for electrical steel sheets containing at least one of Mg, Ca, Ba, Sr, Zn, and Al. In the first paragraph, An insulating film composition for electrical steel, wherein the nitrate comprises at least one of aluminum nitrate, cobalt nitrate, calcium nitrate, strontium nitrate, zinc nitrate, manganese nitrate, magnesium nitrate, and silver nitrate. In the first paragraph, An insulating film composition for electrical steel, wherein the above nitrate comprises two or more of aluminum nitrate, cobalt nitrate, calcium nitrate, strontium nitrate, zinc nitrate, manganese nitrate, magnesium nitrate, and silver nitrate. In the first paragraph, The above silica is an insulating film composition for electrical steel having a pH of 8 to 12. Electrical steel sheet substrate and Including an insulating film positioned on the surface of the electrical steel plate substrate, An electrical steel sheet wherein the insulating film comprises 100 parts by weight of metal phosphate, 30 to 300 parts by weight of silica, 30 to 300 parts by weight of nitrate, 30 to 300 parts by weight of feldspar, and 30 to 300 parts by weight of talc. Step for preparing electrical steel plate substrate; A step of applying an insulating film composition to the surface of the electrical steel plate substrate; and Comprising a step of heat treating the electrical steel plate substrate, A method for manufacturing an electrical steel sheet, wherein the insulating film composition comprises 100 parts by weight of metal phosphate, 30 to 300 parts by weight of silica, 30 to 300 parts by weight of nitrate, 30 to 300 parts by weight of feldspar, and 30 to 300 parts by weight of talc. In Article 11, A method for manufacturing an electrical steel sheet, wherein the heat treatment step is performed at a temperature of 700 to 1000°C for 10 to 300 seconds.

Citation Information

Patent Citations

  • Grain-oriented electrical steel sheet and method for producing grain-oriented electrical steel sheet

    EP3358041B1

  • Non-oriented electromagnetic steel sheet

    JP2018090836A

  • General telephone subscriber circuit of the switching system

    KR1019930007151A

  • Electromagnetic steel sheet having insulating coating film and process for production thereof

    KR1020120012486A

  • Electrical steel sheet

    US20190367746A1