Aqueous oil-resistant agent composition, method for producing aqueous oil-resistant agent composition, method for oil resistance treatment for paper, and oil-resistant paper
The use of cellulose-based resins and silicone emulsions with specific alkenyl group-containing organopolysiloxanes in aqueous oil-resistant agent compositions addresses the challenge of achieving high oil resistance and air permeability in non-fluorine resin-based papers, ensuring food stability and environmental safety.
Patent Information
- Application Number
- PCT/JP2024/045387
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-12-26
- Filing Date
- 2024-12-23
- Publication Date
- 2025-07-03
AI Technical Summary
Existing oil-resistant papers using non-fluorine resin-based agents face challenges in achieving both high oil resistance and high air permeability, leading to decreased flavor and storage stability of packaged foods, while also posing environmental and health concerns due to the use of organic solvents and non-degradable materials.
Aqueous oil-resistant agent compositions comprising cellulose-based resins and silicone emulsions with specific alkenyl group-containing organopolysiloxanes and organohydrogenpolysiloxanes, along with a platinum group metal catalyst, are used to treat paper substrates, ensuring high oil resistance, water resistance, and air permeability without the use of fluorine-based resins or organic solvents.
The solution results in oil-resistant papers with excellent oil resistance, water resistance, and high air permeability, maintaining food flavor and stability, and reducing environmental impact by using environmentally safe and recyclable materials.
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Abstract
Description
Water-based oil-proofing composition, method for producing water-based oil-proofing composition, method for treating paper with oil resistance, and oil-resistant paper
[0001] The present invention relates to an aqueous oil-proofing composition, a method for producing an aqueous oil-proofing composition, a method for treating paper with oil resistance, and oil-resistant paper.
[0002] Paper wrapping paper, packaging containers, food trays, and other paper coverings used for cooked foods such as fast food, fried foods, and baked foods that contain a lot of oil and water are made oil-resistant and water-resistant to prevent the oil and water from the food from penetrating and staining the surrounding area.
[0003] Grease-resistant paper for food or grease-resistant containers has traditionally been made of polyethylene-laminated paper, which has a paper substrate laminated to one side with a polyethylene film. However, polyethylene-laminated paper has problems such as poor air permeability, which can lead to a deterioration in the flavor and storage stability of food, and the difficulty of removing the polyethylene film during recycling, making it poorly recyclable. There is also a strong movement toward a plastic-free society, and the development of grease-resistant paper without polyethylene lamination is desired. Furthermore, fluororesin-based oil-proofing agents have traditionally been widely used to impart oil and water resistance to paper. For example, methods include coating the surface of a paper substrate with the fluororesin-based oil-proofing agent to form an oil-resistant layer, impregnating a paper substrate with the fluororesin-based oil-proofing agent, or adding the fluororesin-based oil-proofing agent to a pulp slurry. However, fluororesin-based oil-proofing agents are undesirable from health and environmental perspectives due to their persistence and bioaccumulation. Therefore, in recent years, there has been a demand for oil-proofing agents that do not contain fluororesin (non-fluororesin-based oil-proofing agents).
[0004] Therefore, as non-fluorine resin-based oil-resistant agents, for example, hydrophilic resins that form films, such as polyvinyl alcohol (PVA)-based resins and polysaccharides, are widely used and are known to provide excellent oil resistance. For example, Patent Document 1 discloses oil-resistant paper whose surface is coated with a composition containing a PVA-based resin and a silicone-based emulsion. In addition, acrylic and paraffin wax-based emulsions such as those disclosed in Patent Documents 2, 3, and 4 are also known to have excellent oil resistance. Furthermore, Patent Document 5 describes a water- and oil-repellent composition containing a silicone-based emulsion, a cellulose-based resin, and a carboxylic acid.
[0005] JP 2005-139418 A JP 2013-237941 A JP 2020-122250 A JP 2022-188338 A JP 2006-257159 A
[0006] However, in the case of non-fluororesin-based oil-proofing agents, in order to achieve oil resistance while preventing the seepage of oil and fat components, it is necessary to either increase the density of the substrate or use a large amount of a filler or oil-proofing agent. While this increases oil resistance, it also results in insufficient air permeability, which can lead to a deterioration in the flavor and storage stability of food. For example, in order to impart oil and water resistance by applying the compositions described in Patent Documents 1 and 5 to a paper substrate, not only is a film-forming composition coated on the surface of the paper substrate, but a filler is also required for the paper substrate, which raises concerns about the reduced air permeability of the resulting grease-resistant paper. Although the grease-resistant papers described in Patent Documents 2, 3, and 4 have demonstrated air permeability, the amount of oil-proofing agent applied is large, and the air permeability is 100 seconds or more in all cases, which is inferior to that of fluororesin-based oil-proofing agents. As such, no grease-resistant paper that combines high oil resistance and high air permeability using a non-fluororesin-based oil-proofing agent has yet been developed, leaving room for improvement in this regard. Therefore, an object of the present invention is to provide an oil-proofing composition that can be used to obtain oil-resistant paper having high oil resistance and high air permeability, and that contains no fluorine-containing resins or organic solvents, and is a non-fluorine-containing resin-based water-based oil-proofing composition that takes health and environmental aspects into consideration.
[0007] The present inventors have conducted extensive research to achieve the above object and have found that the following aqueous oil-proofing composition can achieve the above object, thereby completing the present invention. That is, the present invention provides the following oil-proofing composition, etc.
[0008] [1] An aqueous oil-resistant composition comprising the following components (A), (B), (E), and (F): (A) 100 parts by mass of a cellulose-based resin having a viscosity of 2 to 10,000 mPa·s in a 2% aqueous solution at 20°C; (B) 10 to 10,000 parts by mass of an addition-curing silicone emulsion; (E) 1,000 to 50,000 parts by mass of water; and (F) a catalytic amount of a platinum group metal catalyst, wherein the (B) addition-curing silicone emulsion is The aqueous oil-resistant composition comprises: (G) an alkenyl-containing organopolysiloxane having at least two silicon-bonded alkenyl groups per molecule and having a viscosity of 5 mPa s or more at 25°C: 5 to 40 mass% in component (B), and having a total alkenyl value of component (G) (the number of moles of silicon-bonded alkenyl groups per 100 g of component (G)) of greater than 0.1 mol / 100 g; (H) an organohydrogenpolysiloxane having at least two silicon-bonded hydrogen atoms (SiH groups) per molecule: 1 to 5 times the number of moles of SiH groups in component (H) relative to the number of moles of alkenyl groups in component (G); (I) a surfactant: 0.1 to 10 mass% in component (B); and (J) water: 10 to 90 mass% in component (B).[2] An aqueous oil-resistant composition comprising the following components (A), (C), (D), (E), and (F): (A) 100 parts by mass of a cellulose-based resin having a viscosity of 2 to 10,000 mPa·s in a 2% aqueous solution at 20°C; (C) 5 to 5,000 parts by mass of a silicone emulsion; (D) 1,000 to 50,000 parts by mass of water; and (F) a catalytic amount of a platinum group metal catalyst, wherein the (C) silicone emulsion is (G) an alkenyl group-containing organopolysiloxane having at least two silicon-bonded alkenyl groups per molecule and having a viscosity of 5 mPa·s or more at 25°C: 5 to 60 mass% in component (C), and the alkenyl value of component (G) in total (the number of moles of silicon-bonded alkenyl groups per 100 g of component (G)) exceeds 0.1 mol / 100 g; (I) a surfactant: 0.1 to 10 mass% in component (C); and (J) water: 10 to 90 mass% in component (C), wherein the (D) silicone emulsion comprises: (H) an organohydrogenpolysiloxane having at least two silicon-bonded hydrogen atoms per molecule: 5 to 60 mass% in component (D), (I) a surfactant: 0.1 to 10 mass% in component (D), and (J) water: 10 to 90 mass% in component (D).
[0013]
[0014] The aqueous oil-resistant composition according to any one of [1] to [3], wherein the content of component (D) in the composition is such that the number of moles of SiH groups in component (H) in component (D) corresponds to 1 to 5 times the number of moles of alkenyl groups in component (G) in component (C). [3] The aqueous oil-resistant composition according to [1] or [2], wherein the cellulose-based resin (A) is a cellulose ether in which 0.5 to 2.5 hydroxyl groups per glucose ring unit of cellulose are substituted with alkoxy groups. [4] The aqueous oil-resistant composition according to any one of [1] to [3], wherein component (G) comprises at least two of a linear organopolysiloxane containing alkenyl groups only at both ends, and a linear organopolysiloxane containing alkenyl groups in side chains and at both ends. [5] The aqueous oil-resistant composition according to any one of [1] to [4], wherein component (G) is a linear, alkenyl-containing organopolysiloxane represented by the following average composition formula (1-1): (In formula (1-1), R 1are independently an alkenyl-containing organic group having 2 to 10 carbon atoms, and R 2are independently one group selected from unsubstituted or substituted monovalent hydrocarbon groups that are free of hydroxyl groups, alkoxy groups, and alkenyl groups, and a, c, and d are each numbers equal to or greater than 0 and satisfy the conditions 0≦a≦3, 2≦2a+c, and 5≦c+d.) [6] The aqueous oil resistant composition of any one of [1] to [5], wherein the ratio of the total number of silicon-bonded hydrogen atoms to the total number of silicon-bonded hydrogen atoms and silicon-bonded groups in component (H) is 15 to 50%. [7] The aqueous oil resistant composition of any one of [1] and [3] to [6], wherein the silicone emulsion of component (B) further contains a polyvinyl alcohol (PVA)-based resin in an amount of 0.5 to 10% by mass in component (B). [8] The aqueous oil resistant composition according to any one of [2] to [6], wherein at least one of the silicone emulsion of component (C) and the silicone emulsion of component (D) further comprises a polyvinyl alcohol (PVA) resin in an amount of 0.5 to 10 mass% in component (C) or component (D). [9] The aqueous oil resistant composition according to any one of [1] to [8], wherein the total mass of components (G) and (H) is 60 to 2,000 parts by mass per 100 parts by mass of component (A).
[10] A method for producing the aqueous oil proofing composition according to any one of [1], [3] to [7] and [9], wherein (Step 1) the following components (G), (H), (I) and (J) are mixed and emulsified to prepare an addition-curable silicone emulsion (B): (G) an alkenyl-containing organopolysiloxane having at least two silicon-bonded alkenyl groups per molecule and having a viscosity of 5 mPa·s or more at 25°C: (G) accounts for 5 to 40 mass% of component (B), and the alkenyl value of all components (G) (the number of moles of silicon-bonded alkenyl groups contained in 100 g of all components (G)) exceeds 0.1 mol / 100 g (H) an organohydrogenpolysiloxane having at least two silicon-bonded hydrogen atoms (SiH groups) per molecule: (H) an organohydrogenpolysiloxane having at least two silicon-bonded hydrogen atoms (SiH groups) per molecule, in an amount by mass equivalent to 1 to 5 times the number of moles of SiH groups in component (H) relative to the number of moles of alkenyl groups in component (G); (I) a surfactant: 0.1 to 10 mass % in component (B); (J) water: 10 to 90 mass % in component (B); and (Step 2) a step of mixing the following components (A), (E), and (F) with 10 to 10,000 parts by mass of the addition-curable silicone emulsion (B) prepared in (Step 1) above: (A) 100 parts by mass of a cellulose-based resin having a viscosity of 2 to 10,000 mPa s as a 2% aqueous solution at 20°C: (E) water: 1,000 to 50,000 parts by mass; and (F) a platinum group metal catalyst: a catalytic amount.
[11] A method for producing the aqueous oil proofing composition according to any one of [2] to [6], [8] and [9], comprising: (Step 1') mixing and emulsifying the following components (G), (I) and (J) to prepare (C) a silicone emulsion: (G) an alkenyl group-containing organopolysiloxane having at least two silicon-bonded alkenyl groups per molecule and having a viscosity of 5 mPa·s or more at 25°C: 5 to 60 mass% in component (C), and the alkenyl value of the total components (G) (the number of moles of silicon-bonded alkenyl groups contained in 100 g of total components (G)) exceeds 0.1 mol / 100 g; (I) a surfactant: 0.1 to 10 mass% in component (C); and (J) water: 10 to 90 mass% in component (C). (Step 1″) a step of mixing and emulsifying the following components (H), (I), and (J) to prepare a (D) silicone emulsion: (H) an organohydrogenpolysiloxane having at least two silicon-bonded hydrogen atoms per molecule: 5 to 60 mass % in component (D); (I) a surfactant: 0.1 to 10 mass % in component (D); and (J) water: 10 to 90 mass % in component (D). And (Step 2′) a step of mixing the following components (A), (E), and (F) with 5 to 5,000 mass parts of the (C) silicone emulsion prepared in (Step 1′) above, and an amount in which the number of moles of SiH groups in component (H) in the (D) silicone emulsion (D) prepared in (Step 1″) above corresponds to 1 to 5 times the number of moles of alkenyl groups in component (G) in component (C). (A) 100 parts by mass of a cellulose resin having a viscosity of 2 to 10,000 mPa s in a 2% aqueous solution at 20°C, (E) 1,000 to 50,000 parts by mass of water, and (F) a catalytic amount of a platinum group metal catalyst.
[12] A method for treating oil resistance of paper, comprising internally adding the aqueous oil proofer composition according to any one of [1] to [9] to a pulp slurry or externally adding the aqueous oil proofer composition according to any one of [1] to [9].
[13] Grease-resistant paper treated with the aqueous oil proofer composition according to any one of [1] to [9], having an air permeability of 1,000 seconds or less as measured by Oken air permeability test in accordance with JAPAN TAPPI Paper Pulp Test Method No. 5-2:2000.
[0009] The present invention combines a cellulose-based resin, which has excellent compatibility with paper, with a silicone, which has good water resistance and air permeability, thereby achieving the advantages of both materials. By treating a paper substrate with a composition obtained by combining materials having a specific structure according to the present invention under specific conditions and then curing the composition, greaseproof paper with excellent oil and water resistance and high air permeability can be obtained. Furthermore, the greaseproof paper of the present invention has high air permeability, which allows it to prevent oil stains without impairing the flavor of food when packaged in the paper. Furthermore, the cellulose-based resin and silicone contained in the aqueous oilproofing composition of the present invention are both environmentally safe and harmless materials, making them suitable for use as alternatives to organic fluorine compounds. Furthermore, because the aqueous oilproofing composition of the present invention does not contain organic solvents, it can avoid the environmental problems and biological hazards associated with the use of organic solvents. Paper substrates treated with the composition of the present invention can be easily recycled and become environmentally friendly products, thereby resolving the harmful effects and environmental problems associated with fluorine compounds.
[0010] [Water-based oil-proofing composition] The water-based oil-proofing composition of the present invention will be described in more detail below. In this specification, "%" indicates a percentage by mass unless otherwise specified.
[0011] (A) Cellulose-Based Resin The cellulose-based resin of component (A) is a compound in which different substituents are introduced into the hydroxyl groups contained in the cellulose molecule by chemical modification. The cellulose-based resin has a viscosity of 2 to 10,000 mPa·s in a 2% aqueous solution at 20°C, preferably 10 to 8,000 mPa·s, and more preferably 20 to 4,000 mPa·s. If the viscosity of the 2% aqueous solution at 20°C is less than 2 mPa·s, the oil resistance will be insufficient, and if it exceeds 10,000 mPa·s, the coatability of the composition will be poor. The viscosity at 20°C is measured using a BM-type viscometer (e.g., manufactured by Tokyo Keiki Co., Ltd.). The rotor, rotation speed, and rotation time are selected appropriately according to the viscosity based on standard methods (same applies below).
[0012] The cellulose resins suitable for use in the present invention are preferably cellulose ethers in which the hydroxyl groups of cellulose are substituted by reacting with an etherifying agent; esterified cellulose esters are preferred, and cellulose ethers are particularly preferred. Many of these cellulose ethers are approved as food additives, pharmaceuticals, and cosmetic raw materials, and are known to be not only harmless to the human body but also to have moderate biodegradability and be extremely environmentally friendly.
[0013] Examples of cellulose ethers include alkyl celluloses (methyl cellulose, ethyl cellulose, etc.) in which the hydroxyl groups of cellulose are substituted with alkoxy groups; hydroxyalkyl celluloses (hydroxyethyl cellulose, hydroxypropyl cellulose, etc.) in which the hydroxyl groups of cellulose are substituted with hydroxyalkoxy groups; hydroxyalkyl alkyl celluloses (hydroxypropyl methyl cellulose, etc.) in which the hydroxyl groups of cellulose are substituted with alkoxy groups and hydroxyalkoxy groups; and carboxyalkyl celluloses (carboxymethyl cellulose, etc.) in which the hydroxyl groups of cellulose are substituted with carboxyalkoxy groups. Preferred are methyl cellulose, ethyl cellulose, and hydroxypropyl methyl cellulose, and more preferably methyl cellulose. Examples of cellulose esters include cellulose acetate and cellulose acetate phthalate.
[0014] The degree of substitution of cellulose ethers or cellulose esters refers to the number of hydroxyl groups substituted with an etherifying agent or esterifying agent per glucose ring unit of cellulose. This degree of substitution is preferably 0.5 to 2.5, more preferably 0.8 to 2.2, and even more preferably 1.0 to 2.0. If the degree of substitution is less than 0.5, the composition may have low solubility in water, resulting in poor workability in producing the composition. If the degree of substitution exceeds 2.5, sufficient oil resistance may not be imparted. When the hydroxyl groups in one molecule of cellulose ether or cellulose ester are substituted with two or more types of substituents, the total degree of substitution of each of the two or more types of substituents is preferably 0.5 to 2.5, more preferably 0.8 to 2.2, and even more preferably 1.0 to 2.0.
[0015] In the present invention, commercially available cellulose ethers can be used, and specific examples include METHOCEL, ETHOCEL (manufactured by Dow Chemical), NATROSOL (manufactured by Hercules), HEC Daicel, CMC Daicel (manufactured by Daicel Chemical Industries, Ltd.), Fujichemi HEC (manufactured by Sumitomo Seika Chemicals Co., Ltd.), CELLOGEN (manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd.), and METOLOSE (manufactured by Shin-Etsu Chemical Co., Ltd.). The cellulose resin of component (A) may be used alone or in combination of two or more.
[0016] The content of component (A) in the composition of the present invention is preferably 3 to 50 mass %, and more preferably 5 to 40 mass %, based on the total amount of components excluding water. The total amount of components excluding water is the combined amount of (E) water in the composition and the components other than (B) addition-curable silicone emulsion, (C) silicone emulsion, (D) silicone emulsion, and (J) water in the (K) catalyst composition, which will be described later.
[0017] The aqueous oil-proofing composition of the present invention contains, as a silicone emulsion, <1> (B) an addition-curable silicone emulsion or <2> (C) a silicone emulsion and (D) a silicone emulsion. The (B) addition-curable silicone emulsion contains (G) an alkenyl group-containing organopolysiloxane, (H) an organohydrogenpolysiloxane, (I) a surfactant, and (J) water. The (C) silicone emulsion contains (G) an alkenyl group-containing organopolysiloxane, (I) a surfactant, and (J) water. The (D) silicone emulsion contains (H) an organohydrogenpolysiloxane, (I) a surfactant, and (J) water. Each of the components (G) to (J) will be described below. In this specification, an aqueous oil-proofing composition containing an addition-curable silicone emulsion (B) may be referred to as the "aqueous oil-proofing composition <1>," and an aqueous oil-proofing composition containing a silicone emulsion (C) and a silicone emulsion (D) may be referred to as the "aqueous oil-proofing composition <2>." The emulsification to obtain the components (B) to (D) may be carried out using a general emulsifying disperser. Examples of the emulsifying disperser include a high-speed rotation centrifugal radial mixer such as a Homodisper, a high-speed rotation shear mixer such as a Homomixer, a high-pressure jet emulsifying disperser such as a pressure homogenizer, a colloid mill, and an ultrasonic emulsifier. The volume-average particle size of the resulting emulsions of the components (B) to (D), as measured using a laser diffraction / scattering particle size distribution analyzer, is preferably 50 to 10,000 nm, and more preferably 100 to 1,500 nm.
[0018] (B) Addition-Cure Silicone Emulsion The blending amount of component (B) is 10 to 10,000 parts by mass, preferably 100 to 4,000 parts by mass, and more preferably 250 to 2,000 parts by mass, per 100 parts by mass of component (A). If the blending amount of component (B) is less than 10 parts by mass per 100 parts by mass of component (A), water resistance will be insufficient, and if it is more than 10,000 parts by mass, oil resistance will be insufficient.
[0019] The content of component (G) in component (B) is 5 to 40% by mass, preferably 10 to 35% by mass, and more preferably 15 to 30% by mass. If the content of component (G) in component (B) is outside the above range, the oil resistance and water resistance will be reduced.
[0020] The content of component (H) in component (B) is a mass % corresponding to 1 to 5 times the number of moles of SiH groups in component (H) relative to the number of moles of alkenyl groups in component (G), preferably 1.1 to 3 times, and more preferably 1.2 to 2.5 times. If the content of component (H) in component (B) is outside the above range, the oil resistance and water resistance will be reduced.
[0021] The content of component (I) in component (B) is 0.1 to 10% by mass, preferably 0.2 to 5% by mass, and more preferably 0.3 to 3% by mass. If the content of component (I) in component (B) is less than the above lower limit, emulsification becomes difficult, whereas if it is more than the above upper limit, oil resistance and water resistance decrease.
[0022] The content of component (J) in component (B) is 10 to 90% by mass, preferably 20 to 80% by mass, and more preferably 30 to 70% by mass. If the content of component (J) in component (B) is less than the above lower limit, dispersion becomes difficult, whereas if it is more than the above upper limit, the stability of the emulsion over time decreases.
[0023] In the aqueous oil-proofing composition <1>, the total mass of the component (G) and the component (H) is preferably 60 to 2,000 parts by mass, more preferably 150 to 1,000 parts by mass, and even more preferably 200 to 500 parts by mass, per 100 parts by mass of the component (A).
[0024] (C) Silicone emulsion containing organopolysiloxane having alkenyl groups The blend amount of component (C) is 5 to 5,000 parts by mass, preferably 50 to 2,000 parts by mass, and more preferably 125 to 1,000 parts by mass, per 100 parts by mass of component (A). If the blend amount of component (C) is less than 5 parts by mass per 100 parts by mass of component (A), water resistance will be insufficient, and if it is more than 5,000 parts by mass, oil resistance will be insufficient.
[0025] The content of component (G) in component (C) is 5 to 60% by mass, preferably 10 to 50% by mass, and more preferably 15 to 40% by mass. If the content of component (G) in component (C) is outside the above range, the oil resistance and water resistance will be reduced.
[0026] The content of component (I) in component (C) is 0.1 to 10% by mass, preferably 0.2 to 5% by mass, and more preferably 0.3 to 3% by mass. If the content of component (I) in component (C) is less than the above lower limit, emulsification becomes difficult, whereas if it is more than the above upper limit, oil resistance and water resistance decrease.
[0027] The content of component (J) in component (C) is 10 to 90% by mass, preferably 20 to 80% by mass, and more preferably 30 to 70% by mass. If the content of component (J) in component (C) is less than the above lower limit, dispersion becomes difficult, whereas if it is more than the above upper limit, the stability of the emulsion over time decreases.
[0028] (D) Organohydrogenpolysiloxane-Containing Silicone Emulsion The blending amount of component (D) is a mass % corresponding to 1 to 5 times the number of moles of SiH groups in component (D) relative to the number of moles of alkenyl groups in component (C), preferably 1.1 to 3.0 times, and more preferably 1.2 to 2.5 times. If the blending amount of component (D) is outside the above range, oil resistance and water resistance will be reduced.
[0029] The content of component (H) in component (D) is 5 to 60% by mass, preferably 10 to 50% by mass, and more preferably 15 to 40% by mass. If the content of component (H) in component (D) is outside the above range, the oil resistance and water resistance will be reduced.
[0030] The content of component (I) in component (D) is 0.1 to 10% by mass, preferably 0.2 to 5% by mass, and more preferably 0.3 to 3% by mass. If the content of component (I) in component (D) is less than the above lower limit, emulsification becomes difficult, whereas if it is more than the above upper limit, oil resistance and water resistance decrease.
[0031] The content of component (J) in component (D) is 10 to 90% by mass, preferably 20 to 80% by mass, and more preferably 30 to 70% by mass. If the content of component (J) in component (D) is less than the above lower limit, dispersion becomes difficult, whereas if it is more than the above upper limit, the stability of the emulsion over time decreases.
[0032] In the aqueous oil-proofing composition <2>, the total mass of the component (G) and the component (H) is preferably 60 to 2,000 parts by mass, more preferably 150 to 1,000 parts by mass, and even more preferably 200 to 500 parts by mass, per 100 parts by mass of the component (A).
[0033] (G) Alkenyl Group-Containing Organopolysiloxane Component (G) is an organopolysiloxane having at least two silicon-bonded alkenyl groups per molecule and a viscosity of 5 mPa·s or greater at 25°C. The number of silicon-bonded alkenyl groups per molecule in component (G) is at least two, preferably 2 to 500, more preferably 2 to 100, and even more preferably 2 to 30. If component (G) has fewer than two silicon-bonded alkenyl groups per molecule, crosslinking is not possible, resulting in reduced oil resistance, which is undesirable. Furthermore, if component (G) has more than 500 silicon-bonded alkenyl groups per molecule, curing may require a long time.
[0034] The viscosity of component (G) at 25°C is 5 mPa·s or more, preferably 10 to 10,000 mPa·s, more preferably 20 to 5,000 mPa·s, and even more preferably 50 to 1,000 mPa·s. If the viscosity of component (G) at 25°C is lower than 5 mPa·s, emulsion preparation becomes difficult, and oil resistance and stability may be reduced. There is no upper limit to the viscosity of component (G) at 25°C, but it can be set to, for example, 100,000 mPa·s. When multiple types of component (G) are used, the viscosity can be adjusted to the above range by mixing a low-viscosity organopolysiloxane corresponding to component (G) with a high-viscosity or crude rubber-like organopolysiloxane corresponding to component (G).
[0035] The alkenyl value bonded to silicon atoms in the total of component (G) is a value exceeding 0.1 mol / 100g, preferably 0.13 mol / 100g or more, more preferably 0.15 mol / 100g or more. If the alkenyl value bonded to silicon atoms in the total of component (G) is 0.1 mol / 100g or less, crosslinkability will be low and oil resistance will be reduced. There is no upper limit for the alkenyl value of component (G), but it can be set to, for example, 0.7 mol / 100g. This alkenyl value is the value of the number of moles of alkenyl groups bonded to silicon atoms contained in a total of 100g of component (G), and can usually be calculated from the iodine value determined by the Hanus method (a method in which a compound is reacted with a Hanus reagent, then reacted with an aqueous potassium iodide solution, and the resulting iodine is titrated with sodium thiosulfate, in accordance with JIS K 0070) (the same applies hereinafter).
[0036] The molecular structure of component (G) is not particularly limited and can be any of linear, branched, and cyclic structures, but is preferably a linear structure. The component (G) may be used alone or in combination of two or more. When two or more components (G) are used in combination, the average alkenyl value calculated from the total of the components (G) should be greater than 0.1 mol / 100 g. When two or more components (G) are used in combination, their molecular structures are also not particularly limited, but it is preferable to use in combination a linear organopolysiloxane containing alkenyl groups only at both ends and a linear organopolysiloxane containing alkenyl groups at side chains and both ends, and it is more preferable to use in combination organopolysiloxanes each having an alkenyl value of greater than 0.1 mol / 100 g.
[0037] Component (G) is a component that provides the oil resistance and water resistance of the composition, and specific examples thereof include those having a structure represented by average composition formula (1). (In formula (1), R 1 are independently an alkenyl-containing organic group having 2 to 10 carbon atoms, and R 2are independently one type of group selected from unsubstituted or substituted monovalent hydrocarbon groups that do not have a hydroxyl group, an alkoxy group, or an alkenyl group, and a, b, c, d, e, f, and g are each independently a number of 0 or more that satisfies 0≦a≦3, 1≦b, 2≦ab+c+e, and 5≦b+c+d+e+f+g.
[0038] R 1 is an alkenyl-containing organic group having 2 to 10 carbon atoms, preferably 2 to 8 carbon atoms, and more preferably 2 to 6 carbon atoms. 1 Examples of the alkyl group include alkenyl groups such as vinyl, allyl, and hexenyl.
[0039] R 2 R is a group selected from unsubstituted or substituted monovalent hydrocarbon groups that do not have a hydroxyl group, an alkoxy group, or an alkenyl group. 2 Examples of the alkoxy group represented by R include a methoxy group, an ethoxy group, a propoxy group, and an isopropoxy group. 2 The unsubstituted or substituted monovalent hydrocarbon group not containing an alkenyl group, represented by formula (1), preferably has 1 to 12 carbon atoms, more preferably 1 to 10 carbon atoms. Examples of the unsubstituted or substituted monovalent hydrocarbon group include alkyl groups preferably having 1 to 6 carbon atoms, such as methyl, ethyl, propyl, and butyl; cycloalkyl groups preferably having 5 to 8 carbon atoms, such as cyclohexyl; aryl groups preferably having 6 to 10 carbon atoms, such as phenyl and tolyl; and aralkyl groups preferably having 7 to 10 carbon atoms, such as benzyl. Of these, the unsubstituted or substituted monovalent hydrocarbon group is preferably a methyl group or a phenyl group, with a methyl group being particularly preferred. The alkenyl-group-containing organopolysiloxane represented by formula (1) contains R 2 The ratio of the number of methyl groups to the total number of groups is preferably 70% or more, more preferably 80% or more, and even more preferably 90% or more.
[0040] In formula (1), a, b, c, d, e, f, and g are each independently a number equal to or greater than 0. a is 0≦a≦3, preferably 0 or 1, and more preferably 1. b is a number equal to or greater than 1, and satisfies 2≦ab+c+e and 5≦b+c+d+e+f+g.
[0041] The alkenyl group-containing organopolysiloxane represented by formula (1) is particularly preferably linear, i.e., one represented by the following formula (1-1) in which b=2 and e=f=g=0 in formula (1). In formula (1-1), R 1 and R 2 are each defined as in formula (1), and a, c, and d are each a number equal to or greater than 0, and are numbers satisfying 0≦a≦3, 2≦2a+c, and 5≦c+d. In formula (1-1), when an alkenyl group is present in the side chain (1≦c), it is more preferable that 2≦c≦500 and 3≦d≦4,000, even more preferable that 5≦c≦100 and 3≦d≦500, and particularly preferable that 10≦c≦50 and 3≦d≦300. In formula (1-1), when an alkenyl group is not present in the side chain (c=0), it is more preferable that 3≦d≦30, and even more preferable that 3≦d≦20.
[0042] Examples of component (G) include, but are not limited to, the following: In the formulas below, Me, Vi, and Ph represent a methyl group, a vinyl group, and a phenyl group, respectively. The bonding order of each siloxane unit shown in parentheses is not limited to the following. In each of the formulas below, the total number of siloxane repeating units is an average value. In the formulas below, z1 to z39 are each a number of 0 or greater.
[0043] (H) Organohydrogenpolysiloxane Component (H) is an organohydrogenpolysiloxane having at least two silicon-bonded hydrogen atoms (hereinafter referred to as SiH groups) per molecule. In component (H), the ratio of the total number of SiH groups to the total number of SiH groups and groups bonded to silicon atoms is preferably 15 to 50%, more preferably 20 to 45%, and even more preferably 30 to 40%. If the ratio of SiH groups in component (H) is less than 15%, the crosslink density may be low and oil resistance may be reduced, whereas if it is more than 50%, reactivity may be reduced and curing may take a long time.
[0044] The alkenyl groups in component (G) and the SiH groups in component (H) undergo an addition reaction to form a crosslinked structure. That is, component (H) functions as a crosslinking agent. From the viewpoint of crosslinking balance, the amount of component (H) to be blended is an amount such that the ratio of the number of SiH groups in component (H) to the total number of alkenyl groups in component (G) is 1.0 to 5.0, more preferably 1.1 to 3.0, and even more preferably 1.2 to 2.5. If the amount of component (H) does not satisfy the above range, the crosslinking balance will be inappropriate, resulting in reduced oil resistance and water resistance.
[0045] The molecular structure of component (H) may be linear, branched, cyclic, or a three-dimensional network structure, or may be a mixture thereof. Furthermore, the SiH groups contained in component (H) may be located at either the terminals or the middle of the molecular chain, or may be located at both locations. Component (H) is preferably a linear organohydrogenpolysiloxane represented by the following formula (2): (In formula (2), R 3 are each independently a substituted or unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms and not having a hydroxyl group or an aliphatic unsaturated bond; h is 0 or 1; i and j are numbers that satisfy the conditions 0≦i≦200 and 0≦j≦200, and 2≦2h+i≦200 and 3≦i+j+2≦400.
[0046] In the above formula (2), R 3 are each independently a substituted or unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms and not containing a hydroxyl group or an aliphatic unsaturated bond. 3The monovalent hydrocarbon group having no aliphatic unsaturated bond is preferably an alkyl group or an aryl group, more preferably a methyl group, an ethyl group, a propyl group or a phenyl group, and particularly preferably a methyl group.
[0047] i is a number from 0 to 200, preferably from 3 to 150, and more preferably from 5 to 100. j is a number from 0 to 200, preferably from 0 to 100, and more preferably from 5 to 50. 2h+i is a number from 2 to 200, preferably from 4 to 150, more preferably from 5 to 100, and even more preferably from 10 to 80. i+j+2 is a number from 3 to 400, preferably from 5 to 200, and more preferably from 10 to 100.
[0048] Examples of organohydrogenpolysiloxanes represented by the average composition formula (2) include methylhydrogensiloxane-dimethylsiloxane cyclic copolymers, dimethylsiloxane-methylhydrogensiloxane copolymers both ends of which are capped with trimethylsiloxy groups, dimethylpolysiloxanes both ends of which are capped with dimethylhydrogensiloxane groups, dimethylsiloxane-methylhydrogensiloxane copolymers both ends of which are capped with dimethylhydrogensiloxy groups, and methylhydrogensiloxane-diphenylsiloxane copolymers both ends of which are capped with trimethylsiloxy groups. , a methylhydrogensiloxane-diphenylsiloxane-dimethylsiloxane copolymer both ends of which are capped with trimethylsiloxy groups, a methylhydrogensiloxane-methylphenylsiloxane-dimethylsiloxane copolymer both ends of which are capped with trimethylsiloxy groups, a methylhydrogensiloxane-dimethylsiloxane-diphenylsiloxane copolymer both ends of which are capped with dimethylhydrogensiloxy groups, a methylhydrogensiloxane-dimethylsiloxane-methylphenylsiloxane copolymer both ends of which are capped with dimethylhydrogensiloxy groups, etc. Component (H) may be used alone, or two or more types may be used in combination.
[0049] Examples of component (H) include, but are not limited to, linear or branched siloxanes represented by the following formulas: Me and Ph in the following formulas represent a methyl group and a phenyl group, respectively. The bonding order of each siloxane unit shown in parentheses is not limited to the order shown below. In each of the following formulas, the total number of siloxane repeating units is an average value. Furthermore, in the following formulas, z42 to z73 are numbers that satisfy the ratio of SiH groups in the organohydrogenpolysiloxane of each formula of 15% to 50%.
[0050] (I) Surfactant The component (I) is a surfactant, and is not particularly limited as long as it can emulsify and disperse the components (G) and (H) in water, but preferably contains a nonionic surfactant. Examples of nonionic surfactants include polyoxyethylene alkyl ethers, polyoxyethylene polyoxypropylene alkyl ethers, polyoxyethylene alkylphenyl ethers, polyethylene glycol fatty acid esters, sorbitan fatty acid esters, polyoxyethylene sorbitan fatty acid esters, polyoxyethylene sorbitan fatty acid esters, polyoxyethylene sorbitan fatty acid esters, glycerin fatty acid esters, polyoxyethylene glycerin fatty acid esters, polyglycerin fatty acid esters, propylene glycol fatty acid esters, polyoxyethylene castor oil, polyoxyethylene hydrogenated castor oil, polyoxyethylene hydrogenated castor oil fatty acid esters, polyoxyethylene alkylamines, polyoxyethylene fatty acid amides, polyoxyethylene-modified organopolysiloxanes, and polyoxyethylene polyoxypropylene-modified organopolysiloxanes. Among these, polyoxyethylene lauryl ether, polyoxyethylene oxypropylene lauryl ether, polyoxyethylene acetylene glycol ether, polyoxyethylene sorbitan monolaurate, and polyoxyethylene styrenated phenyl ether are preferred, with polyoxyethylene lauryl ether and polyoxyethylene styrenated phenyl ether being more preferred. The nonionic surfactants may be used alone or in combination of two or more. To obtain a stable emulsion composition, it is preferred that the nonionic surfactants, alone or in combination, have an HLB of 10 to 15.
[0051] In addition, anionic surfactants or cationic surfactants can also be used, but from the viewpoint of dispersibility, it is preferable to use them in combination with nonionic surfactants.As anionic surfactants, for example, alkyl sulfate ester salts such as sodium lauryl sulfate, polyoxyethylene alkyl ether sulfate ester salts, polyoxyethylene alkyl phenyl ether sulfate ester salts, alkyl benzene sulfonates, polyoxyethylene alkyl phenyl ether sulfonates, alkyl diphenyl ether disulfonates, alkanesulfonates, N-acyltaurate salts, dialkyl sulfosuccinate salts, monoalkyl sulfosuccinate salts, polyoxyethylene alkyl ether sulfosuccinate salts, fatty acid salts, polyoxyethylene alkyl ether carboxylate salts, N-acylamino acid salts, monoalkyl phosphate ester salts, dialkyl phosphate ester salts, polyoxyethylene alkyl ether phosphate ester salts etc. can be mentioned. Examples of cationic surfactants include alkyltrimethylammonium salts, dialkyldimethylammonium salts, polyoxyethylenealkyldimethylammonium salts, dipolyoxyethylenealkylmethylammonium salts, tripolyoxyethylenealkylammonium salts, alkylbenzyldimethylammonium salts, alkylpyridinium salts, monoalkylamine salts, and monoalkylamidoamine salts.
[0052] In each silicone emulsion of components (B), (C), and (D), a water-soluble resin can be used in combination with a surfactant as an emulsification aid to aid in the emulsification of components (G) and (H) and improve stability. Examples of water-soluble resins include PVA-based resins, cellulose derivatives, and carboxyvinyl polymers, with PVA-based resins being more preferred. PVA-based resins preferably have a viscosity of 10 to 50 mPa·s in a 4% aqueous solution at 20°C and a degree of saponification of 85 to 95 mol%, and more preferably a viscosity of 15 to 30 mPa·s and a degree of saponification of 87.5 to 92 mol%. This water-soluble resin may also function as a thickener. In particular, it is preferable to select a water-soluble resin as an emulsification aid that has minimal catalytic poisoning effect on the platinum group metal catalyst of component (F), described below. As with the surfactant described above, the amount of water-soluble resin is preferably the minimum amount necessary to ensure sufficient stability of the silicone emulsion. For example, the amount is preferably 0.5 to 10 parts by mass, and more preferably 1 to 5 parts by mass, per 100 parts by mass of the total of components (G) and (H). If the amount of water-soluble resin is more than the upper limit, the addition reaction may be inhibited, resulting in reduced oil resistance and water resistance. If the amount is less than the lower limit, it is difficult to obtain a stabilizing effect.
[0053] (J) Water Component (J) is water that becomes the continuous phase of the emulsion, and various types of water such as ion-exchanged water and purified water can be used.
[0054] Other Components In the present invention, each of the silicone emulsions (B), (C), and (D) can contain optional components other than those described above. Examples of such optional components include catalyst activity inhibitors (control agents) selected from various organic nitrogen compounds, organic phosphorus compounds, acetylene compounds, oxime compounds, organic chloro compounds, and the like, for the purpose of suppressing the catalytic activity of platinum group metal catalysts. Examples of such additives include acetylenic alcohols such as 3-methyl-1-butyn-3-ol, 3,5-dimethyl-1-hexyn-3-ol, 3-methyl-1-pentyn-3-ol, 2-phenyl-3-butyn-2-ol, and 1-ethynyl-1-cyclohexanol; acetylenic compounds such as 3-methyl-3-penten-1-yne and 3,5-dimethyl-3-hexen-1-yne; reaction products of these acetylenic compounds with alkoxysilanes, siloxanes, or hydrogensilanes; vinylsiloxanes such as tetramethylvinylsiloxane cyclics; organic nitrogen compounds such as benzotriazole and other organic phosphorus compounds; oxime compounds; and organic chloro compounds. The degree of cure inhibition effect of the addition reaction inhibitor varies depending on its chemical structure. Therefore, the amount of each addition reaction inhibitor used can be appropriately adjusted according to a conventionally known method. By adding an appropriate amount of an addition reaction inhibitor, the oil-proofing composition can be made superior in long-term storage stability at room temperature and heat curing properties.
[0055] (E) Water Component (E) is water, and the same as component (J) described above can be used. The content of component (E) in the aqueous oil proofing composition of the present invention is 1,000 to 50,000 parts by mass, preferably 2,000 to 30,000 parts by mass, and more preferably 3,000 to 10,000 parts by mass, per 100 parts by mass of component (A). If the content of component (E) is less than 1,000 parts by mass per 100 parts by mass of component (A), handling properties will be poor, while if it is more than 50,000 parts by mass, the coating weight will be reduced, resulting in insufficient oil resistance. Furthermore, the content of component (E) in the aqueous oil waterproofing composition of the present invention is preferably within the above-mentioned range per 100 parts by mass of component (A), and the content thereof is preferably 400 to 5,000 parts by mass, more preferably 1,000 to 3,000 parts by mass, and particularly preferably 1,500 to 2,000 parts by mass per 100 parts by mass of components (A), (G), and (H) combined. When the content of component (E) in the aqueous oil waterproofing composition is within the above-mentioned range, the composition has good handleability and a good balance between oil resistance and coating weight, which is preferable.
[0056] (F) Platinum group metal catalyst The platinum group metal catalyst of component (F) is a catalyst for promoting the addition reaction between component (G) and component (H), and any catalyst known to those skilled in the art for promoting the so-called hydrosilylation reaction can be used.Such platinum group metal catalysts include, for example, platinum, palladium, rhodium, and ruthenium catalysts, and among these, platinum catalysts are particularly preferred.Such platinum catalysts include, for example, chloroplatinic acid, alcohol solutions or aldehyde solutions of chloroplatinic acid, complexes of chloroplatinic acid with various olefins or vinylsiloxanes, and complexes of platinum with various olefins or vinylsiloxanes.
[0057] The amount of platinum group metal catalyst added should be a catalytic amount. For example, from the standpoint of obtaining a good cured coating and being economical, the amount is preferably 1 to 1,000 ppm, more preferably 10 to 500 ppm, and particularly preferably 20 to 200 ppm, of platinum group metal relative to the total mass of components (G) and (H). If the amount of component (F) is less than the above lower limit, insufficient curing may occur, while if it is more than the above upper limit, costs may increase.
[0058] The aqueous oil-resistant composition of the present invention may contain the component (F) as a mixture with the surfactant (I) and water (E). That is, the aqueous oil-resistant composition <1> is an aqueous oil-resistant composition comprising the following components: (A), (B), (E), and (K): (A) 100 parts by mass of a cellulose-based resin having a viscosity of 2 to 10,000 mPa·s in a 2% aqueous solution at 20°C: 100 parts by mass, (B) 10 to 10,000 parts by mass of an addition-curing silicone emulsion, (E) 1,000 to 50,000 parts by mass of water, and (K) a catalyst composition, wherein the addition-curing silicone emulsion (B) is (G) an alkenyl-containing organopolysiloxane having at least two silicon-bonded alkenyl groups per molecule and having a viscosity of 5 mPa·s or more at 25°C, which accounts for 5 to 40 mass% of component (B), and in which the alkenyl value of component (G) in total (the number of moles of silicon-bonded alkenyl groups per 100 g of component (G)) exceeds 0.1 mol / 100 g; (H) an organohydrogenpolysiloxane having at least two silicon-bonded hydrogen atoms (SiH groups) per molecule, which accounts for 1 to 5 times the number of moles of SiH groups in component (H) relative to the number of moles of alkenyl groups in component (G); (I) a surfactant, which accounts for 0.1 to 10 mass% of component (B); and (J) water, which accounts for 10 to 90 mass% of component (B), wherein the (K) catalyst composition is: (F) a platinum group metal catalyst The oil-resistant composition may be a water-based oil-resistant composition containing (I) a surfactant and (J) water.The aqueous oil-resistant composition <2> is an aqueous oil-resistant composition comprising components (A), (C), (D), (E), and (K): (A) 100 parts by mass of a cellulose-based resin having a viscosity of 2 to 10,000 mPa s in a 2% aqueous solution at 20°C, (C) 5 to 5,000 parts by mass of a silicone emulsion, (D) the silicone emulsion, (E) 1,000 to 50,000 parts by mass of water, and (K) a catalyst composition, wherein the (C) silicone emulsion is (G) an alkenyl group-containing organopolysiloxane having at least two silicon-bonded alkenyl groups per molecule and having a viscosity of 5 mPa·s or more at 25°C: 5 to 60 mass% in component (C), and the alkenyl value of component (G) in total (the number of moles of silicon-bonded alkenyl groups per 100 g of component (G)) exceeds 0.1 mol / 100 g; (I) a surfactant: 0.1 to 10 mass% in component (C); and (J) water: 10 to 90 mass% in component (C), wherein the (D) silicone emulsion comprises: (H) an organohydrogenpolysiloxane having at least two silicon-bonded hydrogen atoms per molecule: 5 to 60 mass% in component (D), (I) a surfactant: 0.1 to 10 mass% in component (D), and (J) water: 10 to 90 mass% in component (D). wherein the content of component (D) in the composition is such that the number of moles of SiH groups of component (H) in component (D) is 1 to 5 times the number of moles of alkenyl groups of component (G) in component (C), and the catalyst composition (K) may be an aqueous oil-resistant composition comprising: (F) a platinum group metal catalyst; (I) a surfactant; and (J) water.
[0059] The (K) catalyst composition is preferably an aqueous emulsified mixture of components (F), (I), and (J), i.e., an emulsion with water as the continuous phase. The content of component (F) in the (K) catalyst composition is preferably 0.1 to 10 mass%, more preferably 0.2 to 5 mass%, and even more preferably 0.3 to 3 mass%. Examples of the (I) surfactant used in the (K) catalyst composition include those similar to those described above. The (I) surfactant used in the (K) catalyst composition preferably contains a nonionic surfactant, similar to the surfactant used to emulsify components (G) and (H). The content of component (I) in the (K) catalyst composition is preferably 0.1 to 5 mass%, more preferably 0.2 to 3 mass%, and even more preferably 0.3 to 2 mass%. If the content of component (I) in the (K) catalyst composition is greater than 5 mass%, the addition reaction may be inhibited, resulting in reduced oil resistance and water resistance. If the content is less than 0.1 mass%, stability may be impaired. The content of component (J) in the (K) catalyst composition is preferably 10 to 90% by mass, more preferably 20 to 85% by mass, and even more preferably 30 to 80% by mass. If the content of component (J) in the (K) catalyst composition is less than 10% by mass, it may be difficult to disperse component (F), and if it is more than 90% by mass, the emulsion may have poor stability over time. In order to obtain a stable emulsion, the (K) catalyst composition may contain, in addition to the above components (F), (I), and (J), components, components that may be contained in the silicone emulsions of components (B), (C), and (D).
[0060] The aqueous oil-proofing composition of the present invention may also contain preservatives, antifoaming agents, fragrances, thickeners, antioxidants, rust inhibitors, pigments, fillers, organic powders, inorganic powders, etc., within the range that does not impair the effects of the present invention. The amounts of these are selected from their respective appropriate amounts. From the viewpoint of safety, it is preferable that each component of the aqueous oil-proofing composition of the present invention is composed only of compounds included in the positive list prescribed by the Ministry of Health, Labor and Welfare and the Japan Paper Association (Article 18, Paragraph 3 of the Revised Food Sanitation Act and Public Notification No. 370, Positive List of Chemical Substances Related to Paper and Paperboard Intended to Come into Contact with Food).
[0061] [Method for Producing Waterborne Oil-Resistant Composition] The waterborne oil-resistant composition <1> of the present invention can be produced by mixing (A) a cellulose-based resin, (B) an addition-curable silicone emulsion, (E) water, and (F) a platinum group metal catalyst. The order of adding the components is not particularly limited, but a preferred method for producing the waterborne oil-resistant composition <1> includes: (Step 1) a step of mixing and emulsifying components (G), (H), (I), and (J) to prepare addition-curable silicone emulsion (B); and (Step 2) a step of mixing components (A), (E), and (F) with the addition-curable silicone emulsion (B) prepared in (Step 1).
[0062] A more preferred method for producing the aqueous oil-resistant composition <1> includes: (Step 1) a step of mixing and emulsifying the components (G), (H), (I), and (J) to prepare an addition-curable silicone emulsion (B); (Step 2-1) a step of mixing the components (A) and (E) to prepare an aqueous solution of the component (A); (Step 2-2) a step of mixing the components (F), (I), and (J) to prepare a catalyst composition (K); and (Step 2-3) a step of mixing the addition-curable silicone emulsion (B) prepared in (Step 1), the aqueous solution of the component (A) prepared in (Step 2-1), and the catalyst composition (K) prepared in (Step 2-2).
[0063] The aqueous oil-resistant composition <2> of the present invention can be produced by mixing (A) a cellulose-based resin, (C) a silicone emulsion, (D) a silicone emulsion, (E) water, and (F) a platinum group metal catalyst. The order of adding the components is not particularly limited, but a preferred method for producing the aqueous oil-resistant composition <2> includes: (Step 1') a step of mixing and emulsifying components (G), (I), and (J) to prepare a (C) silicone emulsion; (Step 1") a step of mixing and emulsifying components (H), (I), and (J) to prepare a (D) silicone emulsion; and (Step 2') a step of mixing components (A), (E), and (F) with the (C) silicone emulsion prepared in (Step 1') and the (D) silicone emulsion prepared in (Step 1").
[0064] A more preferred method for producing the aqueous oil-resistant composition <2> includes: (Step 1′) a step of mixing and emulsifying the components (G), (I), and (J) to prepare a (C) silicone emulsion; (Step 1″) a step of mixing and emulsifying the components (H), (I), and (J) to prepare a (D) silicone emulsion; (Step 2′-1) a step of mixing the components (A) and (E) to prepare an aqueous solution of the component (A); (Step 2′-2) a step of mixing the components (F), (I), and (J) to prepare a (K) catalyst composition; and (Step 2′-3) a step of mixing the (C) silicone emulsion prepared in (Step 1′), the (D) silicone emulsion prepared in (Step 1″), the aqueous solution of the component (A) prepared in (Step 2′-1), and the (K) catalyst composition prepared in (Step 2′-2).
[0065] (Step 1) Preparation of (B) Addition-Curable Silicone Emulsion Component (B) can be produced by known methods. For example, predetermined amounts of components (G), (H), and (I) above and a portion of water (J) are mixed using a stirring device capable of high shear such as a planetary mixer, a combination mixer, or a high-pressure homogenizer, emulsified by phase inversion, and then diluted by adding the remainder of water (J). When preparing the (B) addition-curable silicone emulsion, predetermined amounts of other components such as components (A), (F), the water-soluble resin as the emulsifying aid, and the catalyst activity inhibitor may also be mixed in.
[0066] (Step 1') Preparation of (C) Silicone Emulsion Component (C) can be produced by a known method. For example, predetermined amounts of the above-mentioned components (G) and (I) and a portion of the (J) water are mixed using a stirring device capable of high shear such as a planetary mixer, a combination mixer, or a high-pressure homogenizer, emulsified by phase inversion, and then diluted with the remainder of the (J) water. When preparing the (C) silicone emulsion, predetermined amounts of other components such as the above-mentioned components (A), (F), the water-soluble resin as an emulsifying aid, and the catalyst activity inhibitor may also be mixed.
[0067] (Step 1'') Preparation of (D) Silicone Emulsion Component (D) can be produced by known methods. For example, predetermined amounts of components (H) and (I) above and a portion of water (J) are mixed using a stirring device capable of high shear such as a planetary mixer, a combination mixer, or a high-pressure homogenizer, emulsified by phase inversion, and then diluted by adding the remainder of water (J). When preparing the (D) silicone emulsion, predetermined amounts of other components such as components (A), (F), the water-soluble resin serving as the emulsifying aid, and the catalyst activity inhibitor may also be mixed in.
[0068] (Step 2) Mixing components (A), (E), and (F) with component (B) (Step 2') Mixing components (A), (E), and (F) with component (C) and component (D) In (Step 2) and (Step 2'), the components need only be mixed uniformly, and they may be mixed using a known mixing device. From the viewpoint of emulsion stability, mixing is preferably carried out at 10 to 30°C.
[0069] (Step 2-1), (Step 2'-1) Preparation of an Aqueous Solution of Component (A) (Step 2-1) and (Step 2'-1) are steps in which component (A) is dissolved in water (E) to obtain an aqueous solution of the desired concentration. From the viewpoint of ease of handling, it is preferable that the cellulose resin (A) is dissolved in water (E) before mixing with the other components, and that the resulting mixture of component (A) and component (E) is mixed with the other components. The concentration of component (A) in the aqueous solution of component (A) obtained in this step is preferably 0.5 to 10 mass%.
[0070] (Step 2-2), (Step 2'-2) Preparation of (K) catalyst composition Component (F) may be mixed during the production of addition-curable silicone emulsion (B), but it is preferable to mix component (F), surfactant (I), and water (J) before mixing with the other components, and then mix this with the other components to form the (K) catalyst composition. The (K) catalyst composition may be produced using any device capable of mixing the individual components, but a preferred method is to mix the components using a stirring device capable of high shear such as a planetary mixer, combination mixer, or high-pressure homogenizer, and then emulsify the components by a phase inversion method to form an emulsion.
[0071] (Step 2-3) Mixing the component (B), an aqueous solution of the component (A), and the component (K). (Step 2'-3) Mixing the component (C), the component (D), an aqueous solution of the component (A), and the component (K). (Step 2-3) is preferably carried out immediately before using the aqueous oil-proofing composition <1> (for example, immediately before applying it to a paper substrate). Also, (Step 2'-3) is preferably carried out immediately before using the aqueous oil-proofing composition <2> (for example, immediately before applying it to a paper substrate). This not only inhibits dehydrogenation of the organohydrogenpolysiloxane and improves shelf life, but also makes it possible to easily achieve a wide range of properties by changing the combination of emulsions to be mixed.
[0072] [Oil-proofing treatment method] The aqueous oil-proofing composition of the present invention can be suitably used to impart oil resistance and water resistance to a paper substrate. The method for treating paper with oil resistance may be an internal treatment method in which the aqueous oil-proofing composition of the present invention is added to a pulp slurry, or an external treatment method in which the aqueous oil-proofing composition of the present invention is coated on a paper substrate after papermaking, or a paper substrate after papermaking is impregnated with the aqueous oil-proofing composition of the present invention and dried.
[0073] [Oil-resistant Paper] The oil-resistant paper of the present invention can be produced by applying the above-mentioned oil-resistant treatment method to a paper substrate, and preferably can be obtained by coating or impregnating a paper substrate with the aqueous oil-proofing composition of the present invention.
[0074] Examples of paper substrates include those made on various paper machines using chemical pulps such as hardwood pulp and softwood pulp, mechanical pulps such as groundwood pulp and thermomechanical pulp, and recycled paper pulp. Specific examples include bleached kraft paper, unbleached kraft paper, fine paper, medium-quality paper, lightly coated paper, coated paper, semi-glossy paper, processed base paper, paperboard, white paperboard, liner, semi-glassine paper, glassine paper, parchment paper, etc. The pulp may also contain pH adjusters, sizing agents, paper strength agents, wet strength agents, retention aids, drainage aids, dyes, antifoaming agents, fillers, etc.
[0075] The preferred method for applying the aqueous oil-proofing composition is to apply it to the paper substrate by external addition, and examples of such methods include application using a bar coater, knife coater, size press coater, roll coater, reverse roll coater, air knife coater, calendar, gate roll coater, blade coater, curtain coater, gravure coater, rod metering, two-roll size press, etc. In order to increase the air permeability of the oil-resistant paper, an external addition treatment in which the aqueous oil-proofing composition penetrates into the interior of the paper substrate is preferred, rather than coating the aqueous oil-proofing composition only on the surface of the paper substrate, and impregnation treatment using a pond-type size press is particularly preferred. Furthermore, the amount of the aqueous oil-proofing composition (solid content after drying) is not particularly limited, but is preferably 0.1 to 10 g / m 2 , more preferably 0.5 to 3 g / m 2 , more preferably 0.5 to 2 g / m 2 If the amount of the aqueous oil-proofing composition is within the above range, the oil resistance and air permeability are excellent, which is preferable.
[0076] After the coating treatment, the paper substrate is subjected to a heat treatment to dry the aqueous oil-proofing composition. Examples of heat sources include a hot air dryer, an infrared heater, and a rotary dryer. Drying conditions include a temperature of preferably 80 to 180°C, more preferably 100 to 150°C, and even more preferably 120 to 150°C. From the viewpoints of productivity and the addition reaction of the aqueous oil-proofing composition, the drying time is preferably 0.1 to 180 minutes, more preferably 1 to 30 minutes, and even more preferably 2 to 5 minutes.
[0077] The air permeability of the grease-resistant paper of the present invention is the Oken air permeability measured in accordance with JAPAN TAPPI Paper and Pulp Testing Method No. 5-2:2000. The air permeability of the grease-resistant paper is not particularly limited as it depends on the paper base material and coating method, but is preferably 1000 seconds or less, more preferably 500 seconds or less, and even more preferably 5 to 300 seconds. There is no lower limit to the air permeability of the grease-resistant paper, but it can be set to, for example, 5 seconds. An air permeability of 1000 seconds or less is preferable because it does not deteriorate the flavor or storage stability of food packaged using the grease-resistant paper.
[0078] The present invention will be specifically described below using examples and comparative examples, but the present invention is not limited to these. The viscosities of the component (A) and the PVA emulsification aid listed below are all values measured at 20°C using a BM-type viscometer. The viscosities of the component (G) listed below are all values measured at 25°C using a B-type rotational viscometer. The vinyl value is a value calculated from the iodine value obtained by measuring using the Hanus method in accordance with JIS K 0070. Hereinafter, Me and Vi represent a methyl group and a vinyl group, respectively.
[0079] (A) Component (A-1) Methylcellulose having a viscosity of 25 mPa·s in a 2% aqueous solution at 20°C and a degree of substitution with a methoxy group of 1.8. (A-2) Methylcellulose having a viscosity of 4 mPa·s in a 2% aqueous solution at 20°C and a degree of substitution with a methoxy group of 1.8. (A-3) Methylcellulose having a viscosity of 100 mPa·s in a 2% aqueous solution at 20°C and a degree of substitution with a methoxy group of 1.8. (A-4) Methylcellulose having a viscosity of 8,000 mPa·s in a 2% aqueous solution at 20°C and a degree of substitution with a methoxy group of 1.8. (A-5) Hydroxypropyl methylcellulose having a viscosity of 50 mPa·s in a 2% aqueous solution at 20°C and a degree of substitution with a methoxy group of 1.8 and a degree of substitution with a hydroxypropyl group of 0.15.
[0080] Component (F) (F-1) Platinum(0)-1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex
[0081] (G) Component (G-1) (ViMe2SiO 1 / 2 )2(Me2SiO 2 / 2 ) 120 (ViMeSiO 2 / 2 ) 18 Vinyl value: 0.187 mol / 100 g, viscosity: 300 mPa s (G-2) (ViMeSiO 1 / 2 )2(Me2SiO 2 / 2 ) 10 Vinyl value: 0.211 mol / 100 g, viscosity: 9.0 mPa s (G-3) (ViMeSiO 1 / 2 )2(Me2SiO 2 / 2 ) 95 (ViMeSiO 2 / 2) 3 Vinyl value: 0.070 mol / 100 g, viscosity: 300 mPa s (G-4) (ViMe2SiO 1 / 2 )2(Me2SiO 2 / 2 ) 43 Vinyl value: 0.063 mol / 100 g, viscosity: 60 mPa s (G-5) (ViMeSiO 1 / 2 )2(Me2SiO 2 / 2 ) x (ViMeSiO 2 / 2 ) y Vinyl value: 0.13 mol / 100 g, rubber-like at 25°C, viscosity of a 30% by mass solution dissolved in toluene of 7,000 mPa s, x + y is a value that satisfies the above viscosity, x / y = 9(G'-1)(ViMeSiO 1 / 2 )2(Me2SiO 2 / 2 ) 160 (ViMeSiO 2 / 2 )2 Vinyl value: 0.03 mol / 100 g, viscosity: 400 mPa·s
[0082] (H) Component (H-1) (Me3SiO 1 / 2 )2(MeHSiO 2 / 2 ) 70 (MeSiO 2 / 2 ) 28 SiH group content: 1.08 mol / 100 g, viscosity: 122 mPa・s (H-2) (Me3SiO 1 / 2 )2(MeHSiO 2 / 2 ) 45 (MeSiO 2 / 2 ) 17 SiH group content: 1.10 mol / 100 g, viscosity: 44 mPa・s (H-3) (Me3SiO 1 / 2 )2(MeHSiO 2 / 2 ) 50 (MeSiO 2 / 2 ) 48 SiH group content: 0.75 mol / 100 g, viscosity: 117 mPa・s (H-4) (Me3SiO 1 / 2 )2(MeHSiO 2 / 2 ) 80 (MeSiO 2 / 2 ) 100SiH group content: 0.65 mol / 100 g, viscosity: 370 mPa・s (H-5) (Me3SiO 1 / 2 )2(MeHSiO 2 / 2 ) 38 SiH group content: 1.60 mol / 100 g, viscosity: 20 mPa・s
[0083] (I) Components (I-1) Polyoxyethylene styrenated phenyl ether (trade name: Noigen EA-137, manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd.) HLB: 13.0 (I-2) Polyoxyethylene lauryl ether (trade name: Emulgen 109P, manufactured by Kao Corporation, HLB: 13.6) (I-3) Mixture of ethoxylated 2,4,7,9-tetramethyl-5-decyne-4,7-diol and sodium di-2-ethylhexyl sulfosuccinate (trade name: Surfynol PSA-336, manufactured by Evonik Co., Ltd.)
[0084] A. Preparation of Emulsion Preparation of Addition-Curable Silicone Emulsion (B) [Preparation Example 1] A 5-liter composite emulsifier (TK Combimix M type, product name of Primix Corporation) equipped with an anchor-shaped stirring blade capable of stirring the entire interior of the vessel and a rotatable disk having small tooth-shaped protrusions alternately provided on the periphery thereof was charged with 93.3 parts by mass of (G-1), 75.8 parts by mass of (G-2), 64.2 parts by mass of (H-1), 2.3 parts by mass of (I-1) as a surfactant, 77.8 parts by mass of a 15% aqueous PVA solution (manufactured by Mitsubishi Chemical Corporation, product name: GM-14L, a 4% aqueous solution having a viscosity of 18 mPa s at 20°C and a degree of saponification of 88.5 mol%) as an emulsification aid, and 1.4 parts by mass of 1-ethynyl-1-cyclohexanol as a catalyst activity inhibitor. The mixture was stirred and mixed uniformly, and then 70 parts by mass of phase inversion water was added to cause phase inversion, followed by stirring for 15 minutes. Next, 198.5 parts by mass of dilution water was added and stirred to obtain an addition-curing emulsion (B-1) with a silicone content of 40%.
[0085] Preparation Examples 2 to 14 Addition-curable silicone emulsions (B-2 to 12, B'-1, 2) were obtained by emulsifying the compositions shown in Tables 1, 2, and 3 below in the same manner as in Preparation Example 1.
[0086] Preparation of Alkenyl Group-Containing Organopolysiloxane-Containing Silicone Emulsion (C) [Preparation Example 15] In a similar manner to Preparation Example 1, 93.3 parts by mass of (G-1), 75.8 parts by mass of (G-2), 1.7 parts by mass of (I-1), 56.8 parts by mass of a 15% aqueous solution of PVA (manufactured by Mitsubishi Chemical Corporation, trade name: GM-14L, 4% aqueous solution viscosity at 20 ° C. 18 mPa s, saponification degree 88.5 mol%) as an emulsification aid, and 1.4 parts by mass of 1-ethynyl-1-cyclohexanol as a catalyst activity inhibitor were charged into a composite emulsifier and mixed uniformly with stirring. After uniform mixing, 51.1 parts by mass of phase inversion water was added to induce phase inversion, and stirring continued for 15 minutes. Next, 144.9 parts by mass of dilution water was added and stirred to obtain an alkenyl group-containing organopolysiloxane-containing silicone emulsion (C-1) with a silicone content of 40%.
[0087] Preparation of organohydrogenpolysiloxane-containing silicone emulsion (D) [Preparation Example 16] Using a method similar to that of Preparation Example 1, 64.2 parts by mass of (H-1), 0.6 parts by mass of (I-1), and 21 parts by mass of a 15% aqueous PVA solution (manufactured by Mitsubishi Chemical Corporation, trade name: GM-14L, 4% aqueous solution viscosity at 20°C 18 mPa s, saponification degree 88.5 mol%) as an emulsification aid were charged into a composite emulsifier and mixed uniformly with stirring. After that, 18.9 parts by mass of phase inversion water was added to cause phase inversion, and stirring continued for 15 minutes. Next, 53.6 parts by mass of dilution water was added and stirred to obtain organohydrogenpolysiloxane-containing silicone emulsion (D-1) with a silicone content of 40%.
[0088] Preparation of catalyst composition (K) [Preparation Example 17] The catalyst composition was mixed with water and emulsified so that (F-1) and (I-2) were 0.4 mass % and 0.2 mass %, respectively, to obtain a platinum catalyst emulsion composition (K-1).
[0089] B. Preparation of Water-Based Oil-Proofing Composition and Oil-Resistant Paper [Example 1] 2,000 parts by mass of an aqueous solution of 5% cellulose-based resin (A-1) previously dissolved in water, 583.3 parts by mass of an addition-curing silicone emulsion (B-1) with a silicone content of 40%, 5,983 parts by mass of water (E), and 16.7 parts by mass of platinum catalyst emulsion (K-1) (85 ppm by weight of platinum relative to the silicone content) were added and thoroughly mixed to obtain a water-based oil-proofing composition. The prepared water-based oil-proofing composition was then filtered using Advantec quantitative filter paper No. 5B (basis weight 108 g / m) as a paper substrate. 2 The filter paper was then wrung out using a wringer and dried in a dryer at 150°C for 3 minutes to obtain oil-resistant paper.
[0090] [Examples 2 to 19, Comparative Examples 1 to 4] In the same manner as in Example 1, aqueous oil-proofing compositions were prepared according to the formulations shown in Tables 1 to 3 below, and paper substrates were treated with these compositions to obtain oil-resistant papers.
[0091] Example 20 In the same manner as in Example 1, 2,000 parts by mass of a 5% aqueous solution of cellulose resin (A-1), 425.8 parts by mass of an organopolysiloxane-containing silicone emulsion (C-1) with a 40% silicone content and an alkenyl group, 157.5 parts by mass of an organohydrogenpolysiloxane-containing silicone emulsion (D-1) with a 40% silicone content, and 16.7 parts by mass of platinum catalyst emulsion (K-1) (85 ppm platinum by weight relative to the silicone content) were added and thoroughly mixed to obtain an aqueous oil-proofing composition. A paper substrate was treated with the prepared aqueous oil-proofing composition in the same manner as in Example 1 to obtain oil-resistant paper.
[0092] Comparative Example 5 With reference to Example 4 of Patent Document 5 (JP 2006-257159 A), (A-3) was used as the (A) component, (G'-1) as the (G) component, (H-5) as the (H) component, (I-2) as the (I) component, and succinic acid as an additive, and the components were emulsified and blended in the same manner as in Preparation Example 1 to obtain a composition according to the composition shown in Table 4. A paper substrate was treated with the prepared composition in the same manner as in Example 1 to obtain grease-resistant paper.
[0093] C. Evaluation Items and Methods The physical properties of each of the obtained greaseproof papers were evaluated according to the methods described below. The evaluation results are shown in Tables 1 to 4.
[0094] Oil Resistance Using rapeseed oil (trade name: Nisshin Canola Oil) from Nisshin Oillio, a drop of oil was placed on greaseproof paper treated with the aqueous oil-resistant composition, and the state of penetration of the oil was visually confirmed 30 minutes after the drop. The criteria were as follows: ◎: (no oil staining or bleed-through after 30 minutes) ◯: (pinhole-shaped oil stains in several places after 30 minutes) △: (oil staining or bleed-through occurs within more than 5 to 15 minutes) ×: (oil staining or bleed-through occurs within 5 minutes)
[0095] Water resistance: A drop of water was placed on greaseproof paper treated with the aqueous oil-proofing composition, and the state of water penetration was visually observed 30 minutes after the drop. The criteria were as follows: ◯: (no water penetrated after 30 minutes) △: (water penetrated within more than 5 to 15 minutes) ×: (water penetrated within 5 minutes)
[0096] Air permeability was measured in accordance with JAPAN TAPPI Paper and Pulp Test Method No. 5-2: 2000. The tester used was an Oken-type air permeability tester (model: 2040-C) manufactured by Kumagai Riki Kogyo Co., Ltd., and the air permeability was calculated as the average value of three different points.
[0097]
[0098]
[0099]
[0100]
[0101] As shown in Tables 1 to 3 above, paper impregnated with only a cellulose-based resin (Comparative Example 1) or a silicone emulsion (Comparative Example 2) exhibited poor oil resistance or water resistance. Furthermore, paper impregnated with a composition in which the total alkenyl value in component (G) was 0.1 mol / 100 g or less (Comparative Examples 3 and 4) exhibited poor oil resistance. On the other hand, the greaseproof paper impregnated with the aqueous oilproofing composition of the present invention possessed the advantages of both a cellulose-based resin and a silicone emulsion, exhibited excellent oil resistance and water resistance, and had an air permeability of 30 seconds or less, providing adequate air permeability for food-grade greaseproof paper. Furthermore, it was found that there was no significant difference in the performance of the resulting greaseproof paper whether the silicone emulsion contained components (G) and (H) in the same emulsion (Examples 1 to 19) or in different emulsions (Example 20). In the present invention, the alkenyl value of component (G) is important, and it has been observed that as the alkenyl value of all components (G) blended in the composition decreases, oil resistance tends to decrease.
[0102] As shown in Table 4 above, compared with the results of Example 7, which is also shown as an example of a composition of the present invention, the composition of Patent Document 5 (Comparative Example 5) did not exhibit oil resistance. In the example of Patent Document 5, it is thought that oil resistance was imparted by applying the composition to the surface of a paper substrate containing a filler, drying it, and forming a cured film on the surface of the paper substrate, but it was suggested that when the composition is impregnated into the interior of the paper substrate to exhibit oil resistance, the alkenyl value (vinyl value) of the total of the components (G) in the composition is important.
[0103] It has been found that the greaseproof paper of the present invention achieves high oil resistance, water resistance, and air permeability because the cellulose resin, which has affinity with paper, and the water-resistant, air-permeable organopolysiloxane are dispersed and physically entangled within the paper. In order to promote the physical entanglement of the cellulose resin and organopolysiloxane, the crosslink density of the organopolysiloxane is important, and it is necessary to use an alkenyl-group-containing organopolysiloxane with a high alkenyl value.
[0104] Greaseproof paper treated with the aqueous oil-proofing composition of the present invention can achieve oil resistance, water resistance, and air permeability at the same time, and therefore can be suitably used as packaging paper, packaging containers, food trays, etc. for cooked foods such as fast food, fried foods, and baked foods that contain a lot of oil and water.
Claims
1. The following components (A), (B), (E), and (F): (A) A cellulose resin with a viscosity of 2 to 10,000 mPa·s at 20°C in a 2% aqueous solution: 100 parts by mass (B) An addition-curing silicone emulsion: 10 to 10,000 parts by mass (E) Water: 1,000 to 50,000 parts by mass (F) A platinum group metal-based catalyst: a catalytic amount, which is an aqueous oil-resistant agent composition, wherein the above-mentioned (B) addition-curing silicone emulsion is (G) An alkenyl group-containing organopolysiloxane having at least 2 alkenyl groups bonded to silicon atoms in one molecule and a viscosity of 5 mPa·s or more at 25°C: 5 to 40% by mass in the (B) component, and the total alkenyl value of the (G) component (the number of moles of alkenyl groups bonded to silicon atoms contained in 100 g of the total (G) component) is more than 0.1 mol / 100 g. (H) An organohydrogenpolysiloxane having at least 2 hydrogen atoms (SiH groups) bonded to silicon atoms in one molecule: The mass percentage corresponding to 1 to 5 times the number of moles of SiH groups in the (H) component relative to the number of moles of alkenyl groups in the (G) component. (I) A surfactant: 0.1 to 10% by mass in the (B) component and (J) Water: 10 to 90% by mass in the (B) component, which is an aqueous oil-resistant agent composition.
2. The following components (A), (C), (D), (E) and (F): (A) A cellulose resin having a viscosity of 2 to 10,000 mPa·s at 20 °C in a 2% aqueous solution: 100 parts by mass (C) A silicone emulsion: 5 to 5,000 parts by mass (D) A silicone emulsion (E) Water: 1,000 to 50,000 parts by mass (F) A platinum group metal-based catalyst: a catalytic amount, which is an aqueous oil-resistant agent composition, wherein the above-mentioned (C) silicone emulsion is (G) An alkenyl group-containing organopolysiloxane having at least two alkenyl groups bonded to silicon atoms in one molecule and having a viscosity of 5 mPa·s or more at 25 °C: 5 to 60% by mass in the (C) component, and the total alkenyl value of the (G) component (the number of moles of alkenyl groups bonded to silicon atoms contained in 100 g of the total (G) component) is more than 0.1 mol / 100 g, (I) A surfactant: 0.1 to 10% by mass in the (C) component and (J) Water: 10 to 90% by mass in the (C) component, and the above-mentioned (D) silicone emulsion is (H) An organohydropolysiloxane having at least two hydrogen atoms bonded to silicon atoms in one molecule: 5 to 60% by mass in the (D) component, (I) A surfactant: 0.1 to 10% by mass in the (D) component and (J) Water: 10 to 90% by mass in the (D) component, and the content of the (D) component in the composition is such that the number of moles of the SiH groups of the (H) component in the (D) component corresponds to 1 to 5 times the number of moles of the alkenyl groups of the (G) component in the (C) component, an aqueous oil-resistant agent composition.
3. The aqueous oil-resistant agent composition according to claim 1 or 2, wherein the cellulose resin as the (A) component is a cellulose ether in which 0.5 to 2.5 hydroxyl groups per glucose ring unit of cellulose are substituted with alkoxy groups.
4. The aqueous oil-resistant agent composition according to claim 1 or 2, wherein the (G) component contains at least two of a linear organopolysiloxane containing alkenyl groups only at both ends and a linear organopolysiloxane containing alkenyl groups in side chains and at both ends.
5. The aqueous oil-resistant agent composition according to claim 1 or 2, wherein the component (G) is a linear alkenyl group-containing organopolysiloxane represented by the following average composition formula (1-1). (In the formula (1-1), R 1 is independently an alkenyl group-containing organic group having 2 to 10 carbon atoms, and R 2 is independently one kind of group selected from a non-substituted or substituted monovalent hydrocarbon group having no hydroxyl group, alkoxy group and alkenyl group, and a, c, and d are each a number of 0 or more, satisfying 0 ≦ a ≦ 3, 2 ≦ 2a + c, and 5 ≦ c + d.) 6. The aqueous oil-resistant agent composition according to claim 1 or 2, wherein the ratio of the total number of hydrogen atoms bonded to silicon atoms to the total number of hydrogen atoms and groups bonded to silicon atoms of the (H) component is 15 to 50%.
7. The aqueous oil-resistant agent composition according to claim 1, wherein the silicone emulsion of component (B) further contains a polyvinyl alcohol (PVA)-based resin in an amount of 0.5 to 10% by mass in component (B).
8. The aqueous oil-resistant agent composition according to claim 2, wherein at least one of the silicone emulsion of component (C) and the silicone emulsion of component (D) further contains a polyvinyl alcohol (PVA)-based resin in an amount of 0.5 to 10% by mass in component (C) or component (D).
9. The aqueous oil-resistant agent composition according to claim 1 or 2, wherein the total mass of components (G) and (H) is 60 to 2000 parts by mass with respect to 100 parts by mass of component (A).
10. A method for producing the aqueous oil-resistant agent composition according to claim 1, comprising: (Step 1) mixing and emulsifying the following components (G), (H), (I), and (J) to prepare an addition-curable silicone emulsion (B); (G) an alkenyl group-containing organopolysiloxane having at least two alkenyl groups bonded to silicon atoms in one molecule and having a viscosity of 5 mPa·s or more at 25°C: 5 to 40% by mass in component (B), and the alkenyl value of the total amount of component (G) (the number of moles of alkenyl groups bonded to silicon atoms contained in 100 g of the total amount of component (G)) is more than 0.1 mol / 100 g; (H) an organohydrogenpolysiloxane having at least two hydrogen atoms (SiH groups) bonded to silicon atoms in one molecule: the mass percentage corresponding to 1 to 5 times the number of moles of SiH groups in component (H) with respect to the number of moles of alkenyl groups in component (G); (I) a surfactant: 0.1 to 10% by mass in component (B); (J) water: 10 to 90% by mass in component (B); and (Step 2) mixing the following components (A), (E), and (F) with 10 to 10,000 parts by mass of the addition-curable silicone emulsion (B) prepared in the above (Step 1); (A) a cellulose-based resin having a viscosity of 2 to 10,000 mPa·s at 20°C in a 2% aqueous solution: 100 parts by mass; (E) water: 1,000 to 50,000 parts by mass; (F) a platinum group metal-based catalyst: a catalytic amount.
11. A method for producing an aqueous oil-resistant agent composition according to claim 2, comprising: (Step 1') a step of mixing and emulsifying the following components (G), (I), and (J) to prepare a (C) silicone emulsion: (G) an alkenyl group-containing organopolysiloxane having at least two alkenyl groups bonded to silicon atoms in one molecule and having a viscosity of 5 mPa·s or more at 25°C: 5 to 60% by mass in the (C) component, and the alkenyl value of the total (G) component (the number of moles of alkenyl groups bonded to silicon atoms contained in 100 g of the total (G) component) being more than 0.1 mol / 100 g; (I) a surfactant: 0.1 to 10% by mass in the (C) component; (J) water: 10 to 90% by mass in the (C) component; (Step 1'') a step of mixing and emulsifying the following components (H), (I), and (J) to prepare a (D) silicone emulsion: (H) an organohydrogenpolysiloxane having at least two hydrogen atoms bonded to silicon atoms in one molecule: 5 to 60% by mass in the (D) component; (I) a surfactant: 0.1 to 10% by mass in the (D) component; (J) water: 10 to 90% by mass in the (D) component; and (Step 2') a step of mixing the following components (A), (E), and (F) with 5 to 5,000 parts by mass of the (C) silicone emulsion prepared in the above (Step 1') and an amount of the (D) silicone emulsion prepared in the above (Step 1'') such that the number of moles of the SiH groups of the (H) component in the (D) component corresponds to 1 to 5 times the number of moles of the alkenyl groups of the (G) component in the (C) component: (A) a cellulose resin having a viscosity of 2 to 10,000 mPa·s at 20°C in a 2% aqueous solution: 100 parts by mass; (E) water: 1,000 to 50,000 parts by mass; (F) a platinum group metal-based catalyst: a catalytic amount. A method for producing an aqueous oil-resistant agent composition.
12. A method for treating paper with oil resistance, wherein the aqueous oil-resistant agent composition according to claim 1 or 2 is internally added to a pulp slurry or externally added to a paper base material.
13. Oil-resistant paper treated with the aqueous oil-resistant agent composition according to claim 1 or 2, having an air permeability of 1,000 seconds or less as measured by the Wang research method air permeability according to JAPAN TAPPI Paper Pulp Test Method No. 5-2:2000.
Citation Information
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