Turkish simit bagel machine

Abstract

The invention is a bagel machine (100) developed for the production of circular-shaped bakery products such as traditional bagels (Turkish Simit), kandil bagels, and Izmir bagels, wherein it comprises transmission pistons (104) for the transmission of the dough into the mechanism and balancing its distribution; inner circle rounding cylinder fixing shaft (106) for fixing the inner circle rounding cylinder (112) to ease the dough function; dough circle sleeve (109) without any material pieces inside for the dough circle to be clearly in a circle shape; inner circle rounding cylinder (112) whose weight is lightened by 60% compared to existing systems to prevent the inner circle shape from being distorted during the transmission of the dough.

Description

[0001] TURKISH SIMIT BAGEL MACHINE

[0002] Technical Field

[0003] The invention relates to a bagel machine developed for use in the production of circleshaped bakery products such as traditional bagels (simit), kandil (religious holy night) bagels, and Izmir bagels.

[0004] State of the Art

[0005] The bagel (simit) machine is an industrial machine designed forthe production of bagels. These machines, generally used in the food sector, automate the bagel production process and speed up production. The bagel production machine performs the stages of kneading, shaping and baking the dough. With the dough kneading systems, the dough ingredients are combined, and a homogeneous consistency is achieved. Then, in the shaping section, the dough is brought into the bagel form. The shaping process is done quickly and precisely, and specially designed molds are used to create the traditional shape of the simit. Another important component of the bagel production machine is the baking section. The dough is placed on a belt sprinkled with sesame or various ingredients and passes through the hot oven section. In this section, the bagels are cooked and brought to the desired consistency. The cooking time and temperature can be adjusted from the control panel of the machine. Bagel production machines offer high capacity working features and automatic operations. Thus, more bagels can be produced in a shorter time. In addition, these machines, designed according to hygienic conditions, ensure production in accordance with hygienic standards. The mentioned machines are important equipment that increase efficiency and quality for bagel producers. While traditional methods require intensive labor and time to produce simits, the process is greatly facilitated and accelerated by the use of machines. In addition, the shapes and sizes of the bagels are also more consistent and standardized with the machines. The bagel production machine consists of several main parts. The first is the dough process section, where flour, water, yeast and other ingredients are mixed and the dough is obtained. The dough is kneaded in a special drum in the kneading section. The second important part is the dough rolling section, where the dough is rolled out smoothly on a belt and made suitable for shaping the bagels. In the shaping section, the dough is combined into a ring shape and takes its final shape. The baking section ensures that these shaped doughs are baked in the oven. In the following cooling section, the hot bagels coming out of the oven wait for a certain period of time to cool down. Finally, the packaging section ensures that the cooled bagels are packaged in appropriate packages and made ready. With all these parts coming together, the bagel production machine is completed. The connection and control systems also ensure that the machine works, and an automatic production process is carried out.

[0006] For bagel production, the machine first takes the bagel dough and processes it automatically. First, the dough is placed in the machine and the dough is compressed with the pressing system inside the machine. Then, the bagel, which is shaped with the pressing system, is divided into a certain weight by the machine's dividing system. The divided bagel pieces are then passed to the machine's rotating system and carefully combined to form the ring bagel shape. The bagels are transferred to the oven belt and baked in the oven for a certain period of time. Finally, the baked bagels are removed from the oven, cooled and packaged. The bagel production machine performs this process without interruption, ensuring fast and regular production.

[0007] Many studies have been carried out today in order to improve the performance of bagel machines and to increase the quality of the bagels produced. One of these studies is the invention that is the subject of the utility model application numbered TR 2017 / 13438 and titled “Turkish Simit Bagel Machine”. The invention relates to a bagel mechanism designed to give and prepare a homogeneous, seamless, smooth circle form to circleshaped bakery products such as traditional bagel (simit), kandil bagel, Izmir bagel without touching them and developed to be used in a bagel machine. The mentioned bagel mechanism consists of the following sections: movement rails, dough weight adjustment arm, dough transmission piston and rear rail foot, transmission pistons, dough weight chamber, chamber top cover, dough inner circle shaft to which the inner circle rounding cylinder and dough catching sleeve are connected, dough circle sleeve, helical spring for pushing the cutting blade, circled dough cutting blade, inner circle rounding cylinder, outer circle rounding ring, dough dropping buffers, front rail and buffer foot.

[0008] Another study is the invention that is the subject of the utility model application numbered TR 2010 / 05389 and titled “Bagel Production Machine”. The invention relates to a bagel production machine, which enables the mass production of bagels, which have a high consumption amount, in standard sizes and quality, without human touch, and which carries out all stages from shaping the dough to baking, and consists of dough shaping, molasses and sesame sections.

[0009] In the current application, the dough that comes out in a circular shape has deformations and weaknesses in some areas, and breaks occur during the processing. In the current system, some materials inside the dough chamber create a circle shape by cutting the dough inside and reuniting it in the dough outlet sleeve. Therefore, the mentioned deformations and breaks occur. As a result, the need for a strapping machine that eliminates the disadvantages of the existing technique and the inadequacy of the existing solutions have made it necessary to make a development in the relevant technical field.

[0010] Brief Description of the Invention

[0011] The present invention relates to a hoop machine developed for use in the production of circle-shaped bakery products such as traditional bagel (simit), kandil bagel, Izmir bagel, which meets the above-mentioned requirements, eliminates all disadvantages and brings some additional advantages.

[0012] Based on the known state of the art, the purpose of the invention is to completely eliminate the problem of product deformation in existing systems, with the developed bagel machine.

[0013] The purpose of the invention is to ensure that a problem-free product is obtained during the cooking phase by eliminatingthe product deformation problem. Another purpose of the invention is to ensure that the dough does not undergo stress so that a more efficient product is obtained during baking, since there is no cutting and rejoining of the dough in the dough chamber.

[0014] The structural and characteristic features of the invention and all its advantages will be understood more clearly with the figures given below and the detailed explanation written by making references to these figures, therefore the evaluation should be made by taking these figures and detailed explanations into consideration.

[0015] Brief Description of the Figures

[0016] In order to best understand the structure of the present invention and its advantages with additional elements, it should be evaluated together with the figures explained below.

[0017] Figure-1 ; is the schematic general view of the bagel machine,

[0018] Figure-2; is the schematic general view of the bagel machine in its disassembled state.

[0019] Reference Numbers

[0020] 100. Bagel machine

[0021] 101 . Dough weight adjustment arm

[0022] 102. Dough transmission piston rear rail foot

[0023] 103. Transmission piston adjustment screw

[0024] 104. Transmission pistons

[0025] 105. Movement rails

[0026] 106. Inner circle rounding cylinderfixing shaft

[0027] 107. Chamber top cover

[0028] 108. Dough weighing chamber 109. Dough circle sleeve

[0029] 110. Connection table

[0030] 111. Circled dough cutting blade

[0031] 112. Inner circle rounding cylinder

[0032] 113. Outer circle fixing mechanism

[0033] 114. Outer circle rounding ring

[0034] 115. Circle belt dropping piston

[0035] 116. Front rail complementary foot

[0036] Detailed Description of the Invention

[0037] In this detailed description, the bagel machine (100) which is the subject of the invention, developed for use in the production of circle-shaped bakery products such as traditional bagel (simit), kandil bagel, Izmir bagel is explained only as an example for a better understanding of the subject and in a way that does not create any limiting effect.

[0038] The bagel machine (100) shown in Figure 1 ensures that the kneaded dough comes out in a circled shape without the need for cutting, weighing or even shaping, and thus, it provides a significant advantage in time and labor by performing the task of three machines on its own. In the mentioned bagel machine (100), there is a dough weight adjustment arm (101 ) at the end to adjust the dough weight to the desired extent according to the weight and size of the bagel to be made. At the bottom of the dough weighting arm (101), the dough transmission piston rear rail foot (102) is positioned for the axial movement of the transmission pistons (104). The said transmission pistons (104) are used to balance the transmission and distribution of the dough into the mechanism. The transmission piston adjustment screw (103) is positioned at the point where the mentioned dough transmission piston rear rail foot (102) is connected to the movement rails (105) for precise adjustment of the right and left sides. In the said bagel machine (100), the movement rails (105) positioned opposite each other ensure the smooth movement of the parts. In order to ease the dough function, the inner circle rounding cylinder (112) is fixed by the inner circle rounding cylinder fixing shaft (106). In the bagel machine (100) shown in Figure 2, there is a dough weighing chamber (108) for the volumetric weighing of the dough. In order to prevent the dough from heating, the chamber top cover (107) is positioned in this weighing chamber (108). In order to make the dough circle in a clear circular shape, the dough circle sleeve (109) without any material parts was used. The connection table (110) is positioned between the said dough circle sleeve (109) and the circled dough cutting blade (111 ) for connectingthe said parts. In order to prevent the temperature and humidity of the dough from changing during the cutting process, a circled dough cutting blade (111 ) is positioned on the connection table (110). In order to prevent the inner circle shape from being distorted during the transfer of the dough, there is an inner circle rounding cylinder (112) whose weight is lightened by 60% compared to the existing structures. In order to prevent the outer circle shape from being distorted during the transfer of the dough, the outer circle rounding ring (114) is positioned at the point where the outer circle fixing mechanism (113) is connected to the movement rails (105). The outer circle fixing mechanism (113) is positioned between the inner ring rounding cylinder (112) and the circle belt dropping piston (115). At the bottom part of the said bagel machine (100), the circle belt dropping piston (115) is positioned to take the circle-shaped dough from the bagel machine (100) to be cooked. The said circle belt dropping piston (115) is connected to the front rail complementary foot (116) which enables its axial operation from its lower part.

Claims

CLAIMS1. A bagel machine (100) developed for the production of circular-shaped bakery products such as traditional bagels (simit), kandil bagels, and Izmir bagels, wherein it comprises:- transmission pistons (104) for transporting the dough into the mechanism and balancing its distribution; inner circle rounding cylinder fixing shaft (106), which fixes the inner circle rounding cylinder (112) to relieve the dough function; dough circle sleeve (109) without any material piece inside to shape the dough circle in a clear circular shape; inner circle rounding cylinder (112), weighting 60% lighter than existing systems, to prevent the inner circle from deforming during the transfer of the dough.

2. The bagel machine (100) according to claim 1 , wherein it comprises a dough weight adjustment arm (101) positioned at the end to adjust the dough weight to the desired level according to the weight and size of the bagel to be made.

3. The bagel machine (100) according to claim 1 , wherein it comprises a dough transmission piston rear rail foot (102) positioned at the bottom of the dough weighing arm (101 ) so that the movement of the transmission pistons (104) occurs axially.

4. The bagel machine (100) according to claim 1 , wherein it comprises a transmission piston adjustment screw (103) positioned at the point where the dough transmission piston rear rail foot (102) is connected to the movement rails (105) for precise adjustment of the right and left sides.

5. The bagel machine (100) according to claim 1 , wherein it comprises movement rails (105) positioned opposite of each other for the smooth movement of the parts.

6. The bagel machine (100) accordingto claim 1 , wherein it comprises a chamber top cover (107) positioned in the weighing chamber (108) to prevent the dough from heating.

7. The bagel machine (100) according to claim 1 , wherein it comprises a dough weighing chamber (108) for weighing the dough in volumetric grams.

8. The bagel machine (100) accordingto claim 1 , wherein it comprises a connection table (110) positioned between the dough circle sleeve (109) and the circled dough cutting blade (111 ).

9. The bagel machine (100) according to claim 1 , wherein it comprises a circled dough cutting blade (111 ) connected to the connection table (110) to prevent the temperature and humidity of the dough from changing while cutting.

10. The bagel machine (100) accordingto claim 1 , wherein it comprises an outer circle fixing mechanism (113) positioned between the inner circle rounding cylinder(112) and the circle belt dropping piston (115).

11. The bagel machine (100) accordingto claim 1 , wherein it comprises an outer circle rounding ring (114) positioned at the pointwhere the outer circle fixing mechanism(113) is connected to the movement rails (105) in order to prevent the outer circle shape from being deformed duringthe transmission of the dough.

12. The bagel machine (100) according to claim 1 , wherein it comprises a circle belt dropping piston (115) positioned at the bottom fortakingthe circle-shaped dough from the bagel machine (100) to be cooked.

3. The bagel machine (100) according to claim 1, wherein it comprises the front rail complementary foot (116) to which the circle belt dropping piston (115) is connected from its lower part for axial operation.

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