Crushing and mixing device for iron tailings slag for sprayed concrete
By designing the iron tailings slag crushing and mixing device for jet concrete with chute and chassis structure, the motor drive gear system is used for efficient crushing and movement, the problem of low crushing efficiency of existing devices is solved, efficient mineral crushing and rapid movement is achieved, and the operation efficiency of jet concrete construction is improved.
Patent Information
- Application Number
- PCT/CN2024/102251
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-01-12
- Filing Date
- 2024-06-28
- Publication Date
- 2025-07-17
AI Technical Summary
The existing jet concrete crushing devices lack efficient crushing and screening functions, and the crushing devices cannot move, resulting in low operating efficiency.
A slag crushing and mixing device for spraying concrete is designed, using a chute and a chassis structure, combining a crushing gear and a filter plate, driving the connecting shaft and crushing gear through a motor to extrude and crush, and sliding the pulley in the chute to achieve efficient movement.
It realizes efficient mineral crushing and rapid movement, improves the operating efficiency of spray concrete construction, and ensures that the crushed minerals can be efficiently discharged and filtered to meet different operating needs.
Smart Images

Figure CN2024102251_17072025_PF_FP_ABST
Abstract
Description
Iron tailings slag crushing and mixing device for shotcrete Technical Field
[0001] The invention relates to the technical field of shotcrete, in particular to an iron tailings slag crushing and mixing device for shotcrete. Background Art
[0002] Shotcrete is concrete constructed using the spraying method. There are two construction methods for shotcrete: dry mix and wet mix. The dry mix method is generally used. Cement, sand, and gravel with a maximum particle size of less than 25 mm are mixed in a specific proportion. The mixture is then loaded into a sprayer. Compressed air is used to transport the dry mix along a pipeline to the nozzle, where it is mixed with water and sprayed onto the work surface at a high speed of 40 to 60 meters per second. The wet mix method involves pre-mixing the raw materials with water before spraying. During shotcrete construction, the collision and continuous compression of cement particles and aggregate, combined with a low water-cement ratio, results in a dense, high-strength, and durable concrete.
[0003] Tailings sand is the waste product discharged by mineral processing plants after grinding ore and extracting its useful components under specific economic and technical conditions. It is a solid mineral waste formed by the natural dehydration of tailings slurry discharged from mineral processing plants. The main component of solid industrial waste can be considered a composite of mineral materials such as silicates and carbonates. The content of the main useful components in the tailings is called the tailings grade. It is a solid mineral waste formed by the natural dehydration of tailings slurry discharged from mineral processing plants.
[0004] The existing patent (publication number: CN207222014U) discloses a coal mine crushing device, and in particular relates to a screenable coal mine crushing device. The technical problem to be solved by the present invention is to provide a screenable coal mine crushing device. In order to solve the above technical problems, the present invention provides such a screenable coal mine crushing device, including a feed box, a first bearing seat, a first rotating shaft, a feed hopper, a frame, a second bearing seat, a crushing box, a first sealing ring, a first gear, a second rotating shaft, etc.; a crushing box is provided on the ground, a third through hole is provided in the middle of the top of the crushing box, a collecting frame is placed at the bottom of the crushing box, an opening is provided on the lower side of the right wall of the crushing box, a second through hole is provided on the front side of the upper right wall of the crushing box, and a third bearing seat is provided on the rear side of the upper right wall of the crushing box. The present invention can screen the crushed coal, prevent the coal poured into the device from being blocked in the device, crush the coal efficiently, and achieve the effect of low energy consumption and screenability. In the process of realizing the present invention, the inventors found that the prior art had the following problems: 1. Although the device utilizes a crushing box, the crushing device is too simple and no filtering device is provided, and efficient crushing operation cannot be achieved; 2. Although the device is provided with a collection frame, it can only be placed and cannot be moved, and efficient operation cannot be achieved.
[0005] Summary of the Invention
[0006] The object of the present invention is to provide a device for crushing and mixing iron tailings for shotcrete to solve the problems raised in the above-mentioned background technology. To achieve the above-mentioned object, the present invention provides the following technical solution: a device for crushing and mixing iron tailings for shotcrete, comprising a base, two chutes are arranged in parallel inside the base, a chassis is slidably connected to the top of one end of the chute, a support column is provided on the top of one end of the base, a discharge port is provided on the top of the support column, a protective shell is fixedly connected to the top of the discharge port, two feed ports are fixedly connected to the top of the protective shell, a window is provided on the front surface of the protective shell, a filter plate is horizontally arranged inside the bottom end of the protective shell, a crushing gear is provided above the filter plate, a connecting shaft with two ends movably connected to the protective shell is horizontally passed through the interior of the crushing gear, one end of the connecting shaft is sleeved with a movable gear located on the outside of the protective shell, the side of the movable gear away from the protective shell is fixedly connected to one end of the power shaft, and the other end of the power shaft is connected to the motor.
[0007] Further preferably, the chassis forms a sliding structure through a slide groove, and a pulley corresponding to the slide groove is provided at the bottom of the chassis.
[0008] Further preferably, the center line of the protective shell coincides with the center line of the discharge port.
[0009] Further preferably, there are a plurality of crushing gears, and the crushing gears are staggered.
[0010] Further preferably, the movable gear forms a rotating structure with the motor through a power shaft.
[0011] Further preferably, the connecting axes are symmetrically distributed about the center line of the protective shell.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] In the present invention, by starting the motor, the power shaft rotates to drive the movable gear to rotate, the movable gear drives the connecting shaft, and the connecting shaft drives several crushing gears to perform extrusion rotation, so that the equipment can crush the minerals more efficiently.
[0014] In the present invention, the pulley at the bottom of the chassis corresponds to the chute, and the sliding of the roller inside the chute drives the chassis to move, so that the equipment can move the crushed and mixed minerals to the other side efficiently and quickly, thereby achieving efficient operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] FIG1 is a schematic diagram of the main cross-sectional structure of the present invention;
[0016] FIG2 is a schematic diagram of the main structure of the present invention;
[0017] FIG3 is a schematic diagram of the internal structure of the present invention.
[0018] In the figure: 1. Base; 2. Slide; 3. Chassis; 4. Support column; 5. Discharge port; 6. Protective shell; 7. Feed port; 8. Filter plate; 9. Motor; 10. Power shaft; 11. Movable gear; 12. Connecting shaft; 13. Crushing gear; 14. Window. DETAILED DESCRIPTION
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0020] Please refer to Figures 1 to 3. The present invention provides a technical solution: a crushing and mixing device for iron tailings for shotcrete, comprising a base 1, two chutes 2 are arranged in parallel inside the base 1, and a chassis 3 is slidably connected to the top of one end of the chute 2, and a support column 4 is provided on both sides of the chassis 3 at the top of one end of the base 1, and a discharge port 5 is provided on the top of the support column 4, and a protective shell 6 is fixedly connected to the top of the discharge port 5, and two feed ports 7 are fixedly connected to the top of the protective shell 6, and a window 14 is provided on the front surface of the protective shell 6, and a filter plate 8 is horizontally provided inside the bottom end of the protective shell 6, and a crushing gear 13 is provided above the filter plate 8, and a connecting shaft 12 with both ends movably connected to the protective shell 6 is horizontally passed through the interior of the crushing gear 13, and a movable gear 11 located on the outside of the protective shell 6 is sleeved on one end of the connecting shaft 12, and the side of the movable gear 11 away from the protective shell 6 is fixedly connected to one end of the power shaft 10, and the other end of the power shaft 10 is connected to the motor 9.
[0021] In this embodiment, as shown in Figure 1, the chassis 3 forms a sliding structure through the chute 2, and the bottom of the chassis 3 is provided with a pulley corresponding to the chute 2; the pulley at the bottom of the chassis 3 corresponds to the chute 2, and the sliding of the pulley inside the chute 2 drives the chassis 3 to move, so that the equipment can efficiently and quickly move the crushed and mixed minerals to the other side, thereby achieving efficient operation.
[0022] In this embodiment, as shown in FIG1 and FIG2, the center line of the protective shell 6 coincides with the center line of the discharge port 5; the chassis 3 is aligned with the discharge port 5 and the protective shell 6 to facilitate the discharge of the crushed mineral.
[0023] In this embodiment, as shown in Figure 1, there are several crushing gears 13, and the crushing gears 13 are staggered. The mineral to be crushed is put in from the feed port 7, squeezed and crushed by the crushing gear 13, filtered by the filter plate 8, and finally discharged from the discharge port 5. The filter plate 8 can be cleaned and replaced by opening the window 14.
[0024] In this embodiment, as shown in FIG3 , the movable gear 11 forms a rotating structure with the motor 9 through the power shaft 10 ; by starting the motor 9 , the power shaft 10 rotates to drive the movable gear 11 to rotate.
[0025] In this embodiment, as shown in Figures 1 and 3, the connecting shafts 12 are symmetrically distributed about the center line of the protective shell 6; the movable gear 11 drives the connecting shaft 12, and the connecting shaft 12 drives several crushing gears 13 to extrude and rotate, so that the equipment can crush the minerals more efficiently.
[0026] The use method and advantages of the present invention: The iron tailings slag crushing and mixing device for shotcrete, when in use, works as follows:
[0027] As shown in Figures 1, 2 and 3, first, the chassis 3 is aligned with the discharge port 5, and then the motor 9 is started, the power shaft 10 rotates to drive the movable gear 11 to rotate, the movable gear 11 drives the connecting shaft 12, and the connecting shaft 12 drives several crushing gears 13 to squeeze and rotate, so that the equipment can efficiently crush the minerals. After that, the minerals to be crushed can be put in from the feed port 7, and after being squeezed and crushed by several crushing gears 13, they are filtered through the filter plate 8 and finally discharged from the discharge port 5. The filter plate 8 can be cleaned or replaced by opening the window 14. The crushed minerals are discharged from the discharge port 5 corresponding to the chassis 3. At the same time, a pulley is provided at the bottom of the chassis 3, and the pulley is movable with the inside of the chute 2. The pulley at the bottom of the chassis 3 corresponds to the chute 2, and the sliding of the pulley inside the chute 2 drives the chassis 3 to move, so that the equipment can efficiently and quickly move the crushed and mixed minerals to the other side, thereby achieving efficient operation.
[0028] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. An iron tailings slag crushing and mixing device for shotcrete, comprising a base (1), characterized in that: Two chutes (2) are provided in parallel inside the base (1). A chassis (3) is slidably connected to the top of one end of the chute (2). Support columns (4) located on both sides of the chassis (3) are provided at the top of one end of the base (1). A discharge port (5) is provided at the top of the support column (4). A protective housing (6) is fixedly connected to the top of the discharge port (5). Two feed ports (7) are fixedly connected to the top of the protective housing (6). A window (14) is provided on the front surface of the protective housing (6). A filter plate (8) is horizontally provided inside the bottom end of the protective housing (6). A crushing gear (13) is provided above the filter plate (8). A connecting shaft (12) whose two ends are movably connected to the protective housing (6) horizontally penetrates inside the crushing gear (13). A movable gear (11) located outside the protective housing (6) is sleeved on one end of the connecting shaft (12). One side of the movable gear (11) away from the protective housing (6) is fixedly connected to one end of a power shaft (10), and the other end of the power shaft (10) is connected to a motor (9).
2. The iron tailings slag crushing and mixing device for shotcrete according to claim 1, characterized in that: The chassis (3) forms a sliding structure through the chute (2), and pulleys corresponding to the chute (2) are provided at the bottom of the chassis (3).
3. A tailings slag crushing and mixing device for shotcrete according to claim 1, characterized in that: The center line of the protective housing (6) coincides with the center line of the discharge port (5).
4. A tailings slag crushing and mixing device for shotcrete according to claim 1, characterized in that: A number of crushing gears (13) are provided, and the crushing gears (13) are staggered.
5. A tailings slag crushing and mixing device for shotcrete according to claim 1, characterized in that: The movable gear (11) forms a rotating structure with the motor (9) through the power shaft (10).
6. The iron tailings slag crushing and mixing device for shotcrete according to claim 1, wherein: The connecting shafts (12) are symmetrically distributed about the center line of the protective housing (6).
Citation Information
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