Alkali-free glass plate

An optimized alkali-free glass composition addresses the challenges of high productivity, strain point, and Young's modulus in glass sheets, enhancing their performance and reducing costs for large and thin glass sheets in organic EL displays and magnetic recording media.

WO2025164159A1PCT designated stage Publication Date: 2025-08-07NIPPON ELECTRIC GLASS CO LTD
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Patent Information

Application Number
PCT/JP2024/045491
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-06-10
Filing Date
2024-12-23
Publication Date
2025-08-07

AI Technical Summary

Technical Problem

Existing alkali-free glass sheets face challenges in achieving high productivity, strain point, and Young's modulus while maintaining low cost, leading to issues such as bending, breakage, and increased manufacturing costs, particularly in large and thin glass sheets used in organic EL displays and magnetic recording media.

Method used

A specific alkali-free glass composition with controlled amounts of SiO2, Al2O3, B2O3, MgO, CaO, SrO, BaO, and other components, optimized to achieve a high strain point, Young's modulus, and low thermal expansion coefficient, allowing for improved forming properties and reduced devitrification resistance.

Benefits of technology

The optimized glass composition ensures high productivity, sufficient strain point, and Young's modulus, reducing bending and breakage, and maintaining low manufacturing costs, suitable for large and thin glass sheets in organic EL displays and magnetic recording media.

✦ Generated by Eureka AI based on patent content.

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Abstract

Provided, at a low cost, is an alkali-free glass plate having high productivity and a sufficiently high strain point and Young's modulus. The alkali-free glass is characterized by having a glass composition, in mol%, of: SiO2 at 61-69%; Al2O3 at 9-15%; B2O3 at 4-11%; Li2O + Na2O + K2O at 0-0.5%; K2O at 0-0.1%; MgO at 0-10%; CaO at 4-13%; SrO at 0-0.5%; BaO at 0-0.5%; MgO + CaO + SrO + BaO at 10-20%; Fe2O3 at 0-0.05%. The alkali-free glass is also characterized in that the mol% ratio MgO / CaO is 0-1.3; the mol% ratio (Al2O3 + MgO) / CaO is 0.69-3.1; MgO + CaO + SrO + BaO − Al2O3 is −2-9%; and the mol% ratio (CaO + SrO + BaO) / Al2O3 is 0.2-2.
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Description

Alkali-free glass plate

[0001] The present invention relates to an alkali-free glass plate, and more particularly to an alkali-free glass plate suitable for organic EL displays and magnetic recording media.

[0002] 2. Description of the Related Art Electronic devices such as organic EL displays are thin, have excellent moving image display capabilities, and consume low power, and are therefore used in applications such as flexible devices and displays for mobile phones.

[0003] Glass plates are widely used as substrates for organic electroluminescence (EL) displays. Glass plates for this application are primarily required to have the following properties: (1) They must contain almost no alkali metal oxides, i.e., be alkali-free glass (glass with an alkali oxide content of 0.5 mol% or less in the glass composition), to prevent alkali ions from diffusing into the semiconductor material formed during the heat treatment process; (2) They must be formed by the overflow downdraw method, which facilitates high surface quality, and have excellent productivity, particularly excellent melting properties and devitrification resistance, to reduce the cost of the glass plate; and (3) They must have a high strain point to reduce thermal shrinkage of the glass plate in the LTPS (low temperature polysilicon) process and oxide TFT process.

[0004] Furthermore, magnetic recording media such as magnetic disks and optical disks are used in various information devices.

[0005] Glass plates have been widely used as substrates for magnetic recording media, replacing conventional aluminum alloy substrates. In recent years, to meet the need for even higher recording densities, magnetic recording media using an energy-assisted magnetic recording method, i.e., energy-assisted magnetic recording media, have been studied. Energy-assisted magnetic recording media also use glass plates, with a magnetic layer or the like formed on the surface of the glass plate. In energy-assisted magnetic recording media, an ordered alloy with a large magnetic anisotropy coefficient Ku (hereinafter referred to as "high Ku") is used as the magnetic material for the magnetic layer.

[0006] JP 2012-106919 A ​​JP 2021-086643 A

[0007] Meanwhile, organic EL devices are also widely used in organic EL televisions. There is a strong demand for larger and thinner organic EL televisions, and there is also growing demand for high-resolution displays such as 8K. Therefore, glass plates for these applications are required to have thermal dimensional stability that can withstand the high-resolution requirements while being larger and thinner. Furthermore, organic EL televisions are required to be low-cost in order to reduce the price difference with liquid crystal displays, and glass plates are also required to be low-cost. However, as glass plates become larger and thinner, they become more prone to bending, which increases manufacturing costs.

[0008] Glass sheets formed by glass manufacturers undergo processes such as cutting, annealing, inspection, and cleaning. During these processes, the glass sheets are loaded into and removed from cassettes with multiple shelves. These cassettes typically have shelves formed on the left and right inner surfaces that hold the glass sheets horizontally by placing opposing edges of the glass sheet. However, large, thin glass sheets tend to bend significantly, which can lead to breakage when the glass sheet is loaded into the cassette due to contact with the cassette, or to significant shaking and instability when the glass sheet is unloaded. Cassettes of this type are also used by electronic device manufacturers, and similar problems can occur. To solve this problem, an effective method is to increase the Young's modulus of the glass sheet to reduce the amount of deflection.

[0009] Furthermore, as described above, in the LTPS or oxide TFT process for obtaining a high-resolution display, it is necessary to increase the strain point of a large glass plate in order to reduce the thermal shrinkage of the glass plate.

[0010] However, attempts to increase the Young's modulus and strain point of a glass sheet disrupt the balance of the glass composition, reducing productivity, and particularly significantly reducing devitrification resistance and increasing the liquidus viscosity, making it impossible to form the glass by the overflow downdraw method. Furthermore, the melting property is reduced and the forming temperature of the glass increases, which tends to shorten the life of the formed glass. As a result, the cost of the glass sheet raw material increases.

[0011] It is known that in order to increase productivity, SrO or BaO is contained to improve devitrification resistance. However, SrO and BaO are generally glass raw materials with expensive batch costs, and the more SrO and BaO are contained, the higher the cost of the glass substrate becomes.

[0012] In addition, glass plates for magnetic recording media are required to have high rigidity (Young's modulus) so as not to undergo large deformation during high-speed rotation. Specifically, in disk-shaped magnetic recording media, the medium is rotated at high speed around the central axis, and the magnetic head is moved radially, while writing and reading information along the direction of rotation. In recent years, the rotation speed to increase the writing and reading speed has been increasing from 5,400 rpm to 7,200 rpm, and even 10,000 rpm. However, in disk-shaped magnetic recording media, the position for recording information is assigned in advance according to the distance from the central axis. Therefore, if the glass plate deforms during rotation, the magnetic head will be displaced, making accurate reading difficult.

[0013] In recent years, magnetic heads have been equipped with a DFH (Dynamic Flying Height) mechanism, which significantly reduces the gap between the read / write element of the magnetic head and the surface of the magnetic recording medium (reducing the flying height), thereby achieving even higher recording densities. The DFH mechanism is a mechanism in which a heating element such as a tiny heater is provided near the read / write element of the magnetic head, causing thermal expansion only around the element toward the surface of the medium. By providing such a mechanism, the distance between the magnetic head and the magnetic layer of the medium is reduced, making it possible to pick up signals from smaller magnetic particles and achieve higher recording densities. On the other hand, because the gap between the read / write element of the magnetic head and the surface of the magnetic recording medium is extremely small, for example, 2 nm or less, even a slight impact can cause the magnetic head to collide with the surface of the magnetic recording medium. This tendency becomes more pronounced as the rotation speed increases. Therefore, during high-speed rotation, it is important to prevent the glass plate from bending or fluttering, which can cause such collisions.

[0014] Furthermore, in order to increase the degree of ordering (ordering degree) of the magnetic layer and achieve a high Ku, the substrate including the glass plate may be heat-treated at a high temperature of about 800 ° C. during, or before or after, the magnetic layer formation. The higher the recording density, the higher the heat treatment temperature must be, so a higher heat resistance, i.e., a higher strain point, is required than with conventional glass plates for magnetic recording media. In addition, after the magnetic layer is formed, laser irradiation may be performed on the substrate including the glass plate. Such heat treatment or laser irradiation also aims to increase the annealing temperature and coercivity of the magnetic layer containing an FePt-based alloy, etc.

[0015] However, as described above, if an attempt is made to increase the Young's modulus and strain point of a glass sheet, the balance of the glass composition is lost, productivity decreases, and in particular, devitrification resistance is significantly reduced and the liquidus viscosity increases, making it impossible to form the glass by the overflow downdraw method. Furthermore, the melting property decreases and the forming temperature of the glass increases, which tends to shorten the life of the formed body. As a result, the cost of the glass sheet raw material increases.

[0016] The present invention has been made in view of the above circumstances, and its technical object is to provide an alkali-free glass sheet that is excellent in productivity and has a sufficiently high strain point and Young's modulus at low cost.

[0017] As a result of extensive research, the present inventors have found that the above-mentioned problems can be solved by using an alkali-free glass plate that satisfies a predetermined composition.

[0018] (1) The alkali-free glass plate of the present invention has a glass composition containing, in mol %, SiO 2 61-69%, Al 2 O 3 9-15%, B 2 O 3 4-11%, Li 2 O + Na 2 O+K 2 O 0-0.5%, K 2 O 0-0.1%, MgO 0-10%, CaO 4-13%, SrO 0-0.5%, BaO 0-0.5%, MgO+CaO+SrO+BaO 10-20%, Fe 2 O 30 to 0.05%, the mol% ratio MgO / CaO is 0 to 1.3, the mol% ratio (Al 2 O 3 +MgO) / CaO 0.69-3.1, MgO+CaO+SrO+BaO-Al 2 O 3 -2 to 9%, mol% ratio (CaO+SrO+BaO) / Al 2 O 3 It is characterized in that "Li is 0.2 to 2. 2 O + Na 2 O+K 2 "O" is Li 2 O, Na 2 O and K 2 "MgO + CaO + SrO + BaO" refers to the total amount of MgO, CaO, SrO and BaO. "MgO / CaO" is the value obtained by dividing the mol% content of MgO by the mol% content of CaO. "(Al 2 O 3 + MgO) / CaO" is Al 2 O 3 The value obtained by dividing the total amount of MgO and MgO by the mol% content of CaO. 2 O 3 " is the total amount of MgO, CaO, SrO and BaO. 2 O 3 The mol% content of "(CaO + SrO + BaO) / Al 2 O 3 " is a total amount of CaO, SrO and BaO. 2 O 3 The "alkali-free glass" in the present invention is a value obtained by dividing by the mol% content of Li. 2 O + Na 2 O+K 2 This refers to glass with an O content of 0.5% or less.

[0019] (2) The alkali-free glass plate of the present invention has the above-mentioned constitution (1), and the glass composition contains, in mol %, SiO 2 62-68%, Al 2 O 3 9.9-14%, B 2 O 3 5-10%, Li2 O + Na 2 O+K 2 O 0.001-0.5%, K 2 O 0-0.05%, MgO 0.1-9%, CaO 5-13%, SrO 0-0.3%, BaO 0-0.5%, MgO+CaO+SrO+BaO 10-19%, Fe 2 O 3 Contains 0.001 to 0.03%, mol% ratio MgO / CaO 0 to 0.8, MgO + CaO + SrO + BaO - Al 2 O 3 It is preferably −1.1 to 8%.

[0020] (3) The alkali-free glass plate of the present invention has the above-mentioned constitution (1) or (2), and further contains, in mol %, SiO 2 62-68%, Al 2 O 3 10.5-13.5%, B 2 O 3 6.5-9.5%, Li 2 O + Na 2 O+K 2 O 0.001-0.5%, K 2 O 0-0.05%, MgO 2-9%, CaO 8-11%, SrO 0-0.2%, BaO 0-0.5%, MgO + CaO + SrO + BaO 10-18%, mol% ratio MgO / CaO 0-0.6, MgO + CaO + SrO + BaO-Al 2 O 3 It is preferably 0.1 to 3.5%.

[0021] (4) The alkali-free glass plate of the present invention has the configuration of any one of the above (1) to (3), and further contains, as a glass composition, in mol %, SiO 2 62-68%, Al 2 O 3 10.5-13.5%, B 2 O 3 6.5-9.5%, Li 2 O + Na 2 O+K 2 O 0.001-0.5%, K 2O 0-0.05%, MgO 2-7%, CaO 8-11%, SrO 0-0.2%, BaO 0-0.2%, MgO + CaO + SrO + BaO 10.5-18%, mol% ratio MgO / CaO 0-0.6, MgO + CaO + SrO + BaO - Al 2 O 3 It is preferably 0.1 to 3.5%.

[0022] (5) The alkali-free glass plate of the present invention has the configuration of any one of the above (1) to (4), and further contains, as a glass composition, in mol %, SnO 2 It is preferable that the content is 0.001 to 1%.

[0023] (6) The alkali-free glass plate of the present invention has the configuration of any one of the above (1) to (5), and further contains, as a glass composition, in mol %, SiO 2 +Al 2 O 3 +B 2 O 3 +MgO+CaO+SrO+BaO+SnO 2 It is preferable that the content is 99.8% or more.

[0024] (7) The alkali-free glass plate of the present invention has the configuration of any one of the above (1) to (6), and further comprises, as a glass composition, As 2 O 3 and Sb 2 O 3 It is preferable that the material does not substantially contain As. 2 O 3 and Sb 2 O 3 "Substantially does not contain As 2 O 3 and Sb 2 O 3 and the content thereof is 0.05 mol % or less.

[0025] (8) The alkali-free glass plate of the present invention, in any one of the configurations (1) to (7) above, has an average thermal expansion coefficient of 28×10 in a temperature range of 30 to 380° C. -7 ~50 x 10 -7 / ° C. Here, the "average thermal expansion coefficient in the temperature range of 30 to 380° C." can be measured with a dilatometer.

[0026] (9) In the alkali-free glass plate of the present invention, in any one of the configurations (1) to (8) above, the Young's modulus is preferably 74 GPa or more. Here, "Young's modulus" refers to a value measured by a bending resonance method. 1 GPa is approximately 101.9 kgf / mm 2 is equivalent to

[0027] (10) The alkali-free glass plate of the present invention, in any one of the configurations (1) to (9), has a specific Young's modulus of 28 GPa / g cm -3 Here, the "specific Young's modulus" is a value obtained by dividing the Young's modulus by the density.

[0028] (11) In the alkali-free glass plate of the present invention having any of the configurations (1) to (10) above, the strain point is preferably 665° C. or higher. The “strain point” refers to a value measured based on the method of ASTM C336.

[0029] (12) In the alkali-free glass plate of the present invention having any of the configurations (1) to (11) above, the annealing point is preferably 720° C. or higher. Here, the "annealing point" refers to a value measured based on the method of ASTM C336.

[0030] (13) In the alkali-free glass plate of the present invention, in any one of the configurations (1) to (12) above, the liquidus temperature is preferably 1,310° C. or lower. Here, the "liquidus temperature" refers to the temperature at which crystals precipitate when a glass powder that passes through a standard 30 mesh (500 μm) sieve and remains on a 50 mesh (300 μm) sieve is placed in a platinum boat and held in a temperature gradient furnace for 24 hours.

[0031] (14) The alkali-free glass plate of the present invention has the constitution of any one of the above (1) to (13), and has a liquidus viscosity of 10 3.9 The viscosity is preferably dPa·s or more. Here, the "liquidus viscosity" refers to the viscosity of glass at the liquidus temperature, and can be measured by the platinum sphere pull-up method.

[0032] (15) The alkali-free glass plate of the present invention, in any one of the above (1) to (14), is preferably used in an organic EL device.

[0033] (16) The alkali-free glass plate of the present invention, in any one of the above (1) to (14), is preferably used for a magnetic recording medium.

[0034] According to the present invention, it is possible to provide an alkali-free glass sheet having excellent productivity and a sufficiently high strain point and Young's modulus at low cost.

[0035] The alkali-free glass plate of the present invention has a glass composition comprising, in mol %, SiO 2 61-69%, Al 2 O 3 9-15%, B 2 O 3 4-11%, Li 2 O + Na 2 O+K 2 O 0-0.5%, K 2 O 0-0.1%, MgO 0-10%, CaO 4-13%, SrO 0-0.5%, BaO 0-0.5%, MgO+CaO+SrO+BaO 10-20%, Fe 2 O 3 0 to 0.05%, the mol% ratio MgO / CaO is 0 to 1.3, the mol% ratio (Al 2 O 3 +MgO) / CaO 0.69-3.1, MgO+CaO+SrO+BaO-Al 2 O 3 -2 to 9%, mol% ratio (CaO+SrO+BaO) / Al 2 O 3 The composition is characterized in that the content of each component is 0.2 to 2. The reasons for limiting the content of each component as described above are as follows. In the explanation of the content of each component, % indicates mol% unless otherwise specified. Furthermore, unless otherwise specified, the lower limit indicates a value equal to or greater than the specified value, and the upper limit indicates a value equal to or less than the specified value.

[0036] SiO 2 is a component that forms the skeleton of glass. 2If the content of SiO is too small, the density tends to increase and the glass tends to bend. 2 The lower limit of the amount of SiO is preferably 61%, more preferably 61.2%, even more preferably 61.4%, even more preferably 61.6%, even more preferably 61.8%, even more preferably 62%, even more preferably 62.2%, even more preferably 62.4%, even more preferably 62.6%, even more preferably 62.8%, even more preferably 63%, more preferably 63.2%, even more preferably 63.4%, even more preferably 63.6%, even more preferably 63.8%, even more preferably 64%, even more preferably 64.1%, even more preferably 64.2%, even more preferably 64.5%, even more preferably 64.7%, even more preferably 65%, and most preferably 65.5%. 2 If the content is too high, the Young's modulus decreases, the viscosity at high temperatures increases, the amount of heat required for melting increases, the melting cost increases, and the SiO 2 The raw materials introduced may remain undissolved, which may cause a decrease in yield. In addition, devitrified crystals such as cristobalite may be easily precipitated, which may cause a decrease in liquidus viscosity. 2 The upper limit of the amount is preferably 69%, more preferably 68.7%, even more preferably 68.5%, even more preferably 68.2%, even more preferably 68%, even more preferably 67.7%, even more preferably 67.5%, even more preferably 67.3%, and most preferably 67%.

[0037] Al 2 O 3 is a component that forms the skeleton of the glass, increases the Young's modulus, and also increases the strain point. 2 O 3 If the content of Al is too small, the Young's modulus is likely to decrease and the strain point is likely to decrease. 2 O 3 The lower limit of Al is preferably 9%, more preferably 9.2%, even more preferably 9.4%, even more preferably 9.6%, even more preferably 9.8%, even more preferably 9.9%, even more preferably 10%, even more preferably 10.2%, even more preferably 10.4%, and most preferably 10.5%. 2O 3 If the content of Al is too high, devitrified crystals such as mullite tend to precipitate, and the liquidus viscosity tends to decrease. 2 O 3 The upper limit of the amount is preferably 15%, more preferably 14.8%, even more preferably 14.6%, even more preferably 14.4%, even more preferably 14.2%, even more preferably 14%, even more preferably 13.9%, even more preferably 13.8%, even more preferably 13.7%, even more preferably 13.5%, and most preferably 13.4%.

[0038] Mol% ratio SiO 2 / Al 2 O 3 is an important component ratio for increasing the strain point and decreasing the high-temperature viscosity. 2 / Al 2 O 3 If the mol% ratio of SiO is too small, the density is likely to increase. 2 / Al 2 O 3 The lower limit of the mol% ratio of SiO is preferably 4, more preferably 4.2, even more preferably 4.4, even more preferably 4.5, even more preferably 4.6, even more preferably 4.8, and most preferably 5. 2 / Al 2 O 3 If the mol % ratio of SiO is too large, the viscosity at high temperatures increases, which tends to increase the manufacturing cost of the glass sheet. 2 / Al 2 O 3 The upper limit is preferably 8, more preferably 7.5, even more preferably 7, more preferably 6.8, more preferably 6.6, more preferably 6.4, more preferably 6.2, more preferably 6, more preferably 5.9, more preferably 5.7, more preferably 5.6, more preferably 5.5, and most preferably 5.4.

[0039] B 2 O 3 has the effect of improving the melting property and the resistance to devitrification. 2 O 3The lower limit of B is preferably 4%, more preferably 4.3%, more preferably 4.5%, more preferably 4.8%, more preferably 5%, more preferably 5.2%, more preferably 5.4%, more preferably 5.6%, more preferably 5.8%, more preferably 6%, more preferably 6.1%, more preferably 6.2%, more preferably 6.3%, more preferably 6.4%, and most preferably 6.5%. 2 O 3 If the content of B is too high, the Young's modulus and strain point tend to decrease. 2 O 3 The upper limit of the amount is preferably 11%, more preferably 10.8%, even more preferably 10.6%, even more preferably 10.5%, even more preferably 10.3%, even more preferably 10%, even more preferably 9.8%, even more preferably 9.5%, even more preferably 9.3%, and most preferably 9%.

[0040] Li 2 O, Na 2 O and K 2 O is a component that is inevitably mixed in from glass raw materials, and the lower limit of the total content is 0%, preferably 0.001%, more preferably 0.005%, further preferably 0.008%, and most preferably 0.01%. 2 O, Na 2 O and K 2 The upper limit of O is 0.5%, preferably 0.1%, more preferably 0.09%, even more preferably 0.08%, still more preferably 0.06%, and most preferably 0.05%. 2 O, Na 2 O and K 2 If the total amount of O is too large, there is a risk that alkali ions will diffuse into the semiconductor material formed in the heat treatment step.

[0041] K 2 The O content is 0 to 0.1%, preferably 0 to less than 0.1%, more preferably 0 to 0.09%, even more preferably 0 to 0.06%, 0 to 0.05%, still more preferably 0.0001 to 0.05%, and most preferably 0.0005 to 0.03%.

[0042] Li 2 O and Na2 The O content is preferably 0 to 0.3%, more preferably 0 to 0.1%, even more preferably 0 to 0.08%, still more preferably 0 to 0.06%, still more preferably 0 to 0.05%, and most preferably 0.001 to 0.03%.

[0043] Among alkaline earth metal oxides, MgO is a component that significantly increases Young's modulus. It also improves melting properties. The lower limit of MgO content is preferably 0%, more preferably 0.1%, even more preferably 0.5%, even more preferably 1%, even more preferably 1.2%, even more preferably 1.5%, even more preferably 1.8%, even more preferably 2%, even more preferably 2.2%, even more preferably 2.5%, even more preferably 2.7%, even more preferably 2.9%, and most preferably 3%. On the other hand, if the MgO content is too high, devitrified crystals such as mullite are likely to precipitate, and the liquidus viscosity is likely to decrease. Therefore, the upper limit of MgO is preferably 10%, more preferably 9.5%, even more preferably 9.2%, even more preferably 9%, even more preferably 8.5%, even more preferably 8.2%, even more preferably 8%, even more preferably 7.8%, even more preferably 7.5%, even more preferably 7.3%, even more preferably 7%, even more preferably 6.8%, even more preferably 6.5%, even more preferably 6.3%, even more preferably 6%, even more preferably 5.8%, even more preferably 5.6%, even more preferably 5.4%, even more preferably 5.2%, even more preferably 5%, and most preferably 4.8%.

[0044] CaO is a component that reduces high-temperature viscosity and significantly improves meltability without lowering the strain point. It also increases Young's modulus. If the CaO content is too low, meltability tends to decrease. Therefore, the lower limit of CaO is preferably 4%, more preferably 4.2%, even more preferably 4.5%, even more preferably 4.8%, even more preferably 5%, even more preferably 5.2%, even more preferably 5.5%, even more preferably 5.8%, even more preferably 6%, even more preferably 6.3%, even more preferably 6.5%, even more preferably 6.8%, even more preferably 7%, even more preferably 7.2%, even more preferably 7.5%, even more preferably 7.7%, and most preferably 8%. On the other hand, if the CaO content is too high, the thermal expansion coefficient tends to increase. Therefore, the upper limit of CaO is preferably 13%, more preferably 12.8%, even more preferably 12.5%, even more preferably 12.3%, even more preferably 12%, even more preferably 11.8%, even more preferably 11.6%, even more preferably 11.4%, even more preferably 11.2%, even more preferably 11%, even more preferably 10.8%, even more preferably 10.6%, and most preferably 10.5%.

[0045] The mol% ratio MgO / CaO is an important component ratio for reducing density and increasing devitrification resistance. The lower limit of the mol% ratio MgO / CaO may be 0, but if it is too small, the density increases and the glass becomes more prone to warping. Therefore, the lower limit of the mol% ratio MgO / CaO is preferably greater than 0, more preferably 0.01, even more preferably 0.1, even more preferably 0.15, even more preferably 0.2, even more preferably 0.25, even more preferably 0.3, even more preferably 0.35, and even more preferably 0.4. On the other hand, if the mol% ratio MgO / CaO is too large, the devitrification resistance decreases, and the manufacturing cost of the glass plate tends to rise. Therefore, the upper limit of the mol% ratio MgO / CaO is preferably 1.3, more preferably 1.25, even more preferably 1.2, even more preferably 1.1, even more preferably 1, even more preferably 0.95, even more preferably 0.9, even more preferably 0.85, even more preferably 0.8, even more preferably 0.75, even more preferably 0.7, even more preferably 0.65, even more preferably 0.6, even more preferably 0.58, even more preferably 0.56, even more preferably 0.54, and even more preferably 0.52.

[0046] Mol% ratio (Al 2 O 3 The mol % ratio (Al + MgO) / CaO is an important component ratio for increasing the strain point and improving the devitrification resistance. 2 O 3 If the mol % ratio (Al + MgO) / CaO is too small, the strain point is likely to decrease. 2 O 3 The lower limit of the mol% ratio (Al + MgO) / CaO is preferably 0.69, more preferably 0.7, even more preferably 0.75, still more preferably 0.8, and most preferably 0.9. 2 O 3 If the mol % ratio (Al + MgO) / CaO is too large, the devitrification resistance decreases, and the manufacturing cost of the glass sheet tends to increase. 2 O 3The upper limit of (MgO+MgO) / CaO is preferably 3.1, more preferably 3, even more preferably 2.9, even more preferably 2.8, even more preferably 2.75, even more preferably 2.7, even more preferably 2.65, even more preferably 2.6, even more preferably 2.55, even more preferably 2.5, even more preferably 2.45, even more preferably 2.4, even more preferably 2.35, even more preferably 2.3, even more preferably 2.25, even more preferably 2.2, even more preferably 2.15, even more preferably 2.1, even more preferably 2, even more preferably 1.95, even more preferably 1.9, even more preferably 1.85, and most preferably 1.8.

[0047] SrO is a component that improves devitrification resistance, reduces high-temperature viscosity without lowering the strain point, and improves meltability. It also suppresses a decrease in liquidus viscosity. Therefore, the lower limit of SrO is preferably 0%, more preferably greater than 0%, more preferably 0.001%, even more preferably greater than 0.001%, even more preferably 0.002%, even more preferably 0.003%, even more preferably 0.005%, even more preferably 0.007%, even more preferably 0.008%, and most preferably 0.01%. On the other hand, if the SrO content is too high, batch costs tend to increase. Therefore, the upper limit of SrO is preferably 0.5%, more preferably less than 0.5%, even more preferably 0.4%, even more preferably 0.35%, even more preferably 0.32%, even more preferably 0.3%, even more preferably 0.28%, even more preferably 0.25%, even more preferably 0.23%, and most preferably 0.2%.

[0048] BaO is a component that improves devitrification resistance. Therefore, the lower limit of BaO content is preferably 0%, more preferably more than 0%, more preferably 0.001%, even more preferably more than 0.001%, even more preferably 0.002%, even more preferably 0.003%, even more preferably 0.005%, even more preferably 0.007%, even more preferably 0.008%, and most preferably 0.01%. On the other hand, if the BaO content is too high, the batch cost is likely to increase. Therefore, the upper limit of BaO is preferably 0.5%, more preferably less than 0.5%, even more preferably 0.4%, even more preferably 0.35%, even more preferably 0.32%, even more preferably 0.3%, even more preferably 0.28%, even more preferably 0.25%, even more preferably 0.23%, even more preferably 0.2%, even more preferably 0.18%, even more preferably 0.15%, even more preferably 0.13%, even more preferably 0.1%, even more preferably 0.08%, even more preferably 0.05%, and most preferably 0.03%.

[0049] In order to improve meltability while suppressing an increase in batch cost, the upper limit of the mol% ratio (SrO+BaO) / CaO is preferably 0.2, more preferably 0.1, even more preferably 0.05, and still more preferably 0.01. The lower limit of the mol% ratio (SrO+BaO) / CaO is not particularly limited and may be 0, but from the viewpoint of improving devitrification resistance, it is preferably 0.0001, more preferably 0.001.

[0050] MgO, CaO, SrO, and BaO are components that increase density and thermal expansion coefficient. If the content of MgO + CaO + SrO + BaO is too low, the thermal expansion coefficient tends to decrease. Therefore, the lower limit of MgO + CaO + SrO + BaO is preferably 10%, more preferably 10.3%, more preferably 10.5%, even more preferably 10.8%, even more preferably 12%, even more preferably 12.2%, even more preferably 12.4%, even more preferably 12.6%, and most preferably 12.8%. On the other hand, if the content of MgO + CaO + SrO + BaO is too high, the density increases and the glass becomes more prone to warping. Therefore, the upper limit of the total amount of MgO + CaO + SrO + BaO is preferably 20%, more preferably 19.5%, more preferably 19%, even more preferably 18.8%, even more preferably 18.5%, still more preferably 18%, and most preferably 17.5%.

[0051] MgO+CaO+SrO+BaO-Al 2 O 3 is an important parameter for lowering the thermal expansion coefficient and increasing the melting property while ensuring the devitrification resistance. 2 O 3 If the ratio is too small, the devitrification resistance decreases, and the high-temperature viscosity increases, resulting in a decrease in meltability, which tends to increase the manufacturing cost of the glass sheet. 2 O 3 The lower limit of MgO+CaO+SrO+BaO-Al is preferably -2%, more preferably -1.5%, even more preferably -1.2%, even more preferably -1.1%, even more preferably -1%, even more preferably -0.8%, even more preferably -0.5%, even more preferably -0.3%, even more preferably 0%, even more preferably 0.1%, even more preferably 0.2%, even more preferably 0.5%, even more preferably 0.8%, and most preferably 1%. 2 O 3 If is too large, the thermal expansion coefficient tends to increase. 2 O 3The upper limit is preferably 9%, more preferably 8.5%, even more preferably 8%, even more preferably 7.5%, even more preferably 7%, even more preferably 6.5%, even more preferably 6%, even more preferably 5.5%, even more preferably 5%, even more preferably 4.5%, even more preferably 4%, even more preferably 3.5%, and most preferably 3%.

[0052] Mol% ratio (CaO+SrO+BaO) / Al 2 O 3 is an important component ratio for lowering density and increasing melting property. 2 O 3 If the mol % ratio (CaO+SrO+BaO) / Al is too small, the melting property is likely to decrease. 2 O 3 The lower limit of the mol% ratio (CaO+SrO+BaO) / Al is preferably 0.2, more preferably 0.25, even more preferably 0.28, even more preferably 0.3, even more preferably 0.35, even more preferably 0.4, even more preferably 0.45, even more preferably 0.5, even more preferably 0.52, even more preferably 0.55, even more preferably 0.57, even more preferably 0.6, even more preferably 0.62, even more preferably 0.65, even more preferably 0.68, even more preferably 0.7, and most preferably 0.75. 2 O 3 If the mol % ratio (CaO+SrO+BaO) / Al is too large, the density increases and the glass becomes more prone to warping. 2 O 3 The upper limit is preferably 2, more preferably 1.9, even more preferably 1.8, even more preferably 1.7, even more preferably 1.6, even more preferably 1.5, even more preferably 1.4, even more preferably 1.3, even more preferably 1.25, even more preferably 1.23, even more preferably 1.2, even more preferably 1.18, even more preferably 1.15, even more preferably 1.13, even more preferably 1.1, even more preferably 1.08, even more preferably 1.05, even more preferably 1.03, even more preferably 1, even more preferably 0.98, and most preferably 0.95.

[0053] Fe 2 O3 is a component that is inevitably mixed in from glass raw materials and is a component that reduces electrical resistivity. 2 O 3 The upper limit of the content of Fe is preferably 0.05%, 0.03%, particularly preferably 0.01%. 2 O 3 If the content of Fe is too high, the electrical resistivity of the molten glass increases, making it difficult to perform electric melting. 2 O 3 The lower limit of the content is not particularly limited and may be 0%, but if the content is too low, the raw material cost tends to rise, so the lower limit is preferably 0.001%, and particularly preferably 0.002%.

[0054] A suitable glass composition range can be achieved by appropriately combining the suitable content ranges of each component. Among these, in order to optimize the effects of the present invention, the glass composition should contain, in mol %, SiO 2 62-68%, Al 2 O 3 9.9-14%, B 2 O 3 5-10%, Li 2 O + Na 2 O+K 2 O 0.001-0.5%, K 2 O 0-0.05%, MgO 0.1-9%, CaO 5-13%, SrO 0-0.3%, BaO 0-0.5%, MgO+CaO+SrO+BaO 10-19%, Fe 2 O 3 Contains 0.001 to 0.03%, mol% ratio MgO / CaO 0 to 0.8, MgO + CaO + SrO + BaO - Al 2 O 3 It is particularly preferable to set it to -1.1 to 8%.

[0055] Furthermore, the glass composition is, in mol%, SiO 2 62-68%, Al 2 O 3 10.5-13.5%, B 2 O 3 6.5-9.5%, Li 2 O + Na 2 O+K 2 O 0.001-0.5%, K2 O 0-0.05%, MgO 2-9%, CaO 8-11%, SrO 0-0.2%, BaO 0-0.5%, MgO + CaO + SrO + BaO 10-18%, mol% ratio MgO / CaO 0-0.6, MgO + CaO + SrO + BaO-Al 2 O 3 It is more preferable to set it to 0.1 to 3.5%.

[0056] Furthermore, the glass composition is, in mol%, SiO 2 62-68%, Al 2 O 3 10.5-13.5%, B 2 O 3 6.5-9.5%, Li 2 O + Na 2 O+K 2 O 0.001-0.5%, K 2 O 0-0.05%, MgO 2-7%, CaO 8-11%, SrO 0-0.2%, BaO 0-0.2%, MgO + CaO + SrO + BaO 10.5-18%, mol% ratio MgO / CaO 0-0.6, MgO + CaO + SrO + BaO - Al 2 O 3 It is more preferable to set it to 0.1 to 3.5%.

[0057] In addition to the above components, the following components may be added as optional components. Note that, from the viewpoint of accurately enjoying the effects of the present invention, the content of components other than the above components is preferably 2% or less in total, particularly preferably 1% or less.

[0058] SnO 2 is a component that has a good fining effect in the high temperature range, and also a component that increases the strain point and reduces the high-temperature viscosity. 2 The content of SnO is preferably 0 to 1%, 0.001 to 1%, 0.01 to 0.5%, and particularly preferably 0.05 to 0.3%. 2 If the content is too high, SnO 2 Devitrification crystals of SnO are likely to precipitate. 2 If the content is less than 0.001%, it becomes difficult to obtain the above effects.

[0059] In order to obtain an alkali-free glass plate having desired properties, the glass composition should contain, in mol %, SiO 2 +Al 2 O 3 +B 2 O 3 +MgO+CaO+SrO+BaO+SnO 2 is preferably 99.8% or more, more preferably 99.9% or more. 2 +Al 2 O 3 +B 2 O 3 +MgO+CaO+SrO+BaO+SnO 2 " is SiO 2 , Al 2 O 3 , B 2 O 3 , MgO, CaO, SrO, BaO and SnO 2 is the sum of the above.

[0060] As mentioned above, SnO 2 is suitable as a fining agent, but SnO is not suitable as a fining agent as long as the glass properties are not impaired. 2 Alternatively, SnO 2 Along with F, SO 3 , C, or metal powders such as Al and Si can be added in amounts up to 5% (preferably up to 1%, particularly up to 0.5%). 2 , F, etc. may also be added in an amount of up to 2% each (preferably up to 1%, particularly preferably up to 0.5%).

[0061] As a fining agent, As 2 O 3 , Sb 2 O 3 is also valid. However, As 2 O 3 , Sb 2 O 3 is a component that increases the environmental load. 2 O 3 are components that reduce solarization resistance. Therefore, it is preferable that the alkali-free glass plate of the present invention is substantially free of these components.

[0062] Cl is a component that promotes the initial melting of a glass batch. Furthermore, adding Cl can promote the action of a fining agent. As a result, melting costs can be reduced while the life of a glass manufacturing furnace can be extended. However, if the Cl content is too high, the strain point tends to decrease. Therefore, the Cl content is preferably 0 to 2%, more preferably 0.0005 to 1%, and particularly preferably 0.001 to 0.5%. As a source for introducing Cl, a chloride of an alkaline earth metal oxide such as strontium chloride, or a raw material such as aluminum chloride can be used.

[0063] P 2 O 5 is a component that increases the strain point and is also a component that can significantly suppress the precipitation of devitrified crystals of alkaline earth aluminosilicates such as anorthite. 2 O 5 When a large amount of P is contained, the glass is more likely to undergo phase separation. 2 O 5 The content is preferably 0 to 2%, more preferably 0 to 1.5%, even more preferably 0 to 0.5%, even more preferably 0 to 0.3%, still more preferably 0 to less than 0.1%, and particularly preferably 0 to less than 0.01%.

[0064] TiO 2 is a component that reduces high-temperature viscosity and increases melting property, and also suppresses solarization. 2 If a large amount of TiO is contained, the glass becomes colored and the transmittance tends to decrease. 2 The content is preferably 0 to 2%, more preferably 0.0005 to 1%, even more preferably 0.001 to 0.5%, and particularly preferably 0.005 to 0.1%.

[0065] ZnO is a component that increases Young's modulus. However, if a large amount of ZnO is contained, the glass becomes more susceptible to devitrification and the strain point becomes lower. The ZnO content is preferably 0 to 2%, more preferably 0 to 1.5%, even more preferably 0 to 1%, even more preferably 0 to 0.8%, even more preferably 0 to 0.5%, and particularly preferably 0 to less than 0.5%.

[0066] ZrO2 is a component that increases Young's modulus. 2 If a large amount of ZrO is contained, the glass is prone to devitrification. 2 The content is preferably 0 to 2%, more preferably 0.0005 to 1%, even more preferably 0.001 to 0.5%, and particularly preferably 0.005 to 0.1%.

[0067] M.O. 3 is a component that absorbs ultraviolet light (light with a wavelength of 200 to 300 nm). 3 is a component that reduces the water content in the glass. In particular, the raw material batch is melted by electric melting and heating, and MoO 3 By including MoO, the water content in the glass can be further reduced. When the water content in the glass is reduced, the liquidus viscosity and strain point increase, and the devitrification resistance and heat resistance of the glass can be improved. 3 The lower limit of MoO is preferably 0.00001%, more preferably 0.00005%, even more preferably 0.0001%, even more preferably 0.0002%, even more preferably 0.0003%, even more preferably 0.0004%, and particularly preferably 0.001%. 3 If the content of MoO is too high, the transmittance of ultraviolet light is reduced, and the yield of the display manufacturing process, particularly the laser peeling process, is likely to decrease. 3 The upper limit of the amount of is preferably 0.01%, more preferably 0.008%, even more preferably 0.006%, still more preferably 0.005%, still more preferably 0.004%, and particularly preferably 0.003%.

[0068] Y 2 O 3 , Nb 2 O 5 , La 2 O 3 Y has the effect of increasing the strain point, Young's modulus, etc. The total amount and individual contents of these components are preferably 0 to 2%, more preferably 0 to 1%, even more preferably 0 to 0.5%, and particularly preferably 0 to less than 0.5%. 2 O 3 , Nb 2 O 5 , La 2O 3 If the total amount or the individual contents of are too high, the density and raw material costs tend to increase.

[0069] The alkali-free glass plate of the present invention preferably has the following properties.

[0070] The average thermal expansion coefficient in the temperature range of 30 to 380°C is preferably 28 x 10 -7 ~50 x 10 -7 / ℃, 30 × 10 -7 ~45 x 10 -7 / °C, 31 x 10 -7 ~44 x 10 -7 / ℃, 32 × 10 -7 ~43 x 10 -7 / ℃, 33 × 10 -7 ~42 x 10 -7 / °C, especially 35 x 10 -7 ~41 x 10 -7 / ° C. This facilitates matching with the thermal expansion coefficient of Si used in TFTs.

[0071] The Young's modulus is preferably 74 GPa or more, 74.5 GPa or more, 75 GPa or more, 75.3 GPa or more, 75.5 GPa or more, 75.8 GPa or more, 76 GPa or more, 76.3 GPa or more, 76.5 GPa or more, 76.7 GPa or more, 77 GPa or more, 77.2 GPa or more, particularly 77.5 to 120 GPa. If the Young's modulus is too low, defects due to bending of the glass plate are likely to occur.

[0072] The specific Young's modulus is preferably 28 GPa / g cm -3 Above, 28.5GPa / g・cm -3 Above, 29GPa / g・cm -3 Above, 29.5GPa / g・cm -3 Above, 30GPa / g・cm -3 Above, 30.3GPa / g・cm -3 Above, 30.5GPa / g・cm -3 or more, particularly 31 to 37 GPa / g cm -3 If the specific Young's modulus is too low, problems due to bending of the glass sheet are likely to occur.

[0073] The strain point is preferably 665° C. or higher, 670° C. or higher, 675° C. or higher, 680° C. or higher, 682° C. or higher, or 685° C. or higher, particularly 690 to 820° C. In this way, thermal shrinkage of the glass sheet can be suppressed in the LTPS process.

[0074] The annealing point is preferably 720° C. or higher, 730° C. or higher, 732° C. or higher, 735° C. or higher, 738° C. or higher, or 740° C. or higher, particularly 745° C. to 900° C. In this way, thermal shrinkage of the glass sheet can be suppressed in the LTPS process.

[0075] The upper limit of the liquidus temperature is preferably 1310°C or lower, 1300°C or lower, 1290°C or lower, 1285°C or lower, 1280°C or lower, 1275°C or lower, 1270°C or lower, particularly 1260°C or lower, and the lower limit is preferably 1100°C or higher, 1120°C or higher, 1140°C or higher, 1160°C or higher, particularly 1170°C or higher. This makes it easier to prevent devitrification crystals from occurring during glass production, resulting in a decrease in productivity. Furthermore, since the glass is easier to form using the overflow downdraw method, it is easier to improve the surface quality of the glass sheet and reduce the manufacturing cost of the glass sheet. The liquidus temperature is an indicator of devitrification resistance, and the lower the liquidus temperature, the better the devitrification resistance.

[0076] The lower limit of the liquidus viscosity is preferably 10 3.9 dPa·s or more, 10 4.2 dPa·s or more, 10 4.5 dPa·s or more, 10 4.8 dPa·s or more, 10 5.1 dPa·s or more, especially 10 5.2 dPa·s or more, and the upper limit is 10 7.4 dPa・s or less, 10 7.2 dPa・s or less, 10 7.0 dPa·s or less, especially 10 6.0

[0033] In this way, devitrification is less likely to occur during forming, which makes it easier to form the glass by the overflow downdraw method, thereby enabling the surface quality of the glass sheet to be improved and reducing the manufacturing cost of the glass sheet. The liquidus viscosity is an index of devitrification resistance and formability, and the higher the liquidus viscosity, the more improved the devitrification resistance and formability.

[0077] High temperature viscosity 10 2.5 The temperature at viscosity dPa·s is preferably 1700°C or less, 1680°C or less, 1650°C or less, particularly 1500 to 1600°C. 2.5 If the temperature at high viscosity 10 dPa·s is too high, it becomes difficult to melt the glass batch, and the manufacturing cost of the glass plate increases. 2.5 The temperature at dPa·s corresponds to the melting temperature, and the lower this temperature is, the more improved the melting property is.

[0078] The β-OH value is an index indicating the amount of water in glass, and reducing the β-OH value can increase the strain point. Furthermore, even when the glass composition is the same, a smaller β-OH value results in a smaller thermal shrinkage at temperatures below the strain point. The β-OH value is preferably 0.55 / mm or less, 0.5 / mm or less, 0.45 / mm or less, 0.4 / mm or less, 0.35 / mm or less, 0.3 / mm or less, and particularly 0.25 / mm or less. If the β-OH value is too small, the meltability tends to decrease. Therefore, the β-OH value is preferably 0.01 / mm or more, particularly 0.03 / mm or more.

[0079] The following methods can be used to lower the β-OH value: (1) Select raw materials with low water content. (2) Add components (Cl, SO) that lower the β-OH value to the glass. 3 (3) To reduce the amount of moisture in the furnace atmosphere. (4) To reduce the amount of N in the molten glass. 2 (5) Use a small melting furnace. (6) Increase the flow rate of molten glass. (7) Use an electric melting method.

[0080] Here, the "β-OH value" refers to a value obtained by measuring the transmittance of glass using FT-IR and using the following formula 1: β-OH value=(1 / X)log 10 (T 1 / T 2 ) X: Plate thickness (mm) T 1 :Reference wavelength 3846cm -1 Transmittance (%) at T 2 : Hydroxyl group absorption wavelength 3600 cm -1 Minimum transmittance (%) in the vicinity

[0081] The alkali-free glass sheet of the present invention is preferably formed by the overflow downdraw method. The overflow downdraw method is a method for producing a glass sheet by overflowing molten glass from both sides of a heat-resistant trough-shaped structure, and drawing the overflowing molten glass downward while joining at the lower end of the trough-shaped structure. In the overflow downdraw method, the surface that will become the surface of the glass sheet does not contact the trough-shaped refractory and is formed in a free surface state. Therefore, a glass sheet having an unpolished, fire-polished surface with good surface quality can be produced inexpensively, and thinning is also easy.

[0082] The alkali-free glass plate of the present invention is also preferably formed by a float process, which allows large glass plates to be produced inexpensively.

[0083] When the alkali-free glass plate of the present invention is used for a magnetic recording medium, the surface is preferably a polished surface. Polishing the glass surface can reduce the total thickness deviation (TTV). As a result, a magnetic film can be properly formed, making the glass plate suitable for use as a substrate for a magnetic recording medium. On the other hand, when the glass plate is used for an organic EL device, the surface is preferably a fire-polished surface (unpolished surface) formed by the overflow downdraw method.

[0084] The thickness of the alkali-free glass plate of the present invention is not particularly limited, but when used in an organic EL device, it is preferably less than 0.7 mm, 0.6 mm or less, or less than 0.6 mm, and particularly 0.05 to 0.5 mm. The thinner the plate thickness, the more lightweight the organic EL device can be. The plate thickness can be adjusted by the flow rate and plate drawing speed during glass production. On the other hand, when used in a magnetic recording medium, the plate thickness is preferably 1.5 mm or less, 1.2 mm or less, 0.2 to 1.0 mm, and particularly 0.3 to 0.9 mm. If the plate thickness is too thick, etching is required to reach the desired plate thickness, which may increase processing costs.

[0085] When the alkali-free glass plate of the present invention is used in an organic EL device, the average surface roughness Ra of the surface is preferably 1.0 nm or less, 0.5 nm or less, particularly 0.2 nm or less. If the average surface roughness Ra of the surface is large, it becomes difficult to accurately pattern electrodes, etc. in the display manufacturing process, resulting in an increased probability of circuit electrodes being disconnected or shorted, making it difficult to ensure the reliability of the display, etc. Here, the "average surface roughness Ra of the surface" refers to the average surface roughness Ra of the main surfaces (both surfaces) excluding the end faces, and can be measured, for example, with an atomic force microscope (AFM).

[0086] When the alkali-free glass plate of the present invention is used as a substrate for a display panel for an organic EL television or as a carrier for producing an organic EL display panel, the shape is preferably rectangular.

[0087] The alkali-free glass plate of the present invention is suitable as a substrate for magnetic recording media, particularly energy-assisted magnetic recording media. In order to increase the degree of ordering (ordering degree) of the magnetic layer and thereby achieve a high Ku, the substrate is heat-treated at a high temperature of about 800°C during, before, or after the deposition of the magnetic layer on the substrate. The alkali-free glass plate of the present invention has the properties to withstand such heat treatment. Furthermore, the alkali-free glass plate of the present invention can withstand the impacts associated with the high rotation speed of the magnetic recording medium. The alkali-free glass plate of the present invention is processed into a disk shape by processing such as cutting. In this case, it is preferable that a circular opening be formed in the center.

[0088] The present invention will be described below based on examples. Note that the following examples are merely illustrative and the present invention is not limited to the following examples.

[0089] Tables 1 to 8 show examples of the present invention (samples Nos. 1 to 68) and comparative examples (samples Nos. 69 to 72).

[0090]

[0091]

[0092]

[0093]

[0094]

[0095]

[0096]

[0097]

[0098] First, a glass batch prepared by blending glass raw materials to obtain the glass composition shown in the table was placed in a platinum crucible and melted at 1600 to 1680°C for 24 hours. When melting the glass batch, the mixture was stirred using a platinum stirrer to homogenize it. Next, the molten glass was poured onto a carbon plate, formed into a plate, and then slowly cooled for 30 minutes at a temperature near the annealing point. For each of the obtained samples, the average coefficient of thermal expansion CTE, density ρ, Young's modulus E, specific Young's modulus E / ρ, strain point Ps, annealing point Ta, softening point Ts, and high-temperature viscosity 10 were measured in the temperature range of 30 to 380°C. 4 Temperature at dPa·s, high temperature viscosity 10 3 Temperature at dPa·s, high temperature viscosity 10 2.5 Temperature in dPa s, liquidus temperature TL, liquidus viscosity (viscosity at liquidus temperature TL) log 10 ηTL was evaluated.

[0099] The average coefficient of thermal expansion CTE in the temperature range of 30 to 380° C. is a value measured with a dilatometer.

[0100] The density ρ is a value measured by the well-known Archimedes method.

[0101] The Young's modulus E refers to a value measured by the well-known resonance method.

[0102] The specific Young's modulus E / ρ is the value obtained by dividing the Young's modulus by the density.

[0103] The strain point Ps, annealing point Ta, and softening point Ts are values ​​measured based on the methods of ASTM C336 and C338.

[0104] High temperature viscosity 10 4 dPa·s, 10 3 dPa·s, 10 2.5 The temperature at dPa·s is a value measured by the platinum sphere pull-up method.

[0105] The liquidus temperature TL is the temperature at which crystals precipitate when a glass powder that passes through a standard 30 mesh (500 μm) sieve and remains on a 50 mesh (300 μm) sieve is placed in a platinum boat and held in a temperature gradient furnace for 24 hours.

[0106] liquidus viscosity log 10 ηTL is the viscosity of the glass at the liquidus temperature TL measured by the platinum ball pull-up method.

[0107] As is clear from the table, since the glass compositions of Samples No. 1 to 68 are regulated within a predetermined range, the Young's modulus is 74 GPa or more, the strain point is 669°C or more, the liquidus temperature is 1309°C or less, and the liquidus viscosity is 10 3.9 Therefore, Samples No. 1 to 68 have excellent productivity and can achieve the desired strain point and Young's modulus, despite minimizing the contents of SrO and BaO, which have high batch costs.

[0108] On the other hand, Samples Nos. 69, 71, and 72 had liquidus temperatures higher than 1400° C., and the liquidus viscosities could not be measured. 3.6 The viscosity was low at dPa·s.

[0109] The alkali-free glass plate of the present invention is suitable as a substrate for an organic EL device, particularly a display panel for an organic EL television, or as a carrier for the production of an organic EL display panel. The alkali-free glass plate of the present invention is also suitable as a substrate for a display such as a liquid crystal display, a cover glass for an image sensor such as a charge-coupled device (CCD) or a 1:1 proximity solid-state image sensor (CIS), a substrate or cover glass for a solar cell, a substrate for an organic EL lighting device, etc. Furthermore, since the alkali-free glass plate of the present invention has a sufficiently high strain point and Young's modulus, it is also suitable as a glass substrate for a magnetic recording medium.

Claims

1. The glass composition is, in mol%, SiO 2 61-69%, Al 2 O 3 9-15%, B 2 O 3 4-11%, Li 2 O + Na 2 O+K 2 O 0-0.5%, K 2 O 0-0.1%, MgO 0-10%, CaO 4-13%, SrO 0-0.5%, BaO 0-0.5%, MgO+CaO+SrO+BaO 10-20%, Fe 2 O 3 0 to 0.05%, the mol% ratio MgO / CaO is 0 to 1.3, the mol% ratio (Al 2 O 3 +MgO) / CaO 0.69-3.1, MgO+CaO+SrO+BaO-Al 2 O 3 -2 to 9%, mol% ratio (CaO+SrO+BaO) / Al 2 O 3 An alkali-free glass plate having a viscosity of 0.2 to 2.

2. The glass composition is, in mol%, SiO 2 62-68%, Al 2 O 3 9.9-14%, B 2 O 3 5-10%, Li 2 O + Na 2 O+K 2 O 0.001-0.5%, K 2 O 0-0.05%, MgO 0.1-9%, CaO 5-13%, SrO 0-0.3%, BaO 0-0.5%, MgO+CaO+SrO+BaO 10-19%, Fe 2 O 3 Contains 0.001 to 0.03%, mol% ratio MgO / CaO 0 to 0.8, MgO + CaO + SrO + BaO - Al 2 O 3 The alkali-free glass sheet according to claim 1, wherein the alkali content is −1.1 to 8%.

3. The glass composition is, in mol%, SiO 2 62-68%, Al 2 O 3 10.5-13.5%, B 2 O 3 6.5-9.5%, Li 2 O + Na 2 O+K 2 O 0.001-0.5%, K 2 O 0-0.05%, MgO 2-9%, CaO 8-11%, SrO 0-0.2%, BaO 0-0.5%, MgO + CaO + SrO + BaO 10-18%, mol% ratio MgO / CaO 0-0.6, MgO + CaO + SrO + BaO-Al 2 O 3 The alkali-free glass plate according to claim 1 or 2, characterized in that the content is 0.1 to 3.5%.

4. The glass composition is, in mol%, SiO 2 62-68%, Al 2 O 3 10.5-13.5%, B 2 O 3 6.5-9.5%, Li 2 O + Na 2 O+K 2 O 0.001-0.5%, K 2 O 0-0.05%, MgO 2-7%, CaO 8-11%, SrO 0-0.2%, BaO 0-0.2%, MgO + CaO + SrO + BaO 10.5-18%, mol% ratio MgO / CaO 0-0.6, MgO + CaO + SrO + BaO - Al 2 O 3 The alkali-free glass plate according to claim 1 or 2, characterized in that the content is 0.1 to 3.5%.

5. The glass composition is, in mol%, SnO 2 The alkali-free glass plate according to claim 1 or 2, characterized in that it contains 0.001 to 1% of Zn.

6. The glass composition is, in mol%, SiO 2 +Al 2 O 3 +B 2 O 3 +MgO+CaO+SrO+BaO+SnO 2 3. The alkali-free glass plate according to claim 1, wherein the alkali-free glass plate contains 99.8% or more of SiO 2 .

7. As a glass composition, As 2 O 3 and Sb 2 O 3 3. The alkali-free glass plate according to claim 1, wherein the glass plate is substantially free of:

8. The average thermal expansion coefficient in the temperature range of 30 to 380°C is 28 x 10 -7 ~50 x 10 -7 The alkali-free glass plate according to claim 1 or 2, wherein the temperature is 100°C.

9. The alkali-free glass sheet according to claim 1 or 2, characterized in that the Young's modulus is 74 GPa or more.

10. Specific Young's modulus is 28 GPa / g cm -3 3. The alkali-free glass plate according to claim 1, wherein the alkali-free glass plate is an alkali-free glass plate having the above structure.

11. The alkali-free glass sheet according to claim 1 or 2, characterized in that the strain point is 665°C or higher.

12. The alkali-free glass sheet according to claim 1 or 2, characterized in that the annealing point is 720°C or higher.

13. The alkali-free glass sheet according to claim 1 or 2, characterized in that the liquidus temperature is 1,310°C or lower.

14. Liquidus viscosity is 10 3.9 The alkali-free glass plate according to claim 1 or 2, having a viscosity of dPa·s or more.

15. The alkali-free glass sheet according to claim 1 or 2, which is used in an organic EL device.

16. The alkali-free glass plate according to claim 1 or 2, which is used for a magnetic recording medium.

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