Multi-row continuous injection molding apparatus and bottle blowing production line

Through the combination of multiple rows of continuous injection molding equipment and temperature adjustment and molding device, the problem of continuous injection molding and bottle preheating of existing equipment is solved, efficient continuous production and effective control of bottle preform temperature are achieved, and production efficiency and bottle blowing quality are improved.

WO2025166841A1PCT designated stage Publication Date: 2025-08-14HUNAN CHINASUN PHARMA MASCH CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
PCT/CN2024/077659
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-02-07
Filing Date
2024-02-20
Publication Date
2025-08-14

AI Technical Summary

Technical Problem

The existing plastic bottle production equipment has the problem of not being able to continuously injection mold and bottle preheating for too long, resulting in low production efficiency.

Method used

Multi-row continuous injection molding equipment is adopted to connect the multi-row bottle preparation device and the plasticizing glue injection device through the diverting device, and a temperature adjustment molding device is used to transport and heat the bottle bottle in a linear manner to avoid heat loss during the transport process and achieve continuous production.

Benefits of technology

It improves production efficiency, reduces the heat loss of bottle embryos during transport, ensures that the bottle embryo temperature is within the appropriate range, and is conducive to the quality of subsequent blowing bottles.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN2024077659_14082025_PF_FP_ABST
    Figure CN2024077659_14082025_PF_FP_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of plastic bottle production. Disclosed are a multi-row continuous injection molding apparatus and a bottle blowing production line. The multi-row continuous injection molding apparatus comprises a plasticizing and injection device, and a plurality of rows of bottle preform manufacturing devices are connected after the plasticizing and injection device. The multi-row continuous injection molding apparatus further comprises: a flow distribution device, which comprises a communication main pipe connected to an outlet of the plasticizing and injection device, a plurality of communication branch pipes separately connected to the communication main pipe, and a switch assembly used for opening the communication branch pipes, wherein the plurality of communication branch pipes are connected to the multiple rows of bottle preform manufacturing devices in one-to-one correspondence; and a temperature adjustment and demolding device, which is connected to the bottle preform manufacturing devices, wherein the temperature adjustment and demolding device is used for heating and maintaining the temperature of bottle preforms manufactured by the bottle preform manufacturing devices and driving the bottle preforms to be transferred to a next process in a one-dimensional rectilinear direction. The present application can implement continuous injection molding and can complete quick transfer of bottle preforms.
Need to check novelty before this filing date? Find Prior Art

Description

A multi-row continuous injection molding equipment and bottle blowing production line Technical Field

[0001] The present invention relates to the technical field of plastic bottle production, in particular to a multi-row continuous injection molding device. In addition, the present invention also relates to a bottle blowing production line comprising the multi-row continuous injection molding device. Background Art

[0002] Plastic bottles are a common container with a huge demand and are used in a wide range of fields, such as food and beverages, medical containers, medicine bottles, seasoning containers, etc.

[0003] The production process for plastic bottles includes a two-step method (commonly used in the early stages of the industry) and a one-step method. In recent years, the one-step method has gained increasing market recognition. For example, Chinese patent application number 202210194038.1 discloses a linear injection-blow-fill-seal integrated plastic bottle packaging device with high integration and high energy efficiency. However, in actual application, the above-mentioned device has been found to have difficulty in further increasing its production capacity. The main reasons include:

[0004] 1. It is not possible to carry out multi-row continuous injection molding, and there is a long working time gap, which makes it impossible to connect the subsequent processes to carry out continuous and efficient production of multiple batches;

[0005] 2. The preform preheating takes too much time because the transfer route between the preform ejection and the pre-blowing process is very long (after the preform is taken out by the robot, it needs to be offset, then lowered, and then transferred horizontally). As a result, the preform is exposed for a long time and loses a lot of heat, so it takes a long time to replenish the heat. The excessive time consumed in this link seriously affects production capacity.

[0006] Summary of the Invention

[0007] The present invention provides a multi-row continuous injection molding device to solve the technical problems that the existing device cannot perform continuous injection molding and the preform preheating time is too long.

[0008] At the same time, the present invention also provides a bottle blowing production line including the above-mentioned multi-row continuous injection molding equipment.

[0009] According to one aspect of the present invention, a multi-row continuous injection molding device is provided, comprising a plasticizing injection device, the plasticizing injection device being followed by a multi-row preform preparation device, the multi-row continuous injection molding device further comprising:

[0010] a flow diversion device, the flow diversion device comprising a main communication pipe connected to the outlet of the plasticizing and injection device, a plurality of branch communication pipes respectively connected to the main communication pipe, and a switch assembly for conducting each branch communication pipe, wherein the plurality of branch communication pipes are connected one-to-one with the plurality of rows of preform preparation devices;

[0011] A temperature-controlled demoulding device is connected to the preform preparation device and is used to heat and keep the preforms prepared by the preform preparation device warm and drive the preforms to be transported along a one-dimensional straight line to the next process.

[0012] Furthermore, the temperature-regulating ejection device includes a temperature-regulating mechanism and a transfer mechanism connected to the temperature-regulating mechanism and used to drive the temperature-regulating mechanism to move; the temperature-regulating mechanism includes a first temperature-regulating frame and a second temperature-regulating frame arranged opposite to each other, and a driving component for driving the first temperature-regulating frame and the second temperature-regulating frame to move closer to or away from each other, and the first temperature-regulating frame and the second temperature-regulating frame are used to clamp and fix the bottle blank to each other.

[0013] Furthermore, a plurality of limiting grooves are spaced apart on the opposite side walls of the first temperature regulating frame and the second temperature regulating frame. The limiting grooves on the first temperature regulating frame and the second temperature regulating frame correspond to each other and are combined to form a plurality of limiting cavities. The limiting cavities are adapted to the bottle preform and are used to clamp and fix the bottle preform.

[0014] Furthermore, the temperature control mechanism is provided with multiple rows corresponding to the preform preparation device, and the multiple rows of temperature control mechanisms are arranged in pairs. The two first temperature control frames in a single pair of temperature control mechanisms are connected by a first linkage component, and the two second temperature control frames in a single pair of temperature control mechanisms are connected by a second linkage component. The first linkage component is used to drive the corresponding two first temperature control frames to move synchronously, and the second linkage component is used to drive the corresponding two second temperature control frames to move synchronously.

[0015] Furthermore, the drive assembly includes two linear drive assemblies arranged on opposite sides of a single pair of temperature control mechanisms, one of the linear drive assemblies is connected to a first temperature control frame located on the outside of the single pair of temperature control mechanisms, and the other linear drive assembly is connected to a second temperature control frame located on the outside of the single pair of temperature control mechanisms.

[0016] Furthermore, the first linkage assembly includes a first guide link and a second guide link of the second linkage assembly. The first guide link is used to pass through the second temperature control frame of the first row of temperature control mechanisms and connect the two first temperature control frames of the first row and the second row of temperature control mechanisms. The second guide link is used to pass through the first temperature control frame of the second row of temperature control mechanisms and connect the two second temperature control frames of the first row and the second row of temperature control mechanisms.

[0017] Furthermore, the temperature control mechanism is provided with multiple rows corresponding to the preform preparation device, and the multiple rows of temperature control mechanisms are arranged in pairs. The driving component is connected to one of the first temperature control frames in the single pair of temperature control mechanisms, and the two first temperature control frames in the single pair of temperature control mechanisms are connected by a first linkage component. The first linkage component is used to drive the corresponding two first temperature control frames to move synchronously, and the second temperature control frame is fixedly set on the transfer mechanism.

[0018] Furthermore, a thermal insulation pad and a heating component connected to the thermal insulation pad are provided in the first temperature regulating frame and / or the second temperature regulating frame.

[0019] Furthermore, the temperature-regulating demoulding device further includes a guide rail for guiding the linear motion of the temperature-regulating mechanism.

[0020] According to another aspect of the present invention, a bottle blowing production line is also provided, which includes the above-mentioned multi-row continuous injection molding equipment. The bottle blowing production line also includes a bottle blowing device, a filling device, a sealing device and a bottle embryo transmission device connected in sequence, and the bottle blowing device is connected to the temperature control demolding device.

[0021] The present invention has the following beneficial effects:

[0022] The multi-row continuous injection molding equipment of the present invention connects the multiple rows of bottle preform preparation devices with the plasticizing injection device through a diverter device, wherein the connecting main pipe of the diverter device is connected to the plasticizing injection device, and the connecting branch pipes divert the connecting main pipe and connect with each row of bottle preform preparation devices. At the same time, when each connecting branch pipe is opened or closed by a switch component, the plasticizing injection device can sequentially inject molding materials into each row of bottle preform preparation devices. After each row of bottle preform preparation devices completes removing the preforms, injection molding can be carried out in time. In this way, continuous injection molding is realized, excessively long idle time is avoided, more compact continuous work is achieved, and production efficiency is further improved.

[0023] In addition, the temperature-controlled ejection device enables the preforms to be transported in a completely linear motion, avoiding deviations or turns that would cause the preforms to be exposed to the air for too long and lose too much heat. This greatly improves the efficiency of transportation and avoids the need for additional heat replenishment, thereby further increasing production capacity. At the same time, the temperature-controlled ejection device's temperature-controlled mechanism can also heat the preforms during the linear transport process, ensuring that the temperature of the preforms is within an appropriate range, which is beneficial to the quality of subsequent bottle blowing.

[0024] The bottle blowing production line of the present invention also has the above-mentioned beneficial effects.

[0025] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above. In addition to the objects, features, and advantages described above, the present invention has other objects, features, and advantages. The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings:

[0027] FIG1 is a schematic diagram of the overall structure of a bottle blowing production line according to a preferred embodiment of the present invention;

[0028] FIG2 is a schematic top view of a bottle blowing production line according to a preferred embodiment of the present invention.

[0029] FIG3 is a schematic diagram of the installation of the diversion device according to the preferred embodiment of the present invention.

[0030] FIG4 is a schematic structural diagram of a temperature-adjustable demoulding device according to a preferred embodiment of the present invention.

[0031] FIG5 is a schematic structural diagram of a diversion device according to a preferred embodiment of the present invention.

[0032] FIG6 is a schematic structural diagram of a temperature regulating mechanism according to a preferred embodiment of the present invention.

[0033] Legend: 100, plasticizing and injection molding device; 200, preform preparation device; 300, transfer station; 400, temperature-controlled demoulding device; 401, servo motor; 402, lead screw; 403, mounting plate; 404, guide rail; 405, temperature-controlled mechanism; 406, cylinder; 407, heating tube; 408, first temperature-controlled frame; 409, second temperature-controlled frame; 410, tee; 411, switch assembly; 412, first rubber cylinder; 413, second rubber cylinder; 414, push rod; 415, linkage assembly; 500, pre-blowing device; 600, bottle blowing device; 700, filling device; 800, sealing device; 900, preform transfer device. DETAILED DESCRIPTION

[0034] The embodiments of the present invention are described in detail below with reference to the accompanying drawings. However, the present invention can be implemented in many different ways as defined and covered below.

[0035] According to one aspect of the present invention, a multi-row continuous injection molding apparatus is provided, comprising a plasticizing injection molding apparatus 100, the plasticizing injection molding apparatus 100 being connected to a multi-row preform preparation apparatus 200, the multi-row continuous injection molding apparatus further comprising:

[0036] A flow diversion device, comprising a main communication pipe connected to the outlet of the plasticizing and injection device 100, a plurality of branch communication pipes respectively connected to the main communication pipe, and a switch assembly 411 for conducting each branch communication pipe. The plurality of branch communication pipes are connected one-to-one with the multiple rows of preform preparation devices 200;

[0037] The temperature-controlled demoulding device 400 is connected to the preform preparation device 200 and is used to heat and keep the preforms prepared by the preform preparation device 200 warm and drive the preforms to be transported along a one-dimensional straight line to the next process.

[0038] It can be understood that the plurality of rows of preform preparation devices 200 are connected to the plasticizing and injection molding devices 100 via the diverter device, wherein the main communication pipe of the diverter device is connected to the plasticizing and injection molding devices 100, and the branch communication pipes divert the main communication pipe and connect with each row of preform preparation devices 200. At the same time, the branch communication pipes are opened or closed by the switch assembly 411, so that the plasticizing and injection molding devices 100 can sequentially perform injection molding on each row of preform preparation devices 200. After each row of preform preparation devices 200 completes the removal of preforms, injection molding can be carried out in a timely manner, thereby achieving continuous injection molding and avoiding excessive idle time. In addition, the temperature-controlled ejection device 400 enables the preform to be transported completely in a linear motion, selecting the optimal horizontal linear motion to avoid deviations or turns in the multi-dimensional motion route, which would cause the preform to be exposed to the air for too long and lose too much heat. This greatly improves the efficiency of transportation and avoids the need for additional heat replenishment, thereby further increasing production capacity. At the same time, the temperature-controlled mechanism 405 of the temperature-controlled ejection device 400 can also heat the preform during the linear transport process, ensuring that the temperature of the preform is within an appropriate range, which is beneficial to the quality of subsequent bottle blowing.

[0039] It should be noted that the present invention can effectively shorten the exposure time of preforms between ejection and pre-blowing or bottle blowing. Preforms are ejected in the same direction as the injection molding process and transported in a straight line, ensuring that preforms are transported without deviation, either left or right, vertically. This minimizes transfer time, and the shorter the preform's exposure to air, the more conducive it is to bottle blowing. In this preferred embodiment, the switch assembly 411 comprises a rotary valve or a solenoid valve, both of which can be used to open the various connecting branches to achieve alternating injection. Furthermore, it should be noted that the preform preparation apparatus 200 includes a preform mold. Both the preform mold and the plasticizing and injection molding apparatus 100 are prior art and will not be further described here.

[0040] The diversion device achieves a more compact continuous operation and further improves production efficiency. Taking a two-row preform preparation device 200 as an example, please refer to Figure 5. A plasticizing screw of the plasticizing injection device 100 continuously plasticizes and is connected to the plasticizing injection device 100 through a tee 410. The tee 410 has two connecting pipes, which are respectively connected to the first injection cylinder and the second injection cylinder. The first injection cylinder and the second injection cylinder are respectively connected to a row of preform preparation devices 200. The switch component 411 controls the opening and closing of the two connecting pipes: assuming that the connecting pipe of the first injection cylinder is opened first, The plasticized material is first injected into the first shot-molding cylinder. When the first shot-molding cylinder is full, the switch assembly 411 closes the connecting branch of the first shot-molding cylinder and opens the connecting branch of the second shot-molding cylinder. The first shot-molding cylinder can now inject (the push rod 414 pushes to inject) and maintain pressure. When the pressure maintenance is completed, the second shot-molding cylinder is also full. The switch assembly 411 closes the connecting branch of the second shot-molding cylinder and opens the connecting branch of the first shot-molding cylinder. The first shot-molding cylinder begins feeding the material and the second shot-molding cylinder can begin injecting. This process is repeated alternately. The temperature-controlled ejection device 400 and the robot realize the ejection and removal of the embryo to the next process, which can achieve staggered operation, that is, the injection time and the ejection and removal time are equal, truly realizing seamless continuous production.

[0041] Of course, the present invention does not exclude the possibility of directly connecting the plasticizing injection device 100 to the preform preparation device 200 without using a diverter device. In this case, continuous injection molding of each row of preform preparation devices 200 can be achieved by controlling the opening of different plasticizing injection devices 100.

[0042] Preferably, referring to Figures 1, 3, and 4, the temperature-regulating ejection device 400 includes a temperature-regulating mechanism 405 and a transfer mechanism connected to the temperature-regulating mechanism 405 and used to drive the temperature-regulating mechanism 405 to move; the temperature-regulating mechanism 405 includes a first temperature-regulating frame 408 and a second temperature-regulating frame 409 arranged opposite to each other, and a drive assembly for driving the first temperature-regulating frame 408 and the second temperature-regulating frame 409 to move toward or away from each other; the first temperature-regulating frame 408 and the second temperature-regulating frame 409 are used to clamp and fix the bottle blank.

[0043] It is understood that the temperature control mechanism 405 can be driven by the transfer mechanism to perform linear motion, while the first and second temperature control frames 408, 409 of the temperature control mechanism 405 can be relatively displaced, achieving states similar to opening and closing, capable of clamping or releasing the preform. Thus, in the open state, the preform is exposed, facilitating rapid removal by the robot for linear transfer to the next process step. This eliminates the need to first clamp the preform, raise it, then offset it, then translate it, and finally lower it for placement. This significantly reduces displacement and shortens the exposure time of the preform. It should be noted that the ability of the first and second temperature control frames 408, 409 to be opened is intended to facilitate linear transport of the preform in one dimension, achieving an optimal transport route and reducing exposure time. In this preferred embodiment, after the mold of the preform preparation apparatus 200 is opened, the preform product falls directly into the temperature control mechanism 405, whereupon linear motion completes the transfer.

[0044] Specifically, a plurality of limiting grooves are provided on the opposite side walls of the first temperature regulating frame 408 and the second temperature regulating frame 409. The limiting grooves on the first temperature regulating frame 408 and the second temperature regulating frame 409 correspond to each other and are combined to form a plurality of limiting cavities. The limiting cavities are adapted to the preforms and are used to clamp and fix the preforms.

[0045] As can be understood, the first and second temperature control frames 408 and 409 each have corresponding limiting grooves. These grooves combine to form a limiting cavity, which holds and limits the preforms. The first and second temperature control frames 408 and 409 can move relative to each other, achieving a similar opening effect, freeing the preforms from being constrained, allowing for rapid preform removal and transfer. The linear motion and openable nature of the temperature control mechanism 405 ensures that preforms can be transported linearly without the steps of upward, horizontal, and then downward movement. This eliminates the need for vertical displacement, allowing transfer to be completed with only the fastest possible horizontal movement, effectively shortening both the distance and time required for transfer.

[0046] Preferably, referring to Figures 2 and 3, the temperature control mechanism 405 is provided with multiple rows corresponding to the preform preparation device 200, and the multiple rows of temperature control mechanisms 405 are arranged in pairs. The two first temperature control frames 408 in a single pair of temperature control mechanisms 405 are connected by a first linkage component, and the two second temperature control frames 409 in a single pair of temperature control mechanisms 405 are connected by a second linkage component. The first linkage component is used to drive the corresponding two first temperature control frames 408 to move synchronously, and the second linkage component is used to drive the corresponding two second temperature control frames 409 to move synchronously.

[0047] Optionally, the drive assembly includes two linear drive assemblies arranged on opposite sides of the single pair of temperature control mechanisms 405, one of the linear drive assemblies is connected to the first temperature control frame 408 located on the outside of the single pair of temperature control mechanisms 405, and the other linear drive assembly is connected to the second temperature control frame 409 located on the outside of the single pair of temperature control mechanisms 405.

[0048] It can be understood that the paired arrangement of the temperature control mechanisms 405 can simultaneously transport preforms discharged from two rows of preform preparation devices 200, meeting the needs of batch product transport. In this preferred embodiment, the linear drive assembly includes a cylinder 406, and the two cylinders 406 can each activate one of the temperature control mechanisms 405. Of course, the present invention does not exclude the following solutions: for example, the two cylinders 406 are arranged between the two rows of temperature control mechanisms 405, thereby respectively driving the displacement of the second temperature control frame 409 of the first row of temperature control mechanisms 405 and the first temperature control frame 408 of the second row of temperature control mechanisms 405; or the arrangement of a double-headed cylinder between the two rows of temperature control mechanisms 405 can also achieve the opening function of the two rows of temperature control mechanisms 405. This is the case when the temperature control mechanisms 405 are arranged in pairs. Of course, the same method can also be used to simultaneously connect three or more rows of temperature control mechanisms through the first and second linkage assemblies, and similarly use two linear drive assemblies to drive each temperature control mechanism 405 to open.

[0049] Optionally, the first linkage assembly includes a first guide link and the second linkage assembly includes a second guide link, the first guide link is used to pass through the second temperature control frame 409 of the first row of temperature control mechanisms 405 and connect the two first temperature control frames 408 of the first row and the second row of temperature control mechanisms 405, and the second guide link is used to pass through the first temperature control frame 408 of the second row of temperature control mechanisms 405 and connect the two second temperature control frames 409 of the first row and the second row of temperature control mechanisms 405.

[0050] It can be understood that the first guide link and the second guide link not only play a connecting role, but also play a guiding function, ensuring that the driving component drives the first temperature adjustment frame 408 and the second temperature adjustment frame 409 to perform a more stable translational movement, and ensuring that the relative position limit grooves on the first temperature adjustment frame 408 and the second temperature adjustment frame 409 do not deviate significantly, thereby ensuring the accuracy of the position of the limit grooves during the movement process, and being able to smoothly combine to form a limit cavity to firmly limit the bottle preform.

[0051] In another embodiment, the temperature control mechanism 405 is provided with multiple rows corresponding to the preform preparation device 200, and the multiple rows of temperature control mechanisms 405 are arranged in pairs. The driving assembly is connected to one of the first temperature control frames 408 in the single pair of temperature control mechanisms 405, and the two first temperature control frames 408 in the single pair of temperature control mechanisms 405 are connected by a first linkage assembly. The first linkage assembly is used to drive the corresponding two first temperature control frames 408 to move synchronously. The second temperature control frame 409 is fixedly provided on the transfer mechanism.

[0052] It is understood that the first temperature control frames 408 between the temperature control mechanisms 405 arranged in pairs are connected by a first linkage assembly. The first linkage assembly includes a first guide rod. By driving one of the first temperature control frames 408 to move through the driving assembly, the temperature control mechanisms 405 in two rows can be simultaneously driven to clamp or release the preforms, thereby achieving more efficient transfer.

[0053] It should be noted that the arranged temperature control mechanisms 405 are not limited to being arranged in pairs. The temperature control mechanisms 405 arranged in multiple rows can adapt to the transportation requirements of bottle preforms with different numbers of arrangements under different working conditions. In this case, it is only necessary to interconnect the first temperature control frames 408 or the second temperature control frames 409 of each row of the temperature control mechanisms 405 through the linkage assembly 415 (the linkage assembly 415 is, for example, a connecting straight rod), and then the cylinder 406 of the driving assembly can drive one of the first temperature control frames 408 or the second temperature control frames 409 to achieve synchronous opening of the temperature control mechanisms 405 in each row.

[0054] Optionally, the drive assembly includes a baffle disposed at the bottom or top of the first temperature control frame 408 and / or the second temperature control frame 409, a baffle disposed in the direction of linear motion of the first temperature control frame 408 and / or the second temperature control frame 409, and a spring connecting the first temperature control frame 408 and the second temperature control frame 409. The baffle is arranged in correspondence with the baffle, and the baffle is inclined or has a sloped surface on one side. When the first temperature control frame 408 and the second temperature control frame 409 move linearly and the baffle contacts the baffle, the inclined baffle or the inclined surface of the baffle slidingly contacts the baffle, pushing the first temperature control frame 408 and / or the second temperature control frame 409 away from each other, allowing the preform to emerge from the limiting cavity. Because the temperature control mechanism 405 reciprocates linearly, when the baffle disengages the baffle, the spring can tighten the first temperature control frame 408 and the second temperature control frame 409 to form a heat preservation cavity. In this way, the first temperature regulating frame 408 and the second temperature regulating frame 409 can be opened without using an active driving device such as a motor or a linear cylinder, which is beneficial to saving energy and reducing costs.

[0055] Preferably, referring to FIG. 6 , a thermal insulation pad and a heating component connected to the thermal insulation pad are provided in the first temperature regulating frame 408 and / or the second temperature regulating frame 409 .

[0056] It is understood that the heating assembly can maintain the overall temperature of the first temperature regulating frame 408 and the second temperature regulating frame 409, so that when the first temperature regulating frame 408 and the second temperature regulating frame 409 clamp and position the preform, the preform temperature is not rapidly transferred through heat conduction, which could cause the preform to cool rapidly and affect the quality of subsequent bottle blowing. It should be noted that the heating assembly can adopt a heating tube 407 or a heating wire, and the heating tube 407 or heating wire can be installed between the thermal insulation pad and the inner wall of the first temperature regulating frame 408 and / or the second temperature regulating frame 409, to ensure that the temperature of the inner wall of the first temperature regulating frame 408 and / or the second temperature regulating frame 409 on the side in contact with the preform remains within an appropriate range.

[0057] Preferably, referring to FIG. 4 , the temperature-adjusting and demoulding device 400 further includes a guide rail 404 for guiding the linear motion of the temperature-adjusting mechanism 405 .

[0058] It should be noted that the transfer mechanism used to drive the temperature control mechanism 405 includes a screw assembly, which includes a servo motor 401, a screw 402, and a mounting plate 403. The temperature control mechanism 405 is slidably mounted on the screw 402 via the mounting plate 403, while the guide rail 404 guides the mounting plate 403. After the preform is injection molded and the mold is opened, the servo motor 401 drives the temperature control mechanism 405 via the screw 402 along the guide rail 404 to enter the preform preparation device 200. The cylinder 406 drives the temperature control mechanism 405 to close and clamp the preform, and then the temperature control mechanism 405 can be removed for transfer.

[0059] According to another aspect of the present invention, a blow molding production line is provided, comprising the aforementioned multi-row continuous injection molding equipment. The blow molding production line further comprises a blow molding unit 600, a filling unit 700, a sealing unit 800, and a preform transfer unit 900, connected in sequence. The blow molding unit 600 is connected to the preform preparation unit 200. Each of these units is supported and mounted on a frame, which includes a protective cover to protect each unit (the plasticizing and injection unit 100 may optionally be located outside the protective cover) and create a safe, contaminant-free production environment. It will be appreciated that the blow molding production line of the present invention is an all-in-one injection-blowing-filling-sealing machine, offering a higher level of integration. Furthermore, the units are arranged in a linear configuration. Compared to currently available one-step bottle production processes, which typically use a disc-like structure and struggle to increase production by increasing the number of cavities, the present invention employs a linear layout, which is not limited to this. The number of cavities can be increased linearly, and the number of cavities can be multiplied by adding rows.

[0060] It should be noted, referring to Figure 2, that if the transfer time is long, a transfer station 300 can be installed between the preform preparation unit 200 and the bottle blowing unit 600 to provide additional heat treatment for the preforms. Alternatively, a pre-blowing unit 500 can be installed before the bottle blowing unit 600. Furthermore, the bottle blowing unit 600 and the temperature-controlled ejection unit 400 are longitudinally coplanar, enabling the temperature-controlled ejection unit 400 to transfer the preforms to the bottle blowing unit 600 along a one-dimensional straight line. This significantly shortens the traditional multi-dimensional transfer route, allowing for quick and efficient transfer.

[0061] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements that are inherent to such process, method, article or apparatus.

[0062] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above is only a preferred implementation method of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as protection of the present invention.

Claims

1. A multi-row continuous injection molding device, comprising a plasticizing injection device (100), wherein the plasticizing injection device (100) is connected to a multi-row bottle embryo preparation device (200), characterized in that: The multi-row continuous injection molding equipment also includes: a flow diversion device, the flow diversion device comprising a main communication pipe connected to the outlet of the plasticizing injection device (100), a plurality of branch communication pipes respectively connected to the main communication pipe, and a switch assembly (411) for conducting each branch communication pipe, the plurality of branch communication pipes being connected in a one-to-one correspondence with the plurality of rows of preform preparation devices (200); A temperature-adjusting demoulding device (400) is connected to the preform preparation device (200), and is used to heat and keep the preform prepared by the preform preparation device (200) warm and drive the preform to be transported to the next process along a one-dimensional linear direction.

2. A multi-row continuous injection molding device according to claim 1, characterized in that: The temperature-regulating ejection device (400) comprises a temperature-regulating mechanism (405) and a transfer mechanism connected to the temperature-regulating mechanism (405) and used to drive the temperature-regulating mechanism (405) to move; the temperature-regulating mechanism (405) comprises a first temperature-regulating frame (408) and a second temperature-regulating frame (409) arranged opposite to each other, and a driving component used to drive the first temperature-regulating frame (408) and the second temperature-regulating frame (409) to move closer to or away from each other; the first temperature-regulating frame (408) and the second temperature-regulating frame (409) are used to clamp and fix the preform.

3. A multi-row continuous injection molding device according to claim 2, characterized in that: A plurality of limiting grooves are spaced apart on the opposite side walls of the first temperature regulating frame (408) and the second temperature regulating frame (409), and the limiting grooves on the first temperature regulating frame (408) and the second temperature regulating frame (409) are combined in a one-to-one correspondence to form a plurality of limiting cavities, and the limiting cavities are adapted to the bottle preform and are used to clamp and fix the bottle preform.

4. The multi-row continuous injection molding equipment according to claim 3, characterized in that: The temperature regulating mechanism (405) is provided with multiple rows corresponding to the preform preparation device (200), and the multiple rows of temperature regulating mechanisms (405) are arranged in pairs. The two first temperature regulating frames (408) in a single pair of temperature regulating mechanisms (405) are connected by a first linkage component, and the two second temperature regulating frames (409) in a single pair of temperature regulating mechanisms (405) are connected by a second linkage component. The first linkage component is used to drive the corresponding two first temperature regulating frames (408) to move synchronously, and the second linkage component is used to drive the corresponding two second temperature regulating frames (409) to move synchronously.

5. The multi-row continuous injection molding equipment according to claim 4, characterized in that: The drive assembly comprises two linear drive assemblies arranged on opposite sides of a single pair of temperature adjustment mechanisms (405), wherein one linear drive assembly is connected to a first temperature adjustment frame (408) located on the outside of the single pair of temperature adjustment mechanisms (405), and the other linear drive assembly is connected to a second temperature adjustment frame (409) located on the outside of the single pair of temperature adjustment mechanisms (405).

6. The multi-row continuous injection molding equipment according to claim 4, characterized in that: The first linkage assembly includes a first guide link and a second guide link of the second linkage assembly. The first guide link is used to pass through the second temperature adjustment frame (409) of the first row of temperature adjustment mechanisms (405) and connect the two first temperature adjustment frames (408) of the first row and the second row of temperature adjustment mechanisms (405). The second guide link is used to pass through the first temperature adjustment frame (408) of the second row of temperature adjustment mechanisms (405) and connect the two second temperature adjustment frames (409) of the first row and the second row of temperature adjustment mechanisms (405).

7. The multi-row continuous injection molding equipment according to claim 4, characterized in that: The temperature regulating mechanism (405) is provided with multiple rows corresponding to the preform preparation device (200), and the multiple rows of temperature regulating mechanisms (405) are arranged in pairs. The driving component is connected to one of the first temperature regulating frames (408) in the single pair of temperature regulating mechanisms (405), and the two first temperature regulating frames (408) in the single pair of temperature regulating mechanisms (405) are connected via a first linkage component. The first linkage component is used to drive the corresponding two first temperature regulating frames (408) to move synchronously. The second temperature regulating frame (409) is fixedly arranged on the transfer mechanism.

8. The multi-row continuous injection molding equipment according to claim 2, characterized in that: A thermal insulation pad and a heating component connected to the thermal insulation pad are provided in the first temperature adjustment frame (408) and / or the second temperature adjustment frame (409).

9. The multi-row continuous injection molding equipment according to claim 1, characterized in that: The temperature-regulating demoulding device (400) further comprises a guide rail (404) for guiding the linear motion of the temperature-regulating mechanism (405).

10. A bottle blowing production line, characterized in that: The invention comprises the multi-row continuous injection molding equipment as claimed in claim 1, and a bottle blowing device (600), a filling device (700), a sealing device (800) and a preform transmission device (900) connected in sequence, wherein the bottle blowing device (600) is connected to the temperature-adjusting and demolding device (400).

Citation Information

Patent Citations

  • One-step method injection molding stretching and blowing forming integration machine and one-step method injection molding stretching and blowing forming machining method

    CN112810110A

  • Injection molding and bottle blowing integrated bottle preform production system

    CN214773927U

  • Plastic bottle packaging apparatus integrating linear injection molding, bottle blowing, filling and sealing

    WO2023165085A1