Battery baking system and method
By designing a battery baking system, using control devices and servo grippers to deal with poor batteries, combining robots and guided trolleys to optimize the battery loading and baking process, the problem of low production efficiency in the existing technology is solved, and the degree of high-speed production and automation is improved.
Patent Information
- Application Number
- PCT/CN2024/096027
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-02-21
- Filing Date
- 2024-05-29
- Publication Date
- 2025-08-28
AI Technical Summary
The existing lithium battery baking production line cannot meet the production requirements of high beats, and cannot effectively discharge the poor battery and carry out the test battery feeding and re-injection, resulting in low production efficiency.
A battery baking system is designed to achieve timely discharge of poor batteries and timely baking of good-quality batteries through control devices and servo grippers. Combined with robots and guided trolleys, it improves battery loading, baking and oven discharge efficiency, and supports the loading and re-injection of test batteries.
It has achieved high-beat production requirements, improved the intelligence and automation of the battery baking system, and improved the production efficiency and overall battery baking efficiency.
Smart Images

Figure CN2024096027_28082025_PF_FP_ABST
Abstract
Description
Battery baking system and method
[0001] CROSS-REFERENCE TO RELATED APPLICATIONS
[0002] This disclosure is based on Chinese patent application number 202410193262.8, application date February 21, 2024, and invention name “Battery Baking System and Method”, and claims the priority of the Chinese patent application. The entire content of the Chinese patent application is hereby introduced into this disclosure as a reference. Technical Field
[0003] The present disclosure relates to the field of battery technology, and in particular to a battery baking system and method. Background Art
[0004] The current lithium battery baking production line can realize automated lithium battery baking, but it cannot meet the high-beat production requirements, and cannot meet the process requirements of discharging defective batteries and placing test batteries; it can be seen that the current lithium battery baking production line still has the problem of low production efficiency when baking lithium batteries.
[0005] Summary of the Invention
[0006] The embodiments of the present disclosure provide a battery baking system and a battery baking method, which can meet the high-speed production requirements and improve production efficiency.
[0007] The technical solution of the embodiment of the present disclosure is implemented as follows:
[0008] In a first aspect, an embodiment of the present disclosure provides a battery baking system, comprising a control device, a first servo gripper, a first pairing platform, a loading belt, a baking oven, a test battery loading belt, a third pairing platform, and a second unloading belt;
[0009] A control device is used to control the first servo gripper to move the first battery to be baked to the first matching platform when there are no defective batteries among the first number of first batteries to be baked on the loading pull belt and they are not the first group of batteries to enter the first baking oven; and to control the first servo gripper to move the defective batteries to the second unloading pull belt and unload the defective batteries through the second unloading pull belt when there are defective batteries among the first batteries to be baked and they are not the first group of batteries to enter the first baking oven; and to control the first servo gripper to move a test battery from the test battery loading pull belt to the third matching platform when the first battery to be baked is the first group of batteries to enter the first baking oven, and to control the first servo gripper to move the good batteries among the first batteries to be baked to the third matching platform to complete the baking of the first battery to be baked; wherein the first baking oven is any idle baking oven among the multiple baking ovens.
[0010] In this embodiment, the control device can control the first servo gripper to transport the first batteries to be baked to the first pairing platform when the first number of first batteries to be baked on the loading pull belt do not correspond to the first group of batteries entering the first baking furnace and are all good batteries. When there are defective batteries among the first batteries to be baked, the first servo gripper is used to transport the defective batteries to the second unloading pull belt for unloading, which can promptly and effectively handle the transportation of good batteries and the unloading of defective batteries. At the same time, the control device can also control the first servo gripper to transport a test battery from the test battery loading pull belt to the third pairing platform when it is determined that the first battery to be baked is the first group of batteries entering the first baking furnace, and at the same time, the good batteries in the first batteries to be baked are also transported to the third pairing platform, thereby realizing timely transportation and deployment operations of the test batteries, thereby meeting high-beat production requirements and improving production efficiency.
[0011] In some embodiments of the present disclosure, the battery baking system further includes a first robot and a loading station;
[0012] The first robot is used to transfer a second number of third batteries to be baked from the first pairing platform to the loading position when the number of batteries to be baked on the first pairing platform reaches a second number; wherein the first number is smaller than the second number.
[0013] In this embodiment, the control device can transfer a second quantity of third batteries to be baked from the first pairing platform to the loading position when the number of batteries to be baked on the first pairing platform reaches a second quantity, thereby improving the efficiency of loading the batteries to be baked.
[0014] In some embodiments of the present disclosure, the battery baking system further includes a first cache location, a first guide trolley, and a second guide trolley;
[0015] The control device is also used to control the loading position to transfer the third quantity of second batteries to be baked to the first cache position when the number of batteries to be baked on the loading position reaches the third quantity; and to control any idle guide trolley among the first guide trolley and the second guide trolley to transfer the second batteries to be baked in the first cache position to the first baking oven; and to control the first baking oven to bake the second batteries to be baked; wherein the third quantity is greater than the second quantity.
[0016] In this embodiment, when the number of batteries to be baked on the loading position reaches the third number, the control device can control the loading position to transfer the third number of second batteries to be baked to the first cache position, and control any idle guide trolley among the first guide trolley and the second guide trolley to transfer the second batteries to be baked in the first cache position to the first baking furnace for baking. Even if one of the first guide trolley or the second guide trolley is performing the out-of-battery operation, the remaining idle guide trolley can also perform the entry into the furnace operation, thereby improving the efficiency of the batteries entering the baking furnace for baking.
[0017] In some embodiments of the present disclosure, the battery baking system further includes a second buffer position and a material unloading position;
[0018] The control device is also used to control any idle guide trolley among the first guide trolley and the second guide trolley to transfer a third number of first baked batteries in the second baking oven to the second cache position when it is determined that there is a second baking oven among multiple baking ovens; and to control the second cache position to transfer the first baked batteries to the unloading position; wherein the second baking oven represents a baking oven that has completed baking.
[0019] In this embodiment, when there is a baking oven that has completed baking among multiple baking ovens, the control device can control any idle guide trolley among the first guide trolley and the second guide trolley to transfer all the baked batteries in the baking oven that has completed baking to the second cache position, and transfer all the baked batteries to the unloading position through the second cache position. Therefore, even if one of the first guide trolley or the second guide trolley is performing the furnace entry operation, the remaining idle guide trolley can also perform the furnace unloading operation, thereby improving the efficiency of unloading the baked batteries.
[0020] In some embodiments of the present disclosure, the battery baking system further includes a second servo gripper, a second robot, a second pairing platform, and a first blanking pull belt;
[0021] The control device is further configured to control the second robot to transfer a second quantity of third baked batteries from the second baked batteries on the unloading position to the second pairing platform when baked batteries are present at the unloading position;
[0022] The control device is also used to control the second servo gripper to grab the first quantity of fourth baked batteries from the second pairing platform when the number of baked batteries on the second pairing platform reaches the second quantity; and to control the second servo gripper to move the fourth baked batteries to the first unloading belt for unloading when all the fourth baked batteries are good and do not include baked test batteries.
[0023] In this embodiment, the control device can control the second robot to transfer the second quantity of third baked batteries from the unloading position to the second pairing platform each time; and control the second servo gripper to grab the first quantity of fourth baked batteries from the second pairing platform each time, and then, when the fourth baked batteries are all good products and there are no baked test batteries among them, directly transport the fourth baked batteries to the first unloading pull belt for unloading, thereby improving the efficiency of unloading the baked batteries.
[0024] In some embodiments of the present disclosure, the control device is further configured to control the first servo gripper to carry the remaining batteries to be baked except for defective batteries in the first batteries to be baked to the third pairing platform.
[0025] In this embodiment, the control device can also, during the battery loading process, move the defective batteries to the second unloading pull belt for unloading when there are defective batteries in the first group of batteries to be baked and they are not the first group of batteries entering the first baking furnace, so as to realize the unloading of the defective batteries before baking; at the same time, the control device can also place the remaining good batteries on the third pairing platform to complete the subsequent baking process of the good batteries, thereby improving the battery baking efficiency.
[0026] In some embodiments of the present disclosure, the battery baking system further includes a third blanking belt and a fourth pairing platform;
[0027] The control device is further configured to, when there are defective baked batteries among the fourth baked batteries and no baked test batteries are included, control the second servo gripper to move the defective baked batteries to the third unloading belt; and control the second servo gripper to move the baked batteries among the fourth baked batteries, excluding the defective baked batteries, to the fourth pairing platform;
[0028] The third unloading pull belt is used to unload defective batteries after baking.
[0029] In this embodiment, when there are defective baked batteries among the baked batteries and the baked test batteries are not included, the control device can control the second servo gripper to directly place the defective baked batteries onto the third unloading pull belt for unloading, and to transport the remaining good baked batteries to the fourth pairing platform, thereby realizing the unloading of the defective baked batteries.
[0030] In some embodiments of the present disclosure, the control device is further configured to, when the fourth baked batteries include baked test batteries, control the second servo gripper to move the good baked batteries, excluding the baked test batteries, from the fourth baked batteries to the fourth pairing platform; and control the second servo gripper to move the baked test batteries to the test battery unloading belt.
[0031] The test battery unloading pull belt is used to unload the test batteries after baking.
[0032] In this embodiment, the control device can also control the second servo gripper to move the baked test batteries to the test battery unloading pull belt when the baked batteries grasped include baked test batteries; and move the good baked batteries other than the baked test batteries to the fourth pairing platform, thereby improving the test efficiency of subsequent testing of the test batteries.
[0033] In some embodiments of the present disclosure, the control device is further used to control the second servo gripper to move the first quantity of fifth baked batteries from the fourth pairing platform to the first unloading belt for unloading when the fifth baked batteries on the fourth pairing platform reaches a first quantity.
[0034] In this embodiment, since the fourth pairing platform can be used to place good quality baked batteries, whenever the number of baked batteries on the fourth pairing platform reaches the first number, the control device can control the second servo gripper to move the first number of baked batteries from the fourth pairing platform to the first unloading pull belt for unloading, thereby realizing the unloading of good quality baked batteries placed on the fourth pairing platform, and improving the battery unloading efficiency.
[0035] In some embodiments of the present disclosure, the blanking pull belt further comprises a test battery re-throwing pull belt;
[0036] The control device is also used to control the second servo gripper to move the baked test battery to the first unloading pull belt in response to the test result of the baked test battery being a successful test; and to control the second servo gripper to move the baked test battery to the test battery re-feeding pull belt in response to the test result of the baked test battery being a failed test; and to control the second servo gripper to move the baked test battery from the test battery re-feeding pull belt to the third pairing platform.
[0037] In this embodiment, after the baked test battery is unloaded, relevant tests can be performed, so that when the control device responds to the success of the test battery test after baking, that is, when the test battery after baking passes the test, it can control the second servo gripper to move the baked test battery to the first unloading pull belt; or when the test fails, that is, when the test battery after baking does not pass the test, the second servo gripper is controlled to move the baked test battery to the test battery re-drop pull belt, so as to place the baked test battery on the third pairing platform again based on the test battery re-drop pull belt, so that the baked test battery can be grabbed from the third pairing platform and baked again, which can realize the re-drop of the test battery and effectively improve the degree of automation of the battery baking system.
[0038] In a second aspect, an embodiment of the present disclosure provides a battery baking method, which is applied to a battery baking system. The method includes:
[0039] The control device controls the first servo gripper to move the first battery to be baked to the first pairing platform when there are no defective batteries among the first number of batteries to be baked on the feeding belt and the batteries are not the first group of batteries to enter the first baking oven; wherein the first baking oven is any idle baking oven among the multiple baking ovens;
[0040] The control device controls the first servo gripper to move the defective battery to the second unloading belt when there is a defective battery among the first batteries to be baked and the battery is not the first group of batteries to enter the first baking oven, and unloads the defective battery through the second unloading belt;
[0041] The control device controls the first servo gripper to move a test battery from the test battery loading belt to the third pairing platform when the first battery to be baked is the first group of batteries corresponding to the first baking furnace, and controls the first servo gripper to move the good batteries in the first battery to be baked to the third pairing platform to complete the baking of the first battery to be baked.
[0042] In this embodiment, the control device can control the first servo gripper to transport the first batteries to be baked to the first pairing platform when the first number of first batteries to be baked on the loading pull belt do not correspond to the first group of batteries entering the first baking furnace and are all good batteries. When there are defective batteries among the first batteries to be baked, the first servo gripper is used to transport the defective batteries to the second unloading pull belt for unloading, which can promptly and effectively handle the transportation of good batteries and the unloading of defective batteries. At the same time, the control device can also control the first servo gripper to transport a test battery from the test battery loading pull belt to the third pairing platform when it is determined that the first battery to be baked is the first group of batteries entering the first baking furnace, and at the same time, the good batteries in the first batteries to be baked are also transported to the third pairing platform, thereby realizing timely transportation and deployment operations of the test batteries, thereby meeting high-beat production requirements and improving production efficiency.
[0043] In some embodiments of the present disclosure, the battery baking system further includes a first robot and a loading station; and the method further includes:
[0044] The control device controls the first robot to transfer a second quantity of third batteries to be baked from the first pairing platform to the loading position when the number of batteries to be baked on the first pairing platform reaches a second quantity; wherein the first quantity is less than the second quantity.
[0045] In this embodiment, the control device can transfer a second quantity of third batteries to be baked from the first pairing platform to the loading position when the number of batteries to be baked on the first pairing platform reaches a second quantity, thereby improving the efficiency of loading the batteries to be baked.
[0046] In some embodiments of the present disclosure, the battery baking system further includes a first cache location, a first guide trolley, and a second guide trolley; and the method further includes:
[0047] The control device controls the loading position to transfer the third number of second batteries to be baked to the first buffer position when the number of batteries to be baked on the loading position reaches a third number; wherein the third number is greater than the second number;
[0048] The control device controls any idle guide trolley among the first guide trolley and the second guide trolley to transfer the second battery to be baked in the first cache position to the first baking oven;
[0049] The control device controls the first baking oven to bake the second battery to be baked.
[0050] In this embodiment, the control device can also control the loading position to transfer the third quantity of second batteries to be baked to the first cache position, and control any idle guide trolley among the first guide trolley and the second guide trolley to transfer the second batteries to be baked in the first cache position to the first baking furnace for baking. Even if one of the first guide trolley or the second guide trolley is performing the out-of-battery operation, the remaining idle guide trolley can also perform the into-battery operation, thereby improving the efficiency of the batteries entering the baking furnace for baking.
[0051] In some embodiments of the present disclosure, the battery baking system further includes a second buffer position and a material unloading position; and the method further includes:
[0052] When determining that a second baking oven exists among the plurality of baking ovens, the control device controls any idle guide trolley among the first guide trolley and the second guide trolley to transfer a third number of first baked batteries in the second baking oven to a second cache location; wherein the second baking oven represents a baking oven that has completed baking;
[0053] The second buffer position is controlled to transfer the first baked battery to the unloading position.
[0054] In this embodiment, when there is a baking oven that has completed baking among multiple baking ovens, the control device can control any idle guide trolley among the first guide trolley and the second guide trolley to transfer all the baked batteries in the baking oven that has completed baking to the second cache position, and transfer all the baked batteries to the unloading position through the second cache position. Therefore, even if one of the first guide trolley or the second guide trolley is performing the furnace entry operation, the remaining idle guide trolley can also perform the furnace unloading operation, thereby improving the efficiency of unloading the baked batteries.
[0055] In some embodiments of the present disclosure, the battery baking system further includes a second servo gripper, a second robot, a second pairing platform, and a first blanking belt; and the method further includes:
[0056] The control device controls the second robot to transfer a second quantity of third baked batteries from the second baked batteries on the unloading position to the second pairing platform when baked batteries are present at the unloading position;
[0057] The control device controls the second servo gripper to grab the first quantity of fourth baked batteries from the second pairing platform when the baked batteries on the second pairing platform reach the second quantity;
[0058] The control device controls the second servo gripper to carry the fourth baked batteries to the first unloading belt for unloading when all the batteries after the fourth baking are good and do not include the baked test batteries.
[0059] In this embodiment, the control device can control the second robot to transfer the second quantity of third baked batteries from the unloading position to the second pairing platform each time; and control the second servo gripper to grab the first quantity of fourth baked batteries from the second pairing platform each time, and then, when the fourth baked batteries are all good products and there are no baked test batteries among them, directly transport the fourth baked batteries to the first unloading pull belt for unloading, thereby improving the efficiency of unloading the baked batteries.
[0060] In some embodiments of the present disclosure, the first transport event includes a fifth sub-event; and the method further includes:
[0061] The control device controls the first servo gripper to carry the remaining batteries to be baked except for the defective batteries in the first batteries to be baked to the third pairing platform.
[0062] In this embodiment, the control device can also place the remaining good batteries on the third pairing platform to complete the subsequent baking process of the good batteries, thereby improving the battery baking efficiency.
[0063] In some embodiments of the present disclosure, the control device controls the first servo gripper to move a first quantity of fourth batteries to be baked from the third pairing platform to the first pairing platform when the number of batteries on the third pairing platform reaches a first quantity, so as to transfer the fourth batteries to be baked to the loading position through the first pairing platform.
[0064] In this embodiment, the control device can also move the first quantity of fourth batteries to be baked to the first pairing platform when the number of batteries on the third pairing platform reaches the first quantity, thereby transferring the fourth batteries to be baked to the loading position based on the first pairing platform to perform subsequent baking; thereby, the third quantity of batteries baked in each baking oven can include a test battery, thereby realizing the baking of the test battery.
[0065] In some embodiments of the present disclosure, after controlling the second servo gripper to grab the first quantity of fourth baked batteries from the second mating platform, the method further includes:
[0066] When the fourth baked batteries include the baked test batteries, the control device controls the second servo gripper to carry the good baked batteries excluding the baked test batteries in the fourth baked batteries to the fourth pairing platform;
[0067] The control device controls the second servo gripper to carry the baked test battery to the test battery unloading belt, and unloads the baked test battery through the test battery unloading belt.
[0068] In this embodiment, the control device can also control the second servo gripper to move the baked test batteries to the test battery unloading pull belt when the baked batteries grasped include baked test batteries; and move the good baked batteries other than the baked test batteries to the fourth pairing platform, thereby improving the test efficiency of subsequent testing of the test batteries.
[0069] In some embodiments of the present disclosure, the method further includes:
[0070] When the fifth baked batteries on the fourth pairing platform reach the first quantity, the second servo gripper is controlled to carry the first quantity of the fifth baked batteries from the fourth pairing platform to the first unloading belt for unloading.
[0071] In this embodiment, since the fourth pairing platform can be used to place good quality baked batteries, whenever the number of baked batteries on the fourth pairing platform reaches the first number, the control device can control the second servo gripper to move the first number of baked batteries from the fourth pairing platform to the first unloading pull belt for unloading, thereby realizing the unloading of good quality baked batteries placed on the fourth pairing platform, and improving the battery unloading efficiency.
[0072] In some embodiments of the present disclosure, the battery baking system further includes a test battery re-feeding belt; the control device controls the second servo gripper to move the baked test battery to the test battery unloading belt, and after unloading the baked test battery through the test battery unloading belt, the method further includes:
[0073] In response to a test result of the baked test battery being a success, the control device controls the second servo gripper to move the baked test battery to the first unloading belt;
[0074] In response to a test result of the baked test battery being a test failure, the control device controls the second servo gripper to move the baked test battery to the test battery re-drawing belt;
[0075] The control device controls the second servo gripper to carry the baked test battery from the test battery re-feeding belt to the third pairing platform.
[0076] In this embodiment, when the test battery after baking passes the test, the control device can control the second servo gripper to move the test battery after baking to the first unloading pull belt; when the test battery after baking fails the test, the control device can control the second servo gripper to move the test battery after baking to the test battery re-injection pull belt, so that the test battery after baking can be baked again based on the test battery re-injection pull belt, realizing the re-injection of the test battery, and effectively improving the degree of automation of the battery baking system. BRIEF DESCRIPTION OF THE DRAWINGS
[0077] Various other advantages and benefits will become apparent to those skilled in the art by reading the following detailed description of the preferred embodiment.The accompanying drawings are only for the purpose of illustrating the preferred embodiment and are not to be considered as limiting the present disclosure.
[0078] FIG1 is a schematic diagram of the structure of a battery baking system according to an embodiment of the present disclosure;
[0079] FIG2 is a second schematic diagram of the structure of the battery baking system proposed in an embodiment of the present disclosure;
[0080] FIG3 is a third schematic diagram of the structure of the battery baking system proposed in an embodiment of the present disclosure;
[0081] FIG4 is a fourth schematic diagram of the structure of the battery baking system proposed in an embodiment of the present disclosure;
[0082] FIG5 is a schematic diagram of a first implementation flow of a battery baking method according to an embodiment of the present disclosure;
[0083] FIG6 is a second schematic diagram of the implementation process of the battery baking method proposed in an embodiment of the present disclosure;
[0084] FIG7 is a third schematic diagram of the implementation flow of the battery baking method proposed in an embodiment of the present disclosure;
[0085] FIG8 is a fifth structural diagram of the battery baking system proposed in an embodiment of the present disclosure. DETAILED DESCRIPTION
[0086] The following will be combined with the accompanying drawings in the embodiments of the present disclosure to clearly and completely describe the technical solutions in the embodiments of the present disclosure. It should be understood that the specific embodiments described herein are only used to explain the relevant applications and are not intended to limit the relevant applications. It should also be noted that for ease of description, only the portions relevant to the relevant applications are shown in the drawings.
[0087] New energy batteries are increasingly being used in everyday life and industry. For example, battery-powered new energy vehicles are already widely used, and batteries are also increasingly being applied to energy storage. New energy batteries are not only used in energy storage power systems such as hydropower, thermal power, wind power, and solar power stations, but are also widely used in electric vehicles such as electric bicycles, electric motorcycles, and electric vehicles, as well as in aerospace and other fields. As the application areas of power batteries continue to expand, their market demand is also growing.
[0088] In the lithium battery production process, the presence of organic matter such as water molecules can be extremely harmful, causing overheating and explosion. Therefore, the battery must be vacuum-baked before filling and sealing to fully dry the interior. With the rapid development of the new energy vehicle market, the demand for lithium batteries has doubled, placing high demands on battery production lines for both high cycle times and high safety.
[0089] Among the current related baking methods, on the one hand, they cannot meet the high-speed production requirements, and on the other hand, they cannot meet the production processes such as the discharge of defective (NG) batteries, and the loading and re-injection of batteries for testing.
[0090] In order to solve the problems existing in the current battery baking method, the embodiments of the present disclosure provide a battery baking system and a battery baking method, which can support the discharge of defective batteries, as well as the loading and re-loading of test batteries, and can simultaneously execute the loading and unloading of batteries, and the entry and exit of batteries into the furnace; effectively improve the intelligence and automation level of the battery baking system, can meet the high-beat production requirements, and thus improve production efficiency.
[0091] The technical solutions in the embodiments of the present disclosure will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present disclosure.
[0092] The description of the system in the embodiment of the present disclosure is similar to the description of the method embodiment below, and has similar beneficial effects as the method embodiment. For technical details not disclosed in the method embodiment, please refer to the description of the system embodiment of the present disclosure for understanding.
[0093] An embodiment of the present disclosure provides a battery baking system, as shown in Figures 1, 2, 3, and 4. The battery baking system 0 may include a control device 1, a first servo gripper 2, a loading belt 3, a first pairing platform 4, a baking oven 5, a third pairing platform 6, a test battery loading belt 7, and a second unloading belt 8; wherein:
[0094] The control device 1 is used to control the first servo gripper 2 to move the first battery to be baked to the first pairing platform 4 when there are no defective batteries among the first number of first batteries to be baked on the loading pull belt 3 and they are not the first group of batteries corresponding to entering the first baking oven; and to control the first servo gripper 2 to move the defective batteries to the second unloading pull belt 8 and unload the defective batteries through the second unloading pull belt 8 when there are defective batteries among the first batteries to be baked and they are not the first group of batteries corresponding to entering the first baking oven; and to control the first servo gripper 2 to move a test battery from the test battery loading pull belt 7 to the third pairing platform 6 when the first battery to be baked is the first group of batteries corresponding to entering the first baking oven, and to control the first servo gripper 2 to move the good batteries among the first batteries to be baked to the third pairing platform 6.
[0095] It should be noted that there can be multiple baking ovens 5; the first baking oven is any idle baking oven among the multiple baking ovens 5.
[0096] In the embodiment of the present disclosure, the loading tape 3 can be used to provide the first battery to be baked; the first battery to be baked represents the battery to be baked that is grabbed from the loading tape.
[0097] In the embodiment of the present disclosure, the battery baking system 0 may further include a first robot 9 .
[0098] It should be noted that in the embodiments of the present disclosure, the specific value of the first quantity is not limited in the present disclosure. For example, the first quantity can be 4. When the four first batteries to be baked on the loading pull belt 3 are all good batteries and are not the first group of batteries corresponding to entering the first baking furnace, the first servo gripper 2 can transport the four first batteries to be baked on the loading pull belt 3 to the first pairing platform 4.
[0099] It should be noted that in the embodiment of the present disclosure, whether the battery is a bad (NG) battery can be determined by scanning the barcode of the battery to be baked, that is, by reading the barcode of the battery to be baked, whether the battery to be baked is a bad battery can be determined.
[0100] In an embodiment of the present disclosure, the servo gripper in the battery baking system 0 may include a first servo gripper 2 and a second servo gripper 20; the servo gripper can be arranged on a conveying shaft, for example, as shown in Figure 2, the first servo gripper 2 is arranged on a first conveying shaft 2111, and the second servo gripper 20 is arranged on a second conveying shaft 2112; wherein, the first conveying shaft 2111 and the second conveying shaft 2112 can be used to carry and transport batteries.
[0101] It should be noted that, in the embodiment of the present disclosure, the first servo gripper 2 and the second servo gripper 20 can grasp a first number of batteries each time.
[0102] Exemplarily, as shown in FIG3 , the battery baking system 0 may further include a barcode scanning device 14 , which may be a barcode scanning gun; the four first batteries to be baked on the loading belt 3 may pass through the barcode scanning device 14 , and the barcode scanning device 14 may send the obtained barcodes of the four first batteries to be baked to the control device 1 , so that the control device 1 may determine whether defective batteries are included therein based on the barcodes of the four first batteries to be baked.
[0103] Exemplarily, as shown in Figure 3, the battery baking system 0 may also include a first blocking cylinder 15, which can be used to block the batteries to be baked transmitted on the loading pull belt 3, so that after the previous group of the first number of batteries to be baked on the loading pull belt 3 are transferred out, the next group of the first number of batteries to be baked can be released; for example, after the first servo gripper 2 transports the 4 first batteries to be baked on the loading pull belt 3 to the first pairing platform, the control device 1 controls the first blocking cylinder 15 to release the currently blocked last group of 4 first batteries to be baked.
[0104] It should be noted that, in the embodiment of the present disclosure, the first pairing platform 4 can be used to provide a second quantity of good quality batteries to be baked.
[0105] It should be noted that, in the embodiment of the present disclosure, the control device 1 can determine the first idle baking oven among the multiple baking ovens 5, thereby determining the mapping relationship between the battery to be baked currently in transfer and the first baking oven, and the mapping relationship represents the battery to be baked entering the first baking oven for baking; for example, the control device 1 determines that the first idle baking oven among the multiple baking ovens 5 that is not baking is A, and determines that the battery to be baked currently in transfer enters A for baking, then it can be judged whether the battery to be baked currently in transfer is the first group of 4 batteries to be subsequently entered into A for baking, so as to determine whether the first sub-event is triggered.
[0106] In an embodiment of the present disclosure, as shown in Figure 2, the baking oven 5 can be arranged in a baking cavity 51. For example, every two baking ovens can be placed in a baking cavity 51, and the baking ovens 5 in different baking cavities 51 can be moved; the baking cavity 51 can include a sensor, and the sensor can be used to detect whether the baking oven is performing a baking operation, so that the control device 1 can determine the first baking oven by receiving information sent by the sensor.
[0107] The first robot 9 can be used to transfer a second number of third batteries to be baked from the first pairing platform 4 to the loading position 10 when the number of batteries to be baked on the first pairing platform 4 reaches a second number; wherein the first number is smaller than the second number.
[0108] It should be noted that, in the embodiments of the present disclosure, the specific value of the second number is not limited in the present disclosure, but the first number is smaller than the second number, and the second number can be an integer multiple of the first number; for example, the second number can be 12.
[0109] For example, the first quantity is 4 and the second quantity is 12. The control device 1 can control the first servo gripper 2 to grab the first batteries to be baked from the loading belt 3 times, with the number of batteries grabbed each time being 4, and place them on the first pairing platform, so that the number of third batteries to be baked on the first pairing platform is 12. At this time, the control device 1 can determine that the number of batteries to be baked on the first pairing platform has reached the second quantity.
[0110] It can be understood that, in the embodiment of the present disclosure, the third battery to be baked represents the battery to be baked on the first pairing platform.
[0111] It should be noted that, in the embodiment of the present disclosure, the battery baking system 0 may include two robots, which may be six-axis industrial robots equipped with handling grippers; the two robots may include a first robot 9 and a second robot 21; wherein the first robot 9 is used to transfer the batteries to be baked to the upper material position, and the second robot 21 is used to transfer the baked batteries from the lower material position.
[0112] It should be noted that, in the embodiment of the present disclosure, the first robot 9 and the second robot 21 can grab at most the second number of batteries each time.
[0113] For example, when the control device 1 determines that the first guide trolley 12 is currently being used to transfer the batteries to be baked to the first baking oven, that is, the first guide trolley 12 is not idle, and the second guide trolley 13 is idle, the control device 1 can determine to instruct the second guide trolley 13 to transfer the baked batteries in the second baking oven to the unloading position.
[0114] It should be noted that in an embodiment of the present disclosure, as shown in Figure 8, the battery baking system 0 may further include a loading position 10, and the number of loading positions 10 may be 2. For example, as shown in Figure 2, the loading position 10 may include a first loading position 101 and a second loading position 102; when the control device 1 controls the first robot 9 to transfer the second quantity of third batteries to be baked from the first pairing platform 4 to the loading position 10, it can choose to transfer the second quantity of third batteries to be baked to any one of the first loading position 101 and the second loading position 102.
[0115] It should be noted that, in the embodiment of the present disclosure, a third number of batteries can be placed in the loading position at most, and the third number is greater than the second number. For example, the third number can be 420.
[0116] Exemplarily, when both the first loading position 101 and the second loading position 102 are empty, the control device 1 selects one of the loading positions, such as the first loading position 101, so that the first robot 9 can be controlled to transfer 12 (second quantity) of the third batteries to be baked from the first pairing platform 4 to the first loading position 101 each time. When the number of batteries to be baked in the first loading position 101 reaches 420, the control device 1 can then control the first robot 9 to transfer the batteries to be baked to the second loading position 102.
[0117] In an embodiment of the present disclosure, the battery baking system 0 may further include a first cache position 11, a first guide trolley 12 and a second guide trolley 13; as shown in Figure 2, the battery baking system 0 may further include a transfer mechanism motion shaft 223, and the first guide trolley 12 and the second guide trolley 13 may be arranged on the transfer mechanism motion shaft 223.
[0118] It should be noted that, in the embodiment of the present disclosure, both the first guide trolley 12 and the second guide trolley 13 can be rail guided vehicles (RGV) composed of a linear motor and a servo motor.
[0119] The control device 1 can be used to control the loading position 10 to transfer the third quantity of second batteries to be baked to the first cache position 11 when the number of batteries to be baked on the loading position 10 reaches the third quantity; and control any idle guide trolley among the first guide trolley and the second guide trolley to transfer the second batteries to be baked in the first cache position 11 to the first baking furnace; and control the first baking furnace to bake the second batteries to be baked; wherein the third quantity is greater than the second quantity, and the third quantity can be an integer multiple of the second quantity.
[0120] It should be noted that, in an embodiment of the present disclosure, as shown in Figure 8, the battery baking system 0 may further include a first cache position 11; as shown in Figure 2, the first cache position 11 may include a third cache position 111 and a fourth cache position 112; wherein, the third cache position 111 may correspond to the first loading position 101, and the fourth cache position 112 may correspond to the second loading position 102; accordingly, when the control device controls the loading position to transfer the third quantity of second batteries to be baked to the first cache position, it may control the first loading position 101 to push the third quantity of batteries to be baked into the third cache position 111 when the number of batteries to be baked in the first loading position 101 reaches the third quantity, and control the second loading position 102 to push the third quantity of batteries to be baked into the fourth cache position 112 when the number of batteries to be baked in the second loading position 102 reaches the third quantity.
[0121] It should be noted that, in the embodiment of the present disclosure, the first cache position 11 can hold a third number of batteries to be baked; for example, the first cache position 11 is divided into 7 layers, each layer can hold 5 groups of batteries, and each group can hold 12 (the second number) batteries, so that the first cache position 11 can hold 7×5×12, a total of 420 (the third number) batteries to be baked.
[0122] It can be understood that the second battery to be baked refers to the battery to be baked located in the loading position.
[0123] In an embodiment of the present disclosure, a third number of batteries can also be placed in the baking oven 5; after receiving all the second batteries to be baked from the first cache position, the first baking oven can bake and dry the second batteries to be baked to remove organic matter such as water molecules in the second batteries to be baked.
[0124] In an embodiment of the present disclosure, as shown in FIG2 , the battery baking system 0 may further include a first rotating mechanism 29 and a second rotating mechanism 30 ; wherein the first rotating mechanism 29 may be used to rotate the third cache position 111 , and the second rotating mechanism 30 may be used to rotate the fourth cache position 112 .
[0125] Exemplarily, when the control device 1 controls any idle guide trolley among the first guide trolley and the second guide trolley to transfer the second battery to be baked in the first cache position to the first baking oven, for example, when transferring the battery to be baked in the third cache position 111 to the first baking oven, it can control the first rotating mechanism 29 to rotate the third cache position 111 90 degrees so that the angle of the third cache position 111 can match the angle of the first baking oven, and then control any idle guide trolley among the first guide trolley and the second guide trolley to transfer the battery to be baked in the third cache position 111 to the first baking oven.
[0126] It can be seen that even if one of the first guide trolley or the second guide trolley is performing the unloading operation, the remaining idle guide trolley can perform the entering operation, thereby improving the efficiency of the battery entering the baking oven for baking.
[0127] In the embodiment of the present disclosure, the battery baking system 0 may further include a second buffer position 16 and a material unloading position 17 .
[0128] The control device 1 can also be used to control any idle guide trolley among the first guide trolley and the second guide trolley to transfer a third number of first baked batteries in the second baking oven to the second cache position 16 when it is determined that there is a second baking oven among multiple baking ovens; and to control the second cache position 16 to transfer the first baked batteries to the unloading position 17; wherein the second baking oven represents a baking oven that has completed baking.
[0129] It should be noted that in an embodiment of the present disclosure, as shown in Figure 8, the battery baking system 0 may further include a discharge position 17; as shown in Figure 2, the discharge position 17 may include a first discharge position 171 and a second discharge position 172; when the control device 1 controls the second cache position to transfer the first baked battery to the discharge position, it can choose to transfer the first baked battery to any one of the first discharge position 171 and the second discharge position 172.
[0130] It should be noted that, in an embodiment of the present disclosure, as shown in Figure 8, the battery baking system 0 may further include a second cache position 16; as shown in Figure 2, the second cache position 16 may include a fifth cache position 161 and a sixth cache position 162; wherein, the fifth cache position 161 may correspond to the first unloading position 171, and the sixth cache position 162 may correspond to the second unloading position 172; accordingly, when the control device controls the second cache position to transfer the first baked battery to the unloading position, the first baked battery of the fifth cache position 161 may be transferred to the first unloading position 171, and the first baked battery of the sixth cache position 162 may be transferred to the second unloading position 172.
[0131] In an embodiment of the present disclosure, the battery baking system 0 may further include a third rotating mechanism 18 and a fourth rotating mechanism 19; wherein the third rotating mechanism 18 can be used to rotate the fifth cache position 161, and the fourth rotating mechanism 19 can be used to rotate the sixth cache position 162; for example, when the control device controls any idle guide trolley among the first guide trolley and the second guide trolley to transfer the third quantity of first baked batteries in the second baking oven to the second cache position 16, the third rotating mechanism 18 can be controlled to rotate the fifth cache position 161, and then transfer the third quantity of first baked batteries in the second baking oven to the fifth cache position 161; the fourth rotating mechanism 19 can also be controlled to rotate the sixth cache position 162, and then transfer the third quantity of first baked batteries in the second baking oven to the sixth cache position 162.
[0132] It should be noted that, in the embodiment of the present disclosure, the unloading position 17 can also hold a maximum of a third number of batteries.
[0133] Exemplarily, when the control device controls the second cache position to transfer the first baked battery to the unloading position, when both the first unloading position 171 and the second unloading position 172 are empty, the control device 1 can select any one of the unloading positions, such as the first unloading position 171, so that the first baked battery in the second cache position can be transferred to the first unloading position 171; when the control device determines that only the second unloading position 172 is empty among the first unloading position 171 and the second unloading position 172, the first baked battery in the second cache position can be transferred to the second unloading position 172.
[0134] It should be noted that the second cache position 16 may include a fifth cache position 161 and a sixth cache position 162; wherein, the fifth cache position 161 may correspond to the first unloading position 171, and the sixth cache position 162 may correspond to the second unloading position 172; accordingly, when the control device controls the second cache position 16 to transfer the first baked battery to the unloading position 17, it may transfer the first baked battery in the fifth cache position 161 to the first unloading position 171, and may also transfer the first baked battery in the sixth cache position 162 to the second unloading position 172.
[0135] It should be noted that, in the embodiment of the present disclosure, the second cache position 16 can also hold a third number of baked batteries; for example, the second cache position 16 is internally divided into 7 layers, each layer can hold 5 groups of batteries, and each group can hold 12 (the second number) batteries, so that the second cache position 16 can hold 7×5×12, a total of 420 (the third number) batteries to be baked.
[0136] It can be seen that even if one of the first guide trolley or the second guide trolley is performing the furnace entry operation, the remaining idle guide trolley can perform the furnace exit operation, thereby improving the efficiency of removing the baked batteries.
[0137] In the embodiment of the present disclosure, the battery baking system 0 may further include a second servo gripper 20 , a second robot 21 , a second pairing platform 22 , and a first blanking belt 23 .
[0138] The control device 1 can also be used to control the second robot 21 to transfer a second quantity of third baked batteries from the second baked batteries on the unloading position 17 to the second pairing platform 22 when baked batteries exist on the unloading position 17 .
[0139] It should be noted that, in the embodiment of the present disclosure, the second pairing platform 22 is used to place the second quantity of third baked batteries transferred from the unloading position.
[0140] It should be noted that, in the embodiment of the present disclosure, the first blanking pull belt 23 is used to blank the baked good batteries.
[0141] It is understood that, in the embodiment of the present disclosure, the third post-baking battery refers to a battery to be baked that is grabbed from the second battery to be baked on the unloading position.
[0142] The control device 1 can also be used to control the second servo gripper 20 to grab a first quantity of fourth baked batteries from the second pairing platform 22 when the number of baked batteries on the second pairing platform 22 reaches a second quantity; and to control the second servo gripper 20 to move the fourth baked batteries to the first unloading belt 23 for unloading when all the fourth baked batteries are good and do not include baked test batteries.
[0143] In an embodiment of the present disclosure, a quality analysis may be performed on the baked battery to determine whether the baked battery is a good quality battery.
[0144] It should be noted that in the embodiment of the present disclosure, the third number of batteries to be baked each time the baking furnace bakes includes a test battery, and correspondingly, the third number of baked batteries obtained from the baking furnace after baking must include a baked test battery; except for the baked test batteries, the remaining good baked batteries can be unloaded through the first unloading pull belt 23.
[0145] Exemplarily, as shown in FIG4 , the battery baking system 0 may further include a second blocking cylinder 24 , which may be used to block the baked batteries on the first unloading belt 23 so that the baked batteries on the first unloading belt 23 do not collide and are unloaded in an orderly manner.
[0146] In the embodiment of the present disclosure, the control device 1 can also be used to control the first servo gripper 2 to carry the remaining batteries to be baked except for defective batteries in the first batteries to be baked to the third pairing platform 6 .
[0147] For example, A, B, C, and D are not the first group of batteries corresponding to the first baking furnace, and C is a defective battery. The control device 1 can control the first servo gripper 2 to move C to the second unloading belt 8 for unloading; and control the first servo gripper 2 to move A, B, and D to the third pairing platform 6.
[0148] The control device 1 can also be used to control the first servo gripper 2 to transport a first quantity of fourth batteries to be baked from the third pairing platform 6 to the first pairing platform 4 when the number of batteries on the third pairing platform 6 reaches a first quantity, so as to transfer the fourth batteries to be baked to the loading position 10 through the first pairing platform 4.
[0149] In some embodiments of the present disclosure, the fourth battery to be baked may include a test battery.
[0150] It can be understood that the test battery loading belt 7 is used to provide test batteries; in order to ensure that the batteries to be baked entering the first baking oven include a test battery, the control device 1 can grab a test battery from the test battery loading belt 7 and transport it to the third pairing platform 6 when it determines that the first battery to be baked is the first group of batteries corresponding to entering the first baking oven.
[0151] It can be understood that since the third pairing platform 6 can be used to place the good batteries among the first number of batteries to be baked grabbed each time, when the first number of batteries to be baked on the third pairing platform 6 is reached, the fourth batteries to be baked of the first number on the third pairing platform 6 can be transferred to the first pairing platform 4, so that the number of batteries to be baked on the first pairing platform 4 gradually reaches the second number, and the batteries to be baked are transferred to the loading position through the first pairing platform 4, and then transferred to the first cache position based on the loading position, and finally transferred to the first baking furnace to complete baking.
[0152] It can be understood that the fourth battery to be baked refers to the battery to be baked grabbed from the third pairing platform.
[0153] In the embodiment of the present disclosure, the battery baking system 0 may further include a fourth pairing platform 25 and a third blanking belt 27 .
[0154] The control device 1 can also be used to control the second servo gripper 20 to move the defective baked batteries to the third unloading pull belt 27 when there are defective baked batteries in the fourth baked batteries and no baked test batteries are included; and control the second servo gripper 20 to move the baked batteries other than the defective baked batteries in the fourth baked batteries to the fourth pairing platform 25.
[0155] The third blanking pull belt 27 can be used to blank defective baked batteries.
[0156] The control device 1 can also be used to control the second servo gripper 20 to move the good baked batteries in the fourth baked batteries except the baked test batteries to the fourth pairing platform 25 when the fourth baked batteries include baked test batteries; and to control the second servo gripper 20 to move the baked test batteries to the test battery unloading pull belt 28.
[0157] The test battery unloading belt 28 can be used to unload the baked test batteries.
[0158] It is understandable that the fourth pairing platform 25 can be used to place good quality batteries after baking.
[0159] The control device 1 can also be used to control the second servo gripper 20 to carry the first number of fifth baked batteries from the fourth pairing platform 25 to the first unloading belt 23 for unloading when the fifth baked batteries on the fourth pairing platform 25 reach the first number.
[0160] In the embodiment of the present disclosure, the battery baking system 0 may further include a test battery re-dropping pull belt 26 .
[0161] It should be noted that in the embodiment of the present disclosure, the water content of the test battery after baking can be tested by a water content tester after unloading. When the water content of the test battery after baking is less than the preset water content threshold, the test is deemed to be successful; when the water content of the test battery after baking is greater than or equal to the preset water content threshold, the test is deemed to have failed; wherein, the preset water content threshold is not limited in this disclosure.
[0162] The control device 1 can also be used to control the second servo gripper 20 to move the baked test battery to the first unloading pull belt 23 in response to the test result of the baked test battery being a successful test; and to control the second servo gripper 20 to move the baked test battery to the test battery re-feeding pull belt 26 in response to the test result of the baked test battery being a failed test; and to control the second servo gripper 20 to move the baked test battery from the test battery re-feeding pull belt 26 to the third pairing platform 6.
[0163] It should be noted that in the embodiment of the present disclosure, when the test result of the test battery after baking is a test failure, it is necessary to re-load the test battery through the test battery re-throwing pull belt 26 and transfer it to the third pairing platform 6, so that when the number of the test batteries after baking and the good batteries to be baked in the third pairing platform 6 reaches a first number, the control device 1 can continue to control the first servo gripper to transfer the above-mentioned first number of batteries including the test batteries after baking and the good batteries to be baked from the third pairing platform 6 to the first pairing platform, so as to be transferred to the first baking furnace through the first pairing platform for baking, until the test result of the water content test of the test batteries after baking is a test success.
[0164] Based on the above embodiment, in another embodiment of the present disclosure, a battery baking method is provided, which is applied to a battery baking system. As shown in FIG5 , the battery baking method may include the following steps:
[0165] Step 101, the control device controls the first servo gripper to move the first battery to be baked to the first matching platform when there are no defective batteries among the first number of first batteries to be baked on the loading belt and they are not the first group of batteries to enter the first baking oven; wherein the first baking oven is any idle baking oven among the multiple baking ovens.
[0166] In an embodiment of the present disclosure, the control device can control the first servo gripper to transport the first battery to be baked to the first pairing platform when there are no defective batteries among the first number of first batteries to be baked on the loading belt and they are not the first group of batteries corresponding to entering the first baking oven; wherein the first baking oven is any idle baking oven among the multiple baking ovens.
[0167] It should be noted that in the embodiments of the present disclosure, the battery may be a battery cell. A battery cell refers to a basic unit that can realize the mutual conversion of chemical energy and electrical energy, and can be used to make a battery module or battery pack, thereby being used to supply power to an electrical device. A battery cell may be a secondary battery, which refers to a battery cell that can be recharged to activate the active material after the battery cell is discharged and continue to be used. The battery cell may be a lithium-ion battery, a sodium-ion battery, a sodium-lithium-ion battery, a lithium metal battery, a sodium metal battery, a lithium-sulfur battery, a magnesium-ion battery, a nickel-metal hydride battery, a nickel-cadmium battery, a lead-acid battery, etc., and the embodiments of the present disclosure are not limited to this.
[0168] In the embodiments of the present disclosure, the battery may also be a single physical module including one or more battery cells to provide higher voltage and capacity. When there are multiple battery cells, the multiple battery cells are connected in series, in parallel or in hybrid via a busbar.
[0169] It should be noted that there may be multiple baking ovens.
[0170] In this embodiment, the control device can simultaneously trigger the execution of at least two operations: moving the batteries on the loading pull belt to the loading position, transferring the batteries on the loading position to the baking furnace for baking, transferring the baked batteries in the baking furnace to the unloading position, and moving the baked batteries on the unloading position to the unloading pull belt; it can meet the high-beat production requirements and improve production efficiency.
[0171] In some embodiments of the present disclosure, the control device can control the first robot to transfer a second quantity of third batteries to be baked from the first pairing platform to the loading position when the number of batteries to be baked on the first pairing platform reaches a second quantity; wherein the first quantity is less than the second quantity.
[0172] In some embodiments of the present disclosure, the control device controls the first robot to transfer a second quantity of third batteries to be baked from the first pairing platform to the loading position when the number of batteries to be baked on the first pairing platform reaches a second quantity; wherein the first quantity is less than the second quantity.
[0173] In some embodiments of the present disclosure, the control device controls the loading position to transfer the third quantity of second batteries to be baked to the first cache position when the number of batteries to be baked on the loading position reaches a third quantity; wherein the third quantity is greater than the second quantity; and controls any idle guide trolley among the first guide trolley and the second guide trolley to transfer the second batteries to be baked in the first cache position to the first baking furnace; and controls the first baking furnace to bake the second batteries to be baked.
[0174] Step 102, the control device controls the first servo gripper to move the defective battery to the second unloading belt when there is a defective battery in the first battery to be baked and it is not the first group of batteries entering the first baking oven, and unloads the defective battery through the second unloading belt.
[0175] In an embodiment of the present disclosure, when there are defective batteries in the first batteries to be baked and they are not the first group of batteries corresponding to entering the first baking furnace, the control device controls the first servo gripper to move the defective batteries to the second unloading pull belt, and unloads the defective batteries through the second unloading pull belt.
[0176] In some embodiments of the present disclosure, the control device may control the first servo gripper to carry the remaining batteries to be baked except for defective batteries in the first batteries to be baked to the third pairing platform.
[0177] In some embodiments of the present disclosure, the control device can control the first servo gripper to move a first quantity of fourth batteries to be baked from the third pairing platform to the first pairing platform when the number of batteries on the third pairing platform reaches a first quantity, so as to transfer the fourth batteries to be baked to the loading position through the first pairing platform.
[0178] Step 103, the control device controls the first servo gripper to move a test battery from the test battery loading belt to the third pairing platform when the first battery to be baked is the first group of batteries corresponding to the first baking furnace, and controls the first servo gripper to move the good batteries in the first battery to be baked to the third pairing platform to complete the baking of the first battery to be baked.
[0179] It should be noted that, in the embodiment of the present disclosure, the execution order of step 101, step 102 and step 103 is not limited in the present disclosure.
[0180] In an embodiment of the present disclosure, the control device can, when determining that there is a second baking oven among multiple baking ovens, control any idle guide trolley among the first guide trolley and the second guide trolley to transfer a third quantity of first baked batteries in the second baking oven to the second cache position; and control the second cache position to transfer the first baked batteries to the unloading position; wherein the second baking oven represents a baking oven that has completed baking.
[0181] In an embodiment of the present disclosure, the control device controls the second robot to transfer a second quantity of third baked batteries from the second baked batteries on the unloading position to the second pairing platform when there are baked batteries at the unloading position; and controls the second servo gripper to grab a first quantity of fourth baked batteries from the second pairing platform when the baked batteries on the second pairing platform reach the second quantity; and controls the second servo gripper to move the fourth baked batteries to the first unloading pull belt for unloading when all the fourth baked batteries are good products and do not include baked test batteries.
[0182] In an embodiment of the present disclosure, after the control device controls the second servo gripper to grab a first quantity of fourth baked batteries from the second pairing platform, it can control the second servo gripper to move the defective baked batteries to the third unloading belt for unloading if there are defective baked batteries in the fourth baked batteries and no baked test batteries are included; and control the second servo gripper to move the baked batteries other than the defective baked batteries in the fourth baked batteries to the fourth pairing platform.
[0183] In an embodiment of the present disclosure, after the control device controls the second servo gripper to grab a first quantity of fourth baked batteries from the second pairing platform, it can control the second servo gripper to move the good baked batteries other than the baked test batteries in the fourth baked batteries to the fourth pairing platform when the fourth baked batteries include baked test batteries; and control the second servo gripper to move the baked test batteries to the test battery unloading pull belt, and unload the baked test batteries through the test battery unloading pull belt.
[0184] In an embodiment of the present disclosure, when the number of fifth baked batteries on the fourth pairing platform reaches a first quantity, the control device controls the second servo gripper to move the first quantity of fifth baked batteries from the fourth pairing platform to the first unloading belt for unloading.
[0185] In an embodiment of the present disclosure, the control device controls the second servo gripper to move the baked test battery to the test battery unloading pull belt. After unloading the baked test battery through the test battery unloading pull belt, in response to the test result of the baked test battery being a successful test, the second servo gripper can be controlled to move the baked test battery to the first unloading pull belt; in response to the test result of the baked test battery being a failed test, the second servo gripper can be controlled to move the baked test battery to the test battery re-drop pull belt; the second servo gripper can be controlled to move the baked test battery from the test battery re-drop pull belt to the third pairing platform.
[0186] For example, the first quantity is 4 and the second quantity is 12. As shown in FIG6 , the method for the control device to trigger the first transport event may include the following steps:
[0187] Step 201: Load four batteries to be baked at a time from the loading belt.
[0188] Step 202: Determine whether there is a defective battery among the four batteries to be baked.
[0189] Step 203: Determine whether the four batteries to be baked are the first group of batteries to enter the first baking oven.
[0190] Step 204: Remove defective batteries.
[0191] Step 205: The remaining good batteries to be baked are transported to the third pairing platform.
[0192] Step 206: transport the good batteries to be baked to the first pairing platform.
[0193] Step 207: Determine whether the number of batteries on the third pairing platform is 4.
[0194] Step 208: Move the battery on the third pairing platform to the first pairing platform.
[0195] Step 209: transport a test battery to the third pairing platform, and transport the good battery among the four batteries to be baked to the third pairing platform to complete the baking of the first battery to be baked.
[0196] Step 210: When the number of batteries to be baked on the first pairing platform reaches 12, control the first robot to transfer the 12 batteries to be baked to the loading position.
[0197] Step 104 : When the out-of-bakery event is triggered, the transfer mechanism is controlled to transfer the first baked battery in the baking oven to the unloading position.
[0198] In an embodiment of the present disclosure, when a discharge event is triggered, the control device controls the transfer mechanism to transfer the first baked battery in the baking oven to the unloading position.
[0199] In some embodiments of the present disclosure, the control device triggers an out-of-bakery event when it is determined that there is a second baking oven among multiple baking ovens; wherein the second baking oven represents a baking oven that has completed baking; correspondingly, the transfer mechanism is controlled to transfer the first post-baking batteries in the baking oven to the unloading position, including: controlling any idle guide trolley among the first guide trolley and the second guide trolley to transfer the third number of first post-baking batteries in the second baking oven to the second cache position; controlling the second cache position to transfer the first post-baking batteries to the unloading position.
[0200] For example, the first number is 4, the second number is 12, and the third number is 420. As shown in FIG7 , the method for controlling the device to trigger the oven-out event may include the following steps:
[0201] Step 301: Move 12 baked batteries from the unloading position to the second pairing platform.
[0202] Step 302: Grab four baked batteries from the second pairing platform.
[0203] Step 303: Determine whether there is a defective baked battery among the four baked batteries.
[0204] Step 304: Determine whether the four baked batteries include a baked test battery.
[0205] Step 305: Baking the battery with poor material quality.
[0206] Step 306: transport the baked batteries except the defective baked batteries to the fourth pairing platform.
[0207] Step 307: Baking the good products and then cutting the batteries.
[0208] Step 308: transport the baked test battery to the test battery unloading belt for unloading.
[0209] Step 309: transport the good baked batteries among the four baked batteries except the baked test battery to the fourth pairing platform.
[0210] Step 310: Determine whether there are four baked batteries on the fourth pairing platform.
[0211] Step 311: Unload the four baked batteries on the fourth pairing platform.
[0212] Step 105 : When the second transport event is triggered, control the second transport mechanism to transport the second baked battery on the unloading position to the unloading belt for unloading.
[0213] In an embodiment of the present disclosure, when the second transport event is triggered, the control device controls the second transport mechanism to transport the second baked battery on the unloading position to the unloading belt for unloading.
[0214] In some embodiments of the present disclosure, the second handling event may include a third sub-event and a fourth sub-event; the second handling mechanism may include a second servo gripper and a second robot; the control device may trigger the third sub-event when there are baked batteries at the unloading position, and control the second robot to transfer a second quantity of third baked batteries from the second baked batteries on the unloading position to the second pairing platform; when the baked batteries on the second pairing platform reach the second quantity, trigger the fourth sub-event, and control the second servo gripper to grab the first quantity of fourth baked batteries from the second pairing platform; when the fourth baked batteries are all good products and do not include baked test batteries, control the second servo gripper to transport the fourth baked batteries to the first unloading pull belt for unloading.
[0215] In some embodiments of the present disclosure, after controlling the second servo gripper to grab a first quantity of fourth baked batteries from the second pairing platform, if there are defective baked batteries among the fourth baked batteries and no baked test batteries are included, the control device controls the second servo gripper to move the defective baked batteries to the third unloading belt for unloading; and controls the second servo gripper to move the baked batteries other than the defective baked batteries among the fourth baked batteries to the fourth pairing platform.
[0216] In some embodiments of the present disclosure, after controlling the second servo gripper to grab a first quantity of fourth baked batteries from the second pairing platform, when the fourth baked batteries include baked test batteries, the control device controls the second servo gripper to move the good baked batteries in the fourth baked batteries except for the baked test batteries to the fourth pairing platform; the control device controls the second servo gripper to move the baked test batteries to the test battery unloading pull belt, and unloads the baked test batteries through the test battery unloading pull belt.
[0217] In some embodiments of the present disclosure, the second transport event includes an eighth sub-event. When the number of fifth baked batteries on the fourth pairing platform reaches a first quantity, the control device can trigger the eighth sub-event and control the second servo gripper to transport the first quantity of fifth baked batteries from the fourth pairing platform to the first unloading pull belt for unloading.
[0218] In some embodiments of the present disclosure, the control device controls the second servo gripper to move the baked test battery to the test battery unloading pull belt, and after unloading the baked test battery through the test battery unloading pull belt, in response to the test result of the baked test battery being a test success, controls the second servo gripper to move the baked test battery to the first unloading pull belt; in response to the test result of the baked test battery being a test failure, controls the second servo gripper to move the baked test battery to the test battery re-dropping pull belt; and controls the second servo gripper to move the baked test battery from the test battery re-dropping pull belt to the third pairing platform.
[0219] Those skilled in the art will appreciate that the embodiments of the present disclosure may be provided as methods, systems, or computer program products. Therefore, the present disclosure may take the form of hardware embodiments, software embodiments, or embodiments combining software and hardware.
[0220] The above description is merely a preferred embodiment of the present disclosure and is not intended to limit the scope of protection of the present disclosure.
Claims
1. A battery baking system, comprising a control device, a first servo gripper, a first mating platform, a loading belt, a baking oven, a test battery loading belt, a third mating platform, and a second unloading belt; The control device is used to control the first servo gripper to move the first battery to be baked to the first pairing platform when there are no defective batteries among the first number of first batteries to be baked on the loading belt and they are not the first group of batteries to enter the first baking oven; and to control the first servo gripper to move the defective batteries to the second unloading belt and unload the defective batteries through the second unloading belt when there are defective batteries among the first batteries to be baked and they are not the first group of batteries to enter the first baking oven; and to control the first servo gripper to move a test battery from the test battery loading belt to the third pairing platform when the first battery to be baked is the first group of batteries to enter the first baking oven, and to control the first servo gripper to move the good batteries among the first batteries to be baked to the third pairing platform to complete the baking of the first battery to be baked; wherein, The first baking oven is any idle baking oven among the plurality of baking ovens.
2. The battery baking system according to claim 1, wherein: The battery baking system also includes a first robot and a loading position; The first robot is used to transfer a second number of third batteries to be baked from the first pairing platform to the loading position when the number of batteries to be baked on the first pairing platform reaches a second number; wherein the first number is smaller than the second number.
3. The battery baking system according to claim 2, wherein: The battery baking system further includes a first buffer position, a first guide trolley and a second guide trolley; The control device is further configured to, when the number of batteries to be baked on the loading position reaches a third number, control the loading position to transfer the third number of second batteries to be baked to the first buffer position; and control any idle guide trolley of the first guide trolley and the second guide trolley to transfer the second batteries to be baked in the first buffer position to the first baking oven; And controlling the first baking oven to bake the second battery to be baked; wherein the third quantity is greater than the second quantity.
4. The battery baking system according to any one of claims 1 to 3, wherein: The battery baking system also includes a second buffer position and a material unloading position; The control device is also used to control any idle guide trolley among the first guide trolley and the second guide trolley to transfer a third number of first post-baking batteries in the second baking oven to the second cache position when it is determined that there is a second baking oven among the multiple baking ovens; and to control the second cache position to transfer the first post-baking batteries to the unloading position; wherein the second baking oven represents a baking oven that has completed baking.
5. The battery baking system according to claim 4, wherein: The battery baking system further includes a second servo gripper, a second robot, a second pairing platform, and a first blanking belt; The control device is further configured to control the second robot to transfer a second quantity of third baked batteries from the second baked batteries on the unloading position to the second pairing platform when there are baked batteries on the unloading position; The control device is further configured to control the second servo gripper to grab a first quantity of fourth baked batteries from the second pairing platform when the number of baked batteries on the second pairing platform reaches a second quantity; And when the fourth baked batteries are all good products and do not include the baked test batteries, the second servo gripper is controlled to move the fourth baked batteries to the first unloading belt for unloading.
6. The battery baking system according to any one of claims 1 to 5, wherein: The control device is further used to control the first servo gripper to carry the remaining batteries to be baked in the first batteries to be baked except the defective batteries to the third pairing platform.
7. The battery baking system according to claim 6, wherein: The control device is also used to control the first servo gripper to transport a first quantity of fourth batteries to be baked from the third pairing platform to the first pairing platform when the number of batteries on the third pairing platform reaches a first quantity, so as to transfer the fourth batteries to be baked to the loading position through the first pairing platform.
8. The battery baking system according to claim 5, wherein: The battery baking system further includes a third blanking belt and a fourth pairing platform; The control device is further configured to, when there is a defective baked battery among the fourth baked batteries and no baked test battery is included, control the second servo gripper to move the defective baked battery to the third unloading belt; and control the second servo gripper to move the baked batteries among the fourth baked batteries, excluding the defective baked battery, to the fourth pairing platform; The third blanking pull belt is used to blank the defective baked batteries.
9. The battery baking system according to claim 8, wherein: The control device is further configured to, when the fourth baked batteries include baked test batteries, control the second servo gripper to carry the good baked batteries among the fourth baked batteries, excluding the baked test batteries, to the fourth pairing platform; and control the second servo gripper to carry the baked test batteries to the test battery unloading belt; The test battery unloading belt is used to unload the baked test battery.
10. The battery baking system according to claim 8 or 9, wherein: The control device is further configured to control the second servo gripper to transport the first quantity of the fifth baked batteries from the fourth pairing platform to the first unloading belt for unloading when the fifth baked batteries on the fourth pairing platform reach a first quantity.
11. The battery baking system according to claim 9, wherein: The battery baking system also includes a test battery re-throwing pull belt; The control device is also used to control the second servo gripper to move the baked test battery to the first unloading pull belt in response to the test result of the baked test battery being a successful test; and to control the second servo gripper to move the baked test battery to the test battery re-feeding pull belt in response to the test result of the baked test battery being a failed test; and to control the second servo gripper to move the baked test battery from the test battery re-feeding pull belt to the third pairing platform.
12. A battery baking method, the battery baking method being applied to the battery baking system according to any one of claims 1 to 11; the battery baking method comprising: The control device controls the first servo gripper to move the first battery to be baked to the first pairing platform when there are no defective batteries among the first number of first batteries to be baked on the feeding belt and the batteries are not the first group of batteries to enter the first baking oven; wherein the first baking oven is any idle baking oven among the multiple baking ovens; The control device controls the first servo gripper to move the defective battery to the second unloading belt when there is a defective battery among the first batteries to be baked and the battery is not the first group of batteries to enter the first baking oven, and unloads the defective battery through the second unloading belt; The control device, when the first battery to be baked is the first group of batteries corresponding to entering the first baking furnace, controls the first servo gripper to move a test battery from the test battery loading belt to the third pairing platform, and controls the first servo gripper to move the good batteries in the first battery to be baked to the third pairing platform to complete the baking of the first battery to be baked.
13. The battery baking method according to claim 12, wherein: The battery baking system further includes a first robot and a loading position; the method further includes: The control device controls the first robot to transfer a second quantity of third batteries to be baked from the first pairing platform to the loading position when the number of batteries to be baked on the first pairing platform reaches a second quantity; wherein the first quantity is less than the second quantity.
14. The battery baking method according to claim 13, wherein: The battery baking system further includes a first cache location, a first guide trolley and a second guide trolley; the method further includes: The control device controls the loading position to transfer a third number of second batteries to be baked to the first buffer position when the number of batteries to be baked on the loading position reaches a third number; wherein the third number is greater than the second number; The control device controls any idle guide trolley among the first guide trolley and the second guide trolley to transfer the second battery to be baked in the first cache position to the first baking oven; The control device controls the first baking oven to bake the second battery to be baked.
15. The battery baking method according to any one of claims 12 to 14, wherein: The battery baking system further includes a second buffer position and a material unloading position; the method further includes: When determining that a second baking oven exists among the plurality of baking ovens, the control device controls any idle guide trolley among the first guide trolley and the second guide trolley to transfer a third number of first baked batteries in the second baking oven to the second cache location; wherein the second baking oven represents a baking oven that has completed baking; The second buffer position is controlled to transfer the first baked battery to the unloading position.
16. The battery baking method according to claim 15, wherein: The battery baking system further includes a second servo gripper, a second robot, a second pairing platform, and a first blanking belt; the method further includes: The control device controls the second robot to transfer a second quantity of third baked batteries from the second baked batteries on the unloading position to the second pairing platform when there are baked batteries on the unloading position; The control device controls the second servo gripper to grab a first quantity of fourth baked batteries from the second pairing platform when the baked batteries on the second pairing platform reach a second quantity; The control device, when all the fourth-baked batteries are good and do not include the baked test batteries, controls the second servo gripper to move the fourth-baked batteries to the first unloading belt for unloading.
17. The battery baking method according to any one of claims 12 to 16, wherein: The method further comprises: The control device controls the first servo gripper to carry the remaining batteries to be baked in the first batteries to be baked except the defective batteries to the third pairing platform.
18. The battery baking method according to claim 17, wherein: The method further comprises: The control device controls the first servo gripper to transport a first quantity of fourth batteries to be baked from the third pairing platform to the first pairing platform when the number of batteries on the third pairing platform reaches a first quantity, so as to transfer the fourth batteries to be baked to the loading position through the first pairing platform.
19. The battery baking method according to claim 16, wherein: The battery baking system further includes a third unloading belt and a fourth mating platform; after controlling the second servo gripper to grab the first quantity of fourth baked batteries from the second mating platform, the method further includes: The control device controls the second servo gripper to carry the defective baked batteries to the third unloading belt for unloading when there are defective baked batteries among the fourth baked batteries and no baked test batteries are included; The control device controls the second servo gripper to carry the baked batteries, excluding the defective baked batteries, among the fourth baked batteries to the fourth pairing platform.
20. The battery baking method according to claim 19, wherein: After controlling the second servo gripper to grab a first quantity of fourth baked batteries from the second mating platform, the method further includes: When the fourth baked batteries include a baked test battery, the control device controls the second servo gripper to carry the good baked batteries among the fourth baked batteries except the baked test battery to the fourth pairing platform; The control device controls the second servo gripper to carry the baked test battery to the bottom of the test battery. A material pulling belt is used to unload the baked test battery.
21. The battery baking method according to claim 19 or 20, wherein: The method further comprises: When the fifth baked batteries on the fourth pairing platform reach a first quantity, the control device controls the second servo gripper to carry the first quantity of the fifth baked batteries from the fourth pairing platform to the first unloading belt for unloading.
22. The battery baking method according to claim 20, wherein: The battery baking system further includes a test battery re-feeding belt; the control device controls the second servo gripper to move the baked test battery to the test battery unloading belt; after unloading the baked test battery through the test battery unloading belt, the method further includes: In response to a test result of the baked test battery being a success, the control device controls the second servo gripper to move the baked test battery to the first unloading belt; In response to a test result of the baked test battery being a test failure, the control device controls the second servo gripper to move the baked test battery to the test battery re-drawing belt; The control device controls the second servo gripper to carry the baked test battery from the test battery re-feeding belt to the third pairing platform.
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