Metal composite strip application system
By designing the metal composite strip patching system, the combination of the cutting strip compression set and the broken strip cutting set is solved, and the existing devices cannot evenly cut and paste the metal composite strip, achieving efficient and stable patching effect.
Patent Information
- Application Number
- PCT/CN2024/099676
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-02-20
- Filing Date
- 2024-06-17
- Publication Date
- 2025-08-28
AI Technical Summary
The existing warm edge strip patching device cannot efficiently and stably cut the metal composite strips evenly and apply them to the glass, resulting in low efficiency and poor yield.
A metal composite strip patching system is designed, including a conveying device, a lifting device, a patching device and a material storage device. The combination of the cutting strip compression group and the cutting strip cutting group is used to achieve a flat and uniform cutting and accurate patching of the metal composite strip.
It ensures that the fracture of the metal composite strip is burrless, the application effect is good, and the application efficiency and stability are improved. It is suitable for the processing of special-shaped glass.
Smart Images

Figure CN2024099676_28082025_PF_FP_ABST
Abstract
Description
Metal composite strip application system Technical Field
[0001] The present application relates to the technical field of frame loading machines, and in particular to a metal composite strip application system. Background Art
[0002] Warm edge strips, also known as warm edge spacers, are a type of partitioning material used between double-glazed windows. Made through a hot / cold co-extrusion process, they're designed to achieve thermal insulation and noise reduction. Traditional insulating glass production mostly uses metal warm edge strips, with some using foamed warm edge strips. The upper frame manufacturing process is the same: the warm edge strips must first be bent and cut, followed by the injection of a desiccant (molecular sieve) into the formed spacer frame. Butyl adhesive is then applied to the spacer frame after it's been fed into the dryer. Finally, the spacer frame is manually positioned in the desired position on the finished glass, pressed against the other pane, and a second coat of sealant is injected.
[0003] With the development of material technology, thermoplastic metal composite strips have been used, such as Duraseal metal composite strips. Compared with other types of warm edge strips, metal composite strips use lamination and special adhesive technology. The insulating glass processed by these strips has lower thermal conductivity and improved the appearance of the corners in the finished cavity. It can also reduce the frequency of strip replacement to a limited extent, and the process does not require the injection of desiccant or the application of butyl glue.
[0004] At present, metal composite strips are basically applied to the glass manually, which is inefficient and has a poor yield rate. It is possible to consider using automated equipment to apply them to the upper frame. However, due to the high hardness of the metal composite strips, the existing warm edge strip application device cannot evenly cut the metal composite strips, resulting in poor application effect. Therefore, an efficient and stable metal composite strip application system is urgently needed.
[0005] Summary of the Invention
[0006] In view of this, the purpose of this application is to propose a metal composite strip application system to solve the related problems mentioned in the background technology.
[0007] The present application provides a metal composite strip applying system, comprising: a conveying device, a lifting device, an applying device and a storage device; the conveying device is used to convey the glass to be processed; the lifting device is arranged next to the conveying device, and is used to control the applying device to perform lifting and lowering movements; the applying device is arranged on the lifting device, and is used to apply the metal composite strip to the glass to be processed; the storage device is arranged next to the lifting device, and is used to store the metal composite strip and convey the metal composite strip to the applying device; the applying device is provided with a head group, and the head group is used to apply the metal composite strip, including a strip pressing group and a strip cutting group that are matched and connected, the strip pressing group is used to press the metal composite strip, and the strip cutting group is used to cut the pressed metal composite strip.
[0008] From the above description, it can be seen that the metal composite strip applying system provided in the present application can cut the metal composite strips evenly and evenly through the cooperation of the strip pressing group and the strip cutting group, with no burrs at the fracture, thereby ensuring the applying effect; the metal composite strip applying system has a simple structure and is easy to operate, and can quickly and accurately apply the metal composite strips to the glass with good stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] In order to more clearly illustrate the technical solutions in this application or related technologies, the following briefly introduces the drawings required for use in the embodiments or related technical descriptions. Obviously, the drawings described below are merely embodiments of this application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0010] FIG1 is a schematic structural diagram of a metal composite strip application system according to an embodiment of the present application;
[0011] FIG2 is a schematic structural diagram of an application device according to an embodiment of the present application;
[0012] FIG3 is a schematic structural diagram of a head assembly in an embodiment of the present application;
[0013] FIG4 is a schematic structural diagram of a strip cutting group and a strip pressing group in an embodiment of the present application;
[0014] FIG5 is a schematic structural diagram of a tension detection group and a front guide group in an embodiment of the present application;
[0015] FIG6 is a schematic structural diagram of a movable support bar assembly, a top wheel assembly, and a rotary pressing cylinder assembly in an embodiment of the present application;
[0016] FIG7 is a schematic structural diagram of a conveying device according to an embodiment of the present application;
[0017] FIG8 is a schematic structural diagram of a lifting device according to an embodiment of the present application;
[0018] FIG9 is a schematic structural diagram of a material storage device in an embodiment of the present application.
[0019] Figure numerals: 1, conveying device; 1-1, main transmission frame; 1-2, transmission roller; 1-3, bottom transmission beam; 1-4, auxiliary transmission mechanism; 1-5, suction cup transmission mechanism; 2, lifting device; 2-1, column mounting bottom plate; 2-2, lifting synchronous belt; 2-3, lifting guide rail group; 2-4, upper limit limit group; 2-5, column mounting top plate; 2-6, top transmission group; 2-7, control lifting servo motor; 2-8, control lifting reducer; 2-9, main column; 2-10, bottom protection buffer block; 2-11, bottom transmission driven group; 3, applying device; 4, storage device; 4-1, protective film peeling group; 4-2, overall support frame; 4-3, metal composite strip roller; 4 -4. Guide group; 4-5. Metal composite strip feeding and conveying group; 4-6. Steel strip connecting block; 4-7. Tensioning wheel lifting guide rail; 4-8. Tensioning wheel group; 5. Head group; 6. Cutting strip pressing group; 6-1. First metal composite strip support block; 6-2. Second metal composite strip support block; 6-3. Cutting strip pressing plate; 6-4. Pressing plate base; 6-5. Pressing plate base swing arm; 6-6. Pressing plate cylinder; 7. Cutting strip cutting group; 7-1. Cutter cylinder fixing seat; 7-2. Cutter cylinder; 7-3. Knife holder connecting plate; 7-4. Knife holder moving guide rail seat; 7-5. Knife holder moving guide rail; 7-6. Knife holder lifting slide seat; 7-7. Knife holder; 7-8. Cutting knife; 8. Install adjustment plate; 9. Intermediate guide Wheel assembly; 10. Fixed mounting plate; 11. Tension detection group; 11-1. Guide mounting plate group; 11-2. Tension cylinder group; 11-3. Position detection electronic ruler; 11-4. Detection guide plate; 11-5. Detection guide wheel mounting seat; 11-6. Detection guide wheel; 12. Front guide group; 12-1. Rear guide fixed wheel; 12-2. Rear guide wheel; 12-3. Front guide wheel; 12-4. Front guide fixed wheel; 12-5. Horizontal guide fixed wheel; 12-6. Entrance limit wheel; 13. Feeding and conveying group; 14. Moving support bar group; 14-1. Mounting bottom plate; 14-2. Pallet forward cylinder group; 14-3. Pallet guide rail seat; 14-4. Pallet; 15. Top wheel assembly; 15-1. Top wheel cylinder group, 15-2, top wheel guide seat; 15-3, top wheel; 16, rotary pressing group; 16-1, rotary pressing cylinder group; 16-2, pressing block; 16-3, pressing arm; 16-4, rotary pressing adjustment seat; 16-5, rotary pressing swing block; 17, electrical proportional valve control group; 18, adapter seat; 19, rotary servo motor group; 20, rotating slip ring; 21, main body moving plate; 22, forward servo motor group; 23, rear feeding and conveying mechanism; 24, main body side support plate; 25, main body front mounting plate; 26, rotating gear group; 27, steel belt conveyor group; 27-1, U-shaped steel belt; 27-2, metal composite strip guide wheel; 27-3, limit buckle; 28, metal composite strip. DETAILED DESCRIPTION
[0020] In order to make the objectives, technical solutions and advantages of this application more clear, this application is further described in detail below in combination with specific embodiments and with reference to the accompanying drawings.
[0021] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the embodiments of the present application should have the usual meanings understood by people with ordinary skills in the field to which this application belongs. The "first", "second" and similar words used in the embodiments of the present application do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0022] Warm edge strips, also known as warm edge spacers, are a type of partitioning material used between double-glazed windows. Made through a hot / cold co-extrusion process, they're designed to provide insulation and noise reduction. Traditional insulating glass production mostly uses metal warm edge strips, with some using foamed ones. The upper frame manufacturing process for both requires the strips to be bent and cut. Desiccant (molecular sieve) is then injected into the formed spacer frame. Butyl adhesive is then applied to the spacer frame after it's been fed into the dryer. Finally, the spacer frame is manually positioned in the desired position on the finished glass, pressed against the other pane, and a second coat of sealant is injected.
[0023] With the development of material technology, thermoplastic metal composite strips have been used, such as Duraseal metal composite strips. Compared with other types of warm edge strips, metal composite strips use lamination and special adhesive technology. The insulating glass processed by these strips has lower thermal conductivity and improved the appearance of the corners in the finished cavity. It can also reduce the frequency of strip replacement to a limited extent, and the process does not require the injection of desiccant or the application of butyl glue.
[0024] At present, metal composite strips are basically applied to the glass manually, which is inefficient and has a poor yield rate. It is possible to consider using automated equipment to apply them to the upper frame. However, due to the high hardness of the metal composite strips, the existing warm edge strip application device cannot evenly cut the metal composite strips, resulting in poor application effect. Therefore, an efficient and stable metal composite strip application system is urgently needed.
[0025] The technical solution of the present application is described in detail below through specific embodiments in conjunction with Figures 1 to 9.
[0026] Some embodiments of the present application provide a metal composite strip applying system, as shown in FIG. 1 to FIG. 3 , comprising: a conveying device 1 , a lifting device 2 , an applying device 3 and a storage device 4 .
[0027] In the embodiment of the present disclosure, the conveyor device 1 is used to convey the glass to be processed. The lifting device 2 is disposed adjacent to the conveyor device 1 and is used to control the lifting and lowering movement of the application device 3. The application device 3 is disposed on the lifting device 2 and is used to apply the metal composite strip 28 to the glass to be processed. The storage device 4 is disposed adjacent to the lifting device 2 and is used to store the metal composite strip 28 and deliver it to the application device 3.
[0028] In the embodiment of the present disclosure, the applying device 3 is provided with a head assembly 5. The head assembly 5 is used to apply the metal composite strip 28 and includes a strip pressing assembly 6 and a strip cutting assembly 7 that are connected to each other. The strip pressing assembly 6 is used to press the metal composite strip 28; the strip cutting assembly 7 is used to cut the compressed metal composite strip 28.
[0029] As shown in Figure 1, a conveyor 1 is used to transport glass to be processed and primarily includes components for transporting, conveying, and positioning the glass. A lifting device 2 is located adjacent to the conveyor 1 and controls the lifting and lowering motion of an applicator 3. Applicator 3 is mounted on the lifting device 2 and applies a metal composite strip 28 to the glass to be processed. A storage device 4 is located adjacent to the lifting device 2 and stores the metal composite strip 28, removes the protective film, and delivers the metal composite strip 28 to the applicator 3.
[0030] As shown in FIG2 , the applying device 3 is provided with a head group 5 , wherein the head group 5 is used for applying the metal composite strip 28 .
[0031] As shown in Figure 3, the die assembly 5 includes a mating strip compression assembly 6 and a strip cutting assembly 7. The compression assembly 6 is used to compress the metal composite strip 28, while the strip cutting assembly 7 is used to cut the compressed metal composite strip 28. The collaboration between the compression assembly 6 and the strip cutting assembly 7 ensures smooth and even cutting of the metal composite strip 28, eliminating burrs and ensuring a precise application.
[0032] As can be seen from the above structure, the above metal composite strip applying system has a simple structure and is easy to operate. It can apply the metal composite strip 28 to the glass quickly and accurately and has good stability.
[0033] In the disclosed embodiments, a more efficient, energy-efficient, and environmentally friendly metal composite strip application system for Duraseal metal composite strips has been developed by combining advanced processing and program control technologies with a stable operating system. Specifically, multi-axis servo motor linkage technology precisely controls the positioning of each moving component and the speed of the metal composite strip 28 relative to the glass. High-precision sensors accurately detect the moving position of the metal composite strip 28, and a programmable logic controller (PLC) controls the linkage of various electrical components, ensuring precise and automatic application of the metal composite strip 28 to the glass surface.
[0034] This metal composite strip application system ensures efficiency while also enhancing the stability of the equipment and the processing of special-shaped glass. During operation, the electronic position detection scale 11-3 monitors the tension of the metal composite strip 28 in real time, ensuring that the strip 28 remains free and easily applied to the glass. The cutter is made of high-density alloy, ensuring sharp, burr-free cutting and reducing the workload associated with frequent tool changes. Because Duraseal metal composite strips are coated with butyl adhesive on both sides, key transmission components are treated with an anti-stick coating.
[0035] In some embodiments, as shown in FIG4 , the strip cutting assembly 7 may include: a fixing base 7-1 for a cutter cylinder 7-2, a cutter cylinder 7-2, a tool holder connecting plate 7-3, a tool holder movable guide rail base 7-4, a tool holder movable guide rail 7-5, a tool holder lifting slide base 7-6, a tool holder 7-7, and a cutting blade 7-8. The fixing base 7-1 for the cutter cylinder 7-2 is disposed on one side of the tool holder movable guide rail base 7-4. The cutter cylinder 7-2 is mounted on the fixing base 7-1 for the cutter cylinder 7-2. The tool holder movable guide rail 7-5 is mounted on the tool holder movable guide rail base 7-4. The tool holder lifting slide base 7-6 is slidably connected to the tool holder movable guide rail 7-5. One end of the tool holder connecting plate 7-3 is connected to the tool holder lifting slide base 7-6, and the other end is connected to the cutter cylinder 7-2. The cutting blade 7-8 is mounted on the tool holder 7-7. The tool holder 7-7 is mounted on the tool holder lifting slide seat 7-6. The cutting knife 7-8 cuts the metal composite strip 28 under the drive of the cutting knife cylinder 7-2.
[0036] In some embodiments, as shown in FIG4 , the slitting strip pressing group 6 may include: a first metal composite strip support block 6-1, a second metal composite strip support block 6-2, a slitting strip pressing plate 6-3, a pressing plate base 6-4, a pressing plate base swing arm 6-5, and a pressing plate cylinder 6-6. The first metal composite strip support block 6-1 and the second metal composite strip support block 6-2 are respectively located on both sides of the cutting knife 7-8. The pressing plate cylinder 6-6 is connected to the pressing plate base swing arm 6-5. The middle part of the pressing plate base swing arm 6-5 is rotatably connected to the tool holder movable guide rail seat 7-4. The end of the pressing plate base swing arm 6-5 is connected to the pressing plate base 6-4. The slitting strip pressing plate 6-3 is mounted on the pressing plate base 6-4, above the first metal composite strip support block 6-1 and the second metal composite strip support block 6-2. The strip pressing plate 6 - 3 presses the metal composite strip 28 under the drive of the pressing plate cylinder 6 - 6 .
[0037] As shown in FIG4 , the strip cutting clamping plate 6-3 can be, for example, a U-shaped plate, the two ends of which can cooperate with the first metal composite strip support block 6-1 and the second metal composite strip support block 6-2, respectively, and can clamp the metal composite strip 28 on both sides of the cutting knife 7-8, respectively, with good stability. The cutting knife 7-8 is located between the two support blocks, and cuts the metal composite strip 28 under the action of the cutter cylinder 7-2. The tool holder connecting plate 7-3 can be a U-shaped connecting plate, which provides an escape space for the tool holder moving guide rail seat 7-4 and the tool holder moving guide rail 7-5, and can more stably connect the tool holder lifting slider seat 7-6 to ensure a stable cutting effect. By using the strip cutting clamping group 6 and the broken strip cutting group 7, the metal composite strip 28 can be cut evenly and evenly, completing a working cycle.
[0038] In some embodiments, as shown in FIG3 , the head group 5 may further include: an installation adjustment plate 8, an intermediate guide wheel group 9, a fixed installation plate 10, a tension detection group 11, a front guide group 12, a feeding and conveying group 13, a movable support bar group 14, a top wheel group 15, a rotary pressing group 16, and an electrical proportional valve control group 17. The tension detection group 11 and the front guide group 12 are cooperatively connected. The movable support bar group 14, the top wheel group 15, and the rotary pressing group 16 are cooperatively connected. The installation adjustment plate 8 is installed on one side of the fixed installation plate 10, and the other side of the fixed installation plate 10 is sequentially provided with the feeding and conveying group 13, the slitting and pressing group 6, the movable support bar group 14, and the electrical proportional valve control group 17. The front guide group 12 is located on the side of the feeding and conveying group 13 away from the slitting and pressing group 6. The intermediate guide wheel group 9 is installed on the fixed installation plate 10. The metal composite strip 28 is transported to the intermediate guide wheel group 9, passes through the tensioning detection group 11, the front guide group 12, the feeding and conveying group 13, the cutting strip pressing group 6 and the moving support strip group 14 in sequence, and is transported to the glass to be processed.
[0039] As shown in Figure 3, by installing a tensioning detection group 11 and a front guide group 12 in the head assembly 5, the metal composite strip 28 can be tensioned closer to the glass, allowing for precise application of the strip to the glass. The feeder assembly 13 of the head assembly 5 is located after the tensioning detection group 11 and the front guide group 12. When the tensioning detection group 11 detects that the metal composite strip 28 is too tight, it can control the feeder assembly 13 to reduce the conveying speed of the metal composite strip 28. It can also control the metal composite strip feeder assembly 4-5 of the storage device 4 to increase the feeding speed, thereby maintaining the slack of the metal composite strip 28 and ensuring effective application. The movable support bar group 14 and the rotary pressing group 16 can clamp the metal composite strip 28, while the top wheel group 15 can push the metal composite strip 28 onto the glass for application. The movable support bar group 14 can also be retracted near the end of application, i.e., at the last corner of the glass, to avoid collision with the already applied metal composite strip 28 and ensure effective application. In addition, the electrical proportional valve control group 17 is used for signal control.
[0040] In some embodiments, as shown in FIG5 , the tensioning detection group 11 may include: a guide mounting plate group 11-1, a tensioning cylinder group 11-2, a position detection electronic ruler 11-3, a detection guide plate 11-4, a detection guide wheel mounting seat 11-5, and a detection guide wheel 11-6. The detection guide plate 11-4 is rotatably connected to the guide mounting plate group 11-1 at one end, and the detection guide wheel mounting seat 11-5 is mounted on the other end. The detection guide wheel 11-6 is mounted on the detection guide wheel mounting seat 11-5. The tensioning cylinder group 11-2 is connected to the guide mounting plate group 11-1 at one end, and to the detection guide plate 11-4 at the other end. The position detection electronic ruler 11-3 is connected to the guide mounting plate group 11-1 at one end, and to the detection guide plate 11-4 at the other end.
[0041] In some embodiments, as shown in FIG5 , the front guide group 12 may include: a rear guide fixed wheel 12-1, a rear guide wheel 12-2, a front guide wheel 12-3, a front guide fixed wheel 12-4, a transverse guide fixed wheel 12-5, and an entrance limiting wheel 12-6. The rear guide wheel 12-2 and the front guide wheel 12-3 are arranged relative to each other below the guide mounting plate group 11-1. The transverse guide fixed wheel 12-5 is provided on the side of the front guide wheel 12-3 close to the feeding and conveying group 13. The rear guide fixed wheel 12-1 is provided on the outer side of the rear guide wheel 12-2. The front guide fixed wheel 12-4 is provided on the outer side of the front guide wheel 12-3. The entrance limiting wheel 12-6 is provided on the outer side of the transverse guide fixed wheel 12-5. The metal composite strip 28 passes through the detection guide wheel 11 - 6 , the rear guide wheel 12 - 2 , the front guide wheel 12 - 3 and the entrance limiting wheel 12 - 6 in sequence and is transported to the feeding and conveying group 13 .
[0042] In the embodiment of the present disclosure, the tension detection group 11 is a key component of the head group 5, used to control the tightness of the metal composite strip 28. As shown in Figure 5, the position detection electronic ruler 11-3 can measure the position of the guide wheel 11-6. When the distance is greater than the first predetermined distance, it means that the metal composite strip 28 is too tight. The feeding and conveying group 13 can be controlled to reduce the conveying speed of the metal composite strip 28, and the metal composite strip feeding and conveying group 4-5 can be controlled to increase the feeding speed. When the distance is less than the second predetermined distance, the feeding and conveying group 13 can be controlled to increase the conveying speed of the metal composite strip 28, and the metal composite strip feeding and conveying group 4-5 can be controlled to reduce the feeding speed. This ensures that the metal composite strip 28 is always in a relaxed state and will not be deformed due to excessive tension, thereby ensuring the accuracy of the application. The front guide group 12 plays the role of changing the direction of the metal composite strip 28, allowing the metal composite strip 28 to smoothly enter the feeding and conveying group 13.
[0043] In some embodiments, as shown in FIG6 , the movable support bar assembly 14 may include: a mounting base 14-1, a support plate forward cylinder assembly 14-2, a support plate guide rail seat 14-3, and a support plate 14-4. The support plate forward cylinder assembly 14-2 is disposed in the middle of the mounting base 14-1 and connected to the support plate guide rail seat 14-3. The support plate 14-4 is disposed on the support plate guide rail seat 14-3.
[0044] In some embodiments, as shown in Figure 6, the top wheel assembly 15 may include a top wheel cylinder assembly 15-1, a top wheel guide rail seat 15-2, and a top wheel 15-3. The top wheel cylinder assembly 15-1 is disposed on a side of the mounting base 14-1 near the slit pressing assembly 6 and is connected to the top wheel guide rail seat 15-2. The top wheel 15-3 is disposed on the top wheel guide rail seat 15-2 and is located above the support plate 14-4.
[0045] In some embodiments, as shown in Figure 6, the rotary pressing group 16 may include: a rotary pressing cylinder group 16-1, a pressing block 16-2, a pressing arm 16-3, a rotary pressing adjustment seat 16-4 and a rotary pressing swing block 16-5. The rotary pressing cylinder group 16-1 is arranged on the side of the mounting base 14-1 away from the strip pressing group 6 and is connected to the rotary pressing swing block 16-5. One end of the rotary pressing swing block 16-5 is rotatably connected to the mounting base 14-1, and the other end is connected to the rotary pressing adjustment seat 16-4. One end of the pressing arm 16-3 is connected to the rotary pressing adjustment seat 16-4, and the other end is connected to the pressing block 16-2. The pressing block 16-2 is located above the top wheel 15-3.
[0046] In the embodiment of the present disclosure, the above-mentioned support plate 14-4 and the pressing block 16-2 can cooperate to clamp the metal composite strip 28, and the top wheel 15-3 can push the metal composite strip 28 onto the glass for application. The support plate 14-4 is configured to be a movable structure, and the support plate 14-4 can be retracted when the application is about to end to avoid collision with the metal composite strip 28 that has been applied, thereby ensuring the application effect.
[0047] In some embodiments, the feeding and conveying assembly 13 may include: a main transmission mounting base, a lower transmission synchronous belt, a lower transmission driven pulley, an upper transmission driving pulley, an upper transmission mounting plate, an upper transmission lifting cylinder, an upper transmission servo motor assembly, a lower transmission servo motor assembly, a lifting guide rail, a lifting cylinder base, an upper transmission synchronous belt, an upper transmission driven pulley, a lower transmission driving pulley, and a conveyor belt stopper copper block. The main transmission mounting base ensures the installation stability of the main transmission assembly. Driven by the upper transmission servo motor, the upper transmission driving pulley and the upper transmission driven pulley control the rotation of the upper transmission synchronous belt. Driven by the lower transmission servo motor, the lower transmission driving pulley and the lower transmission driven pulley control the rotation of the lower transmission synchronous belt, thereby cooperating to convey the metal composite strip 28. The upper transmission lifting cylinder is mounted on the lifting guide rail via the lifting cylinder base. For metal composite strips 28 of varying thicknesses, the upper transmission lifting cylinder drives the upper transmission driving pulley, the upper transmission driven pulley, and the upper transmission synchronous belt to raise and lower them, ensuring that metal composite strips 28 of varying thicknesses can pass through. The conveyor belt limiting copper block ensures the stability of the upper transmission synchronous belt and the lower transmission synchronous belt, and realizes the positioning of the upper transmission synchronous belt and the lower transmission synchronous belt.
[0048] In some embodiments, as shown in Figure 7, the conveying device 1 may include: a main transmission frame 1-1, transmission rollers 1-2, a bottom transmission beam 1-3, an auxiliary transmission mechanism 1-4, and a suction cup transmission mechanism 1-5. The transmission rollers 1-2, the auxiliary transmission mechanism 1-4, and the suction cup transmission mechanism 1-5 are disposed on the bottom transmission beam 1-3. The glass to be processed is placed on the main transmission frame 1-1 and is conveyed by the transmission rollers 1-2. The suction cup transmission mechanism 1-5 absorbs the glass to be processed to prevent it from falling off. The auxiliary transmission mechanism 1-4 assists in conveying the glass to be processed.
[0049] In some embodiments, the auxiliary transmission mechanism 1-4 may include a bottom transmission timing belt, a main frame mounting beam, a main transmission shaft, a main transmission motor assembly, a first auxiliary transmission shaft assembly, a second auxiliary transmission shaft assembly, an intermediate retractable auxiliary transmission assembly, a first auxiliary transmission wheel, a second auxiliary transmission wheel, and an intermediate transmission wheel. The main transmission frame 1-1 is mounted on the main frame mounting beam. The main transmission motor assembly controls the rotation of the main transmission shaft to control the bottom transmission timing belt, thereby enabling the bottom transmission timing belt to drive the conveyance of the glass to be processed. During the conveyance of the glass to be processed, the intermediate retractable auxiliary transmission assembly controls the extension of the intermediate transmission wheel to ensure the conveyance of the glass to be processed. The first auxiliary transmission wheel rotates under the control of the first auxiliary transmission shaft assembly to ensure the conveyance of the glass to be processed. The second auxiliary transmission wheel rotates under the control of the second auxiliary transmission shaft assembly to ensure the conveyance of the glass to be processed. During the process of applying the metal composite strip 28 to the glass to be processed, the bottom transmission timing belts on both sides control the movement of the glass to be processed. When the main transmission frame 1-1 is in the middle position, since the applying device 3 that controls the application of the metal composite strip 28 needs to be very close to the glass to be processed, in order to avoid the application device 3 from colliding with some mechanisms in the conveying device 1, the first auxiliary transmission wheel is set lower than the bottom transmission synchronous belt to avoid the application device 3, and the second auxiliary transmission wheel is set lower than the first auxiliary transmission wheel to avoid the application device 3. When the application device 3 is performing the application work, the middle retractable auxiliary transmission group controls the middle transmission wheel to retract to avoid the application device 3.
[0050] In some embodiments, as shown in Figure 8, the lifting device 2 includes a main column 2-9, a column mounting base plate 2-1, a column mounting top plate 2-5, a lifting synchronous belt 2-2 and a control lifting reducer 2-8. Wherein, the column mounting base plate 2-1 is fixed to the ground. One end of the main column 2-9 is set on the column mounting base plate 2-1, and the other end of the main column 2-9 is set on the column mounting top plate 2-5. The lifting synchronous belt 2-2 is set along the main column 2-9 and connected to the control lifting reducer 2-8. A lifting guide rail group 2-3 is set along the main column 2-9. The application device 3 is set on the lifting guide rail group 2-3. A bottom protection buffer block 2-10 is set at one end of the main column 2-9 close to the column mounting base plate 2-1 to prevent the application device 3 from colliding with the column mounting base plate 2-1.
[0051] In other embodiments, the lifting device 2 includes a main column 2-9, a column mounting base plate 2-1, a column mounting top plate 2-5, a lifting synchronous belt 2-2, a lifting guide rail group 2-3, an upper limit limit group 2-4, a top transmission group 2-6, a control lifting servo motor 2-7, a control lifting reducer 2-8, a bottom protection buffer block 2-10 and a bottom transmission driven group 2-11. Among them, the column mounting base plate 2-1 is fixed to the ground. One end of the main column 2-9 is set on the column mounting base plate 2-1, and the other end of the main column 2-9 is set on the column mounting top plate 2-5. The lifting synchronous belt 2-2 is set along the main column 2-9 and is connected to the control lifting reducer 2-8. The control lifting servo motor 2-7 controls the control lifting reducer 2-8 to drive the operation of the lifting synchronous belt 2-2. A lifting guide rail group 2-3 is set along the main column 2-9. The application device 3 is mounted on the lifting rail assembly 2-3. The upper limit stop assembly 2-4 is located at the end of the lifting rail assembly 2-3 near the column mounting top plate 2-5 to prevent the application device 3 from rising too high and colliding with the column mounting top plate 2-5. The top transmission assembly 2-6 and the bottom transmission follower assembly 2-11 drive the lifting rail assembly 2-3 to move upward and downward, controlling the raising and lowering of the application device 3. A bottom protective buffer block 2-10 is located at the end of the main column 2-9 near the column mounting bottom plate 2-1 to prevent the application device 3 from colliding with the column mounting bottom plate 2-1.
[0052] In some embodiments, as shown in FIG9 , the storage device 4 may include: a protective film stripping group 4-1, an integral support frame 4-2, a metal composite strip roller 4-3, a guide group 4-4, a metal composite strip feeding and conveying group 4-5, a steel strip connecting block 4-6, a tensioning wheel lifting guide rail 4-7, and a tensioning wheel group 4-8. The metal composite strip roller 4-3 is mounted on the integral support frame 4-2. The protective film stripping group 4-1 is provided on one side of the metal composite strip roller 4-3, and the guide group 4-4 is provided on the other side. The metal composite strip feeding and conveying group 4-5 is provided on the side of the guide group 4-4 away from the metal composite strip roller 4-3. The tensioning wheel lifting guide rail 4-7 is provided on the side of the metal composite strip feeding and conveying group 4-5 away from the metal composite strip roller 4-3. The steel strip connecting block 4-6 is provided at the top of the tensioning wheel lifting guide rail 4-7. The tensioning wheel group 4-8 is mounted on the tensioning wheel lifting guide rail 4-7. The metal composite strip 28 is transported from the metal composite strip material roller 4 - 3 , sequentially through the guide group 4 - 4 , the metal composite strip feeding and conveying group 4 - 5 and the tensioning wheel group 4 - 8 , and is transported to the applying device 3 .
[0053] In the embodiment of the present disclosure, the finished metal composite strip 28 is wound on the metal composite strip material roller 4-3. The protective film stripping group 4-1 is used to strip the protective film on the metal composite strip 28. The metal composite strip feeding and conveying group 4-5 is similar in structure to the feeding and conveying group 13 and will not be described in detail here. The metal composite strip feeding and conveying group 4-5 is located above the guide group 4-4. The tensioning wheel group 4-8 is located below the metal composite strip feeding and conveying group 4-5 to control the tightness of the metal composite strip 28. It can be seen that the above-mentioned storage device 4 has a simple structure.
[0054] In some embodiments, as shown in FIG2 , the application device 3 may further include a rear feed conveying mechanism 23, a rotating slip ring 20, and an adapter 18. The metal composite strip 28 is conveyed to the rotating slip ring 20 via the rear feed conveying mechanism 23. An intermediate passage is provided between the rotating slip ring 20 and the adapter 18.
[0055] As shown in Figure 2, the application device 3 may also include: an adapter 18, a rotary servo motor assembly 19, a rotating slip ring 20, a main body moving plate 21, a forward servo motor assembly 22, a rear feed conveying mechanism 23, a main body side support plate 24, a main body front mounting plate 25, and a rotating gear assembly 26. The application device 3 is positioned relative to the glass to be processed by the forward servo motor assembly 22, and the position varies depending on the thickness of the glass to be processed. The main body side support plate 24 and the main body moving plate 21 ensure the stability of the application device 3. The main body front mounting plate 25 is equipped with the rotary servo motor assembly 19 and connects the rotating gear assembly 26 and the rotating slip ring 20 to ensure stable rotation of the application device 3 during application. The rear feed conveying mechanism 23 adjusts the angle of the metal composite strip 28. The metal composite strip 28 is conveyed to the rotating slip ring 20 via the rear feed conveying mechanism 23. An intermediate channel is provided between the rotating slip ring 20 and the adapter 18, through which the metal composite strip 28 is conveyed to the main head. The rear feeding and conveying mechanism 23 has a similar structure to the feeding and conveying group 13 and will not be described in detail here.
[0056] In some embodiments, as shown in Figure 2, the applying device 3 may further include: a steel belt conveying group 27. The steel belt conveying group 27 may include a U-shaped steel belt 27-1, a metal composite strip guide wheel 27-2 and a limit buckle 27-3. Among them, one end of the U-shaped steel belt 27-1 is connected to the rear feeding conveying mechanism 23, and the other end is connected to the steel belt connecting block 4-6. A plurality of limit buckles 27-3 are installed at intervals on the U-shaped steel belt 27-1. Each of the limit buckles 27-3 is provided with the metal composite strip guide wheel 27-2. The metal composite strip 28 is conveyed from the tensioning wheel group 4-8, through the plurality of metal composite strip guide wheels 27-2 in sequence, and then to the rear feeding conveying mechanism 23.
[0057] In the embodiment of the present disclosure, the metal composite strip 28 is conveyed from the tensioning wheel group 4-8, through multiple metal composite strip guide wheels 27-2 in sequence, and transported to the rear feeding and conveying mechanism 23. Because the U-shaped steel belt 27-1 is a flexible steel belt, it can change its shape as the height of the applying device 3 changes, so that the metal composite strip 28 can always maintain its tightness, further ensuring the application accuracy of the metal composite strip 28.
[0058] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present application (including the claims) is limited to these examples. Within the scope of the present application, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the embodiments of the present application as described above, which are not provided in detail for the sake of simplicity.
[0059] In addition, when details are set forth to describe exemplary embodiments of the present application, it will be apparent to those skilled in the art that the present application embodiments may be implemented without these details or with variations thereto. Therefore, these descriptions should be considered illustrative rather than restrictive. Although the present application has been described in conjunction with the embodiments of the present application, many replacements, modifications, and variations of these embodiments will be apparent to those skilled in the art based on the foregoing description.
[0060] The embodiments of the present application are intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the embodiments of the present application should be included in the scope of protection of this application.
Claims
1. A metal composite strip application system, comprising: A conveying device for conveying glass to be processed; A lifting device, disposed next to the conveying device, for controlling the application device to perform lifting motion; an applying device, provided on the lifting device, for applying the metal composite strip to the glass to be processed; as well as A storage device is provided beside the lifting device, and is used to store the metal composite strips and transport the metal composite strips to the application device; wherein, The applying device is provided with a head group; the head group is used to apply the metal composite strip, including a strip pressing group and a strip cutting group that are connected together; the strip pressing group is used to press the metal composite strip; the strip cutting group is used to cut off the pressed metal composite strip.
2. The metal composite strip application system according to claim 1, wherein: The strip cutting group includes: a cutter cylinder fixing seat, a cutter cylinder, a knife holder connecting plate, a knife holder moving guide rail seat, a knife holder moving guide rail, a knife holder lifting slide seat, a knife holder and a cutting knife; wherein, The cutter cylinder fixing seat is arranged on one side of the tool holder moving guide rail seat; the cutter cylinder is installed on the cutter cylinder fixing seat; the tool holder moving guide rail is installed on the tool holder moving guide rail seat; the tool holder lifting slide seat is slidably connected to the tool holder moving guide rail; one end of the tool holder connecting plate is connected to the tool holder lifting slide seat, and the other end is connected to the cutter cylinder; the cutting knife is installed on the tool holder; the tool holder is installed on the tool holder lifting slide seat; and the cutting knife cuts the metal composite strip under the drive of the cutter cylinder.
3. The metal composite strip application system according to claim 2, wherein: The strip pressing group includes: a first metal composite strip support block, a second metal composite strip support block, a strip pressing plate, a pressing plate base, a pressing plate base swing arm and a pressing plate cylinder; wherein, The first metal composite strip support block and the second metal composite strip support block are respectively located on both sides of the cutting knife; the pressing plate cylinder is connected to the pressing plate base swing arm; the middle part of the pressing plate base swing arm is rotatably connected to the tool holder movable guide rail seat; the end of the pressing plate base swing arm is connected to the pressing plate base; the cutting strip pressing plate is installed on the pressing plate base, and is located above the first metal composite strip support block and the second metal composite strip support block; and the cutting strip pressing plate presses the metal composite strip under the drive of the pressing plate cylinder.
4. The metal composite strip application system according to claim 3, wherein: The cutting strip pressing plate is a U-shaped plate, and its two ends cooperate with the first metal composite strip supporting block and the second metal composite strip supporting block respectively to clamp the metal composite strip 28 on both sides of the cutting knife; and the tool holder connecting plate is a U-shaped connecting plate.
5. The metal composite strip application system according to claim 1, wherein: The head group also includes: an installation adjustment plate, an intermediate guide wheel group, a fixed installation plate, a tension detection group, a front guide group, a feeding and conveying group, a moving support bar group, a top wheel group, a rotary pressing group and an electrical proportional valve control group; wherein, The tensioning detection group and the front guide group are cooperatively connected; the movable support bar group, the top wheel group and the rotary pressing group are cooperatively connected; the installation adjustment plate is installed on one side of the fixed installation plate, and the other side of the fixed installation plate is sequentially provided with the feeding and conveying group, the cutting strip pressing group, the movable support bar group and the electrical proportional valve control group; the front guide group is located on the side of the feeding and conveying group away from the cutting strip pressing group; the intermediate guide wheel group is installed on the fixed installation plate; and the metal composite strip is conveyed to the intermediate guide wheel group, passes through the tensioning detection group, the front guide group, the feeding and conveying group, the cutting strip pressing group and the movable support bar group in sequence, and is conveyed to the glass to be processed.
6. The metal composite strip application system according to claim 5, wherein: The tension detection group includes: a guide mounting plate group, a tension cylinder group, a position detection electronic ruler, a detection guide plate, a detection guide wheel mounting seat and a detection guide wheel; wherein, One end of the detection guide plate is rotatably connected to the guide mounting plate group, and the other end is installed with a detection guide wheel mounting seat; the detection guide wheel is installed on the detection guide wheel mounting seat; one end of the tensioning cylinder group is connected to the guide mounting plate group, and the other end is connected to the detection guide plate; and one end of the position detection electronic ruler is connected to the guide mounting plate group, and the other end is connected to the detection guide plate.
7. The metal composite strip application system according to claim 6, wherein: The front guide group includes: a rear guide fixed wheel, a rear guide wheel, a front guide wheel, a front guide fixed wheel, a transverse guide fixed wheel and an entrance limiting wheel; wherein, The rear guide wheel and the front guide wheel are relatively arranged below the guide mounting plate group; the front guide wheel is provided with the transverse guide fixed wheel on the side close to the feeding and conveying group; the outer side of the rear guide wheel is provided with the rear guide fixed wheel; the outer side of the front guide wheel is provided with the front guide fixed wheel; the outer side of the transverse guide fixed wheel is provided with the entrance limiting wheel; and the metal composite strip passes through the detection guide wheel, the rear guide wheel, the front guide wheel and the entrance limiting wheel in sequence and is conveyed to the feeding and conveying group.
8. The metal composite strip application system according to claim 5, wherein: The movable support bar group includes: a mounting base, a support plate forward cylinder group, a support plate guide rail seat and a support plate; wherein, The support plate forward cylinder group is arranged in the middle of the mounting base plate and is connected to the support plate guide rail seat, and the support plate is arranged on the support plate guide rail seat.
9. The metal composite strip application system according to claim 8, wherein: The top wheel assembly includes: a top wheel cylinder assembly, a top wheel guide rail seat and a top wheel; wherein, The top wheel cylinder group is arranged on one side of the mounting base close to the strip pressing group and is connected to the top wheel guide rail seat; and the top wheel is arranged on the top wheel guide rail seat and is located above the supporting plate.
10. The metal composite strip application system according to claim 9, wherein: The rotary pressing group includes: a rotary pressing cylinder group, a pressing block, a pressing arm, a rotary pressing adjustment seat and a rotary pressing swing block; wherein, The rotary pressing cylinder group is arranged on the side of the mounting base away from the strip cutting pressing group, and is connected to the rotary pressing swing block; one end of the rotary pressing swing block is rotatably connected to the mounting base, and the other end is connected to the rotary pressing adjustment seat; one end of the pressing arm is connected to the rotary pressing adjustment seat, and the other end is connected to the pressing block; and the pressing block is located above the top wheel.
11. The metal composite strip application system according to claim 1, wherein: The conveying device includes: a main transmission frame, a transmission vertical roller, a bottom transmission beam, an auxiliary transmission mechanism and a suction cup transmission mechanism; wherein, The transmission vertical rollers, auxiliary transmission mechanism and suction cup transmission mechanism are arranged on the bottom transmission beam; the glass to be processed is placed on the main transmission frame, and the glass to be processed is driven and transported by the transmission vertical rollers; the suction cup transmission mechanism absorbs the glass to be processed to prevent it from falling off; and the auxiliary transmission mechanism is used to assist in the transportation of the glass to be processed.
12. The metal composite strip application system according to claim 1, wherein: The lifting device includes: a main column, a column mounting base, a column mounting top plate, a lifting synchronous belt and a control lifting reducer; wherein, The column mounting base plate is fixed to the ground; one end of the main column is arranged on the column mounting base plate, and the other end of the main column is arranged on the column mounting top plate; the lifting synchronous belt is arranged along the main column and connected to the control lifting reducer, and a lifting guide rail group is arranged along the main column; the applying device is arranged on the lifting guide rail group; a bottom protection buffer block is provided at one end of the main column close to the column mounting base plate to avoid collision between the applying device and the column mounting base plate.
13. The metal composite strip application system according to claim 1, wherein: The lifting device includes: a main column, a column mounting base, a column mounting top plate, a lifting synchronous belt, a lifting guide rail group, an upper limit limit group, a top transmission group, a control lifting servo motor, a control lifting reducer, a bottom protection buffer block and a bottom transmission driven group; wherein, The column mounting base plate is fixed to the ground; one end of the main column is arranged on the column mounting base plate, and the other end of the main column is arranged on the column mounting top plate; the lifting synchronous belt is arranged along the main column and is connected to the control lifting reducer; the control lifting servo motor controls the control lifting reducer to drive the operation of the lifting synchronous belt; the lifting guide rail group is arranged along the main column; the applying device is arranged on the lifting guide rail group; the upper limit limit group is arranged on the lifting guide rail group close to the end of the column mounting top plate, used to ensure that the applying device will not rise to too high a position and collide with the column mounting top plate; the top transmission group and the bottom transmission driven group drive the lifting guide rail group to perform lifting movement to control the lifting of the applying device; the bottom protection buffer block is arranged at one end of the main column close to the column mounting base plate to avoid the applying device from colliding with the column mounting base plate.
14. The metal composite strip application system according to claim 1, wherein: The storage device includes: a protective film stripping group, an integral support frame, a metal composite strip material roller, a guide group, a metal composite strip feeding and conveying group, a steel belt connecting block, a tension wheel lifting guide rail and a tension wheel group; wherein, The metal composite strip material roller is installed on the overall support frame; the protective film stripping group is provided on one side of the metal composite strip material roller, and the guide group is provided on the other side; the metal composite strip feeding and conveying group is provided on the side of the guide group away from the metal composite strip material roller; the metal composite strip feeding and conveying group is provided on the side away from the metal composite strip material roller; the steel belt connecting block is provided on the top of the tensioning wheel lifting guide rail; the tensioning wheel group is installed on the tensioning wheel lifting guide rail; and the metal composite strip is transported from the metal composite strip material roller through the guide group, the metal composite strip feeding and conveying group and the tensioning wheel group in sequence to the applying device.
15. The metal composite strip application system according to claim 14, wherein: The application device further comprises: a rear feeding conveying mechanism, a rotating slip ring and an adapter; wherein, The metal composite strip is conveyed to the rotating slip ring through the rear feeding conveying mechanism; and an intermediate channel is provided between the rotating slip ring and the adapter seat.
16. The metal composite strip application system according to claim 15, wherein: The applying device also includes: a steel belt conveying group; wherein, the steel belt conveying group includes a U-shaped steel belt, a metal composite strip guide wheel and a limit buckle; one end of the U-shaped steel belt is connected to the rear feeding conveying mechanism, and the other end is connected to the steel belt connecting block; a plurality of the limit buckles are installed at intervals on the U-shaped steel belt; each of the limit buckles is provided with the metal composite strip guide wheel; the metal composite strip is conveyed from the tensioning wheel group, through a plurality of the metal composite strip guide wheels in sequence, to the rear feeding conveying mechanism.
Citation Information
Patent Citations
Online automatic laminating system of glass production line
CN106628338A
Machine for automatically attaching warm edge strip to frame
CN107775308A
Warm edge strip attaching device
CN107775966A
Strip sticking machine
CN108936926A
Compatible warm edge spacer stacking mechanical hand
CN111618865A