Template and method for one-time machine sewing of one-sided elastic tape and riding tab of cuff

Abstract

Disclosed in the present invention is a template for one-time machine sewing of a one-sided elastic tape and a riding tab of a cuff, comprising a bottom plate, a cover plate, and an extension plate. The cover plate is connected to one side of the bottom plate in a foldable manner; the bottom plate is provided with a first sewing hollowed-out groove; the cover plate is provided with a second sewing hollowed-out groove; the first sewing hollowed-out groove and the second sewing hollowed-out groove are arranged in a mirror image corresponding manner; the bottom plate is provided with a sleeve tab positioning portion and an elastic tape positioning portion arranged side by side; the sleeve tab positioning portion is used for positioning a sleeve tab; two ends of the elastic tape positioning portion are respectively provided with a first elastic tape connecting member and a first extension plate connecting member; two ends of the extension plate are respectively provided with a second elastic tape connecting member and a second extension plate connecting member; the first elastic tape connecting member and the second elastic tape connecting member are used for being detachably connected to two ends of an elastic tape; the first extension plate connecting member and the second extension plate connecting member match to enable the extension plate to be detachably connected to the bottom plate; and when the extension plate is connected to the bottom plate, the distance between the first elastic tape connecting member and the second elastic tape connecting member is greater than the length of the elastic tape in a natural state. In the present invention, cutting pieces can be accurately positioned, and the production efficiency is improved.

Description

Template and method for one-side elastic thread and riding strap of disposable cycling cuff Technical Field

[0001] The present invention relates to a garment sewing tool and method, in particular to a disposable template and method for sewing single-side elastic threads on cuffs and riding loops. Background Art

[0002] In garment sewing, cuffs with elastic bands and riding loops typically require multiple sewing steps. These include sewing the cuff fabric, interlining, and needle cotton together while the cuff fabric is fully open, manually stretching the elastic band and sewing it to the already sewn fabric and interlining, then folding the fabric and interlining in half and sewing again, before finally sewing the cuff loops. Existing techniques require manual, step-by-step sewing, resulting in multiple stitches at the same location. Manually sewing elastic bands can easily lead to unavoidable quality issues such as uneven stretching and twisting, increasing rework rates, consuming time and effort, and causing significant variations in sewing results. Summary of the Invention

[0003] In response to the above-mentioned defects of the prior art, the task of the present invention is to provide a template for disposable single-sided elastic thread and riding loop of sewing cuffs, as well as a method for disposable single-sided elastic thread and riding loop of sewing cuffs, with the aim of reducing the demand for worker proficiency and improving product uniformity and production efficiency.

[0004] The technical solution of the present invention is as follows: A template for a disposable single-sided elastic line and riding loop of a bicycle cuff, comprising a base plate, a cover plate and an extension plate, wherein the cover plate can be folded and connected to one side of the base plate, the base plate is provided with a first sewn hollow groove, the cover plate is provided with a second sewn hollow groove, the first sewn hollow groove and the second sewn hollow groove are arranged in a mirror image, the base plate is provided with a sleeve loop positioning portion and an elastic positioning portion, the sleeve loop positioning portion and the elastic positioning portion are arranged in parallel, the sleeve loop positioning portion is used to position the sleeve loop, and the two ends of the elastic positioning portion in the length direction are A first elastic connector and a first extension plate connector are respectively provided, and a second elastic connector and a second extension plate connector are respectively provided at both ends of the extension plate in the length direction. The first elastic connector and the second elastic connector are used to be detachably connected to the two ends of the elastic band, and the first extension plate connector cooperates with the second extension plate connector to make one end of the extension plate detachably connected to the base plate. When the extension plate is connected to the base plate, the distance between the first elastic connector and the second elastic connector is greater than the length of the elastic band in its natural state.

[0005] Furthermore, the sleeve loop positioning portion is provided with a sleeve loop positioning line arranged around the outer contour of the sleeve loop, and the base plate is also provided with a fabric reference positioning line.

[0006] Furthermore, the sleeve loop positioning line and the fabric reference positioning line are friction strips protruding from the bottom plate.

[0007] Furthermore, the sleeve loop positioning portion is arranged on a first side of the elastic positioning portion, the fabric reference positioning line is located on a second side of the elastic positioning portion, and the first side and the second side are opposite sides of the elastic positioning portion.

[0008] Furthermore, a folding center line is provided on the bottom plate between the sleeve loop positioning portion and the elastic positioning portion.

[0009] Furthermore, the first elastic connector and the second elastic connector are nails.

[0010] Furthermore, the first extension plate connecting piece is a sleeve nail, and the second extension plate connecting piece is a through hole that cooperates with the sleeve nail 11.

[0011] Furthermore, the first sewn hollow groove includes a first hole, a second hole, a third hole, a fourth hole and a fifth hole, the sleeve loop positioning portion is arranged on the first side of the elastic positioning portion, the sleeve loop positioning portion has a third side opposite to the first side, and the elastic positioning portion has a second side opposite to the first side, the first hole is arranged along the third side, the second hole is arranged along the end of the sleeve loop positioning portion, the third hole is arranged along the second side, the fourth hole is located in the middle of the elastic positioning portion and is arranged along the length direction of the elastic positioning portion, and the fifth hole is arranged along the width direction of the elastic positioning portion and is located at the connection between the stretched elastic band and the extension plate.

[0012] Furthermore, the bottom plate and the cover plate are transparent plates.

[0013] A method for making a single-sided elastic thread and a riding loop for a disposable car cuff is based on the template of the single-sided elastic thread and the riding loop for a disposable car cuff, and comprises the following steps:

[0014] S1. Open the cover and place the bottom plate close to the sewing machine table;

[0015] S2, placing the sleeve loop on the sleeve loop positioning portion of the base plate, and then stacking the fabric, lining and needle cotton in sequence;

[0016] S3, connecting one end of the elastic band to the first elastic connector of the base plate, and the other end of the elastic band to the second elastic connector of the extension plate, and pulling the extension plate to connect the first extension plate connector of the base plate to the second extension plate connector of the extension plate;

[0017] S4, closing the cover plate so that the first sewn hollow groove and the second sewn hollow groove are opposite to each other;

[0018] S5, sewing and fixing the sleeve loop, the fabric, the lining, and the needle cotton along the first sewing hollow groove and the second sewing hollow groove, and sewing and fixing the elastic band, the fabric, and the lining along the length direction of the elastic band in the middle part of the elastic band along the first sewing hollow groove and the second sewing hollow groove;

[0019] S6. Open the cover plate and fold the fabric, lining and needle cotton in half along the length direction;

[0020] S7, closing the cover plate so that the first sewn hollow groove and the second sewn hollow groove are opposite to each other;

[0021] S8, sewing and fixing the edges of the fabric, lining, and quilting after being folded in half along the first sewing hollow groove and the second sewing hollow groove, and sewing and fixing the ends of the elastic band to the fabric, lining, and quilting along the first sewing hollow groove and the second sewing hollow groove;

[0022] S9, open the cover plate, remove the sewing component from the bottom plate, and remove the extension plate from the sewing component.

[0023] The advantages of the present invention compared with the prior art are:

[0024] 1. The template structure design takes into account the actual fabric, lining, needle cotton cutting pieces and the fixing requirements of the elastic band. A two-layer template structure is used with an extension plate to stretch and fix the elastic band, making the placement of the cutting pieces more accurate and convenient.

[0025] 2. This cuff sewing system allows for simultaneous processing of multiple processes, including interlining for elasticated cuffs, lining for non-elasticated cuffs, single-sided elastic threading for cuffs, cuff loops, and cuff folding for net stitching, significantly saving time and labor costs. Furthermore, all operations are performed simultaneously within a single template, eliminating the need for multiple piece movements and multi-station transfers. This significantly increases productivity by approximately 18%, saves 0.6 yuan per piece, and reduces production time from 312 seconds per piece to 254 seconds per piece.

[0026] 3. The present invention can accurately fix multiple layers of cut pieces, lining, cotton and elastic length, and has the function of reliable elastic pulling and uniformity, ensuring the standard size of the cuffs after pulling. It can effectively avoid quality problems such as uneven elastic pulling, twisting during pulling, and inconsistent size in traditional handmade production.

[0027] 4. The present invention optimizes the traditional clothing production process through the combination of multiple processes, reduces the dependence on skilled workers, and reduces the demand for sewing equipment, which is conducive to promotion and implementation. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] FIG1 is a schematic structural diagram of a template for a disposable single-sided elastic cord of a bicycle cuff and a riding strap according to an embodiment.

[0029] FIG2 is a schematic diagram showing the regional positions of the sleeve loop positioning portion and the elastic positioning portion.

[0030] FIG3 is a schematic diagram of the connection structure between the extension plate and the base plate.

[0031] FIG4 is a schematic diagram of the stacked structure of the cuff pieces of the disposable cycling cuff with one-side elastic thread and riding loop.

[0032] Figure 5 is a schematic diagram of the pins and through-hole structures at both ends of the extension plate. DETAILED DESCRIPTION

[0033] The present invention will be further described below with reference to the examples, but are not intended to limit the present invention.

[0034] Referring to Figures 1 to 3 , the template for the disposable single-sided elastic cord of a riding cuff and a riding strap in this embodiment includes a base plate 1 , a cover plate 2 , and an extension plate 3 . To facilitate observation of the position of the pieces to be sewn when using the template and to facilitate detection of sewing errors, the base plate 1 , the cover plate 2 , and the extension plate 3 are all made of transparent PVC sheets.

[0035] The base plate 1 and the cover plate 2 are two rectangular plates, connected along one side of their length by a connecting strip 4, forming a foldable structure. In other words, the cover plate 2 can be folded along the connecting line between the cover plate 2 and the base plate 1 and stacked on the base plate 1. In a preferred embodiment, the cover plate 2 and the base plate 1 are made of the same size, but this is not required.

[0036] A first sewing hollow groove consisting of a plurality of strip holes is provided on the base plate 1, and a second sewing hollow groove consisting of a plurality of strip holes is provided on the cover plate 2. The first sewing hollow groove and the second sewing hollow groove are mirror-imaged with the connecting line between the cover plate 2 and the base plate 1 as the axis. It should be pointed out that the correspondence between the first sewing hollow groove and the second sewing hollow groove is mainly to meet the requirement of the upper and lower penetration of the sewing needle during sewing. Therefore, the first sewing hollow groove and the second sewing hollow groove do not need to be strictly and completely corresponded.

[0037] In order to facilitate a detailed introduction to the specific position structure of the first sewn hollow groove and the second sewn hollow groove, the different parts on the bottom plate 1 are first described below.

[0038] The base plate 1 primarily includes two positioning areas: the sleeve loop positioning portion A and the elastic positioning portion B. Both the sleeve loop positioning portion A and the elastic positioning portion B are approximately rectangular in shape and are arranged side by side in the length direction. In this embodiment, the sleeve loop positioning portion A and the elastic positioning portion B have aligned right ends. Furthermore, the sleeve loop positioning portion A primarily serves to position the sleeve loop, while the elastic band is located on one side of the cuff (opposite the sleeve loop). Therefore, the elastic positioning portion B is longer than the sleeve loop positioning portion A.

[0039] On the part of the base plate 1 located at the sleeve loop positioning portion A, a frosted strip is used to surround the outer contour of the sleeve loop and adhered to the base plate 1 to form a sleeve loop positioning line 5. The sleeve loop positioning line 5 is slightly raised from the base plate 1. On the one hand, it forms a limiting structure to facilitate the positioning and placement of the sleeve loop. On the other hand, when the cuff fabric is placed on the base plate 1, it contacts the sleeve loop positioning line 5 to increase friction, which can prevent the piece from shifting when the cover plate 2 is closed, thereby improving accuracy.

[0040] A fabric reference positioning line 6 is provided on the base plate 1, along one side of the elastic positioning portion B in the longitudinal direction. For ease of description, the two sides of the elastic positioning portion B in the longitudinal direction are defined as a first side a and a second side b, where the first side a is the side of the elastic positioning portion B adjacent to the sleeve loop positioning portion A. Similar to the sleeve loop positioning line 5, the fabric reference positioning line 6 is formed by a frosted strip adhered to the base plate 1 along the second side b of the elastic positioning portion B. The fabric reference positioning line 6 also slightly protrudes from the base plate 1. When the fabric is placed, the edges of the cut pieces are placed along the fabric reference positioning line 6. Similarly, the friction between the fabric reference positioning line 6 and the cut pieces prevents them from shifting when the cover plate 2 is closed, thereby improving accuracy.

[0041] The elastic retaining portion B is used to cooperate with the extension plate 3 to secure the elastic band and maintain a certain stretched length. As shown in Figure 5, the first elastic connector 7 and the first extension plate connector 9 are respectively provided at each end of the elastic retaining portion B in the longitudinal direction. The second elastic connector 8 and the second extension plate connector 10 are respectively provided at each end of the extension plate 3 in the longitudinal direction. The first elastic connector 7 and the second elastic connector 8 are used to removably connect to the ends of the elastic band. The first extension plate connector 9 and the second extension plate connector 10 cooperate to removably connect one end of the extension plate 3 to the base plate 1. In this embodiment, the first elastic connector 7, the second elastic connector 8, and the first extension plate connector 9 all feature a rivet 11 structure. Specifically, multiple rivets 11 are positioned substantially perpendicular to the base plate 1 or the extension plate 3. The second extension plate connector 10 comprises a through hole 12 formed in the extension plate 3. These through holes 12, in conjunction with the rivets 11, allow the right end of the extension plate 3 to be hooked onto the first extension plate connector 9, forming a removable connection with the base plate 1. The first elastic connector 7 and the second elastic connector 8 pierce the elastic band, forming a removable connection. When the extension plate 3 is connected to the base plate 1, the spacing between the first elastic connector 7 and the second elastic connector 8 is greater than the natural length of the elastic band. In other words, after the left end of the elastic band is connected to the base plate 1 and the right end of the elastic band is connected to the left end of the extension plate 3, the elastic band needs to be stretched to connect the left end of the extension plate 3 to the base plate 1.

[0042] In a preferred embodiment, in order to facilitate folding the piece and determine whether it is folded in place, a folding center line 13 is provided on the base plate 1 between the sleeve loop positioning portion A and the elastic positioning portion B. The folding center line 13 can be simply a mark on the base plate 1.

[0043] As mentioned above, the first sewn hollow groove and the second sewn hollow groove are mirror-imaged, so the structure is introduced taking the first sewn hollow groove as an example, and the second sewn hollow groove can be obtained by mirror-reversing the first sewn hollow groove.

[0044] The first sewn hollow slot includes a first row of holes 13, a second row of holes 14, a third row of holes 15, a fourth row of holes 16, and a fifth row of holes 17. As previously mentioned, the two sides of the lengthwise direction of the elastic locating portion B are the first side a and the second side b. Therefore, the first side a and the second side b are arranged opposite each other. The sleeve loop locating portion A is located on the first side a of the elastic locating portion B. Therefore, one side of the lengthwise direction of the sleeve loop locating portion A is defined as the first side a, while the other side of the lengthwise direction of the sleeve loop locating portion A is defined as the third side c. In this embodiment, to facilitate alignment of the cover plate 2 and the opening and closing, the third side c, the first side a, and the second side b are positioned from proximal to distal and parallel to the connecting line between the cover plate 2 and the base plate 1. The first row of holes 13 is arranged along the third side c. The second row of holes 14 is arranged along the right end of the sleeve loop locating portion A, perpendicular to the first row of holes 13. The third row of holes 15 is arranged along the second side b. The fourth hole 16 is located in the middle of the elastic locating portion B and is arranged along the length of the elastic locating portion B. The tip of the fourth hole 16 is at the left end of the elastic locating portion B, and the tip of the fourth hole 16 extends to a position roughly flush with the left end of the sleeve loop locating portion A. The fifth hole 17 is arranged along the width of the elastic locating portion B and is located at the junction of the stretched elastic band and the extension plate 3, that is, approximately at the left end of the sleeve loop locating portion A. The fifth hole 17 is arranged perpendicular to the third hole 15.

[0045] Referring to FIG4 , a method for making a disposable single-sided elastic cuff and a riding loop using a template for a disposable single-sided elastic cuff and a riding loop specifically includes the following steps:

[0046] Step 1: Open the cover 2 and place the bottom plate 1 close to the sewing machine table;

[0047] Step 2: On the base plate 1, place the sleeve loop 100 at the sleeve loop positioning portion A according to the sleeve loop positioning line 5. Align the cuff fabric 101 and lining 102 along the fabric reference positioning line 6. Using the fifth hole 17 as the reference line, place a piece of needle cotton 103 to the right of the fifth hole 17.

[0048] Step 3: Connect the left end of the elastic band 104 to the bottom plate 1 through the first elastic connector 7, and connect the right end of the elastic band 104 to the left end of the extension plate 3 through the second elastic connector 8. Stretch the elastic band 104 horizontally to the right end so that the right end of the extension plate 3 is connected and fixed through the first extension plate connector 9 and the second extension plate connector 10.

[0049] Step 4: Close the cover 2, make the first sewing hollow groove and the second sewing hollow groove face each other, and move the template of the single-side elastic thread of the disposable cuff and the riding loop under the presser foot of the sewing equipment;

[0050] Step 5: Sew along the first and second hollow sewing grooves. The specific sewing areas in this step are the first hole 13, the second hole 14, the third hole 15 extending from the right end to the fifth hole 17, and the fourth hole 16. The stitches of the first and third holes 13, 15 will fix the fabric 101, the lining 102, and the cotton wool 103. The stitches of the second hole 14 will fix the sleeve loop 100, the fabric 101, the lining 102, and the cotton wool 103. The stitches of the fourth hole 16 will fix the elastic band 104, the fabric 101, and the lining 102.

[0051] Step 6: Remove the template of the disposable single-side elastic thread of the cuff and the riding strap from the sewing equipment, do not open the template and turn it over as a whole, mark the positions on the reverse side of the base plate 1, and make various marks. This step can be selected as needed. If marking is required, open the corresponding marking holes on the base plate 1;

[0052] Step 7: Open the cover 2 and fold the cuff piece (the sleeve loop 100, fabric 101, lining 102, and cotton padding 103 are now connected and fixed) in half lengthwise from the sleeve loop positioning portion A, aligning the fold line of the piece with the fold center line 12, and adjust the piece to the optimal position.

[0053] Step 8: Close the cover 2, make the first sewing hollow groove and the second sewing hollow groove face each other, and move the template of the single-side elastic thread of the disposable cuff and the riding loop under the presser foot of the sewing equipment;

[0054] Step 9: Sew along the first and second hollow sewing grooves. The specific sewing areas in this step are the fifth hole 17 and the portion of the third hole 15 extending from the fifth hole 17 to the left end, completing the sewing of the cuff. The stitches of the third hole 15 fix the folded edges of the fabric 101, lining 102, and cotton wool 103. The stitches of the fifth hole 17 fix the end of the elastic band 104 to the fabric 101, lining 102, and cotton wool 103.

[0055] Step 10: Remove the template from under the sewing equipment, open the cover plate 2, remove the sewing components from the base plate 1, and remove the extension plate 3 from the sewing components.

Claims

1. A method for making a one-side elastic cord and riding strap for a disposable cuff, characterized in that: The invention is based on the template of the disposable single-sided elastic line and riding loop of the car cuff, and the template of the disposable single-sided elastic line and riding loop of the car cuff comprises a base plate, a cover plate and an extension plate, the cover plate is folded and connected to one side of the base plate, the base plate is provided with a first sewing hollow groove, the cover plate is provided with a second sewing hollow groove, the first sewing hollow groove and the second sewing hollow groove are arranged in a mirror image, the base plate is provided with a sleeve loop positioning part and an elastic positioning part, the sleeve loop positioning part and the elastic positioning part are arranged in parallel, the sleeve loop positioning part is used to position the sleeve loop, the elastic positioning part A first elastic connector and a first extension plate connector are respectively provided at both ends in the length direction, and a second elastic connector and a second extension plate connector are respectively provided at both ends in the length direction of the extension plate, the first elastic connector and the second elastic connector are used to be detachably connected to both ends of the elastic band, the first extension plate connector cooperates with the second extension plate connector to detachably connect one end of the extension plate to the base plate, and when the extension plate is connected to the base plate, the distance between the first elastic connector and the second elastic connector is greater than the length of the elastic band in a natural state; The method comprises the steps of: S1. Open the cover and place the bottom plate close to the sewing machine table; S2, placing the sleeve loop on the sleeve loop positioning portion of the base plate, and then stacking the fabric, lining and needle cotton in sequence; S3, connecting one end of the elastic band to the first elastic connector of the base plate, and the other end of the elastic band to the second elastic connector of the extension plate, and pulling the extension plate to connect the first extension plate connector of the base plate to the second extension plate connector of the extension plate; S4, closing the cover plate so that the first sewn hollow groove and the second sewn hollow groove are opposite to each other; S5, sewing and fixing the sleeve loop, the fabric, the lining, and the needle cotton along the first sewing hollow groove and the second sewing hollow groove, and sewing and fixing the elastic band, the fabric, and the lining along the length direction of the elastic band in the middle part of the elastic band along the first sewing hollow groove and the second sewing hollow groove; S6. Open the cover plate and fold the fabric, lining and needle cotton in half along the length direction; S7, closing the cover plate so that the first sewn hollow groove and the second sewn hollow groove are opposite to each other; S8, sewing and fixing the edges of the fabric, lining, and quilting after being folded in half along the first sewing hollow groove and the second sewing hollow groove, and sewing and fixing the ends of the elastic band to the fabric, lining, and quilting along the first sewing hollow groove and the second sewing hollow groove; S9, open the cover plate, remove the sewing component from the bottom plate, and remove the extension plate from the sewing component.

2. The template for disposable single-side elastic cord and riding strap of bicycle cuffs according to claim 1 is characterized in that: The sleeve loop positioning portion is provided with a sleeve loop positioning line arranged around the outer contour of the sleeve loop, and the bottom plate is also provided with a fabric reference positioning line.

3. The template for disposable single-side elastic cord and riding strap of bicycle cuff according to claim 2, characterized in that: The sleeve loop positioning line and the fabric reference positioning line are friction strips protruding from the bottom plate.

4. The template for disposable single-side elastic cord and riding strap of a bicycle cuff according to claim 2, characterized in that: The sleeve loop positioning portion is arranged on a first side of the elastic positioning portion, the fabric reference positioning line is located on a second side of the elastic positioning portion, and the first side and the second side are opposite sides of the elastic positioning portion.

5. The template for disposable single-side elastic cord and riding strap of a bicycle cuff according to claim 1, characterized in that: A folding center line is provided on the bottom plate between the sleeve loop positioning portion and the elastic positioning portion.

6. The template for disposable single-side elastic cord and riding strap of a bicycle cuff according to claim 1, characterized in that: The first elastic connector and the second elastic connector are nails.

7. The template for disposable single-side elastic cord and riding loop of a bicycle cuff according to claim 1, characterized in that: The first extension plate connecting piece is a sleeve nail, and the second extension plate connecting piece is a through hole matched with the sleeve nail.

8. The template for disposable single-side elastic cord and riding strap of a bicycle cuff according to claim 1, characterized in that: The first sewn hollow groove includes a first hole, a second hole, a third hole, a fourth hole and a fifth hole. The sleeve loop positioning portion is arranged on the first side of the elastic positioning portion, and the sleeve loop positioning portion has a third side opposite to the first side. The elastic positioning portion has a second side opposite to the first side. The first hole is arranged along the third side, the second hole is arranged along the end of the sleeve loop positioning portion, the third hole is arranged along the second side, the fourth hole is located in the middle of the elastic positioning portion and is arranged along the length direction of the elastic positioning portion, and the fifth hole is arranged along the width direction of the elastic positioning portion and is located at the connection between the stretched elastic band and the extension plate.

9. The template for disposable single-side elastic cord and riding loop of a bicycle cuff according to claim 1, characterized in that: The bottom plate and the cover plate are transparent plates.

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