Sound-absorbing paint
A sound-absorbing paint with a specific formulation of agents and additives addresses the need for a cost-effective and lightweight soundproofing solution, effectively reducing noise levels and enhancing acoustic comfort.
Patent Information
- Application Number
- PCT/IB2024/051889
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-09-04
AI Technical Summary
Existing soundproofing solutions are costly, complex, and may alter aesthetics, making them inaccessible for individuals or communities with limited resources, while also failing to address the need for a simple, cost-effective, and lightweight material for sound absorption.
A sound-absorbing paint comprising a base-paint mixture with specific ratios of foaming, hardening, internal-binding, thickening, softening, and homogenizing agents, along with sound-absorbing agents like active carbon, silicon, polymeric fibers, and other powders, is formulated and applied to surfaces.
The sound-absorbing paint effectively reduces noise levels by absorbing sound waves, minimizing echoes and reverberation, and creating a comfortable environment without significant cost or alteration to aesthetics.
Smart Images

Figure IB2024051889_04092025_PF_FP_ABST
Abstract
Description
SOUND-ABSORBING PAINTTECHNICAL FIELD
[0001] The present disclosure generally relates to a sound- absorbing paint, and particularly, relates to a method for producing a sound-absorbing paint.BACKGROUND ART
[0002] In our bustling urban environments, the omnipresence of noise has become an undeniable challenge, affecting our daily lives and overall well-being. The cacophony of traffic, industrial activities, and everyday commotion can contribute to stress, sleep disturbances, and decreased productivity. Recognizing the detrimental impact of noise pollution on physical and mental health, there is an increasing awareness of crucial need to reduce environmental noise. Whether the noise be in residential areas, workplaces, or public spaces, mitigating adverse effects of noise has become a priority for creating healthier and more livable communities.
[0003] Various methods are employed to tackle the pervasive issue of noise in buildings and urban spaces. Architectural designs that incorporate sound- absorbing materials, double -pane windows, and acoustic panels have proven effective in reducing the transmission of external sounds. Additionally, advancements in technology have given rise to specialized soundproofing solutions such as noise barriers, insulation, and acoustic seals. These methods aim to create environments that foster tranquility and minimize the intrusion of unwanted sounds, providing a more conducive atmosphere for concentration, relaxation, and overall quality of life.
[0004] Accordingly, different methods have been used for reducing environmental noise in outdoor spaces, and similarly, various strategies can be implemented for reducing indoor noises. For example, Brandon D, et al. presented a patent on “Acoustical sound proofing material for architectural retrofit applications and methods for manufacturing same” (US20230003014A1). Brandon D has developed a laminated structure for retrofit building construction, featuring a panel with viscoelastic glue for improved acoustical soundproofing and efficient installation. This innovative solution, applicable to various surfaces such as existing walls, reduces transmitted noise significantly and streamlines both installation and finishing processes. Jun Lu et al. presented a patent on “Polymer interlayers having improved sound insulation properties” (US 10611126B2). Jun Lu has developed a novel polymer interlayer for glass panels,featuring a poly(vinyl acetal) resin with controlled residual hydroxyl and acetate content, and a specified plasticizer. This interlayer, designed with a glass transition temperature below 20°C, achieved soundproofing performance in a 2.3-mm glass panel configuration, with a transmission loss (TLw) exceeding 42 decibels and a coincident frequency transmission loss (TLc) surpassing 38 decibels at 20°C. However, the pursuit of noise reduction has its drawbacks and challenges. One notable concern is the financial investment required for implementing comprehensive soundproofing measures. High-quality soundproofing materials and professional installation can incur significant costs, making these solutions less accessible for individuals or communities with limited resources. Furthermore, some methods may alter aesthetics of buildings or spaces, potentially impacting their original designs. Balancing the need for noise reduction with considerations of cost and visual appeal becomes a complex endeavor in achieving effective and practical solutions.
[0005] There is, therefore, a need for an easy to use, cost-effective, anti-inflammatory, and light weight material for absorbing surrounding sounds. There is further a need for a simple method to produce the aforementioned material in a short period of time.SUMMARY OF THE DISCLOSURE
[0006] This summary is intended to provide an overview of the subject matter of this patent, and is not intended to identify essential elements or key elements of the subject matter, nor is it intended to be used to determine the scope of the claimed implementations. The proper scope of this patent may be ascertained from the claims set forth below in view of the detailed description below and the drawings.
[0007] According to one or more exemplary embodiments, the present disclosure is directed to a sound- absorbing paint. In an exemplary embodiment, an exemplary sound-absorbing paint may include a base-paint mixture and at least one sound-absorbing agent. In an exemplary embodiment, an exemplary base-paint mixture may include a foaming agent, a hardening agent, an internal-binding agent, a thickening agent, a softener, a homogenizing agent, and a solvent. In an exemplary embodiment, an exemplary foaming agent may include sodium lauryl ether sulfate with a weight percent of an exemplary sodium lauryl ether sulfate to an exemplary basepaint mixture in a range of 9% to 15%. In an exemplary embodiment, an exemplary hardening agent may include acrylic resin with a weight percent of an exemplary acrylic resin to an exemplary base-paint mixture in a range of 45% to 60%. In an exemplary embodiment, anexemplary internal-binding agent may include Borax with a weight percent of an exemplary Borax to an exemplary base-paint mixture in a range of 0.11% to 1%. In an exemplary embodiment, an exemplary thickening agent may include hydroxyethyl cellulose with a weight percent of an exemplary hydroxyethyl cellulose to an exemplary base-paint mixture in a range of 1.5% to 3.5%. In an exemplary embodiment, an exemplary softener may include coconut diethanolamide with a weight percent of an exemplary coconut diethanolamide to an exemplary base-paint mixture in a range of 1.5% to 3.5%. In an exemplary embodiment, an exemplary homogenizing agent may include Betaine with a weight percent of an exemplary Betaine to an exemplary base-paint mixture in a range of 1% to 3%. In an exemplary embodiment, an exemplary solvent may include water with a weight percent of an exemplary water to an exemplary base-paint mixture in a range of 25% to 35%.
[0008] In an exemplary embodiment, an exemplary at least one sound-absorbing agent may include at least one of a plurality of active carbon powders, a plurality of silicon powders, a plurality of polymeric fibers, a plurality of rubber powders, a plurality of peanut-skin powders, a plurality of polyurethane powders, a plurality of chalk powders, and combinations thereof.
[0009] In an exemplary embodiment, an exemplary sound- absorbing agent may include an exemplary plurality of active carbon powders with a weight percent of an exemplary active carbon powders to an exemplary sound-absorbing paint in a range of 10 % to 25%. In an exemplary embodiment, an exemplary plurality of active carbon powders may have an average particle size of an exemplary plurality of active powders in a range of 0.15 mm to 1 mm.
[0010] In an exemplary embodiment, an exemplary sound- absorbing agent may include an exemplary plurality of silicon powders with a weight percent of an exemplary plurality of silicon powders to an exemplary sound-absorbing paint in a range of 15% to 25%.
[0011] In an exemplary embodiment, an exemplary sound- absorbing agent may include an exemplary plurality of polymeric fibers with a weight percent of an exemplary plurality of polymeric fibers to an exemplary sound-absorbing paint in a range of 10 % to 25 %. In an exemplary embodiment, each polymeric fiber of an exemplary plurality of polymeric fibers may have an average length in a range of 0.5 cm to 10 cm.
[0012] In an exemplary embodiment, an exemplary sound- absorbing agent may include an exemplary plurality of rubber powders with a weight percent of an exemplary plurality of rubber powders to an exemplary sound-absorbing paint in a range of 2 % to 18 %. In anexemplary embodiment, each rubber powder of an exemplary plurality of rubber powders may have an average particle size in a range of 1 pm to 1 mm.
[0013] In an exemplary embodiment, an exemplary sound- absorbing agent may include an exemplary plurality of peanut-skin powders with a weight percent of an exemplary plurality of peanut-skin powders to an exemplary sound- absorbing paint in a range of 20% to 27%.
[0014] In an exemplary embodiment, an exemplary sound- absorbing agent may include an exemplary plurality of polyurethane powders with a weight percent of an exemplary plurality of polyurethane powders to an exemplary sound-absorbing paint in a range of 5% to 20%.
[0015] In an exemplary embodiment, an exemplary sound- absorbing agent may include an exemplary plurality of chalk powders with a weight percent of an exemplary plurality of chalk powders to an exemplary sound-absorbing paint in a range of 10 % to 20 %.
[0016] According to one or more exemplary embodiments, the present disclosure is directed to a method for preparing a sound-absorbing paint. In an exemplary embodiment, an exemplary method may include forming a base-paint mixture and mixing an exemplary base-paint mixture with at least one sound-absorbing agent. In an exemplary embodiment, forming an exemplary base-paint mixture may include forming a first reaction mixture, forming a second reaction mixture, forming a third reaction mixture, and mixing an exemplary second reaction mixture and an exemplary third reaction mixture. In an exemplary embodiment, forming an exemplary first reaction mixture may include mixing a foaming agent including sodium lauryl ether sulfate and a hardening agent including acrylic resin. In an exemplary embodiment, a weight percent of an exemplary sodium lauryl ether sulfate to an exemplary base-paint mixture may be in a range of 9% to 15%. In an exemplary embodiment, a weight percent of an exemplary acrylic resin to an exemplary base-paint mixture may be in a range of 45% to 60%. In an exemplary embodiment, forming an exemplary second reaction mixture may include mixing an internalbinding agent including Borax a thickening agent including hydroxyethyl cellulose, a first weight percent of an exemplary first reaction mixture, and a solvent including water together. In an exemplary embodiment, a weight percent of an exemplary Borax to an exemplary basepaint mixture may be in a range of 0.11 % to 1 % . In an exemplary embodiment, a weight percent of an exemplary hydroxyethyl cellulose to an exemplary base-paint mixture may be in a range of 1.5% to 3.5%. In an exemplary embodiment, a weight percent of an exemplary water to an exemplary base-paint mixture may be in a range of 25% to 35%. In an exemplary embodiment, a weight percent of an exemplary first weight percent of an exemplary first reaction mixture toan exemplary base-paint mixture may be in a range of 5 % to 30 %. In an exemplary embodiment, forming a third reaction mixture may include mixing a softener including coconut diethanolamide, a homogenizing agent including Betaine, and a second weight percent of an exemplary first reaction mixture together. In an exemplary embodiment, a weight percent of an exemplary coconut diethanolamide to an exemplary base-paint mixture may be in a range of 1.5% to 3.5%. In an exemplary embodiment, a weight percent of an exemplary Betaine to an exemplary base-paint mixture may be in a range of 1% to 3%. In an exemplary embodiment, a weight percent of an exemplary second weight percent of an exemplary first reaction mixture to an exemplary base-paint mixture may be in a range of 1 % to 100 %.
[0017] In an exemplary embodiment, forming an exemplary first reaction mixture may include mixing sodium lauryl ether sulfate and acrylic resin in a mixer with a stirring speed in a range of 200 rpm to 3000 rpm for a time period in a range of 10 minutes to 30 minutes.
[0018] In an exemplary embodiment, forming an exemplary second reaction mixture may include mixing Borax, hydroxyethyl cellulose, an exemplary first weight percent of an exemplary first reaction mixture, and water together in a mixer with a stirring speed in a range of 200 rpm to 3000 rpm for a time period in a range of 3 minutes to 15 minutes.
[0019] In an exemplary embodiment, forming an exemplary third reaction mixture may include mixing coconut diethanolamide, Betaine, and an exemplary second weight percent of an exemplary first reaction mixture together in a mixer with a stirring speed in a range of 200 rpm to 3000 rpm for a time period in a range of 2 minutes to 10 minutes.
[0020] In an exemplary embodiment, mixing an exemplary second reaction mixture and an exemplary third reaction mixture may include mixing an exemplary second reaction mixture and an exemplary third reaction mixture in a mixer with a stirring speed in a range of 200 rpm to 3000 rpm for a time period in a range of 5 minutes to 15 minutes.
[0021] In an exemplary embodiment, mixing an exemplary base-paint mixture with an exemplary at least one sound-absorbing agent may include mixing an exemplary base-paint mixture with at least one of a plurality of active carbon powders, a plurality of silicon powders, a plurality of polymeric fibers, a plurality of rubber powders, a plurality of peanut-skin powders, a plurality of chalk powders, a plurality of polyurethane powders, and combinations thereof.
[0022] In an exemplary embodiment, mixing an exemplary base-paint mixture with an exemplary at least one sound-absorbing agent may include mixing an exemplary base-paintmixture with an exemplary plurality of active carbon powders with a weight percent of an exemplary plurality of active carbon powders to an exemplary sound-absorbing paint in a range of 10 % to 25 %.
[0023] In an exemplary embodiment, mixing an exemplary base-paint mixture with an exemplary at least one sound-absorbing agent may include mixing an exemplary base-paint mixture with an exemplary at least one sound-absorbing agent in a mixer with a stirring speed in a range of 200 rpm to 3000 rpm for a time period in a range of 3 minutes to 7 minutes.BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The drawing figures depict one or more implementations in accord with the present teachings, by way of example only, not by way of limitation. In the figures, like reference numerals refer to the same or similar elements.
[0025] FIG. 1 illustrates a flowchart of a method of forming a sound-absorbing paint, consistent with one or more exemplary embodiments of the present disclosure;
[0026] FIG. 2 illustrates a flowchart of a method of forming a base-paint mixture, consistent with one or more exemplary embodiments of the present disclosure;
[0027] FIG. 3 illustrates a pattern of frequency absorption results of an exemplary soundabsorbing paint using an exemplary plurality of silicon powders as a sound-absorbing agent in a frequency range of 200 Hz to 2000 Hz, consistent with one or more exemplary embodiments of the present disclosure;
[0028] FIG. 4 illustrates a pattern of frequency absorption results of an exemplary soundabsorbing paint using an exemplary plurality of polymeric fibers as a sound-absorbing agent in a frequency range of 200 Hz to 2000 Hz, consistent with one or more exemplary embodiments of the present disclosure;
[0029] FIG. 5 illustrates a pattern of frequency absorption results of an exemplary soundabsorbing paint using an exemplary plurality of rubber powders as a sound-absorbing agent in a frequency range of 200 Hz to 2000 Hz, consistent with one or more exemplary embodiments of the present disclosure;
[0030] FIG. 6 illustrates a pattern of frequency absorption results of an exemplary soundabsorbing paint using an exemplary plurality of polyurethane powders as a sound-absorbing agent in a frequency range of 200 Hz to 2000 Hz, consistent with one or more exemplary embodiments of the present disclosure;
[0031] FIG. 7 illustrates a pattern of frequency absorption results of an exemplary soundabsorbing paint using an exemplary plurality of chalk powders as a sound-absorbing agent in a frequency range of 200 Hz to 2000 Hz, consistent with one or more exemplary embodiments of the present disclosure;
[0032] FIG. 8 illustrates a pattern of frequency absorption results of an exemplary soundabsorbing paint using an exemplary plurality of peanut-skin powders as a sound-absorbing agent in a frequency range of 200 Hz to 2000 Hz, consistent with one or more exemplary embodiments of the present disclosure; and
[0033] FIG. 9 illustrates a pattern of frequency absorption results of an exemplary sound- absorbing paint using an exemplary plurality of active carbon powders as a sound-absorbing agent in a frequency range of 200 Hz to 2000 Hz, consistent with one or more exemplary embodiments of the present disclosure.DESCRIPTION OF EMBODIMENTS
[0035] In the following detailed description, numerous specific details are set forth by way of examples in order to provide a thorough understanding of the relevant teachings. However, it should be apparent that the present teachings may be practiced without such details. In other instances, well known methods, procedures, components, and / or circuitry have been described at a relatively high-level, without detail, in order to avoid unnecessarily obscuring aspects of the present teachings.
[0036] The novel features which are believed to be characteristic of the present disclosure, as to its structure, organization, use and method of operation, together with further objectives and advantages thereof, will be better understood from the following discussion. In the following detailed description, numerous specific details are set forth by way of examples in order to provide a thorough understanding of the relevant teachings. However, it should be apparent that the present teachings may be practiced without such details. In other instances, well known methods, procedures, components, and / or circuitry have been described at a relatively high- level, without detail, in order to avoid unnecessarily obscuring aspects of the present teachings. The following detailed description is presented to enable a person skilled in the art to make and use the methods and devices disclosed in exemplary embodiments of the present disclosure. For purposes of explanation, specific nomenclature is set forth to provide a thorough understanding of the present disclosure. However, it will be apparent to one skilled in the art that these specific details are not required to practice the disclosed exemplary embodiments. Descriptions of specific exemplary embodiments are provided only as representative examples. Various modifications to the exemplary implementations will be readily apparent to one skilled in the art, and the general principles defined herein may be applied to other implementations and applications without departing from the scope of the present disclosure. The present disclosure is not intended to be limited to the implementations shown, but is to be accorded the widest possible scope consistent with the principles and features disclosed herein.
[0037] Excessive surrounding noise may pose significant challenges, disrupting concentration and contributing to stress, negatively impacting both productivity and mental well-being. Additionally, prolonged exposure to high levels of ambient noise may be associated with various health issues, including hearing impairment and sleep disturbances. As a result, eliminating surrounding noise may have always been a challenging process for human. In one general aspect of the present disclosure, a sound-absorbing paint is disclosed. In an exemplaryembodiment, an exemplary sound-absorbing paint may include a base-paint mixture and at least one sound-absorbing agent. In an exemplary embodiment, an exemplary base-paint mixture may include a foaming agent, a thickening agent, an internal-binding agent, a hardening agent, a softener, a homogenizing agent, and a solvent.
[0038] In an exemplary embodiment, an exemplary foaming agent may include at least one of sodium lauryl ether sulfate, liquid foam concrete, sodium bicarbonate, ammonium bicarbonate, calcium azide, epsom salt, betaine, coconut diethanolamide, and combinations thereof. In an exemplary embodiment, an exemplary foaming agent may be a substance used to produce foam or bubbles in an exemplary sound-absorbing paint. In an exemplary embodiment, an exemplary foaming agent may be added to an exemplary sound-absorbing paint to generate a cellular structure in an exemplary sound-absorbing paint. In an exemplary embodiment, an exemplary foaming agent may be a chemical compound that may induce formation of bubbles in an exemplary sound-absorbing paint. In an exemplary embodiment, an exemplary soundabsorbing paint may include sodium lauryl ether sulfate with a weight percent of an exemplary sodium lauryl ether sulfate to an exemplary base-paint mixture in a range of 9 % to 15 %. In an exemplary embodiment, an exemplary sodium lauryl ether sulfate may include sodium lauryl ether sulfate 70%. In an exemplary embodiment, an exemplary "70%" in Sodium Lauryl Ether Sulfate 70% may refer to a concentration of an active ingredient, Sodium Lauryl Ether Sulfate, in a solution.
[0039] In an exemplary embodiment, an exemplary thickening agent may include at least one of acrylic resin, hydroxyethyl cellulose, polyester resin, polyurethane resin, and combinations thereof. In an exemplary embodiment, an exemplary hardening agent may be a substance that increases viscosity of an exemplary sound-absorbing paint without substantially altering other properties of an exemplary sound-absorbing paint. In an exemplary embodiment, an exemplary acrylic resin may impart adhesive properties to an exemplary sound- absorbing paint. In an exemplary embodiment, an exemplary acrylic resin may act as a binder utilizing cross -linkable pure acrylic resin. In an exemplary embodiment, an exemplary sound- absorbing paint may include acrylic resin with a weight percent of an exemplary acrylic resin to an exemplary basepaint mixture in a range of 45% to 60%.
[0040] In an exemplary embodiment, an exemplary internal -binding agent may include at least one of Borax, sodium carbonate, and combinations thereof. In an exemplary embodiment, an exemplary internal-binding agent may include additives and components incorporated into anexemplary sound-absorbing paint to improve at least one of structural integrity, adhesion, overall performance, and combinations thereof of an exemplary sound-absorbing paint. In an exemplary embodiment, an exemplary sound-absorbing paint may include Borax with a weight percent of an exemplary Borax to an exemplary base-paint mixture in a range of 0.11% to 1%.
[0041] In an exemplary embodiment, an exemplary thickening agent may include at least one of hydroxyethyl cellulose (HEC), poly(acrylic acid), sodium alginate, and combinations thereof. In an exemplary embodiment, HEC may be a water-soluble polymer derived from cellulose. In an exemplary embodiment, HEC, as a thickening agent, may contribute to an exemplary sound-absorbing paint's viscosity, allowing an exemplary sound-absorbing paint to be applied more effectively on vertical surfaces. In an exemplary embodiment, primary function of HEC may be to provide necessary rheological properties including flow and consistency to an exemplary sound-absorbing paint. In an exemplary embodiment, an exemplary HEC may enable an exemplary sound-absorbing paint to adhere to surfaces. In an exemplary embodiment, HEC may enable an exemplary sound-absorbing paint to create a uniform coating. In an exemplary embodiment, HEC may help in achieving desired acoustic properties without compromising ease of application. In an exemplary embodiment, HEC may include HEC 4000 mps.s. In an exemplary embodiment, use of HEC 4000 may increase thickness of an exemplary sound-absorbing paint. In an exemplary embodiment, as used herein, "4000 mps.s" in HEC 4000 may refer to viscosity of HEC. In an exemplary embodiment, 4000 mps.s may be a measure of thickness or resistance to flow of HEC. In an exemplary embodiment, "mps.s" may stand for millipascal-seconds, which may be a unit of dynamic viscosity. In an exemplary embodiment, an exemplary sound- absorbing paint may include HEC with a weight percent of HEC to an exemplary base-paint mixture in a range of 1.5% to 3.5%.
[0042] In an exemplary embodiment, an exemplary softener may include at least one of coconut diethanolamide (CDEA), diethyl phthalate, beeswax, and combinations thereof. In an exemplary embodiment, an exemplary CDEA, may be derived from coconut oil. In an exemplary embodiment, an exemplary softener may be used to enhance flexibility and durability of an exemplary sound-absorbing paint. In an exemplary embodiment, an exemplary softener may contribute to overall elasticity and resilience of an exemplary sound-absorbing paint. In an exemplary embodiment, an exemplary softener may allow an exemplary soundabsorbing paint to better adhere to various surfaces and accommodate potential movements without cracking or peeling. In an exemplary embodiment, an exemplary CDEA may functionas a foam stabilizer. In an exemplary embodiment, an exemplary foam stabilizer may prevent collapse or breakdown of foam bubbles, resulting in a longer-lasting and more effective foam. In an exemplary embodiment, inclusion of an exemplary softener may play a role in improving an exemplary sound-absorbing paint’s mechanical performance and longevity on surfaces. In an exemplary embodiment, an exemplary sound- absorbing paint may include CDEA as softener with a weight percent of an exemplary CDEA to an exemplary base-paint mixture in a range of 1.5% to 3.5%.
[0043] In an exemplary embodiment, an exemplary homogenizing agent may include at least one of Betaine, silicone-based leveling agent, and combinations thereof. In an exemplary embodiment, an exemplary Betaine may be used for two purposes of at least one of homogenizing an exemplary sound-absorbing paint, leveling an exemplary sound-absorbing paint, and combinations thereof. In an exemplary embodiment, an exemplary “level” may refer to a process in which further increase in concentration may be limited or restricted by certain factors, including solubility or chemical interactions with other components in a mixture. In an exemplary embodiment, an exemplary Betaine may be employed to ensure a uniform and consistent distribution of exemplary components of an exemplary sound-absorbing paint within an exemplary sound-absorbing paint. In an exemplary embodiment, an exemplary homogenizing agent may be important for achieving a stable and well-blended soundabsorbing paint. In an exemplary embodiment, an exemplary Betaine may be used to improve evenness or smoothness of an exemplary sound-absorbing paint while producing an exemplary sound- absorbing paint. In an exemplary embodiment, an exemplary homogenizing agent may contribute to creating a uniform texture and appearance in an exemplary sound-absorbing paint. In an exemplary embodiment, an exemplary sound- absorbing paint may include Betaine with a weight percent of an exemplary Betaine to an exemplary base-paint mixture in a range of 1% to 3%.
[0044] In an exemplary embodiment, an exemplary solvent may include at least one of water, benzoyl peroxide, ethylene, and combinations thereof. In an exemplary embodiment, an exemplary solvent may include distilled water. In an exemplary embodiment, an exemplary water may be used as a diluent. In an exemplary embodiment, an exemplary sound-absorbing paint may include water with a weight percent of an exemplary water to an exemplary basepaint mixture in a range of 25% to 35%.
[0045] In an exemplary embodiment, an exemplary sound-absorbing agent may include at least one of a plurality of active carbon powders, a plurality of silicon powder, a plurality of polymeric fibers, a plurality of rubber powders, a plurality of peanut-skin powders, a plurality of polyurethane powders, a plurality of chalk powders, and combinations thereof. In an exemplary embodiment, an exemplary at least sound-absorbing agent may absorb sound waves. In an exemplary embodiment, an exemplary at least sound- absorbing agent may prevent exemplary sound waves from bouncing off surfaces. In an exemplary embodiment, absorption of exemplary sound waves may help in minimizing echoes, reverberation, and overall noise levels within a space, contributing to improved acoustics and a more comfortable environment. In an exemplary embodiment, an exemplary sound-absorbing paint may be formulated to reduce sound reflections and minimize reverberation within a space. In an exemplary embodiment, an exemplary at least sound-absorbing agent may be designed to reduce reflection of sound waves by converting acoustic energy into heat. In an exemplary embodiment, an exemplary sodium lauryl ether sulfate may help an exemplary at least sound-absorbing material to absorb exemplary sound waves.
[0046] In an exemplary embodiment, an exemplary plurality of active carbon powders, also known as activated charcoal, may be a form of carbon that has been processed to have a large surface area per unit volume. In an exemplary embodiment, an exemplary plurality of active carbon powders may have a network of pores. In an exemplary embodiment, an exemplary plurality of active carbon powders may have a surface area of minimum 500 m2 / g. In an exemplary embodiment, an exemplary network of pores may enhance adsorption of an exemplary plurality of active carbon powders. In an exemplary embodiment, an exemplary plurality of active carbon powders may have an exemplary network of pores with a pore size of minimum 2 nm. In an exemplary embodiment, an exemplary plurality of active carbon powders may be used as a sound absorber due to a porous structure of an exemplary plurality of active carbon powders. In an exemplary embodiment, an exemplary porous structure of an exemplary plurality of active carbon powders may help dissipate sound energy. In an exemplary embodiment, exemplary sound waves may enter exemplary pores when sound waves may encounter an exemplary porous structure of an exemplary plurality of active carbon powders. In an exemplary embodiment, a friction between air molecules and an exemplary porous structure may cause sound energy to be converted into heat. In an exemplary embodiment, an exemplary plurality of active carbon powders may reduce reflection of soundwaves, effectively absorbing and dampening an exemplary sound energy. In an exemplary embodiment, an exemplary plurality of active carbon powders may also be employed as an electromagnetic wave absorber. In an exemplary embodiment, an exemplary porous structure of an exemplary plurality of activated carbon powders may allow an exemplary plurality of activated carbon powders to attenuate electromagnetic waves by absorbing and dissipating an electromagnetic energy. In an exemplary embodiment, an exemplary plurality of active carbon powders may be used in electromagnetic interference (EMI) shielding and radiofrequency interference (RFI) applications. In an exemplary embodiment, each active carbon of an exemplary plurality of active carbon powders may have a particle size in a range of 0.060 mm to 1 mm. In an exemplary embodiment, an exemplary sound-absorbing agent may include an exemplary plurality of active carbon powders with a weight percent of an exemplary active carbon powders to an exemplary sound-absorbing paint in a range of 10 % to 25 %. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of active carbon powders as an exemplary sound-absorbing agent may be applied on a surface with a thickness of minimum 2 cm. In an exemplary embodiment, an exemplary soundabsorbing paint using an exemplary plurality of active carbon powders as an exemplary soundabsorbing agent may be dried for a time period of minimum 3 days at a temperature of minimum 25°C. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of active carbon powders as an exemplary sound-absorbing agent may have sound absorption of at least 10 % at a frequency of minimum 250 Hz.
[0047] In an exemplary embodiment, each silicon powder of an exemplary plurality of silicon powders may have an average particle size of less than 1 mm. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of silicon powders as an exemplary sound- absorbing agent may be applied on a surface with a thickness of minimum 2 cm. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of silicon powders as an exemplary sound-absorbing agent may be dried for a time period of minimum 3 days at a temperature of minimum 35°C. In an exemplary embodiment, an exemplary sound-absorbing agent may include an exemplary plurality of silicon powders with a weight percent of an exemplary plurality of silicon powders to an exemplary soundabsorbing paint in a range of 15% to 25%. In an exemplary embodiment, an exemplary soundabsorbing paint using an exemplary plurality of silicon powders as an exemplary soundabsorbing agent may have sound absorption of at least 7 % at a frequency of minimum 250 Hz.
[0048] In an exemplary embodiment, an exemplary plurality of polymeric fibers may include a plurality of polyester fibers. In an exemplary embodiment, an exemplary plurality of polyester fibers may include recycled polyester fibers. In an exemplary embodiment, an exemplary recycled polyester fibers may be obtained from used beverage bottles. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of polymeric fibers as an exemplary sound-absorbing agent may be an electrical insulator. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of polymeric fibers as an exemplary sound-absorbing agent may be used in industries with high electrical hazards. In an exemplary embodiment, an exemplary sound-absorbing paint may be a good choice during earthquakes, due to flexibility and high tear resistance of an exemplary soundabsorbing paint. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of polymeric fibers as an exemplary sound-absorbing agent may be applied on a surface with a thickness of minimum 2 cm. In an exemplary embodiment, an exemplary sound- absorbing paint using an exemplary plurality of polymeric fibers as an exemplary soundabsorbing agent may be dried for a time period of minimum 3 days at a temperature of minimum 25°C. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of polymeric fibers as an exemplary sound-absorbing agent may have sound absorption of at least 10 % at a frequency of minimum 250 Hz.
[0049] In an exemplary embodiment, each rubber powder of an exemplary plurality of rubber powders may have an average particle size in a range of 1 pm to 1 mm. In an exemplary embodiment, an exemplary sound-absorbing paint may include an exemplary plurality of rubber powders with a weight percent in a range of 2 % to 10% of an exemplary plurality of rubber powders to an exemplary base-paint mixture. In an exemplary embodiment, an exemplary plurality of rubber powders may include a plurality of recycled rubber powders. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of rubber powders as an exemplary sound-absorbing agent may be a thermal insulator. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of rubber powders as an exemplary sound-absorbing agent may be resistant to temperature changes. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of rubber powders as an exemplary sound-absorbing agent may have a density of minimum 1.02 kg / m3. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of rubber powders as an exemplary sound-absorbing agentmay be applied on a surface with a thickness of minimum 2 cm. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of rubber powders as an exemplary sound-absorbing agent may be dried for a time period of minimum 3 days at a temperature of minimum 35°C. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of rubber powders as an exemplary sound- absorbing agent may have sound absorption of minimum 2 % at a frequency of minimum 250 Hz. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of rubber powders as an exemplary sound-absorbing agent may prevent vapor and moisture penetration.
[0050] In an exemplary embodiment, an exemplary sound- absorbing agent may include an exemplary plurality of peanut-skin powders with a weight percent of an exemplary plurality of peanut-skin powders to an exemplary sound-absorbing paint in a range of 20% to 27%. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of peanut-skin powders may be applied on a surface with a thickness of minimum 2 cm. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of peanut-skin powders may be dried for a time period of minimum 3 days at a temperature of minimum 25°C. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of peanut-skin powders as an exemplary sound-absorbing agent may have sound absorption of minimum 10 % at a frequency of minimum 250 Hz. In an exemplary embodiment, each peanut skin powders of an exemplary plurality of peanut- skin powders may have an average particle size of maximum 2 mm.
[0051] In an exemplary embodiment, an exemplary sound- absorbing agent may include an exemplary plurality of polyurethane powders with a weight percent of an exemplary plurality of polyurethane powders to an exemplary sound- absorbing paint in a range of 5% to 20%. In an exemplary embodiment, each polyurethane powder of an exemplary plurality of polyurethane powders may have an average particle size of in a range of 1 mm to 10 mm. In an exemplary embodiment, an exemplary plurality of polyurethane powders may include a plurality of soft polyurethane foam powders. In an exemplary embodiment, an exemplary plurality of polyurethane powders may include at least one of crushed polyurethane foams, wastes from industries, and combinations thereof. In an exemplary embodiment, an exemplary sound- absorbing paint using an exemplary plurality of polyurethane powders as an exemplary sound- absorbing agent may be applied on a surface with a thickness of minimum 2 cm. In anexemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of polyurethane powders as an exemplary sound-absorbing agent may be dried for a time period of minimum 3 days at a temperature of minimum 25°C. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of polyurethane powders as an exemplary sound- absorbing agent may have sound absorption of minimum 0.33 at a frequency of minimum 250 Hz.
[0052] In an exemplary embodiment, an exemplary sound- absorbing agent may include an exemplary plurality of chalk powders with a weight percent of an exemplary plurality of chalk powders to an exemplary sound-absorbing paint in a range of 5 % to 25 %. In an exemplary embodiment, each chalk powder of an exemplary plurality of chalk powders may have an average particle size in a range of 0.15 mm to 0.6 mm. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of chalk powders as an exemplary sound- absorbing agent may be applied on a surface with a thickness of minimum 2 cm. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of chalk powders as an exemplary sound-absorbing agent may be dried for a time period of minimum 3 days at a temperature of minimum 35°C. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of chalk powders as an exemplary sound- absorbing agent may have sound absorption of minimum 0.18 at a frequency of minimum 250 Hz.
[0053] In an exemplary embodiment, an exemplary sound-absorbing paint may include no adhesive for wall installation, as an exemplary sound-absorbing paint may possess inherent adhesive properties. In an exemplary embodiment, an exemplary acrylic resin, components may have inherent adhesive properties. In an exemplary embodiment, an exemplary soundabsorbing paint may have a form of at least one of a liquid substance, a panel, and combinations thereof. In an exemplary embodiment, an exemplary sound-absorbing paint may be applied as a molded panel on surfaces. In an exemplary embodiment, an exemplary sound-absorbing paint may find application as a sound absorber and reducer in various places including at least one of residential homes, theater and cinema halls, libraries, airplanes, ships, concert halls, schools, highways, in noisy industries, and combinations thereof.
[0054] FIG. 1 illustrates a flowchart of a method 100 of forming a sound-absorbing paint, consistent with one or more exemplary embodiments of the present disclosure. In an exemplaryembodiment, method 100 may include a step 102 of forming a base-paint mixture and a step 104 of mixing the base-paint mixture with at least one sound-absorbing agent.
[0055] Referring to FIG. 1, step 102 of forming a base-paint mixture may be elaborated in FIG. 2. In an exemplary embodiment, FIG. 2 illustrates a flowchart of a method 200 of forming a base-paint mixture, consistent with one or more exemplary embodiments of the present disclosure. In an exemplary embodiment, method 200 may include a step 202 of forming a first reaction mixture by mixing a foaming agent and a hardening agent, a step 204 of forming a second reaction mixture by mixing an internal -binding agent, a thickening agent, a first weight percent of the first reaction mixture, and a solvent together, a step 206 of forming a third reaction mixture by mixing a softener, a homogenizing agent, and a second weight percent of the first reaction mixture together, and a step 208 of mixing the second reaction mixture and the third reaction mixture.
[0056] Referring to FIG. 2, step 202 of forming a first reaction mixture may include mixing a foaming agent and a hardening agent in a mixer. In an exemplary embodiment, an exemplary foaming agent may include a surfactant. In an exemplary embodiment, an exemplary foaming agent may include at least one of sodium lauryl ether sulfate, Epsom salt, sodium bicarbonate, and combinations thereof. In an exemplary embodiment, an exemplary hardening agent may include at least one of acrylic resin, polyester resin, polyurethane resin, and combinations thereof. In an exemplary embodiment, an exemplary foaming agent and an exemplary hardening agent may be mixed in an exemplary mixer with a stirring speed in a range of 200 rpm to 3000 rpm. In an exemplary embodiment, an exemplary foaming agent and an exemplary hardening agent may be mixed in an exemplary mixer for a time period in a range of 10 minutes to 30 minutes. In an exemplary embodiment, sodium lauryl ether sulfate and acrylic resin may be mixed in an exemplary mixer with a stirring speed in a range of 200 rpm to 3000 rpm. In an exemplary embodiment, sodium lauryl ether sulfate and acrylic resin may be mixed in an exemplary mixer for a time period in a range of 10 minutes to 30 minutes. In an exemplary embodiment, sodium lauryl ether sulfate may be used as a foaming agent. In an exemplary embodiment, sodium lauryl ether sulfate may be a surfactant. In an exemplary embodiment, sodium lauryl ether sulfate may be derived from ethoxylated lauryl alcohol. In an exemplary embodiment, an exemplary foaming agent may be used to at least one of enhance dispersion of various components, improve wetting, facilitate application of an exemplary sound -absorbing paint onto different surfaces, and combinations thereof. In an exemplary embodiment, anexemplary foaming agent may absorb sound. In an exemplary embodiment, an exemplary foaming agent may include sodium lauryl ether sulfate 70%. In an exemplary embodiment, presence of sodium lauryl ether sulfate 70% and foaming properties of sodium lauryl ether may contribute to creation of foam in an exemplary sound-absorbing paint, leading to a porous structure of an exemplary sound-absorbing paint.
[0057] In an exemplary embodiment, an acrylic resin may be used as an exemplary hardening agent. In an exemplary embodiment, an exemplary acrylic resin may be a type of synthetic polymer derived from acrylic acid or esters. In an exemplary embodiment, an exemplary acrylic resin may have a molecular weight in a range of 75000 amu to 120000 amu. In an exemplary embodiment, an exemplary acrylic resin may be used as at least one of a binder, a film-forming agent, and combinations thereof. In an exemplary embodiment, an exemplary acrylic resin may act as a binder that holds various components of an exemplary sound-absorbing paint firmly together. In an exemplary embodiment, an exemplary acrylic resin may form a cohesive film on a surface, providing adhesion and durability to an exemplary cohesive film. In an exemplary embodiment, an exemplary acrylic resin may have excellent film-forming properties, allowing an exemplary acrylic resin to create a smooth and continuous film over a substrate that an exemplary film may be coated thereon. In an exemplary embodiment, an exemplary acrylic resin may enhance aesthetic appearance of an exemplary film and may also contribute to overall integrity and performance of exemplary film. In an exemplary embodiment, an exemplary acrylic resin may contribute to hardness of an exemplary film. In an exemplary embodiment, an exemplary hardness may be important for durability of an exemplary film. In an exemplary embodiment, an exemplary acrylic resin may protect an exemplary sound-absorbing paint’ coating from wear, abrasion, and other environmental stresses. In an exemplary embodiment, an exemplary acrylic resin may contribute to overall durability and longevity of an exemplary sound- absorbing paint’ coating. In an exemplary embodiment, an exemplary acrylic resin may also offer a degree of flexibility to an exemplary sound-absorbing paint’ coating. In an exemplary embodiment, an exemplary flexibility may be crucial for accommodating natural expansion and contraction of surfaces due to temperature fluctuations or substrate movement. In an exemplary embodiment, an exemplary acrylic resin may help prevent cracking and may ensure longevity of an exemplary sound- absorbing paint’ coating. In an exemplary embodiment, an exemplary acrylic resin may withstand exposure to UV radiation, moisture, and other environmental factors, maintaining integrity of an exemplary sound-absorbing paint’coating over time. In an exemplary embodiment, an exemplary weather resistance may be important for exterior applications where an exemplary sound- absorbing paint’ coating may be exposed to elements.
[0058] Referring to FIG. 2, step 204 of forming a second reaction mixture may include mixing an internal-binding agent, a thickening agent, a first weight percent of the first reaction mixture, and a solvent together in a mixer. In an exemplary embodiment, an exemplary internal-binding agent may include at least one of Borax, sodium bicarbonate, and combinations thereof. In an exemplary embodiment, an exemplary thickening agent may include at least one of hydroxyethyl cellulose, poly(acrylic acid), sodium alginate, and combinations thereof. In an exemplary embodiment, an exemplary solvent may include at least one of water, ethylene, and combinations thereof. In an exemplary embodiment, forming a second reaction mixture may include mixing an exemplary internal-binding agent, an exemplary thickening agent, an exemplary first weight percent of an exemplary first reaction mixture, and an exemplary solvent together in a mixer with a stirring speed in a range of 200 rpm to 3000 rpm. In an exemplary embodiment, forming an exemplary second reaction mixture may include mixing an exemplary internal-binding agent, an exemplary thickening agent, an exemplary first weight percent of an exemplary first reaction mixture, and an exemplary solvent together in an exemplary mixer for a time period in a range of 3 minutes to 15 minutes. In an exemplary embodiment, forming an exemplary second reaction mixture may include mixing Borax, hydroxyethyl cellulose, a first weight percent of an exemplary first reaction mixture, and water together in a mixer with a stirring speed in a range of 200 rpm to 3000 rpm. In an exemplary embodiment, forming an exemplary second reaction mixture may include mixing Borax, hydroxyethyl cellulose, an exemplary first weight percent of an exemplary first reaction mixture, and water together in an exemplary mixer for a time period in a range of 3 minutes to 15 minutes. In an exemplary embodiment, a volume of an exemplary second reaction mixture may increase to at least 7 times of an exemplary volume of an exemplary Borax, an exemplary hydroxyethyl cellulose, an exemplary first weight percent of an exemplary first reaction mixture, and water together after 3 minutes to 15 minutes. In an exemplary embodiment, an exemplary base-paint mixture may include water with a weight percent of water to an exemplary base-paint mixture in a range of 25% to 35%. In an exemplary embodiment, when adding hydroxyethyl cellulose to an exemplary mixer, a predetermined amount of an ammonium hydroxide solution may be added to an exemplary second reaction mixture. In anexemplary embodiment, an exemplary predetermined amount may include a weight ratio of an exemplary ammonium hydroxide solution to an exemplary hydroxyethyl cellulose in a range of 1:16 to4:16 (ammonium hydroxide solution: hydroxyethyl cellulose). In an exemplary embodiment, an exemplary ammonium hydroxide solution may help in pH adjustment of an exemplary sound-absorbing paint. In an exemplary embodiment, hydroxyethyl cellulose may dissolve more quickly in water when an exemplary ammonium hydroxide solution is used together with hydroxyethyl cellulose in water. In an exemplary embodiment, hydroxyethyl cellulose may be a substance that dissolves in water hardly. In an exemplary embodiment, an exemplary ammonium hydroxide solution may aid in dissolution of hydroxyethyl cellulose in water.
[0059] In an exemplary embodiment, Borax, (sodium borate), may be a naturally occurring mineral. In an exemplary embodiment, Borax may serve as an internal-binding agent or coalescent in an exemplary sound-absorbing paint. In an exemplary embodiment, Borax may play a role in cohesion and film-forming properties of an exemplary sound-absorbing paint. In an exemplary embodiment, Borax may be used for at least one of coalescence and film formation, improving flow and levelling of an exemplary sound-absorbing paint, viscosity control of an exemplary sound-absorbing paint, pH adjustment of an exemplary soundabsorbing paint, mild antifungal properties, and combinations thereof. In an exemplary embodiment, an exemplary internal-binding agent may include a substance that aids in merging or coalescence of particles in a wet film of an exemplary sound-absorbing paint as an exemplary wet film dries. In an exemplary embodiment, Borax may help create a continuous and cohesive film on a painted surface. In an exemplary embodiment, use of Borax may enhance film-forming properties of an exemplary sound-absorbing paint. In an exemplary embodiment, Borax may enhance adhesion and durability of an exemplary sound-absorbing paint on an exemplary painted surface. In an exemplary embodiment, Borax may improve flow and levelling properties of an exemplary sound-absorbing paint. In an exemplary embodiment, Borax may help an exemplary sound-absorbing paint spread evenly across an exemplary substrate, reducing brush marks and roller stipple. In an exemplary embodiment, Borax may contribute to a smoother and more aesthetically pleasing finish. In an exemplary embodiment, Borax may be used to control viscosity of an exemplary sound-absorbing paint. In an exemplary embodiment, adjusting an exemplary viscosity may make brushing, rolling, and spraying easier for an exemplary sound-absorbing paint onto exemplary substrates. In anexemplary embodiment, Borax may have alkaline properties. In an exemplary embodiment, Borax may be used to adjust pH of an exemplary sound-absorbing paint. In an exemplary embodiment, controlling pH may be essential in forming an exemplary sound- absorbing paint to ensure stability, compatibility with other components, and proper film formation. In an exemplary embodiment, an exemplary Borax may adjust pH of an exemplary sound-absorbing paint in a range of 7 to 9.5. In an exemplary embodiment, Borax may exhibit mild antifungal properties, which may contribute to preservation of an exemplary sound-absorbing paint by inhibiting growth of fungi and microorganisms on an exemplary painted surface. In an exemplary embodiment, exemplary antifungal properties may be particularly useful in environments where mold and mildew are common concerns. In an exemplary embodiment, an exemplary base-paint mixture may include Borax with a weight percent of an exemplary Borax to an exemplary base-paint mixture in a range of 0.11% to 1%. In an exemplary embodiment, Borax may create internal bonds within an exemplary sound-absorbing paint’s texture. In an exemplary embodiment, Borax may induce porosity in an exemplary soundabsorbing paint by forming bubbles. In an exemplary embodiment, Borax may also induce porosity in an exemplary sound-absorbing paint.
[0060] In an exemplary embodiment, hydroxyethyl cellulose (HEC) may be used as a thickening agent in an exemplary sound-absorbing paint. In an exemplary embodiment, HEC may be used as at least one of a thickening agent, a rheology modifier, and combinations thereof in an exemplary sound- absorbing paint formulations. In an exemplary embodiment, HEC may increase viscosity of an exemplary sound-absorbing paint. In an exemplary embodiment, HEC may provide control over an exemplary sound-absorbing paint’s application and preventing sagging or dripping. In an exemplary embodiment, an exemplary thickening effect may contribute to formation of a uniform and stable film on an exemplary painted surface. In an exemplary embodiment, HEC may enhance film-forming properties of an exemplary soundabsorbing paint. In an exemplary embodiment, when an exemplary sound-absorbing paint may be applied to a surface, HEC helps in even distribution of components of an exemplary soundabsorbing paint which may result in a smooth and consistent film. In an exemplary embodiment, HEC may help prevent settling by maintaining stability of an exemplary soundabsorbing paint formulation, ensuring that solid components remain evenly dispersed throughout the product. In an exemplary embodiment an exemplary solid component may include at least one of Borax, hydroxyethyl cellulose, and combinations thereof. In anexemplary embodiment, thickening effect of HEC may contribute to better adhesion of an exemplary sound-absorbing paint to an exemplary substrate. In an exemplary embodiment, better adhesion of an exemplary sound-absorbing paint to an exemplary substrate may help durability and longevity of an exemplary painted surface. In an exemplary embodiment, HEC may influence drying time of an exemplary sound-absorbing paint. In an exemplary embodiment, controlling viscosity and rheological properties of an exemplary sound-absorbing paint may at least one of regulate drying rate of an exemplary sound-absorbing paint, prevent issues including as uneven drying or premature drying, and combinations thereof. In an exemplary embodiment, an exemplary base-paint mixture may include hydroxyethyl cellulose as a thickening agent with a weight percent of hydroxyethyl cellulose to an exemplary basepaint mixture in a range of 1.5% to 3.5%.
[0061] Referring to FIG. 2, step 206 of forming a third reaction mixture may include mixing a softener, a homogenizing agent, and a second weight percent of an exemplary first reaction mixture together. In an exemplary embodiment, an exemplary softener may include at least one of coconut diethanolamide, dioctyl phthalate, beeswax, and combinations thereof. In an exemplary embodiment, an exemplary homogenizing agent may include at least one of Betaine, polysiloxane, and combinations thereof. In an exemplary embodiment, Betaine may cause both foaming and uniformity in an exemplary sound-absorbing paint. In an exemplary embodiment, forming an exemplary third reaction mixture may include mixing coconut diethanolamide, Betaine, and an exemplary second weight percent of an exemplary first reaction mixture together in a mixer with a stirring speed in a range of 200 rpm to 3000 rpm. In an exemplary embodiment, forming an exemplary third reaction mixture may include mixing an exemplary softener, an exemplary homogenizing agent, and an exemplary second weight percent of an exemplary first reaction mixture together in a mixer for a time period in a range of 2 minutes to 10 minutes. In an exemplary embodiment, forming an exemplary third reaction mixture may include mixing an exemplary softener, an exemplary homogenizing agent, and an exemplary second weight percent of an exemplary first reaction mixture together in a mixer with a stirring speed in a range of 200 rpm to 3000 rpm. In an exemplary embodiment, forming an exemplary third reaction mixture may include mixing coconut diethanolamide, Betaine, and an exemplary second weight percent of an exemplary first reaction mixture together in a mixer for a time period in a range of 2 minutes to 10 minutes. In an exemplary embodiment, an exemplary basepaint mixture may include coconut diethanolamide with a weight percent of coconutdiethanolamide to an exemplary base-paint mixture in a range of 1.5% to 3.5%. In an exemplary embodiment, an exemplary base-paint mixture may include an exemplary Betaine with a weight percent of an exemplary Betaine to an exemplary base-paint mixture in a range of 1% to 3%. In an exemplary embodiment, an exemplary base-paint mixture may include an exemplary second weight percent of an exemplary first reaction mixture with a weight percent of an exemplary second weight percent of an exemplary first reaction mixture to an exemplary base-paint mixture in a range of 1 % to 100 %.
[0062] In an exemplary embodiment, Coconut diethanolamide (CDEA) may be a surfactant derived from coconut oil and diethanolamine. In an exemplary embodiment, CDEA may be used in an exemplary sound-absorbing paint due to ability to function as a surfactant and emulsifier. In an exemplary embodiment, CDEA may act as an emulsifying agent, facilitating dispersion of various components in an exemplary sound-absorbing paint. In an exemplary embodiment, CDEA may ensure a uniform distribution of particles throughout an exemplary sound- absorbing paint. In an exemplary embodiment, CDEA may prevent settling and improve overall stability of an exemplary sound-absorbing paint by forming stable emulsions. In an exemplary embodiment, softening properties of CDEA may contribute to better flow and application of an exemplary sound-absorbing paint. In an exemplary embodiment, an exemplary softener may be essential for achieving a smooth and even coat on an exemplary painted surface. In an exemplary embodiment, an exemplary softening effect may help reduce viscosity of an exemplary sound-absorbing paint, making an exemplary sound-absorbing paint easier to apply, spread, and brush. In an exemplary embodiment, an exemplary soundabsorbing paint may adhere more effectively to various surfaces, enhancing overall performance of an exemplary sound-absorbing paint. In an exemplary embodiment, y CDEA may improve flexibility of a dried paint film. In an exemplary embodiment, an exemplary CDEA may reduce likelihood of cracking and peeling of an exemplary dried paint film. In an exemplary embodiment, an exemplary softening action of CDEA may allow an exemplary sound- absorbing paint to better accommodate movements in an exemplary substrate, including expansion and contraction, without compromising integrity of an exemplary sound-absorbing paint. In an exemplary embodiment, an exemplary softening action of CDEA may be crucial in exterior applications where exposure to changing weather conditions may impact an exemplary painted surface. In an exemplary embodiment, an exemplary softener may enhance adhesion of an exemplary sound-absorbing paint to different surfaces. In an exemplaryembodiment, adhesion of an exemplary sound-absorbing paint to different surfaces may be important for ensuring that an exemplary sound-absorbing paint forms a durable bond with an exemplary substrate, leading to a longer-lasting finish. In an exemplary embodiment, improved adhesion of an exemplary sound-absorbing paint to an exemplary surface may be particularly beneficial in challenging environments where an exemplary painted surface may be subjected to abrasion, moisture, or other external factors. In an exemplary embodiment, presence of coconut diethanolamide may lead to softness of an exemplary sound-absorbing paint’s texture.
[0063] In an exemplary embodiment, Betaine may be used as a homogenizing agent in an exemplary sound-absorbing paint. In an exemplary embodiment, Betaine may play a crucial role in achieving homogeneity by assisting in even distribution of various components within an exemplary sound-absorbing paint’s formulation. In an exemplary embodiment, Bataine may be used for at least one of homogenization of ingredients, stabilization of emulsions, improving rheological properties, reducing foam formation, and combinations thereof.
[0064] In an exemplary embodiment, an exemplary Betaine may act as a homogenizing agent by aiding in thorough mixing and dispersion of exemplary components in an exemplary soundabsorbing paint’s formulation. In an exemplary embodiment, an exemplary homogenization process may ensure that exemplary components may be evenly distributed throughout an exemplary sound- absorbing paint, preventing issues including clumping or settling. In an exemplary embodiment, an exemplary homogenizing agent may help stabilize an exemplary sound-absorbing paint’s emulsion by reducing surface tension between water and oil phases. In an exemplary embodiment, an exemplary homogenizing agent may prevent separation of exemplary components of an exemplary sound-absorbing paint over time, contributing to a long-term stability of an exemplary sound-absorbing paint’s formulation. In an exemplary embodiment, an exemplary oil phase may include diethanolamide. In an exemplary embodiment, an exemplary homogenizing agent may influence rheological properties of an exemplary sound-absorbing paint, contributing to an exemplary sound-absorbing paint’s viscosity and flow characteristics. In an exemplary embodiment, an exemplary homogenizing agent may be an amphiphilic surfactant. In an exemplary embodiment, an exemplary homogenizing agent may have anti-static properties. In an exemplary embodiment, an exemplary homogenizing agent may have good foaming properties. In an exemplary embodiment, an exemplary homogenizing agent may decrease viscosity of an exemplary sound- absorbing paint. In an exemplary embodiment, modifying rheological properties may becrucial for achieving desired consistency and spreadability of an exemplary sound-absorbing paint during application. In an exemplary embodiment, homogenizing action of Betaine may help maintain a uniform texture, ensuring that an exemplary sound-absorbing paint may be applied smoothly and evenly.
[0065] Referring to FIG. 2, step 208 of mixing an exemplary second reaction mixture and an exemplary third reaction mixture may include mixing an exemplary second reaction mixture and an exemplary third reaction mixture in a mixer with a stirring speed in a range of 200 rpm to 3000 rpm. In an exemplary embodiment, mixing an exemplary second reaction mixture and an exemplary third reaction mixture may include mixing an exemplary second reaction mixture and an exemplary third reaction mixture in a mixer for a time period in a range of 5 minutes to 15 minutes. In an exemplary embodiment, an exemplary base-paint mixture may include an exemplary second reaction mixture and an exemplary third reaction mixture with a weight ratio of an exemplary second reaction mixture to an exemplary third reaction mixture in a range of 10:100 to 35: 100 (second reaction mixture: third reaction mixture).
[0066] Referring back to FIG. 1, step 104 of mixing an exemplary base-paint mixture with at least one sound-absorbing agent may include mixing an exemplary base-paint mixture with at least one sound- absorbing agent in a mixer with a stirring speed in a range of 200 rpm to 3000 rpm. In an exemplary embodiment, mixing an exemplary base-paint mixture with at least one sound- absorbing agent may include mixing an exemplary base-paint mixture with at least one sound- absorbing agent in a mixer for a time period in a range of 3 minutes to 7 minutes. In an exemplary embodiment, an exemplary at least one sound-absorbing agent may include at least one of a plurality of active carbon powders, a plurality of silicon powders, a plurality of polymeric fibers, a plurality of rubber powders, a plurality of peanut-skin powders, a plurality of polyurethane powders, a plurality of chalk powders, and combinations thereof.
[0067] In an exemplary embodiment, an exemplary at least one sound-absorbing agent may be designed to reduce reflection of sound waves, thereby minimizing echo and noise in a given space. In an exemplary embodiment, an exemplary sound-absorbing paint may have a density in a range 6 Kg / m2to 40 Kg / m2. In an exemplary embodiment, an exemplary sound-absorbing paint may exhibit excellent adhesion to surfaces due to inherent adhesive properties of acrylic resin. In an exemplary embodiment, an exemplary sound-absorbing paint may be coated with a thickness of at least 2 cm on exemplary surfaces.
[0068] In an exemplary embodiment, an exemplary plurality of polymeric fibers may include a plurality of polyester fibers. In an exemplary embodiment, an exemplary plurality of polymeric fibers may be effective sound absorbers due to fibrous structure of an exemplary plurality of polymeric fibers. In an exemplary embodiment, an exemplary plurality of polymeric fibers may include an exemplary plurality of polymeric fibers with an average length of each exemplary polymeric fiber in a range of 0.5 cm to 10 cm. In an exemplary embodiment, an exemplary sound-absorbing paint may include a weight percent of an exemplary plurality of polymeric fibers to an exemplary sound-absorbing paint in a range of 10 % to 25 %. In an exemplary embodiment, an exemplary plurality of polymeric fibers may help dissipate sound energy by creating a porous structure within an exemplary paint film.
[0069] In an exemplary embodiment, an exemplary plurality of rubber powders may be used as an exemplary sound-absorbing agent in an exemplary sound-absorbing paint. In an exemplary embodiment, an exemplary plurality of rubber powders may include a plurality of recycled tire powders. In an exemplary embodiment, an exemplary plurality of rubber powders may have an average particle size in a range of 0.1 mm to 1 mm. In an exemplary embodiment, an exemplary sound-absorbing paint may include a weight percent of an exemplary plurality of rubber powders to an exemplary sound-absorbing paint in a range of 2 % to 20 %. In an exemplary embodiment, elastic nature of an exemplary plurality of rubber powders may help in absorbing and dissipating sound waves, thereby reducing reflection of sound by an exemplary sound-absorbing paint.
[0070] In an exemplary embodiment, an exemplary at least one sound-absorbing agent may include an exemplary plurality of polyurethane powders. In an exemplary embodiment, an exemplary plurality of polyurethane powders may include a plurality of polyurethane soft foam. In an exemplary embodiment, open-cell structure of an exemplary polyurethane soft foam may trap and absorb sound waves. In an exemplary embodiment, an exemplary polyurethane soft foam may convert acoustic energy into heat. In an exemplary embodiment, each polyurethane powder of an exemplary plurality of polyurethane powders may have an average particle size in a range of 0.1 mm to 20 mm. In an exemplary embodiment, an exemplary sound-absorbing paint may include a weight percent of an exemplary plurality of polyurethane powders to an exemplary sound-absorbing paint in a range of 5 % to 20 %.
[0071] In an exemplary embodiment, sound absorption may refer to a process of converting sound energy into heat rather than reflecting an exemplary sound. In an exemplaryembodiment, an exemplary plurality of silicon powders may include silicon dioxide (SiCh). In an exemplary embodiment, silicon dioxide may be lightweight, chemically inert, and having a porous structure. In an exemplary embodiment, an exemplary plurality of silicon powders may be engineered to have a porous structure. In an exemplary embodiment, porous materials including silicon dioxide may be effective at trapping and dissipating sound waves. In an exemplary embodiment, porous materials including silicon dioxide may convert an exemplary sound energy into heat. In an exemplary embodiment, lightweight nature of an exemplary plurality of silicon powders may make incorporation of an exemplary plurality of silicon powders into an exemplary sound-absorbing paint film easier without significantly affecting overall weight or thickness of an exemplary sound-absorbing paint film. In an exemplary embodiment, an exemplary plurality of silicon powders may be chemically inert. In an exemplary embodiment, an exemplary “inert” may refer to a material that may not easily react with other substances. In an exemplary embodiment, inert nature of an exemplary plurality of silicon powders may contribute to durability and stability of an exemplary sound-absorbing paint. In an exemplary embodiment, an exemplary sound-absorbing paint may include a weight percent of an exemplary plurality of silicon powders to an exemplary sound-absorbing paint in a range of 10 % to 25 %. In an exemplary embodiment, each silicon powder of an exemplary plurality of silicon powders may have an average particle size of less than 1 mm. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of silicon powders as an exemplary sound-absorbing agent may be coated with a thickness of minimum 2 cm. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of silicon powders as an exemplary sound-absorbing agent may be dried for a time period of minimum 3 days at a temperature of minimum 35°C. In an exemplary embodiment, an exemplary sound-absorbing agent may include an exemplary plurality of silicon powders with a weight percent of an exemplary plurality of silicon powders to an exemplary sound-absorbing paint in a range of 15% to 25%. In an exemplary embodiment, an exemplary sound- absorbing paint using an exemplary plurality of silicon powders as an exemplary sound-absorbing agent may have sound absorption of at least 10 % at a frequency of minimum 250 Hz.
[0072] In an exemplary embodiment, an exemplary plurality of chalk powders may include a plurality of calcium carbonate powders. In an exemplary embodiment, an exemplary soundabsorbing agent may include an exemplary plurality of chalk powders with a weight percent ofan exemplary plurality of chalk powders to an exemplary sound-absorbing paint in a range of 5 % to 20 %. In an exemplary embodiment, each chalk powder of an exemplary plurality of chalk powders may have an average particle size in a range of 0.15 mm to 0.6 mm. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of chalk powders as an exemplary sound-absorbing agent may be coated with a thickness of minimum 2 cm. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of chalk powders as an exemplary sound-absorbing agent may be dried for a time period of minimum 3 days at a temperature of minimum 35°C. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of chalk powders as an exemplary sound-absorbing agent may have sound absorption of minimum 0.18 at a frequency of minimum 250 Hz.
[0073] In an exemplary embodiment, an exemplary fibrous nature of peanut skin may contribute to sound absorption in an exemplary sound-absorbing paint. In an exemplary embodiment, an exemplary sound-absorbing agent may include an exemplary plurality of peanut-skin powders with a weight percent of an exemplary plurality of peanut-skin powders to an exemplary sound-absorbing paint in a range of 20% to 27%. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of peanut-skin powders as an exemplary sound-absorbing agent may be coated with a thickness of minimum 2 cm. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of peanut-skin powders as an exemplary sound-absorbing agent may be dried for a time period of minimum 3 days at a temperature of minimum 25°C. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of peanut-skin powders as an exemplary sound-absorbing agent may have sound absorption of minimum 10 % at a frequency of minimum 250 Hz. In an exemplary embodiment, each peanut-skin powders of an exemplary plurality of peanut-skin powders may have an average particle size of maximum 2 mm.
[0074] In an exemplary embodiment, an exemplary plurality of active carbon powders, also known as activated charcoal, may be a form of carbon that has been processed to have a large surface area per unit volume. In an exemplary embodiment, an exemplary plurality of active carbon powders may have a network of pores. In an exemplary embodiment, an exemplary plurality of active carbon powders may have a surface area of minimum 500 m2. In an exemplary embodiment, an exemplary network of pores in an exemplary plurality of activecarbon powders may enhance adsorption of sounds. In an exemplary embodiment, an exemplary plurality of active carbon powders may have an exemplary network of pores with a pore size of minimum 2 nm. In an exemplary embodiment, an exemplary plurality of active carbon powders may be used as a sound absorber due to a porous structure of an exemplary plurality of active carbon powders. In an exemplary embodiment, an exemplary porous structure of an exemplary plurality of active carbon powders may help dissipate sound energy. In an exemplary embodiment, exemplary sound waves may enter exemplary pores when sound waves may encounter an exemplary porous structure of an exemplary plurality of active carbon powders. In an exemplary embodiment, a friction between air molecules and an exemplary porous structure may cause sound energy to be converted into heat. In an exemplary embodiment, an exemplary plurality of active carbon powders may reduce reflection of sound waves, effectively absorbing and dampening an exemplary sound energy. In an exemplary embodiment, an exemplary plurality of active carbon powders may also be employed as an electromagnetic wave absorber. In an exemplary embodiment, an exemplary porous structure of an exemplary plurality of activated carbon powders may allow an exemplary plurality of activated carbon powders to attenuate electromagnetic waves by absorbing and dissipating an electromagnetic energy. In an exemplary embodiment, an exemplary plurality of active carbon powders may be used in electromagnetic interference (EMI) shielding and radiofrequency interference (RFI) applications. In an exemplary embodiment, each active carbon of an exemplary plurality of active carbon powders may have a particle size in a range of 0.060 mm to 1 mm. In an exemplary embodiment, an exemplary sound-absorbing agent may include an exemplary plurality of active carbon powders with a weight percent of an exemplary active carbon powders to an exemplary sound-absorbing paint in a range of 10 % to 25 %. In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary plurality of active carbon powders as an exemplary sound-absorbing agent may be applied on a surface with a thickness of minimum 2 cm. In an exemplary embodiment, an exemplary soundabsorbing paint using an exemplary plurality of active carbon powders as an exemplary soundabsorbing agent may be dried for a time period of minimum 4 days at a temperature of minimum 25°C. In an exemplary embodiment, an exemplary sound- absorbing paint using an exemplary plurality of active carbon powders as an exemplary sound-absorbing agent may have sound absorption of at least 10 % at a frequency of minimum 250 Hz. In an exemplary embodiment, an exemplary sound-absorbing paint may be applicable for eliminating at leastone of chemical pollutants, gases, odors, air purification, and combinations thereof. In an exemplary embodiment, an exemplary sound-absorbing paint may filter out at least one of nitrogen compounds, carbon monoxide, dioxide, lead, sulfur dioxide, and combinations thereof from air. In an exemplary embodiment, an exemplary sound-absorbing paint may act as a chemical and gas pollutant remover. In an exemplary embodiment, an exemplary soundabsorbing paint may absorb electromagnetic waves including at least one of modem, phone waves, and combinations thereof. In an exemplary embodiment, an exemplary soundabsorbing paint may have a soft and flexible surface while being highly stable and resistant to tearing. In an exemplary embodiment, an exemplary sound-absorbing paint may reduce lifethreatening risks during earthquakes and may prevent rapid building deterioration.
[0075] In an exemplary embodiment, exemplary sound-absorbing agents may play a pivotal role in a formulation of an exemplary sound-absorbing paint. In an exemplary embodiment, an exemplary sound-absorbing paint may be designed to mitigate unwanted noise in various applications. In an exemplary embodiment, exemplary sound-absorbing agents characterized by porous and lightweight nature, may be incorporated into an exemplary sound- absorbing paint formulations to enhance acoustic performance. In an exemplary embodiment, primary mechanism of sound absorption may involve absorption of sound waves, in which porous structure of exemplary sound-absorbing agents may trap and dissipate acoustic energy, converting an exemplary sound energy into heat.
[0076] Example 1: Forming a sound-absorbing paint using a plurality of silicon powders as a sound-absorbing agent
[0077] A sound-absorbing paint was formed using a method similar to methods 100 and 200. For the first step, 45% to 60% by weight of pure acrylic resin was mixed with 9% to 15% by weight of sodium lauryl ether sulfate using an electric mixer for 15 minutes (Container No. 1). Then, in another container (Container No. 2), 25% to 35% by weight of water, along with 0.1% to 1% by weight of Borax, and 1.5% to 3.5% by weight of hydroxyethyl cellulose, and 10 g of the mixture from Container No. 1 were added. This mixture was stirred well for 5 minutes with a mixer, ensuring that the volume of the contents in the container increases to about 7 times the initial volume. For the next step, 1.5% to 3.5% by weight of coconut diethanolamide and 1% to 3% by weight of Betaine were added to the contents of Container No. 1, and the mixture was stirred well for 10 minutes with a mixer. For the final step, the contents of Container No. 1 and No. 2 were combined and stirred well together for 10 minutes. For every 75% to 85% by weightof this base color mixture, 15% to 25% by weight of finely ground silicon powder was added and mixed thoroughly.
[0078] Results of sound-absorbance tests indicate that an exemplary sound-absorbing paint absorbs 50% of sound at a frequency of 250 Hz. In an exemplary embodiment, an exemplary sound- absorbing paint exhibits 57% sound absorption at a frequency of 500 Hz. An exemplary sound- absorbing paint exhibits 86% sound absorption at a frequency of 1000 Hz. An exemplary sound- absorbing paint exhibits 97% sound absorption at a frequency of 2000 Hz. In an exemplary embodiment, each silicon powder of an exemplary plurality of silicon powders may have a size of less than 1 mm.
[0079] Table 1. Frequency absorption results of an exemplary sound-absorbing paint using an exemplary plurality of silicon powders as a sound- absorbing agent.AbsorptionFrequency Maximum Minimum coefficient250 92.7 77.8 0.48500 92 81.2 0.572000 91.1 88.9 0.97
[0080] FIG. 3 illustrates a pattern of frequency absorption results of an exemplary soundabsorbing paint using an exemplary plurality of silicon powders as a sound-absorbing agent in a frequency range of 200 Hz to 2000 Hz, consistent with one or more exemplary embodiments of the present disclosure. FIG. 3 shows that the sound-absorbing paint using an exemplary plurality of silicon powders as a sound-absorbing agent has the highest sound absorption of 0.97 at 2000 Hz.
[0081] Example 2: Forming a sound-absorbing paint using a plurality of polymeric fibers as a sound-absorbing agent
[0082] A sound-absorbing paint was formed using a method similar to methods 100 and 200. In an initial step, 180 g of pure acrylic resin was mixed with 42 g of sodium lauryl ether sulfate 70% using an electric mixer for 15 minutes (Container No. 1). For the second step, in another container (Container No. 2), 110 g of water, along with 1 g of Borax, 10 g of hydroxyethyl cellulose 4000, and 10 g of the mixture from Container No. 1 were added. This mixture was stirred well for 5 minutes with a mixer so that the volume of the contents in the containerincreased to about 7 times the initial volume. In the next step, the contents of Container No. 1, 10 g of coconut diethanolamide and 5 g of Betaine were added and thoroughly mixed for 10 minutes using a mixer. The contents of Container No. 1 and No. 2 were then combined and mixed well together for 10 minutes. In the final step, for every 80 g of the base color, 20 g of recycled polyester 10 D (Denier) fibers should be added and thoroughly mixed.
[0083] In an exemplary embodiment, an exemplary sound-absorbing paint using an exemplary polymeric fiber as an absorbing agent shows a higher absorption percentage compared to other sound- absorbing paints according to FIG. 3 to FIG. 9. In an exemplary embodiment, an exemplary sound- absorbing paint absorbs 15 % to 66 % at low frequencies and 74 % to 92 % at high frequencies.
[0084] Recycled polyester fibers obtained from used beverage bottles are used for forming an exemplary sound-absorbing paint using an exemplary plurality of polymeric fibers as an exemplary sound-absorbing agent. Water was used as a solvent in an exemplary soundabsorbing paint. An exemplary sound-absorbing paint possesses sound-absorbing properties with a minimal thickness of 2 cm. Results of the sound- absorbing paint are listed in Table 2.
[0085] Table 2. Absorption coefficient results of an exemplary sound-absorbing paint using an exemplary plurality of polymeric fibers as an exemplary sound-absorbing agent at different frequenciesAbsorptionFrequency Maximum Minimum coefficient250 91.9 77.2 0.15500 91.4 82.6 0.661000 91.9 85.7 0.74
[0086] FIG. 4 illustrates a pattern of frequency absorption results of an exemplary soundabsorbing paint using an exemplary plurality of polymeric fibers as a sound-absorbing agent in a frequency range of 200 Hz to 2000 Hz, consistent with one or more exemplary embodiments of the present disclosure. FIG. 4 shows that the sound-absorbing paint using an exemplary plurality of polymeric fibers as a sound-absorbing agent has the highest sound absorption of 0.92 at 2000 Hz.
[0087] Example 3: Forming a sound-absorbing paint using a plurality of rubber powders as a sound-absorbing agent
[0088] A sound-absorbing paint was formed using a method similar to methods 100 and 200. In an initial step, 45 % to 60% by weight of pure acrylic resin was mixed with 9 % to 15% of sodium lauryl ether sulfate 70% using an electric mixer for 25 minutes (Container No. 1). Then, in another container (Container No. 2), an amount of 25% to 35% by weight of water, along with 0.1% to 1% by weight of Borax, and an amount of 1.5% to 3.5% by weight of hydroxyethyl cellulose, and a certain amount of the mixture from Container No. 1 were added. This mixture was stirred well for 5 minutes with a mixer so that the volume of the contents in the container was increase to about 7 times the initial volume. Now, to the contents of Container No. 1, 1.5 to 3.5% by weight of coconut diethanolamide and 1 to 3% by weight of Betaine were added and thoroughly mixed for 10 minutes with a mixer. The contents of Container No. 1 and No. 2 were then combined and mixed well together for 10 minutes. For the final step, for every 95 g of this base color, 2 % to 10% by weight of rubber powder was added and thoroughly mixed. The optimum amount of the base color was 95% and 5% of an exemplary plurality of rubber powders.
[0089] Rubber powder with a size of less than 1 mm was used as the sound- absorbing material. Rubber powder was used in a range of 2 % to 10% by weight. As shown in Table 3, an exemplary sound- absorbing paint absorbs sound by 19%, 69%, 75%, and 99% at frequencies of 250 Hz, 500 Hz, 1000 Hz, and 2000 Hz, respectively.
[0090] Table 3. Absorption coefficient results of an exemplary sound-absorbing paint using an exemplary plurality of rubber powders as an exemplary sound-absorbing agent at different frequencies AbsorptionFrequency Maximum Minimum coefficient500 92 83.9 0.691000 91.3 85.3 0.752000 90.6 88.2 0.99
[0091] FIG. 5 illustrates a pattern of frequency absorption results of an exemplary soundabsorbing paint using an exemplary plurality of rubber powders as a sound-absorbing agent in a frequency range of 200 Hz to 2000 Hz, consistent with one or more exemplary embodimentsof the present disclosure. FIG. 5 shows that the sound-absorbing paint using an exemplary plurality of rubber powders as a sound-absorbing agent has the highest sound absorption of 0.99 at 2000 Hz.
[0092] Example 4: Forming a sound-absorbing paint using a plurality of polyurethane powders as a sound-absorbing agent
[0093] A sound-absorbing paint was formed using a method similar to methods 100 and 200. In an initial step, 180 g of pure acrylic resin was mixed with 42 g of sodium lauryl ether sulfate 70% using an electric mixer for 15 minutes (Container No. 1). In another container (Container No. 2), an amount of 110 g of water, along with 1 g of Borax, and 10 g of hydroxyethyl cellulose 4000, and 10 g of the material from Container No. 1 that had been prepared, were added. This mixture was stirred well for 5 minutes using a mixer so that the volume of the contents in the container was increased to about 7 times the initial volume. In the next step, the contents of Container No. 1, 1 g of coconut diethanolamide and 5 g of Betaine were added, and it was thoroughly mixed for 10 minutes using the mixer. The content of Container No. 1 and No. 2 was then combined and mixed well together for 10 minutes. For the final step, for every 85 g of this base color that had been made, 15 g of crushed polyurethane foam should be added and thoroughly mixed. The sound-absorbing paint was coated with a thickness of 2 cm. the soundabsorbing paint showed sound absorption percentages of 85%, 61%, 54%, and 33% at frequencies of 250 Hz, 500 Hz, 1000 Hz, and 2000 Hz, respectively.
[0094] The sound-absorbing paint was applied in a form of plastering, similar to plastering or molding, and the sound-absorbing paint was also prepared in a form of panels. The soundabsorbing paint may be used in at least one of airplanes, bodies of industrial and noisy machinery, automobiles, buildings, ships, concert halls, and combinations thereof.
[0095] Table 4. Absorption coefficient results of an exemplary sound-absorbing paint using an exemplary plurality of polyurethane powders as an exemplary sound-absorbing agent at different frequenciesAbsorptionFrequency Maximum Minimum coefficient250 91.7 86.9 0.331000 91.7 82.7 0.612000 94 87.5 0.85
[0096] FIG. 6 illustrates a pattern of frequency absorption results of an exemplary soundabsorbing paint using an exemplary plurality of polyurethane powders as a sound-absorbing agent in a frequency range of 200 Hz to 2000 Hz, consistent with one or more exemplary embodiments of the present disclosure. FIG. 6 shows that the sound-absorbing paint using an exemplary plurality of polyurethane powders as a sound-absorbing agent has the highest sound absorption of 0.85 at 2000 Hz.
[0097] Example 5: Forming a sound-absorbing paint using a plurality of chalk powders as a sound-absorbing agent
[0098] A sound-absorbing paint was formed using a method similar to methods 100 and 200. In an initial step, 180 g of pure acrylic resin was mixed with 38 g of sodium lauryl ether sulfate 70% using an electric mixer for 15 minutes (Container No. 1). For the next step, in another container (Container No. 2), an amount of 120 g of water, along with 1 g of Borax and 25 g of hydroxyethyl cellulose 4000, and 10 g of the material from Container No. 1 that had been prepared, were added. This mixture was stirred well for 5 minutes using a mixer so that the volume of the contents in the container was increased to about 7 times the initial volume. For the next step, 1 g of coconut diethanolamide and 5 g of Betaine were added to the contents of Container No. 2, and it was thoroughly mixed for 10 minutes using the mixer. The content of Container No. 1 and No. 2 was then combined and mixed well together for 10 minutes. For the final step, for every 75 g of this mixture that has been made, 15 g of an exemplary plurality of chalk powders and 10 g of crushed silicon powder was added and thoroughly mixed.
[0099] Table 5. Absorption coefficient results of an exemplary sound-absorbing paint using an exemplary plurality of chalk powders as an exemplary sound-absorbing agent at different frequencies.Frequency Maximum Minimum Absorption coefficient500 91.4 82.4 0.671000 92.5 84.8 0.682000 91.5 88.4 0.96
[0100] FIG. 7 illustrates a pattern of frequency absorption results of an exemplary soundabsorbing paint using an exemplary plurality of chalk powders as a sound-absorbing agent in a frequency range of 200 Hz to 2000 Hz, consistent with one or more exemplary embodimentsof the present disclosure. FIG. 7 shows that the sound-absorbing paint using an exemplary plurality of chalk powders as a sound-absorbing agent has the highest sound absorption of 0.96 at 2000 Hz.
[0101] Example 6: Forming a sound-absorbing paint using a plurality of peanut-skin powders as a sound-absorbing agent
[0102] A sound- absorbing paint was formed using a method similar to methods 100 and 200. In an initial step, 180 g of pure acrylic resin was mixed with 42 g of sodium lauryl ether sulfate 70% using an electric mixer for 15 minutes (Container No. 1). For the next step, in another container (Container No. 2), 110 g of water, along with 1 g of Borax and 10 g of hydroxyethyl cellulose 4000, and 10 g of the material from Container 1 that had been prepared, were added. This mixture was stirred well with a mixer for 5 minutes, ensuring that the volume inside the container was approximately 7 times the initial volume. For the next step, 1 g of coconut diethanolamide and 5 g of Betaine were added to the materials in Container No. 1, and the mixture was mixed well for 10 minutes. The contents of Container 1 and 2 were then combined and mixed well together for another 10 minutes. For the final step, for every 80 g of this base color that had been prepared, 20 g of ground peanut-skin was added and mixed well.
[0103] The prepared sound-absorbing paint was a very effective sound absorber at low frequencies, with a 57% sound absorption rate at a frequency of 500 Hz. The prepared soundabsorbing paint was coated with a thickness of 2 cm.
[0104] Table 6. Absorption coefficient results of an exemplary sound-absorbing paint using an exemplary plurality of peanut-skin powders as an exemplary sound-absorbing agent at different frequencies.AbsorptionFrequency Maximum Minimum coefficient250 91.3 77.9 0.18500 91.4 80.6 0.572000 91.7 89.5 0.97
[0105] FIG. 8 illustrates a pattern of frequency absorption results of an exemplary soundabsorbing paint using an exemplary plurality of peanut-skin powders as a sound-absorbing agent in a frequency range of 200 Hz to 2000 Hz, consistent with one or more exemplary embodiments of the present disclosure. FIG. 8 shows that the sound-absorbing paint using anexemplary plurality of peanut-skin powders as a sound-absorbing agent has the highest sound absorption of 0.97 at 2000 Hz.
[0106] Example 7: Forming a sound-absorbing paint using a plurality of active carbon powders as a sound-absorbing agent
[0107] A sound- absorbing paint was formed using a method similar to methods 100 and 200. In the initial step, 180 g of pure acrylic resin were combined with 42 g of sodium lauryl ether sulfate (70%) using an electric mixer for a duration of 15 minutes (in container NO. 1). Subsequently, in another container (container NO. 2), 110 g of water were mixed with 1 g of Borax, 10 g of hydroxyethyl cellulose 4000, and 10 g of the material from container 1, which had been previously prepared. This mixture was stirred thoroughly for 5 minutes with an electric mixer, ensuring that the material inside the container reached a density seven times greater than the initial density. The mixture was then supplemented with 1 g of lauramide coconut, 5 g of Betaine, and any excess material from container 10. The resulting blend was stirred effectively for 10 minutes. The contents of containers 1 and 2 were combined, and the amalgamated mixture was stirred rigorously for an additional 10 minutes. In the final step, for every 80 g of the base color that was produced, 20 g of activated carbon were added. This mixture was carefully blended for 10 minutes to ensure proper homogeneity.
[0108] The prepared sound-absorbing paint was effective in absorbing sound, and it also functions as a sound absorber in low frequencies. At a frequency of 250 Hz, an exemplary sound- absorbing paint absorbs sound to the extent of 31%.
[0109] Table 7. Absorption coefficient results of an exemplary sound-absorbing paint using an exemplary plurality of active carbon powders as an exemplary sound-absorbing agent at different frequencies. AbsorptionFrequency Maximum Minimum coefficient500 96.3 82.6 0.441000 92.2 83.2 0.712000 93.2 89.3 0.96
[0110] FIG. 9 illustrates a pattern of frequency absorption results of an exemplary soundabsorbing paint using an exemplary plurality of active carbon powders as a sound-absorbing agent in a frequency range of 200 Hz to 2000 Hz, consistent with one or more exemplaryembodiments of the present disclosure. FIG. 9 shows that the sound-absorbing paint using an exemplary plurality of active carbon powders as a sound-absorbing agent has the highest sound absorption of 0.96 at 2000 Hz.
[0111] Industrial Applicability
[0112] The industrial applicability of an exemplary sound-absorbing paint holds significant promise for addressing noise-related challenges in various manufacturing and industrial settings. In environments where machinery and equipment generate substantial noise levels, the application of sound-absorbing paint can serve as a practical and efficient solution, dampening sound wave reverberation and minimizing overall noise output. This specialized paint not only enhances workplace conditions by reducing the risk of hearing damage but also demonstrates versatility beyond conventional noise reduction. It eliminates chemical pollutants, gases, odors, and purifies air, efficiently filtering out nitrogen compounds, carbon monoxide, dioxide, lead, and sulfur dioxide. Acting as a chemical and gas pollutant remover, it also absorbs electromagnetic waves such as modem and phone waves. With a soft, flexible surface, high stability, and resistance to tearing, the paint not only excels in sound absorption but also contributes to safety during earthquakes, preventing rapid building deterioration. While the foregoing has described what are considered to be the best mode and / or other examples, it is understood that various modifications may be made therein, and that the subject matter disclosed herein may be implemented in various forms and examples. The teachings may be applied in numerous applications, only some of which have been described herein.
[0113] Unless otherwise stated, all measurements, values, ratings, positions, magnitudes, sizes, and other specifications that are set forth in this specification, including in the claims that follow, are approximate, not exact. They are intended to have a reasonable range that is consistent with the functions to which they relate and with what is customary in the art to which they pertain.
[0114] The scope of protection is limited solely by the claims that now follow. That scope is intended and should be interpreted to be as broad as is consistent with the ordinary meaning of the language that is used in the claims when interpreted in light of this specification and the prosecution history that follows and to encompass all structural and functional equivalents. Notwithstanding, none of the claims are intended to embrace subject matter that fails to satisfy the requirement of Sections 101, 102, or 103 of the Patent Act, nor should theybe interpreted in such a way. Any unintended embracement of such subject matter is hereby disclaimed.
[0115] Except as stated immediately above, nothing that has been stated or illustrated is intended or should be interpreted to cause a dedication of any component, step, feature, object, benefit, advantage, or equivalent to the public, regardless of whether it is or is not recited in the claims.
[0116] It will be understood that the terms and expressions used herein have the ordinary meaning as is accorded to such terms and expressions with respect to their corresponding respective areas of inquiry and study except where specific meanings have otherwise been set forth herein. Relational terms such as first and second and the like may be used solely to distinguish one entity or action from another without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms “comprises,” “comprising,” or any other variation thereof, are intended to cover a nonexclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by “a” or “an” does not, without further constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0117] The Abstract of the Disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, it can be seen that various features are grouped together in various implementations. This is for purposes of streamlining the disclosure, and is not to be interpreted as reflecting an intention that the claimed implementations require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed implementation. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.
[0118] While various implementations have been described, the description is intended to be exemplary, rather than limiting and it will be apparent to those of ordinary skill in the art that many more implementations and implementations are possible that are within the scope of the implementations. Although many possible combinations of features are shown in theaccompanying figures and discussed in this detailed description, many other combinations of the disclosed features are possible. Any feature of any implementation may be used in combination with or substituted for any other feature or element in any other implementation unless specifically restricted. Therefore, it will be understood that any of the features shown and / or discussed in the present disclosure may be implemented together in any suitable combination. Accordingly, the implementations are not to be restricted except in light of the attached claims and their equivalents. Also, various modifications and changes may be made within the scope of the attached claims.
Claims
What is claimed is:
1. A sound-absorbing paint, comprising: a base-paint mixture, comprising: a foaming agent, comprising sodium lauryl ether sulfate with a weight percent of the sodium lauryl ether sulfate to the base-paint mixture in a range of 9% to 15%; a hardening agent, comprising acrylic resin with a weight percent of the acrylic resin to the base-paint mixture in a range of 45% to 60%; an internal-binding agent, comprising borax with a weight percent of the borax to the base-paint mixture in a range of 0.11% to 1%; a thickening agent, comprising hydroxyethyl cellulose with a weight percent of the hydroxyethyl cellulose to the base-paint mixture in a range of 1.5% to 3.5%; a softener, comprising coconut diethanolamide with a weight percent of the coconut diethanolamide to the base-paint mixture in a range of 1.5% to 3.5%; a homogenizing agent, comprising Betaine with a weight percent of the Betaine to the base-paint mixture in a range of 1% to 3%; and a solvent, comprising water with a weight percent of the water to the base-paint mixture in a range of 25% to 35%; and at least one sound-absorbing agent.
2. The sound-absorbing paint of claim 1, wherein the at least one sound-absorbing agent comprises at least one of a plurality of active carbon powders, a plurality of silicon powders, aplurality of polymeric fibers, a plurality of rubber powders, a plurality of peanut-skin powders, a plurality of polyurethane powders, a plurality of chalk powders, and combinations thereof.
3. The sound- absorbing paint of claim 2, wherein the sound-absorbing agent comprises the plurality of active carbon powders with a weight percent of the active carbon powders to the sound-absorbing paint in a range of 10 % to 25%.
4. The sound- absorbing paint of claim 2, wherein each active carbon powder of the plurality of active carbon powders has an average particle size in a range of 0.15 mm to 1mm.
5. The sound- absorbing paint of claim 2, wherein the sound-absorbing agent comprises the plurality of silicon powders with a weight percent of the plurality of silicon powders to the sound- absorbing paint in a range of 15% to 25%.
6. The sound- absorbing paint of claim 2, wherein the sound-absorbing agent comprises the plurality of polymeric fibers with a weight percent of the plurality of polymeric fibers to the sound-absorbing paint in a range of 10 % to 25 %.
7. The sound-absorbing paint of claim 6, wherein each polymeric fiber of the plurality of polymeric fibers has an average length in a range of 0.5 cm to 10 cm.
8. The sound- absorbing paint of claim 2, wherein the sound-absorbing agent comprises the plurality of rubber powders with a weight percent of the plurality of rubber powders to the sound- absorbing paint in a range of 2 % to 18 %.
9. The sound-absorbing paint of claim 8, wherein each rubber powder of the plurality of rubber powders has an average particle size in a range of 1 pm to 1 mm.
10. The sound- absorbing paint of claim 2, wherein the sound-absorbing agent comprises the plurality of peanut-skin powders with a weight percent of the plurality of peanut-skin powders to the sound-absorbing paint in a range of 20% to 27%.
11. The sound- absorbing paint of claim 2, wherein the sound-absorbing agent comprises the plurality of polyurethane powders with a weight percent of the plurality of polyurethane powders to the sound-absorbing paint in a range of 5 % to 20 %.
12. The sound- absorbing paint of claim 2, wherein the sound-absorbing agent comprises the plurality of chalk powders with a weight percent of the plurality of chalk powders to the sound- absorbing paint in a range of 10 % to 20 %.
13. A method for preparing a sound-absorbing paint, the method comprising: forming a base-paint mixture, comprising: forming a first reaction mixture by mixing a foaming agent comprising sodium lauryl ether sulfate and a hardening agent comprising acrylic resin with a weight percent of the sodium lauryl ether sulfate to the base-paint mixture in a range of 9% to 15% and a weight percent of the acrylic resin to the base-paint mixture in a range of 45 % to 60 %;forming a second reaction mixture by mixing an internal-binding agent comprising borax, a thickening agent comprising hydroxyethyl cellulose, a first weight percent of the first reaction mixture, and a solvent comprising water together with a weight percent of the borax to the base-paint mixture in a range of 0.11 % to 1 %, a weight percent of the hydroxyethyl cellulose to the basepaint mixture in a range of 1.5 % to 3.5 %, a weight percent of the water to the base-paint mixture in a range of 25 % to 35 %, and a weight percent of the first weight percent of the first reaction mixture to the base-paint mixture in a range of 5 % to 30 %; forming a third reaction mixture by mixing a softener comprising coconut diethanolamide, a homogenizing agent comprising Betaine, and a second weight percent of the first reaction mixture together with a weight percent of the coconut diethanolamide to the base-paint mixture in a range of 1.5% to 3.5%, a weight percent of the Betaine to the base-paint mixture in a range of 1% to 3%, and a weight percent of the second weight percent of the first reaction mixture to the base-paint mixture in a range of 1 % to 100 %; and mixing the second reaction mixture and the third reaction mixture; and mixing the base-paint mixture with at least one sound- absorbing agent.
14. The method of claim 13, wherein mixing the base-paint mixture with the at least one sound- absorbing agent comprises mixing the base-paint mixture with at least one of a plurality of active carbon powders, a plurality of silicon powders, a plurality of polymeric fibers, a plurality of rubber powders, a plurality of peanut- skin powders, a plurality of chalk powders, a plurality of polyurethane powders, and combinations thereof.
15. The method of claim 14, wherein mixing the base-paint mixture with the at least one sound- absorbing agent comprises mixing the base-paint mixture with the plurality of active carbon powders with a weight percent of the plurality of active carbon powders to the soundabsorbing paint in a range of 10 % to 25 %.
16. The method of claim 13, wherein mixing the base-paint mixture with the at least one sound- absorbing agent comprises mixing the base-paint mixture with the at least one soundabsorbing agent in a mixer with a stirring speed in a range of 200 rpm to 3000 rpm for a time period in a range of 3 minutes to 7 minutes.
17. The method of claim 13, wherein forming the first reaction mixture comprises mixing sodium lauryl ether sulfate and acrylic resin in a mixer with a stirring speed in a range of 200 rpm to 3000 rpm for a time period in a range of 10 minutes to 30 minutes.
18. The method of claim 13, wherein forming the second reaction mixture comprises mixing borax, hydroxyethyl cellulose, the first weight percent of the first reaction mixture, and water together in a mixer with a stirring speed in a range of 200 rpm to 3000 rpm for a time period in a range of 3 minutes to 15 minutes.
19. The method of claim 13, wherein forming the third reaction mixture comprises mixing coconut diethanolamide, Betaine, and the second weight percent of the first reaction mixture together in a mixer with a stirring speed in a range of 200 rpm to 3000 rpm for a time period in a range of 2 minutes to 10 minutes.
20. The method of claim 13, wherein mixing the second reaction mixture and the third reaction mixture comprises mixing the second reaction mixture and the third reaction mixture in a mixer with a stirring speed in a range of 200 rpm to 3000 rpm for a time period in a range of 5 minutes to 15 minutes.
Citation Information
Patent Citations
Water-based sound insulation coating for ground sound insulation and shock absorption, and preparation method thereof
CN110951347A
Sound-absorbing coating as well as preparation method and application thereof
CN115181489A
Sound insulation coating, preparation method thereof and sound insulation coating
CN117089243A