Production method for patterned cured product, developer selection method, solvent selection method, and photosensitive resin composition
By using a photosensitive resin composition with a specific solubility parameter distance between developer and solvent, the method addresses curing shrinkage issues in semiconductor devices, ensuring flatness and high-yield production of electronic components.
Patent Information
- Application Number
- PCT/JP2024/007644
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-09-04
AI Technical Summary
Curing shrinkage in photosensitive resin compositions used for semiconductor devices leads to surface unevenness, requiring additional planarization processes, and existing methods to suppress this shrinkage are difficult due to the complex interactions of components like polyimide resin, photosensitive components, and solvents.
A method involving a photosensitive resin composition with a polyimide precursor having a polymerizable unsaturated bond, applied with a solvent where the solubility parameter distance between the developer and solvent is 4.5 or more, followed by patternwise exposure, development, and heat-treatment to suppress cure shrinkage.
The method effectively reduces cure shrinkage in the cured product, maintaining film flatness and enabling high-yield production of reliable electronic components with minimal substrate damage.
Smart Images

Figure JPOXMLDOC01-APPB-C000001 
Figure JPOXMLDOC01-APPB-C000002 
Figure JPOXMLDOC01-APPB-C000003
Abstract
Description
Method for producing patterned cured product, method for selecting developer, method for selecting solvent, and photosensitive resin composition
[0001] The present disclosure relates to a method for producing a patterned cured product, a method for selecting a developer, a method for selecting a solvent, and a photosensitive resin composition.
[0002] Polyimide resins, which have excellent heat resistance as well as electrical and mechanical properties, are widely used as materials for resin films used as surface protective films for elements in semiconductor devices, interlayer insulating films, etc. In recent years, it has been proposed to form resin films by pattern exposure using a photosensitive resin composition containing a polyimide resin to which photosensitivity has been imparted (see, for example, Patent Document 1).
[0003] Patent Document 1: JP 2021-85977 A
[0004] When a photosensitive resin composition is used to form an interlayer insulating film, a surface protection film, or the like on a substrate structure such as copper wiring or a stacked via, the curing shrinkage of the resin component can cause unevenness on the surface of the interlayer insulating film, the surface protection film, or the like. If unevenness occurs on the surface, an additional planarization process may be required. Therefore, resin materials with low curing shrinkage are needed to improve embedding flatness. However, photosensitive resin compositions are composed of various components such as a polyimide resin precursor, a photosensitive component, a crosslinking agent, and a solvent, and the properties of the cured product can change depending on the combination of these components. Therefore, attempts to suppress curing shrinkage by changing the components constituting the photosensitive resin composition are fraught with difficulties.
[0005] The present disclosure has been made in consideration of the above-described conventional circumstances, and an object of one aspect of the present disclosure is to provide a method for producing a patterned cured product that can suppress the cure shrinkage rate of the cured product. Another object of the present disclosure is to provide a method for selecting a developer or solvent that can suppress the cure shrinkage rate of the cured product. Another object of the present disclosure is to provide a photosensitive resin composition that can suppress the cure shrinkage rate of the cured product.
[0006] Specific means for achieving the above object are as follows: <1> A method for producing a patterned cured product, comprising the steps of: applying a photosensitive resin composition containing a polyimide precursor having a polymerizable unsaturated bond and a solvent onto a substrate and drying the composition to form a photosensitive resin film; patternwise exposing the photosensitive resin film to obtain a resin film; developing the resin film after the patternwise exposure using a developer to obtain a patterned resin film; and heat-treating the patterned resin film, wherein the solubility parameter distance between the developer and the solvent is 4.5 or more. <2> The method for producing a patterned cured product according to <1>, wherein the developer contains cyclopentanone. <3> A method for selecting a developer to be used in a method for producing a patterned cured product, the method including the steps of: applying a photosensitive resin composition containing a polyimide precursor having a polymerizable unsaturated bond and a solvent onto a substrate, and drying the composition to form a photosensitive resin film; exposing the photosensitive resin film to a pattern to obtain a resin film; developing the resin film after the pattern exposure using a developer to obtain a patterned resin film; and heat-treating the patterned resin film, wherein the developer is selected so that the solubility parameter distance between the developer and the solvent is 4.5 or more. <4> A method for selecting a solvent to be contained in a photosensitive resin composition used in a method for producing a patterned cured product, the method comprising the steps of: applying a photosensitive resin composition containing a polyimide precursor having a polymerizable unsaturated bond and a solvent onto a substrate and drying it to form a photosensitive resin film, exposing the photosensitive resin film to a pattern to obtain a resin film, developing the resin film after the patterned exposure using a developer to obtain a patterned resin film, and heat-treating the patterned resin film, wherein the solvent is selected so that the solubility parameter distance between the developer and the solvent is 4.5 or more. <5> A photosensitive resin composition comprising a polyimide precursor having a polymerizable unsaturated bond and a solvent, the solubility parameter distance between the solvent and a developer used to develop a photosensitive resin film formed using the photosensitive resin composition is 4.5 or more.<6> The photosensitive resin composition according to <5>, wherein the polyimide precursor having a polymerizable unsaturated bond has a structural unit represented by the following general formula (1):
[0007]
[0008] (In general formula (1), X represents a tetravalent organic group, and Y represents a divalent organic group. R 6 and R 7 each independently represents a hydrogen atom or a monovalent organic group; R 6 and R 7 At least one of the groups has a polymerizable unsaturated bond. <7> The photosensitive resin composition according to <5> or <6>, further comprising a photopolymerization initiator.
[0009] According to one aspect of the present disclosure, it is possible to provide a method for producing a patterned cured product that can suppress the cure shrinkage rate of the cured product. Also, according to another aspect of the present disclosure, it is possible to provide a method for selecting a developer or solvent that can suppress the cure shrinkage rate of the cured product. Also, according to another aspect of the present disclosure, it is possible to provide a photosensitive resin composition that can suppress the cure shrinkage rate of the cured product.
[0010] 1 is a diagram illustrating a manufacturing process of an electronic component according to an embodiment of the present disclosure; 2 is a diagram illustrating an exposure dose and a focus map on a silicon wafer in an example; 3 is a diagram illustrating a sensitivity curve when the pre-bake temperature is 90° C.; 4 is a diagram illustrating a sensitivity curve when the pre-bake temperature is 95° C.; and 5 is a diagram illustrating a sensitivity curve when the pre-bake temperature is 100° C.
[0011] Hereinafter, embodiments for carrying out the present disclosure will be described in detail. However, the present disclosure is not limited to the following embodiments. In the following embodiments, components (including element steps, etc.) are not essential unless otherwise specified. The same applies to numerical values and their ranges, and do not limit the present disclosure.
[0012] In the present disclosure, the term "process" includes not only processes that are independent of other processes, but also processes that cannot be clearly distinguished from other processes as long as the purpose of the process is achieved. In the present disclosure, numerical ranges indicated using "to" include the numerical values before and after "to" as the minimum and maximum values, respectively. In numerical ranges described in stages in the present disclosure, the upper or lower limit of one numerical range may be replaced with the upper or lower limit of another staged numerical range. Furthermore, in numerical ranges described in the present disclosure, the upper or lower limit of that numerical range may be replaced with a value shown in the Examples. In the present disclosure, each component may contain multiple corresponding substances. When multiple substances corresponding to each component are present in a composition, the content or amount of each component refers to the total content or amount of the multiple substances present in the composition, unless otherwise specified. In the present disclosure, the terms "layer" and "film" include cases where the layer or film is formed over the entire region when the region in which the layer or film is present is observed, as well as cases where the layer or film is formed only over a portion of the region. In the present disclosure, the term "(meth)acryloyl group" refers to at least one of an acryloyl group and a methacryloyl group, and the term "(meth)acryloyloxy group" refers to at least one of an acryloyloxy group and a methacryloyloxy group. In the present disclosure, the average thickness of a layer or film is a value obtained by measuring the thickness of five points on the target layer or film and calculating the arithmetic mean value. The thickness of a layer or film can be measured using a micrometer, a scanning stylus meter, an optical interference film thickness measuring device, or the like. In the present disclosure, when the thickness of a layer or film can be measured directly, it is measured using an optical interference film thickness measuring device. On the other hand, when measuring the thickness of a single layer or the total thickness of multiple layers, it may be measured by observing the cross section of the target using an electron microscope. In the present disclosure, the boiling point of a compound refers to the boiling point at 1 atmosphere. The boiling point of a compound is determined based on literature values.
[0013] <Method for Producing a Patterned Cured Product> The method for producing a patterned cured product of the present disclosure includes the steps of: applying a photosensitive resin composition containing a polyimide precursor having a polymerizable unsaturated bond (hereinafter sometimes referred to as an “unsaturated polyimide precursor”) and a solvent onto a substrate and drying the composition to form a photosensitive resin film (hereinafter sometimes referred to as a coating film formation step); patternwise exposing the photosensitive resin film to light to obtain a resin film (hereinafter sometimes referred to as an exposure step); developing the patterned exposed resin film with a developer to obtain a patterned resin film (hereinafter sometimes referred to as a development step); and heat-treating the patterned resin film (hereinafter sometimes referred to as a heating step), wherein the solubility parameter distance between the developer and the solvent is 4.5 or greater. According to the method for producing a patterned cured product of the present disclosure, it is possible to suppress the cure shrinkage of the cured product. The reason for this is unclear, but is presumed to be as follows. When the solubility parameter distance between the developer and the solvent is 4.5 or more, the affinity between the developer and the solvent is low, and the two components tend to be less compatible with each other. Furthermore, a large amount of solvent remains in the photosensitive resin film obtained through the coating film formation process. Therefore, in the development process, the developer is less likely to be impregnated into the resin film containing the remaining solvent. By suppressing the amount of developer impregnated into the resin film, swelling of the resin film caused by impregnation of the developer into the resin film is suppressed. By suppressing swelling of the resin film, the amount of developer volatilized from the patterned resin film in the process of heat-treating the patterned resin film is reduced, and the amount of shrinkage of the cured film due to volatilization of the developer is suppressed. As a result, it is presumed that the cure shrinkage rate of the cured product can be suppressed.
[0014] Each step of the method for producing a patterned cured product according to the present disclosure will be described below. The method for producing a patterned cured product according to the present disclosure includes a coating film formation step, an exposure step, a development step, and a heating step. The method for producing a patterned cured product according to the present disclosure may also include other steps such as post-exposure baking and post-development baking, as necessary. The photosensitive resin composition used in the coating film formation step is not particularly limited as long as the solubility parameter distance between the developer used in the development step and the solvent contained in the photosensitive resin composition is 4.5 or more. The photosensitive resin composition used in the coating film formation step may be a photosensitive resin composition according to the present disclosure, which contains a polyimide precursor having a polymerizable unsaturated bond and a solvent, as described below, and in which the solubility parameter distance between the developer used in developing the photosensitive resin film formed using the photosensitive resin composition and the solvent is 4.5 or more.
[0015] (Coating Film Forming Step) In the coating film forming step, a photosensitive resin composition is applied onto a substrate and dried to form a photosensitive resin film. The substrate may be a glass substrate, a semiconductor substrate such as a Si substrate (silicon wafer), or a TiO 2 Substrate, SiO 2 Examples of the substrate include a metal oxide insulator substrate, a silicon nitride substrate, a copper substrate, and a copper alloy substrate.
[0016] There are no particular limitations on the method for applying the photosensitive resin composition, and it can be applied using a spinner or the like.
[0017] Drying (hereinafter sometimes referred to as "pre-baking") can be carried out using a hot plate, oven, or the like. The drying temperature is preferably 90°C to 150°C, and from the viewpoint of ensuring dissolution contrast, 90°C to 120°C is more preferable. The drying time is preferably 30 seconds to 5 minutes. Drying may be carried out two or more times. This makes it possible to obtain a photosensitive resin film in which the photosensitive resin composition is formed into a film.
[0018] The average thickness of the photosensitive resin film is preferably 1 μm to 100 μm, more preferably 2 μm to 50 μm, and even more preferably 3 μm to 30 μm.
[0019] (Exposure Process) In the exposure process, the photosensitive resin film is exposed to a pattern to obtain a resin film. The pattern exposure is performed, for example, by exposing to a predetermined pattern through a photomask. The actinic ray to be irradiated may be ultraviolet light such as i-line, visible light, or radiation, but i-line is preferred. As the exposure device, a parallel exposure machine, an aligner, a projection exposure machine, a stepper, a scanner exposure machine, or the like can be used. The exposure dose is appropriately set in consideration of the type and amount of the polyimide precursor having a polymerizable unsaturated bond contained in the photosensitive resin film, the crosslinking agent used if necessary, and the photopolymerization initiator.
[0020] (Development Step) In the development step, the resin film after pattern exposure is developed using a developer, thereby obtaining a patterned resin film (patterned resin film). Generally, when a negative photosensitive resin composition is used, the unexposed areas are removed with a developer. In the method for producing a patterned cured product of the present disclosure, the solubility parameter distance between the developer and the solvent contained in the photosensitive resin composition is 4.5 or more. The solubility parameter distance is preferably 4.8 or more, more preferably 5.0 or more. The solubility parameter distance is preferably 10.0 or less, more preferably 8.0 or less, and even more preferably 6.0 or less. The solubility parameter distance is preferably 4.5 to 10.0.
[0021] In this disclosure, the Hansen solubility parameters for compounds were calculated using Hansen Solubility Parameter in Practice (HSPiP) | Hansen Solubility Parameter software. The solubility parameter distance between the developer and the solvent was calculated according to the following formula (A): Solubility parameter distance = (4 x (δD1 - δD2) 2 + (δP1-δP2) 2 + (δH1-δH2) 2 ) 1/2(A) In formula (A), δD1 and δD2 represent the dispersion force terms in the Hansen solubility parameters for the developer and solvent, respectively, δP1 and δP2 represent the dipole intermolecular force terms in the Hansen solubility parameters for the developer and solvent, respectively, and δH1 and δH2 represent the hydrogen bond terms in the Hansen solubility parameters for the developer and solvent, respectively. When two or more developers are used in combination, the Hansen solubility parameter is the arithmetic mean value calculated by volume fraction of the Hansen solubility parameters of each solvent. For example, when solvent A [δD1, δP1, δH1] and solvent B [δD2, δP2, δH2] are mixed at a volume ratio of a:b, the solubility parameters [δDm, δPm, δHm] are as follows: [δDm, δPm, δHm] = [a / (a + b) × δD1 + b / (a + b) × δD2, a / (a + b) × δP1 + b / (a + b) × δP2, a / (a + b) × δH1 + b / (a + b) × δH2] When two or more solvents are used in combination, the Hansen solubility parameter of the solvent remaining in the resin film after pre-baking is used. When two or more solvents remain in the resin film after pre-baking, the Hansen solubility parameter of the mixed solvent is determined by arithmetic averaging using the Hansen solubility parameters of each remaining solvent and the molar volume of each solvent. The type and amount of solvent remaining in the resin film after pre-baking can be determined using known analytical methods such as gas chromatography and liquid chromatography.
[0022] As the developer, a good solvent for the photosensitive resin film can be used alone, or an appropriate mixture of a good solvent and a poor solvent can be used. Examples of good solvents include N-methyl-2-pyrrolidone, N-acetyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, dimethyl sulfoxide, γ-butyrolactone, α-acetyl-γ-butyrolactone, cyclopentanone, and cyclohexanone. Examples of poor solvents include toluene, xylene, methanol, ethanol, isopropanol, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, and water. Among these, cyclopentanone is preferred from the viewpoints of both volatility and solubility of the photosensitive resin film.
[0023] A surfactant may be added to the developer in an amount of preferably 0.01 to 10 parts by weight, more preferably 0.1 to 5 parts by weight, per 100 parts by weight of the developer.
[0024] The developing time can be, for example, twice the time required for the photosensitive resin film to be immersed and completely dissolved. The developing time varies depending on the unsaturated polyimide precursor used, but is preferably 10 seconds to 15 minutes, more preferably 10 seconds to 5 minutes, and from the viewpoint of productivity, even more preferably 20 seconds to 5 minutes.
[0025] After development, the resist may be washed with a rinse solution, such as distilled water, methanol, ethanol, isopropanol, toluene, xylene, propylene glycol monomethyl ether acetate, or propylene glycol monomethyl ether, which may be used alone or in appropriate mixtures, or in stepwise combinations.
[0026] (Heating Step) In the heating step, the patterned resin film is heat-treated to obtain a patterned cured product. The unsaturated polyimide precursor undergoes a dehydration ring-closing reaction during the heat treatment step to become the corresponding polyimide resin.
[0027] The temperature of the heat treatment is preferably 250° C. or less, more preferably 120° C. to 250° C., and even more preferably 160° C. to 240° C. By keeping the heat treatment temperature within the above range, damage to the substrate or device can be minimized, devices can be produced with a high yield, and energy savings can be achieved in the process.
[0028] The heat treatment time is preferably 5 hours or less, more preferably 30 minutes to 3 hours. By keeping the heat treatment time within the above range, the crosslinking reaction or the dehydration ring-closing reaction can be sufficiently progressed. The heat treatment atmosphere may be air or an inert atmosphere such as nitrogen, but a nitrogen atmosphere is preferred from the viewpoint of preventing oxidation of the patterned resin film.
[0029] Examples of equipment used for the heat treatment include a quartz tube furnace, a hot plate, a rapid thermal annealer, a vertical diffusion furnace, an infrared curing furnace, an electron beam curing furnace, and a microwave curing furnace.
[0030] The cured product obtained by the method for producing a patterned cured product according to the present disclosure can be used as an interlayer insulating film, a cover coat layer, or a surface protection film. Furthermore, the cured product obtained by the method for producing a patterned cured product according to the present disclosure can be used as a passivation film, a buffer coat film, or the like. Highly reliable electronic components, such as semiconductor devices, multilayer wiring boards, various electronic devices, and stacked devices (such as multi-die fan-out wafer-level packages), can be manufactured using one or more selected from the group consisting of the passivation film, buffer coat film, interlayer insulating film, cover coat layer, and surface protection film.
[0031] An example of a manufacturing process for a semiconductor device will be described with reference to the drawings. Fig. 1 is a diagram showing the manufacturing process for a semiconductor device having a multilayer wiring structure, which is an electronic component. In Fig. 1, a semiconductor substrate 1, such as a Si substrate, having circuit elements is covered with a protective film 2, such as a silicon oxide film, except for predetermined portions of the circuit elements, and a first conductor layer 3 is formed on the exposed circuit elements. Thereafter, an interlayer insulating film 4 is formed on the semiconductor substrate 1.
[0032] Next, a photosensitive resin layer 5 such as a chlorinated rubber or phenol novolac resin is formed on the interlayer insulating film 4, and windows 6A are formed by known photoetching techniques so that predetermined portions of the interlayer insulating film 4 are exposed.
[0033] The interlayer insulating film 4 where the window 6A is exposed is selectively etched to provide a window 6B. Next, the photosensitive resin layer 5 is removed using an etching solution that corrodes the photosensitive resin layer 5 without corroding the first conductor layer 3 exposed through the window 6B.
[0034] Furthermore, a second conductor layer 7 is formed using a known photolithography technique, and electrically connected to the first conductor layer 3. When forming a multilayer wiring structure having three or more layers, the above steps can be repeated to form each layer.
[0035] Next, windows 6C are opened by patterned exposure using the method for producing a patterned cured product of the present disclosure, and a surface protective film 8 is formed. The surface protective film 8 protects the second conductor layer 7 from external stress, alpha rays, etc., and the resulting semiconductor device has excellent reliability. In the above example, the interlayer insulating film 4 can also be formed using the method for producing a patterned cured product of the present disclosure.
[0036] <Photosensitive Resin Composition> The photosensitive resin composition of the present disclosure is a photosensitive resin composition containing an unsaturated polyimide precursor and a solvent, wherein the solubility parameter distance between the solvent and a developer used to develop a photosensitive resin film formed using the photosensitive resin composition is 4.5 or more. The photosensitive resin composition of the present disclosure is suitable for use in the method for producing a patterned cured product of the present disclosure.
[0037] Each component contained in the photosensitive resin composition of the present disclosure will be described below. The photosensitive resin composition of the present disclosure is preferably a negative photosensitive resin composition (i.e., a resin composition that forms a pattern by removing unexposed areas).
[0038] (Unsaturated Polyimide Precursor) The photosensitive resin composition of the present disclosure contains a polyimide precursor having a polymerizable unsaturated bond. Examples of the polymerizable unsaturated bond include a carbon-carbon double bond.
[0039] The unsaturated polyimide precursor may be synthesized using a tetracarboxylic dianhydride and a diamine compound, or may be synthesized using a tetracarboxylic acid instead of the tetracarboxylic dianhydride.
[0040] The unsaturated polyimide precursor preferably has a structural unit represented by the following general formula (1).
[0041]
[0042] In general formula (1), X represents a tetravalent organic group, and Y represents a divalent organic group. 6 and R 7 each independently represents a hydrogen atom or a monovalent organic group; R 6 and R7 At least one of them has a polymerizable unsaturated bond.
[0043] The unsaturated polyimide precursor may have a plurality of structural units represented by the general formula (1), and X, Y, R in the plurality of structural units may be 6 and R 7 may be the same or different. 6 and R 7 are each independently a hydrogen atom or a monovalent organic group, the combination of which is not particularly limited. For example, R 6 and R 7 At least one of R may be a hydrogen atom and the rest may be a monovalent organic group described later, or they may be the same or different monovalent organic groups. 6 and R 7 The combinations may be the same or different.
[0044] In general formula (1), the tetravalent organic group represented by X preferably has 4 to 25 carbon atoms, more preferably 5 to 13 carbon atoms, and even more preferably 6 to 12 carbon atoms. The tetravalent organic group represented by X may contain an aromatic ring. Examples of the aromatic ring include aromatic hydrocarbon groups (e.g., aromatic rings having 6 to 20 carbon atoms) and aromatic heterocyclic groups (e.g., heterocyclic rings having 5 to 20 atoms). The tetravalent organic group represented by X is preferably an aromatic hydrocarbon group. Examples of the aromatic hydrocarbon group include a benzene ring, a naphthalene ring, and a phenanthrene ring. When the tetravalent organic group represented by X contains an aromatic ring, each aromatic ring may have a substituent or may be unsubstituted. Examples of the substituent on the aromatic ring include an alkyl group, a fluorine atom, a halogenated alkyl group, a hydroxyl group, and an amino group.
[0045] When the tetravalent organic group represented by X contains a benzene ring, the tetravalent organic group represented by X preferably contains 1 to 4 benzene rings, more preferably 1 to 3 benzene rings, and even more preferably 1 or 2 benzene rings. When the tetravalent organic group represented by X contains two or more benzene rings, the benzene rings may be connected by a single bond, or may be connected by an alkylene group, a halogenated alkylene group, a carbonyl group, a sulfonyl group, an ether bond (—O—), a sulfide bond (—S—), a silylene bond (—Si(R A ) 2 -; Two R's A each independently represents a hydrogen atom, an alkyl group, or a phenyl group; a siloxane bond (—O—(Si(R B ) 2 -O-) n ;Two R's B each independently represent a hydrogen atom, an alkyl group, or a phenyl group, and n represents an integer of 1 or greater.) or a composite linking group comprising at least two of these linking groups. Furthermore, two benzene rings may be linked at two positions by at least one of a single bond and a linking group to form a 5- or 6-membered ring containing a linking group between the two benzene rings.
[0046] In the general formula (1), -COOR 6 The —COOR group and the —CONH— group are preferably in the ortho position relative to each other. 7 The group and the —CO— group are preferably in the ortho position relative to each other.
[0047] Specific examples of the tetravalent organic group represented by X include groups represented by the following formulas (A) to (F). Among them, from the viewpoint of obtaining an insulating film that is excellent in flexibility and further suppresses the occurrence of voids at the bonding interface, a group represented by the following formula (E) is preferred, and in the formula (E) below, C is more preferably a group containing an ether bond, and even more preferably an ether bond. Formula (F) below has a structure in which C in formula (E) below is a single bond. It should be noted that the present disclosure is not limited to the specific examples below.
[0048]
[0049] In formula (D), A and B are each independently a single bond or a divalent group that is not conjugated with a benzene ring. However, both A and B cannot be single bonds. Examples of divalent groups that are not conjugated with a benzene ring include a methylene group, a halogenated methylene group, a halogenated methylmethylene group, a carbonyl group, a sulfonyl group, an ether bond (—O—), a sulfide bond (—S—), a silylene bond (—Si(R A ) 2 -; Two R's A each independently represent a hydrogen atom, an alkyl group, or a phenyl group. Among these, A and B each independently preferably represent a methylene group, a bis(trifluoromethyl)methylene group, a difluoromethylene group, an ether bond, a sulfide bond, or the like, and more preferably an ether bond.
[0050] In formula (E), C represents a single bond, an alkylene group, a halogenated alkylene group, a carbonyl group, a sulfonyl group, an ether bond (—O—), a sulfide bond (—S—), a phenylene group, an ester bond (—O—C(═O)—), a silylene bond (—Si(R A ) 2 -; Two R's A each independently represents a hydrogen atom, an alkyl group, or a phenyl group; a siloxane bond (—O—(Si(R B ) 2 -O-) n ;Two R's B each independently represents a hydrogen atom, an alkyl group, or a phenyl group, and n represents an integer of 1 or 2 or more. ) or a divalent group combining at least two of these. C preferably contains an ether bond, and is preferably an ether bond. C may also contain a structure represented by the following formula (C1):
[0051]
[0052] The alkylene group represented by C in formula (E) is preferably an alkylene group having 1 to 10 carbon atoms, more preferably an alkylene group having 1 to 5 carbon atoms, and even more preferably an alkylene group having 1 or 2 carbon atoms. Specific examples of the alkylene group represented by C in formula (E) include linear alkylene groups such as a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, and a hexamethylene group; a methylmethylene group, a methylethylene group, an ethylmethylene group, a dimethylmethylene group, a 1,1-dimethylethylene group, a 1-methyltrimethylene group, a 2-methyltrimethylene group, an ethylethylene group, a 1-methyltetramethylene group, a 2-methyltetramethylene group, a 1-ethyltrimethylene group, a 2-ethyltrimethylene group, a 1,1-dimethylethylene group, a branched-chain alkylene groups such as 1,2-dimethyltrimethylene, 2,2-dimethyltrimethylene, 1-methylpentamethylene, 2-methylpentamethylene, 3-methylpentamethylene, 1-ethyltetramethylene, 2-ethyltetramethylene, 1,1-dimethyltetramethylene, 1,2-dimethyltetramethylene, 2,2-dimethyltetramethylene, 1,3-dimethyltetramethylene, 2,3-dimethyltetramethylene, and 1,4-dimethyltetramethylene; and the like. Among these, a methylene group is preferred.
[0053] The halogenated alkylene group represented by C in formula (E) is preferably a halogenated alkylene group having 1 to 10 carbon atoms, more preferably a halogenated alkylene group having 1 to 5 carbon atoms, and even more preferably a halogenated alkylene group having 1 to 3 carbon atoms. Specific examples of the halogenated alkylene group represented by C in formula (E) include alkylene groups in which at least one hydrogen atom contained in the alkylene group represented by C in formula (E) above has been substituted with a halogen atom such as a fluorine atom or a chlorine atom. Among these, a fluoromethylene group, a difluoromethylene group, a hexafluorodimethylmethylene group, etc. are preferred.
[0054] R contained in the silylene bond or siloxane bond A or R BThe alkyl group represented by R is preferably an alkyl group having 1 to 5 carbon atoms, more preferably an alkyl group having 1 to 3 carbon atoms, and even more preferably an alkyl group having 1 or 2 carbon atoms. A or R B Specific examples of the alkyl group represented by the formula (I) include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, an s-butyl group, and a t-butyl group.
[0055] Specific examples of the tetravalent organic group represented by X may be groups represented by the following formulae (J) to (O).
[0056]
[0057] In general formula (1), the divalent organic group represented by Y preferably has 4 to 25 carbon atoms, more preferably 6 to 20 carbon atoms, and even more preferably 12 to 18 carbon atoms. The skeleton of the divalent organic group represented by Y may be the same as the skeleton of the tetravalent organic group represented by X, and the preferred skeleton of the divalent organic group represented by Y may be the same as the preferred skeleton of the tetravalent organic group represented by X. The skeleton of the divalent organic group represented by Y may be a structure in which two bonding positions of the tetravalent organic group represented by X are substituted with atoms (e.g., hydrogen atoms) or functional groups (e.g., alkyl groups). The divalent organic group represented by Y may be a divalent aliphatic group or a divalent aromatic group. From the viewpoint of heat resistance, the divalent organic group represented by Y is preferably a divalent aromatic group. Examples of the divalent aromatic group include a divalent aromatic hydrocarbon group (for example, an aromatic ring having 6 to 20 carbon atoms) and a divalent aromatic heterocyclic group (for example, a heterocyclic ring having 5 to 20 atoms), and the like, with a divalent aromatic hydrocarbon group being preferred.
[0058] Specific examples of the divalent aromatic group represented by Y include groups represented by the following formula (G) and formula (H). Among these, from the viewpoint of obtaining an insulating film that is excellent in flexibility and in which the generation of voids at the bonding interface is further suppressed, the group represented by the following formula (H) is preferred, and among these, in the following formula (H), D is more preferably a group containing a single bond or an ether bond, even more preferably a group containing a single bond or an ether bond, particularly preferably a group containing an ether bond, and extremely preferably an ether bond.
[0059]
[0060] In formulas (G) to (H), R each independently represents an alkyl group, an alkoxy group, a halogenated alkyl group, a phenyl group, or a halogen atom, and n each independently represents an integer of 0 to 4. In formula (H), D represents a single bond, an alkylene group, a halogenated alkylene group, a carbonyl group, a sulfonyl group, an ether bond (—O—), a sulfide bond (—S—), a phenylene group, an ester bond (—O—C(═O)—), a silylene bond (—Si(R A ) 2 -; Two R's A each independently represents a hydrogen atom, an alkyl group, or a phenyl group; a siloxane bond (—O—(Si(R B ) 2 -O-) n ;Two R's B each independently represents a hydrogen atom, an alkyl group, or a phenyl group, and n represents an integer of 1 or 2 or more. ) or a divalent group combining at least two of them. D may also be a structure represented by the above formula (C1). Specific examples of D in formula (H) are the same as the specific examples of C in formula (E). As D in formula (H), each independently is preferably a single bond, an ether bond, a group containing an ether bond and a phenylene group, a group containing an ether bond, a phenylene group, and an alkylene group, or the like.
[0061] The alkyl group represented by R in formulas (G) to (H) is preferably an alkyl group having 1 to 10 carbon atoms, more preferably an alkyl group having 1 to 5 carbon atoms, and even more preferably an alkyl group having 1 or 2 carbon atoms. Specific examples of the alkyl group represented by R in formulas (G) to (H) include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, an s-butyl group, and a t-butyl group.
[0062] The alkoxy group represented by R in formulas (G) to (H) is preferably an alkoxy group having 1 to 10 carbon atoms, more preferably an alkoxy group having 1 to 5 carbon atoms, and even more preferably an alkoxy group having 1 or 2 carbon atoms. Specific examples of the alkoxy group represented by R in formulas (G) to (H) include a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group, an isobutoxy group, an s-butoxy group, and a t-butoxy group.
[0063] The halogenated alkyl group represented by R in formulas (G) to (H) is preferably a halogenated alkyl group having 1 to 5 carbon atoms, more preferably a halogenated alkyl group having 1 to 3 carbon atoms, and even more preferably a halogenated alkyl group having 1 or 2 carbon atoms. Specific examples of the halogenated alkyl group represented by R in formulas (G) to (H) include alkyl groups in which at least one hydrogen atom contained in the alkyl group represented by R in formulas (G) to (H) is substituted with a halogen atom such as a fluorine atom or a chlorine atom. Among these, a fluoromethyl group, a difluoromethyl group, a trifluoromethyl group, etc. are preferred.
[0064] In formulae (G) to (H), n is preferably 0 to 2, more preferably 0 or 1, and even more preferably 0.
[0065] Specific examples of the divalent aliphatic group represented by Y include a linear or branched alkylene group, a cycloalkylene group, and a divalent group having a polyalkylene oxide structure.
[0066] The linear or branched alkylene group represented by Y is preferably an alkylene group having 1 to 20 carbon atoms, more preferably an alkylene group having 1 to 15 carbon atoms, and even more preferably an alkylene group having 1 to 10 carbon atoms. Specific examples of the alkylene group represented by Y include a tetramethylene group, a hexamethylene group, a heptamethylene group, an octamethylene group, a nonamethylene group, a decamethylene group, an undecamethylene group, a dodecamethylene group, a 2-methylpentamethylene group, a 2-methylhexamethylene group, a 2-methylheptamethylene group, a 2-methyloctamethylene group, a 2-methylnonamethylene group, and a 2-methyldecamethylene group.
[0067] The cycloalkylene group represented by Y is preferably a cycloalkylene group having 3 to 10 carbon atoms, and more preferably a cycloalkylene group having 3 to 6 carbon atoms. Specific examples of the cycloalkylene group represented by Y include a cyclopropylene group and a cyclohexylene group.
[0068] The unit structure contained in the divalent group having a polyalkylene oxide structure represented by Y is preferably an alkylene oxide structure having 1 to 10 carbon atoms, more preferably an alkylene oxide structure having 1 to 8 carbon atoms, and even more preferably an alkylene oxide structure having 1 to 4 carbon atoms. Of these, the polyalkylene oxide structure is preferably a polyethylene oxide structure or a polypropylene oxide structure. The alkylene group in the alkylene oxide structure may be linear or branched. The unit structure in the polyalkylene oxide structure may be of one type or two or more types.
[0069] The divalent organic group represented by Y may be a divalent group having a polysiloxane structure. Examples of the divalent group having a polysiloxane structure represented by Y include divalent groups having a polysiloxane structure in which the silicon atom in the polysiloxane structure is bonded to a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, or an aryl group having 6 to 18 carbon atoms. Specific examples of the alkyl group having 1 to 20 carbon atoms bonded to the silicon atom in the polysiloxane structure include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a t-butyl group, an n-octyl group, a 2-ethylhexyl group, and an n-dodecyl group. Among these, a methyl group is preferred. The aryl group having 6 to 18 carbon atoms bonded to the silicon atom in the polysiloxane structure may be unsubstituted or substituted with a substituent. Specific examples of the substituent in the aryl group include a halogen atom, an alkoxy group, and a hydroxy group. Specific examples of the aryl group having 6 to 18 carbon atoms include a phenyl group, a naphthyl group, and a benzyl group. Of these, a phenyl group is preferred. The alkyl group having 1 to 20 carbon atoms or the aryl group having 6 to 18 carbon atoms in the polysiloxane structure may be of one type or of two or more types. The silicon atom constituting the divalent group having a polysiloxane structure represented by Y may be bonded to the NH group in general formula (1) via an alkylene group such as a methylene group or an ethylene group, or an arylene group such as a phenylene group.
[0070] The group represented by formula (G) is preferably a group represented by the following formula (G'), and the group represented by formula (H) is preferably a group represented by the following formula (H'), formula (H"), or formula (H'"), and from the viewpoint of having a flexible skeleton and excellent bonding properties, a group represented by the following formula (H') or formula (H") is more preferred.
[0071]
[0072] In formula (H'''), each R independently represents an alkyl group, an alkoxy group, a halogenated alkyl group, a phenyl group, or a halogen atom. R is preferably an alkyl group, and more preferably a methyl group.
[0073] In general formula (1), the combination of the tetravalent organic group represented by X and the divalent organic group represented by Y is not particularly limited. Examples of the combination of the tetravalent organic group represented by X and the divalent organic group represented by Y include the following: A combination where X is a group represented by formula (E) and Y is a group represented by formula (H) A combination where X is a group represented by formula (F) and Y is a group represented by formula (H) A combination where X is a group represented by formula (E) and Y is a group represented by formulas (G) and (H) A combination where X is a group represented by formulas (A) and (E) and Y is a group represented by formula (H) A combination where X is a group represented by formula (A) and Y is a group represented by formula (H)
[0074] R 6 and R 7 each independently represents a hydrogen atom or a monovalent organic group, provided that at least one of them has a polymerizable unsaturated bond. The monovalent organic group is preferably an aliphatic hydrocarbon group having 1 to 4 carbon atoms or an organic group having an unsaturated double bond, more preferably a group represented by the following general formula (2), an ethyl group, an isobutyl group, or a t-butyl group, and even more preferably contains an aliphatic hydrocarbon group having 1 or 2 carbon atoms or a group represented by the following general formula (2). In this case, R 6 and R 7 At least one of the above is a group represented by general formula (2). When the monovalent organic group contains an organic group having an unsaturated double bond, preferably a group represented by the following general formula (2), the i-line transmittance is high, and a good cured product tends to be formed even when cured at a low temperature of 400°C or less. Furthermore, when the monovalent organic group contains an organic group having an unsaturated double bond, preferably a group represented by the following general formula (2), at least a portion of the unsaturated double bond moiety is eliminated by imidization.
[0075] Specific examples of the aliphatic hydrocarbon group having 1 to 4 carbon atoms include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, and a t-butyl group, and among these, an ethyl group, an isobutyl group, and a t-butyl group are preferred.
[0076]
[0077] In general formula (2), R8 ~R 10 each independently represents a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms; R x represents a divalent linking group.
[0078] R in general formula (2) 8 ~R 10 The aliphatic hydrocarbon group represented by R has 1 to 3 carbon atoms, preferably 1 or 2. 8 ~R 10 Specific examples of the aliphatic hydrocarbon group represented by the formula include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, etc., with a methyl group being preferred.
[0079] R in general formula (2) 8 ~R 10 As a combination of 8 and R 9 is a hydrogen atom, and R 10 is preferably a hydrogen atom or a methyl group.
[0080] R in general formula (2) x is a divalent linking group, and is preferably a hydrocarbon group having 1 to 10 carbon atoms. Examples of the hydrocarbon group having 1 to 10 carbon atoms include linear or branched alkylene groups. x The number of carbon atoms in is preferably 1 to 10, more preferably 2 to 5, and even more preferably 2 or 3.
[0081] In general formula (1), R 6 and R 7 At least one of R is preferably a group represented by the general formula (2), 6 and R 7 It is more preferable that both of the above are groups represented by the general formula (2).
[0082] When the unsaturated polyimide precursor contains a compound having a structural unit represented by the general formula (1), the R 6 and R 7 The ratio of the group R represented by general formula (2) to the total 6 and R 7The proportion is preferably 60 mol% or more, more preferably 70 mol% or more, and even more preferably 80 mol% or more. The upper limit is not particularly limited and may be 100 mol%. The proportion may be 0 mol% or more and less than 60 mol%.
[0083] The group represented by formula (2) is preferably a group represented by the following formula (2').
[0084]
[0085] In general formula (2'), R 8 ~R 10 each independently represents a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms; and q represents an integer of 1 to 10.
[0086] In formula (2'), q is an integer of 1 to 10, preferably an integer of 2 to 5, and more preferably 2 or 3.
[0087] The content of the structural unit represented by general formula (1) contained in the compound having the structural unit represented by general formula (1) is preferably 60 mol% or more, more preferably 70 mol% or more, and even more preferably 80 mol% or more, based on the total structural units. The upper limit of the content is not particularly limited, and may be 100 mol%.
[0088] The unsaturated polyimide precursor may be synthesized using a tetracarboxylic dianhydride and a diamine compound. In this case, in general formula (1), X corresponds to a residue derived from the tetracarboxylic dianhydride, and Y corresponds to a residue derived from the diamine compound. The unsaturated polyimide precursor may be synthesized using a tetracarboxylic acid instead of the tetracarboxylic dianhydride.
[0089] Specific examples of tetracarboxylic dianhydrides include pyromellitic dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-biphenylethertetracarboxylic dianhydride, 3,3',4,4'-benzophenonetetracarboxylic dianhydride, 1,2,5,6-naphthalenetetracarboxylic dianhydride, 2,3,5,6-pyridinetetracarboxylic dianhydride, and 1,4,5,8-naphthalenetetracarboxylic acid. dianhydride, 3,4,9,10-perylenetetracarboxylic dianhydride, m-terphenyl-3,3',4,4'-tetracarboxylic dianhydride, p-terphenyl-3,3',4,4'-tetracarboxylic dianhydride, 1,1,4,4'-(4,4'-isopropylidenediphenoxy)diphthalic anhydride, 4,4'-oxydiphthalic anhydride, 1,3,3,3-hexafluoro-2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 1,1,1,3,3,3-hexafluoro-2,2- Bis(3,4-dicarboxyphenyl)propane dianhydride, 2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane dianhydride, 2,2-bis{4'-(2,3-dicarboxyphenoxy)phenyl}propane dianhydride, 2,2-bis{4'-(3,4-dicarboxyphenoxy)phenyl}propane dianhydride, 1,1,1,3,3,3-hexafluoro-2,2-bis{4'-(2,3-dicarboxyphenoxy)phenyl}propane dianhydride 1,1,1,3,3,3-hexafluoro-2,2-bis{4'-(3,4-dicarboxyphenoxy)phenyl}propane dianhydride, 4,4'-oxydiphthalic dianhydride, 4,4'-sulfonyldiphthalic dianhydride, 9,9-bis(3,4-dicarboxyphenyl)fluorene dianhydride, cyclopentanone bisspironorbornane tetracarboxylic acid dianhydride, 2,2-bis{4-(4'-phenoxy)phenyl}propane tetracarboxylic acid dianhydride, and the like.Among these, at least one selected from the group consisting of 3,3',4,4'-biphenyl ether tetracarboxylic dianhydride, pyromellitic dianhydride, 4,4'-oxydiphthalic anhydride, and 3,3',4,4'-biphenyl tetracarboxylic dianhydride is preferred, at least one selected from the group consisting of pyromellitic dianhydride and 4,4'-oxydiphthalic anhydride is more preferred, and from the viewpoint of bonding at lower temperatures, 3,3',4,4'-biphenyl ether tetracarboxylic dianhydride is even more preferred. The tetracarboxylic dianhydrides may be used alone or in combination of two or more.
[0090] Specific examples of the diamine compound include 2,2'-dimethylbiphenyl-4,4'-diamine, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 2,2'-difluoro-4,4'-diaminobiphenyl, p-phenylenediamine, m-phenylenediamine, p-xylylenediamine, m-xylylenediamine, 1,5-diaminonaphthalene, benzidine, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 2,4'-diaminodiphenyl ether, 2,4'-diaminodiphenyl ether, and 2,4'-diaminodiphenyl ether. , 2'-diaminodiphenyl ether, 4,4'-diaminodiphenyl sulfone, 3,4'-diaminodiphenyl sulfone, 3,3'-diaminodiphenyl sulfone, 2,4'-diaminodiphenyl sulfone, 2,2'-diaminodiphenyl sulfone, 4,4'-diaminodiphenyl sulfide, 3,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl sulfide, 2,4'-diaminodiphenyl sulfide, 2,2'-diaminodiphenyl sulfide, o-tolidine, o-tolidine sulfone, 4,4'-methylenebis(2,6- diethylaniline), 4,4'-methylenebis(2,6-diisopropylaniline), 2,4-diaminomesitylene, 1,5-diaminonaphthalene, 4,4'-benzophenonediamine, bis-{4-(4'-aminophenoxy)phenyl}sulfone, 2,2-bis{4-(4'-aminophenoxy)phenyl}propane, 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 3,3',5,5'-tetramethyl-4,4'-diaminodiphenylmethane, bis{4-(3'-aminophenoxy)phenyl}sulfone, 2,2-bis(4-amino (aminophenyl)propane, 9,9-bis(4-aminophenyl)fluorene, 1,3-bis(3-aminophenoxy)benzene, 1,4-diaminobutane, 1,6-diaminohexane, 1,7-diaminoheptane, 1,8-diaminooctane, 1,9-diaminononane, 1,10-diaminodecane, 1,11-diaminoundecane, 1,12-diaminododecane, 2-methyl-1,5-diaminopentane, 2-methyl-1,6-diaminohexane, 2-methyl-1,7-diaminoheptane, 2-methyl-1,8-diaminooctane, 2-methyl-1,Examples of the diamine compound include 9-diaminononane, 2-methyl-1,10-diaminodecane, 1,4-cyclohexanediamine, 1,3-cyclohexanediamine, and diaminopolysiloxane. Preferred diamine compounds include 2,2'-dimethylbiphenyl-4,4'-diamine, m-phenylenediamine, 4,4'-diaminodiphenyl ether, and 1,3-bis(3-aminophenoxy)benzene. Among these, at least one compound selected from the group consisting of 2,2'-dimethylbiphenyl-4,4'-diamine, 4,4'-diaminodiphenyl ether, m-phenylenediamine, and 1,3-bis(3-aminophenoxy)benzene is more preferred, and from the viewpoint of having a flexible skeleton and excellent adhesiveness, at least one compound selected from the group consisting of 4,4'-diaminodiphenyl ether, 1,3-bis(3-aminophenoxy)benzene, and 2,2-bis{4-(4'-aminophenoxy)phenyl}propane is even more preferred. The diamine compounds may be used alone or in combination of two or more.
[0091] Having a structural unit represented by general formula (1), and R 6 and R 7 The compound in which at least one of the above is a monovalent organic group can be obtained, for example, by the following method (a) or (b): (a) A tetracarboxylic dianhydride (preferably a tetracarboxylic dianhydride represented by the following general formula (8)) is reacted with a compound represented by R—OH in an organic solvent to form a diester derivative, and then the diester derivative and H 2 N-Y-NH 2 (b) A condensation reaction is carried out between a tetracarboxylic acid dianhydride and a diamine compound represented by the formula: 2 N-Y-NH 2 In an organic solvent, a polyamic acid solution is obtained by reacting a diamine compound represented by the formula: R--OH with the polyamic acid solution, and the compound represented by R--OH is added to the polyamic acid solution and reacted in the organic solvent to introduce an ester group.
[0092] R in general formula (1) 6 and R 7 Since at least one of these has a polymerizable unsaturated bond, at least one of R—OH in which R has a polymerizable unsaturated bond is used.
[0093] Here, H 2 N-Y-NH 2 In the diamine compound represented by the formula (1), Y is the same as Y in the general formula (1), and specific examples and preferred examples are also the same. In addition, in the compound represented by R—OH, R represents a monovalent organic group, and specific examples and preferred examples are the same as R in the general formula (1). 6 and R 7 The same applies to the case of the tetracarboxylic acid dianhydride represented by the general formula (8), H 2 N-Y-NH 2 The diamine compound represented by the formula (I) and the compound represented by R—OH may each be used alone or in combination of two or more.
[0094] Examples of the organic solvent include N-methyl-2-pyrrolidone, γ-butyrolactone, dimethoxyimidazolidinone, and 3-methoxy-N,N-dimethylpropanamide, with 3-methoxy-N,N-dimethylpropanamide being preferred. An unsaturated polyimide precursor may be synthesized by allowing a dehydration condensation agent to act on a polyamic acid solution together with a compound represented by R—OH. The dehydration condensation agent preferably includes at least one selected from the group consisting of trifluoroacetic anhydride, N,N′-dicyclohexylcarbodiimide (DCC), and 1,3-diisopropylcarbodiimide (DIC).
[0095] The above-mentioned compound contained in the unsaturated polyimide precursor is prepared by reacting a tetracarboxylic dianhydride represented by the following general formula (8) with a compound represented by R—OH to form a diester derivative, which is then converted into an acid chloride by reacting with a chlorinating agent such as thionyl chloride, and then reacting with a chlorinating agent such as thionyl chloride to form an acid chloride. 2 N-Y-NH 2 The compound contained in the unsaturated polyimide precursor can be obtained by reacting a tetracarboxylic dianhydride represented by the following general formula (8) with a compound represented by R—OH to form a diester derivative, and then reacting the diester derivative with a carbodiimide compound in the presence of H 2 N-Y-NH 2The compound can be obtained by reacting a diamine compound represented by the following formula with a diester derivative.
[0096] The unsaturated polyimide precursor is a compound represented by the following general formula (8) and a tetracarboxylic acid dianhydride represented by the following general formula (8). 2 N-Y-NH 2 The polyamic acid is then isoimidized in the presence of a dehydration condensation agent such as trifluoroacetic anhydride, and then reacted with a compound represented by R—OH to obtain a polyamic acid. Alternatively, a compound represented by R—OH may be reacted in advance with a part of a tetracarboxylic dianhydride to obtain a partially esterified tetracarboxylic dianhydride and H 2 N-Y-NH 2 Alternatively, the compound may be reacted with a diamine compound represented by the following formula:
[0097]
[0098] In the general formula (8), X is the same as X in the general formula (1), and specific examples and preferred examples are also the same.
[0099] The compound represented by R—OH used in the synthesis of the above-mentioned compound contained in the unsaturated polyimide precursor is R x The compound represented by R-OH may be a compound having a hydroxy group bonded to the terminal methylene group of a group represented by general formula (2'), or a compound having a hydroxy group bonded to the terminal methylene group of a group represented by general formula (2'). Specific examples of the compound represented by R-OH include methanol, ethanol, n-propanol, isopropanol, n-butanol, 2-hydroxyethyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, 2-hydroxybutyl acrylate, 2-hydroxybutyl methacrylate, 4-hydroxybutyl acrylate, and 4-hydroxybutyl methacrylate, and among these, 2-hydroxyethyl methacrylate and 2-hydroxyethyl acrylate are preferred.
[0100] The molecular weight of the unsaturated polyimide precursor is not particularly limited, and for example, the weight average molecular weight is preferably 10,000 to 200,000, more preferably 10,000 to 100,000, and even more preferably 10,000 to 50,000. The weight average molecular weight can be measured, for example, by gel permeation chromatography, and can be determined by conversion using a standard polystyrene calibration curve.
[0101] The photosensitive resin composition of the present disclosure may further contain a dicarboxylic acid, and the unsaturated polyimide precursor contained in the photosensitive resin composition may have a structure formed by reaction of some of the amino groups in the unsaturated polyimide precursor with carboxy groups in the dicarboxylic acid. For example, when synthesizing the unsaturated polyimide precursor, some of the amino groups of a diamine compound may be reacted with carboxy groups in the dicarboxylic acid. The dicarboxylic acid may be a dicarboxylic acid having a (meth)acrylic group, for example, a dicarboxylic acid represented by the following formula: In this case, when synthesizing the unsaturated polyimide precursor, by reacting some of the amino groups of the diamine compound with carboxy groups in the dicarboxylic acid, methacrylic groups derived from the dicarboxylic acid can be introduced into the unsaturated polyimide precursor.
[0102]
[0103] (Polyimide Resin) The photosensitive resin composition of the present disclosure may contain a polyimide resin in addition to the unsaturated polyimide precursor. By combining the unsaturated polyimide precursor and the polyimide resin, it is possible to suppress the generation of volatiles due to dehydration cyclization during imide ring formation, and therefore the generation of voids tends to be suppressed. The polyimide resin referred to here refers to a resin having an imide skeleton in all or part of the resin skeleton. It is preferable that the polyimide resin is soluble in a solvent in the photosensitive resin composition using the unsaturated polyimide precursor.
[0104] The polyimide resin is not particularly limited as long as it is a polymer compound having a plurality of structural units containing imide bonds, and preferably contains, for example, a compound having a structural unit represented by the following general formula (X): This tends to provide a semiconductor device having an insulating film that exhibits high reliability.
[0105]
[0106] In general formula (X), X represents a tetravalent organic group, and Y represents a divalent organic group. Preferred examples of the substituents X and Y in general formula (X) are the same as the preferred examples of the substituents X and Y in general formula (1).
[0107] When the photosensitive resin composition of the present disclosure contains a polyimide resin, the proportion of the polyimide resin relative to the total of the unsaturated polyimide precursor and the polyimide resin may be 15% by mass to 50% by mass, or may be 10% by mass to 20% by mass.
[0108] The photosensitive resin composition of the present disclosure may contain a resin other than the unsaturated polyimide precursor and the polyimide resin. Examples of the other resin include, from the viewpoint of heat resistance, novolac resin, acrylic resin, polyethernitrile resin, polyethersulfone resin, epoxy resin, polyethylene terephthalate resin, polyethylene naphthalate resin, and polyvinyl chloride resin. The other resin may be used alone or in combination of two or more.
[0109] In the photosensitive resin composition of the present disclosure, the content of the unsaturated polyimide precursor relative to the total amount of solids is preferably 50% by mass to 100% by mass, more preferably 70% by mass to 100% by mass, and even more preferably 90% by mass to 100% by mass. The solids content refers to the residue when the photosensitive resin composition is dried at 200°C to 400°C.
[0110] (Solvent) The photosensitive resin composition of the present disclosure contains a solvent. The type of solvent is not particularly limited, but a compound with a solubility parameter distance between the developer and the solvent of 4.5 or greater is selected. The solvent may be used alone or in combination with two or more types. Cyclic lactone compounds are preferred as the solvent. The cyclic lactone compound may be a compound with a boiling point of 200°C to 300°C at 1 atmosphere. Specific examples of cyclic lactone compounds include γ-butyrolactone, γ-valerolactone, δ-valerolactone, γ-undecalactone, γ-decalactone, γ-nonalactone, and ε-caprolactone. Among these, at least one of γ-butyrolactone and γ-valerolactone is preferred. Using γ-butyrolactone as the cyclic lactone compound tends to enable the formation of vias with a more excellent cross-sectional shape. Using γ-valerolactone as the cyclic lactone compound tends to shorten the development time. The cyclic lactone compounds may be used alone or in combination of two or more.
[0111] The photosensitive resin composition of the present disclosure may contain a solvent (other solvent) other than the cyclic lactone compound. The other solvent may be used alone or in combination of two or more. The other solvent is not particularly limited as long as it is a solvent other than the cyclic lactone compound. Specific examples of the other solvent include ketone solvents, hydrocarbon solvents, aromatic hydrocarbon solvents, sulfoxide solvents, carbonate solvents, urea solvents, alcohol solvents, ethyl lactate, anisole, etc.
[0112] The proportion of the cyclic lactone compound in the solvent contained in the photosensitive resin composition is preferably 50% by mass or more, more preferably 70% by mass or more, even more preferably 90% by mass or more, particularly preferably 95% by mass or more, extremely preferably 99% by mass or more, and may be 100% by mass.
[0113] (Crosslinking Agent) The photosensitive resin composition may contain a crosslinking agent that can be crosslinked or polymerized by heating. In the process of applying, exposing, and developing the photosensitive resin composition and then subjecting it to heat treatment, the crosslinking agent compound reacts with the unsaturated polyimide precursor to form a crosslink, or the crosslinking agent compound itself polymerizes. This increases the strength of the resulting cured film even at a relatively low curing temperature, for example, a curing temperature of 200°C or less, and can improve mechanical properties, chemical resistance, flux resistance, etc. The crosslinking agent may be used alone or in combination of two or more.
[0114] Examples of the crosslinking agent include compounds having two or more groups containing polymerizable unsaturated bonds (hereinafter also referred to as functional groups). From the viewpoint of polymerization reactivity, the functional group is preferably a (meth)acryloyl group or a vinyl group, more preferably a (meth)acryloyl group. The crosslinking agent may be subjected to an alkoxylation treatment such as ethoxylation or propoxylation.
[0115] Examples of bifunctional crosslinking agents include allyl methacrylate, diethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, 1,4-butanediol diacrylate, 1,6-hexanediol diacrylate, 1,4-butanediol dimethacrylate, 1,6-hexanediol dimethacrylate, trimethylolpropane diacrylate, tricyclodecane dimethanol diacrylate, and tricyclodecane dimethanol dimethacrylate.
[0116] Examples of trifunctional crosslinking agents include trimethylolpropane triacrylate, trimethylolpropane dimethacrylate, trimethylolpropane trimethacrylate, pentaerythritol triacrylate, pentaerythritol trimethacrylate, and tris-(2-methacryloxyethyl)isocyanurate.
[0117] Examples of tetrafunctional or higher crosslinking agents include pentaerythritol tetraacrylate, pentaerythritol tetramethacrylate, tetramethylolmethane tetraacrylate, tetramethylolmethane tetramethacrylate, dipentaerythritol hexaacrylate, dipentaerythritol hexamethacrylate, and tetrakisacrylatemethanetetrayltetrakis(methyleneoxyethylene).
[0118] When the photosensitive resin composition of the present disclosure contains a crosslinking agent, the content of the crosslinking agent is preferably 1 part by mass to 50 parts by mass, more preferably 3 parts by mass to 50 parts by mass, and even more preferably 5 parts by mass to 40 parts by mass, relative to 100 parts by mass of the unsaturated polyimide precursor.
[0119] (Photopolymerization initiator) The photosensitive resin composition of the present disclosure may contain a photopolymerization initiator. The photopolymerization initiator is not particularly limited as long as it is a compound that can generate radicals when irradiated with actinic rays. Examples of actinic rays include ultraviolet rays such as i-rays, visible light, and radioactive rays.
[0120] Examples of the photopolymerization initiator include an oxime compound, an acylphosphine oxide compound, and an acyldialkoxymethane compound.
[0121] Examples of the photopolymerization initiator include a compound represented by the following general formula (9A), a compound represented by the following general formula (9B), a compound represented by the following general formula (10A), and a compound represented by the following general formula (10B).
[0122]
[0123] In general formula (9A), R 11 is an alkyl group having 1 to 12 carbon atoms, and a1 is an integer of 0 to 5. 12 is a hydrogen atom or an alkyl group having 1 to 12 carbon atoms. 13 and R 14 each independently represents a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, a phenyl group, or a tolyl group. 11 may be the same or different.
[0124] R11 is preferably an alkyl group having 1 to 4 carbon atoms, more preferably a methyl group. a1 is preferably 1. R 12 is preferably an alkyl group having 1 to 4 carbon atoms, and more preferably an ethyl group. 13 and R 14 are preferably each independently an alkyl group having 1 to 4 carbon atoms, more preferably a methyl group.
[0125] An example of the compound represented by general formula (9A) is a compound represented by the following formula (9A-1), which is available as "IRGACURE OXE 02" manufactured by BASF Japan Ltd.
[0126]
[0127]
[0128] In general formula (9B), R 15 is -OH, -COOH, -OCH 2 OH, —O(CH 2 ) 2 OH, -COOCH 2 OH or -COO(CH 2 ) 2 OH and R 16 and R 17 are each independently a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, a cycloalkyl group having 4 to 10 carbon atoms, a phenyl group, or a tolyl group. b1 is an integer of 0 to 5. When b1 is an integer of 2 or more, R 15 may be the same or different. 15 is preferably —O(CH 2 ) 2 OH. b1 is preferably 0 or 1. R 16 is preferably an alkyl group having 1 to 6 carbon atoms, more preferably a methyl group or a hexyl group. 17 is preferably an alkyl group having 1 to 6 carbon atoms or a phenyl group, more preferably a methyl group or a phenyl group.
[0129] Examples of the compound represented by general formula (9B) include a compound represented by the following formula (9B-1), which is available as "IRGACURE OXE 01" manufactured by BASF Japan Ltd., and a compound represented by the following formula (9B-2), which is available as "NCI-930" manufactured by ADEKA Corporation.
[0130]
[0131]
[0132] In general formula (10A), R 21 is an alkyl group having 1 to 12 carbon atoms, and R 22 and R 23 are each independently a hydrogen atom, an alkyl group having 1 to 12 carbon atoms (preferably 1 to 4 carbon atoms), an alkoxy group having 1 to 12 carbon atoms (preferably 1 to 4 carbon atoms), a cycloalkyl group having 4 to 10 carbon atoms, a phenyl group, or a tolyl group, and c1 is an integer of 0 to 5. When c1 is an integer of 2 or more, R 21 may be the same or different. c1 is preferably 0. R 22 is preferably an alkyl group having 1 to 4 carbon atoms, and more preferably a methyl group. 23 is preferably an alkoxy group having 1 to 12 carbon atoms, more preferably an alkoxy group having 1 to 4 carbon atoms, and even more preferably a methoxy group or an ethoxy group. An example of the compound represented by general formula (10A) is a compound represented by the following formula (10A-1) (1-phenyl-1,2-propanedione-2-(o-ethoxycarbonyl)oxime). This compound is available as "G-1820 (PDO)" manufactured by Lambson.
[0133]
[0134]
[0135] In general formula (10B), R 24 and R 25are each independently an alkyl group having 1 to 12 carbon atoms (preferably 1 to 4 carbon atoms), d and e are each independently an integer of 0 to 5, s and t are each independently an integer of 0 to 3, and the sum of s and t is 3. When d is an integer of 2 or more, R 24 may be the same or different. When e is an integer of 2 or more, R 25 may be the same or different. When s is an integer of 2 or more, the groups in the parentheses may be the same or different. When t is an integer of 2 or more, the groups in the parentheses may be the same or different. d is preferably 0. R 25 are preferably each independently an alkyl group having 1 to 4 carbon atoms, and are preferably a methyl group. e is preferably an integer of 2 to 4, and more preferably 3. The combination of s and t (s, t) is preferably (1, 2) or (2, 1). Examples of compounds represented by general formula (10B) include compounds represented by the following formula (10B-1), which is available as "IRGACURE TPO" manufactured by BASF Japan Ltd. Examples of compounds represented by formula (10B-2) include compounds represented by the following formula (10B-3), which is available as "IRGACURE 819" manufactured by BASF Japan Ltd.
[0136]
[0137] The content of the photopolymerization initiator is preferably 0.1 to 20 parts by mass, more preferably 0.1 to 10 parts by mass, and even more preferably 0.1 to 6 parts by mass, relative to 100 parts by mass of the unsaturated polyimide precursor.
[0138] (Thermal Polymerization Initiator) From the viewpoint of accelerating the polymerization reaction, the photosensitive resin composition of the present disclosure may further contain a thermal polymerization initiator. As the thermal polymerization initiator, a compound that does not decompose when heated (dried) to remove the solvent during film formation, but decomposes when heated during curing to generate radicals and promotes the polymerization reaction between polymerizable monomers, or between an unsaturated polyimide precursor and a polymerizable monomer, is preferred. As the thermal polymerization initiator, a compound having a decomposition point of 110°C to 200°C is preferred, and from the viewpoint of promoting the polymerization reaction at a lower temperature, a compound having a decomposition point of 110°C to 175°C is more preferred.
[0139] Specific examples of the thermal polymerization initiator include ketone peroxides such as methyl ethyl ketone peroxide, peroxyketals such as 1,1-di(t-hexylperoxy)-3,3,5-trimethylcyclohexane, 1,1-di(t-hexylperoxy)cyclohexane, and 1,1-di(t-butylperoxy)cyclohexane, hydroperoxides such as 1,1,3,3-tetramethylbutyl hydroperoxide, cumene hydroperoxide, and p-menthane hydroperoxide, dialkyl peroxides such as dicumyl peroxide and di-t-butyl peroxide, and dialkyl peroxides such as dicyclohexane. Examples of suitable peroxyesters include diacyl peroxides such as dibenzoyl peroxide and di(4-t-butylcyclohexyl)peroxydicarbonate and di(2-ethylhexyl)peroxydicarbonate, peroxyesters such as t-butylperoxy-2-ethylhexanoate, t-hexylperoxyisopropyl monocarbonate, t-butylperoxybenzoate and 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate, and bis(1-phenyl-1-methylethyl)peroxide. Commercially available peroxyesters include those sold under the trade names "Percumyl D," "Percumyl P," and "Percumyl H" (all manufactured by NOF Corporation).
[0140] When the photosensitive resin composition of the present disclosure contains a thermal polymerization initiator, the content of the thermal polymerization initiator is preferably 0.1 parts by mass to 20 parts by mass relative to 100 parts by mass of the unsaturated polyimide precursor, more preferably 0.2 parts by mass to 20 parts by mass in order to ensure good flux resistance, and even more preferably 0.3 parts by mass to 10 parts by mass in order to suppress a decrease in solubility due to decomposition during drying.
[0141] (Imidization Accelerator) The resin composition of the present disclosure may contain a nitrogen-containing compound as an imidization accelerator from the viewpoint of accelerating the imidization reaction.
[0142] Specific examples of the nitrogen-containing compound include 2-(methylphenylamino)ethanol, 2-(ethylanilino)ethanol, N-methylaniline, N-ethylaniline, N,N'-dimethylaniline, N-phenylethanolamine, 4-phenylmorpholine, 2,2'-(4-methylphenylimino)diethanol, 4-aminobenzamide, 2-aminobenzamide, nicotinamide, 4-amino-N-methylbenzamide, 4-aminoacetanilide, and 4-aminoacetophenone, and among these, N-methylaniline, N-ethylaniline, N,N'-dimethylaniline, N-phenylethanolamine, 4-phenylmorpholine, and 2,2'-(4-methylphenylimino)diethanol are preferred. The nitrogen-containing compounds may be used alone or in combination of two or more.
[0143] When the photosensitive resin composition of the present disclosure contains an imidization accelerator, the content of the imidization accelerator is preferably 0.1 parts by mass to 20 parts by mass relative to 100 parts by mass of the unsaturated polyimide precursor, and from the viewpoint of storage stability, is more preferably 0.3 parts by mass to 15 parts by mass, and even more preferably 0.5 parts by mass to 10 parts by mass.
[0144] (Sensitizer) The photosensitive resin composition of the present disclosure may contain a sensitizer. By containing a sensitizer in the photosensitive resin composition, it is possible to maintain both the remaining film rate and good resolution over a wide range of exposure doses. The sensitizer may be used alone or in combination of two or more.
[0145] Examples of sensitizers include Michler's ketone, benzoin, 2-methylbenzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin butyl ether, 2-t-butylanthraquinone, 1,2-benzo-9,10-anthraquinone, anthraquinone, methylanthraquinone, 4,4'-bis(diethylamino)benzophenone, acetophenone, benzophenone, thioxanthone, 1,5-acenaphthene, 2,2-dimethoxy-2-phenylacetophenone, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-[4-(methylthio)phenyl]-2-morpholino-1-propanone, diacetylbenzyl, benzyl dimethyl ketone, and the like. tar, benzyl diethyl ketal, diphenyl disulfide, anthracene, phenanthrenequinone, riboflavin tetrabutylate, acridine orange, erythrosine, phenanthrenequinone, 2-isopropylthioxanthone, 2,6-bis(p-diethylaminobenzylidene)-4-methyl-4-azacyclohexanone, 6-bis(p-dimethylaminobenzylidene)-cyclopentanone, 2,6-bis(p-diethylaminobenzylidene)-4-phenylcyclohexanone, aminostyryl ketone, 3-ketocoumarin compounds, biscoumarin compounds, N-phenylglycine, 3,3',4,4'-tetra(t-butylperoxycarbonyl)benzophenone, and the like.
[0146] When the photosensitive resin composition of the present disclosure contains a sensitizer, the amount of the sensitizer is not particularly limited, but is preferably 0.1 parts by mass to 1.0 parts by mass, and more preferably 0.2 parts by mass to 0.8 parts by mass, per 100 parts by mass of the unsaturated polyimide precursor.
[0147] (Stabilizer) The photosensitive resin composition of the present disclosure may contain a stabilizer. When the photosensitive resin composition contains a stabilizer, the storage stability can be improved.
[0148] Examples of stabilizers include p-methoxyphenol, diphenyl-p-benzoquinone, benzoquinone, hydroquinone, pyrogallol, phenothiazine, resorcinol, ortho-dinitrobenzene, para-dinitrobenzene, meta-dinitrobenzene, phenanthraquinone, N-phenyl-2-naphthylamine, cupferron, 2,5-toluquinone, tannic acid, parabenzylaminophenol, nitrosamines, azo compounds, hindered amine compounds, and hindered phenol compounds.
[0149] The stabilizer may be used alone or in combination of two or more. By combining two or more stabilizers, photosensitive characteristics tend to be easily adjusted due to differences in reactivity. The hindered phenol compound may have both a stabilizer function and an antioxidant function described below, or may have only one of these functions.
[0150] Examples of stabilizers include 2,6-di-t-butyl-4-methylphenol, 2,5-di-t-butyl-hydroquinone, octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate, isooctyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate, 4,4'-methylenebis(2,6-di-t-butylphenol), 4,4'-thio-bis(3-methyl-6-t-butylphenol), 4,4'-butylidene-bis(3-methyl-6-t-butylphenol), triethylene glycol-bis [3-(3-t-butyl-5-methyl-4-hydroxyphenyl)propionate], 1,6-hexanediol-bis[3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate], 2,2-thio-diethylenebis[3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate], N,N'-hexamethylenebis(3,5-di-t-butyl-4-hydroxy-hydrocinnamamide), 2,2'-methylene-bis(4-methyl-6-t-butylphenol), 2,2'-methylene-bis(4-ethyl-6-t-butylphenol) alcohol), pentaerythrityl tetrakis[3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate], tris-(3,5-di-t-butyl-4-hydroxybenzyl)-isocyanurate, 1,3,5-trimethyl-2,4,6-tris(3,5-di-t-butyl-4-hydroxybenzyl)benzene, 1,3,5-tris(3-hydroxy-2,6-dimethyl-4-isopropylbenzyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-t-butyl-3-hydroxy- 2,6-dimethylbenzyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-s-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione, 1,3,5-tris[4-(1-ethylpropyl)-3-hydroxy-2,6-dimethylbenzyl]-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione, 1,3,5-tris[4-triethylmethyl-3-hydroxy-2,6-dimethylbenzyl]-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(3-hydroxy-2,6-dimethyl-4-phenylbenzyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-t-butyl-3-hydroxy-2,5,6-trimethylbenzyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-t-butyl-5-ethyl-3-hydroxy-2,6-dimethylbenzyl )-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-t-butyl-6-ethyl-3-hydroxy-2-methylbenzyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-t-butyl-6-ethyl-3-hydroxy-2,5-dimethylbenzyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-t-butyl-5,6-diethyl-3-hydroxy 1,3,5-tris(4-t-butyl-3-hydroxy-2-methylbenzyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-t-butyl-3-hydroxy-2-methylbenzyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-t-butyl-3-hydroxy-2,5-dimethylbenzyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-t-butyl-5-ethyl-3-hydroxy N,N'-hexane-1,6-diylbis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionamide], 2,2,6,6-tetramethylpiperidine 1-oxyl, 4-hydroxy-2,2,6,6-tetramethylpiperidine 1-oxyl, and 1,4,4-trimethyl-2,3-diazabicyclo[3.2.2]non-2-ene-2,3-dioxide.
[0151] When the photosensitive resin composition of the present disclosure contains a stabilizer, the content of the stabilizer is preferably 0.05 parts by mass to 1.0 parts by mass, and more preferably 0.1 parts by mass to 0.8 parts by mass, relative to 100 parts by mass of the unsaturated polyimide precursor.
[0152] (Antioxidant) The photosensitive resin composition of the present disclosure may contain an antioxidant from the viewpoint of suppressing a decrease in adhesiveness by capturing oxygen radicals and peroxide radicals generated during high-temperature storage, reflow treatment, etc. When the photosensitive resin composition of the present disclosure contains an antioxidant, oxidation of an electrode during an insulation reliability test can be suppressed.
[0153] Specific examples of the antioxidant include the compounds exemplified above as the hindered phenol compound, N,N'-bis[2-[2-(3,5-di-tert-butyl-4-hydroxyphenyl)ethylcarbonyloxy]ethyl]oxamide, N,N'-bis-3-(3,5-di-tert-butyl-4-hydroxyphenyl), propionylhexamethylenediamine, 1,3,5-tris(3-hydroxy-4-tert-butyl-2,6-dimethylbenzyl)-1,3,5-triazine-2,4,6(1H,3H,5H)-trione, 1,3,5-tris(4-t-butyl-3-hydroxy-2,6-dimethylbenzyl)isocyanuric acid, etc. The antioxidant may be used alone or in combination of two or more.
[0154] When the photosensitive resin composition of the present disclosure contains an antioxidant, the content of the antioxidant is preferably 0.1 parts by mass to 20 parts by mass, more preferably 0.1 parts by mass to 10 parts by mass, and even more preferably 0.1 parts by mass to 5 parts by mass, relative to 100 parts by mass of the unsaturated polyimide precursor.
[0155] (Coupling Agent) The photosensitive resin composition of the present disclosure may contain a coupling agent. When a coupling agent is contained, the adhesion between the obtained cured product and a substrate can be further improved.
[0156] The coupling agent is not particularly limited, and examples thereof include 3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-methacryloxypropyldimethoxymethylsilane, 3-methacryloxypropyltrimethoxysilane, dimethoxymethyl-3-piperidinopropylsilane, diethoxy-3-glycidoxypropylmethylsilane, N-(3-diethoxymethylsilylpropyl)succinimide, N-[3-(triethoxysilyl)propyl]phthalamic acid, benzophenone-3,3'-bis(N-[3-triethoxysilyl]propyl)methylsilane ... Examples of suitable coupling agents include silane coupling agents such as benzene-1,4-bis(N-[3-triethoxysilyl]propylamido)-4,4'-dicarboxylic acid, benzene-1,4-bis(N-[3-triethoxysilyl]propylamido)-2,5-dicarboxylic acid, 3-(triethoxysilyl)propyl succinic anhydride, N-phenylaminopropyltrimethoxysilane, N,N'-bis(2-hydroxyethyl)-3-aminopropyltriethoxysilane, and 3-ureidopropyltriethoxysilane; and aluminum-based adhesion promoters such as aluminum tris(ethylacetoacetate), aluminum tris(acetylacetonate), and ethylacetoacetate aluminum diisopropylate. These coupling agents may be used alone or in combination of two or more.
[0157] When the photosensitive resin composition of the present disclosure contains a coupling agent, the content of the coupling agent is preferably 0.1 parts by mass to 20 parts by mass, more preferably 1 part by mass to 10 parts by mass, and even more preferably 2 parts by mass to 10 parts by mass, relative to 100 parts by mass of the unsaturated polyimide precursor.
[0158] (Rust inhibitor) The photosensitive resin composition of the present disclosure may contain a rust inhibitor. By containing a rust inhibitor in the photosensitive resin composition, corrosion of copper and copper alloys and discoloration can be suppressed. Examples of the rust inhibitor include azole compounds and purine derivatives. The rust inhibitor may be used alone or in combination of two or more.
[0159] Specific examples of the azole compound include 1H-triazole, 5-methyl-1H-triazole, 5-ethyl-1H-triazole, 4,5-dimethyl-1H-triazole, 5-phenyl-1H-triazole, 4-t-butyl-5-phenyl-1H-triazole, 5-hydroxyphenyl-1H-triazole, phenyltriazole, p-ethoxyphenyltriazole, 5-phenyl-1-(2-dimethylaminoethyl)triazole, 5-benzyl-1H-triazole, hydroxyphenyltriazole, 1,5-dimethyltriazole, 4,5-diethyl-1H-triazole, 1H-benzotriazole, 2-(5-methyl-2-hydroxyphenyl)benzotriazole, 2-[2-hydroxy-3,5-bis(α,α-dimethylbenzyl)phenyl]-benzotriazole, and benzotriazole, 2-(3,5-di-t-butyl-2-hydroxyphenyl)benzotriazole, 2-(3-t-butyl-5-methyl-2-hydroxyphenyl)benzotriazole, 2-(3,5-di-t-amyl-2-hydroxyphenyl)benzotriazole, 2-(2'-hydroxy-5'-t-octylphenyl)benzotriazole, hydroxyphenylbenzotriazole, tolyltriazole, 5-methyl-1H-benzotriazole, 4-methyl-1H-benzotriazole, 4-carboxy-1H-benzotriazole, 5-carboxy-1H-benzotriazole, 1H-tetrazole, 5-methyl-1H-tetrazole, 5-phenyl-1H-tetrazole, 5-amino-1H-tetrazole, 1-methyl-1H-tetrazole, and the like.
[0160] Specific examples of purine derivatives include purine, adenine, guanine, hypoxanthine, xanthine, theobromine, caffeine, uric acid, isoguanine, 2,6-diaminopurine, 9-methyladenine, 2-hydroxyadenine, 2-methyladenine, 1-methyladenine, N-methyladenine, N,N-dimethyladenine, 2-fluoroadenine, 9-(2-hydroxyethyl)adenine, guanine oxime, N-(2-hydroxyethyl)adenine, and 8-amino Examples include adenine, 6-amino-8-phenyl-9H-purine, 1-ethyladenine, 6-ethylaminopurine, 1-benzyladenine, N-methylguanine, 7-(2-hydroxyethyl)guanine, N-(3-chlorophenyl)guanine, N-(3-ethylphenyl)guanine, 2-azaadenine, 5-azaadenine, 8-azaadenine, 8-azaguanine, 8-azapurine, 8-azaxanthine, 8-azahypoxanthine, and derivatives thereof.
[0161] When the photosensitive resin composition of the present disclosure contains a rust inhibitor, the content of the rust inhibitor is preferably 0.01 parts by mass to 10 parts by mass, more preferably 0.1 parts by mass to 5 parts by mass, and even more preferably 0.5 parts by mass to 3 parts by mass, relative to 100 parts by mass of the unsaturated polyimide precursor.
[0162] (UV absorber) The photosensitive resin composition of the present disclosure may contain an UV absorber. When the photosensitive resin composition contains an UV absorber, crosslinking of unexposed areas due to diffuse reflection during exposure tends to be suppressed. Examples of UV absorbers include benzotriazole-based compounds, salicylic acid ester-based compounds, benzophenone-based compounds, diphenylacrylate-based compounds, cyanoacrylate-based compounds, diphenylcyanoacrylate-based compounds, benzothiazole-based compounds, azobenzene-based compounds, polyphenol-based compounds, and nickel complex salt-based compounds. The UV absorbers may be used alone or in combination of two or more.
[0163] Examples of benzotriazole compounds include 2-(2-hydroxy-5-methylphenyl)-2H-benzotriazole, 2-(3-tert-butyl-2-hydroxy-5-methylphenyl)-5-chloro-2H-benzotriazole, 2-(3,5-di-tert-pentyl-2-hydroxyphenyl)-2H-benzotriazole, 2-(2H-benzotriazol-2-yl)-4-methyl-6-(3,4,5,6-tetrahydrophthalimidylmethyl)phenol, 2-( 2-hydroxy-4-octyloxyphenyl)-2H-benzotriazole, 2-(2-hydroxy-5-tert-octylphenyl)-2H-benzotriazole, 2-(2H-benzotriazol-2-yl)-4-(1,1,3,3-tetramethylbutyl)phenol, 2-(2H-benzotriazol-2-yl)-4,6-bis(1-methyl-1-phenylethyl)phenol, 2-(2H-benzotriazol-2-yl)-p-cresol), and the like.
[0164] Examples of salicylic acid ester compounds include phenyl salicylate and 4-tert-butylphenyl salicylate.
[0165] Examples of benzophenone compounds include 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-n-octyloxybenzophenone, 4-n-dodecyloxy-2-hydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone-5-sulfonic acid trihydrate, 2,2',4,4'-tetrahydroxybenzophenone, and 2,2'-dihydroxy-4,4'-dimethoxybenzophenone.
[0166] Examples of diphenylacrylate compounds include ethyl 2-cyano-3,3-diphenylacrylate.
[0167] Examples of diphenyl cyanoacrylate compounds include 2-cyano-3,3-diphenylacrylic acid (2'-ethylhexyl).
[0168] Examples of the azobenzene compounds include 4-[ethyl(2-hydroxyethyl)amino]-4'-nitroazobenzene.
[0169] Examples of polyphenol compounds include pyrogallol, phloroglycine, catechin, epicatechin, gallocatechin, catechin gallate, gallocatechin gallate, epicatechin gallate, epigallocatechin gallate, epigallocatechin, rutin, quercetin, quercetagin, quercetagetin, gossypetin, pelargonidin, cyanidin, aurantidin, luteolinidin, peonidin, rosinidin, (1E,6E)-1,7-bis(4-hydroxy-3-methoxyphenyl)-1,6-heptadiene-3,5-dione, and 1,7-bis(4-hydroxyphenyl)-1,6-heptadiene-3,5-dione.
[0170] Examples of polyphenol compounds include [2,2'-thiobis(4-tert-octylphenolate)]-2-ethylhexylamine nickel(II).
[0171] Among the above, it is preferable to use at least one ultraviolet absorber selected from the group consisting of benzotriazole-based compounds, benzophenone-based compounds, azobenzene-based compounds, and polyphenol-based compounds.
[0172] Furthermore, as the ultraviolet absorber, from the viewpoint of resolution, 2- (2H-benzotriazol-2-yl) -4- (1,1,3,3-tetramethylbutyl) phenol, 2- (2H-benzotriazol-2-yl) -4,6-bis (1-methyl-1-phenylethyl) phenol, 2- (2H-benzotriazol-2-yl) -p- cresol), 2,2', 4,4'-tetrahydroxybenzophenone, 2,2'-dihydroxy-4,4'-dimethoxybenzophenone, 4- [ethyl (2-hydroxyethyl) amino] -4'-nitroazobenzene, (1E, 6E) -1,7-bis (4-hydroxy-3-methoxyphenyl) -1,6-heptadiene-3,5-dione, 1,7-bis (4-hydroxyphenyl) -1,6-heptadiene-3,5-dione It is more preferable to use at least one selected from the group consisting of (4-hydroxyphenyl) -1,6-heptadiene-3,5-dione.
[0173] When the photosensitive resin composition of the present disclosure contains an ultraviolet absorber, the content of the ultraviolet absorber is preferably 0.05 parts by mass or more, more preferably 0.1 parts by mass or more, and more preferably 0.2 parts by mass or more, relative to 100 parts by mass of the unsaturated polyimide precursor from the viewpoint of resolution, and is preferably 5 parts by mass or less, more preferably 3 parts by mass or less, and even more preferably 2 parts by mass or less, from the viewpoint of preventing insufficient photocuring inside the coating film.
[0174] (Surfactant and Leveling Agent) The photosensitive resin composition of the present disclosure may contain at least one of a surfactant and a leveling agent. When the photosensitive resin composition contains at least one of a surfactant and a leveling agent, it is possible to improve coatability (for example, suppression of striations (uneven film thickness)) and developability.
[0175] Examples of surfactants or leveling agents include polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene octylphenol ether, and the like. Commercially available products include those sold under the trade names "Megafac (registered trademark) F171," "F173," and "R-08" (all manufactured by DIC Corporation), those sold under the trade names "Fluorad FC430" and "FC431" (all manufactured by Sumitomo 3M Limited), and those sold under the trade names "Organosiloxane Polymer KP341," "KBM303," and "KBM803" (all manufactured by Shin-Etsu Chemical Co., Ltd.).
[0176] The surfactants and leveling agents may be used alone or in combination of two or more.
[0177] When the photosensitive resin composition of the present disclosure contains at least one of a surfactant and a leveling agent, the total content of the surfactant and the leveling agent is preferably 0.01 parts by mass to 10 parts by mass, more preferably 0.05 parts by mass to 5 parts by mass, and even more preferably 0.05 parts by mass to 3 parts by mass, per 100 parts by mass of the unsaturated polyimide precursor.
[0178] (Other Components) The photosensitive resin composition of the present disclosure may further contain other components and inevitable impurities. In the photosensitive resin composition of the present disclosure, the total amount of the unsaturated polyimide precursor, crosslinking agent, photopolymerization initiator, and solvent may be 80% by mass or more, 90% by mass or more, or 95% by mass or more. In addition, in the photosensitive resin composition of the present disclosure, the total amount of the unsaturated polyimide precursor, crosslinking agent, photopolymerization initiator, solvent, stabilizer, sensitizer, UV absorber, rust inhibitor, antioxidant, and coupling agent may be 80% by mass or more, 90% by mass or more, 95% by mass or more, 97% by mass or more, 98% by mass or more, or 99% by mass or more.
[0179] <Cured Product> The cured product of the present disclosure can be obtained by curing the photosensitive resin composition of the present disclosure. The cured product of the present disclosure may be used as a patterned cured product or as a non-patterned cured product. The average thickness of the cured product is preferably 5 μm to 20 μm.
[0180] The breaking elongation of the cured product is preferably 25% or more, more preferably 35% or more, and even more preferably 50% or more. There is no particular upper limit to the breaking elongation of the cured product.
[0181] <Method for selecting a developer or solvent> The method for selecting a developer of the present disclosure is a method for selecting a developer used in a method for producing a patterned cured product, the method including a coating film formation step, an exposure step, a development step, and a heating step, and involves selecting a developer such that the solubility parameter distance between the developer and the solvent is 4.5 or more. The method for selecting a solvent of the present disclosure is also a method for selecting a solvent contained in a photosensitive resin composition used in a method for producing a patterned cured product, the method including a coating film formation step, an exposure step, a development step, and a heating step, and involves selecting a solvent such that the solubility parameter distance between the developer and the solvent is 4.5 or more. Details of the photosensitive resin composition used in the coating film formation step, exposure step, development step, heating step, and coating film formation step in the method for selecting a developer or solvent of the present disclosure are as described above. In the method for selecting a developer of the present disclosure, a developer is selected such that the solubility parameter distance between the developer and the solvent is 4.5 or more. The cure shrinkage rate of the cured product can be suppressed by determining the solvent contained in the photosensitive resin composition and then selecting the developer so that the solubility parameter distance between the developer and the solvent is 4.5 or more. Furthermore, in the solvent selection method of the present disclosure, the solvent is selected so that the solubility parameter distance between the developer and the solvent is 4.5 or more. The cure shrinkage rate of the cured product can be suppressed by determining the developer to be used in the development step and then selecting the solvent so that the solubility parameter distance between the developer and the solvent is 4.5 or more.
[0182] The present disclosure will be described in more detail below based on examples and comparative examples, but the present disclosure is not limited to the following examples.
[0183] <Synthesis of Unsaturated Polyimide Precursor> 380 g of N-methyl-2-pyrrolidone (NMP, Mitsubishi Chemical Corporation) was placed in a 2 L separable flask, and 47.08 g (152 mmol) of 4,4'-oxydiphthalic anhydride (ODPA, Manac Corporation) was added and dissolved while stirring. Furthermore, 0.24 g (2.1 mmol) of DABCO (1,4-diazabicyclo[2.2.2]octane, Fujifilm Wako Pure Chemical Industries Co., Ltd.) was added and dissolved, and 5.54 g (42.6 mmol) of 2-hydroxyethyl methacrylate (HEMA, Fujifilm Wako Pure Chemical Industries Co., Ltd.) was added, followed by stirring at 30 °C for 1 hour to obtain a reaction solution. Separately, 27.4 g (129 mmol) of 2,2'-dimethylbiphenyl-4,4'-diamine (DMAP, Wakayama Seika Kogyo Co., Ltd.) was dissolved in 145 g of NMP to prepare a DMAP solution. The DMAP solution was added dropwise while stirring the reaction solution at 35 ° C., followed by stirring at 30 ° C. for 3 hours. Next, 59.7 g (284 mmol) of TFAA (trifluoroacetic anhydride, Fujifilm Wako Pure Chemical Industries, Ltd.) was added dropwise at 30 ° C. After stirring for 2 hours at 45 ° C., 0.08 g (0.74 mmol) of BQ (benzoquinone, Fujifilm Wako Pure Chemical Industries, Ltd.) was added, and 40.4 g (310 mmol) of HEMA was added dropwise. After stirring for 15 hours, the mixture was cooled to room temperature. The reaction solution was poured into purified water, and the precipitate was collected, washed with purified water, and then dried under reduced pressure to obtain polymer I as an unsaturated polyimide precursor I. The weight average molecular weight (Mw) of polymer I was 25,000.
[0184] The weight average molecular weight of the polymer was measured by gel permeation chromatography (GPC) using a calibration curve calculated from TSKgel standard polystyrene (Tosoh Corporation). The apparatus and conditions are shown below. The measurement sample was prepared by dissolving 2 mg of sample in 1 mL of eluent (tetrahydrofuran (THF) / dimethylformamide (DMF) = 1 / 1 (v / v)) and then filtering through a PTFE membrane filter with a pore size of 1 μm. Apparatus: Shimadzu Corporation, Prominence Column: Resonaq Corporation, Gelpak GL S300MDT-5 Eluent: THF / DMF = 1 / 1 (v / v), lithium bromide 0.03 mol / L, phosphoric acid 0.06 mol / L Flow rate: 1.0 mL / min Measurement wavelength: 270 nm Injection volume: 10 μL
[0185] <Preparation of Photosensitive Resin Composition> A uniform solution was prepared by blending the components shown in Table 2 in the amounts shown in Table 2. The resulting solution was filtered through a polytetrafluoroethylene (PTFE) membrane filter with a pore size of 1 μm to obtain a photosensitive resin composition.
[0186] Details of each component listed in Table 2 are as follows. The blending amount of each component in Table 2 is based on parts by mass. Solvent 1: N-methyl-2-pyrrolidone (NMP) Solvent 2: 3-methoxy-N,N-dimethylpropanamide (3-MeO-DMPA) Solvent 3: γ-butyrolactone (GBL) Solvent 4: γ-valerolactone (GVL) Solvent 5: N,N-dimethylpropionamide (DMPA) Solvent 6: 1,3-dimethyl-2-imidazolidinone (DMI) Crosslinker: allyl methacrylate Photopolymerization initiator: 2-(benzoyloxyimino)-1-[4-(phenylthio)phenyl]-1-octanone
[0187] The solubility parameter distance between the above solvent and cyclopentanone used as the developer is as shown in Table 1. In Table 1, δD represents the dispersion force term in the Hansen solubility parameters for the developer and solvent, δP represents the dipole intermolecular force term in the Hansen solubility parameters for the developer and solvent, and δH represents the hydrogen bond term in the Hansen solubility parameters for the developer and solvent.
[0188]
[0189] <Preparation of Wafer for Evaluating Photosensitive Properties> Wafers for evaluating photosensitive properties were prepared under the following conditions. A 6-inch silicon wafer was used as the wafer. Each photosensitive resin composition was spin-coated onto the silicon wafer using a coater / developer (ACT-8, Tokyo Electron Limited). The spin-coating conditions were 1000 rpm / 10 sec + X rpm / 30 sec, and each photosensitive resin composition was spread on the silicon wafer to form a photosensitive resin film on the silicon wafer. The rotation speed X was adjusted so that the film thickness after pre-baking, as described below, would be 7.8±0.2 μm. Next, the photosensitive resin film was pre-baked under conditions of 90°C / 4 min, 95°C / 4 min, or 100°C / 4 min. Next, the photosensitive resin film after pre-baking was exposed under the following conditions. The matrix was assembled in the form shown in FIG. 2, and the exposure was performed using a Nikon Engineering i-line stepper NES2W-i06 at 100 mJ / cm 2 ~1000mJ / cm 2 , 100 mJ / cm 2The exposure was performed at a 0 μm focus and a 50 rpm paddle dispense. The exposure area was 22 mm × 22 mm. The exposed resin film was then developed under the following conditions: Using cyclopentanone as a developer, paddle dispensing was performed at 50 rpm / 6 seconds, followed by standing for (Y / 2) seconds, and then the liquid was shaken off at 1000 rpm / 3 to 8 seconds, repeating this process twice to obtain a patterned resin film. Here, Y represents the time from paddle dispensing of a 7.8±0.2 μm prebaked film in an unexposed state using cyclopentanone at 50 rpm / 6 seconds until the prebaked film is removed by development and the interference fringes disappear visually. Table 2 summarizes the Y values for each Example and Comparative Example. A shorter Y value indicates a shorter development time. Thereafter, overlapping rinse with cyclopentanone and PEGMEA (Propylene glycol monomethyl ether acetate) was performed under the condition of 800 rpm / 10 sec, followed by rinsing with only PGMEA at 2000 rpm / 10 sec. Finally, the developer was shaken off under the condition of 3000 rpm / 20 sec to obtain a patterned resin film. The obtained patterned resin film was subjected to N 2 The wafer was heated in an atmosphere at 230°C for 2 hours to form a patterned cured product, and a wafer for evaluating photosensitivity characteristics was obtained. After pre-baking, development, and curing, the film thickness was measured using an optical interference film thickness measuring device (Lambda Ace VM-2210, manufactured by SCREEN). The measurement points were the centers of chips 28 to 38 shown in Figure 2.
[0190] <Evaluation of Film Remaining Rate After Development> Using the film thicknesses after pre-baking and after development obtained above for each of chips 28 to 38 shown in FIG. 2, the film remaining rate after development at each exposure dose was calculated according to the following formula: Film remaining rate after development (%) = (film thickness of exposed portion at each exposure dose after development) / (film thickness after pre-baking) × 100 FIGS. 3, 4, and 5 show sensitivity curves for Example 1, Example 2, and Comparative Example 1, plotted with exposure dose on the horizontal axis and film remaining rate after development on the vertical axis. FIG. 3 shows the sensitivity curve when the pre-baking temperature was 90°C, FIG. 4 shows the sensitivity curve when the pre-baking temperature was 95°C, and FIG. 5 shows the sensitivity curve when the pre-baking temperature was 100°C. As is clear from FIGS. 3 to 5, for all pre-baking temperature conditions and samples, the film remaining rate increased as the exposure dose increased, and the film remaining rate was significantly higher at an exposure dose of 600 mJ / cm or lower. 2 It can be seen that the increase in the remaining film rate stabilizes at about 600 mJ / cm. The sensitivity curve for Comparative Example 2-4 (not shown) also showed a similar tendency. From this result, the curing shrinkage rate is 2 The film thickness data of the area (chip no. 33) was used for the calculation.
[0191] 600 mJ / cm obtained in the production of wafers for evaluating photosensitivity characteristics 2 The cure shrinkage was calculated using the film thickness after development and the film thickness after curing according to the following formula. The results are shown in Table 2. Cure shrinkage (%) = 100 - ([film thickness after curing] / [film thickness after development] x 100)
[0192]
[0193] As is clear from the evaluation results in Table 2, according to the method for producing a patterned cured product of the examples in which the solubility parameter distance between the developer and the solvent is 4.5 or more, the cure shrinkage rate is suppressed regardless of differences in the pre-bake temperature.
Claims
1. A method for producing a patterned cured product, comprising the steps of: applying a photosensitive resin composition containing a polyimide precursor having a polymerizable unsaturated bond and a solvent onto a substrate, and drying the composition to form a photosensitive resin film; exposing the photosensitive resin film to a pattern to obtain a resin film; developing the resin film after the pattern exposure using a developer to obtain a patterned resin film; and heat-treating the patterned resin film, wherein the solubility parameter distance between the developer and the solvent is 4.5 or more.
2. The method for producing a patterned cured product according to claim 1, wherein the developer contains cyclopentanone.
3. A method for selecting a developer to be used in a method for producing a patterned cured product, the method comprising the steps of: applying a photosensitive resin composition containing a polyimide precursor having a polymerizable unsaturated bond and a solvent onto a substrate, and drying the composition to form a photosensitive resin film; exposing the photosensitive resin film to a pattern to obtain a resin film; developing the resin film after the pattern exposure using a developer to obtain a patterned resin film; and heat-treating the patterned resin film, wherein the developer is selected so that the solubility parameter distance between the developer and the solvent is 4.5 or more.
4. A method for selecting a solvent contained in a photosensitive resin composition used in a method for producing a patterned cured product, the method comprising the steps of: applying a photosensitive resin composition containing a polyimide precursor having a polymerizable unsaturated bond and a solvent onto a substrate and drying to form a photosensitive resin film; exposing the photosensitive resin film to light in a pattern to obtain a resin film; developing the resin film after the pattern exposure using a developer to obtain a patterned resin film; and heat-treating the patterned resin film, wherein the solvent is selected so that the solubility parameter distance between the developer and the solvent is 4.5 or more.
5. A photosensitive resin composition comprising a polyimide precursor having a polymerizable unsaturated bond and a solvent, wherein the solubility parameter distance between the solvent and a developer used to develop a photosensitive resin film formed using the photosensitive resin composition is 4.5 or more.
6. The photosensitive resin composition according to claim 5, wherein the polyimide precursor having a polymerizable unsaturated bond has a structural unit represented by the following general formula (1): (In general formula (1), X represents a tetravalent organic group, and Y represents a divalent organic group. R 6 and R 7 each independently represents a hydrogen atom or a monovalent organic group; R 6 and R 7 At least one of the groups has a polymerizable unsaturated bond.
7. The photosensitive resin composition according to claim 5, further comprising a photopolymerization initiator.
Citation Information
Patent Citations
Developer for photosensitive polyimide precursor and production of pattern using the same
JP1999316462A
Photosensitive resin composition, and method for producing cured relief pattern
JP2020024374A
Method for producing cured product, method for producing multilayer body, method for producing semiconductor device, and treatment solution and resin composition
WO2023032475A1