Gel Anti-fatigue floor mat based on recycled sponge

Abstract

Disclosed in the present invention is a gel anti-fatigue floor mat based on recycled sponge. The gel anti-fatigue floor mat comprises a floor mat body, wherein a slope edge structure is arranged around the floor mat body, and the angle of a chamfer is 20-80°; the floor mat body comprises a surface layer, a gel layer, a recycled sponge layer and an anti-slip layer, which are sequentially laminated together from top to bottom; and the gel layer is a polyurethane solid gel. In the present invention, the gel layer is arranged to provide better wrapping and supporting effects for the soles of a user, so that when the user steps on the floor mat body, the surface of the floor mat body naturally concaves downwards to achieve the anti-fatigue performance. By means of arranging the slope edge structure around the floor mat body, tripping can be prevented, thereby increasing safety. The polyurethane solid gel is extruded in a snake-like shape onto a lower surface of the surface layer by means of an extrusion apparatus, so that the usage amount of the polyurethane solid gel can be effectively reduced, thereby reducing production costs.

Description

A gel anti-fatigue mat based on recycled sponge Technical Field

[0001] The invention relates to the technical field of floor mats, and in particular to a gel anti-fatigue floor mat based on recycled sponge. Background Art

[0002] In today's workplaces and home offices, people commonly use floor mats with rebound support to reduce fatigue while standing, increase comfort, and improve work efficiency. These products typically adopt conventional shapes and structural designs, such as a horizontal structure with uniform thickness, which can meet the characteristics of most usage scenarios. However, existing floor mats have poor wrapping and support properties, are not suitable for the stress state of standing posture for people who stand for long periods of time, and have weak anti-fatigue properties.

[0003] Based on the above situation, the present invention proposes a gel anti-fatigue mat based on recycled sponge, which can effectively solve the above problems.

[0004] Summary of the Invention

[0005] The present invention aims to provide a recycled sponge-based gel anti-fatigue mat. This recycled sponge-based gel anti-fatigue mat, provided by the present invention, features a gel layer that provides better wrapping and support for the user's foot. This allows the mat's surface to naturally concave when the user steps on it, achieving fatigue resistance. Furthermore, the mat's sloped edges around the mat prevent tripping and enhance safety.

[0006] The present invention is achieved through the following technical solutions:

[0007] A gel anti-fatigue floor mat based on recycled sponge includes a floor mat body, wherein the floor mat body is provided with a sloped edge structure on all four sides, and the chamfer angle is 20 to 80 degrees; the floor mat body includes a surface layer, a gel layer, a recycled sponge layer and an anti-slip layer which are compounded together from top to bottom; the gel layer is a polyurethane solid gel.

[0008] According to the above technical solution, as a further preferred technical solution of the above technical solution, the material of the surface layer is any one of PU leather, PVC leather and woven cloth.

[0009] According to the above technical solution, as a further preferred technical solution of the above technical solution, the polyurethane solid gel is extruded to the lower surface of the surface layer in a snake shape through an extrusion device.

[0010] According to the above technical solution, as a further preferred technical solution of the above technical solution, the recycled sponge layer is made by crushing recycled cloth sponge and / or recycled pure sponge, mixing with glue and drying.

[0011] According to the above technical solution, as a further preferred technical solution of the above technical solution, the material of the anti-slip layer is foam rubber or SBR rubber.

[0012] According to the above technical solution, as a further preferred technical solution of the above technical solution, the recycled cloth sponge and / or recycled pure sponge are crushed and filled into the mold cavity and mixed with glue and then heated and pressurized for curing, and at the same time, the upper and lower surfaces are glued with a gel layer and an anti-slip layer respectively.

[0013] According to the above technical solution, as a further preferred technical solution of the above technical solution, the recycled cloth sponge and / or recycled pure sponge is crushed to a particle size of 5 to 25 meshes, the glue is polyurethane glue, the amount used is 2% to 10% of the weight of the recycled sponge, the mixing and stirring temperature is 10 to 30°C, and the stirring time is 10 to 30 minutes.

[0014] According to the above technical solution, as a further preferred technical solution of the above technical solution, the recycled cloth sponge and / or recycled pure sponge are first subjected to a deironing process after being crushed, and the deironing process includes magnetic separation deironing and / or vertical centrifugal deironing.

[0015] According to the above technical solution, as a further preferred technical solution of the above technical solution, the surface layer, gel layer, recycled sponge layer and anti-slip layer are formed by closing the upper and lower molds and then heating and curing them. The upper mold temperature is 55-90°C, the lower mold temperature is 95-135°C, and the curing time is 2-15 minutes.

[0016] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0017] 1. By setting up the gel layer, it has a better wrapping and supporting effect on the soles of the user's feet, so that when the user steps on the mat body, the surface of the mat body naturally concave to achieve anti-fatigue effect.

[0018] 2. By setting up a sloped edge structure around the floor mat body, it can prevent kicking and tripping, thereby increasing safety.

[0019] 3. The polyurethane solid gel is extruded in a snake shape to the lower surface of the surface layer through an extrusion device, which can effectively reduce the amount of polyurethane solid gel used and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] FIG1 is a schematic longitudinal sectional view of the present invention. DETAILED DESCRIPTION

[0021] To help those skilled in the art better understand the technical solutions of the present invention, the preferred embodiments of the present invention are described below in conjunction with specific examples. However, it should be understood that the drawings are for illustrative purposes only and are not to be construed as limiting this patent. To better illustrate this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the dimensions of actual products. For those skilled in the art, it is understandable that some well-known structures and their descriptions may be omitted in the drawings. The positional relationships described in the drawings are for illustrative purposes only and are not to be construed as limiting this patent.

[0022] Unless otherwise specified, the technical features described in the present invention are obtained from conventional commercial channels or prepared by conventional methods. Their specific structures, working principles, and possible control methods and spatial layout methods can be selected conventionally in the field and should not be regarded as the innovative points of the present invention. For those skilled in the art, it is understandable that the patent of this invention will not be further elaborated.

[0023] As shown in Figure 1, a gel anti-fatigue floor mat based on recycled sponge includes a floor mat body, and a sloped edge structure is provided on all four sides of the floor mat body, and the angle of the sloped edge structure is 20 to 80 degrees; the floor mat body includes a surface layer 1, a gel layer 2, a recycled sponge layer 3 and an anti-slip layer 4 compounded together from top to bottom; the gel layer 2 is a polyurethane solid gel.

[0024] The present invention provides a gel layer 2 to better wrap and support the soles of the user's feet, so that when the user steps on the floor mat body, the surface of the floor mat body naturally concave to achieve anti-fatigue properties. In addition, by providing a sloped edge structure around the floor mat body, it can prevent kicking and tripping, thereby increasing safety.

[0025] Furthermore, in another embodiment, the surface layer 1 is made of any one of PU leather, PVC leather and woven cloth.

[0026] Furthermore, in another embodiment, the polyurethane solid gel is extruded in a serpentine shape onto the lower surface of the surface layer 1 by an extrusion device. The serpentine shape extrusion onto the lower surface of the surface layer 1 can effectively reduce the amount of polyurethane solid gel used and reduce production costs.

[0027] Furthermore, in another embodiment, the recycled sponge layer 3 is formed by crushing recycled cloth sponge and / or recycled pure sponge, mixing with glue, and drying.

[0028] Furthermore, in another embodiment, the anti-slip layer 4 is made of foam rubber or SBR rubber.

[0029] Furthermore, in another embodiment, the recycled cloth sponge and / or recycled pure sponge is crushed and filled into the mold cavity and mixed with glue and then heated and pressurized for curing, and the upper and lower surfaces are glued with the gel layer 3 and the anti-slip layer 4 respectively.

[0030] Furthermore, in another embodiment, the recycled cloth sponge and / or recycled pure sponge is crushed to a particle size of 5 to 25 meshes, the glue is polyurethane glue, the amount used is 2% to 10% of the weight of the recycled sponge, the mixing temperature is 10 to 30° C., and the stirring time is 10 to 30 minutes.

[0031] Furthermore, in another embodiment, the recycled cloth sponge and / or recycled pure sponge are first subjected to a deironing process after being crushed, and the deironing process includes magnetic separation and / or vertical centrifugal deironing to remove harmful components such as metallic iron, iron oxide, and iron-containing minerals contained in the blank.

[0032] Furthermore, in another embodiment, the surface layer 1, gel layer 2, recycled sponge layer 3, and anti-slip layer 4 are formed by closing an upper and lower mold and then heating and curing them. The upper mold temperature is 55-90°C, the lower mold temperature is 95-135°C, and the curing time is 2-15 minutes. By controlling the upper mold temperature at 55-90°C, the polyurethane solid gel melts and evenly and completely covers the lower surface of the surface layer 1, also facilitating the composite formation between the surface layer 1 and the gel layer 2. By controlling the lower mold temperature at 95-135°C, the recycled sponge layer 3 is cured and formed, and the composite connection of the recycled sponge layer with the gel layer 2 and anti-slip layer 3 is also facilitated.

[0033] The preparation method of the present invention is as follows:

[0034] S1. Wash and dry the recycled cloth sponge and / or recycled pure sponge and crush them into a particle size of 5 to 25 mesh;

[0035] S2. Add the crushed recycled cloth sponge and / or recycled pure sponge and polyurethane glue in a weight ratio of 10:1 into a container, stir and mix at room temperature for 10 to 30 minutes;

[0036] S3, extruding a polyurethane solid gel in a snake shape on the lower surface of the surface layer 1 through an extrusion device;

[0037] S4. Place the prefabricated anti-slip layer in the lower mold, place the mixed recycled sponge glue mixture on the anti-slip layer 4, and then cover it with the surface layer 1 containing the polyurethane solid gel. Heat the upper mold to 55-90°C and the lower mold to 95-135°C. Close the upper and lower molds and keep them warm for 2-15 minutes.

[0038] S5. Stop keeping warm, cool with air, open the mold, and take out the product.

[0039] According to the description and drawings of the present invention, those skilled in the art can easily manufacture or use the gel anti-fatigue mat based on recycled sponge of the present invention, and can produce the positive effects described in the present invention.

[0040] Unless otherwise specified, in the present invention, if there are terms such as "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicating orientation or positional relationships, they are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the orientation or positional relationships in the present invention are only used for illustrative purposes and cannot be understood as limiting this patent. For ordinary technicians in this field, they can understand the specific meanings of the above terms in conjunction with the drawings and according to specific circumstances.

[0041] Unless otherwise specified or limited, the terms "disposed," "connected," and "connected" in this disclosure should be interpreted broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections, indirect connections through an intermediary, or internal connections between two components. Those skilled in the art will understand the specific meanings of these terms in this disclosure based on the specific circumstances.

[0042] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention shall fall within the scope of protection of the present invention.

Claims

1. A gel anti-fatigue mat based on recycled sponge, characterized by: The invention comprises a floor mat body, which is provided with a sloped edge structure on all four sides, and the chamfer angle is 20 to 80 degrees; the floor mat body comprises a surface layer, a gel layer, a recycled sponge layer and an anti-slip layer which are compounded together from top to bottom; the gel layer is a polyurethane solid gel.

2. The anti-fatigue gel floor mat based on recycled sponge according to claim 1, characterized in that: The material of the surface layer is any one of PU leather, PVC leather and woven cloth.

3. The anti-fatigue gel floor mat based on recycled sponge according to claim 1, characterized in that: The polyurethane solid gel is extruded to the lower surface of the surface layer in a snake shape through an extrusion device.

4. The anti-fatigue gel floor mat based on recycled sponge according to claim 1, characterized in that: The recycled sponge layer is formed by crushing recycled cloth sponge and / or recycled pure sponge, mixing with glue and drying.

5. The anti-fatigue gel floor mat based on recycled sponge according to claim 1, characterized in that: The material of the anti-slip layer is foam rubber or SBR rubber.

6. The anti-fatigue gel floor mat based on recycled sponge according to claim 4, characterized in that: The recycled cloth sponge and / or recycled pure sponge are crushed and filled into the mold cavity and mixed with glue, and then heated and pressurized for curing. At the same time, the upper and lower surfaces are glued with a gel layer and an anti-slip layer respectively.

7. The anti-fatigue gel floor mat based on recycled sponge according to claim 6, characterized in that: The recycled cloth sponge and / or recycled pure sponge are crushed to a particle size of 5-25 meshes. The glue is polyurethane glue, and the amount used is 2%-10% of the weight of the recycled sponge. The mixing temperature is 10-30° C. and the stirring time is 10-30 minutes.

8. The anti-fatigue gel floor mat based on recycled sponge according to claim 6, characterized in that: The recycled cloth sponge and / or the recycled pure sponge are first subjected to a deironing process after being crushed, and the deironing process includes magnetic separation deironing and / or vertical centrifugal deironing.

9. The anti-fatigue gel floor mat based on recycled sponge according to claim 1, characterized in that: The surface layer, gel layer, recycled sponge layer and anti-slip layer are formed by closing the upper and lower molds and then heating and curing them. The upper mold temperature is 55-90° C., the lower mold temperature is 95-135° C., and the curing time is 2-15 minutes.

Images