Optiprime generator and its method thereof

Abstract

The Optiprime Generator system (100) is an advanced power generation solution designed to optimize energy efficiency and reduce emissions. It features at least two fossil fuel-driven generators (12) capable of operating either individually or in synchronization, allowing for flexible power distribution based on demand. A control panel with generator controllers and synchronizers (14) manages power distribution and load sharing, while an auxiliary battery (16) supports generator operations. The system includes an auxiliary load connection (22) for AC power supply. A key component is the integrated Waste Heat Recovery System (WHRS) (24), which captures exhaust heat and repurposes it for water or ambient heating (26). This configuration enables the system to automatically adjust generator operation according to load demand, thereby enhancing fuel efficiency and minimizing environmental impact.

Description

[0001] OPTIPRIME GENERATOR AND ITS METHOD THEREOF

[0002] The present application is a Cognate Application of (1) Indian Patent Application No. 202421022307 filed on 22 March 2024 and 2) Indian Patent Application No. 202421094670 filed on 02 December 2024. The present application claims priority of both the Indian Patent Application No. 202421022307 filed on 22 March 2024 and Indian Patent Application No. 202421094670 filed on 02 December 2024.

[0003] FIELD OF THE INVENTION

[0004]

[0001] The present invention pertains to the technical field of power generation systems, specifically focusing on advanced generator technologies that integrate multiple fossil fuel-driven generators with synchronization capabilities. In particular, the present disclosure relates to an Optiprime Generator that uses two or many fossil fuel driven Generators (working in solo and / or in synchronization mode) as power sources and with or without Waste Heat Recovery System (WHRS). The invention is particularly concerned with enhancing fuel efficiency, reducing emissions, and optimizing energy utilization through the incorporation of a Waste Heat Recovery System (WHRS). This Optiprime Generator system is designed to provide reliable and economical power solutions suitable for remote and harsh environmental conditions, addressing the challenges associated with traditional power generation methods in such locales.

[0005] BACKGROUND OF THE INVENTION

[0006]

[0002] The background of the invention for the Optiprime Generator addresses the challenges faced in power generation, particularly in remote and harsh environments. With the rapid pace of industrialization, there is an increasing demand for reliable, sustainable, and economical power solutions. Traditional power systems have effectively met demands in accessible locations, but generating power in remote areas continues to pose significant challenges.

[0003] Fossil fuel-driven generators are commonly used in such remote locations due to their ability to provide power independently of grid connections. However, these generators present several issues, including difficulties in transporting large units, high fuel consumption, rising fuel costs, and increased emissions and noise pollution. These factors contribute to high operational costs and environmental concerns.

[0007]

[0004] The invention of the Optiprime Generator seeks to address these issues by offering a solution that combines multiple fossil fuel generators, capable of operating both individually and in synchronization. This configuration enhances fuel efficiency and reduces emissions. The integration of a Waste Heat Recovery System (WHRS) further improves energy utilization by capturing and repurposing exhaust heat for heating applications, thus contributing to reduced operational costs and environmental impact.

[0008]

[0005] Overall, the Optiprime Generator is designed to provide a reliable, cost- effective power generation solution that is adaptable to the challenging conditions of remote locales, while also aligning with global sustainability goals by minimizing emissions and optimizing resource use.

[0009] OBJECTS OF THE INVENTION

[0010]

[0006] Some of the objects of the present disclosure aimed to ameliorate one or more problems of the prior art or to at least provide a useful alternative are described herein below:

[0011]

[0007] An object of the disclosure is to provide an Optiprime Generator.

[0012]

[0008] Another object of the disclosure is to provide a Solo or Synchronous Operated fossil fuel generator (with two or many combined together) as Optiprime power generator that is fuel efficient.

[0013]

[0009] Yet another object of the disclosure is to provide an Optiprime power generator that can operate with a plurality of fossil fuel power sources.

[0010] Still another object of the disclosure is to provide an Optiprime generator that is sturdy and compact in size as compared to equivalent one bigger size generator.

[0014] [Oil] An additional object of the disclosure is to provide an Optiprime generator that is comparatively light in weight.

[0015]

[0012] Yet another object of the disclosure is to provide an Optiprime Generator along with WHRS that could provide for heating of ambient space, water and any other heating purpose.

[0016]

[0013] An additional object of the disclosure is to provide an Optiprime generator that improves life of associated fossil fuel driven engine and generator set.

[0017]

[0014] Still another object of the disclosure is to provide an Optiprime Generator that is operable under extreme environmental conditions.

[0018]

[0015] Yet, another object of the disclosure is to provide an Optiprime Generator that contributes to a green environment.

[0019]

[0016] An additional object of the disclosure is to provide an Optiprime generator that improves spare parts management.

[0020]

[0017] Still another object of the disclosure is to provide an Optiprime Generator that improves uptime of generator set (may be lower rating than that of overall Optiprime Generator rating), if another generator set fails or is under planned maintenance or under repairs.

[0021]

[0018] Yet, another object of the disclosure is to provide an Optiprime Generator that contributes to operational flexibility during planned maintenance.

[0019] An additional object of the disclosure is to provide an Optiprime generator that does not require exhaust stacks which are usually immensely bulky, space consuming, expensive and aesthetically not that appealing.

[0022]

[0020] Still another object of the disclosure is to provide an Optiprime Generator that is compliant to prevailing CPCB Emission & Noise regulations

[0023]

[0021] Further, an additional objective of the disclosure is to provide a cost effective Optiprime Generator.

[0024]

[0022] An object of the disclosure is to provide a Containerised Optiprime Generator.

[0025]

[0022] An additional object of the disclosure is to provide a Containerized Optiprime power generator that is easy to transport, store and operate under all-weather conditions including extreme environmental conditions.

[0026]

[0023] An additional object of the disclosure is to provide a Containerized power generator with a container having following type (but not limited to) -

[0027] • With Standard ISO Comer with same sizing of shipping containers

[0028] • Of high cube type, or

[0029] • Of open top type, or

[0030] • Of flat pack type, or

[0031] • Of a completely customized type.

[0032]

[0024] Other objects and advantages of the present disclosure will be more apparent from the following description when read in conjunction with the accompanying figures, which are not intended to limit the scope of the present disclosure.

[0033] SUMMARY OF INVENTION:

[0034]

[0025] The Optiprime Generator system is an advanced power generation solution designed to meet varying power demands efficiently and sustainably. The system includes at least two fossil fuel-driven generators capable of operating either individually or in synchronization, managed by a sophisticated control panel with integrated generator controllers and synchronizers. This setup allows for dynamic power distribution and load sharing, optimizing fuel efficiency and reducing emissions.

[0035]

[0026] A key component of the system is the Waste Heat Recovery System (WHRS), which captures exhaust heat from the generators. This recovered heat is utilized for water and ambient heating, thereby enhancing overall energy efficiency and contributing to cost reduction. The system also features an auxiliary battery to support seamless generator operations and an AC auxiliary load connection to expand its utility.

[0036]

[0027] The control panel is microprocessor-based, equipped with a digital LCD display for real-time monitoring, and includes a communication interface such as RS 485 for remote management. Safety is prioritized with features like overcurrent, short circuit, and reverse polarity protection, ensuring reliable and secure operation under various conditions.

[0037]

[0028] The Optiprime Generator is housed in a weatherproof, acoustically-treated enclosure suitable for extreme environmental conditions and complies with CPCB Emission & Noise regulations. It is engineered to automatically adjust generator operation based on real-time load demand, reducing operational costs and improving system efficiency.

[0038]

[0029] The invention relates to a containerized Optiprime Hybrid Power Generator system, designed to deliver flexible and efficient power generation across diverse environments. This generator is housed within a specialized container, which can be selected from various types including standard ISO, open top, flat pack, high cube, or a completely customized design. Each container type is engineered to provide essential structural support, environmental protection, and facilitate ease of transportation and deployment, making the system suitable for remote and challenging locations. To ensure the generator operates under optimal conditions, the container incorporates integrated ventilation and cooling systems, effectively managing temperature and airflow. This innovative design supports reliable power delivery, aligning with modem demands for sustainable and adaptable energy solutions.

[0039]

[0030] The method of operating the Optiprime Generator involves monitoring load demands, starting or shutting down generators as needed, capturing exhaust heat via the WHRS, and using this heat for additional heating purposes. This method ensures optimal power delivery while minimizing fuel consumption and emissions, making the Optiprime Generator a robust and environmentally friendly power solution.

[0040] BRIEF DESCRIPTION OF ACCOMPANYING DRAWING

[0041]

[0031] The Optiprime Generator of the present disclosure will now be described with the help of accompanying drawing, in which:

[0042]

[0032] FIGURE 1 illustrates a block diagram of an Optiprime Generator power system in accordance with the present disclosure.

[0043]

[0033] FIGURE 2 illustrates block diagram of Waste Heat Recovery System.

[0044]

[0034] FIGURE 3 shows power generation curves with respect to the Load and Time of the day.

[0045]

[0035] FIGURE 4 shows observation chart of working hour cycle vis-a-vis amount of fuel saved using invented Optiprime Generator power system.

[0046]

[0036] FIGURE 5 shows the containerised Optiprime Generator

[0047] DETAILED DESCRIPTION OF ACCOMPANYING DRAWINGS

[0048]

[0037] A preferred embodiment will now be described in detail with reference to the accompanying drawings. The preferred embodiment does not limit the scope and ambit of the disclosure. The description provided is purely by way of example and illustration.

[0049]

[0038] The embodiments herein and the various features and advantageous details thereof are explained with reference to the non-limiting embodiments in the following description. Descriptions of well-known components and processing techniques are omitted so as to not unnecessarily obscure the embodiments herein. The examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein may be practiced and to further enable those of skill in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the embodiments herein.

[0050] Description of the Optiprime Generator System

[0051]

[0039] The present disclosure relates to an advanced power generation system known as the Optiprime Generator. This system is designed to efficiently address power generation needs, particularly in remote or harsh environments, by utilizing a combination of fossil fuel-driven generators and an integrated waste heat recovery system. The Optiprime Generator is engineered to provide reliable and economical power solutions while minimizing environmental impact.

[0052] System Components and Configuration:

[0053]

[0040] The Optiprime Generator system comprises at least two fossil fuel-driven generators that can operate in either solo or synchronous mode. This flexibility allows the system to adapt to varying power demands by dynamically adjusting the operation of the generators. The control panel, equipped with generator controllers and synchronizers, plays a crucial role in managing power distribution and load sharing among the generators.

[0054]

[0041] An auxiliary battery is included to support generator set operations, ensuring smooth transitions and sustained power availability. The system also features an auxiliary load connection for supplying AC power, enhancing its utility in diverse applications.

[0042] A key component of the Optiprime Generator system is the Waste Heat Recovery System (WHRS). This system captures exhaust heat from the generators and repurposes it for water and ambient heating. By doing so, the WHRS not only improves energy efficiency but also contributes to overall operational cost reduction.

[0055] System Operation and Features:

[0056]

[0043] The Optiprime Generator is designed to automatically manage generator operations based on real-time load demand. As demand fluctuates, the control panel intelligently starts or shuts down generators to optimize power delivery, thereby enhancing fuel efficiency and reducing emissions.

[0057]

[0044] The control panel is a microprocessor-based system that includes a digital LCD display for real-time monitoring of system parameters. It is equipped with a communication interface, such as RS 485, enabling remote monitoring and data acquisition for enhanced operational oversight.

[0058]

[0045] Safety is a paramount consideration in the design of the Optiprime Generator. The system incorporates multiple safety features, including overcurrent protection, short circuit protection, and reverse polarity protection, ensuring safe and reliable operation under various conditions.

[0059]

[0046] The Waste Heat Recovery System (WHRS) is specifically engineered to provide hot water at approximately 50°C and ambient heating, making it particularly beneficial in cold weather conditions. The system's ability to harness and utilize waste heat exemplifies its commitment to energy efficiency and environmental sustainability.

[0060] Environmental and Regulatory Compliance:

[0061]

[0047] The Optiprime Generator system is housed in a weatherproof, acoustically- treated enclosure, allowing it to function effectively in extreme environmental conditions. Moreover, the system is designed to comply with prevailing CPCB Emission & Noise regulations, aligning with global efforts to promote greener energy solutions.

[0048] In summary, the Optiprime Generator system offers a robust, flexible, and environmentally friendly power generation solution. It is well-suited for a wide range of applications, providing efficient power delivery while minimizing operational costs and environmental impact.

[0062]

[0049] Figure 1 shows the Optiprime Generator of the present disclosure envisages a system that receives power selectively from a plurality of power supplies including two or many fossil fuel driven Generator sets supplies power to connected loads.

[0063]

[0050] An Optiprime Generator 100 in accordance with the present disclosure typically comprises the following key components as illustrated in FIGURE 1: two or many Fossil fuel driven Generator (in solo / Synchronous Mode) 12; control panel with generator controllers with synchronizers 14; Aux. battery for Generator Set 16; auxiliary load (AC) 22; Waste Heat Recovery System (WHRS) 24; and water / ambience heating load 26.

[0064]

[0051] If load demand increases beyond the capacity of one of the fossil fuel driven Generator Set 12, the control panel with the Synchronization controller 14 starts the other fossil fuel driven Generator Set 12 automatically, the load is then catered between the fossil fuel driven Generator Sets (i.e. during operation, load is shared either in solo or in synchronization operating mode which depends upon load demand). An optional add on feature, Waste Heat Recovery System (WHRS) 24 is used to reduce the water / ambience heating load 26 during operation of the fossil fuel driven Generator Sets 12. Calorific value of flue gases is increased and flue gases are supplemented by heat obtained from gases / refuse generated in the ambience associated with the generator. In case load demand decreases and is within the capacity of the one of fossil fuel driven Generator Set 12, then the control panel with generator controllers with synchronizers 14 automatically shuts down the other fossil fuel driven Generator Set 12.

[0052] Optiprime Generator 100 is used to cater to the AC auxiliary load 22. The control panel with generator controllers with synchronizers 14, the heart of the power system 100, and performs the function of power management besides integrating all the above mentioned components of system lOO.The power system 100 is typically installed in a weather proof, sound acoustic enlsoure.

[0065]

[0053] Functional logic for power management in accordance with the system of the present disclosure is described herein below: if utility energy source(s) are available, power to the load is supplied by the utility energy source; if utility source(s) are not available and fossil fuel generator(s) are available, power to the load is supplied by fossil fuel generator(s) either in solo or synchronization mode; and If load demand increases beyond the capacity of one of the fossil fuel driven Generator Set 12, the control panel with the Synchronization controller 14 starts the other fossil fuel driven Generator Set 12 automatically, the load is then catered between the fossil fuel driven Generator Sets (i.e. during operation, load is shared either in solo or in synchronization operating mode which depends upon load demand). In case load demand decreases and is within the capacity of the one of fossil fuel driven Generator Set 12, then the control panel with generator controllers with synchronizers 14 automatically shuts down the other fossil fuel driven Generator Set 12

[0066]

[0054] Fossil fuel generator(s) sets consume a lot of fuel to meet rigorous demands under standard, varying or in extreme environmental conditions. By load demand dependent solo or synchronization operation ensures a better fuel efficient power system. Besides catering to the power demands of connected loads, the fossil fuel generator sets may also required to cater to the ambient and water heating loads that are typically necessary in harsh weather conditions. Generator fuel cost contributes 60 - 70% of the operational cost. Preferably, in accordance with the present disclosure, a fossil fuel driven generators are utilized to reduce fuel consumption. Solo or Synchronous Operation is monitored and controlled depending on load demand by a close loop feedback system. Less fuel consumption invariably results in reduced operational costs and less CO emission.

[0067]

[0055] Another embodiment of the present invention discloses a containerized Optiprime Hybrid Power Generator system (500) as shown in figure 5, which is designed to provide a versatile and efficient power generation solution suitable for various applications and environments. This innovative system integrates a power generator capable of operating on multiple fuel sources within a specialized container, offering numerous advantages in terms of portability, protection, and operational efficiency.

[0068] Power Generator Configuration:

[0069]

[0056] At the core of the system is the power generator, which is configured to utilize multiple fuel sources. This hybrid capability allows the generator to adapt to different fuel availabilities and preferences, ensuring continuous and reliable power supply while optimizing fuel efficiency and reducing emissions.

[0070] Container Design and Options:

[0071]

[0057] The power generator is housed within a container, which serves several critical functions. The container options include:

[0072] • Standard ISO Container: This option maintains dimensions consistent with shipping containers, facilitating easy transportation and compatibility with existing logistics infrastructure.

[0073] • Open Top Type Container: This design provides easy access from the top, which can be beneficial for maintenance and operations that require overhead clearance. • Flat Pack Type Container: This option allows for compact storage and transportation, as the container can be disassembled and reassembled easily, enhancing logistical flexibility.

[0074] • High Cube Type Container: Offering additional vertical space, this container type accommodates larger equipment and enhances airflow within the enclosure.

[0075] • Completely Customized Container: Tailored to specific requirements, this container can be designed to meet unique operational or environmental needs.

[0076]

[0058] Each container type is engineered to deliver structural support, environmental protection, and ease of transportation and deployment, making the system adaptable to a wide range of scenarios.

[0077] Integrated Ventilation and Cooling:

[0078]

[0059] To ensure optimal operating conditions for the power generator, the container is equipped with integrated ventilation and cooling systems. These systems are designed to regulate temperature and airflow, preventing overheating and maintaining the efficiency and longevity of the generator. This feature is particularly important when operating in extreme environmental conditions or enclosed spaces.

[0079] Applications and Benefits:

[0080]

[0060] The containerized Optiprime Hybrid Power Generator system is ideally suited for deployment in remote or challenging locations, where traditional power infrastructure may be unavailable or impractical. Its containerized format allows for rapid transportation and setup, while the hybrid generator's fuel flexibility provides a sustainable and reliable power solution.

[0081]

[0061] The Containerised Optiprime Generator along with WHRS that could provide for heating of ambient space, water and any other heating purpose. It improves life of associated fossil fuel driven engine and generator set. It is operable under extreme environmental conditions. It improves uptime of generator set (may be lower rating than that of overall Optiprime Generator rating), if another generator set or power source(s) fails or is under planned maintenance or under repairs. It is compliant with the prevailing CPCB Emission and Noise regulations.

[0082]

[0062] In summary, the containerized Optiprime Hybrid Power Generator system offers a robust, adaptable, and efficient power generation solution, addressing diverse power needs while ensuring operational reliability and environmental protection.

[0083]

[0063] The Optiprime Generator / containerised Optiprime Generator of the present invention comprises of:

[0084] • microprocessor based system;

[0085] • digital LCD display;

[0086] • compact in size;

[0087] • RS 485 or any other form of communication interface;

[0088] • all site configurable parameters;

[0089] • intelligent control over all sources;

[0090] • battery charge control;

[0091] • battery SOC monitoring; and

[0092] • automatic priority based energy utilization.

[0093]

[0064] The Optiprime Generator / containerised Optiprime Generator of the present disclosure is configured to typically display at least one of the following parameters:

[0094] • genset voltage, current, kW, cumulative kWH;

[0095] • solar voltage, current, kW, cumulative kWH; and

[0096] • SMPS voltage, current, kW, cumulative kWH

[0097] • aux. battery voltage

[0065] The Optiprime Generator / containerised Optiprime Generator of the present disclosure is further configured to comprise following functions including annunciation features:

[0098] • modes of operation -Automatic / Manual;

[0099] • status indications of low battery voltage, DG fault, synchronization, battery charging, utility supply fail ;

[0100] • text displays for warnings, alarms / fault conditions; and

[0101] • self fault diagnosis

[0102] • Communication Ports, etc

[0103]

[0066] The Optiprime Generator / containerised Optiprime Generator of the present disclosure is further configured to comprise at least one of the following safety features:

[0104] • catering to low / high voltage;

[0105] • catering to aux. battery low / high voltage;

[0106] • over current & over kW protection for fossil fuel generators & Utility ;

[0107] • short circuit protection;

[0108] • reverse polarity protection; and

[0109] • reverse power flow protection, etc

[0110]

[0067] The Optiprime generator / containerised Optiprime Generator is typically designed to operate under all environmental conditions including below:

[0111] A) Temperature: Operation: -30 deg. C to + 55 deg. C

[0112] Storage: -40 deg. C to + 70 deg. C

[0113] B) Relative humidity: up to 95% RH at 40 deg. C

[0114] C) Altitude: 4160 mtrs above MSL in operation

[0115] 9100 mtrs above MSL in storage TEST SETUP

[0116]

[0068] A typical test setup for an Optiprime Generator / containerised Optiprime Generator including one or many fossil fuel driven generator sets.

[0117]

[0069] The control panel with generator controllers with synchronizers 14, which is essentially the heart of the Optiprime Generator of the present disclosure, a power monitoring unit, a governor units, control MCB, fuses, power and auxiliary relays, control switches, auxiliary relays, control transformer and other electrical components.

[0118] Operation of add on or optional WHRS:

[0119]

[0070] The Waste Heat Recovery system (WHRS) is typically designed to recover heat energy from the hot flue gases of the fossil fuel generator set(s) and utilize the same for space heating, to get hot water at 50 °C (approx.) for general usage purpose and for any other heating purpose, may be especially in very cold weather conditions.

[0120]

[0071] Main elements of the WHRS (24) include primary heat exchanger (204), M.S. water supply tank (202), primary side water circulation pump, 3 way modulating valve Air Handling Unit (206) for space heating, secondary side water circulation pump, secondary heat exchanger (208), control panel and water level switch is shown in figure 2.

[0121]

[0072] The primary heat exchanger (204) is fitted horizontally with the insulated MS Water tank (202). Fresh and clean water along with antifreeze coolant is filled in the insulated water tank. The MS water tank is provided to maintain adequate water supply to WHRS to prevent dry run of the WHRS. The exhaust flue gases are directed from fossil fuel generators to WHRS through flexible pipes. Water in the M.S. water tank enters into the WHRS (under gravitational force) which recovers thermal energy from hot flue gases and transfers to the surrounding water in the WHRS. The insulation cover on the water tank prevents heat loss from hot water during storage.

[0122]

[0073] Primary side and secondary side centrifugal pumps maintain required velocity in the system through Air Handling unit and secondary heat exchanger in a closed loop and facilitate uniform heat distribution in water with the help of modulation of air temperature sensor and 3 way modulating valve for hot water.

[0123]

[0074] The control panel (14) incorporates relays and switches which control operation of the primary as well as secondary side water circulation pumps, air modulating sensors, level switch and 3 way modulating valve. The water level sensor monitors the water level in the storage tank and sends signals to the control panel accordingly. In case of inadequate amount / level of water in the storage tank, it gives a low level alarm as well as creates sound for low level in the M.S. water tank, to protect heat exchanger from damages due to overheating during dry run.

[0124]

[0125] AC Heating System specification

[0126]

[0075] Heating mats are typically of a ready-to-use type and comprise self regulating heating cables fitted on mats / fiber glass cloth for ease of installation.

[0127]

[0076] The output of the self regulating heating cables varies in response to the surrounding temperature. Variations in the ambient temperature are automatically compensated along the entire heat traced area. This feature makes it burn-out proof and thus results in longer life. The chances of failure are minimum, except when it is externally damaged or there is some problem with the electrical system.

[0128]

[0077] Operating Voltage: 230V AC, 1 ph (or any other appropriate rating).

[0129]

[0078] Power supply is given through the control panel to a weatherproof LM6 power connector. End boot is fitted at the end.

[0130]

[0079] Temperature indicator controller is fitted in the panel for temperature monitoring and controlling. RTD is used for temperature sensing.

[0131] DC Heating System specification

[0132]

[0080] DC space heaters, 48 V, 500 W, continues duty, wall mounted or any other appropriate rating.

[0133] Figure 3 shows typical power generation curves with load, fuel consume, fuel saved graph vis-a- vis time of the day. Figure 4 discloses comparison chart for total fuel saved in 16 hours time cycle by the present invented Optiprime Generator / containerised Optiprime Generator. TECHNICAL ADVANCEMENTS AND ECONOMIC SIGNIFICANCE

[0134]

[0081] The technical advancements offered by the Optiprime Generator of the present disclosure include the realization of:

[0135] • an Optiprime Generator;

[0136] • an Optiprime Generator that is fuel efficient;

[0137] • an Optiprime Generator that can operate with a plurality of power sources including combination of variety of fossil fuels and / or low carbon fuels ;

[0138] • an Optiprime generator that is sturdy and compact in size as compared to equivalent one bigger size generator ;

[0139] • an Optiprime generator that is comparatively light in weight;

[0140] • an Optiprime Generator along with WHRS that could provide for heating of ambient space , water and any other heating purpose;

[0141] • an Optiprime generator that improves life of associated fossil fuel driven engine and generator set;

[0142] • an Optiprime Generator that is operable under all-weather conditions including extreme environmental conditions.

[0143] • an Optiprime Generator that is compliant to prevailing CPCB Emission & Noise regulations ;

[0144] • an Optiprime Generator that contributes to a green environment ;

[0145] • an Optiprime generator that improves spare parts management ;

[0146] • an Optiprime Generator that improves uptime of generator set (may be lower rating than that of overall Optiprime Generator rating), if another generator set fails or is under planned maintenance or under repairs ;

[0147] • an Optiprime Generator that contributes to operational flexibility during planned maintenance ;

[0148] • an Optiprime generator that does not require exhaust stacks which are usually immensely bulky, space consuming, expensive and aesthetically not that appealing; • Further, an Optiprime Generator that provides a cost effective operation and reduced running cost.

[0149] • a Containerised Optiprime Generator;

[0150] • a Containerised Optiprime Generator that is fuel efficient;

[0151] • a Containerised Optiprime Generator that can operate with a plurality of power sources including combination of variety of fossil fuels and / or low carbon fuels;

[0152] • a Containerised Optiprime Generator that is sturdy and compact in size as compared to equivalent one bigger size generator;

[0153] • a Containerised Optiprime Generator that is comparatively light in weight;

[0154] • a Containerised Optiprime Generator along with WHRS that could provide for heating of ambient space, water and any other heating purpose;

[0155] • a Containerised Optiprime Generator that improves life of associated fossil fuel driven engine and generator set;

[0156] • a Containerised Optiprime Generator that is operable under all-weather conditions including extreme environmental conditions.

[0157] • a Containerized Optiprime Generator that is easy to transport , easy to storage and operate under all-weather conditions including extreme environmental conditions;

[0158] • a Containerised Optiprime Generator that is compliant to prevailing CPCB Emission & Noise regulations;

[0159] • a Containerised Optiprime Generator that contributes to a green environment;

[0160] • a Containerised Optiprime Generator that improves spare parts management;

[0161] • a Containerised Optiprime Generator that improves uptime of generator set (may be lower rating than that of overall Containerised Optiprime Generator rating), if another generator set or power source(s) fails or is under planned maintenance or under repairs;

[0162] • a Containerised Optiprime Generator that contributes to operational flexibility during planned maintenance; • a Containerised Optiprime Generator that does not require exhaust stacks which are usually immensely bulky, space consuming, expensive and aesthetically not that appealing;

[0163] • Further, a Containerised Optiprime Generator that provides a cost effective operation and reduced running cost.

[0164]

[0082] Throughout this specification the word “comprise”, or variations such as “comprises” or “comprising”, will be understood to imply the inclusion of a stated element, integer or step, or group of elements, integers or steps, but not the exclusion of any other element, integer or step, or group of elements, integers or steps.

[0165]

[0083] The use of the expression “at least” or “at least one” suggests the use of one or more elements or ingredients or quantities, as the use may be in the embodiment of the disclosure to achieve one or more of the desired objects or results.

[0166]

[0084] The numerical values given of various physical parameters, dimensions and quantities are only approximate values and it is envisaged that the values higher or lower than the numerical value assigned to the physical parameters, dimensions and quantities fall within the scope of the disclosure unless there is a statement in the specification to the contrary.

[0167]

[0085] The foregoing description of the specific embodiments will so fully reveal the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and / or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, those skilled in the art will recognize that the embodiments herein can be practiced with modification within the spirit and scope of the embodiments as described herein.

Claims

CLAIMS:

1. An Optiprime Generator system (100) comprising: o at least two fossil fuel-driven generators (12) configured to operate in solo or synchronous mode; o a control panel with generator controllers and synchronizers (14) to manage power distribution and load sharing; o an auxiliary battery (16) for generator set operation; o an auxiliary load connection for AC power supply (22); o a Waste Heat Recovery System (WHRS) (24) integrated to capture and utilize exhaust heat for heating purposes; o a water or ambient heating load (26) connected to utilize the recovered heat; o wherein the system is configured to automatically adjust generator operation based on load demand, enhancing fuel efficiency and reducing emissions.

2. The Optiprime Generator system as claimed in claim 1, wherein the control panel (14) includes a microprocessor-based system with a digital LCD display for real-time monitoring and control of system parameters.

3. The Op tiprime Generator system as claimed in claim 1, wherein the Waste Heat Recovery System (WHRS) (24) comprises a primary heat exchanger, a water supply tank, and circulation pumps to facilitate efficient heat transfer and utilization.

4. The Optiprime Generator system as claimed in claim 1, further comprising a communication interface, such as RS 485, for remote system monitoring and data acquisition.

5. The Op tiprime Generator system as claimed in claim 1, wherein the generators (12) and control panel (14) are configured to comply with prevailing CPCB Emission & Noise regulations, contributing to a greener environment.

6. The Optiprime Generator system as claimed in claim 1, further comprising safety features such as overcurrent protection, short circuit protection, and reverse polarity protection to safeguard against operational hazards.

7. The Optiprime Generator system as claimed in claim 1, wherein the system includes battery charge control and state of charge (SOC) monitoring to ensure optimal battery performance and reliability.

8. The Optiprime Generator system as claimed in claim 1, wherein the WHRS (24) is configured to provide hot water at approximately 50°C and ambient heating, specifically designed for use in cold weather conditions.

9. A containerized Optiprime Power Generator system (500) comprising: o a power generator (12) configured to operate using multiple fuel sources; o a container housing the power generator, wherein the container is selected from the group consisting of:■ a standard ISO container with dimensions consistent with shipping containers;■ an open top type container;■ a flat pack type container;■ a high cube type container: and■ a completely customized container; wherein the container is designed to provide structural support, environmental protection, and ease of transportation and deployment of the power generator system.

9. The containerized Optiprime Power Generator system as claimed in claim8, wherein the container further comprises integrated ventilation and cooling systems to maintain optimal operating conditions for the power generator.

11. A method of operating an Optiprime Generator system (100) / containerised Optiprime Generator, comprising the steps of: o providing at least two fossil fuel-driven generators (12) capable of operating in solo or synchronous mode; o using a control panel with generator controllers and synchronizers (14) to monitor and distribute power between generators based on load demand; o detecting changes in load demand and automatically starting or shutting down generators (12) to optimize power delivery; o capturing exhaust heat using a Waste Heat Recovery System (WHRS) (24) and using the recovered heat for water and ambient heating (26); o adjusting generator operation to reduce fuel consumption and emissions, thereby lowering operational costs and improving system efficiency.

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