Method for operating an autonomous vehicle, and autonomous vehicle

By defining special zones for appropriate laser scanner use, the method ensures accurate object detection and positioning in autonomous vehicles, addressing the issue of incorrect orientation leading to navigation errors.

WO2025201739A1PCT designated stage Publication Date: 2025-10-02SEW EURODRIVE GMBH & CO KG
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Patent Information

Application Number
PCT/EP2025/054250
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-03-27
Filing Date
2025-02-18
Publication Date
2025-10-02

AI Technical Summary

Technical Problem

Autonomous vehicles face incorrect object detection and positioning issues when their laser scanners are oriented inappropriately, leading to inaccurate determination of their position on the map.

Method used

Define special zones on the map where only one laser scanner with a suitable orientation is used for position determination, and switch to using both scanners outside these zones to ensure accurate object detection and positioning.

Benefits of technology

Prevents incorrect object detection and positioning errors by ensuring accurate use of laser scanners based on their orientation within defined special zones, enhancing the vehicle's navigation accuracy.

✦ Generated by Eureka AI based on patent content.

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    Figure EP2025054250_02102025_PF_FP_ABST
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Abstract

The invention relates to a method for operating an autonomous vehicle (1) in surroundings, the autonomous vehicle (1) comprising a front laser scanner (10) and a rear laser scanner (11) for recording laser scans for detecting items, and the autonomous vehicle (1) having a map of the surroundings, and the autonomous vehicle (1) comprising a navigation computer (13) that, by comparing items detected by the laser scanners (10, 11) with objects entered in the map, determines a position of the autonomous vehicle (1) in the map, wherein at least one special zone is defined in the map, and wherein, when the autonomous vehicle (1) drives into the special zone, the position of the autonomous vehicle (1) in the map is determined by the navigation computer (13) exclusively by comparing items detected by precisely one of the laser scanners (10, 11) with objects entered in the map. The invention also relates to an autonomous vehicle that can be operated using the method according to the invention.
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Description

[0001] Method for operating an autonomous vehicle and autonomous vehicle

[0002] Description:

[0003] The invention relates to a method for operating an autonomous vehicle in an environment, wherein the autonomous vehicle has a front laser scanner and a rear laser scanner for recording laser scans to detect objects, and wherein the autonomous vehicle has a map of the environment, and wherein the autonomous vehicle has a navigation computer that determines a position of the autonomous vehicle on the map by comparing objects detected by the laser scanners with objects recorded on the map. The invention also relates to an autonomous vehicle that can be operated using the method according to the invention.

[0004] The environment is, in particular, a technical facility, such as a production plant, an industrial hall, a paint shop, or a logistics center. Autonomous vehicles are used, for example, to transport materials within the technical facility. The technical facility also contains other objects, such as walls, columns, production machines, pallets, boxes, containers, or transport trolleys, as well as people and other autonomous vehicles. The autonomous vehicles also have sensors, particularly laser scanners for recording laser scans, for detecting such objects.

[0005] Objects in the environment, such as walls, columns, production machinery, pallets, boxes, containers, or transport trolleys, are assigned to objects that are recorded on the map. If an object in the environment is detected by a laser scanner of an autonomous vehicle, the location of the autonomous vehicle on the map can be determined by comparing the detected object with an object recorded on the map.

[0006] DE 102023 002 384 A1 discloses a method for operating a technical system comprising multiple autonomous vehicles. The autonomous vehicles include laser scanners for recording laser scans to detect objects and have a map of the surroundings. By evaluating detected objects, the locations of the autonomous vehicles are determined on the map. An autonomous vehicle and a method for operating the autonomous vehicle are known from the document "MOBILE INDUSTRIAL ROBOTS: MiR 250: User Guide (en). Date: 07 / 2020. Revision: v.1.2." Odense, DK, 2020. 211 p. company brochure. URL: https: / / www.jugard-kuenstner.de / fileadmin / daten / Bilder / lntralogistik / MiR_Transportsystem / MiR100_MiR200 / mir250 _user_guide_12_en.pdf.

[0007] This becomes problematic if the autonomous vehicle is in a position where one of the laser scanners is oriented inappropriately for detecting objects. In such a case, this can lead to incorrect detection of objects and thus an incorrect determination of the autonomous vehicle's position on the map.

[0008] The invention is based on the object of developing methods for operating an autonomous vehicle in an environment and an autonomous vehicle.

[0009] The object is achieved by a method for operating an autonomous vehicle in an environment having the features specified in claim 1. Advantageous embodiments and further developments are the subject of the subclaims. The object is also achieved by an autonomous vehicle having the features specified in claim 10.

[0010] A method for operating an autonomous vehicle in an environment is proposed. The autonomous vehicle has a front laser scanner and a rear laser scanner for recording laser scans to detect objects, and the autonomous vehicle has a map of the environment. Furthermore, the autonomous vehicle has a navigation computer that determines a position of the autonomous vehicle on the map by comparing objects detected by the laser scanners with objects recorded on the map.

[0011] According to the invention, at least one special zone is defined on the map. When the autonomous vehicle enters the special zone, the navigation computer determines the position of the autonomous vehicle on the map exclusively by comparing objects detected by exactly one of the laser scanners with objects recorded on the map. Special zones are defined within the environment at locations where it is known that one of the autonomous vehicle's laser scanners has an orientation unsuitable for detecting objects. Such locations are located, for example, directly in front of a wall, in front of a mirror, and on a ramp. According to the invention, in such a special zone, only the laser scanner with a suitable orientation is used to determine the position.This advantageously prevents incorrect detection of objects and thus incorrect determination of the position of the autonomous vehicle in the map.

[0012] According to an advantageous development of the invention, when the autonomous vehicle exits the special zone, the navigation computer determines the position of the autonomous vehicle on the map by comparing objects detected by the front laser scanner and the rear laser scanner with objects recorded on the map. This improves the detection of objects and thus the determination of the autonomous vehicle's position on the map.

[0013] According to an advantageous embodiment of the invention, at least one special zone is defined on the map as a front scanner zone. When the autonomous vehicle enters the front scanner zone, the navigation computer determines the position of the autonomous vehicle on the map exclusively by comparing objects detected by the front laser scanner with objects recorded on the map. Front scanner zones are defined within the environment at locations where it is known that the rear laser scanner of the autonomous vehicle has an orientation unsuitable for detecting objects.

[0014] According to an advantageous embodiment of the invention, at least one special zone is defined on the map as a back-scanning zone. When the autonomous vehicle enters the back-scanning zone, the position of the autonomous vehicle on the map is determined by the navigation computer exclusively by comparing objects detected by the rear laser scanner with objects recorded on the map. Back-scanning zones are defined within the environment at locations where it is known that the front laser scanner of the autonomous vehicle has an orientation unsuitable for detecting objects. According to an advantageous embodiment of the invention, at least one special zone is defined on the map as a forward-scanning zone.When the autonomous vehicle enters the forward scan zone, the navigation computer determines the autonomous vehicle's position on the map exclusively by comparing objects detected by the laser scanner that reaches the forward scan zone first with objects recorded on the map. Forward scan zones are defined within the environment at locations where it is known that the laser scanner that reaches the forward scan zone last—i.e., the laser scanner located at the rear in the current direction of travel—has an orientation unsuitable for detecting objects.

[0015] According to an advantageous embodiment of the invention, at least one special zone is defined on the map as a reverse scan zone. When the autonomous vehicle enters the reverse scan zone, the navigation computer determines the position of the autonomous vehicle on the map exclusively by comparing objects detected by the laser scanner that last reaches the reverse scan zone with objects recorded on the map. Reverse scan zones are defined within the environment at locations where it is known that the laser scanner that first reaches the forward scan zone—i.e., the laser scanner located at the front in the current direction of travel—has an orientation unsuitable for detecting objects.

[0016] According to an advantageous embodiment of the invention, at least one special zone is defined in the map as a directional scanning zone. When the autonomous vehicle enters the directional scanning zone, the navigation computer determines the position of the autonomous vehicle on the map exclusively by comparing objects detected by the laser scanner, which is offset from a center point of the autonomous vehicle in a predetermined direction, with objects recorded on the map. Directional scanning zones are defined within the environment at locations where it is known that the laser scanner, which is oriented in a specific direction, has an orientation unsuitable for detecting objects.

[0017] According to an advantageous development of the invention, the environment comprises a flat floor and a ramp that slopes toward the flat floor. The ramp is defined in the map of the environment as a directional scanning zone. Preferably, the predetermined direction in which the laser scanner is offset from the center of the autonomous vehicle is directed uphill. It is known that on a ramp, the laser scanner, which is directed downhill, has an orientation unsuitable for detecting objects. Downhill, the laser scanner only sees the ground, not objects on the ground.

[0018] An autonomous vehicle according to the invention comprises a front laser scanner and a rear laser scanner for recording laser scans to detect objects. The autonomous vehicle has a map of its surroundings. The autonomous vehicle has a navigation computer for determining a position of the autonomous vehicle on the map. The autonomous vehicle can be operated using the method according to the invention. In particular, the autonomous vehicle is operated using the method according to the invention.

[0019] In an autonomous vehicle according to the invention, only the laser scanner with a suitable orientation is used to determine the position in a defined special zone. This advantageously prevents incorrect detection of objects and thus incorrect determination of the autonomous vehicle's position on the map.

[0020] The invention is not limited to the combination of features in the claims. Further possible combinations of claims and / or individual claim features and / or features of the description and / or the figures will become apparent to those skilled in the art, particularly from the problem and / or the problem posed by comparison with the prior art.

[0021] The invention will now be explained in more detail with reference to the accompanying drawings. The invention is not limited to the exemplary embodiments shown in the drawings. The drawings only represent the subject matter of the invention schematically. They show:

[0022] Figure 1 : a schematic plan view of an autonomous vehicle and

[0023] Figure 2: a schematic side view of an autonomous vehicle in an environment.

[0024] Figure 1 shows a schematic plan view of an autonomous vehicle 1. The autonomous vehicle 1 is used in particular for transporting material within an environment. The autonomous vehicle 1 has a preferred direction of travel 3. The autonomous vehicle 1 is configured to move in the preferred direction of travel 3, against the preferred direction of travel 3, and also laterally to the preferred direction of travel 3.

[0025] The autonomous vehicle 1 has a center point 15, which corresponds, for example, to a center of gravity of the autonomous vehicle 1. Alternatively, the center point 15 is, for example, a geometric center of the autonomous vehicle 1, which corresponds to an intersection point of two diagonals of a rectangle, wherein the rectangle represents a contour of the autonomous vehicle 1 viewed from above. Alternatively, the center point 15 is a center of a drive axle.

[0026] The autonomous vehicle 1 has a drive device for driving the autonomous vehicle 1, an electrical energy storage device for supplying the drive device, and a control unit for controlling the drive device. Furthermore, the autonomous vehicle 1 has a communication device for wireless communication with other autonomous vehicles 1 and with a higher-level server. The communication device of the autonomous vehicle 1 is designed, for example, for data transmission via WLAN, Bluetooth, or light.

[0027] The autonomous vehicle 1 has a front laser scanner 10 and a rear laser scanner 11. The laser scanners 10, 11 are mounted at opposite corners of the autonomous vehicle 1 and each detect objects within an angular range of approximately 270°. The front laser scanner 10 is arranged at a corner of the autonomous vehicle 1 that is located in front of the center point 15 in the preferred direction of travel 3. The rear laser scanner 11 is arranged at a corner of the autonomous vehicle 1 that is located behind the center point 15 in the preferred direction of travel 3.

[0028] The front laser scanner 10 is thus positioned in front of the center point 15 in the preferred direction of travel 3, and the rear laser scanner 11 is positioned behind the center point 15 in the preferred direction of travel 3. The front laser scanner 10 and the rear laser scanner 11 each serve to record laser scans for detecting objects in the surrounding area. When an object is detected, the laser scanners 10, 11 record the distance to the object and the direction in which the object is located.

[0029] The environment contains objects, such as walls, pillars, and production machines. Autonomous vehicle 1 has a map of the environment. These objects are each assigned to objects that are listed on the map of the environment. The positions of the objects are also listed as object positions on the map.

[0030] The autonomous vehicle 1 has a navigation computer 13. The navigation computer 13 is used to localize the autonomous vehicle 1, i.e., to determine the position of the autonomous vehicle 1 on the map. Laser scans are recorded by the laser scanners 10, 11 of the autonomous vehicle 1. The navigation computer 13 evaluates the recorded laser scans.

[0031] Objects detected in the laser scans are compared by the navigation computer 13 with objects recorded on the map. The autonomous vehicle 1 is localized by comparing objects detected by the laser scanners 10, 11 with objects recorded on the map. The position and, optionally, the orientation of the autonomous vehicle 1 on the map are determined by the navigation computer 13.

[0032] Figure 2 shows a schematic side view of an autonomous vehicle in an environment. The environment could be a technical facility, such as a production plant, an industrial hall, a paint shop, or a logistics center. It is also conceivable, for example, that the environment represents part of a town or a residential area. The environment includes several autonomous vehicles 1. Only one such autonomous vehicle 1 is shown in the present illustration.

[0033] The environment has a flat floor 5. The environment also has a ramp 7, which slopes toward the flat floor 5. In the illustration shown here, the autonomous vehicle 1 is located on the ramp 7. The autonomous vehicle 1 is moving in its preferred direction of travel 3 and uphill on the ramp 7. The front laser scanner 10 is thus arranged offset uphill from the center point 15 of the autonomous vehicle 1.

[0034] In this case, ramp 7 is defined on the map of the surrounding area as a directional scan zone. The directional scan zone represents a special zone on the map. When the autonomous vehicle 1 enters the special zone, the position of the autonomous vehicle 1 on the map is determined by the navigation computer 13 exclusively by comparing objects detected by exactly one of the laser scanners 10, 11 with objects recorded on the map. Within the special zone, therefore, not both laser scanners 10, 11 are used to determine the position of the autonomous vehicle 1 on the map, but only one of the two laser scanners 10, 11.

[0035] When the autonomous vehicle 1 exits the special zone, the navigation computer 13 again determines the position of the autonomous vehicle 1 on the map by comparing objects detected by the front laser scanner 10 and the rear laser scanner 11 with objects recorded on the map. Outside the special zone, both laser scanners 10, 11 are used again to determine the position of the autonomous vehicle 1 on the map.

[0036] When the autonomous vehicle 1 enters the directional scanning zone, the position of the autonomous vehicle 1 on the map is determined by the navigation computer 13 exclusively by comparing objects detected by the laser scanner 10, 11, which is arranged offset from the center 15 of the autonomous vehicle 1 in a predetermined direction, with objects recorded on the map.

[0037] In the present case, the directional scan zone is ramp 7. The predetermined direction in which the laser scanner 10, 11, which is used to determine the position of the autonomous vehicle 1 on the map, is offset from the center point 15 of the autonomous vehicle 1, is directed uphill in this case. Thus, in the present case, the front laser scanner 10 is used to determine the position of the autonomous vehicle 1 on the map. When the autonomous vehicle 1 enters the directional scan zone shown here in the preferred direction of travel 3, i.e., when driving uphill on ramp 7, exclusively the front laser scanner 10 is used to determine the position of the autonomous vehicle 1 on the map. The position of the autonomous vehicle 1 on the map is therefore determined by the navigation computer 13 exclusively by comparing objects detected by the front laser scanner 10 with objects recorded on the map.

[0038] List of reference symbols

[0039] I autonomous vehicle 3 preferred direction of travel

[0040] 5 flat floor

[0041] 7 Ramp

[0042] 10 front laser scanner

[0043] II rear laser scanner 13 navigation computer

[0044] 15 Center

Claims

Patent claims:

1. A method for operating an autonomous vehicle (1) in an environment, wherein the autonomous vehicle (1) has a front laser scanner (10) and a rear laser scanner (11) for recording laser scans to detect objects, and wherein the autonomous vehicle (1) has a map of the environment, and wherein the autonomous vehicle (1) has a navigation computer (13) which determines a position of the autonomous vehicle (1) on the map by comparing objects detected by the laser scanners (10, 11) with objects recorded on the map, characterized in that at least one special zone is defined on the map, and that when the autonomous vehicle (1) enters the special zone, the position of the autonomous vehicle (1) on the map is determined by the navigation computer (13) exclusively by comparing objects detected by exactly one of the laser scanners (10, 11) with objects recorded on the map.

2. Method according to claim 1, characterized in that when the autonomous vehicle (1) exits the special zone, the position of the autonomous vehicle (1) in the map is determined by the navigation computer (13) by comparing objects detected by the front laser scanner (10) and by the rear laser scanner (11) with objects recorded in the map.

3. Method according to one of the preceding claims, characterized in that at least one special zone is defined in the map as a front scanner zone, and that when the autonomous vehicle (1) enters the front scanner zone, the position of the autonomous vehicle (1) in the map is determined by the navigation computer (13) exclusively by comparing objects detected by the front laser scanner (10) with objects recorded in the map.

4. Method according to one of the preceding claims, characterized in that at least one special zone is defined in the map as a back-scanner zone, and that when the autonomous vehicle (1) enters the back-scanner zone, the position of the autonomous vehicle (1) in the map is determined by the navigation computer (13) exclusively by comparing objects detected by the rear laser scanner (11) with objects recorded in the map.

5. Method according to one of the preceding claims, characterized in that at least one special zone is defined in the map as a forward scan zone, and that when the autonomous vehicle (1) enters the forward scan zone, the position of the autonomous vehicle (1) in the map is determined by the navigation computer (13) exclusively by comparing objects detected by the laser scanner (10, 11) which reaches the forward scan zone first with objects recorded in the map.

6. Method according to one of the preceding claims, characterized in that at least one special zone is defined in the map as a reverse scan zone, and that when the autonomous vehicle (1) enters the reverse scan zone, the position of the autonomous vehicle (1) in the map is determined by the navigation computer (13) exclusively by comparing objects detected by the laser scanner (10, 11) which reaches the reverse scan zone last with objects recorded in the map.

7. Method according to one of the preceding claims, characterized in that at least one special zone is defined in the map as a directional scanning zone, and in that when the autonomous vehicle (1) enters the directional scanning zone, the position of the autonomous vehicle (1) in the map is determined by the navigation computer (13) exclusively by comparing objects which are detected by the laser scanner (10, 11) which is arranged offset from a center point (15) of the autonomous vehicle (1) in a predetermined direction, with objects recorded in the map.

8. The method according to claim 7, characterized in that the environment has a flat floor (5) and a ramp (7) which is inclined to the flat floor (5), and that the ramp (7) is defined in the map of the environment as a directional scan zone.

9. The method according to claim 8, characterized in that the predetermined direction in which the laser scanner (10, 11) is arranged offset from the center (15) of the autonomous vehicle (1) is directed uphill.

10. Autonomous vehicle (1), comprising a front laser scanner (10) and a rear laser scanner (11) for recording laser scans for detecting objects, wherein the autonomous vehicle (1) has a map of the surroundings, and wherein the autonomous vehicle (1) has a navigation computer (13) for determining a position of the autonomous vehicle (1) in the map, and wherein the autonomous vehicle (1) is operable in the surroundings using the method according to one of the preceding claims.

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