Basket cleaning and drying system
The flower basket cleaning and drying system that integrates flower basket lifting equipment and drying devices solves the problem of low efficiency of the existing cleaning and drying system, realizes efficient cleaning and drying of solar cells, and is suitable for efficient production in super factories.
Patent Information
- Application Number
- PCT/CN2025/082736
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-04-03
- Filing Date
- 2025-03-14
- Publication Date
- 2025-10-09
AI Technical Summary
Existing cleaning and drying systems are inefficient and costly in solar cell production and are not suitable for the construction of super factories.
A flower basket cleaning and drying system is designed, which includes a flower basket lifting device, a cleaning tank and a drying device. Through the integrated layout, the cleaning and drying line operation of silicon wafers can be realized, thereby improving production efficiency.
Through the integrated basket lifting equipment and drying equipment, efficient production of silicon wafer cleaning and drying is achieved, meeting the needs of high efficiency, low cost and large production capacity of solar cells.
Smart Images

Figure CN2025082736_09102025_PF_FP_ABST
Abstract
Description
Flower basket cleaning and drying system Technical Field
[0001] The invention relates to the technical field of solar cell production and manufacturing, in particular to a flower basket cleaning and drying system. Background Art
[0002] In tank-type cleaning and wet processing equipment for solar silicon wafers, the objects being cleaned pass through tanks of different chemical solutions, undergoing chemical reactions and becoming completely saturated. Ultimately, the objects must be completely dried. Existing cleaning and drying systems suffer from low cleaning and drying efficiency, high plant floor space requirements, and limited compatibility. These systems do not align with the development trend of high-efficiency, low-cost, and high-capacity solar cells. Furthermore, these systems are not suitable for the construction of "superfactories."
[0003] Therefore, it is urgent to provide a flower basket washing and drying system to solve the problem of low production efficiency of the existing washing and drying system. Summary of the Invention
[0004] The present invention provides a flower basket cleaning and drying system to solve the technical problems mentioned in the background technology.
[0005] In order to solve the above technical problems, the present invention provides a flower basket cleaning and drying system comprising: a flower basket lifting device, a cleaning tank and a drying device;
[0006] The flower basket lifting device is arranged above the cleaning tank to extract the flower basket from the cleaning tank;
[0007] The drying device is arranged beside the flower basket lifting device; wherein
[0008] The flower basket lifting device is suitable for sending the extracted flower baskets to the drying device for drying.
[0009] The present invention provides a beneficial effect. The flower basket washing and drying system includes a flower basket lifting device, a washing tank, and a drying device. The flower basket lifting device is positioned above the washing tank to extract flower baskets from the washing tank. The drying device is positioned adjacent to the flower basket lifting device. The flower basket lifting device is adapted to transport the extracted flower baskets to the drying device for drying. By integrating the flower basket lifting device, the washing tank, and the drying device, a streamlined operation for silicon wafer washing and drying is achieved, thereby improving production efficiency.
[0010] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention are realized and obtained by the structures particularly pointed out in the description and the drawings.
[0011] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0013] FIG1 is a schematic diagram showing the installation positions of a flower basket lifting device and a cleaning tank according to some embodiments;
[0014] FIG2 is a schematic plan view of a flower basket lifting device according to some embodiments;
[0015] FIG3 shows a schematic plan view of a cross arm according to some embodiments;
[0016] FIG4 shows a top view of a cross arm according to some embodiments;
[0017] FIG5 is a schematic diagram showing a three-dimensional structure of a movable column involved in some embodiments;
[0018] FIG6 is a schematic plan view of a movable hanging plate according to some embodiments;
[0019] FIG7 is a schematic plan view of a cleaning tank according to some embodiments;
[0020] FIG8 is a schematic diagram showing the internal structure of a cleaning tank according to some embodiments;
[0021] FIG9 is a schematic plan view showing a vertical drying device according to some embodiments;
[0022] FIG10 shows a schematic diagram of the three-dimensional structure of the transfer platform involved in some embodiments
[0023] FIG11 is a schematic diagram showing a three-dimensional structure of a transfer assembly according to some embodiments;
[0024] FIG12 is a schematic plan view showing a stacked drying device according to some embodiments;
[0025] FIG13 is a schematic diagram showing a three-dimensional structure of a transfer platform involved in some embodiments;
[0026] FIG14 is an enlarged schematic diagram of point A in FIG13 .
[0027] In the picture:
[0028] Flower basket lifting device 1, cross arm 11, side panel 111, cover panel 112, bottom panel 113, movable column 12, flower basket driving cylinder 120, column body 121, hanging assembly 13, accommodating position 130, movable hanging plate 131, hanging plate body 1310, inclined pull cylinder 1311, hook 1312, detection rod 1313, static hanging plate 132, connecting rod 14, manipulator slider 15, connecting block 16;
[0029] Cleaning tank 2, main cleaning tank 21, overflow port 210, auxiliary cleaning tank 22, overflow screen 23, flow balancing screen 24, bubbling tube 25;
[0030] Transfer device 31, drying device 32, drying box 321, cylinder door 322, transfer platform 33, carrying plate 331, flower basket limiting plate 332, accommodating groove 333, transfer cylinder 334, transposition assembly 335, first reversing cylinder 3351, first taking plate 3352, limiting step 3353, second taking plate 3354, second reversing cylinder 3355, loading and unloading device 34, pallet driving cylinder 341, pallet carrying platform 342, pallet reflow mechanism 343;
[0031] Drying device 35, discharge door 351, transfer platform 36, flower basket bracket 361, flower basket support frame 362, positioning groove 363, transverse cylinder 364, longitudinal cylinder 365, blowing device 37;
[0032] Flower basket 4. DETAILED DESCRIPTION
[0033] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0034] As shown in Figures 1, 9 and 12, at least one embodiment provides a flower basket washing and drying system including: a flower basket lifting device 1, a cleaning tank 2 and a drying device; the flower basket lifting device 1 is arranged above the cleaning tank 2 to extract the flower basket 4 from the cleaning tank 2; the drying device is arranged next to the flower basket lifting device 1; wherein the flower basket lifting device 1 is suitable for sending the extracted flower basket 4 to the drying device for drying.
[0035] In some embodiments, the flower basket lifting device 1 is used to extract the flower basket 4 from the cleaning tank 2 and transfer the flower basket 4 to the drying equipment for drying, thereby playing a transfer role. The flower basket lifting device 1, the cleaning tank 2 and the drying equipment are integrated to realize the assembly line operation of silicon wafer cleaning and drying, thereby improving production efficiency.
[0036] Specifically as shown in Figures 2 to 6, in some embodiments, the flower basket lifting device 1 includes: a cross arm 11, on which at least three hanging groups 13 are arranged, each hanging group 13 includes at least two accommodating positions 130; the hanging group 13 is composed of a static hanging plate 132 and a dynamic hanging plate 131, and adjacent hanging groups 13 share a hanging plate; and a movable column 12, which is vertically arranged on one side of the cross arm 11 to carry and drive the cross arm 11 to move upward.
[0037] In some embodiments, at least three hanging groups 13 are provided on the cross arm 11, each hanging group 13 is configured to include at least two accommodating positions 130, each accommodating position 130 can hold at least one flower basket 4, and by reusing the hanging plates, the cross arm 11 can hang as many flower baskets 4 as possible within a limited length, thereby increasing the number of flower baskets 4 that can be mounted, and the hanging group further includes at least one connecting rod 14, the two ends of the connecting rod 14 are respectively connected to the static hanging plate 132 and the dynamic hanging plate 131, thereby further enhancing the strength of the cross arm 11.
[0038] In some embodiments, the cross arm 11 includes: a cover plate 112, a bottom plate 113, and at least two side plates 111; wherein the two side plates 111 are arranged on the bottom plate 113, and the top surface extension line and the bottom surface extension line of the side plates 111 intersect at the end away from the movable column 12. The top view of the cover plate 112 is a trapezoid, and the end away from the movable column 12 is the upper bottom. The top view of the bottom plate 113 is a trapezoid, and the end close to the movable column 12 is the lower bottom. And the two side plates 111 are symmetrically arranged on the bottom plate 113, and the two side plates 111 are parallel to the two side edges of the cover plate 112.
[0039] In some embodiments, the strength of the cross arm 11 can be improved by configuring the side plate 111 of the cross arm 11 into a right-angled trapezoidal shape, and the cover plate 112 and the bottom plate 113 are also configured as a trapezoidal shape that is narrow in front and wide in the back, that is, the end close to the movable column 12 is wide, thereby enhancing the pulling strength of the cross arm 11.
[0040] Specifically as shown in Figures 6 and 7, in some embodiments, the movable column 12 is provided to drive the cross arm 11 to move and extract the flower basket 4, and a hanging group 13 is formed by at least two hanging plates provided on the cross arm 11. By configuring one hanging plate as a dynamic hanging plate 131 and the other hanging plate as a static hanging plate 132, one side of the flower basket 4 can be moved upward under the lifting of the dynamic hanging plate 131, so that the flower basket 4 forms a tilted posture, thereby improving the pouring effect of the medicinal liquid in the flower basket 4.
[0041] As a preferred embodiment, the movable column 12 includes a column body 121 and a basket driving cylinder 120 provided on the column body 121 , and the telescopic end of the basket driving cylinder 120 is connected to the cross arm 11 to drive the cross arm 11 to move.
[0042] As an optional embodiment, the movement mode of the cross arm 11 can be replaced with a screw drive or a rack and pinion drive.
[0043] In some embodiments, there are four hanging plates. With the movable column 12 as the starting direction, the hanging plates are arranged in the following manner: a dynamic hanging plate 131, a static hanging plate 132, a dynamic hanging plate 131, and a static hanging plate 132. That is, the dynamic hanging plates 131 and the static hanging plates 132 are arranged in a cross pattern. Thus, the flower basket 4 is lifted by the pulling action of the dynamic hanging plate 131, and the remaining cleaning liquid in the flower basket 4 can be poured out.
[0044] As a preferred embodiment, three hanging groups 13 are set on the cross arm 11, each hanging group 13 includes two accommodating positions 130, and two rows of hanging boards are set on the cross arm 11, and the number of hanging boards in each row is 4, so that the cross arm 11 can be fully loaded with 6 flower baskets 4.
[0045] In some embodiments, the static hanging plate 132 includes a hanging plate body 1310, which is fixedly connected to the cross arm 11; the dynamic hanging plate 131 includes a hanging plate body 1310 and a diagonal cylinder 1311, and the fixed end of the diagonal cylinder 1311 is arranged on the cross arm 11; the telescopic end of the diagonal cylinder 1311 is connected to the hanging plate body 1310, thereby driving the hanging plate body 1310 to move upward under the pull of the diagonal cylinder 1311.
[0046] In some embodiments, a detection mechanism is provided on the hanging plate, and the detection mechanism includes a detection rod 1313 and a sensor; a hanging gap is left between the bottom of the detection rod 1313 and the hook 1312 provided at the bottom of the hanging plate for the flower basket 4 to be hung; when the flower basket 4 is stuck in the hanging gap, the edge of the flower basket 4 will push the detection rod 1313, causing the detection rod 1313 to move upward, thereby triggering the sensor to detect whether the flower basket 4 is hung, wherein the sensor includes but is not limited to a displacement sensor.
[0047] As an optional embodiment, when it is necessary to extract the flower basket 4 from the cleaning tank 2, the control module controls the driving cylinder 120 to open, driving the cross arm 11 to descend along the column body 121 into the cleaning tank 2, so that the hook 1312 set at the bottom of the hanging plate hangs the flower basket 4. Then, the sensor set on the hanging plate detects whether there is a flower basket 4 hanging on the hook 1312, and uploads the information to the control module. The control module controls the driving cylinder 120 to slowly lift the flower basket 4 out according to the pre-set stroke parameters. After it is raised to a certain height, the inclined pull cylinder 1311 lifts one side of the flower basket 4 upward so that the bottom of the flower basket 4 forms a certain angle with the horizontal plane to prevent liquid medicine residue.
[0048] In some embodiments, the flower basket lifting device 1 is further provided with a transverse movement module, on which the movable column 12 is mounted to drive the translation of the movable column and the cross arm 11. The transverse movement module includes a manipulator slider 15 and a connecting block 16. The manipulator slider 15 is connected to the movable column 12 and mounted on the connecting block 16. Thus, the transverse movement module drives the movable column 12 to slide. The transverse movement module is driven by, but is not limited to, a drive motor that drives the manipulator slider 15 along the connecting block 16.
[0049] The connecting block 16 is arranged on the side wall of the cleaning tank 2 so that the cleaning device can slide along the side wall of the cleaning tank 2 .
[0050] As shown in Figure 7, in some embodiments, the cleaning tank 2 includes a main cleaning tank 21 with a accommodating cavity, which is rectangular, and the main cleaning tank 21 is provided with at least two supporting modules along the width direction; the supporting module includes at least three accommodating positions, which are rectangular; the accommodating positions are arranged in sequence along the length direction of the main cleaning tank 21, and the length direction of the accommodating positions is parallel to the length direction of the main tank; and a cleaning sub-tank 22, which is arranged around the main cleaning tank 21.
[0051] In some embodiments, a main cleaning tank 21 is provided to hold cleaning liquid, and a sub-cleaning tank 22 is provided around the main cleaning tank 21 to hold cleaning liquid overflowing from the main cleaning tank 21, and the main cleaning tank 21 and the sub-cleaning tank 22 are connected by a liquid medicine pipe, so that the cleaning liquid overflowing from the main cleaning tank 21 can enter the sub-cleaning tank 22, and the liquid in the sub-cleaning tank 22 is circulated to the main cleaning tank 21 through the liquid medicine pipe, thereby realizing the circulation and mixing of the liquid in the cleaning tank 2.
[0052] As shown in FIG8 , in some embodiments, an overflow screen plate 23 is provided between the main cleaning tank 21 and the sub-cleaning tank 22. Specifically, the overflow screen plate 23 includes, but is not limited to, being provided on the outer wall of the upper end of the main cleaning tank 21 in a clamping manner and not exceeding the top of the main cleaning tank 21, so that the cleaning liquid overflowing from the main cleaning tank 21 passes through the overflow screen plate 23 and enters the sub-cleaning tank 22. The provision of the overflow screen plate 23 improves the uniformity of the cleaning liquid entering the sub-cleaning tank 22.
[0053] In some embodiments, the wall height of the main cleaning tank 21 is smaller than the wall height of the auxiliary cleaning tank 22; and an overflow port 210 is opened at the upper end of the wall of the main cleaning tank 21 to allow the cleaning liquid in the tank to overflow.
[0054] In some embodiments, a flow balancing mesh plate 24 is provided at the bottom of the main cleaning tank 21; the cleaning liquid in the sub-cleaning tank 22 enters the main cleaning tank 21 through a liquid pipeline (not shown in the figure) through a liquid inlet hole opened at the bottom of the main cleaning tank 21, and the liquid is evenly mixed through the flow balancing holes evenly distributed on the flow balancing mesh plate 24 and then flows into the main cleaning tank 21, thereby improving the uniformity of the liquid and further improving the cleaning effect.
[0055] In some embodiments, a bubbling tube 25 is further provided in the main cleaning tank 21. The bubbling tube 25 is located above the flow equalizing mesh plate 24, and a number of air holes are opened on the tube wall. The bubbling tube 25 supplies gas to the main cleaning tank 21 through an external gas source, and the gas is blown into the main cleaning tank 21 through the air holes, thereby further improving the uniformity of the liquid in the main cleaning tank 21. In addition, the presence of gas enables the cleaning liquid to always maintain a flow circulation, and can clean every part of the silicon wafer, thereby improving the cleaning effect.
[0056] As a preferred embodiment, the main cleaning tank 21 is further connected to a liquid replenishing tube (not shown in the figure), so as to continuously replenish the cleaning liquid into the main cleaning tank 21, so that the cleaning liquid in the main cleaning tank 21 always remains in an overflow state.
[0057] As an optional embodiment, a refill tube is provided at the bottom of the main cleaning tank 21. The cleaning liquid passes through the refill tube and flows through the flow equalizing mesh plate 24 and then enters the main tank. As the cleaning liquid is continuously replenished, the cleaning liquid in the main cleaning tank 21 will overflow from the top of the main cleaning tank 21. The overflowed cleaning liquid flows evenly through the overflow mesh plate 23 and then flows into the sub-cleaning tank 22. The sub-cleaning tank 22 and the main cleaning tank 21 are connected by a liquid pipeline, so that the liquid in the sub-cleaning tank 22 is returned to the main cleaning tank 21, thereby realizing the circulation of the cleaning liquid.
[0058] In some embodiments, due to the rectangular structure of the cleaning tank 2 and the length of its long side, a blower pipe (not shown) and a suction pipe (not shown) are installed above the cleaning tank 2 to further enhance ventilation within the tank. These pipes are typically located above the cleaning tank 2, where harmful gases can be generated. Furthermore, a basket hoist 1 installed above the cleaning tank 2 maintains a bubbling and overflowing state when the basket 4 is placed within the cleaning tank 2, enhancing cleaning efficiency. After cleaning, the basket hoist 1 transports the liquid within the tank to a drying device. A tank cover (not shown) is also provided at the top opening of the main cleaning tank 21 to prevent volatilization of the solution within the main cleaning tank 21.
[0059] In some embodiments, by combining the cleaning tank 2 with the flower basket lifting device 1 and the drying device, the flower basket lifting device 1 can extract the flower basket 4 from the cleaning tank 2 and send it to the drying device, thereby realizing the integration of silicon wafer cleaning and drying.
[0060] As shown in Figure 9, as an optional embodiment, the drying equipment is vertical, which includes: a transfer device 31, the transfer device 31 includes a transfer platform 33; a drying device 32, which includes a plurality of drying boxes 321, arranged along the transfer track; the transfer platform 33 drives the flower basket 4 along the transfer track through the corresponding drying box 321 for drying in sequence.
[0061] In some embodiments, multiple drying boxes 321 are set in the drying device 32 to accommodate and dry multiple flower baskets 4. The transfer device 31 is set to drive the flower baskets 4 to be transferred and dried in sequence along their transfer trajectory, ensuring that each flower basket 4 can be dried the same number of times, thereby improving the accuracy of drying the flower baskets 4. Moreover, the flower baskets 4 are transferred in sequence and loaded and unloaded in an orderly manner only through the transfer device 31, thereby avoiding mutual interference between the taking and placing of the flower baskets 4.
[0062] In some embodiments, a loading and unloading device 34 is further provided below the drying device 32. As a preferred embodiment of the loading and unloading device 34, it includes a vertically arranged tray driving cylinder 341. A tray carrying platform 342 is provided on the telescopic end of the tray driving cylinder 341. A tray for placing the flower basket 4 is provided on the tray carrying platform 342. When the flower basket 4 is placed on the tray carrying platform 342 for loading, the tray driving cylinder 341 pushes the tray carrying platform 342 upward so that the tray carrying platform 342 is aligned with the entrance of the drying box 321 at the bottom layer of the drying device 32. Subsequently, the tray carrying platform 342 is extended into the corresponding drying box 321 through a pushing cylinder (not shown in the figure) to place the flower basket 4 to achieve loading. Similarly, when unloading, the tray carrying platform 342 is extended into the corresponding drying box 321 to take out the flower basket 4, and then the flower basket 4 is transported away from the drying equipment under the retreat of the tray driving cylinder 341.
[0063] In some embodiments, the loading and unloading device 34 further includes a pallet reflux mechanism 343 , which is disposed between the two pallet carrying platforms 342 and is used to transfer the pallets on the two pallet carrying platforms 342 to each other.
[0064] As an optional embodiment, the tray return mechanism 343 includes but is not limited to using a conveyor belt.
[0065] In some embodiments, cylinder doors 322 are provided on both sides of the drying box 321 located at the starting point of the transfer track; and cylinder doors 322 are provided on the side of the remaining drying boxes 321 facing the transfer device 31 .
[0066] As an optional embodiment, the drying box 321 at the bottom layer of the drying device 32 is configured as a drying box 321 located at the starting point of the transfer track, and cylinder doors 322 are provided on both the inner and outer sides thereof, so as to realize loading from the outside and transfer from the inside. The inner side of the remaining drying boxes 321 (the side facing the transfer device 31) is provided with a cylinder door 322, so that the transfer device 31 can extend through the cylinder door 322 to take, place and transfer the flower basket 4.
[0067] In some embodiments, the drying device 32 is configured to include two, and the two drying devices 32 are symmetrically arranged on the left and right, the transfer device 31 is arranged between the two drying devices 32, the transfer bracket of the transfer device 31 is arranged vertically, and the transfer bracket is provided with a driving member for driving the transfer platform 33 to slide up and down, so that the transfer platform 33 can be aligned with the drying boxes 321 at different heights on the left and right drying devices 32 in turn.
[0068] As an optional embodiment, the driving member includes but is not limited to a screw rod or a hydraulic cylinder.
[0069] As shown in Figures 10 and 11, in some embodiments, the transfer platform 33 includes a supporting plate 331, with flower basket limiting plates 332 provided at both ends of the supporting plate 331, and a receiving groove 333 provided at the top of the flower basket limiting plates 332. A shift assembly 335 is provided between the two flower basket limiting plates 332. Specifically, the first reversing cylinder 3351 in the shift assembly 335 drives the first taking plate 3352 to extend into the drying box 321 located on the left side of the transfer platform 33. The limiting step 3353 provided on the first taking plate 3352 is inserted into the gap between the bottom rods of the flower basket 4 (determined according to the actual shape of the flower basket 4, or it can be a groove provided on the bottom plate of the flower basket 4). Then, the first reversing cylinder 3351 retracts, and the first taking plate 3352 pulls the flower basket 4 out of the drying box 321 and onto the supporting plate 331. At this time, the outer bottom rod of the flower basket 4 is inserted into the receiving groove 333, and then the flower basket 4 is transferred. The air moving cylinder 334 pushes the switching assembly 335 to move as a whole, so that the limiting step 3353 on the second taking plate 3354 is stuck in the gap of the bottom rod of the flower basket 4. Since the accommodating groove 333 and the limiting step 3353 are arranged in a perpendicular direction, the limiting step 3353 on the first taking plate 3352 is moved out of the gap of the bottom rod of the flower basket 4, but the flower basket 4 still remains on the supporting plate 331. Then, the second reversing cylinder 3355 pushes the second taking plate 3354 to push the flower basket 4 into the drying box 321 located on the right side of the transfer platform 33, so that the left and right drying boxes 321 of the flower basket 4 are switched.
[0070] In some embodiments, if the flower basket 4 is only shifted up and down within the same drying device 32, it can be achieved by only requiring the first reversing cylinder 3351 or the second reversing cylinder 3355 to drive the corresponding reversing plate to extend and move.
[0071] In some embodiments, the flower basket lifting device 1 is arranged outside the drying device 32 and above the loading and unloading device 34 , and is used to grab and place the flower basket 4 onto the loading and unloading device 34 .
[0072] As an optional embodiment, when performing serial drying of flower baskets, the flower baskets 4 are placed in the drying box 321 in turn through the transfer device 31; the flower baskets 4 are placed in the drying box 321 located at the starting point of the transfer trajectory through the loading and unloading device 34; and the flower baskets 4 in the drying box 321 located at the end point of the transfer trajectory are taken out through the loading and unloading device 34.
[0073] In some embodiments, if a large number of flower baskets 4 need to be dried, a flower basket series drying method is adopted, that is, the first flower basket 4 is first placed in the starting point of the transfer track (usually the drying box 321 on the bottom layer of the left drying device 32) for drying. When the second flower basket 4 needs to be placed, the first flower basket 4 is first transferred to the second-to-last drying box 321 of the left drying device 32 by the transfer device 31, and then the second flower basket 4 is placed in the drying box 321 on the bottom layer of the left drying device 32, and so on, until the first flower basket 4 is taken out of the drying box 321 on the bottom layer of the right drying device 32 by the loading and unloading device 34.
[0074] As an optional embodiment, when performing direct drying of the flower baskets 4, the flower baskets 4 are placed into the corresponding drying boxes 321 respectively through the transfer device 31; the flower baskets 4 are placed into the drying boxes 321 at the corresponding starting positions respectively through the loading and unloading device 34; and the flower baskets 4 in the drying boxes 321 at the corresponding end positions are taken out respectively through the loading and unloading device 34.
[0075] In some embodiments, if the number of flower baskets 4 to be dried is small, the flower baskets 4 are directly dried, and the two first flower baskets 4 are placed in the drying box 321 at the bottom layer of the left drying device 32 and the drying box 321 at the bottom layer of the right drying device 32, respectively. Then, the transfer device 31 transports the two flower baskets 4 upward to the corresponding drying box 321 to complete drying and then returns them to the drying box 321 at the bottom layer. The flower baskets 4 at the corresponding positions are taken out by the loading and unloading device 34.
[0076] As shown in FIG12 , as an optional embodiment, the drying equipment is of a stacked type, comprising: a pair of stacked drying devices 35 ; a transfer platform 36 is provided in each drying device 35 ; wherein each transfer platform 36 is suitable for respectively sending the flower baskets 4 in the two drying devices 35 in the same direction.
[0077] In some embodiments, a pair of drying devices 35 are stacked and arranged, and the flower baskets 4 in the corresponding drying devices 35 are sent in and out in the same direction through a transfer platform 36 provided in each drying device 35, so that the discharge of the two drying devices 35 does not interfere with each other, and the upper layer can be loaded while the lower layer is discharged, or the upper layer can be discharged while the lower layer is loaded, thereby eliminating the interference between the input and output of the upper and lower layers of the drying equipment and improving the utilization efficiency of the drying equipment.
[0078] As shown in Figures 13 and 14 , in some embodiments, the transfer platform 36 includes a flower basket bracket 361 and a flower basket support frame 362. The flower basket support frame 362 is fixedly disposed within the drying device 35 and is used to carry the flower basket 4 placed in the drying device 35. The flower basket bracket 361 is movably disposed at the bottom of the flower basket support frame 362. The flower basket bracket 361 can be removed from the drying device 35 by a corresponding drive device to receive the flower basket 4 and then returned to the drying device 35 by the corresponding drive device to place the received flower basket 4 on the flower basket support frame 362 for drying. The positioning slots 363 defined in the flower basket bracket 361 are adapted to mate with the bottom rod of the flower basket 4, allowing the flower basket 4 to be snapped into the positioning slots 363 defined in the flower basket bracket 361, thereby enabling the flower basket 4 to be moved by the flower basket bracket 361.
[0079] Specifically, the driving device includes: a transverse cylinder 364 and a longitudinal cylinder 365; the fixed end of the transverse cylinder 364 is arranged on the inner wall of the drying device 35, and the movable end is connected to the flower basket bracket 361 to push the flower basket bracket 361 to move left and right; the fixed end of the longitudinal cylinder 365 is also arranged on the inner wall of the drying device 35, and its movable end is in contact with the flower basket bracket 361 through a connecting cross bar, so that when the movable end of the longitudinal cylinder 365 is extended, the connecting cross bar is pushed to push the flower basket bracket 361 to move upward.
[0080] In some embodiments, a plurality of drying stations are equidistantly arranged in the drying device 35; a blowing device 37 is provided on the top of each drying station; and the blowing port of the blowing device 37 is arranged facing the drying station.
[0081] As a preferred embodiment, the number of the drying stations is set to 6, and the blowing device 37 arranged on the top of each drying station always maintains a blowing state, so that the flower basket 4 on each drying station is dried by hot air. Specifically, the outline of the blowing chamber of the blowing device 37 is approximately house-shaped, and air inlets (not shown in the figure) are opened on both sides of the blowing chamber, so that the air flow enters the blowing chamber (not shown in the figure), and a number of air guide plates (not shown in the figure) are arranged at intervals in the blowing chamber, and the air guide plates are gradually increased from the two ends of the blowing chamber to the center, so as to increase the air intake speed, and a number of air outlets are opened at the bottom of the blowing chamber, and the air outlets are facing the drying stations, so that the gas is blown toward the flower basket 4.
[0082] As a preferred embodiment, a return air device is also provided at the bottom of each drying station. The return air chamber (not shown in the figure) of the return air device has an outline that is approximately plate-shaped, and an air guide port (not shown in the figure) is provided at the bottom of the return air chamber, and a return air port (not shown in the figure) is provided at the top, which is directly facing the drying station, so that the gas blown out of the blowing port enters the return air chamber through the return air port, and a conical return air plate (not shown in the figure) is provided in the return air chamber, so that the return air is faster.
[0083] As an optional embodiment, the blowing device 37 is connected to the return air device via corresponding pipes (not shown in the figure), thereby realizing the circulation of drying airflow. Furthermore, components such as heaters and filters are additionally provided on the corresponding pipes to further enhance the drying effect of the flower baskets.
[0084] In some embodiments, discharge doors 351 are provided on both sides of the drying device 35 located on the upper layer, so that the upper drying device 35 can be fed from one side and discharged from the other side. A discharge door 351 is provided on either side of the drying device 35 located on the lower layer, and the lower drying device 35 can be fed and discharged on the same side through the discharge door 351. In addition, a gap is provided at the bottom of each discharge door 351 for the flower basket bracket 361 to move out, so that when there is no flower basket 4 on the flower basket bracket 361 to be transported out, the discharge door 351 does not need to be opened, and the flower basket bracket 361 can be moved out from the gap of the discharge door 351; this can improve the drying effect and ensure the temperature inside the drying device 35.
[0085] As an optional embodiment, when the drying device 35 is in the loading state, the flower basket bracket 361 is driven by the transverse cylinder 364 to slide out horizontally; the longitudinal cylinder 365 pushes the sliding flower basket bracket 361 to move up to the receiving position to receive the flower basket 4 lowered by the flower basket lifting device; the discharge door 351 is opened, and the transverse cylinder 364 drives the flower basket bracket 361 to slide horizontally into the drying device 35; the longitudinal cylinder 365 drives the flower basket bracket 361 to move downward and places the flower basket 4 onto the flower basket support frame 362; and when the drying device 35 is in the discharging state, the longitudinal cylinder 365 lifts the flower basket bracket 361, and then the discharge door 351 is opened, and the longitudinal cylinder 365 drives the flower basket bracket 361 to slide horizontally to the discharging position.
[0086] As a preferred embodiment, when the drying device 35 is loading the material for the first time, the flower basket bracket 361 is moved out of the drying device 35 to the receiving position, and receives the flower basket 4 lowered by the flower basket lifting device 1. Then the flower basket bracket 361 is moved back into the drying device 35 to place the received flower basket 4 in the first drying position (the drying position close to the feeding position). When the drying device 35 is about to load the material for the second time, the flower basket bracket 361 is first slid out horizontally. At this time, the flower basket bracket 361 is not in contact with the first drying position. The flower baskets 4 at the drying position come into contact with each other, allowing the flower basket holder 361 to be removed individually. The flower basket holder 361 then rises to the receiving position to receive the flower baskets 4. At this point, the flower baskets 4 at the first drying position are also lifted by the rising flower basket holder 361. When the flower basket holder 361 returns to the drying device 35, the flower basket holder 361 simultaneously moves the second flower basket 4 and the lifted flower basket 4 until the second flower basket 4 is moved above the first drying position. At this point, the first loaded flower basket 4 has moved above the second drying position. The flower basket holder 361 then moves downward, placing the second loaded flower basket 4 on the first drying position and transferring the first loaded flower basket 4 to the second drying position. This cycle repeats until the material is discharged. This loading method of the flower baskets 4 allows the flower baskets 4 to move one position at a time, ensuring a drying effect after passing through three positions.
[0087] In some embodiments, when the drying device 35 located on the upper layer is in the loading state, the drying device 35 located on the lower layer is in the discharging state or the stopping state; and when the drying device 35 located on the lower layer is in the loading state, the drying device 35 located on the upper layer is in the discharging state or the stopping state.
[0088] As a preferred embodiment, when the upper drying device 35 is loading, the flower basket bracket 361 of the upper drying device 35 is moved out, so the flower basket bracket 361 of the lower drying device 35 is not moved out; and when the lower drying device 35 is loading, the flower basket bracket 361 of the lower drying device 35 is moved out, so the flower basket bracket 361 of the upper drying device 35 is not moved out. Even if the drying equipment always maintains the two states of upper in and lower out or lower in and upper out (interlaced), the loading method can avoid the upper flower basket bracket 361 from interfering with the loading and unloading of the bottom layer.
[0089] To sum up, the flower basket lifting device 1 of the present invention is used to extract the flower basket 4 from the cleaning tank 2 and transfer the flower basket 4 to the drying equipment for drying, thereby playing a transfer role. The flower basket lifting device 1, the cleaning tank 2 and the drying equipment are integrated to realize the assembly line operation of silicon wafer cleaning and drying, thereby improving production efficiency.
[0090] In the description of the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0091] In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0092] With the above-described preferred embodiments of the present invention as a guide, and with reference to the above description, relevant personnel are fully capable of making various changes and modifications without departing from the technical scope of this invention. The technical scope of this invention is not limited to the contents of the specification and must be determined according to the scope of the claims.
Claims
1. A flower basket cleaning and drying system, characterized in that: include: Flower basket lifting equipment, washing tanks and drying equipment; The flower basket lifting device is arranged above the cleaning tank to extract the flower basket from the cleaning tank; The drying equipment is arranged beside the flower basket lifting equipment; in The flower basket lifting device is suitable for sending the extracted flower baskets to the drying device for drying.
2. The flower basket cleaning and drying system according to claim 1, characterized in that: The flower basket lifting device comprises: a cross arm, on which at least three hanging groups are provided, each hanging group comprising at least two accommodating positions; The hanging group consists of a static hanging plate and a dynamic hanging plate, and adjacent hanging groups share one hanging plate; and The movable column is vertically arranged on one side of the cross arm to carry and drive the cross arm to move upward.
3. The flower basket cleaning and drying system according to claim 2, characterized in that: The cross arm includes: a cover plate, a bottom plate and at least two side plates; The two side panels are arranged on the bottom panel, and the top and bottom extension lines of the side panels intersect at the end away from the movable column; The top view of the cover plate is trapezoidal, and the end away from the movable column is the upper bottom; The bottom plate is trapezoidal in top view, and the end close to the movable column is the lower bottom; The two side panels are symmetrically arranged on the bottom plate, and the two side panels are parallel to both sides of the cover plate; and The hanging group further includes at least one connecting rod, and both ends of the connecting rod are respectively connected to the static hanging plate and the dynamic hanging plate.
4. The flower basket cleaning and drying system according to claim 3, characterized in that: The movable hanging plate includes a hanging plate body and an oblique pull cylinder, and the fixed end of the oblique pull cylinder is arranged on the cross arm; The telescopic end of the oblique pull cylinder is connected to the movable hanging plate body; Each of the hanging groups includes at least one detection mechanism, and the detection mechanism includes a detection rod and a sensor provided on any hanging plate; A hanging gap for hanging a flower basket is left between the bottom of the detection rod and the hook provided at the bottom of the hanging plate; and The detection rod is adapted to move upward after the flower basket is hung into the hanging gap; The sensor is adapted to obtain movement information of the detection rod.
5. The flower basket cleaning and drying system according to claim 4, characterized in that: The movable column is mounted on a transverse module to drive the transverse arm to move horizontally through the transverse module; The transverse movement module includes: a manipulator slider and a connecting block; The manipulator slider is connected to the movable column, and the manipulator slider is mounted on the connecting block.
6. The flower basket cleaning and drying system according to claim 1, characterized in that: The cleaning tank comprises: a main cleaning tank having a receiving cavity, which is rectangular, and at least two supporting modules are provided along the width direction of the main cleaning tank; The carrying module includes at least three accommodating positions and is rectangular; The accommodating positions are arranged in sequence along the length direction of the main cleaning tank, and the length direction of the accommodating positions is parallel to the length direction of the main tank; and The auxiliary cleaning tank is arranged around the main cleaning tank.
7. The flower basket cleaning and drying system according to claim 6, characterized in that: An overflow screen is provided between the main cleaning tank and the auxiliary cleaning tank; and The height of the wall of the main cleaning tank is smaller than the height of the wall of the auxiliary cleaning tank; and An overflow port is provided at the upper end of the wall of the main cleaning tank to allow the cleaning liquid in the tank to overflow.
8. The flower basket cleaning and drying system according to claim 7, characterized in that: The bottom of the main cleaning tank is provided with a flow-equalizing mesh plate; and The bottom of the main cleaning tank is also provided with a liquid medicine inlet hole connected to the liquid medicine pipeline; The flow-distributing mesh plate is located above the liquid inlet hole to evenly diffuse the cleaning liquid entering the tank body.
9. The flower basket cleaning and drying system according to claim 1, characterized in that: The drying equipment comprises: a pair of drying devices arranged in a stacked manner; Each of the drying devices is provided with a transfer platform; Each transfer platform is suitable for respectively sending the flower baskets in the two drying devices into and out in the same direction.
10. The flower basket cleaning and drying system according to claim 9, characterized in that: The transfer platform includes a flower basket bracket and a flower basket support frame; The flower basket support frame is provided with a flower basket bearing position; A positioning groove is provided on the side wall of the flower basket bracket; The shape of the positioning groove is adapted to the bottom rod of the flower basket.
11. The flower basket cleaning and drying system according to claim 10, characterized in that: The transfer platform also includes: a transverse cylinder and a longitudinal cylinder; The transverse movement cylinder is connected to the flower basket bracket to drive the flower basket bracket to move horizontally; The telescopic end of the longitudinal movement cylinder abuts against the flower basket bracket to push the flower basket bracket to move up and down.
12. The flower basket cleaning and drying system according to claim 1, characterized in that: The drying equipment includes: a transfer device including a transfer platform; A drying device, which includes several drying boxes arranged along the transfer track; The transfer platform drives the flower baskets along the transfer track and passes through the corresponding drying boxes for drying in sequence.
13. The flower basket cleaning and drying system according to claim 12, characterized in that: The transfer device includes: a transfer bracket; The transfer bracket is provided with a driving member for driving the transfer platform to slide downward.
14. The flower basket cleaning and drying system according to claim 13, characterized in that: The transfer platform includes: a load-bearing plate, both ends of which are provided with flower basket limiting plates; The top of the flower basket limiting plate is provided with an accommodating groove for accommodating the bottom rod of the flower basket; and A transfer cylinder is provided on the carrying plate; The fixed end of the transfer cylinder is arranged on the bearing plate, and the telescopic end thereof is connected to a transposition component for transferring and transposing the flower baskets in the drying box.
15. The flower basket cleaning and drying system according to claim 14, characterized in that: The transposition assembly includes: a first reversing cylinder and a second reversing cylinder; A first taking plate is provided on the telescopic end of the first reversing cylinder; The first reversing cylinder is adapted to push the first taking plate into the drying box located on the left side of the transfer platform and pull out the flower basket inside; A second take-off plate is provided on the telescopic end of the second reversing cylinder; The second reversing cylinder is adapted to push the second taking plate into the drying box located on the right side of the transfer platform to deliver the flower basket taken out by the first taking plate to the corresponding drying box; and The first and second taking plates are both provided with limited steps; The size of the limiting step is adapted to the gap between the two bottom bars of the flower basket.
Citation Information
Patent Citations
Silicon wafer cleaning equipment
CN110783239A
Mechanical hand device and washing equipment
CN112873221A
Double-layer drying equipment and drying method thereof
CN118066831A
Drying equipment and drying method thereof
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Flower basket cleaning and drying system
CN118136736A