Composition for improving texture of texturized vegetable protein

Abstract

The present disclosure relates to a composition for producing a texturized vegetable protein (TVP), a composition for improving the texture of a texturized vegetable protein, a texturized vegetable protein comprising the composition for preparing a texturized vegetable protein, a method for producing a texturized vegetable protein, and a method for improving the texture of a texturized vegetable protein.

Description

Composition that improves the texture of vegetable-based protein

[0001] [Cross-reference with related applications]

[0002] This application claims the benefit of priority from Korean Patent Application No. 10-2024-0045601, filed April 3, 2024, the entire contents of which are incorporated herein by reference.

[0003] The present disclosure relates to a composition for producing a textured vegetable protein (TVP), a composition for improving the texture of a textured vegetable protein, a vegetable textured protein comprising the composition for producing the textured vegetable protein, a method for producing the textured vegetable protein, and a method for improving the texture of a textured vegetable protein.

[0004]

[0005] Demand is growing for alternative protein sources, such as plant-based, microbial, and insect-based proteins, to replace meat-based sources. Furthermore, growing awareness of the health benefits of a vegetarian diet and growing interest in animal welfare are fueling demand for alternative foods. According to the Korea Agro-Fisheries & Food Trade Corporation, the domestic plant-based alternative food market is projected to grow by an average of 5.4% annually (2021-2025).

[0006] Existing meat substitute products primarily use defatted soybean flour and isolate soy protein, along with various blending ingredients like gluten, rice, wheat, or corn starch, cellulose, and fiber to improve texture, such as cohesiveness and chewiness. However, to satisfy consumer demand and fully meet the requirements of a practical meat substitute, the development of meat substitutes that are comparable to or even superior to real meat in terms of texture, as expressed in terms of juiciness and texture.

[0007]

[0008] The purpose of the present disclosure is to provide a composition for producing texturized vegetable protein (TVP).

[0009] Another object of the present disclosure is to provide a composition for improving the texture of a plant-based tissue protein.

[0010] Another object of the present disclosure is to provide a method for producing a plant-based tissue protein having improved texture.

[0011] Another object of the present disclosure is to provide a method for improving the texture of a plant-based tissue protein.

[0012] Another object of the present disclosure is to provide a plant-based tissue protein having improved texture.

[0013]

[0014] One aspect of the present disclosure provides a composition for producing a plant-based tissue protein comprising a basic amino acid.

[0015] The above basic amino acid is an amino acid that contains a basic side chain, and may be dissociated in a neutral pH range so that the side chain has a (+) charge.

[0016] The basic amino acid may include, for example, arginine (Arg), histidine (His), or lysine (Lys).

[0017] Specifically, the basic amino acid may be manufactured through a microbial fermentation process, may be manufactured by a chemical method, or may be manufactured by a hydrolysis or extraction method, but is not limited thereto as long as it is manufactured by a manufacturing method that can be adopted by a person skilled in the art for manufacturing the basic amino acid.

[0018] For example, the basic amino acid may be provided in the form of a fermented product (fermented composition) containing the basic amino acid.

[0019] In a specific aspect of the present disclosure, the composition for producing a plant-based tissue protein may include at least one basic amino acid selected from the group consisting of arginine, histidine, and lysine.

[0020] The above arginine is one of the α-amino acids that make up proteins, and is known as a semi-essential amino acid necessary for the growth of living organisms.

[0021] The above histidine is an amino acid that constitutes proteins in animals and plants, and is known as an essential amino acid.

[0022] The above lysine is one of the α-amino acids and is found in large quantities in animal proteins and is known as an essential amino acid.

[0023] In a specific aspect of the present disclosure, the composition for producing a plant-based tissue protein may further include cysteine ​​(Cys).

[0024] The above cysteine ​​is a type of amino acid that contains sulfur and is known as a non-essential amino acid.

[0025] Specifically, the cysteine ​​may be manufactured through a microbial fermentation process, may be manufactured by a chemical method, may be manufactured by a hydrolysis or extraction method, but is not limited thereto as long as it is manufactured by a manufacturing method that can be adopted by a person skilled in the art for manufacturing the cysteine.

[0026] For example, the cysteine ​​may be provided in the form of a fermented product (fermented composition) containing the cysteine.

[0027] In a specific aspect of the present disclosure, when the composition for producing a plant-based tissue protein comprises both the basic amino acid and the cysteine, the weight ratio of the basic amino acid and the cysteine ​​in the composition for producing a plant-based tissue protein may be from 4:1 to 75:1, for example, from 4.1:1 to 74:1, from 4.2:1 to 73:1, from 4.3:1 to 72:1, or from 4.3 to 71:1, but is not limited thereto. When the weight ratio of the basic amino acid and the cysteine ​​in the composition for producing a plant-based tissue protein satisfies the numerical range, the texture of the plant-based tissue protein produced with the composition for producing the composition may be improved, or the texturing strength may be increased.

[0028] For example, the weight ratio of the basic amino acid and the cysteine ​​in the composition for producing the vegetable tissue protein may be 14:1 to 70:1.

[0029] As another example, the weight ratio of the basic amino acid and the cysteine ​​in the composition for producing the vegetable tissue protein may be 13:3 to 65:1.

[0030] In addition, the composition for producing the vegetable tissue protein in the present disclosure may further include additional components, and specifically may further include at least one selected from the group consisting of starch, vegetable oil, and maltodextrin, but is not limited thereto.

[0031] The starch may include, but is not limited to, natural starch (such as corn starch, potato starch, sweet potato starch, tapioca starch, rice starch, or wheat starch), modified starch, or starch. Specifically, the starch may be corn starch.

[0032] The vegetable oil may include, but is not limited to, soybean oil, olive oil, palm oil, corn oil, palm olein oil, palm stearin oil, coconut oil, canola oil, or sunflower oil.

[0033] In the present disclosure, the plant-based textured protein may be a food material made by processing a plant-based protein raw material to make the texture and texture similar to meat, and may also be called plant-based meat, plant-based meat, soybean meat, artificial meat, wheat meat, meat analog, artificial meat, meatless meat, or stimulated meat. Specifically, in the present disclosure, the plant-based textured protein may refer to a textured plant-based protein manufactured using a plant-based protein raw material as the main raw material through an extrusion molding process described below.

[0034] In the present disclosure, the plant-based tissue protein may include, but is not limited to, a high moisture meat analogue (HMMA).

[0035]

[0036] In the present disclosure, the plant-based protein may include the plant-based protein source. Specifically, the plant-based protein source may include a protein derived from at least one selected from the group consisting of wheat, soybeans, peas, sesame seeds, cottonseeds, and rice.

[0037] Specifically, the vegetable protein raw material may include soy protein, pea protein or wheat gluten.

[0038] In the present disclosure, the plant-based tissue protein may further include a binder or excipient.

[0039] The above binder may be capable of providing binding force between vegetable protein raw materials, and the binder may be, but is not limited to, starch, vegetable oil, phosphate binder such as sodium acid pyrophosphate, potassium pyrophosphate, sodium pyrophosphate, potassium metaphosphate or sodium metaphosphate, whey protein or enzyme preparation such as transglutaminase (TG).

[0040] The above excipient may be added so that the vegetable tissue protein can have a certain form, and the excipient may be a preservative, wetting agent, dispersing agent, suspending agent, buffering agent, stabilizer or isotonic agent, but is not limited thereto.

[0041] The composition for producing the above-described vegetable-based protein can improve the texture of a texturized vegetable protein (TVP). Accordingly, a vegetable-based protein produced using the composition for producing the above-described vegetable-based protein can have improved texture or increased texturization strength.

[0042] Specifically, the 'texture improvement' of the plant-based protein may mean that the plant-based protein exhibits a meat-like texture, and for example, the texture improvement of the plant-based protein may include an increase in hardness, springiness, cohesiveness, chewiness, or cutting force of the plant-based protein.

[0043] In addition, the texture of the plant-based tissue protein can be evaluated using an anisotropy index (Leeet et al., 2023; Osenet et al., 2014; Chiang et al., 2019), and the anisotropy index value can also be expressed as the degree of texturization (DOT) and is used as an indicator of the degree of fibrous texture formation in the plant-based tissue protein. Specifically, the anisotropy index can be calculated as the ratio of the transversal direction cutting strength to the longitudinal direction cutting strength of each plant-based tissue protein.

[0044] The above anisotropy index can be calculated using Equation 1 below, and the magnitude of the cutting force in Equation 1 can be a value measured using a texture analyzer under the following measurement conditions.

[0045] [Formula 1]

[0046] Anisotropy index =

[0047] [Measurement conditions]

[0048] Instrument: Micro stable (TA.XT plus)

[0049] Mode: Single compression

[0050]

[0051] *Probe: Warner Bratzler blade (HDP / WBV)

[0052] Distance: 25mm

[0053] Test speed: 1 / 2 / 10 mm / sec (pre-,-,post-)

[0054] Auto trigger: 0.005N

[0055] Sample size: 20 * 20 * 5 mm

[0056]

[0057] The vegetable tissue protein produced using the composition for producing a vegetable tissue protein of the present disclosure has improved texture, and the anisotropic index value of the produced vegetable tissue protein may be 1 or more. Specifically, the anisotropic index value of the vegetable tissue protein may be, but is not limited to, 1 to 2, 1.1 to 1.9, 1.2 to 1.8, 1.3 to 1.7, or 1.5 to 1.7.

[0058]

[0059] Another aspect of the present disclosure provides a composition for improving the texture of a plant-based protein, comprising a composition for producing a plant-based protein comprising the basic amino acid.

[0060] The description of the above 'composition for producing plant-based tissue protein, basic amino acid, cysteine, plant-based tissue protein, texture and texture improvement of plant-based tissue protein' is the same as that described in one aspect of the present disclosure described above, and therefore will not be repeated.

[0061] In the present disclosure, when the composition for improving the texture of the vegetable tissue protein comprises both the basic amino acid and the cysteine, the weight ratio of the basic amino acid and the cysteine ​​in the composition for improving the texture of the vegetable tissue protein may be 4:1 to 75:1, for example, 4.1:1 to 74:1, 4.2:1 to 73:1, 4.3:1 to 72:1 4.3 to 71:1 or 14:1 to 70:1, but is not limited thereto.

[0062] Specifically, the weight ratio of the basic amino acid and the cysteine ​​in the composition for improving the texture of the vegetable tissue protein may be 14:1 to 70:1.

[0063] Additionally, the weight ratio of the basic amino acid and the cysteine ​​in the composition for improving the texture of the vegetable tissue protein may be 13:3 to 65:1.

[0064]

[0065] Another aspect of the present disclosure provides a method for producing a texturized vegetable protein (TVP).

[0066] The method for producing the above-described vegetable tissue protein may include a step of extruding a mixture of the above-described vegetable tissue protein production composition and the vegetable protein raw material.

[0067] In a specific aspect of the present disclosure, the method for producing the vegetable tissue protein may further include, prior to the extrusion molding step, a step of mixing the composition for producing the vegetable tissue protein with a vegetable protein raw material.

[0068] Specifically, the method for producing the plant-based tissue protein may include, but is not limited to, (a) a step of mixing the composition for producing the plant-based tissue protein with a plant-based protein raw material; and (b) a step of extruding the mixture.

[0069] The description of the above 'composition for producing plant-based tissue protein, plant-based tissue protein and plant-based protein raw material' is the same as that described in one aspect of the present disclosure described above, and therefore will not be repeated.

[0070] The above step (a) may include a step of homogenizing a mixture of the composition for producing the vegetable tissue protein and the vegetable protein raw material.

[0071] The above homogenization may mean dispersing each component of a heterogeneous mixture into fine particles or molecules to make the entire mixture homogeneous. The above homogenization may be performed using any means or device that a person skilled in the art can adopt for homogenization, and examples thereof include, but are not limited to, a high-speed agitator, a colloid mill, an ultrasonicator, etc.

[0072] When the composition for producing the vegetable tissue protein comprises the basic amino acid and cysteine ​​during the mixing in the above step (a), the weight ratio of the basic amino acid and the cysteine ​​in the mixture may be 4:1 to 75:1, for example, 4.1:1 to 74:1, 4.2:1 to 73:1, 4.3:1 to 72:1, 4.3 to 71:1, 14:1 to 70:1, or 13:3 to 65:1, but is not limited thereto.

[0073] In the above step (a), in addition to the composition for producing the vegetable tissue protein and the vegetable protein raw material, at least one selected from the group consisting of starch, vegetable oil, and maltodextrin can be mixed together.

[0074] The above step (b) may be a method of extruding the mixture using an extruder. Specifically, the extrusion may be a method of forming the mixture raw material by heating and fluidizing the raw material to be formed in a heating barrel or heating cylinder using an extruder, and then continuously extruding it through a die or injection port.

[0075] The extruder may include a driving unit, a feeder, a screw, a barrel, or a die, and the raw material fed into the extruder may be compressed in the space between the screw and the barrel, and if a solid bed is formed by the compression and sufficient friction is generated, continuous extrusion may be possible.

[0076] In the above step (b), when supplying the mixture to the extruder, additional water may be supplied. For example, the water may include purified water.

[0077] In the above step (b), the mixture and the water can be mixed inside the barrel of the extruder.

[0078] In the above step (b), the mixture and the water can be mixed and texturized within the barrel of the extruder.

[0079] The above manufacturing method may further include the step of (c) freezing the extruded product.

[0080] In the present disclosure, the freezing may include an operation of cooling a substance to obtain a temperature lower than the temperature of the atmosphere and preserving or freezing that temperature.

[0081] In the present disclosure, the freezing may include rapid freezing. Specifically, the rapid freezing may be a freezing method that reduces the temperature of the central point of the food, where the temperature decreases at the slowest rate during freezing, from 0°C to -5°C (maximum ice crystal formation zone) within approximately 30 minutes.

[0082] Any means capable of rapid freezing employed by a person skilled in the art may be used without limitation. For example, a refrigerator capable of maintaining a temperature below -30°C, -35°C, or -40°C may be used, but is not limited thereto.

[0083] Specifically, the rapid freezing may be performed for 10 minutes or longer, for example, 30 minutes or longer, but is not limited thereto.

[0084] For example, the rapid freezing may include storing the extruded product in a freezer that maintains a temperature of -40°C or lower for 30 minutes.

[0085]

[0086] Another aspect of the present disclosure provides a method for improving the texture of a texturized vegetable protein (TVP), comprising the step of extruding a mixture of the composition for producing the above-described vegetable texturized protein or the composition for improving the texture of the vegetable texturized protein and a vegetable protein raw material.

[0087] In a specific aspect of the present disclosure, the method for improving the texture of the plant-based protein further includes, prior to the extrusion molding step, a step of mixing the composition for producing the plant-based protein or the composition for improving the texture of the plant-based protein with the plant-based protein raw material.

[0088] In the present disclosure, a method for improving the texture of the plant-based protein comprises the steps of (a) mixing the composition for producing the plant-based protein or the composition for improving the texture of the plant-based protein with a plant-based protein raw material; and (b) extruding the mixture.

[0089] The description of the above 'composition for producing vegetable-based tissue protein, composition for improving texture of vegetable-based tissue protein, vegetable-based tissue protein, vegetable-based protein raw material, texture improvement, mixing, extrusion molding, step (a) and step (b)' is the same as that described in one aspect of the present disclosure described above, and therefore will not be repeated.

[0090]

[0091] Another aspect of the present disclosure provides a texturized vegetable protein (TVP) comprising the composition for producing the above-described vegetable texturized protein.

[0092] A vegetable tissue protein comprising the composition for producing the above vegetable tissue protein may have an improved texture.

[0093] The above 'composition for producing plant-based tissue protein, plant-based tissue protein, texture improvement' is the same as that described in one aspect of the present disclosure described above, and therefore will not be described again.

[0094] The plant-based tissue protein of the present disclosure may be manufactured by the above-described manufacturing method.

[0095] The plant-based tissue protein of a specific aspect of the present disclosure may contain 0.005 to 5 wt% of a basic amino acid based on the total weight of the plant-based tissue protein.

[0096] Specifically, the basic amino acid content of the plant-based tissue protein of the present disclosure may be a range selected from the group consisting of a lower limit selected from the group consisting of 0.005, 0.01, 0.015, 0.02, 0.025 and 0.03 wt% and an upper limit selected from the group consisting of 1, 2, 3, 4 and 5 wt% based on the total weight of the plant-based tissue protein, and for example, the basic amino acid content of the plant-based tissue protein may be, but is not limited to, 0.01 to 5 wt%, 0.015 to 4 wt%, 0.02 to 3 wt%, 0.025 to 2 wt% or 0.03 to 1 wt%.

[0097] In the present disclosure, the basic amino acid of the plant-based tissue protein of the present disclosure may be arginine, and the arginine content of the plant-based tissue protein of the present disclosure may be 0.005 to 5 wt%, specifically 0.05 to 0.9 wt%, based on the total weight of the plant-based tissue protein.

[0098] In the present disclosure, the basic amino acid of the plant-based tissue protein of the present disclosure may be lysine, and the lysine content of the plant-based tissue protein of the present disclosure may be 0.005 to 5 wt%, specifically 0.1 to 0.5 wt%, based on the total weight of the plant-based tissue protein.

[0099] In the present disclosure, the basic amino acid of the plant-based tissue protein of the present disclosure may be histidine, and the histidine content of the plant-based tissue protein of the present disclosure may be 0.005 to 5 wt%, specifically 0.1 to 0.5 wt%, based on the total weight of the plant-based tissue protein.

[0100] In a specific aspect of the present disclosure, when the composition for producing the plant-based tissue protein comprises the basic amino acid and cysteine, the plant-based tissue protein of the present disclosure may comprise 0.005 to 0.2 wt% of cysteine ​​based on the total weight of the plant-based tissue protein.

[0101] Specifically, the cysteine ​​content of the plant-based tissue protein of the present disclosure may be in a range selected from the group consisting of a lower limit selected from the group consisting of 0.005, 0.007, 0.009, and 0.01 wt%, and an upper limit selected from the group consisting of 0.05, 0.1, 0.15, and 0.2 wt%, based on the total weight of the plant-based tissue protein, and for example, the cysteine ​​content of the plant-based tissue protein may be, but is not limited to, 0.005 to 0.2 wt%, 0.007 to 0.15 wt%, 0.009 to 0.1 wt%, or 0.01 to 0.05 wt%.

[0102] In the present disclosure, the plant-based tissue protein of the present disclosure may include the basic amino acid and cysteine, and at this time, the cysteine ​​content of the plant-based tissue protein of the present disclosure may be specifically 0.01 to 0.05 wt%, and more specifically 0.5 to 1 wt%, based on the total weight of the plant-based tissue protein.

[0103] In a specific aspect of the present disclosure, when the composition for producing a plant-based tissue protein comprises the basic amino acid and cysteine, the weight ratio of the basic amino acid and the cysteine ​​in the plant-based tissue protein of the present disclosure may be from 4:1 to 75:1, for example, from 4.1:1 to 74:1, from 4.2:1 to 73:1, from 4.3:1 to 72:1, from 4.3 to 71:1, from 13:3 to 65:1, or from 14:1 to 70:1, but is not limited thereto.

[0104] The above vegetable-based protein may have various sizes and shapes depending on the shape of the die or nozzle of the extruder, and the temperature and pressure conditions during extrusion. For example, the shape of the above vegetable-based protein may be, but is not limited to, chunks, flakes, granules, minced, slices, or strips.

[0105] In one embodiment, the anisotropy index value of the plant-based tissue protein may be 1 or greater, and specifically, the anisotropy index value of the plant-based tissue protein may be, but is not limited to, 1 to 2, 1.1 to 1.9, 1.2 to 1.8, 1.3 to 1.7, or 1.5 to 1.7.

[0106]

[0107] The composition for producing a vegetable-based tissue protein of the present disclosure utilizes basic amino acids instead of ingredients such as gluten, starch, cellulose, and fiber that have been conventionally used in the production of meat substitutes. When the composition for producing a vegetable-based tissue protein of the present disclosure is added during the production of a vegetable-based tissue protein, the texture and anisotropy index of the injected TVP are improved. It was confirmed that even when the basic amino acid is added alone according to the composition of the composition for producing a vegetable-based tissue protein of the present disclosure, the formation of a distinct fibrous texture is promoted in the injected TVP. It was confirmed that when cysteine ​​is added together with the basic amino acid, a synergic effect occurs that further improves the texture of the TVP and promotes the formation of a fibrous tissue.

[0108] However, the effects of the present disclosure are not limited to the effects mentioned above, and other effects not mentioned will be clearly understood by those skilled in the art from the description below.

[0109]

[0110] Figures 1a and 1b are diagrams exemplarily showing an extrusion molding process performed in the production of the vegetable tissue protein (TVP) of the present disclosure. Specifically, Figure 1a shows the extrusion molding process in the production of the vegetable tissue protein (TVP) of Manufacturing Examples 1 and 2, and Figure 1b shows the extrusion molding process in the production of the vegetable tissue protein (TVP) of Manufacturing Example 3.

[0111] Figure 2 is a diagram showing a process of measuring the texture analyzer of a plant tissue protein injection product treated with a composition for producing a plant tissue protein of the present disclosure.

[0112] Figures 3a to 3c are diagrams showing the results of texture analyzer measurements of plant tissue protein injections according to the content of arginine when using a composition for producing plant tissue protein containing arginine.

[0113] Figures 4a to 4c are diagrams showing the results of texture analyzer measurements of plant tissue protein injections according to the content of cysteine ​​when using a composition for producing plant tissue protein containing cysteine.

[0114] Figures 5a to 5c are diagrams showing the results of texture analyzer measurements of plant tissue protein injections according to the content of arginine and cysteine ​​when using a composition for producing plant tissue protein containing arginine and cysteine.

[0115] FIG. 6 is a drawing showing the appearance of a control group not including the composition for producing a plant-based tissue protein of the present disclosure and a plant-based tissue protein injection group including the composition for producing a plant-based tissue protein of the present disclosure (AC3).

[0116] Figures 7a and 7b are diagrams showing the results of texture analyzer measurements of plant tissue protein extrusion according to lysine and histidine content.

[0117]

[0118] Hereinafter, the present disclosure will be described in detail by way of examples. However, the following examples are intended to specifically illustrate the present disclosure, and the contents of the present disclosure are not limited by the following examples.

[0119]

[0120] [Manufacturing Example 1]

[0121] Preparation of vegetable tissue protein (TVP) comprising a composition for preparing vegetable tissue protein - TVP comprising soy protein

[0122] In order to confirm the effect of a composition for producing vegetable-based texturized proteins containing basic amino acids and / or cysteine ​​(MasterC, CJ BIO) on the texture of TVP, TVP was produced under the conditions described below to obtain samples. The basic amino acids used were arginine (L-Arginine FB, CJ BIO), histidine (L-Histidine FB, CJ BIO), and / or lysine (L-Lysine, Sigma Aldrich). First, soy protein (Soy protein, Yuxin (China)) was used as the protein raw material, and the composition for producing vegetable-based texturized proteins was added to the soy protein raw material in an amount of 0.005% to 2.0% based on the final injection material, mixed to homogenize, and a homogenized raw material was produced and used in the experiment. The homogenized raw material was put into an extruder, mixed with water by a screw in the barrel, and texturized to produce a high-moisture TVP. The raw material was fed into the extruder at a rate of 8 g / min and water at a rate of 11.5 g / min, and the equipment condition parameters were as follows; barrel temperature #1: 1st quarter of 5th quarter of the extruder (30°C), barrel temperature #2: 2nd quarter of 5th quarter of the extruder (70°C), barrel temperature #3: 3rd quarter of 5th quarter of the extruder (90°C), barrel temperature #4: 4th quarter of 5th quarter of the extruder (135°C), barrel temperature #5: 5th quarter of 5th quarter of the extruder (150°C), twin screw speed of 150 rpm, length of 440 mm, diameter of 11 mm, L / D value of 40:1, cooling die temperature of 20 to 70°C. After the extrusion process, the TVP sample obtained by injection from the cooling die was quickly frozen at -40°C for 30 minutes immediately after injection and stored in the freezer.

[0123]

[0124] [Manufacturing Example 2]

[0125] Preparation of TVP comprising a composition for producing vegetable tissue protein - TVP comprising pea protein

[0126] TVP was manufactured using the same method as in Manufacturing Example 1, but pea protein (Roquette (France)), which is commonly used in TVP manufacturing, was used as the protein raw material.

[0127]

[0128] [Manufacturing Example 3]

[0129] Preparation of TVP comprising a composition for producing vegetable-based tissue proteins - TVP comprising mixed protein raw materials

[0130] To verify the effectiveness of a composition for producing vegetable-based protein, TVP was prepared using mixed protein raw materials under the conditions described below to obtain samples. First, a mixture was prepared by mixing a powder mixture containing vegetable-based protein raw materials and auxiliary materials according to the raw material composition in Table 1 below.

[0131] Raw material name (manufacturer) Wheat gluten (Quifeng) Isolated soy protein (Yuwang) Isolated pea protein (Shuangta) Corn starch (Samyang Corporation) Corn oil (CJ CheilJedang) Indigestible maltodextrin (Matsutani) Composition for manufacturing vegetable tissue protein (Arginine) Content (%) 45201410.2514.75-9.750-5

[0132] The protein raw material was prepared by mixing the above protein raw material mixture according to the raw material composition in Table 1. The mixed raw material was fed into an extruder, mixed with water by a screw in the barrel, and then structured to produce a high-moisture TVP. The raw material was fed into the extruder at a rate of 10 g / min, and water was fed at a rate of 13.3 g / min, and the equipment condition parameters were as follows: Barrel temperature #1: 1st of 5 quadrants of the extruder (30℃), Barrel temperature #2: 2nd of 5 quadrants of the extruder (70℃), Barrel temperature #3: 3rd of 5 quadrants of the extruder (140℃), Barrel temperature #4: 4th of 5 quadrants of the extruder (150℃), Barrel temperature #5: 5th of 5 quadrants of the extruder (150℃), Twin screw speed 450 rpm, length 440 mm, diameter 11 mm, L / D value 40:1, Cooling die temperature 15℃. After the extrusion process, the TVP sample obtained by injection from the cooling die was quickly frozen at -40℃ for 30 minutes immediately after injection and stored in the freezer.

[0133] [Example 1]

[0134] Confirmation of the effect of TVP on improving texture

[0135] The effect of improving or enhancing the texture of TVP was confirmed in TVP manufactured using a composition for manufacturing vegetable tissue protein containing arginine and / or cysteine. In Example 1, the TVP of Manufacturing Examples 1 to 3 was thawed in a refrigerator and then sampled at room temperature (25°C) for instrumental analysis.

[0136] 1-1. Measuring the degree of organization of TVP

[0137] To measure the degree of texturization of TVP, the anisotropy index was used (Lee et al., 2023; Ose et al., 2014; Chiang et al., 2019). The anisotropy index value, also expressed as the Degree of Texturization (DOT), is used as an indicator of how much fibrous texture is formed. Specifically, the anisotropy index was calculated as the ratio of the longitudinal direction cutting strength to the transversal direction cutting strength of each plant-texturized protein (Fig. 2). Therefore, the anisotropy index can be calculated as follows:

[0138] Anisotropy index =

[0139] The magnitude of the above cutting force was measured using a texture analyzer (TA-XT plus, Stable Micro Systems, England), and the detailed measurement conditions of the texture analyzer are as shown in Table 2 below.

[0140] InstrumentMicro stable (TA.XT plus)ModeSingle compressionProbeWarner Bratzler blade (HDP / WBV)Distance25mmTest speed1 / 2 / 10 mm / sec(pre-,-,post-)Auto trigger0.005NSample size20 * 20 * 5 mm

[0141] 1-2. Comparison of TVP texture by arginine (ARG) content

[0142] The changes in the texture of TVP according to the arginine content of the composition for producing vegetable tissue protein added to TVP were compared and analyzed. Specifically, in the TVP including soy protein of Manufacturing Example 1, arginine of the composition for manufacturing vegetable tissue protein was added to the final injection product to be 0.03%, 0.05%, 0.1%, 0.5%, 0.7%, 0.9%, 1.0% and 2.0%, respectively, to manufacture TVP (SA0.03, SA0.05, SA0.1, SA0.5, SA0.7, SA0.9, SA1.0 and SA2.0, respectively), and in the TVP including pea protein of Manufacturing Example 2, arginine of the composition for manufacturing vegetable tissue protein was added to the final injection product to be 0.03%, 0.05%, 0.1%, 0.5%, 0.7%, 0.9%, 1.0% and 2.0%, respectively, to manufacture TVP (PA0.03, In TVP containing the protein raw material mixture of Manufacturing Example 3 (PA0.05, PA0.1, PA0.5, PA0.7, PA0.9, PA1.0 and PA2.0), arginine of the composition for manufacturing vegetable tissue protein was added to the TVP to produce TVP in an amount of 0.65%, 0.66%, 0.68%, 0.69%, 0.71% and 0.72% (A1, A2, A3, A4, A5 and A6, respectively). The degree of organization of the TVP produced as described above was measured by the method described in item 1-1 of Example 1. At this time, as a control, a TVP produced by extruding only the protein raw material without adding the composition for manufacturing vegetable tissue protein was used.

[0143] As a result, as shown in Table 3 below and Fig. 3a, in the TVP including the soy protein of Manufacturing Example 1, it was confirmed that the tissue strength significantly increased when arginine of the composition for manufacturing vegetable tissue protein was added in an amount of 0.05% to 0.7%. In addition, as shown in Table 4 below and Fig. 3b, in the TVP including the pea protein of Manufacturing Example 2, it was confirmed that the tissue strength significantly increased when arginine of the composition for manufacturing vegetable tissue protein was treated in an amount of 0.03% to 0.7%. In addition, as shown in Table 5 below and Fig. 3c, in the TVP including the protein raw material mixture of Manufacturing Example 3, it was confirmed that the anisotropy index increased in all arginine treatment groups compared to the control group and showed a value of 1 or higher.

[0144] Mixed ratio control group SA 0.03 SA 0.05 SA 0.1 SA 0.5 SA 0.7 SA 0.9 SA 1.0 SA 2.0 Arginine (%) 0 0.03 0.05 0.10 5 0.7 0.9 1.0 2.0 Longitudinal (gf) 255.47 273.67 298.43 317.39*317.81*308.43*265.33 219.21**255.33**Transversal (gf) 337.41 345.03 409.67*546.52*471.49*460.42*379.46 255.58**255.33**Anisotropy index1.321.261.371.441.481.491.431.171.33

[0145] *) Indicates measurements that are significantly different from the control group (positive value*, negative value**)

[0146] Mixed ratio control group PA0.03 PA0.05 PA0.1 PA0.5 PA0.7 PA0.9 PA1.0 PA2.0 Arginine (%) 00.03 0.05 0.10.5 0.7 0.9 1.0 2.0 Longitudinal (gf) 242.76 291.11* 258.18 273.70 259.67 259.84 251.28 192.05** 169.41** Transversal (gf) 355.39 398.25* 437.28* 412.00* 402.44* 395.06* 331.09 258.83** 211.33** Anisotropy index1.461.371.691.511.551.521.321.351.25

[0147] *) Indicates measurements that are significantly different from the control group (positive value*, negative value**)

[0148] Mixed ratio control group A1A2A3A4A5A6Arginine (%)00.650.660.680.690.710.72Anisotropy index0.881.591.521.421.221.51.66

[0149] 1-3. Comparison of TVP textures by cysteine ​​(CYS) content

[0150] The changes in the texture of TVP according to the cysteine ​​content of the composition for producing vegetable tissue protein added to TVP were compared and analyzed. Specifically, in the TVP containing soy protein of Manufacturing Example 1, cysteine ​​was added in amounts of 0.005%, 0.01%, 0.02%, 0.05%, 0.1% and 0.2% based on the final injection product, respectively, to manufacture the TVP (SC0.005, SC0.01, SC0.02, SC0.05, SC0.1 and SC0.2, respectively), and in the TVP containing pea protein of Manufacturing Example 2, cysteine ​​was added in amounts of 0.005%, 0.01%, 0.02%, 0.05%, 0.1% and 0.2% based on the final injection product, respectively, to manufacture the TVP (PC0.005, PC0.01, PC0.02, PC0.05, PC0.1 and PC0.2, respectively), and in the TVP containing the protein raw material mixture of Manufacturing Example 3, cysteine ​​was added in amounts of 0.005%, 0.01%, 0.02%, 0.05%, 0.1% and 0.2% based on the final injection product, respectively, to manufacture the TVP (PC0.005, PC0.01, PC0.02, PC0.05, PC0.1 and PC0.2, respectively). TVPs were manufactured by adding them in contents of 0.01%, 0.03%, 0.05%, and 0.15% (C1, C2, C3, and C4, respectively). The degree of organization of the TVPs manufactured as described above was measured in the same manner as item 1-1 of Example 1. At this time, as a control group, TVP manufactured by extruding only the protein raw material without adding the composition for manufacturing vegetable organized protein was used.

[0151] As a result, as shown in Table 6 below and Fig. 4a, in the TVP including soy protein of Manufacturing Example 1, when cysteine ​​was added in an amount of 0.01% to 0.02%, the tissue strength (gf) significantly increased, and when cysteine ​​was added in an amount of 0.1% or more, the tissue strength was confirmed to decrease. In addition, as shown in Table 7 below and Fig. 4b, in the TVP including pea protein of Manufacturing Example 2, when cysteine ​​was added in an amount of 0.005% to 0.05%, the tissue strength significantly increased, and when cysteine ​​was added in an amount of 0.1%, the tissue strength was confirmed to decrease. Meanwhile, in the TVPs of Manufacturing Examples 1 and 2, the tendency of the anisotropy index according to the amount of cysteine ​​added was not clearly observed. In addition, as shown in Table 8 below and Fig. 4c, in the TVP containing the protein raw material mixture of Manufacturing Example 3, although there was an increase or decrease in shear force in some cysteine-treated groups depending on the cysteine ​​content, all of them showed an anisotropy index of less than 1, confirming that the organization of the TVP was not sufficiently achieved when only cysteine ​​was used.

[0152] Mixed ratio control group SC0.005SC0.01SC0.02SC0.05SC0.1SC0.2Cysteine(%)00.0050.010.020.050.10.2Longitudinal(gf)286.85266.55330.52*321.19*301.17234.89**158.42**Transversal(gf)362.09333.91409.97*460.09*362.26288.44**222.78**Anisotropy index1.261.251.241.431.21.231.41

[0153] *) Indicates measurements that are significantly different from the control group (positive value*, negative value**)

[0154] Mixed ratio control PC 0.005 PC 0.01 PC 0.02 PC 0.05 PC 0.1 PC 0.2 Cysteine ​​(%) 0 0.005 0.010 0.020 0.050 10.2 Longitudinal (gf) 269.72 3 22.10*325.90*315.21*298.27*211.81**201.12** Transversal (gf) 382.98 447.03*472.12*413.25*412.76 303.83**249.51** Anisotropy index 1.421.391.451.311.381.431.24

[0155] *) Indicates measurements that are significantly different from the control group (positive value*, negative value**)

[0156] Mixed ratio control group C1 C2 C3 C4 Cysteine ​​(%) 0 0.01 0.03 0.05 0.15 Anisotropy index 0.7 2 0.88 0.6 10.80 0.66

[0157] 1-4. Comparison of the texture of TVP according to arginine (ARG) and cysteine ​​(CYS) content.

[0158] When a composition for producing vegetable tissue protein containing both arginine and cysteine ​​was used, the effect on the texture of TVP was evaluated. Specifically, the changes in the texture of TVP according to changes in the contents of arginine and cysteine ​​in the composition for producing vegetable tissue protein were compared and analyzed. In the TVP containing soy protein of Production Example 1, TVP was produced by adding arginine and cysteine, respectively, in the contents shown in Table 9 below. In the TVP containing pea protein of Production Example 2, TVP was produced by adding arginine and cysteine, respectively, in the contents shown in Table 10 below. In the TVP containing the protein raw material mixture of Production Example 3, TVP was produced by adding arginine and cysteine, respectively, in the contents shown in Table 11 below. For the TVPs produced as described above, the degree of texturization was measured in the same manner as in Item 1-1 of Example 1. At this time, as a control group, TVP manufactured by extruding only protein raw materials without adding a composition for manufacturing vegetable tissue protein was used, and as a comparative group, SC1, SC2, PC1, PC2, SA and PA manufactured with the contents of arginine and / or cysteine ​​described in Tables 9 to 11 below were used.

[0159] As a result, as shown in Tables 9 to 11 and Figures 5a to 5c below, it was confirmed that when cysteine ​​was added at a certain concentration or higher in a state where arginine was added, the tissue strength and anisotropy index additionally increased. Therefore, it was found that the combined use of arginine and cysteine ​​had a synergistic effect that improved the texture of TVP.

[0160] Combination reference SC1SC2SASAC1SAC2Arginine (%)0000.70.70.7Cysteine (%)00.010.0500.010.05Longitudinal(gf)276.57374.17*356.61*256.55337.57*3 39.28*Transversal(gf)364.69503.84*472.37*385.01520.70*544.76*Anisotropy index1.321.351.321.501.541.61

[0161] Combination non-specific control PC1PC2PAPAC1PAC2Arginine (%)0000.70.70.7Cysteine (%)00.010.0500.010.05Longitudinal(gf)264.97308.12*298.48*279.33317.06*3 30.54*Transversal(gf)371.91436.16*394.74413.67*504.32*505.10*Anisotropy index1.401.421.321.481.591.53

[0162] *) Indicates measurements that are significantly different from the control group (positive value*, negative value**)

[0163] Mixed ratio control AC1 AC2 AC3 AC4 Arginine (%) 0.65 0.65 0.65 0.65 0.65 Cysteine ​​(%) 0.01 0.03 0.05 0.15 Anisotropy index 0.85 0.97 1.60 1.66 1.70

[0164] Through the above experimental results, it was found that manufacturing TVP by adding arginine or cysteine ​​at a certain content can help strengthen the texture of TVP, and in particular, using arginine and cysteine ​​in combination can increase the effect of strengthening the texture of TVP.

[0165]

[0166] [Example 2]

[0167] Comparison of the texture of TVP according to the content of lysine and histidine.

[0168] When a composition for producing vegetable-based tissue proteins containing basic amino acids lysine and histidine was used, the effect on the texture of TVP was evaluated. Specifically, the effect on the texture of TVP according to the content of lysine or histidine in the composition for producing vegetable-based tissue proteins was compared and analyzed. In the TVP containing soy protein of Manufacturing Example 1, lysine was added in contents of 0.1% and 0.5%, respectively, based on the final injection product, to produce TVP (SL0.1 and SL0.5, respectively), and histidine was added in contents of 0.1% and 0.5%, respectively, based on the final injection product, to produce TVP (SH0.1 and SH0.5, respectively). In addition, in the TVP containing pea protein of Manufacturing Example 2, TVP was manufactured by adding lysine in contents of 0.1% and 0.5% based on the final injection product, respectively (PL0.1 and PL0.5, respectively), and TVP was manufactured by adding histidine in contents of 0.1% and 0.5% based on the final injection product, respectively (PH0.1 and PH0.5, respectively). For the TVP manufactured as above, the degree of organization was measured in the same manner as in item 1-1 of Example 1. At this time, as a control, a TVP manufactured by extruding only the protein raw material without including lysine and histidine was used.

[0169] As a result, as shown in Tables 12 and 13 below and Figures 7a and 7b, when lysine or histidine was added, the anisotropy index was higher than that of the control group, confirming that the texture of TVP can be improved by using lysine or histidine.

[0170] Mixed ratio control group SL0.1SL0.5SH0.1SH0.5Lysine(%)00.10.500Histidine(%)0000.10.5Longitudinal(gf)277.39371.20*345.96*261.67356.92*Transversal(gf)358.03497.52*431.90*378.34470.52*Anisotropy index1.291.341.251.451.32

[0171] *) Indicates measurements that are significantly different from the control group (positive value*, negative value**)

[0172] Mixed ratio control group PL0.1PL0.5PH0.1PH0.5Lysine(%)00.10.500Histidine(%)0000.10.5Longitudinal(gf)268.88277.38246.20**257.11264.83Transversal(gf)395.37452.01*364.94444.51*422.07Anisotropy index1.471.631.481.731.59

[0173] *) Indicates measurements that are significantly different from the control group (positive value*, negative value**)

[0174] Although representative embodiments of the present disclosure have been described above as examples, the scope of the present disclosure is not limited to the specific embodiments described above, and a person having ordinary skill in the relevant field will be able to appropriately change the present disclosure within the scope described in the claims of the present disclosure.

Claims

1. A composition for producing a texturized vegetable protein (TVP) containing a basic amino acid.

2. In claim 1, A composition for producing a plant-based protein, wherein the basic amino acid comprises at least one selected from the group consisting of arginine (Arg), histidine (His), and lysine (Lys).

3. In claim 1, A composition for producing a plant-based tissue protein, further comprising cysteine ​​(Cys).

4. In claim 3, A composition for producing a vegetable tissue protein, wherein the weight ratio of the basic amino acid and cysteine ​​is 4:1 to 75:

1.

5. In claim 1, The composition for producing the above vegetable tissue protein is a composition for producing a vegetable tissue protein that improves the texture of the vegetable tissue protein.

6. A composition for improving the texture of a texturized vegetable protein (TVP), comprising a composition for producing a vegetable texturized protein according to any one of claims 1 to 5.

7. A method for producing a texturized vegetable protein (TVP), comprising the step of extruding a mixture of a composition for producing a vegetable texturized protein according to any one of claims 1 to 5 and a vegetable protein raw material.

8. In claim 7, Before the above extrusion molding step, A method for producing a plant-based protein, further comprising a step of mixing the composition for producing the plant-based protein with a plant-based protein raw material.

9. In claim 7, A method for producing a vegetable protein composition, wherein the vegetable protein raw material comprises at least one selected from the group consisting of soybeans, peas, sesame seeds, cotton seeds, and rice.

10. A method for improving the texture of a texturized vegetable protein (TVP), comprising the step of extruding a mixture of a composition for producing a vegetable texturized protein according to any one of claims 1 to 5 and a vegetable protein raw material.

11. In claim 10, Before the above extrusion molding step, A method for improving the texture of a plant-based protein, further comprising a step of mixing the composition for producing the plant-based protein with a plant-based protein raw material.

12. In claim 10, A method for improving the texture of a vegetable protein composition, wherein the vegetable protein raw material comprises at least one selected from the group consisting of soybeans, peas, sesame seeds, cotton seeds and rice.

13. A vegetable texturized protein (TVP) comprising a composition for producing a vegetable texturized protein according to any one of claims 1 to 5.

14. In claim 13, The above vegetable tissue protein is a vegetable tissue protein, wherein the basic amino acid is contained in an amount of 0.005 to 5 wt% based on the total weight of the vegetable tissue protein.

15. In claim 13, A vegetable tissue protein, wherein the composition for producing the above vegetable tissue protein comprises cysteine, wherein the cysteine ​​is contained in an amount of 0.005 to 0.2 wt% based on the total weight of the vegetable tissue protein.

16. In claim 13, When the composition for producing the above vegetable tissue protein comprises a basic amino acid and cysteine, the weight ratio of the basic amino acid and cysteine ​​is 4:1 to 75:

1.

17. In claim 13, A vegetable-based protein composition further comprising a vegetable protein source selected from the group consisting of soybeans, peas, sesame seeds, cottonseeds and rice.

18. In claim 13, The above plant-based tissue protein has an anisotropy index value of 1 or more calculated by the following formula 1, The cutting force in Equation 1 is measured using a texture analyzer under the following measurement conditions. [Formula 1] Anisotropy index = [Measurement conditions] Instrument: Micro stable (TA.XT plus) Mode: Single compression Probe: Warner Bratzler blade (HDP / WBV) Distance: 25mm Test speed: 1 / 2 / 10 mm / sec (pre-,-,post-) Auto trigger: 0.005N Sample size: 20 * 20 * 5 mm Plant-based tissue protein.

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