Production apparatus for multi-bend busbar wire of new energy vehicle

Abstract

A production apparatus for a multi-bend busbar wire of a new energy vehicle, the production apparatus comprising a single-side obstruction plate (500), a fixing base plate (100) and a pressing contact (200). The fixing base plate comprises a positioning and fixing member (110), shaping stretching heads (120) and stretching tracks (130), wherein the positioning and fixing member is used to position and fix a base-material wire (300); the shaping stretching heads are arranged in the stretching tracks and can move reciprocatingly in the stretching tracks; and the starting positions of the plurality of shaping stretching heads are alternately arranged on two sides of the base-material wire in the extension direction of the base-material wire. Adjacent shaping stretching heads move from the starting positions in opposite directions, and the movement directions both intersect the base-material wire; and the shaping stretching heads move to drive the base-material wire to form a plurality of bent circuitous sections. The pressing contact is used to apply, together with the single-side obstruction plate and on two sides, pressure to the base-material wire that forms the bent circuitous sections, such that wire sections between the bent circuitous sections form straight-line sections which mutually fit each other in parallel. The production apparatus can rapidly stretch, by means of the shaping stretching heads on the fixing base plate, the base-material wire into a shape close to a preset shape, thereby improving the production speed and the degree of standardization.

Description

A production equipment for multi-bending busbar conductor of new energy vehicle TECHNICAL FIELD

[0001] The utility model relates to electronic processing manufacturing field, in particular to a production equipment for multi-bending busbar conductor of new energy vehicle. BACKGROUND

[0002] With the development and application of new energy technology, more and more new energy vehicles appear in the market, these new energy vehicles all adopt power battery as core energy component, provide power for the whole vehicle, and its safety has been focused in the industry. In order to ensure the safe operation of power battery, the state of battery (such as temperature state) needs to be monitored and recorded in real time, in the related technology, the relevant state information of battery is usually transmitted to the signal transmission bus (busbar) in the form of electrical signal through the busbar circuit.

[0003] But when the battery is rapidly charged, the high-power charging will cause strong heating effect, the overall temperature of the battery rises sharply, and the volume of the battery will change greatly with thermal expansion and cold contraction, so that the distance between the two ends of the busbar circuit fixed on the surface of the battery will change greatly, and the electrical connection between the two ends needs to be realized by the detour reciprocating wire. But at present, the setting steps of the detour reciprocating wire are many, the production efficiency is low, and the differences between the finished products are large, the standardization is poor, and the subsequent standardized treatment is difficult.

[0004] Therefore, how to improve the production efficiency of the production of multi-bending busbar circuit of new energy vehicle, improve the standardization of the product, so as to carry out the subsequent standardized treatment, is a problem to be solved by the person skilled in the art. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a production equipment for multi-bending busbar conductor of new energy vehicle, to solve the problem of poor standardization of multi-bending busbar circuit production of new energy vehicle in prior art, and difficult to mass production.

[0006] In order to solve the above technical problems, the utility model provides a production equipment for multi-bending busbar conductor of new energy vehicle, which comprises a single-sided baffle, a fixed base plate and an extrusion contact;

[0007] The fixed base plate comprises a positioning fixing part, a plastic pulling head and a pulling track;

[0008] The positioning fixing part is used for positioning and fixing the base material conductor;

[0009] The plastic pulling head is arranged in the pulling track and can reciprocate in the pulling track;

[0010] The starting positions of the plurality of plasticizing and pulling heads are alternately arranged on both sides of the base material wire along the extension direction of the base material wire; the movement directions of adjacent plasticizing and pulling heads starting from the starting positions are opposite, and the movement directions are both intersected with the base material wire; the plasticizing and pulling heads drive the base material wire to form a plurality of bending and winding sections;

[0011] The extrusion contact is used to press the base material wire forming the bending and winding sections from both sides of the single-sided baffle to make the wire sections between the bending and winding sections form straight sections which are mutually adhered and parallel;

[0012] The single-sided baffle comprises a pad, the pad is in contact with the straight section during pressing the base material wire, and the contact surfaces of the pad and the straight section are both located on a first plane; the first plane is perpendicular to the pressing direction of the extrusion contact.

[0013] Optionally, in the production equipment of the new energy vehicle multi-bending busbar wire, a height limiting plate is further included, the height limiting plate and the fixed base plate form a working cavity, and the base material wire is arranged in the working cavity.

[0014] The distance between the height limiting plate and the fixed base plate is consistent with the diameter of the base material wire.

[0015] Optionally, in the production equipment of the new energy vehicle multi-bending busbar wire, all the pulling tracks are parallel to each other.

[0016] Optionally, in the production equipment of the new energy vehicle multi-bending busbar wire, a clamp and a welding assembly are further included.

[0017] The clamp is used to fix a state sensor; and the welding assembly is used to weld one end of the base material wire and the state sensor.

[0018] The clamp is fixed on the edge of the fixed base plate, and the side surface of the clamp is used as the single-sided baffle.

[0019] Optionally, in the production equipment of the new energy vehicle multi-bending busbar wire, a hot pressing plate is further included.

[0020] The surface of the hot pressing plate comprises a groove corresponding to the shape of the multi-bending and folding wire, and is used to heat-press and shape the base material wire after being pulled and pressed.

[0021] Optionally, in the production equipment of the new energy vehicle multi-bending busbar wire, the distance between the positioning and fixing member and the extrusion contact is greater than the distance between any pulling track and the extrusion contact.

[0022] The first plane is located between the positioning fixture and the pulling track closest to the positioning fixture.

[0023] Optionally, the new energy vehicle multi-bending busbar wire production equipment further comprises a dispenser.

[0024] The dispenser is used to add adhesive between the straight line segments to bond adjacent straight line segments.

[0025] Optionally, the new energy vehicle multi-bending busbar wire production equipment, the extrusion contact is a rod-shaped contact.

[0026] Optionally, the new energy vehicle multi-bending busbar wire production equipment, the new energy vehicle multi-bending busbar wire production equipment comprises a plurality of rod-shaped contacts.

[0027] Optionally, the new energy vehicle multi-bending busbar wire production equipment comprises a plurality of contact drivers.

[0028] The plurality of contact drivers correspondingly drive the plurality of rod-shaped contacts.

[0029] The utility model provides a new energy vehicle many bending female row wire's production facility, including single side baffle, fixed base plate and extrusion contact, the fixed base plate includes positioning fixed part, plastic type and pulls the head and pulls the track, the positioning fixed part is used for with base material wire positioning fixed, plastic type and pull the head set up in the pull track, and can reciprocating motion in the pull track, a plurality of plastic type and pull the head's starting position, along the extension direction of base material wire is alternately arranged in the both sides of base material wire, adjacent plastic type and pull the head's movement direction opposite from the starting position, and the movement direction all with base material wire intersect, plastic type and pull the head motion drive base material wire forms a plurality of bending circuitous section, the extrusion contact is used for with the single side baffle from both sides to the base material wire that forms the bending circuitous section pressure, make the wire section fall between the bending circuitous section form mutually and parallel straight line section, the single side baffle includes cushion block, the cushion block in the process of pressure to base material wire and straight line section contact, and the contact surface of cushion block and straight line section all are located first plane, the first plane with the pressure direction of extrusion contact is perpendicular. The new energy vehicle many bending female row wire's production facility can through the plastic type and pull the head on the fixed base plate fast pull base material wire to approach the predetermined shape, then through the extrusion contact further compaction, bonding, can obtain the many bending folding wire, improve the production speed of many bending folding wire simultaneously, greatly improved the standardization degree of many bending folding wire, provide the foundation for subsequent mass production, simultaneously, adopt cushion block and guarantee straight line section uniform force in the process of being pressed to base material wire, guarantee the pressure effect, improve the yield of finished product. BRIEF DESCRIPTION OF DRAWINGS

[0030] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, below will be to the drawings needed to be used in the embodiment or prior art description simple introduction, obviously, the drawings in the following description only some embodiments of the utility model, for those skilled in the art comes, under the premise of not paying creative labor, can also obtain other drawings according to these drawings.

[0031] Fig. 1 is a partial structure schematic diagram of one specific embodiment of the production equipment for the new energy vehicle many bending female row wire provided by the utility model;

[0032] Fig. 2 is a partial structure schematic diagram of one specific embodiment of the production equipment for the new energy vehicle many bending female row wire provided by the utility model;

[0033] Fig. 3 is a partial structure schematic diagram of one specific embodiment of the production equipment for the new energy vehicle many bending female row wire provided by the utility model.

[0034] In the figure, including 20-state sensor, 100-fixed base plate, 110-positioning fixing piece, 120-molding pulling head, 130-pulling track, 200-extrusion contact, 300-base material wire, 400-chuck, 500-single-sided baffle. DETAILED DESCRIPTION

[0035] In order to make the person skilled in the art better understand the utility model scheme, the utility model is further explained in detail below in combination with the drawings and specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative efforts belong to the scope of protection of the utility model.

[0036] The core of the utility model is to provide a kind of new energy vehicle multi-bending female lead production equipment, and the partial structure schematic diagram of one of its specific embodiments is as shown in Figure 1 to Figure 2, called specific embodiment one, for producing the new energy vehicle multi-bending female circuit as described above any one, including single-sided baffle 500, fixed base plate 100 and extrusion contact 200;

[0037] The fixed base plate 100 includes positioning fixing piece 110, molding pulling head 120 and pulling track 130;

[0038] The positioning fixing piece 110 is used to position and fix base material wire 300;

[0039] The molding pulling head 120 is arranged in the pulling track 130, and can reciprocate in the pulling track 130;

[0040] The starting position of multiple molding pulling heads 120 is alternatively arranged on the two sides of the base material wire 300 along the extension direction of the base material wire 300;The movement direction of adjacent molding pulling heads 120 from the starting position is opposite, and the movement direction is all intersected with the base material wire 300;The molding pulling head 120 movement drives the base material wire 300 to form multiple bending and circuitous sections;

[0041] The extrusion contact 200 is used to press the base material wire 300 forming the bending and circuitous section from two sides of the single-sided baffle 500, so that the wire section between the bending and circuitous section forms mutually adhering and parallel straight line section;

[0042] The single-sided baffle 500 includes cushion block 510, and the cushion block 510 is in contact with the straight line section in the process of pressing the base material wire 300, and the contact surface of the cushion block 510 and the straight line section is all located in the first plane;The first plane is perpendicular to the pressing direction of the extrusion contact 200.

[0043] As a preferred embodiment, a height limiting plate is further included, which forms a working cavity with the fixed base plate 100, and the substrate wire 300 is arranged in the working cavity;

[0044] The distance between the height limiting plate and the fixed base plate 100 is consistent with the diameter of the substrate wire 300.

[0045] The specific embodiment ensures that the straight sections of the substrate wire 300 under pressure are always kept flat during the pressing process by the first plane, greatly avoiding the generation of local stress concentration in the substrate wire 300 during the pressing process between the extrusion contact 200 and the single-sided baffle 500, and finally leading to the inconsistency between the obtained substrate wire 300 shape and the preset, even the local damage due to stress concentration, greatly improving the standardization degree of the shape of the substrate wire 300 after pressing, and improving the yield of finished products.

[0046] In the specific embodiment, the thickness of the working cavity, that is, the distance between the height limiting plate and the fixed base plate 100, is consistent with the diameter of the substrate wire 300, that is, the substrate wire 300 is clamped by the fixed base plate 100 and the height limiting plate, and when the substrate wire 300 is pressed, the extrusion contact 200 needs to be inserted into the working cavity to ensure that the substrate wire 300 is always in the same plane during the compaction process, avoiding the misalignment of different straight sections in different planes, and the subsequent processing difficulty. Of course, the distance between the height limiting plate and the fixed base plate 100 is consistent with the diameter of the substrate wire 300, which means that the two can be exactly the same, or there can be a certain error, and the specific value of the error can be selected according to the actual situation.

[0047] Further, all the pulling tracks 130 are parallel to each other. Referring to FIGS. 1-3, all the pulling tracks 130 in the above three figures are parallel to each other, which facilitates the subsequent pressing of the substrate wire 300 by the extrusion contact 200 and improves the production efficiency. In addition, FIG. 1 is a structure schematic view in which the substrate wire 300 is positioned and fixed, and the plastic pulling head 120 is located at the starting position; FIG. 2 is a structure schematic view after the plastic pulling head 120 starts to move along the pulling track 130 and pulls the substrate wire 300.

[0048] Further, a chuck 400 and a welding assembly are further included;

[0049] The chuck 400 is used to fix the state sensor 20; and the welding assembly is used to weld one end of the substrate wire 300 with the state sensor 20.

[0050] The chuck 400 is fixed to the edge of the fixed substrate 100, and the side surface of the chuck 400 serves as the single-sided baffle 500.

[0051] As shown in FIG. 3, the chuck 400 is directly attached to the edge of the fixed substrate 100, and the side surface of the chuck 400 in the thickness direction can directly serve as the single-sided baffle 500 opposite to the extrusion contact 200, assisting in the pressing of the substrate wire 300 during the pressing of the substrate wire 300 by the extrusion contact 200, thereby simplifying the structure of the production equipment of the multi-bending busbar wire of the new energy vehicle and reducing the equipment cost.

[0052] As another preferred embodiment, a hot press plate is further included.

[0053] The surface of the hot press plate includes a groove corresponding to the shape of the multi-bending busbar wire 10, for hot pressing and shaping the substrate wire 300 subjected to pulling and pressing.

[0054] The state sensor 20 is connected to the signal transmission bus 30 through the multi-bending busbar wire 10, and transmits signals to the signal transmission bus 30. In individual application scenarios, such as new energy vehicles, there is a certain gap between the signal transmission bus 30 and the battery of the vehicle. The wire or metal sheet is arranged at this position, and the space at this position is extremely limited, and reasonable layout is required to not affect other components.

[0055] Therefore, in the specific embodiment, the substrate wire 300 subjected to pulling and pressing (i.e., the multi-bending busbar wire 10 in the foregoing) is further hot pressed and shaped by the hot press plate. On the one hand, the shape of the wire is kept regular, facilitating standardized mass production in subsequent processes. On the other hand, the multi-bending busbar wire 10 is strictly shaped into a planar plate structure by hot pressing, facilitating the embedding of the multi-bending busbar circuit of the new energy vehicle into the gap around the battery during installation, and reducing the installation difficulty. Of course, if the bonding between adjacent straight sections of the multi-bending busbar wire 10 needs to be performed by heat treatment, it can also be completed synchronously in the hot pressing process.

[0056] The distance between the positioning fixing member 110 and the extrusion contact 200 is greater than the distance between any of the pulling tracks 130 and the extrusion contact 200.

[0057] The first plane is located between the positioning fixing member 110 and the pulling track 130 closest to the positioning fixing member 110.

[0058] In the specific embodiment, the first plane is arranged between the positioning fixture 110 and the pulling track 130 closest to the positioning fixture 110, so as to avoid the positioning fixture 110 from becoming a stress concentration point when the base material wire 300 is pressed, and further improve the bending effect of the base material wire 300 after being pressed, and improve the yield of the finished product.

[0059] As a specific embodiment, the dispensing device is further included.

[0060] The dispensing device is used to add adhesive between the straight line segments, so as to bond adjacent straight line segments.

[0061] That is, in the specific embodiment, the dispensing device is used to bond adjacent straight line segments, and the dispensing device has high bonding efficiency, can greatly improve the production efficiency of the new energy vehicle multi-bending busbar circuit, is easy to popularize and expand the production scale, and has stronger universality.

[0062] Further, the extrusion contact 200 is a rod-shaped contact.

[0063] In the preferred embodiment, the rod-shaped contact is used, which occupies less space and is more flexible to assemble while being able to press the base material wire 300, and increases the universality of the equipment.

[0064] Further, the production equipment of the new energy vehicle multi-bending busbar wire includes a plurality of rod-shaped contacts.

[0065] A plurality of rod-shaped contacts are arranged, which can simultaneously press a plurality of regions of the straight line segment, so as to ensure the uniformity of the stress of the straight line segment during the pressing process, thereby improving the uniformity and meeting the expectation of the bonding force of each position of the straight line segment, and improving the working stability of the finished product.

[0066] Further, a plurality of contact drivers are included.

[0067] The plurality of contact drivers correspondingly drive the plurality of rod-shaped contacts.

[0068] In other words, the rod-shaped contacts in the preferred embodiment are no longer controlled by one driver, are pressed together when pressed, and are withdrawn together when the pressing is ended, but different contact drivers are used to control different rod-shaped contacts, which provides more choices for the processing of the base material wire 300, and greatly improves the universality of the equipment.

[0069] The utility model provides a new energy vehicle multi -bending female row wire's production facility, including single side baffle 500, fixed base plate 100 and extrusion contact 200, the fixed base plate 100 includes positioning fixed part 110, plastic type pulling head 120 and pulling track 130, positioning fixed part 110 is used for positioning fixed base material wire 300, plastic type pulling head 120 is set up in pulling track 130, and it can reciprocate in pulling track 130, the starting position of multiple plastic type pulling head 120, along the extension direction of base material wire 300 is alternately arranged in the both sides of base material wire 300, and the movement direction of adjacent plastic type pulling head 120 starts from the starting position is opposite, and the movement direction all is with base material wire 300 intersection, plastic type pulling head 120 movement drives base material wire 300 forms multiple bending circuitous section, extrusion contact 200 is used for with single side baffle 500 from both sides to the base material wire 300 of forming bending circuitous section pressure, makes the wire segment fall between bending circuitous section forms mutually adhering and parallel straight line segment, single side baffle 500 includes cushion block 510, the cushion block 510 is adhered contact with straight line segment in the process of pressure to base material wire 300, and the contact surface of cushion block 510 and straight line segment all is located first plane, first plane and the pressure direction of extrusion contact 200 are perpendicular, the new energy vehicle multi -bending female row wire's production facility can through the plastic type pulling head 120 on fixed base plate 100 fastly pull base material wire 300 to approach predetermined shape, further compacts, bonding again through extrusion contact 200, can obtain the multiple bending folding wire 10, when the production speed of multiple bending folding wire 10 is improved, the standardization degree of multiple bending folding wire 10 is greatly improved, provides the basis for subsequent mass production.

[0070] The various embodiments are described in a progressive manner in the specification, and each embodiment focuses on the difference from other embodiments. The same or similar parts between the various embodiments can be referred to each other. For the device disclosed by the embodiments, the description is relatively simple because it corresponds to the method disclosed by the embodiments. The relevant parts can be referred to the description of the method.

[0071] It should be noted that, in the present specification, the relational terms such as first and second and the like merely refer to one entity or action being distinguished from another entity or action, without necessarily requiring or implying any actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0072] The above has carried out the detailed introduction to the production equipment of the new energy vehicle multi-bending busbar conductor provided by the utility model. The principle and implementation mode of the utility model are described by applying specific examples in this paper, and the above embodiment description is only for helping to understand the method and core idea of the utility model. It should be pointed out that, for ordinary skilled persons in the technical field, some improvements and modifications can be made to the utility model without departing from the principle of the utility model, and these improvements and modifications also fall within the protection scope of the utility model claims.

Claims

1. A production device for a multi-bending busbar conductor of a new energy vehicle, characterized in that, The single-sided baffle, the fixed base plate and the extrusion contactor are included. The fixed base plate includes a positioning fixing part, a profiled pulling head and a pulling track. The positioning fixing part is used for positioning and fixing the base material wire. The profiled pulling head is arranged in the pulling track and can reciprocate in the pulling track. The starting positions of the plurality of profiled pulling heads are alternately arranged on both sides of the base material wire along the extension direction of the base material wire. The movement directions of adjacent profiled pulling heads from the starting positions are opposite, and the movement directions are both intersected with the base material wire. The profiled pulling head movement drives the base material wire to form a plurality of bending and winding sections.

2. The production device of the multi-bending busbar conductor of the new energy vehicle according to claim 1, characterized in that, The extrusion contactor is used for pressing the base material wire forming the bending and winding sections from both sides of the single-sided baffle, so that the wire sections between the bending and winding sections form mutually adhered and parallel straight sections. The single-sided baffle includes a pad, which is in contact with the straight section during the pressing of the base material wire, and the contact surfaces of the pad and the straight section are both located on a first plane.

3. The production device of the multi-bending busbar conductor of the new energy vehicle according to claim 1, characterized in that, The first plane is perpendicular to the pressing direction of the extrusion contactor.

4. The production device of the multi-bending busbar conductor of the new energy vehicle according to claim 1, characterized in that, A height limiting plate is further included, which forms a working cavity with the fixed base plate, and the base material wire is arranged in the working cavity. The distance between the height limiting plate and the fixed base plate is consistent with the diameter of the base material wire. All the pulling tracks are parallel to each other.

5. The production device of the multi-bending busbar conductor of the new energy vehicle according to claim 1, characterized in that, A chuck and a welding assembly are further included. The chuck is used for fixing a state sensor, and the welding assembly is used for welding one end of the base material wire and the state sensor.

6. The production device of the multi-bending busbar conductor of the new energy vehicle according to claim 1, characterized in that, The chuck is fixed on the edge of the fixed base plate, and the side surface of the chuck is used as the single-sided baffle. A hot pressing plate is further included.

7. The production device of the multi-bending busbar conductor of the new energy vehicle according to claim 1, characterized in that, The surface of the hot pressing plate includes a groove corresponding to the shape of the multi-bending and winding wire, which is used for hot pressing and shaping the base material wire after pulling and pressing. The distance between the positioning fixing part and the extrusion contactor is greater than the distance between any pulling track and the extrusion contactor.

8. The production device of the multi-bending busbar conductor of the new energy vehicle according to any one of claims 1 to 7, characterized in that, The first plane is located between the positioning fixing part and the pulling track closest to the positioning fixing part. 9.The production device for new energy vehicle multi-bending busbar conductor of claim 8, wherein, A dispenser is further included. 10.The production device for new energy vehicle multi-bending busbar conductor of claim 9, wherein, The dispenser is used for adding adhesive between the straight sections to bond adjacent straight sections. The extrusion contactor is a rod-shaped contactor. The production equipment of the multi-bending busbar wire of the new energy vehicle includes a plurality of rod-shaped contactors. A plurality of contactor drivers are included. The plurality of contactor drivers correspondingly drive the plurality of rod-shaped contactors.

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