Mixed matrix membranes containing covalent triazine frameworks

Mixed matrix membranes with covalent triazine frameworks address the limitations of traditional polymer membranes by enhancing CO2 separation efficiency and stability, achieving improved selectivity and permeability for CO2/CH4 separation in natural gas applications.

WO2025221764A1PCT designated stage Publication Date: 2025-10-23SAUDI ARABIAN OIL CO +1
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Patent Information

Application Number
PCT/US2025/024737
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-04-17
Filing Date
2025-04-15
Publication Date
2025-10-23

AI Technical Summary

Technical Problem

Existing polymer membranes for CO2 separation face a selectivity/permeability trade-off known as Robeson's upper bound, limiting their efficiency in CO2 separation from natural gas, and there is a need for improved membranes that can handle high-pressure and high-temperature conditions while maintaining CO2 capture capacity.

Method used

The development of mixed matrix membranes (MMM) containing covalent triazine frameworks (CTFs) as porous fillers dispersed in a polymer matrix, specifically using substituted polynorbomene or polytricyclononene as the polymer matrix and CTFs, which are synthesized through various chemical pathways to enhance CO2 selectivity and permeability, stability, and compatibility with organic polymer matrices.

Benefits of technology

The CTF-containing MMMs exhibit high chemical and thermal stability, enabling efficient CO2 separation from natural gas under harsh conditions, with improved CO2/CH4 selectivity and permeability, suitable for on-site applications at wellheads and oil and gas production facilities.

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Abstract

A method of synthesizing a mixed matrix membrane (MMM) film. The method includes: synthesizing a polymer including a polynorbornene or a polytricyclononene; synthesizing covalent-triazine frameworks (CTFs); preparing a polymer solution by dissolving the polymer in a first solvent; preparing a filler solution by dispersing the CTFs in a second solvent; adding the polymer solution to the filler solution while stirring the filler solution, forming a casting solution; pouring the casting solution into a membrane support; and drying the poured casting solution in the membrane support to form the MMM film including the CTFs.
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Description

MIXED MATRIX MEMBRANES C ONTAINING C OVALENT TRIAZINE FRAMEWORKSClaim of Priority

[0001] This application claims priority to U.S. Patent Application No. 18 / 638,505 filed on April 17, 2024, the entire contents of which are hereby incorporated byreference.Technical Field

[0002] This disclosure relates to mixed matrix membranes (MMM) containing covalent triazine frameworks (CTFs).Background

[0003] With the rising concerns of climate change and greenhouse gas emissions, governments and companies are looking for ways to reduce their energy intensity and carbon footprint. Because the rising atmospheric carbon dioxide (CO2) concentration has been reported as a major factor of climate change, various approaches are needed to reduce the CO2 emissions form industry-. Such approaches include CO2 separation, transportation, and sequestration.Summary

[0004] This disclosure describes technologies relating to mixed matrix membranes (MMM) containing covalent triazine frameworks (CTFs) and the preparation thereof.Brief Description of Drawings

[0005] Figure 1 is a CO2 gas separation using a mixed matrix membrane (MMM).

[0006] Figure 2 is a chemical structure of norbomene.

[0007] Figure 3 is a unit structure of a nadimide derivative of polynorbomene.

[0008] Figure 4 is a unit structure of a substituted polynorbomene with a tertiary amine group.

[0009] Figure 5 is a unit structure of a polytricyclononene with an alkoxysilane group.

[0010] Figure 6 is a synthesis of a nadimide derivative of polynorbomene.

[0011] Figure 7 is a synthesis of a substituted polynorbomene with a tertiary amine group.

[0012] Figures 8-10 are steps of a synthesis of a polytri cyclononene with an alkoxysilane group, wherein Figure 8 is a synthesis of a tricyclononene-silicon trichloride (TCNSiCh), Figure 9 is a synthesis of a tricyclononene-silicon alkoxide (TCNSi(OR)s) from (TCNSiCh), and Figure 10 is a ring-opening metathesis polymerization of TCNSi(OR)3.

[0013] Figure 11 is a partial chemical structure of fluorine-containing covalent triazine frameworks (CTFs).

[0014] Figure 12 is a synthesis of CTFs by trimerization of 2, 2’, 3,3’, 5, 5’, 6,6’- octafluoro-4,4’-biphenyldicarbonitrile (F-DCBP).

[0015] Figure 13 is a synthesis of CTFs by trimerization of triazole-functionalized perfluorinated aromatic trinitrile (Tz-PFCN).

[0016] Figure 14 is a synthesis of CTFs by condensation of cyanuric chloride and 1,4-phenylenediamine.

[0017] Figures 15A-15B are process flow diagrams of the method of making a mixed matrix membrane (MMM) containing CTFs.Detailed Description

[0018] Implementations described herein provide mixed matrix membranes (MMM) containing covalent triazine frameworks (CTFs) and the preparation thereof. In this disclosure, any MMM containing CTFs as a filler dispersed in a polymer matrix is referred to as CTFs-containing MMM (CTF-MMM).

[0019] Generally, membrane gas separation offers various advantages over traditional absorption, adsorption, and cryogenic distillation due to less energy consumption and better ecological characteristics. CO2 separation from natural gas can be performed by membrane gas separation using CCh-selective membranes that selectively permeates CO2 while rejecting other gas components such as methane (CH4) and other hydrocarbons. Various types of polymer materials such as cellulose acetate, polyimides, polysulfone, and others are developed for such membranes with CO2 selectivity and permeability. However, pure polymers have reached the selectivity / permeability trade-off, known as Robeson’s upper bound, which led to development of a composite membrane made of multiple components. Engineering of mixed matrix membranes (MMM) is a new step in the evolution of membrane technology to further advance the membrane performance. MMM includes a polymermatrix and porous fillers. Appropriate material selection for both polymer matrix and porous fillers is fundamentally important for the development of a highly efficient MMM.

[0020] In various implementations, the CTF-MMM in this disclosure includes substituted polynorbomenes or polytri cyclononenes as the polymer matrix and CTFs as the porous fillers. The specific polymer structure for the polymer matrix and the design of the CTFs can be selected from a wide variety of chemically diverse structures. The selections of materials for polymer matrix and porous fillers can be made to optimize the balance between the CO2 / CH4 selectivity and the gas permeability. The CTF-MMM described in this disclosure can be prepared by separately synthesizing the polymer matrix, e.g., polynorbomene. and the porous fillers, e.g., CTFs, and dispersing the porous fillers in the polymer matrix. The prepared CTF-MMM can exhibit high chemical and thermal stability, which offer benefits in CO2 separation from natural gas at wellhead or other oil and gas production facilities. Further, the organic chemical nature of the porous fillers is compatible with organic polymer matrix and does not cause interfacial defects upon blending with polymer matrix.

[0021] In the following, a scheme of CO2 gas separation using a CTF-MMM is described referring to Figure 1. Various example molecular building blocks, e.g., norbomene, polynorbomene, and polytricyclononene, for a polymer matrix for the CTF-MMM are described in Figures 2-5. Example synthetic pathways for these building blocks are then described referring to Figures 6-10. There are two possible polymerization pathways for norbomene or its derivatives: vinyl addition polymerization and ring-opening metathesis polymerization (ROMP). Vinyl addition polymerization proceeds with consumption of the double bond in the cyclohexene ring w hile preserving the bicyclic structure of the norbomene. This synthetic approach is described referring to Figures 3-4 and 6-7. In ROMP, on the other hand, the cyclohexene ring is opened, forming an unsaturated vinylenes with double bonds in the main polymer chain. The ROMP approach is described below referring to Figures 5 and 8-10. Subsequently, the structure and synthesis of various CTFs are described referring to Figures 11-14. Figures 15A-15B are example process flow diagrams for the method of making a CTF-MMM.

[0022] Covalent triazine frameworks-containing mixed matrix membrane (CTF- MMM) for CO2 separation.

[0023] In Figure 1, a general scheme of CO2 gas separation using a CTF- MMM 102 is illustrated. In various implementations, a gas mixture containing CO2 and hydrocarbons such as methane (CH4) is processed with the CTF-MMM 102, where CO2 molecules 104 permeates the CTF-MMM 102 while CF molecules 106 are rejected. The CTF-MMM 102 can also exhibit CO2 selectivity over other gases such as nitrogen (N2) and other hydrocarbons.

[0024] In some implementations, the CTF-MMM is used for CO2 separation from natural gas. For example, it can be applied at a wellhead between a subsurface reservoir section and a surface production section. Raw natural gas has a widely variable composition, depending on reservoir source, but is generally composed of methane (CFU) as the major component mixed with other light hydrocarbons, such as ethane and propane, along with heavier hydrocarbons. In addition, the gas contains water, CO2, hydrogen sulfide (H2S), helium (He), and nitrogen (N2) at varying concentrations. Majority of these impurities including heavy hydrocarbons, CO2, H2S, He, N2, and others must be removed from the raw natural gas to meet the pipeline transportation quality standards, to enhance gas calorific values for fuel consumers, and to avoid equipment and pipeline corrosion. Accordingly, on-site separation and utilization of CO2 from natural gas such as CCh-enhanced oil recovery, storage in deep saline aquifers, and others are desirable to minimize local pipeline corrosion, diminish overall carbon footprint, and increase oil production. In addition, the flow back after CO2 fracturing / stimulation generates more CO2 production that might be challenging to handle at surface due to the designed CO2 capacity of the separation plant.

[0025] The CTF-MMM can be installed as a part of the gas separation unit downstream of the wellhead to selectively permeate the high throughput of CO2 gas on-site during the production of natural gas. The remainder of raw natural gas, e.g., CH4 and other hydrocarbons, can be rejected by the CTF-MMM. The CO2 gas separated by the CTF-MMM can be further purified, transported, and sent to sequestration. In some implementations, the CO2 gas is instead sent to further processing units to convert into valuable chemicals.

[0026] Norbomene as core structure

[0027] In various implementations, the polymer matrix of a CTF-MMM includes a polynorbomene or polytricyclononene, both of which can be synthesized from norbomene or its derivatives. As illustrated in Figure 2, norbomene is a highly strained bridged cyclic hydrocarbon with a chemical formula of C7H10. Norbomene has a cyclohexene ring with a methylene bridge. Norbomene derivatives refer to any molecules with additional chemical structures attached to the cyclohexene ring of norbomene. These molecules can be used as monomers to prepare the polymer matrix. In various implementations, the norbomene derivatives are used as monomers to provide structural stability of the polymer, improvement of membrane performance, or both.

[0028] Depending on the synthetic approach used, the resulting polymer can be either polynorbomene via vinyl addition polymerization or polytricyclononene via ROMP. For example, Figure 3 illustrates a unit structure of a nadimide derivative of polynorbomene in accordance with an implementation, Figure 4 illustrates a unit structure of a substituted polynorbomene with a tertiary amine group in accordance with another implementation, and Figure 5 illustrates a unit structure of a polytricyclononene with an alkoxysilane group in accordance with yet another implementation.

[0029] In various implementations, not only the structure of the main chain but also the nature and number of substituents in the monomer unit, substituted norbomene unit, have a significant effect on the properties of the resulting polymer, in particular on gas permeability. Two examples of substituted polynorbomene and one example of polytricyclononene are described below. However, other polymer structures and synthetic methods can also be implemented to obtain a polymer that benefits the gas permeability while maintaining the sufficient gas selectivity, e.g., CO2 / CH4 selectivity. In some implementations, the polymer matrix for the CTF-MMM includes a copolymer made from more than one monomer type. For example, more than one norbomene derivatives can be used as monomers, or one norbomene derivative can be used with a non-norbomene comonomer.

[0030] Synthesis of polynorbomene for polymer matrix

[0031] In some implementations, a norbomene derivative having an imide group, e.g., norbomene nadimide, can be used as monomers. The resulting substituted polynorbomene can be anadimide derivative of polynorbomene. Figure 6 illustratesan example of synthetic approach for this nadimide derivative. As illustrated in Figure 6, the dicyclopentadiene and maleic anhydride can be used as starting materials. The dicyclopentadiene can be depolymerized upon heating into cyclopentadiene, which can then react with the maleic anhydride with the formation of nadic anhydride. The nadic anhydride can subsequently react with a primary7amine derivative with the chemical formula R-NH2, where R can be. for example, an alkyl, aryl, cycloalkyl, alkylsilyl, alkoxy, aryloxy. alkoxysilyl or fluoroorganic group. As a result, norbomene nadimide derivative can be obtained. As further illustrated in Figure 6 on the right, the norbomene nadimide derivative can be polymerized via vinyl addition polymerization.

[0032] In other implementations, a norbomene derivative having an amine group, e.g., tertiary amine group, can be used as monomers. For example, as illustrated in Figure 7, the norbomene derivative can be synthesized starting with 5-vinyl-2- norbomene. First, the 5-vinyl-2-nrbomene can be polymerized via vinyl addition polymerization, for example, using a three-component catalyst system. In an implementation, the catalyst system includes N-heterocyclic carbene Pd-complex activated with sodium tetrakis(3,5-bis(trifluoromethyl)phenyl)borate (Na-BARF), Na+[B(3,5-(CF3)2C6H3)4]‘, in the presence of tricyclohexylphosphine (PCys). During this polymerization stage, only the endocyclic double bond of the cyclohexene ring can be involved in the polymerization, while the exocyclic double bond of the vinyl group can remain intact. At the second stage, the exocyclic vinyl group can be epoxidated in the presence of meta-chloroperoxybenzoic acid. At the final stage, the polymer with the epoxy groups reacts with an amine, e.g., a secondary amine HNR2, where R can include, for example, an alkyl, aryl, cycloalkyl, alkoxy, aryloxy, perfluoroalkyl group, or any combination thereof. Accordingly, the resulting polymer, as illustrated in Figure 7, can be a substituted polynorbomene with a tertiary amine group.

[0033] In some implementations, the use of substituted polynorbomene and the inclusion of an imide or amine group in the polymer for the polymer matrix can improve the affinity of the CTF-MMM to CO2 and thereby its membrane performance. While the implementations described referring to Figures 3-4 and 6-7 represent the polymers with one imide or amine group per unit norbomene structure, it is possible to introduce more than one functional group per unit.

[0034] Synthesis of poly tricyclononene for polymer matrix

[0035] Further, ring opening metathesis polymerization (ROMP) of norbomene derivatives can be applied to synthesize a polytricyclononene useful for the polymer matrix for a CTF-MMM. In some implementations, the polytri cyclononenes with an alkoxysilane group is synthesized as illustrated in Figures 8-10. For example, as illustrated in Figure 8, the first stage of the synthesis is [2o+2o+27i]-cycloaddition of trichlorovinylsilane (CFFCHSiCh) to quadricyclane to form tricyclononene-SiCh (TCNSiCh). Subsequently, as illustrated in Figure 9, the TCNSiCh is reacted with an alcohol to form tricyclononene-(OR)3 (TCNSi(OR)s), where R can include but not limited to an alkyl, aryl, cycloalkyl, alkylsilyl, alkoxy, aryloxy, or perfluoroalkyl group. Figure 10 illustrates the final polymerization stage by ROMP of the TCNSi(OR)s with one or more Grubbs catalysts. In some implementations, the Grubbs catalysts include transition metal carbene complexes such as ruthenium (Ru). The cyclohexene ring of the TCNSi(OR).3 is opened to form an unsaturated poly tri cy cl openly I ene vinylenes with double bonds in the main polymer chain as illustrated in Figure 10. This polytri cyclononene can be used for the polymer matrix in the CTF-MMM.

[0036] Although not wishing to be limited by any theory, ROMP of norbomene without any substituted groups may result in a polynorbomene with poor stability , which in turn leads to a challenge in long-term gas separation performance. To address this issue, substituents can be introduced to the norbomene unit, e.g., trimethylsilyl or trialkoxysilane group as illustrated in Figure 10. These substituents can increase the gas permeation properties and thermal stability of the polymer matrix and thereby the final CTF-MMM.

[0037] Covalent triazine frameworks (CTFs) for porous fillers

[0038] In various implementations, CTFs are used as porous fillers in the MMM. In general, CTFs refer to a class of organic polymer materials having aromatic 1,3,5- triazine rings as their core unit. The chemical structure of CTFs has a wide variety depending on the building blocks that link the triazine rings. Figure 11 illustrates an example of a partial chemical structure of fluorine-containing CTFs, where each triazine ring is linked to three fluorinated biphenyl groups. Typical linkages between the triazine rings include aromatics rings, and thereby providing CTFs with planar n- conjugation properties and chemical stability. With its highly ordered two-dimensional framework structures, e.g.. a hexagonal unit illustrated in Figure 11, CTFs aregenerally porous, making them a promising candidate for applications in gas adsorption / separation and catalysis, including CO2 membrane separation. Some potential advantages of CTFs in CO2 separation, particularly at wellhead and other oil and gas production facilities, are materials stability under high pressure and high temperature (HPHT) conditions and maintained CO2 capture capacity even at humid conditions. The properties of monomer units and the type of bonding between them significantly influence the structure and properties of the resulting CTFs such as crystallinity, surface area, porosity7, and chemical stability7.

[0039] In general, synthetic methods for CTFs can be classified into two categories: (1) trimerization to form triazine units and (2) polymerization of triazinebased monomers. The first approach includes methods such as ionothermal synthesis, superacid synthesis, hard-template assisted synthesis, aromatic amide condensation, and microwave-assisted synthesis. The second approach includes methods based on the Schiff base reaction, Friedel-Crafts reaction, nucleophilic substitution reaction, coupling reaction, and amine-dianhydride condensation. In the following, the two examples of the trimerization approach and one example of the triazine monomer approach are described referring to Figures 12-14.

[0040] In Figure 12, in accordance with an implementation, CTFs are synthesized by the trimerization of 2,2',3,3’,5,5’,6.6'-octafluoro-4,4’-biphenyldicarbonitrile (F- DCBP). In an implementation, the trimerization is performed under ionothermal conditions at 400 °C in the presence of ZnCh as a molten Lewis acid catalyst. The ratio of the F-DCBP to ZnCh can be varied between 5 and 10. During the polymerization via the trimerization. some defluorination can also occur as illustrated in Figure 12, resulting in the fluorine content in the CTFs less than the theoretical amount based on the F-DCBP. In an implementation, the retention of the fluorine is about 10% of the theoretical amount. The fluorinated monomer, F-DCBP, can be synthesized from pentafluoro-benzonitrile in the presence of anhydrous diethyl ether as solvent and hexaethyl phosphorous triamide.

[0041] In Figure 13, in accordance with another implementation, CTFs are synthesized by the trimerization of triazole-functionalized perfluorinated aromatic trinitrile (Tz-PFCN). The Tz-PFCN can be synthesized by the Cu(I)-catalyzed click reaction via reaction of 1,3,5-triethynylbenzene and 4-azidotetrafluorobenzonitrile. Similar to the previous implementation, the trimerization can be performed underionothermal conditions, for example, in the presence of anhydrous ZnCh with the molar ratio of the Tz-PFCN to ZnCh about 10. The reaction temperature can be between 400 °C and 600 °C.

[0042] In addition to trimerization, the polymerization of triazine-based monomers can be applied to synthesize CTFs. In an implementation, as illustrated in Figure 14, condensation of cyanuric chloride and 1,4-phenylenediamine. for example in an inert argon environment, can form CTFs with amine groups outside the triazine cores. Further functionalization of the CTFs can also be performed, for example, by reacting the CTFs with monoethanolamine at about 358. 15 K for 3 days.

[0043] In various implementations, the CTFs are further modified after the polymerization stage to incorporate additional functional groups. Examples of the additional functional groups include amine-, silyl-, and fluorinated moieties, which can further enhance the CO2 affinity of the CTFs, improve the dispersion in polymeric matrix, or both.

[0044] Incorporating CTFs in MMM

[0045] After the synthesis of the polymer matrix and the CTFs as described above, a mixed membrane matrix (MMM) can be prepared by dispersing the CTFs in the polymer matrix. In various implementations, the preparation method generally includes steps of preparing a polymer solution and a filler solution, followed by adding the polymer solution into the filler solution and casting it to form a membrane film. The polymer, e.g., polynorbomene or polytricyclononene, and CTFs can be dispersed in suitable solvents, e.g., toluene, chloroform, and dichromethane. Suitable solvents can be selected in view of the solubility, dispersibility, miscibility , and other factors. Two different solvent systems can be used for dissolving the polymer matrix and for dispersing the CTFs. Alternatively, the same solvent system can be used for both. The polymer solution can then be filtered through a 0.2 or 0.45-pm pore size filter for microfiltration. The filler solution containing the CTFs can be sonicated for about one to several hours for dispersion. The polymer solution can then be slowly added, e.g., drop wise, to the dispersion of CTFs under vigorous stirring and sonication to yield a casting solution. In some implementations, the filler to polymer ratio is between about 0.01 wt.% and about 30 wt.%. The casting solution can be poured to a membrane support and slowly dried to result a solid membrane film. In an implementation, solvent exchange is optionally performed using a boiling point solvent, e.g., methanol.which helps releasing the pores of the CTFs. The solid membrane film can then be dried in vacuum at an elevated temperature to remove the residual solvent, forming a final CTF-MMM.

[0046] In some implementations, a mixture of more than one polymer materials is used for the polymer matrix, where at least one component includes polynorbomene or poly tri cyclononene. Further, the porous fillers can be prepared using more than one CTFs, or include other porous materials, e.g., inorganic materials, in addition to the CTFs.

[0047] Figures 15A-15B are example process flow diagrams of a method of making a CTF-MMM as described above. In Figure 15A, a method 100 according to an implementation starts with synthesizing 102 a polymer including a polynorbomene or a polytricyclononene and synthesizing 104 covalent-tri azine frameworks (CTFs). Subsequently, a polymer solution is prepared 106 by dissolving the polymer in a first solvent and a filler solution is prepared 108 by dispersing the CTFs in a second solvent. The polymer solution is then added 110 to the filler solution while stirring the filler solution, forming a casting solution. The casting solution is poured 112 into a membrane support, followed by drying 114 the poured casting solution in the membrane support to form the CTF-MMM.

[0048] In Figure 15B, another method 200 according to an implementation starts with synthesizing 202 covalent-triazine frameworks (CTFs), where the synthesis includes performing a trimerization of a nitrile monomer with two or more nitrile groups. Subsequently, a filler solution is prepared 204 by dispersing the CTFs in a solvent, followed by adding 206 a polymer solution containing a polynorbomene or a polytricyclononene to the filler solution while stirring the filler solution to form a casting solution. The casting solution is then poured 1 12 into a membrane support, and the poured casting solution is dried 114 in the membrane support to form the CTF- MMM.

[0049] Implementations

[0050] An implementation described herein provides a method of synthesizing a mixed matrix membrane (MMM) film, where the method includes: synthesizing a polymer including a polynorbomene or a polytricyclononene; synthesizing covalent- triazine frameworks (CTFs); preparing a polymer solution by dissolving the polymer in a first solvent; preparing a filler solution by dispersing the CTFs in a second solvent;adding the polymer solution to the filler solution while stirring the filler solution, forming a casting solution; pouring the casting solution into a membrane support; and drying the poured casting solution in the membrane support to form the MMM film including the CTFs.

[0051] In an aspect, combinable with any other aspect, the synthesizing of the polymer includes performing a vinyl addition polymerization process using a norbomene nadimide derivative as a monomer.

[0052] In an aspect, combinable with any other aspect, the synthesizing of the polymer includes performing a polymerization process using a 5-vinyl-2 -norbomene as a monomer.

[0053] In an aspect, combinable with any other aspect, the synthesizing of the polymer includes: performing a polymerization process using a norbomene derivative including an exocyclic vinyl group as a monomer, forming an intermediate polynorbomene including the exocyclic vinyl group; performing an epoxidation of the exocyclic vinyl group of the intermediate polynorbomene to form an epoxide group; and reacting the epoxide group with a secondary amine to form the polynorbomene, which includes an amine group.

[0054] In an aspect, combinable with any other aspect, the synthesizing of the polymer includes: synthesizing a tricyclononene derivative including an alkoxysilane group; and performing a ring-opening metathesis polymerization process using the tricyclononene as a monomer to form the polytricyclononene.

[0055] Another implementation described herein provides a method of synthesizing a mixed matrix membrane (MMM) film, where the method includes: synthesizing covalent-triazine frameworks (CTFs), the synthesizing including performing a trimerization of a nitrile monomer, the nitrile monomer including two or more nitrile groups; preparing a filler solution by dispersing the CTFs in a solvent; adding a poly mer solution including a polynorbomene or a polytricyclononene to the filler solution while stirring the filler solution, forming a casting solution; pouring the casting solution into a membrane support; and drying the poured casting solution in the membrane support to form the MMM film including the CTFs.

[0056] In an aspect, combinable with any other aspect, the nitrile monomer is a biphenyldicarbonitrile derivative.

[0057] In an aspect, combinable with any other aspect, the nitrile monomer is 2, 2\3, 3 \5,5\6,6?-octafluoro-4,4?-biphenyldi carbonitrile (F-DCBP).

[0058] In an aspect, combinable with any other aspect, the nitrile monomer includes a tri azole structure.

[0059] In an aspect, combinable with any other aspect, the nitrile monomer is a triazole-functionalized perfluorinated aromatic trinitrile (Tz-PFCN).

[0060] Another implementation described herein provides a mixed matrix membrane (MMM) including: a polymer matrix (PM) including a polynorbomene or a polytricyclononene; and a filler dispersed in the PM, the filler including covalent- triazine frameworks (CTFs).

[0061] In an aspect, combinable with any other aspect, the PM includes an imide group.

[0062] In an aspect, combinable with any other aspect, the PM includes a polynorbomene with a norbomene nadimide structure.

[0063] In an aspect, combinable with any other aspect, the PM includes an amine group.

[0064] In an aspect, combinable with any other aspect, the PM includes a polynorbomene including an amine group.

[0065] In an aspect, combinable with any other aspect, the PM includes the polynorbomene, which is synthesized using a vinyl addition polymerization process with a 5-vinyl-2-norbomene as a monomer.

[0066] In an aspect, combinable with any other aspect, the PM includes a polytri cyclononene including an alkoxysilane group.

[0067] In an aspect, combinable with any other aspect, the CTFs include fluorine.

[0068] In an aspect, combinable with any other aspect, the CTFs include a fluorinated-biphenyl structure.

[0069] In an aspect, combinable with any other aspect, the CTFs include a triazole unit.

[0070] While this disclosure has been described with reference to illustrative implementations, this description is not intended to be construed in a limiting sense. Various modifications and combinations of the illustrative implementations, as well as other implementations of the disclosure, will be apparent to persons skilled in the artupon reference to the description. It is therefore intended that the appended claims encompass any such modifications or implementations.

Claims

ClaimsWhat is claimed is:

1. A method of synthesizing a mixed matrix membrane (MMM) film, the method comprising: synthesizing a polymer comprising a polynorbomene or a polytricyclononene; synthesizing covalent-triazine frameworks (CTFs); preparing a polymer solution by dissolving the polymer in a first solvent; preparing a filler solution by dispersing the CTFs in a second solvent; adding the polymer solution to the filler solution while stirring the filler solution, forming a casting solution; pouring the casting solution into a membrane support; and drying the poured casting solution in the membrane support to form the MMM film comprising the CTFs.

2. The method of claim 1 , wherein the synthesizing of the polymer comprises performing a vinyl addition polymerization process using a norbomene nadimide derivative as a monomer.

3. The method of claim 1, wherein the synthesizing of the polymer comprises performing a polymerization process using a 5-vinyl-2-norbomene as a monomer.

4. The method of claim 1, wherein the synthesizing of the polymer comprises: performing a polymerization process using a norbomene derivative comprising an exocyclic vinyl group as a monomer, forming an intermediate polynorbomene comprising the exocyclic vinyl group; performing an epoxidation of the exocyclic vinyl group of the intermediate polynorbomene to form an epoxide group; and reacting the epoxide group with a secondary amine to form the polynorbomene, which comprises an amine group.

5. The method of claim 1, wherein the synthesizing of the polymer comprises: synthesizing a tricyclononene derivative comprising an alkoxysilane group; and performing a ring-opening metathesis polymerization process using the tricyclononene as a monomer to form the polytri cyclononene.

6. A method of synthesizing a mixed matrix membrane (MMM) film, the method comprising: synthesizing covalent-triazine frameworks (CTFs), the synthesizing comprising performing a trimerization of a nitrile monomer, the nitrile monomer comprising two or more nitrile groups; preparing a filler solution by dispersing the CTFs in a solvent; adding a polymer solution comprising a polynorbomene or a polytricyclononene to the filler solution while stirring the filler solution, forming a casting solution; pouring the casting solution into a membrane support; and drying the poured casting solution in the membrane support to form the MMM film comprising the CTFs.

7. The method of claim 6, wherein the nitrile monomer is a biphenyldicarbonitrile derivative.

8. The method of claim 6, wherein the nitrile monomer is 2,2’.3.3’,5,5?,6,6’- octafluoro-4,4’-biphenyldicarbonitrile (F-DCBP).

9. The method of claim 6, wherein the nitrile monomer comprises a triazole structure.

10. The method of claim 6, wherein the nitrile monomer is a triazole- functionalized perfluorinated aromatic trinitrile (Tz-PFCN).

11. A mixed matrix membrane (MMM) comprising: a polymer matrix (PM) comprising a polynorbomene or a polytricyclononene; and a filler dispersed in the PM, the filler comprising covalent-triazine frameworks (CTFs).

12. The MMM of claim 11, wherein the PM comprises an imide group.

13. The MMM of claim 11, wherein the PM comprises a polynorbomene with a norbomene nadimide structure.

14. The MMM of claim 11, wherein the PM comprises an amine group.

15. The MMM of claim 11, wherein the PM comprises a polynorbomene comprising an amine group.

16. The MMM of claim 11, wherein the PM comprises the polynorbomene, which is synthesized using a vinyl addition polymerization process with a 5-vinyl-2- norbomene as a monomer.

17. The MMM of claim 11, wherein the PM comprises a polytricyclononene comprising an alkoxysilane group.

18. The MMM of claim 11, wherein the CTFs comprise fluorine.

19. The MMM of claim 11, wherein the CTFs comprise a fluorinated-biphenyl structure.

20. The MMM of claim 11, wherein the CTFs comprise a triazole unit.

Citation Information

Patent Citations

  • Mixed matrix membranes containing covalent triazine frameworks

    US12179158B1

  • Wellhead carbon capture, utilization, and storage using mixed matrix membranes

    US12121851B1

  • Thin-film composite membranes having improved adhesion between layers and uses thereof

    WO2023287628A1